Beruflich Dokumente
Kultur Dokumente
Department of Civil and Architectural Engineering, College of Engineering, Sultan Qaboos University, 123 Al-khod, Muscat, Oman
School of Civil Engineering & Construction, Kingston University, London KT1 2EE, UK
c
School of Engineering, Physics and Mathematics, University of Dundee, Nethergate DD1 4HN, UK
b
h i g h l i g h t s
The use of LS in binary, ternary and quaternary cementitious systems was investigated.
Using LS permits the design of concrete with low environmental impact.
Composite cement with LS seems to perform better than binary LS-cement.
An optimal replacement level of 15% LS is recommended.
LS composite cements provide a durability improvement compared to binary LS-cement.
a r t i c l e
i n f o
Article history:
Received 28 September 2012
Received in revised form 12 November 2013
Accepted 1 December 2013
Available online 7 March 2014
Keywords:
Binary and composite cements
Carbonation
Chloride diffusion
Compressive strength
Drying shrinkage
Embodied CO2
Freezethaw
Limestone
Portland cement
a b s t r a c t
Over the last decades, the use of various by-products and pozzolanic materials in concrete production has
become a common practice, not only to reduce the environmental impact of Portland cement (PC) manufacturing and to save natural resources but also to enhance the mechanical and durability performance
of concrete.
The present study highlights the main performance properties of 50 concrete mixes designed with binary, ternary and quaternary cementitious systems, including the use of various proportions of slag (S), y
ash (FA), limestone (LS), silica fume (SF) and metakaolin (MK) as a partial replacement by weight of PC.
The binary cements were designed with various LS proportions ranging from 10% to 45%, while the ternary system consisted of 29% slag and 21% FA as a partial substitute of PC. The three quaternary systems
were designed with 25% FA and slag (50.1% or 47.5%) combined with either 4.9% SF, 4.9% MK or 2.5% LS.
The concrete mixes were designed with a wide range of water-to-cementitious ratios (w/c) ranging from
0.45 to 0.79.
The main objective of this paper is to design a concrete with low environmental impact using various
types and proportions of cementitious materials.
It has been observed that the use of composite cements improves concrete workability and reduces the
amount of superplasticizer required to reach the same slump value compared with LS and PC cements,
while the setting time is decreased for both LS-cement and composite cements. The strength results indicate that LS could lead to signicant strength loss compared with PC and composite cement concretes. In
addition, the quaternary PCSFALS mix appears to perform better than the binary LS-cement in terms of
strength development and durability performance.
The results indicate that PCLS15 is freezethaw durable (durability factor over 80%); however, with
replacement levels higher than 15%, the durability factor decreased. However, the composite cements
generally exhibited a satisfactory durability factor of approximately 80% or a slightly lower DF. Moreover,
the composite cements exhibited improved resistance to chloride ingress, while a negative effect on carbonation depth was observed.
Overall, the results indicate that the mechanical and durability performance of both binary and composite cement concretes are strongly linked to the chemical composition, neness, particle size distribution and potential reactivity of the cementing materials used.
2014 Elsevier Ltd. All rights reserved.
194
1. Introduction
Since new environmental regulations have been implemented,
the pressure to reduce CO2 emissions generated by the concrete
industry has increased. Over the last decades, extensive research
has been undertaken to minimize the use of Portland cement by
increasing the amount of various supplementary cementing materials (SCM) or llers embedded in concrete as a partial replacement
of PC. Indeed, it is well recognized that Portland cement manufacturing, with an annual production of 3.7 billion tons in 2012, accounts for approximately 7% of the global CO2 emissions [13].
Various supplementary cementing materials, whether natural
pozzolans or those derived from industrial by-product waste materials such as silica fume, y ash and ground granulated blast furnace slag, have now been used for many years to develop
composite cements not only to reduce the environmental load
but also to improve concrete durability.
The use of limestone as a construction material dates back to
ancient times when calcined limestone or gypsum was used to
make mortar [4]. Limestone consists mainly of calcium carbonate
(CaCO3), which reacts with the tricalcium aluminate (C3A) of
Portland cement to form calcium carboaluminate (CCA). The effects of LS, as well as other mineral admixtures such as slag,
FA, SF and MK used as partial replacements for Portland cement,
have been widely discussed and are now well established and
documented [514]. Natural pozzolana, y ash, slag, silica fume
and limestone are the main cementing materials that are permitted by the EN 197-1 [15]. According to BS EN 197-1:2000 [15],
type II cements (CEMII/A-LL 32,5/42,5) may contain various
materials as their main constituents in percentages ranging from
6% to 35%.
