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to suggest that coils having poor tip-up values may be prone to turnto-turn failures.
While the authors' service record appears to be good, they have
not indicated the number of in-service failures that they have experienced even with such a complete preventive maintenance
program. Our own history of generator coil failures has been entirely
satisfactory to date and our forced outage rates for hydraulic machines are well within acceptable industry statistics.
Once again we would like to express our appreciation to the
authors for publishing the maintenance practices of their company.
PAS-87,
NO.
5,
MAY
1968
Design Philosophy
of Solid-State Exciters
IEEE
parisons.
It is becoming apparent that these programs can and will be
used to confirm not only the parameters for the design of newly
installed capacity, but also the desirability of upgrading or replacing existing conventional exciters.
It is out of this type of work that the practical form of rectifier
exciter has become confirmed and recognized as a vital building
block for the control of system stability through excitation
1289
RECTIFIER ExCITERS
Forms of rectifier exciters have been applied to large generators for decades. The economic and practical limitations of
shaft-coupled dc main exciters for large high-speed turbinegenerators had encouraged the use of mercury arc rectifiers primarily as the only practical alternative source of the necessary
direct current.
When it became evident that the full range controllable rectifier favored the use of excitation control to assist in system
stability, the mercury arc controllable rectifiertlOl was applied as
the only suitable form at the time. A few examples of exciters of
this type are in operation in North America. ]3[, I'll
The experience obtained with mercury arc rectifiers had not
led to solutions to some of the long known, though tolerated,
limitations of the mercury arc. The cost of precautions required
to minimize the effects of random arc back, and the high maintenance and tube replacement cost, has kept mercury arc in an
unfavorable competitive position in many applications for which
it would otherwise be suitable.
The demise of the mercury are device has been brought about
by the development of the power thyristor, and the competitive
forms of solid-state power supplies now making use of the device.
1290
A
(a)
A
(b)
Fig. 1. Various types of power thyristors. Top left: air cooled with
integral heat exchanger. Top right: water cooled with integral heat
exchanger. Bottom left: stud mounted for air or water cooling.
Bottom right: hockey puck device without heat exchanger.
L.X
(c)
r-
THYRISTORS
-17, - 7
Ir
(d)
DESIGN OF
SOLID-STATE
1291
EXCITERS
applied
a-ca = 750
=00
Eddc4\1\4\M\i\N\RA\
A
Al A11 I
11 I
Arr
1T
I
II
average voltage
Edc
X/
Ir
I'
-1 cycle_
del
,,, /
--.- - 1-1- -1
a = angle
of delay of
firing pulse
Harmonics present, m = nq i 1
Magnitude of harmonic a, = 1/m per unit of fundamental
where n is any positive integer and q is the number of pulses or voltage change.
the number of dc winding phases:
Influence of Ceiling Voltage on Cost Level
For three-phase bridges [Fig. 2(a) and (b) ] q = 6
The ceiling voltage level is a major contributor to exciter cost.
For simple three-phase single-way circuits q = 3
the cost of the rectifier transformer is aimost directly reWhile
For the six-phase circuit of Fig. 2(d) q = 6.
lated to the ceiling voltage, this is not true of the rectifier.
In the uniconverter of Fig. 2(a), each of the six rectifier legs
Distortion of these sets of harmonics is caused by commutation in the rectifier. The effect is to increase the higher harmonies is shown with one thyristor. A maximum dc output voltage can
be assigned to the bridge depending on the highest available
to a minor extent.
blocking voltage capability of the thyristors.
FIELD FORCING VOLTAGE
Fig. 4(a) and (b) illustrates how dc output voltages higher than
Returning to factors to be considered at the system planning the capability of one thyristor per leg may be handled by series
stage, the subject of field forcing voltage, or voltage excursions operation of thyristors or bridges. The cost of thyristors, mounttowards ceiling voltage and its response, needs 'some detailed ing, interconnecting, cooling, protecting, firing, and accommodating are nearly doubled. This fact can represent a significant
review.
step increase in exciter cost.
12!92
SYSTEMS,
MAY
1968
It is apparent that generator performance is unaffected by increased field current beyond a certain point, regardless of the
magnitude of the field forcing voltage. It is therefore good economy to provide a hard current output limit as this point.
