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Series 51
Bent Axis
Variable Motors
Service Manual
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Bent Axis Variable Displacement Motors
Series 51
General Description
Series 51 Variable Displacement Motors are bent
axis design units, incorporating spherical pistons.
These motors are designed primarily to be combined
with other products in closed circuit systems to transfer and control hydraulic power.
Series 51 Motors have a large maximum / minimum
displacement ratio (5 to 1) and high output speed
capabilities. SAE flange and cartridge motor configurations are available.
A complete family of controls and regulators is available to fulfill the requirements of a wide range of
applications.
Motors equipped with controls normally start at maximum displacement. This provides maximum starting
torque (high acceleration).
The controls may utilize externally or internally supplied servo pressure. They may be overridden by a
pressure compensator which functions when the
motor is operating in motor and pump modes. A
defeat option is available to disable the pressure
compensator override when the motor is running in
pump mode.
The pressure compensator option features a low
pressure rise (short ramp) to provide optimal power
utilization throughout the entire displacement range
of the motor. The pressure compensator is also
available as a stand-alone regulator.
Compact, Lightweight
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Bent Axis Variable Displacement Motors
Series 51
Contents
Introduction ................................................................................................................................................. 0 - 2
Basic Hydraulic Circuits .............................................................................................................................. 0 - 2
General Description of the Series 51 Variable Displacement Motors ....................................................... 10 - 1
Functional Description ............................................................................................................................... 10 - 2
Technical Specifications and Data - Variable Displacement Motors ....................................................... 10 - 16
Safety Precautions .................................................................................................................................... 20 - 1
Gauge Installation ..................................................................................................................................... 30 - 1
Start-Up Procedure and Maintenance ....................................................................................................... 30 - 3
Component Inspection and Adjustment .................................................................................................... 30 - 5
Troubleshooting ...................................................................................................................................... 30 - 15
Exploded View of the Series 51 Variable Motor ........................................................................................ 40 - 1
Minor Repair and Replacement - Variable Motor ...................................................................................... 50 - 1
General ................................................................................................................................................ 50 - 1
Shaft Seal (SAE Flange Configuration) ............................................................................................... 50 - 2
Shaft Seal (Cartridge Configuration) .................................................................................................... 50 - 3
Loop Flushing Shuttle Valve ................................................................................................................ 50 - 4
Charge Pressure Relief Valve .............................................................................................................. 50 - 5
Minimum Angle Servo Cover ............................................................................................................... 50 - 5
Hydraulic 2-Position Control (Type N2) ............................................................................................... 50 - 6
Electrohydraulic 2-Position Controls (Types E1E2 and F1F2) .......................................................... 50 - 7
Electric 2-Position Controls (Type S1) ................................................................................................. 50 - 8
Hydraulic Proportional Control (Type HZ) ............................................................................................ 50 - 9
Hydraulic Proportional Control (Type HS) .......................................................................................... 50 - 10
Hydraulic Proportional Control with Maximum Angle Over-ride (Types H1H2 or K1K2) ................. 50 - 11
Two Connection Hydraulic Proportional Control (Type HP) ............................................................... 50 - 12
Two Connection Hydraulic Proportional Control for Dual Path Vehicles (Type HC) ....................... 50 - 14
Electrohydraulic Proportional Control (Types EP and EQ) ................................................................ 50 - 18
Pressure Control Pilot (PCP) Valve for Electrohydraulic Proportional Control (Types EP and EQ) .. 50 - 20
Multi-function Block ............................................................................................................................ 50 - 21
Pressure Compensator Regulator (Type PC) .................................................................................... 50 - 26
Control Orifices .................................................................................................................................. 50 - 27
Plug / Fitting Torques ......................................................................................................................... 50 - 27
0-1
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Bent Axis Variable Displacement Motors
Series 51
Introduction
The purpose of this manual is to provide information
necessary for the normal servicing of the Series 51
family of variable displacement hydrostatic motors.
This manual includes unit and component description, troubleshooting, adjustments, and minor repair
procedures. By following the procedures in this
manual, inspections and minor repairs may be performed without affecting the unit warranty.
A Series 51 motor does occasionally require servicing, and these units are designed to meet this requirement.
Many repairs or adjustments can be completed without removing the unit from the vehicle or machine,
provided the unit is accessible and can be thoroughly
cleaned before beginning any procedures.