Although limestone has been widely used as a ller material, it
is also used in blended cement as a partial substitution for Portland
cement [15], with a recommended amount ranging between 6%
and 20% [16]. It has been reported that ne limestone powder
could promote the early age hydration of Portland cement
[17,18] and may reduce the total porosity and delay the initial
and nal setting time as well [9]. While the setting time might
be slightly shortened and the tendency to bleeding signicantly reduced, the fresh properties, such as plasticity and water retention,
in Portland-Limestone mortar and concrete are slightly improved
or similar to those of a bulk Portland CEM I concrete [19].
In addition to its ller effect, LS also has a chemical effect: the
calcium carbonate of the limestone powder can interact with the
aluminate hydrates formed by the hydration reactions of Portland
cement [18,20]. This interaction leads to the stabilization of the
ettringite and could increase the total volume of the hydration
products, decrease the porosity of the concrete and consequently
increase its strength. Limestone powder could also interact with
the AFm and AFt hydration phases, leading to the formation of carboaluminates at the expense of monosulfate, thereby stabilizing
the ettringite, as reported by De Weerdt et al. [21].
It has been reported that the addition of LS to Portland cement
increases the rate of hydration at early ages and consequently enhances the early strength; however, LS can reduce the 28-day and
long-term strength compared with concrete prepared with CEM I
due to the dilution effect [11,22]. Meanwhile, at the same concrete
strength, Portland-LS cement concrete exhibits similar performance
as CEM I concrete with respect to the carbonation rate, chloride ingress and resistance to freezing and thawing (both air-entrained
and non-air-entrained concrete). It has been observed that depending on the amount used, limestone in concrete increases chloride
ion diffusion [14] while signicantly reducing the peak rate of heat
evolution [16]. Moreover, Ghrici et al. [11] reported that a ternary
cementitious system containing 20% LS ller and 30% natural
2. Experimental work
2.1. Materials
General use Portland cement CEM I 42.5 N meeting the requirements of EN 1971:2000 was used in all the mixes with and without SCMs. Five different SCMs,
namely, slag, y ash, silica fume, metakaolin and limestone, were used in various
proportions as substitutes for Portland cement to produce binary, ternary and quaternary binders. The chemical and mineralogical compositions and physical properties of Portland cement and the ve cementing admixtures (S, FA, SF, MK and LS)
used are listed in Table 1, and their particle size distribution is shown in Fig. 1.
Natural siliceous sand and crushed granite with maximum sizes of 5 mm and
20 mm, respectively, were used as ne and coarse aggregates. A superplasticizer
(SP) was used to obtain a nominal target slump value of 75 5 mm, while an airentraining agent was employed to investigate the freezethaw resistance of the
air-entrained concrete mixes.
195
Physical properties
Chemical compositions
PC
LS
FA
GGBS
SF
MK
SiO2
Al2O3
Fe2O3
CaO
MgO
SO3
TiO2
Alkali
LOI
3140
2700
2276
2900
2200
2590
21.4
1.1
51.1
34.2
95.3
55.1
4.7
0.06
24.9
13.9
0.65
40.4
2.7
0.09
9.0
0.6
0.28
0.64
65.2
54.7
1.5
41.6
0.27
0.03
1.0
0.3
1.4
0.41
0.36
2.9
0.7
0.25
0.01
1.0
0.01
0.55
0.053
3.97
0.463
0.767
1.392
0.9
43.5
5.7
0.9
1.2
381
638
450
509
15,750
3474
6.2
8.8
12.8
1.8
0.2
0.4
67.3
10.6
7.9
8.2
Table 2
Mixture composition for 1 m3 of the PCLS binary concretes.
100
90
80
70
w/c
(MPa)
PC
Slag
60
PC
PC
content (%)
15
25
35
45
700
400
800
0.30
185
0.65(35) 285
100
85
75
65
15
25
35
730
400
800
0.24
185
0.60(40) 310
100
85
75
65
55
100
85
75
65
55
15
25
35
45
15
25
35
45
710
400
800
0.13
185
670
400
800
0.11
185
100
85
75
65
55
15
25
35
45
625
400
800
0.21
185
MK
SF
30
20
10
0
1
10
100
1000
0.52(50) 355
5 mm 10 mm 20 mm
100
85
75
65
55
LS
40
Aggregates
0.79(25) 235
FA
50
LS
(%)
paint except the top side, which was exposed in a carbonation tank to a CO2 enriched atmosphere containing 4% CO2 at 20 2 C and 55 5% RH. The carbonation
depth in the tested concrete specimens was measured by applying a phenolphthalein color indicator spray on a freshly broken piece of the specimens. This spray
turns non-carbonated concrete pink, while carbonated concrete remains colorless.
The depth of the uncolored zone of the concrete (the carbonated layer) from the
edges of the broken piece was measured at 3 points, and the mean value was reported as the carbonation depth.
