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1. Components of Cable.
2. Conductors
I. Type of conductors:
a) Copper conductors.
b) Thermocouple conductors.
c) Other conductors.

8. Cables for Temperature Sensor and

Instrumentation:
I.

Thermocouple Cable.

II. Instrumentation Signal Cable.

9. Cables for High Temperature and others:
I.

Control and power Cable.

3. Insulation and types.

II. Heat Resistance Cable.

4. Screening.

III. Lead wire And Other Special Cables.

5. Inner Sheath.
6. Mechanical Protection.
7. Outer Sheath.

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Outer Sheath

Armouring

Inner Screening
Sheath

Conductor Conductor
Insulation

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CONDUCTORS

The center component of any cable is the conductor which carry the
signal or power through that cable. For signal & power transmission
copper is most commonly used conductor.

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Copper conductors

Thermocouple conductors

Annealed Bare Copper(ABC)

Thermocouple grade conductors(TC)

Tinned Plated Copper(TPC)

Extension grade conductors(EX)

Nickel Plated Copper(NPC)

Compensating grade conductors ( C)

Silver Plated Copper(SPC)

Other conductors
Pure Nickel Conducators (Ni) etc.
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Thermocouple conductors
Thermocouple grade conductors(TC)
Extension grade conductors(EX)
Compensating grade conductors ( C)

Other conductors
Pure Nickel Conducators (Ni) etc.

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Insulation refers to the layer of

plastic, polymer or high temperature
compound that is applied directly
over the conductor. There are variety

of

insulation

along

with

wide

temperature range from -260C to

1200C.

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Screening is applied for magnetic and electrical protection. There are

generally two types of Screening available :
Aluminum foil Type: - Screening is done by helically applied aluminum
foil with 100 % coverage.
Mesh Braided Type:-Screening is done by Copper wire (Bare Copper,
Tinned Copper, Nickel Plated Copper, Silver Plated Copper). It is in
mesh braided form with 70 % to 95 % Coverage area.

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 PVC
Silicon
Teflon
Polyamide
Fiber Glass
Alumina
fiber etc. (as listed in insulation)

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 G.I. Armoring (Round wire / Flat strip as per IS3975:99)

SS Braiding (More Flexible)

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 PVC
Silicon
Teflon
Polyamide

Fiber Glass
Alumina
fiber etc. (as listed in insulation).

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THERMOCOUPLE CABLE

Thermocouples cables are used to measure the

temperature directly. Extension & Compensating
wires are only use to extend a thermocouple
signal from a sensor to instrument for readings.

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INSTRUMENTATION SIGNAL CABLE

Instrumentation signal cables minimise
noise and signal interference, delivering
clean signals in harsh environments and
general manufacturing operations. These
cables

are

designed

for

use

in

communication and instrumentation.

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CONTROL & POWER CABLE

HEAT RESISTANCE CABLE

Control & Power cable up to 1.1 KV

voltage grade.

Heat resistance cables with maximum

800C temperature withstanding

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LEAD WIRE

OTHER SPECIAL CABLE

Network Cables

Co-axial Cable
Lance Cable
Load Cell Cable
Composite VGA Cable

SLEEVES
Lead wire or Hook up wires handle
temperature -260 C to extreme high
temperature 1200 C with insulation PVC,
PTFE, FEP, PEEK, Silicon, Glass Fiber,
Ceramic Fiber etc.

Variety of sleeves suitable for wide

temperature range with various insulation
such as PTFE, FEP, Silicon, Fiber Glass,
Stainless Steel wire, Polyamide & PVC.

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Temperature Sensing, Heating & Cables

Tempsens Instruments (I) Pvt. Ltd.

B-188 A, Road No. 5, MIA, Madri
Udaipur - 313 003 (Rajasthan) INDIA
Phone
:
+91-294-3057700
Fax
:
+91-294-3057750
E-mail
:
info@tempsens.com
Website :
www.tempsens.com