INPUT
OUTPUT
MV
PV
RESERVOIR
51000001
PUMP
CONTROL VALVE
INPUT
MV
RESERVOIR
The main ports of the pump are connected by hydraulic lines to the main ports of the motor. Fluid flows in
either direction from the pump to the motor then back
to the pump in this closed circuit. Either of the hydraulic lines can be under high pressure. The direction
and speed of fluid flow (and the motor output shaft
rotation) depends on the position of the pump swashplate. The system pressure is determined by the
machine load.
Open Circuit
FLOW (BI-DIRECTIONAL)
FLOW
(UNI-DIRECTIONAL)
Closed Circuit
OUTPUT
CASE
DRAIN
LINE
51000002
The outlet port of the pump is connected by a hydraulic line to a directional control valve. The working ports
of this valve are connected to the main ports of the
motor. When the valve is actuated, fluid flows first
from the pump to the valve. The valve then directs the
fluid to the motor in either direction. The direction of
fluid flow (and motor output shaft rotation) depends
on the direction the control valve is shifted. The speed
of fluid flow (and motor output shaft speed) depends
on pump output volume and the distance the control
valve is shifted. The system pressure is determined
by the machine load.
Fluid returning from the motor is routed through the
control valve to the reservoir. Additional components
may be necessary to provide dynamic braking and to
deal with over-running loads.
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Bent Axis Variable Displacement Motors
Series 51
Minimum
Displacement Limiter
Control
Pressure
Port
Hydraulic
Pressure Compensator
Proportional Override
Control
Valve Segment
Bearing Plate
Tapered Roller Bearings
Piston
Synchronizing
Shaft
Servo Piston
Cylinder
Charge Pressure
Relief Valve
P001 196
Fig. 10-1 - Sectional view of Series 51 variable displacement motor (SAE Flange
Configuration) with Hydraulic Proportional Control
10 - 1
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Bent Axis Variable Displacement Motors
Series 51
Functional Description
Loop Flushing
51000003
51000004
10 - 2
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Bent Axis Variable Displacement Motors
Series 51
51000006
5100007
51000008
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Bent Axis Variable Displacement Motors
Series 51
51000010
L2
M6
(M4) Y1 Y2 (M3)
M1
max.
disp.
U4 (opt.)
M2
L1
51000011
10 - 4
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Bent Axis Variable Displacement Motors
Series 51
51000012
M4 M3
M1
A1
max.
disp.
U4 (opt.)
T3
T2
E1E2
B1
U5
(plug for
ext. servo
press.)
T7,
T8
T1
Servo B
Pressure
internal
L1
M8
M9
X3 (M5)
Servo press,
external
M2
M7
F1F2
51000014
10 - 5
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Bent Axis Variable Displacement Motors
Series 51
51000162
51000163
L2 M6
M4 M3
M1
A1
max.
disp.
U4 (opt.)
T3
T2
S1
B1
U5
(plug for
ext. servo
press.)
T7,
T8
T1
Servo B
Pressure
internal
L1
M9
X3 (M5)
Servo press,
external
M2
51000085
10 - 6
A 12 VDC solenoid valve, mounted on the multifunction block, directly operates the control valve
spool in the end cap. The control valve in the end cap
is biased by a threshold spring, and controls oil flow
to the ends of the servo piston. Servo pressure may
be supplied from an external source or internally by
the shuttle spool in the multi-function block. PCOR is
available with this control.
With the S1 control, energizing the solenoid causes
the motor to shift to maximum displacement. When
the solenoid is not energized, the motor is held at
minimum displacement.
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Bent Axis Variable Displacement Motors
Series 51
51000015
51000016
L2
M6
M4 M3
M1
max.
disp.
U4 (opt.)
T3
T2
T7,
T8
U5 (plug for
ext. servo press.)
T1
B
Servo
Pressure
internal L1
X1
M9
X3 (M5)
Servo press,
external
M2
M7
51000017
10 - 7
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Bent Axis Variable Displacement Motors
Series 51
51000018
51000019
M6
M4 M3
M1
A1
max.
disp.
U4 (opt.)
T3
T2
B1
T7,
T8
U5 (plug for
ext. servo press.)