196
Table 3
Mixture composition for 1 m3 of the composite cements concretes.
w/c
PC content
PC (%)
Slag (%)
SF (%)
MK (%)
LS (%)
Aggregates
5 mm
10 mm
20 mm
Water
0.79
235
100
50
50.1
50.1
47.5
29
25
25
25
21
20
20
25
4.9
4.9
2.5
700
400
800
0.30
0.23
0.30
0.26
0.24
185
0.65
285
100
50
50.1
50.1
47.5
29
25
25
25
21
20
20
25
4.9
4.9
2.5
730
400
800
0.30
0.17
0.23
0.18
0.16
185
0.60
310
100
50
50.1
50.1
47.5
29
25
25
25
21
20
20
25
4.9
4.9
2.5
710
400
800
0.13
0.10
0.13
0.11
0.08
185
0.52
355
100
50
50.1
50.1
47.5
29
25
25
25
21
20
20
25
4.9
4.9
2.5
670
400
800
0.11
0.07
0.10
0.08
0.06
185
0.45
410
100
50
50.1
50.1
47.5
29
25
25
25
21
20
20
25
4.9
4.9
2.5
625
400
800
0.21
0.15
0.17
0.16
0.14
185
Q Dc
@c
;
dx
where Q is the mass transport rate for one square-meter of concrete (mol/m2 s), Dc is
the diffusion coefcient (m2/s), c is the total chloride concentration in the pore water
(mol/m3), t is the time and x is the distance from the exposed surface (m).
2.3.6. Initial surface absorption (ISA)
The ISA test measures the rate at which water ows into the capillary pore network of concrete through a known surface area. The volume ow is estimated by
measuring the length of ow along a capillary of known dimension. The initial surface absorption of the various mixes was determined on 150 mm cubes pre-cured in
water for the rst 28 days as per BS 1881-208, Part 5. The concrete specimens were
then oven-dried at 105 C to constant weight before the test and left to cool to the
laboratory temperature (1720 C) in a desiccator jar for a period of 24 h. The contact area was dened by a plastic cell sealed onto the concrete surface and should
not be less than 5000 mm2. Water was introduced into the cell via a connecting
point and maintained at a head of 200 mm using a lter funnel. A second connection point to the cap led to a horizontal capillary tube. The connection to the reservoir was closed, and the absorption was measured by observing the movement of
the end of the water line in the capillary tube with an afxed scale after 10 min.
The ISA measurements were recorded 10 min after the initiation of the test. The
measurements are referred to as ISA-10 at 10 min. More details about the testing
and setup used can be found in an earlier publication by the authors [28].
Due to the considerable number of mixes investigated, the exural strength
testing and some of the durability testing were only conducted on selected mixes.
197
amount for the required slump value, the ternary system (PCSFA) is
very effective in enhancing concrete workability and reducing SP
demand. Indeed, FA is known to react slowly during the hydration
process, and the spherical particles retain much more free water
than PC and other SCMs and hence reduce the water/SP demand.
However, the consistency results of the various cementing materials used did not exhibit a uniform trend. The increase of water consistency when increasing the LS content is related to the relatively
high water absorption capacity of LS, as also noted by Heikal et al.
[9].
In fact, the major factor affecting the SP demand in such a
cementing system is mainly the physical properties of the materials used, including shape, particle size distribution, specic surface,
the amount of ultrane particles in the mix and the chemical composition, especially the amount of unburned carbon. The proportion of particles retained on a 45 lm sieve also appears to be an
important parameter regarding the workability and PS demand.
A higher amount of particles passing the 45 lm sieve is correlated
with a higher PS demand, as observed in Tables 13.
Moreover, all the blended cements tested exhibited a longer initial setting time compared with Portland cement, as observed in
Fig. 2. The delay of the setting time was more pronounced in all
the composite cements containing FA compared with the binary
LS-cements. The ternary system PCSFA had the longest setting time
at 205 min, while PC had the shortest setting time at only 105 min.
The delay in the setting time of the LS-cements, especially the composite cements containing FA, is attributed to the low early-age
reactivity of both LS and FA compared with clinker as well as other
SCMs (SF, MK and slag). In fact, the setting time and hydration rate
of composite cements are strongly linked to the reactivity of the
pozzolanic materials and hence to their chemical composition.
250
40
200
30
25
150
20
100
15
10
Consistency
35
50
Setting time
LS
S
PC
FA
S
PC
FA
M
K
F
S
FA
FA
S
S
PC
LS
45
PC
LS
35
LS
25
LS
15
0
PC
Concrete mixes
Fig. 2. Setting time and consistency of the concrete mixes investigated.
Table 4
Compressive strength of the PCLS concretes.
