Job Procedure

No. LTCDECC DIVISION

SSPL-STCIVIL-JP-11
: SIDHPUR - SANGANER PIPELINE PROJECT.
: M/S INDIAN OIL CORPORATION LIMITED
LARSEN & TOUBRO LTD

Project
Owner

Page 1 of 5

Rev. 0

Roof Water proofing

23.02.04

Rev
.
No.

Date

For review
Approval
Description

&

SML

RKS

ANA

Prepar
Approve
Checked
ed by
d by
by L&T
L&T
L&T

OPK
Reviewed &
approved by IOCL

Job Procedure
No. LTCDECC DIVISION
SSPL-STCIVIL-JP-11
: SIDHPUR - SANGANER PIPELINE PROJECT.
: M/S INDIAN OIL CORPORATION LIMITED
LARSEN & TOUBRO LTD

Project
Owner

Index
Sl. No. Description

Page No.

Scope

Reference

Material

Procedure

Documentation

ITP

LTCD-SSPL-ST-CIVIL-ITP-11

Format

LTCD-SSPL-ST-CIVIL-FM-11

Page 2 of 5

Rev. 0

Job Procedure
No. LTCDECC DIVISION
SSPL-STCIVIL-JP-11
: SIDHPUR - SANGANER PIPELINE PROJECT.
: M/S INDIAN OIL CORPORATION LIMITED
LARSEN & TOUBRO LTD

Project
Owner

Page 3 of 5

Rev. 0

1.0

SCOPE
This procedure covers the minimum requirements for supervision of all waterproofing treatment of roofs and to ensure
proper quality control at site.

2.0

CONTROLLING SPECIFICATIONS

a) IOCL

specification
IOCL(PL)-IVIL-SPEC
of
Contract
PL/E&C/CONTR/CIVIL/SSPL/ML/2002-03/20 (Volume II).

3.0
3.1
3.2
3.3

4.0

Document

No.

MATERIAL
All the materials used for water proofing shall conform to the relevant specifications.
The primer shall confirm to IS : 3384 - 1986
The bitumen shall confirm to IS : 73 - 1961
The self finished synthetic felts shall confirm to IS : IS 7941 - 1976. It shall have 3 layers of LDPE/HDPE and 1 layer of 2
mm foam insulation. It shall be waterproof, acid resistant and fire resistant.
PROCEDURE

4.1

Grading of the area to be treated shall be done with PCC 1:2:4 with 10 mm down aggregates to 40 mm average thickness
with smooth finishing. It shall have a minimum slope of 1 in 120 or as per the instruction of the Client's site representative.
4.2

The junctions between the roof and vertical faces of parapet wall etc. shall be cased running triangular fillets 75x75 mm
size in PCC 1:2:3. The fillets shall be suitably cut back and rounded off at the drain mouths for easy application of water
proofing treatment and easy flow of water.

4.3

For carrying over and tucking in the water proofing felts into parapet wall etc. a horizontal groove 65 mm deep and 75 mm
wide section with its lower edge not less than 150 mm above the graded roof surface shall be left on the inner face of the
parepet wall or it shall be cut out neatly after construction. The base and the rear of the groove shall be finished smooth
with cement mortar 1:4.

4.4

Tucking in of the water proofing felt will be required where parapet wall exceeds 450 mm in height from graded surface.
Where the height is 450 mm or less, no groove will be required and the water proofing treatment will be carried over the
top of the parapet wall to its full thickness.

4.5

The graded surface of the roof and concrete fillets and face of walls etc. shall be thoroughly cleaned with wire brushes & all
lose scale etc. shall be removed. The cracked surface shall be cut to 'V' section, cleaned and filled up flush with cement
mortar slurry 1:4.

4.6

After grouting the crack, if any, with Cement grout the bitumenous primer shall be brushed over the cleaned and dried
surface before the bonding material is applied. The primer confirming to IS:3384 - 1986 shall be applied at minimum rate of
0.30 litre/sq.m as the first layer of the water proofing treatment.
The second layer consisting of straight run bitumen conforming to IS :73 - 1961 shall be applied @ 0.70 Kg/ Sqm in hot
condition with temperature more than 50 deg C as per IS :7290 -1979.
The 3rd layer shall consists of self finished synthetic felts confirming to IS : 7941 - 1976. The felt film forming the 3rd
course shall be cut to the required length, brushed clean of dust materials and laid in single piece of very long length as
they are likely to shrink. Length of 6 to 8 meter is suitable. Each strip shall have overlap of 75 mm with adjacent strip duly
bonded with cold cut back adhesive @ 0.35 kg/sqm. All the overlaps shall be levelled and pressed down to level the
unevenness. The felt shall be carried over up to the adjacen parapet wall anchored thereto with cement grout by inserting
the felt in the groove on the wall.
The fourth layer shall consists of cold cut back bitumen @ 1 Kg/sq.m over the felt.
The fifth and final course shall consist of coarse sand @ 0.75 Kg/sq.m over bitumen and subsequent preparation of the
surface.

4.7
4.8

4.9
4.10

5.0

Documentation:
ITP:
Format:

LTCD-SSPL-ST-CIVIL-ITP-10
LTCD-SSPL-ST-CIVIL-FM-11

Note: In case of any conflict between this procedure and contract specification the later shall govern.

LARSEN & TOUBRO LTD - ECC DIVISION

Inspection & Test Plan for Roof Water Proofing Work

SIDHPUR - SANGANER PIPELINE PROJECT.

I.O.C.L.
L & T, ECC Division

Project:Client:-

Contractor

S.No

Activity Description

Inspection by
L&T

Verification by
IOCL

Records to be Submitted by L&T

Material check

MTC

Surface preparation

RM

LTCD-SSPL-ST-CIVIL-FM-11

Application of Primer as 1st layer

RM

-DO-

Application of Bitumen as 2nd layer

RM

-DO-

Application of Synthetic felt as 3rd

layer

RM

-DO-

Application of Bitumen as 4th layer

RM

-DO-

Application of Coarse Sand as 5th

layer

RM

-DO-

Check for slope & drainage

RM

-DO-

Check for joints/ leakages

-DO-

W - Witness
RM - Random
R - Review Documents

23.02.04

For review & Approval

SML

RKS

OPK

Rev.
No.

Date

Description

Prepared by
L&T

Checked by L&T

Reviewed & approved by IOCL

LTCD-SSPL-ST-CIVIL-ITP-11

LARSEN & TOUBRO LTD - ECC DIVISION

QUALITY ASSURANCE CARD FOR ROOF WATER PROOFING WORK
SIDHPUR - SANGANER PIPELINE PROJECT.
Project:I.O.C.L.
Client:Contractor
L & T, ECC Division
REPORT NO:
STRUCTURE:
DRAWING NO.
Sl. N

LOCATION:
DATE:
Description

Type of Material / Brand name

Surface preparion

Application of Primer (1st coat)

Application of bitumen (2nd coat)

Application of felt (3rd coat)

Application of bitumen (4th coat)

Application of coarse sand (5th coat)

Drainage outlet & rounding off

Leak Test

Checked by L&T

Reviewed by
IOCL

Remarks

The work at the above location was checked and found to be in accordance with relevant drawings
and specification of the contract.

For L & T

For IOCL

LTCD-SSPL-ST-CIVIL-FM-11