M9
X3 (M5)
Servo press,
external
M2
T1
Servo B
Pressure
internal
L1
M7
X1
M7
X1
M7
X1
HS
H1H2
K1K2
51000022
10 - 8
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Bent Axis Variable Displacement Motors
Series 51
51000020
51000167
51000021
10 - 9
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Bent Axis Variable Displacement Motors
Series 51
51000023
51000024
L2
M6
M4 M3
M1
A1
max.
disp.
U4 (opt.)
T3
T2
B1
U5 (plug for
ext. servo press.)
T7,
T8
T1
Servo B
Press,
internal
L1
M9
X3 (M5)
Servo press,
external
M2
X2 X1
10 - 10
51000025
An increase in the difference between the pilot pressures will result in a decrease in motor displacement,
while a decrease will result in an increase in displacement.
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Bent Axis Variable Displacement Motors
Series 51
51000158
51000111
M6
M4 M3
M1
max.
disp.
U4 (opt.)
T3
T2
T7,
T8
T1
M9
M5
M2
B
L1
X2 X1
51000160
10 - 11
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Bent Axis Variable Displacement Motors
Series 51
51000026
This control consists of a valve block and PCP (Pressure Control Pilot) valve mounted on the multi-function block. The valve block incorporates a pilot piston
with centering springs. A pin transmits force from the
pilot piston to the control spool in the end cap.
Feedback springs (single spring for 060, 080, and
110) and a threshold spring are installed in the end
cap. These springs function similar to the HS control.
Servo pressure may be supplied from an external
source or internally by the shuttle spool in the multifunction block. PCOR is available with this control.
An external pilot pressure source is connected to the
inlet of the PCP valve, which produces differential
pilot pressures proportional to the current through it.
These pressures are applied to the pilot piston. The
operation of this control is similar to that of the HP
Control, with the motor displacement being proportional to the current through the PCP valve.
An increase in current (above the threshold current)
will result in a decrease in motor displacement, while
a decrease will result in an increase in displacement.
51000027
L2
M6
M4 M3
M1
A1
max.
disp.
U4 (opt.)
T3
T2
B1
U5 (plug for
ext. servo press.)
T7,
T8
T1
Servo B
Pressure
internal
L1
M7
X1
M9
X3 (M5)
Servo press,
external
M2
M8
51000028
10 - 12
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Bent Axis Variable Displacement Motors
Series 51
51000029
51000030
51000031
10 - 13
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Bent Axis Variable Displacement Motors
Series 51
51000032
Shuttle Valve
A1
Defeat
Spool
T4
Rotation
High pressure
port
Control pressure
on port
CW
XB
CCW
XA
T5
U7
U6
PCOR
Valve
U7
B1
T6
U6
B1
PCOR
Valve
XA XB
Standard
with Defeat
Pressure Compensator Override
51000033
10 - 14
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Bent Axis Variable Displacement Motors
Series 51
51000034
51000035
L2
M6
M4 M3
M1
max.
disp.
T5
U7
U4 (opt.)
U6
T7
T1
M9
M5
M2
L1
51000036
10 - 15
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Bent Axis Variable Displacement Motors
Series 51
Hydraulic Fluid
Type of Mounting
Temperature 1)
min
nominal
max
Pipe Connections
1)
SAE flange
SAE O-ring thread
Direction of Rotation
Clockwise and counter-clockwise.
Installation Position
Installation position discretionary. The housing must
always be filled with hydraulic fluid.
min
min
min
max
max
=
5 mm2/s (42 SUS)
= 6.4 mm2/s (47 SUS)
=
13 mm2/s (70 SUS)
= 110 mm2/s (510 SUS)
= 1600 mm2/s (7400 SUS)
intermittent
min. continuous
optimum
max. continuous
intermittent, cold start
Filtration
Acceptable contamination level: ISO Code 18/13 or
better. Refer to Sauer-Sundstrand publication BLN-9887
or 697581.