PC/LS
Mix
LS (%)
Age (days)
2
28
60
180
365
w/c = 0.79
235 kg/m3
PC
LS15
LS25
LS35
LS45
0
15
25
35
45
7.5
6.5
4.5
3.0
1.0
12.0
10.0
7.5
4.5
2.0
18.5
16.0
12.0
8.5
4.5
27.5
24.0
18.0
13.0
6.5
31.0
27.0
19.5
14.0
7.0
34.0
28.5
20.5
14.5
7.5
35.0
29.5
21.0
14.5
7.5
w/c = 0.65
285 kg/m3
PC
LS15
LS25
LS35
LS45
0
15
25
35
45
10.5
9.0
7.0
5.0
3.5
17.5
15.0
11.5
8.0
5.0
26.5
23.0
18.5
14.0
10.0
37.0
32.5
26.5
20.0
14.0
41.0
35.5
29.0
21.5
14.5
44.5
39.0
30.5
22.5
15.5
46.0
40.0
31.0
23.0
15.5
w/c = 0.60
310 kg/m3
PC
LS15
LS25
LS35
LS45
0
15
25
35
45
12.0
10.5
8.0
6.0
4.0
20.0
17.0
13.0
10.0
6.5
30.5
26.5
21.5
17.0
12.5
41.0
36.5
30.5
23.5
17.0
45.0
39.5
33.0
25.0
18.0
49.0
42.5
34.0
26.0
18.5
50.5
44.0
35.0
26.5
18.5
w/c = 0.52
355 kg/m3
PC
LS15
LS25
LS35
LS45
0
15
25
35
45
16.0
14.0
10.5
8.0
5.5
26.0
22.5
17.5
13.5
9.0
38.5
34.5
28.0
22.5
16.5
50.0
45.5
37.5
30.0
22.0
54.0
48.5
39.5
31.5
23.0
58.5
52.0
42.0
33.0
23.5
61.0
53.5
43.0
33.5
23.5
w/c = 0.45
410 kg/m3
PC
LS15
LS25
LS35
LS45
0
15
25
35
45
20.5
18.0
14.0
10.5
7.0
32.0
28.0
21.5
15.5
11.0
47.5
42.5
34.5
28.5
21.0
59.0
53.5
45.0
36.0
27.0
63.5
57.0
47.0
38.5
28.5
68.0
61.0
49.5
39.5
29.0
71.0
63.0
51.0
40.0
29.0
the composite cements (ternary and quaternary). Higher LS contents in the binary cementitious system were associated with
greater reductions of the compressive strength. For all the PCLS
mixes, depending on the w/c and age of concrete, the strength loss
ranged from 9% up to 86%. As observed in Table 4, embedding up to
15% LS as a replacement for PC resulted in a moderate strength loss
of approximately 12%, whereas increasing the replacement level of
PC by LS beyond 15% always resulted in a substantial strength loss.
The results indicate that increasing the LS content from 25% to 45%
almost doubled the strength loss, which was more pronounced for
mixes with a high w/c while tending to decrease when decreasing
the w/c of concrete at 0.45.
Regardless of the w/c of concrete and the testing age, the LS45
mixes exhibited an important strength loss over 60% compared
with the control PC mix. This reduction could reach 80% for mixes
with high w/c values of 0.79 and 0.65 compared with mixes with
lower w/c values (under 0.60). It was observed that using LS in a
binary system resulted in the largest reduction in the compressive
strength compared with the other cementing systems (ternary and
quaternary).
The effect of the proportion of LS on the compressive strength
was greater than that of w/c. This result was also reported in previous research by Svermova et al. [30].
It is clear that a high content of LS (over 15%) can signicantly
alter the compressive strength of the PCLS mix. This strengthreducing effect induced through the use of LS was more perceptible
at early ages (up to 7 days) compared with long-term use. Due to
the signicant strength loss generated using LS, several studies
and national standards have set the optimum replacement level
of PC by LS to 20%. The relative strength results presented in Table 6
support these restrictions in terms of the maximum LS content
used. The relative strength of the LS15 mixes is approximately
90% of the PC strength but decreases when the LS content is increased to 25% or more.
It is believed that the strength loss of mixes made with various
proportions of LS may be due to the signicant reduction of the potential cementitious material content in cement, which is known
198
Table 5
Compressive strength of the composite cement concretes.