REPEATED EACH PHASE
Further rationalization suggests that control system malfunction, which may leave the exciter indefinitely at current limit,
should not be cause to trip the generator until the operator has
had an opportunity to restore normal excitation manually. This
(a)
leads to the philosophy of rating the exciter to handle current
limit continuously.
There are no accepted rules for arriving at an exciter current
limit. Its magnitude is a matter of judgment of the benefits
SA
to system transient behavior.
The continuous current limit philosophy leads to the provision
of a purposeful surplus of rectifier rating for all normal load and
transient forcing requirements.
Currents of substantial magnitude are induced in the field circuit by ac system faults. Three-phase faults represent the worst
case. For reasons to be described later, these currents must
flow
through the rectifier, and their magnitude and duration be(b)
come
part of the rectifier rating. Reclose into a fault will conFig. 4. Series operation of thyristors. (a) Series devices per leg.
stitute
a repetition of the overcurrent. This duty exceeds twice
(b) Series bridges.
the duty of a single fault due to field forcing occurring in the
interval before reclosure.
The shunt exciter will experience all overvoltages which appear
That part of the rating of the exciter required to handle the
at the generator terminals for any reason. Dynamic overvoltage fault duty cycle can be wholly or largely supplied by the excess
due to load rejection, followed by overspeeding, can be controlled capacity represented by the continuous current limit rating
by regulator action and be held to a reasonable level. Overvoltage philosophy.
occurring due to a self-excitation situation is more serious,
since no amount of excitation control will be effective towards rePART II:
storing normal generator terminal voltage. A reasonable limit
SOLID-STATE EXCITER
must be fixed and specified, at which point the unit breaker or line
breaker may have to be opened.
Fig. a illustrates the primary features of a design of a solidLine switching operations can impress on the generator ter- state exciter.
minals transient voltages in the region of three per unit, lasting
The term "solid state" is applicable to everything except the
for several cycles. [14' The magnitude of these transients is field breaker and the thyristor cooling fans. The function of the
governed by the detailed configuration of the power system, and field circuit breaker can be fulfilled by solid-state devices, but at
the precise magnitude of switching surges is difficult to predict by a cost premium and to no overriding operating advantage.
hand calculation methods.
The method by which switching transients should be combined General Considerations
with dynamic overvoltages had not yet been demonstrated. A
Cooling: Present practice favors forced convection air cooling,
statement of the amplitude of dynamic overvoltage to be exthe mechanical fan appears to be accepted in favor of the
and
pected is useful in an exciter specification for other reasons than
cost of natural convection air cooling. Any failure of
higher
assessing total overvoltages. However, recognition of its effect on
forced
cooling
generally dictates a rapid shutdown of the exciter
total overvoltage improves the specification for an exciter, if some
thermal time constant of the thyristors.
of
the
low
because
indication of the way it is to be combined with related switching
can
be given to using whatever natural convecConsideration
transients is included. Independent statement of dynamic and
rectifier may have, to continue excitation at
a
tion
thyristor
rating
since
to
transient overvoltage are open variable interpretation,
but
reduced
some
level, following fan failure. This inacceptable
it is rare that switching transients alone must be read as deterexcess
volves
capacity to the exciter in a
adding
appreciable
mining the design provisions against overvoltages.
back-up protective role. Duplication of the cooling fans with a
changeover contactor scheme is a more economical measure.
EXCITER CURRENT RATING AND OVERCURRENTS
This method is indicated in Fig. 5.
Reliable detection of fan failure is mandatory. Use of overThis is another important point in which the economy and
design of a solid-state exciter should be considered at the system temperature of the thyristors is slow and uncertain unless a deplanning stage. It must be recognized that thyristors have a tector is placed on every device. Sensing of loss of static air
relatively short thermal time constant. Any load current which pressure has been found to be a sensitive method. This also
must be sustained for more than approximately 100 seconds must should be duplicated for reliability.
Water cooling, in the interests of improved reliability, has not
be regarded as continuous.
Generator steady-state operation requires no short time yet been appraised in exciter service except in some ignitron
exciter overloading within a duration of 100 seconds or so. rectifier applications. It is a method of cooling which is particHowever, field forcing and ac system fault induced field currents ularly appropriate to large generator excitation. Since a power
both represent transient overload conditions for which sufficient plant does not exist without an assured supply of clean water
under pressure, the reliability of the supply of water is not in
thermal margin must be provided in the exciter rectifier.
DYNAMIC VOLTAGE
1293
TO SYNCHRON.