Case Pressure
Max. Continuous:
3 bar (44 psi)
Intermittent (Cold start): 5 bar (73 psi)
Frame Size
Dimension
060
080
110
160
250
maximum
cm3
in3
60.0
3.66
80.7
4.92
109.9
6.71
160.9
9.82
250.0
15.26
minimum
cm3
in3
12.0
0.73
16.1
0.98
22.0
1.34
32.2
1.96
50.0
3.05
Continuous speed
at max disp
at min disp
min-1 (rpm)
min-1 (rpm)
3600
5600
3100
5000
2800
4500
2500
4000
2200
3400
Max. speed
at max disp
at min disp
min-1 (rpm)
min-1 (rpm)
4400
7000
4000
6250
3600
5600
3200
5000
2700
4250
Theoretical
torque
at max disp
Nm / bar
lbfin / 1000 psi
0.95
583
1.28
784
1.75
1067
2.56
1563
3.98
2428
at min disp
Nm / bar
lbfin / 1000 psi
0.19
117
0.26
156
0.35
214
0.51
313
0.80
486
Q max
L / min
gal / min
216
57
250
66
308
81
402
106
550
145
Pcorner max
kW
hp
336
450
403
540
492
660
644
864
850
1140
Mass moment
of inertia
kg m2
lbf ft2
0.0046
0.1092
0.0071
0.1685
0.0128
0.3037
0.0234
0.5553
0.0480
1.1580
Weight
(with control N2)
kg
lb
28
62
32
71
44
97
56
123
86
190
Displacement
Max. continuous
flow
Max. corner power
10 - 16
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Bent Axis Variable Displacement Motors
Series 51
Safety Precautions
When Series 51 units are used in vehicular
hydrostatic drive systems, the loss of hydrostatic drive line power in any mode of
operation may cause a loss of hydrostatic
braking capacity. A braking system, redundant to the hydrostatic transmission must,
therefore, be provided which is adequate to
stop and hold the system should the condition develop.
Certain service procedures may require the
vehicle/machine to be disabled (wheels
raised off the ground, work function disconnected, etc.) while performing them in order
to prevent injury to the technician and bystanders.
20 - 1
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Bent Axis Variable Displacement Motors
Notes
20 - 2
Series 51
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Bent Axis Variable Displacement Motors
Series 51
Gauge Installation
Various pressure gauge readings can be a great
asset in troubleshooting problems with the Series 51
motor or support system.
Port Y2:
Servo press., external
(N2 Control Only)
Gauge port M3;
"
X
"
Servo pressure
min. displacement
M1
Port Y1:
Servo press., external
(N2 Control Only)
Gauge port M4:
Servo pressure
max. displacement
Port "L2"
M2
Fig. 30-2- Gauge Ports, Motor with E1E2, F1F2, H1H2, and K1K2 Controls
Port X3:
servo press., external
Gauge port M5:
servo press., internal
Control E1/E2F1/F2
Gauge port M8
Control H1/H2
Control pressure port X1
XA
View"T"
Control K1/K2
Control pressure port X1
XA
XB
XB
"T"
51000038
XA
View"U"
(HZ)
XB
XA
Control pressure
port X1
XB
"U"
Control pressure
port X1
51000039
30 - 1
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Bent Axis Variable Displacement Motors
Series 51
XA
View"V"
XB
XA
XB
51000040
XA
View"W"
XB
XA
XB
MS-Connector (MS3102C)
7/8 20 UNEF
Manual override
"W"
Port X1:
External PCP
supply pressure
Packard
Connector
51000041
Gauge Information
System
Pressure
Port A
System
M2 Pressure
Port B
Servo
M3 Pressure
(Min. Angle)
Servo
M4 Pressure
(Max. Angle)
Servo
M5 Supply
(M9) Pressure
M1
30 - 2
M6
9/16 18 O-Ring Fitting
600 bar or 10,000 psi Gauge
9/16 18 O-Ring Fitting
600 bar or 10,000 psi Gauge
M7
M8
L1
L2
Motor
Charge
Pressure
Control
Test Port
Case
Pressure
X1
X2
X3
XA
XB
Control
Pressure
Defeat
Pressure
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Bent Axis Variable Displacement Motors
Series 51
Start-Up Procedure
The following start-up procedure should always be
followed when starting-up a new Series 51 installation or when restarting an installation in which either
the pump or motor has been removed from the
system.
WARNING
The following procedure may require the vehicle/machine to be disabled (wheels raised off
the ground, work function disconnected, etc.)
while performing the procedure in order to
prevent injury to the technician and bystanders. Take necessary safety precautions before
operating the vehicle/machine.