Composites
Mix
PC (%)
Age (days)
1
28
60
180
365
w/c = 0.79
235 kg/m3
PC
PCSFA
PCSFASF
PCSFAMK
PCSFALS
100
50
50.1
50.1
47.5
7.5
12.0
4.5
4.0
3.5
4.0
18.5
9.5
10.0
9.5
9.0
27.5
20.5
23.0
21.5
18.5
31.0
25.5
28.5
26.0
23.0
34.0
30.0
33.0
31.0
29.5
35.0
w/c = 0.65
285 kg/m3
PC
PCSFA
PCSFASF
PCSFAMK
PCSFALS
100
50
50.1
50.1
47.5
10.5
17.5
7.0
6.0
5.5
6.0
26.5
14.0
14.5
14.5
13.5
37.0
29.0
32.5
31.0
27.0
41.0
35.5
39.5
37.0
32.5
44.5
40.5
44.5
42.5
38.5
46.0
w/c = 0.60
310 kg/m3
PC
PCSFA
PCSFASF
PCSFAMK
PCSFALS
100
50
50.1
50.1
47.5
12.0
20.0
8.0
7.5
7.5
7.0
30.5
16.5
17.0
17.0
16.0
41.0
33.0
37.0
35.0
30.0
45.0
39.5
43.0
41.0
35.5
49.0
44.5
49.5
47.0
43.0
50.5
50.5
57.0
51.0
48.0
w/c = 0.52
355 kg/m3
PC
PCSFA
PCSFASF
PCSFAMK
PCSFALS
100
50
50.1
50.1
47.5
16.0
26.0
11.0
11.0
10.0
9.5
38.5
21.0
21.5
21.5
20.5
50.0
40.5
45.0
43.0
37.0
54.0
47.5
52.5
50.0
43.0
58.5
54.5
60.5
57.5
52.0
61.0
w/c = 0.45
410 kg/m3
PC
PCSFA
PCSFASF
PCSFAMK
PCSFALS
100
50
50.1
50.1
47.5
20.5
32.0
14.5
15.5
14.0
13.5
47.5
26.0
27.0
27.0
25.0
59.0
47.5
54.0
51.5
43.5
63.5
55.0
61.5
59.0
51.0
68.0
62.5
70.0
66.5
62.0
71.0
Table 6
Relative strength of the binary and composite cement concretes investigated.
LS-cements
Relative strength
7 day
28 day
w/c = 0.79
LS15
LS25
LS35
LS45
0.86
0.64
0.46
0.24
0.87
0.65
0.47
0.23
w/c = 0.65
LS15
LS25
LS35
LS45
0.86
0.69
0.52
0.37
w/c = 0.60
LS15
LS25
LS35
LS45
Composite cements
Relative strength
7 day
28 day
PCSFA
PCSFASF
PCSFAMK
PCSFALS
0.51
0.54
0.51
0.48
0.74
0.83
0.78
0.67
0.87
0.71
0.75
0.37
PCSFA
PCSFASF
PCSFAMK
PCSFALS
0.52
0.54
0.54
0.50
0.78
0.87
0.83
0.73
0.86
0.70
0.55
0.41
0.89
0.74
0.57
0.41
PCSFA
PCSFASF
PCSFAMK
PCSFALS
0.54
0.55
0.55
0.52
0.80
0.90
0.85
0.73
w/c = 0.52
LS15
LS25
LS35
LS45
0.89
0.72
0.58
0.42
0.91
0.75
0.60
0.44
PCSFA
PCSFASF
PCSFAMK
PCSFALS
0.54
0.55
0.55
0.53
0.81
0.90
0.86
0.74
w/c = 0.45
LS15
LS25
LS35
LS45
0.89
0.72
0.60
0.44
0.90
0.76
0.61
0.45
PCSFA
PCSFASF
PCSFAMK
PCSFALS
0.54
0.56
0.56
0.52
0.80
0.91
0.87
0.73
partial substitute for Portland cement is recommended. This recommended amount is also supported by the results of several previous studies [3339].
Livesey [33] observed that the addition of 5% LS had little effect
on blended cement performance; however, beyond this limit, the
properties of limestone used resulted in a signicant effect. In a
previous study, De Weerdt et al. [34] observed that up to 15% of
PC could be replaced by limestone powder without impairing the
compressive strength development. Beyond this limit, a reduction
in strength was recorded, and a high replacement level (e.g., 35%)
resulted in a signicant strength loss. Similar results were also obtained by other researchers [35,29]. Bentz [36] considered that the
effect of limestone powder on the compressive strength is likely to
be more pronounced at lower w/c ratios. Findings by Bentz et al.
[37] indicated that depending on the particle size of LS, the
strength reduction at early age varied from 11% to 28%, while at
28 days, the average strength loss was approximately 7%.
A low content of LS (2.5%) appears to yield much better performance when combined with other SCMs in the quaternary systems
(PCSFALS) compared with a higher content of LS (between 15% and
45%) used in the binary system PCLS. In fact, while a signicant
strength reduction (over 50%) was recorded at early age for these
quaternary PCSFALS mixes, strength development recovery at later
age with only approximately 10% strength loss was recorded.
In addition, it is well recognized that when blended cements are
produced by intergrinding clinker together with the cementitious
materials (genuine cement), the resulting performance surpasses
that of the one mixed separately in the concrete mixer. The results
obtained by other researchers [38,39] indicated that pre-mixed
blended LS or natural pozzolana cements with low PC replacement
levels up to 15% could slightly improve the compressive strength
or at least lead to a strength comparable to that of PC concrete. Indeed, the behavior of binary cements with LS or other pozzolanic
materials is not only linked to the replacement level but also to
the physical properties and chemical composition of the SCMs
used, especially their neness.
