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Project
Owner
Conntractor

C
D
E
F
M/S Indcon Projects & Equipment Ltd.

Job Procedure No. IPEL-PJPL-ST-CIVIL-05


:PANIPAT-JALLANDHAR LPG PIPELINE PROJECT.
:I.O.C.L.
: M/s Indcon Projects & Equipment Ltd.

Job Procedure For :


Concreting
NO: IPEL-PJPL-ST-CIVIL-05

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12.11.03

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Rev. No.
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Date

For
review &
Approval
Reviewed
&
Descriptio Prepared Checked Approved approved
n
by IPEL
by IPEL
by IPEL by IOCL

Index
SL. No.
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6
7
8

Description Page No.


Purpose
3
Scope
3
Reference
3
Material
3
Method
3&4
Documenta
4
ITP
IPEL-PJPL-ST-CIVIL-ITP-03 (Enclosed)
Formats IPEL-PJPL-ST-CIVIL-FM-03 ( Enclosed)

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1 Purpose :

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3

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5
5.1

The purpose of this procedure is to prepare the sequential system


control on concreting activity to achieve the desired product.
Scope:
This Procedure covers the work method for placement of concretes.
Reference:
a) Contract specification PL/E&C/CONTR/CIVIL/SSPL/ML/2002-03/20 VOLUME II of IV,
b) IS 10262 & IS 456
c) IS-383
d) IS 1786
EquipmentMixer
:
machine, Vibrator , cubes, slumpcone .etc.
Materials:
Water:

Water used in concreting shall be clean and free from injurious


amount of acid, alkalies, organic matter or other harmful
substances which may be deleterious to concrete. Potable water
shall be considered as satisfactory. Test on water sample will be
carried out in accordance with IS-3025 and they shall fulfill all the
guidelines and requirements of IS-456. Water for curing shall be of
same type.
5.2 Coarse Aggregates:
Coarse aggregates shall conform in all respect to IS-383.
Aggregates shall be obtained from source approved by IOCL.
Aggregates shall consist of naturally occuring stone (crushed or
uncrushed) , gravel,. These shall be hard, stony, dark, durable,
clean and free from adherent coatings and other deletarious
materials. Maximum quantity of harmful materials in aggregate
shall not exceed the limit defined in IS-383.

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5.3 Fine aggregates:


These shall comply with the requirements of IS-383. Fine
aggregates shall consist of materials resulting from natural
disintegration of rock and which has been deposited by stream,
crushed stone sand or gravel . Fine aggregates shall be from
approved sources only .
5.4 Cement:
Normally the cement shall be ordinary portland cement conforming
to IS-269. Manufacturer Test certificate of the cement of each
consignment shall be submitted to IOCL.
6 Method:
6.1 Concreting:

Concrete mix design is to be established based on workability,


durability requirements given in IS: 456 for each grade of concrete
taking into account the type of cement. Minimum cement content,
6.1.1 maximum W/C ratio conforming to exposure conditions as per
specs.
6.1.2 Submit the pour card to IOCL before concreting and the same should
6.1.3 Batching of cement and aggregates shall be done by mass or it should be converted into volume in con
Concrete mixing will be done in the mixer and hand mixing is
permitted as per spec. The water to be added in concrete shall be
6.1.4 adjusted based on moisture contents in fine and coarse
aggregates.

The compaction of concrete will be done by immersion type


needle vibrator which shall be inserted in concrete in vertical
position.Use of form vibrators is permitted whera specifically
required. Vibration will be applied systematically to cover all areas
6.1.5 immediately after placing concrete and will be stopped when the
concrete flattens and takes up a glistening appearance, the rise of
entrapped air ceases, the coarse agregate blends into the surface
but does not completely disappear. The vibrator will be slowly
withdrawn to ensure closing of the hole resulting from insertion.
Unless otherwise approved, continuous concreting shall be done
to the full thickness of foundation rafts,slabs, beams & similar
6.1.6 members. For placing on slope, placing will be started at the
bottom and moved up. Concrete shall not fall from a height of
more than 1.5m to avoid segregation.
Curing of concrete with approved water shall start after 8 hours of
6.1.7 placement of concrete and in hot weather after 4 hours. Concrete
will be cured for a minimum period of seven days.
6.1.8 All blemishes and defect if any, will be rectified immediately after the removal of formwork.
6.1.9 Construction joints shall be provided as per the specification .
6.1.10 Water retaining structures shall be done as per the specification .
6.1.11 Tolerances of concrete surfaces shall be as per IS 456.
6.1.12 Concrete cube sample shall be taken and tested 3 cubes for 7 days & 3 cubes for 28 days.
0-5 M3
1 set(6 cubes)
6-15 M3
2sets
16-30
3 sets

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31-50
4 sets
51 and
4+1
abo
set for each 50 M3
Documentation:ITP
Formats

IPEL-PJPL-ST-CIVIL-ITP-05
IPEL-PJPL-ST-CIVIL-FM-03

This procedure is only guideline to work at site. For detail refer


Note: contract specification .In case of any conflict between this
procedures and contract specification the later shall govern.