IZING & 24V
POWER
SUPPLY
WS = WIND SWITCH
45E =OVERCURRENT RELAY
32 = REVERSE CURRENT
CONTACTOR
64 = FIELO GROUND RELAY
VT = VOLTAGE TRANSDUCER
CT = CURRENT TRANSFORMER
50/51 =OVERCURRENT RELAY
V =VOLTMETER
A
TO REMOTE
METERING
FLASNING
CONTROL
STATION
BATTERY
=AMMETER
TO REMOTE
MTRN
MTRN
1294
\1\A A
tive.
Reverse Induced Currents: Pull-out conditions lead to an increasing frequency ac induced current in the field circuit. The
magnitude of the induced alternating current is sufficient to
cause reversal of the direction of the current flowing in the field
circuit. Fig. 7(a) illustrates the type of field current waveform to
be expected.
It is a matter of operating practice whether the operator be
permitted the chance to resynchronize, or whether pole slip beyond any chance of recovery be made a cause for instantaneous
tripout of the generator.
In any case, since the exciter rectifier is unable to conduct
reverse current, a path must be provided for reverse current flow
during pull-out. This path must remain closed-circuit under all
conditions, otherwise high induced field voltage will undoubtedly
lead to destruction of the exciter rectifier.
Two solid-state methods are in use. These are illustrated in Fig.
7(b) and (c). The thyristor crowbar circuit of Fig. 7(b) is an
efficient method. Good practice suggests providing additional
rating to withstand prolonged pole slip, as back-up against field
breaker trip malfunction. This is costly to provide with the
thyristor crowbar. Entirely reliable firing of the crowbar is vital,
as is provision for suppression of the firing of the exciter rectifier,
to prevent the crowbar from becoming a dead short circuit to the
rectifier. These features are, of course, technically available, but
at considerable additional complexity and cost of control. The
crowbar thyristors are unfused since there must be no thought
of trying to save them in case of trouble.
The use of varistors shown in Fig. 7 (c) is a less efficient method,
nisofar as there is a continuous small loss at normal excitation
[w-Q~9 9!
I2
'
TEST POINTS
os
reason.
1295
=LA
(a)
(b)
Fig. 10. System overvoltage suppression methods. (a) Tertiary
winding method. (b) Low-voltage arrestor method.
1296
1296
is ripple free and suffers in response only from the negligible delay
inherent in the current transformers.
This type of current feedback is preferred over current transducer types, which have inherent delay, produce ripple, and require a reliable ac power source which must remain unaffected by
system voltage depressions. Elaboration of transducers to meet
more exacting response requirements proves costly.
Loss of Conduction in Thyristors: Provisions known as 'fuse
failure detection, or some such term, concentrate on thyristor
fuse operation only. Loss of conduction in any thyristor for any
reason means loss of rectifier capacity, and should be annunciated.
Failure to conduct in a thyristor can be caused by a number of
reasons. For instance, failure of the firing pulse to reach the
thyristor is equally as likely as fuse operation. Fuse failure detection alone is inadequate as annunciation of loss of capacity.
The method of providing a signal to annunciate failure to
conduct is illustrated in Figs. 5 and 9. Small saturating cores
surround the phase leads to each bridge. Normal bridge operation produces alternating pulses of current to reset the cores from
one saturation extreme to the other, and a voltage is induced in
the windings. Any failure to conduct, of any thyristor in the
bridge, will leave one or more cores in unidirectional saturation,
due to loss of one half of the alternating phase current pulses.
This fail-safe loss of signal voltage may then be used to activate
a counting type of detector for annunciation, alarm or trip as
progressive loss of capacity affects operation. The method automatically annunciates withdrawal of a bridge for maintenance.
AC Fault-Induced Field Currents
Appreciation of the manner in which this effect constitutes an
overload to a rectifier exciter is useful. Fig. 1 1(a) shows a typical
form of induced field current associated with a three-phase system fault, close to the generator unit transformer, as indicated
in the system block diagram of Fig. 11(b). This may be considered a worst case condition.
The amplitude of the fault-induced field current is proportional
to the initial excitation level, and comprises initially equal 60Hz ac and dc components which have different decay rates.
At first sight, it may seem a useful economy in rating of the
rectifier to relieve it of the need to sustain fault-induced field
currents. This proves to be complicated in the case of a uniconverter and is generally not economical.