199
28 d
70
PCLS
0.79
0.65
60
0.60
50
0.52
0.45
40
30
20
10
0
0
10
15
20
25
30
35
40
45
50
LS content (%)
Fig. 3. Effect of limestone content on the 28-day compressive strength of the
concretes.
Table 7
The 28-day compressive and exural strengths and modulus of elasticity of the
concrete mixtures investigated (reduction proportions).
Mix code (w/
c = 0.60)
28-day cube
strength
Flexural strength
(MPa)
Modulus of
elasticity (GPa)
PC
LS15
LS25
LS35
LS45
PCSFA
PCSFASF
PCSFAMK
PCSFALS
41.0
36.5
30.5
23.5
17.0
33.0
37.0
35.0
30.0
5.0
4.0
4.3
4.8
4.6
4.1
30.0
28.5
25.5
22.5
20.0
27.7
27.0
27.0
25.0
(11)
(25.6)
(42.7)
(58.5)
(19.5)
(9.7)
(14.6)
(26.8)
(20)
(14)
(4)
(8)
(18)
(5)
(15)
(25)
(33)
(7.7)
(10)
(10)
(16.6)
binary system and is likely to be more appropriate as a ller material in a ternary or quaternary cementitious system.
3.3. Flexural strength and modulus of elasticity
Similar to the compressive strength, the use of LS, FA, S, MK and
SF in binary, ternary and quaternary systems resulted in a reduction in both the exural strength and modulus of elasticity, as observed in Table 7. The exural strength reduction was less
pronounced, even insignicant, in the quaternary systems (PCSFASF and PCSFASF) compared with the other blended cement concrete mixes. In fact, the improved compactness of the quaternary
cement pastes contributed to limit the exural strength loss while
improving the compressive strength.
The reduction in the modulus of elasticity of the binary and
quaternary LS-cements was proportional to the replacement level
and ranged between 5% and 33%. For the compressive and exural
strengths, the use of LS in both the binary and quaternary cements
resulted in a negative effect on the modulus of elasticity compared
with the PC concrete. While using 15% LS as a partial replacement
of PC had an insignicant effect on the modulus of elasticity (5%
reduction compared with PC), increasing the replacement level beyond 15% led to further reduction in the modulus of elasticity of
the LS-cement concrete.
In fact, while the modulus of elasticity is intimately linked to
the aggregate bulk, it is clear that the modulus of elasticity is also
affected by the cement paste and the interfacial transition zone
(ITZ). The results appear to indicate that the blended cement paste,
and especially the ITZ were weaker than their corresponding PC cement pastes, which in turn led to the reduction in the modulus of
elasticity. In addition, as discussed previously, the results for the
PCLS mixes suggested that LS was likely acting as a ller material
rather than as a pozzolanic material, which creates a second interfacial transition zone in the cement matrix and hence weakens the
modulus of elasticity of the concrete composite.
Moreover, because the strength of cement is a function of the
hydrated part, the strength and modulus of elasticity development
are affected by mineralogical features of the clinker, pozzolanic
reactions, neness, reactive SiO2 ratio and water demand of the cement mixtures. Table 1 shows that LS is very poor in reactive silica
(SiO2) and alumina (Al2O3), which, in the presence of water, react
with (Ca(OH)2) and form an additional CSH gel similar to that
produced during the hydration of PC. Therefore, the low reactivity
and hence negative effect on the strengths for LS are mainly attributed to its chemical composition and the very low content of reactive silica and alumina compared with the other cementing
materials used. In addition, the loss on ignition could indicate
the pozzolanicity of such a material. LS exhibited a very high LOI
of approximately 43.5%. It has been stated that loss on ignition
should be less than 20% (maximum) for proper pozzolanicity of a
material [40].
200
0.79
100
120
0.60
0.45
80
60
40
20
0
0
10
400
300
200
100
0
LS
70
60
50
40
30
20
10
PC
LS35
0
0
50
3.4.3. Carbonation
The carbonation of concrete consists of the reaction of carbon
dioxide (CO2) from air with the calcium hydroxide (CH) in concrete
to form calcium carbonate. This process may result in a reduction
of the alkalinity (pH) of the concrete to below 10 and could lead
to the initiation of the corrosion process of the steel reinforcement
bar and degradation of the concrete structure.
For the LS-cement mixes with the two w/c ratios examined,
decreasing w/c from 0.65 to 0.52 resulted in a signicant reduction
in the carbonation depth varying from 5 mm to 15 mm, depending
on the LS content, as observed in Fig. 8. This result indicates that LS
produced a negative effect on carbonation resistance; increasing
the LS content always led to a signicant increase of the carbonation depth. It is suggested that the LS content in concrete used
Drying shrinkage
strains (microstrains)
500
40
exhibited the highest ISA-10 values compared with the other composite cements. Beyond 6 months of curing, the composite cement
PCSFASF mix generated the lowest ISA-10 value of 25 m/m2/s 102,
while the highest value of 78 m/m2/s 102 was recorded for the
binary PCLS45 mix.