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ITP05
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S.No
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G
M/S Indcon Projects & Equipment Ltd.
Inspection & Test Plan for Concreting works
Project::PANIPAT-JALLANDHAR LPG PIPELINE PROJECT.
Client:I.O.C.L.
Conntractor
M/S Indcon Projects & Equipment Ltd.
Records
Verificati
to be
Inspectio
on by
Submitte
Activity Description
n by L&T
IOCL
d by L&T
Layout, lines and levels.
W
W
Quality of coarse aggregate, fine
Lab test
aggregate
W
RM
report
Lab test
Quality of construction water
W
RM
report
Quality of Cement & Steel &
other ingredients ( if any)
W
RM
MTC
Preparation of form work with
proper support and stagings.
W
LTCD-SSPL-ST-CIVIL-FM-02
RM
Reinforcement fixing as per
drawing and specifications.
W
LTCD-SSPL-ST-CIVIL-FM-03
W
Fixing, incetrs, anchor bolts and
pipe.
W
W
- do -

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Check for obstalces


encountered such as electrical,
conduits, pipes etc.
Preparing concrete mix as
designed and adding water
proofing compounds wherever
required.
Pouring of concrete, vibrating.
Taking sample cubes
Curing
Removal of formwormk &
stagings.
Check for leak-proof of water
tightedness, if any.
Cube testing

RM

- do -

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W
W
W

RM
RM
RM
RM

- do - do - do - do -

RM

- do -

W
W

RM
RM

- do Lab test report

W - Witness
RM - Random
R - Review Documents

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12.11.03

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Rev. No.
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36

Date

For
review &
Approval
Reviewed
&
Descriptio Prepared Checked Approved approved
n
by IPEL
by IPEL
by IPEL by IOCL
No. IPEL-PJPL-ST-CIVIL-ITP-05

FM03
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H
M/S Indcon Projects & Equipment Ltd.
Concreting Work
Project::PANIPAT-JALLANDHAR LPG PIPELINE PROJECT.
Client:I.O.C.L.
Contractor
M/S Indcon Projects & Equipment Ltd.
REPORT NO:
DATE:

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POUR CARD/INSPECTION DURING CONCRETING WORKS


DATE
:
STATION
:
DARAWING NO.
:
STRUCTURE DESCRI
:
REINFORCEMENT
:
SHUTTERING
:
COVER
:
DIMENSIONS
:
LEVELS/LINES/LAYO
:
POCKET/OPENING/B
:
MIX
: NOMINAL/DESIGN
MIX RATIO
:
W/C RATIO
:
SLUMP
:
PLACEMENT & COMP
:
TOP OF CONCRETE
:
APPROX. QTY.
:
NO. OF CUBE TAKEN
:
EXTRA BARS
:

IPEL

IOCL
No. IPEL-PJPL-ST-CIVIL-FM-03

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L&T

IOCL
No. LTCD-SSPL-ST-CIVIL-FM-03

FM04
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G
M/S Indcon Projects & Equipment Ltd.
Cube Testing report
Project::PANIPAT-JALLANDHAR LPG PIPELINE PROJECT.
Client:I.O.C.L.
Contractor
M/S Indcon Projects & Equipment Ltd.

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CUBE ID
MARK

DATE OF CASTING

LOCATION &
DETAIL OF
STRUCTURES

DATE OF
TESTING AGE DAY

DIMENSION OF CUBE
L (MM)
B(MM)

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FOR IPEL

FOR TPI

FM 05
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M/S Indcon Projects & Equipment Ltd.
SIEVE ANALYSIS OF SAND/ FINE AGGREGATES
Project::PANIPAT-JALLANDHAR LPG PIPELINE PROJECT.
Client:I.O.C.L.
Contractor
M/S Indcon Projects & Equipment Ltd.
Location/Work area:
Date of testing:

Report No:
Date of Sampling:
Sampled By:
Weight of Sample:

GRADIN
WEIGHT
G ZONE,
RETAINE
%
CUMULA CUMULA
%
IS SIEVE
D
WEIGHT
TIVE
TIVE
PASSING
SIZE
(gms) RETAINED
% RETAINED
% PASSING
AS PER IS-383
4.75 mm
2.36 mm
1.18 mm
600 micron
300 micron
150 micron

RESULTS:

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IPEL

IOCL
IPEL-PJPL-ST-CIVIL-FM-05

FM06
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M/S Indcon Projects & Equipment Ltd.
SIEVE ANALYSIS OF COARSE AGGREGATES
Project::PANIPAT-JALLANDHAR LPG PIPELINE PROJECT.
Client:I.O.C.L.
Contractor
M/S Indcon Projects & Equipment Ltd.
Location/Work area:
Date of testing:

Report No:
Date of Sampling:
Sampled By:
Weight of Sample:
IS SIEVE
WEIGHT RETAINED
% WEIGHT
CUMULATIVE
CUMULATIVE
% PASSING AS PER
(gms) RETAINED
% RETAINED
% PASSINGIS383-1970
80 mm
40 mm
20 mm
16 mm
12.5 mm
10 mm
4.75 mm

RESULTS:

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IPEL

IOCL
IPEL-PJPL-ST-CIVIL-FM-06

0 VOLUME II of IV,

of formwork.

s for 28 days.

-SSPL-ST-CIVIL-FM-03

ENSION OF CUBE
H(MM)

REPORT NO:
DATE:

AREA
MM2

AVERAG
E
COMPRE COMPRE
SSIVE
SSIVE
STRENG
STRENG
WEIGHT
TH
TH
OF CUBE
2
KG
N/mm
N/mm2 REMARK

FOR IOCL
No. IPEL-PJPL-ST-CIVIL-FM-04