The extra reliability of simply ensuring that the rectifier can
withstand the induced current is probably worth a premium, if
the continuous current limit philosophy does not already provide
the margin of rating needed.
To ensure that the induced field current is shared by all the
thyristors in the exciter, it is necessary only to apply sufficient
ac voltage input to the rectifier to preserve normal commutation
throughout the fault period.
Because of the relatively high impedance of the unit transformer compared with the transient reactance of the machine,
adequate generator terminal voltage is assured during fault,
to sustain at least rated excitation, and probably some forcing.
The current waveform of Fig. 11(a) appears as load current,
which presents each umiconverter leg with a different amplitude
of current pulse. This is shown in the diagram of Fig. I11(c), where
one of the legs will conduct a pulse amplitude containing the ac
crest, synchronously throughout the fault period. This must be
regarded as the worst case basis for rating. A rating calculation
method of the type["]1 which does not involve risky simplifying
assumptions should be used in view of the peaky nattire of the
overcurrent waveform.
TRANSACTIONS
~~~~~~~~~~~~~~IEEE
1968
(a)
Xt =012
WWFAUULT
FIGURES ARE TYPICAL
PER UNIT VALUES
PER UNIT FIELD
VOLTAGE CEILING
=03n
(b)
Worst
conduction
for bridge
case
period
devicel1
/
~
I~~~1
1120'
120"'
1 CYCLE
120''e
timet
(c)
Fig. 11. Induced field current on three-phase system fault.
rating.
1297
NAME
SYMBOL
CURRENT FEEDBACK UNIT
CF
PRESETTER UNIT
PS
BALANCE INDICATOR
BI
VOLTAGE ERROR DETECTOR
VED
VA&RWS VOLTAGE ADJUST & RANGE WIDTH
SETTER
C
CONTROL SWITCH
VAR EQUALIZING CONTROL
VEC
CURRENT LIMITER UNIT
CL
MINIMUM EXCITATION LIMITER
MEL
SYSTEM STABILIZING FEEDBACK
SSF
MIX-AMPLIFY-SELECT UNIT
MAS
MANUAL CONTROL UNIT
MC
FOLLOW UP CONTROLLER
FU
BACK UP INVERTER
INV
DEVICE OPERATION MONITOR
DO-1
DEVICE OPERATION MONITOR
DD-1
DETECTOR
FlU-1 FLAG INDICATOR UNIT
DD-1
I zLi
DO-i 1
A
Don
B
CONCLUSIONS
The shunt-connected solid-state exciter recommends itself
as the proper choice of excitation for large synchronous generators on nearly all points except where the elimination of collector
rings and brushgear is essential.
1) It is already, or is rapidly becoming, competitive with all
other forms of excitation systems.
2) Recognition of some of the peculiarities of solid-state excitation at the planning stage can materially assist in the proper
choice of exciter and optimum economy without sacrificing any
desirable features.
3) It possesses operating characteristics sought after for
decades, in its instantaneous response, ease of control, and flexibility in meeting the voltage and current requirements.
4) The promise of near zero maintenance associated with ideal
static equipment is realizable in large measure.
5) Demonstration of the exceptionally high inherent reliability
awaits proof from more exciter application experience. Meanwhile, the manner in which similar equipment has already proved
itself in many years of individual application is indicative of the
outcome.
[11
REFERENCES
L. J. Jacovides and B. Adkins,
1298
Discussion
Eric T. B. Gross (Rensselaer Polytechnic Institute, Troy, N.Y.):
The problem of excitation is always closely related to that of rapid
demagnetization. If a fault develops on any part of the system, all
breakers carrying current into the fault are quickly opened. In a
rotating machine, the breaker for the field side is really the excitation
system. When rotating exciters are used, quick demagnetization can
easily be achieved through a dynamic circuit which produces reversal
of the field current and thereby accelerates the field decay. [18],19]
It is suggested that the authors comment on static means which
will produce rapid demagnetization on occurrence of an internal
machine fault by speeding up field decay through reversal of the
rotor field current direction.
REFERENCES
Rudenberg, Transient Performance of Electric Power Systems. New York: McGraw-Hill, 1950.
[19] K. S. Raman and E. T. B. Gross, "Rapid demagnetization of
large synchronous machines," IEEE Trans. Power Apparatus and
Systems (Special Supplement), vol. 82, pp. 642-663, 1963.
118] R.
1299