As aforementioned, the ISA-10 indicates the porosity of the cement paste, which is strongly linked to the concrete mix design
and the type of cementitious materials used. Embedding a combination of various cementing materials with different intrinsic
properties may induce a synergistic effect and result in a lower
porosity and ner pores compared with the PC concrete.
80
600
30
800
700
20
LS content (%)
50
LS15
LS45
100
LS25
150
200
201
50
PCSFA
40
-2
ISA-10 (m/m2/sec10 )
PC
70
45
35
30
25
PC
20
PCSFA
15
PCSFASF
10
PCSFAMK
PCSFALS
60
PCSFASF
50
PCSFAMK
PCSFALS
40
30
20
10
0
0
0
0
50
100
150
10
200
15
20
25
30
Age (days)
Fig. 9. Concrete carbonation depth versus time of exposure for the composite
cements.
20-week exposure
45
w/b = 0.65
40
35
30
w/b = 0.52
25
20
70
PCSFA
PCSFASF
50
PCSFAMK
PCSFALS
40
30
20
10
0
0.40
0.50
0.60
0.70
0.80
w/c
Fig. 10. Concrete carbonation depth versus the w/b of concrete.
60
LS45
PCLS
50
LS35
40
LS25
30
LS15
PC
20
10
0
0.40
15
PC
60
0.45
0.50
0.55
0.60
0.65
0.70
w/c
10
Fig. 11. Effect of LS content and w/c ratio on the coefcient of chloride diffusion of
concrete.
5
0
0
10
20
30
40
50
LS content (%)
Fig. 8. Concrete carbonation depth versus limestone content after 20-week
exposure.
202
30
PC
Water cured at 20 C
PCSFA
25
PCSFASF
PCSFAMK
20
PCSFALS
15
10
5
0
0.40
0.45
0.50
0.55
0.60
0.65
0.70
Fig. 12. Coefcient of diffusion of concrete prepared with composite cements and
water cured at 20 C.
30
PC
Air cured at 20 C
PCSFA
25
PCSFASF
PCSFAMK
20
PCSFALS
15
10
5
0
0.40
0.45
0.50
0.55
0.60
0.65
0.70
Fig. 13. Coefcient of diffusion of concrete prepared with composite cements and
dry air cured at 20 C.
w/c = 0.52
Fresh air content = 5%
Concrete mixes
Fig. 14. Durability factors of the binary and composite cement concretes
investigated.
MK
Slag
330
52
ECO2/kg
PC
LS15
LS25
LS35
LS45
PCSFA
PCSFASF
PCSFAMK
PCSFALS
381.3
326
289.3
252.6
216
256
250.4
314
242
LS
32
SF
14
FA
4
Portland cement
930
Reduction in ECO2 (%)
14.5
24.1
33.8
43.4
32.9
34.3
17.7
36.6
203
204
References
[1] Damtoft JS, Lukasik J, Herfort D, Sorrentino D, Gartner EM. Sustainable
development and climate change initiatives. Cem Concr Res 2008;38(2):
11527.
[2] United States Geological Survey. USGS mineral program cement report,
January 2013. p. 389.
[3] Turanli L, Uzal B, Bektas F. Effect of large amounts of natural pozzolan addition
on properties of blended cements. Cem Concr Res 2005;35(6):110611.
[4] Mayeld LL. Limestone additions to Portland cement an old controversy
revisited. Cem Concr Aggr 1988;10(1):38.
[5] Livesey P. Performance of limestone-lled cements. In: Swamy RN, editor.
Blended cements in construction. London: Elsevier Science; 1991. p. 115.
[6] Matthews JD. Performance of limestone ller cement concrete. In: Dhir RK,
Jones MR, editors. Impact of ENV 197 on concrete construction. London: E & FN
Spon; 1994. p. 11347.
[7] Gonzlez AM, Irassar EF. Effect of limestone ller on the sulphate resistance of
low C3A Portland cement. Cem Concr Res 1998;28(11):165567.
[8] Tsivilis S, Batis G, Chaniotakis E, Grigoriadis Gr, Theodossis D. Properties and
behavior of limestone cement concrete and mortar. Cem Concr Res
2000;30(10):167983.
[9] Heikal M, El-Didamony H, Morsy MS. Limestone-lled pozzolanic cement. Cem
Concr Res 2000;30(11):182734.
[10] Menndez G, Bonavetti V, Irassar EF. Strength development of ternary blended
cement with limestone ller and blast-furnace slag. Cem Concr Compos
2003;25(1):617.
[11] Ghrici M, Kenai S, Said-Mansour M. Mechanical properties and durability of
mortar and concrete containing natural pozzolana and limestone blended
cements. Cem Concr Compos 2007;29(7):5429.
[12] Chindaprasirt P, Homwuttiwong S, Sirivivatnanon V. Inuence of y ash
neness on strength, drying shrinkage and sulfate resistance of blended
cement mortar. Cem Concr Res 2004;34(7):108792.
[13] Tsivilis S, Chaniotakis E, Kakali G, Batis G. An analysis of the properties of
limestone cements and concrete. Cem Concr Comp 2002;24(34):3718.
[14] Bonavetti V, Donza H, Rahhal V, Irassar E. Inuence of initial curing on the
properties of concrete containing limestone blended cement. Cem Concr Res
2000;30(5):7038.
[15] European Committee for Standardization, Cement: Composition, Specications
and Conformity Criteria, Part 1: Common Cements, EN 197-1, EN/TC51/WG 6
rev; 2000.
[16] Lafarge product data sheet, Portland limestone cement, Lafarge Cement UK,
March 2009.
[17] Soroka I, Setter N. The effect of llers on strength of cement mortars. Cem
Concr Res 1977;7(4):44956.
[18] Bonavetti VL, Rahhal VF, Irassar EF. Studies on the carboaluminate formation
in limestone ller-blended cements. Cem Concr Res 2001;31(6):8539.
[19] Hawthorm F. Ten years experience with composite cements in France. In:
Proceedings of a seminar of the BRE/BCA/Cement Industry Working Party,
Building Research Establishment, Garston, November 1989.
[20] Lothenbach B, Le Saout G, Gallucci E, Scrivener K. Inuence of limestone on the
hydration of Portland cements. Cem Concr Res 2008;38(6):84860.
[21] De Weerdt K, Kjellsen KO, Sellevold E, Justnes H. Synergy between y ash and
limestone powder in ternary cements. Cem Concr Compos 2011;33(1):308.
[22] Lawrence P, Cyr M, Ringot E. Mineral admixtures in mortars: effect of inert
materials on short-term hydration. Cem Concr Res 2003;33(12):193947.
[23] Barker AP, Hobbs DW. Performance of Portland limestone cements in mortar
prisms immersed in sulfate solutions at 5 C. Cem Concr Compos
1999;21(2):12937.
[24] Bensted J. Thaumasite background and nature in deterioration of cements,
mortars and concretes. Cem Concr Compos 1999;21(2):11721.
[25] Skaropoulou A, Tsivilis S, Kakali G, Sharp JH, Swamy RN. Long term behavior of
Portland limestone cement mortars exposed to magnesium sulfate attack. Cem
Concr Compos 2009;31(9):62836.
[26] Aguilera J, Blanco Varela MT, Vzquez T. Procedure of synthesis of thaumasite.
Cem Concr Res 2001;31(8):11638.
[27] ASTM C666/C666M-03. Standard test method for resistance of concrete to
rapid freezing and thawing. West Conshohocken, PA: ASTM International;
2003.
[28] Limbachiya MC, Meddah MS, Ouchagour Y. Use of recycled concrete aggregate
in y-ash concrete. Constr Build Mater 2012;27(1):43949.
[29] Tsivilis S, Chaniotakis E, Badogiannis E, Pahoulas G, Ilias A. A study on the
parameters affecting the properties of Portland limestone cements. Cem Concr
Compos 1999;21(2):10716.
[30] Svermova L, Sonebi M, Bartos PJM. Inuence of mix proportions on rheology of
cement grouts containing limestone powder. Cem Concr Compos
2003;25(7):73749.
[31] Selvamony C, Ravikumar MS, Kannan SU, Basil Gnanappa S. Investigation on
self-compacted self-curing concrete using limestone powder and clinker.
ARPN J Eng Appl Sci 2010;5(3):16.
[32] Bdrina M, Khenfer MM, Dheilly RM, Quneudec M. Reuse of local sand:
effect of limestone ller proportion on the rheological and mechanical
properties of different sand concretes. Cem Concr Res 2005;35(6):11729.
[33] Livesey P. Strength characteristics of Portland-limestone cements. Constr Build
Mater 1991;5(3):14750.
[34] De Weerdt K, Justnes H, Kjellsen KO. Fly ashlimestone ternary composite
cements: synergetic effect at 28 days. Nordic Concr Res 2010;42(2):20.
[35] Soroka I, Stern N. Calcareous llers and the compressive strength of Portland
cement. Cem Concr Res 1976;6(3):36776.
[36] Bentz DP. Modeling the inuence of limestone ller on cement hydration using
CEMHYD3D. Cem Concr Compos 2006;28(2):1249.
[37] Bentz DP, Irassar EF, Bucher BE, Weiss WJ. Limestone llers conserve cement,
Part 2: durability issues and the effects of limestone neness on the mixtures.
ACI Concr Int 2009;31(12):359.
205