Prior to installing the motor, inspect the unit for
damage incurred during shipping and handling. Make
certain all system components (reservoir, hoses,
valves, fittings, heat exchanger, etc.) are clean prior
to filling with fluid.
30 - 3
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Bent Axis Variable Displacement Motors
Series 51
Cleanliness
Recommended Fluids
Hydraulic fluids used with Sauer-Sundstrand products should be carefully selected with assistance
from a reputable supplier, following the guidelines
presented in Sauer-Sundstrand publication BLN-9887
or 697581.
Checking for Leaks
Check the system components for leakage at regular
intervals. Tighten any leaking connections while the
system is not under pressure. Replace any defective
seals and gaskets.
Check hydraulic hoses for damage or aging. When
installing replacements, be certain that the hoses are
clean and connected properly.
Checking the Fluid Level
Check the reservoir daily for proper fluid level, the
presence of water (noted by a cloudy or milky appearance, or free water in bottom of reservoir), and rancid
fluid odor (indicating excessive heat).
30 - 4
It may be necessary to change the fluid more frequently if the fluid becomes contaminated with foreign matter (dirt, water, grease, etc.) or if the fluid has
been operating at temperature levels greater than the
maximum recommended. Never reuse fluid.
The filter should be changed when changing the fluid,
or whenever the filter indicator shows that it is necessary to change the filter.
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Bent Axis Variable Displacement Motors
Series 51
51000042
30 - 5
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Bent Axis Variable Displacement Motors
Series 51
510000434
Care should be taken in adjusting displacement limiters to avoid undesirable speed conditions. The sealing lock nut must be retorqued
after every adjustment to prevent an unexpected change in operating conditions and to
prevent external leakage during unit operation.
NOTE: Changes in motor displacement can be detected by providing a constant flow of fluid to
the motor, while maintaining the motor at
minimum displacement and monitoring the
motor output shaft speed. An increase in
displacement will result in a decrease in shaft
speed, while a decrease in displacement will
result in an increase in shaft speed.
51000045
Frame
Size
060
080
110
180
250
Frame
Size
060
080
110
160
250
30 - 6
Approximate Change in
Minimum Displacement
Per Revolution
of Adjusting Screw
1.5 cc/Rev (.09 in3/Rev)
2.1 cc/Rev (.13 in3/Rev)
3.1 cc/Rev (.19 in3/Rev)
4.0 cc/Rev (.24 in3/Rev)
6.2 cc/Rev (.38 in3/Rev)
Min. Displacement
Range
cc/Rev (in /Rev)
12 to 29 (.73 to 1.77)
30 to 40 (1.83 to 2.44)
16 to 35 (.98 to 2.14)
36 to 54 (2.20 to 3.20)
22 to 46 (1.34 to 2.81 )
47 to 74 (2.87 to 4.52)
32 to 72 (1.95 to 4.39)
73 to 107 (4.45 to 6.53)
50 to 90 (3.05 to 5.49)
91 to 130 (5.55 to 7.93)
131 to 167 (7.99 to 10.19)
3
Screw Size
and Length
mm (in)
M10x65 (2.56)
M10x80 (3.15)
M10x65 (2.56)
M10x80 (3.15)
M12x70 (2.76)
M12x80 (3.15)
M12x75 (2.95)
M12x90 (3.54)
M12x75 (2.95)
M12x90 (3.54)
M12x100 (3.94)
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Bent Axis Variable Displacement Motors
Series 51
51000046
Frame
Size
060
080
110
160
250
Approximate Change in
Maximum Displacement
with Change in Spacer Thickness
cc/mm (in3/.1 in)
0.98 (.15)
1.14 (.18)
1.48 (.23)
1.93 (.30)
2.63 (.41)
30 - 7
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Bent Axis Variable Displacement Motors
Series 51
Pilot pressure for the E1E2 or F1F2 electric solenoid valve is internally supplied. When the solenoid is
energized, motor charge pressure should be present
at test ports M7 and M8. When the solenoid is not
energized, test port M8 should drop to case pressure.
The S1 control utilizes a direct acting solenoid to
operate the control valve spool in the end cap.
50000162
30 - 8
Servo pressure supply oil is usually provided internally from the main system ports of the motor. If
external servo pressure supply is utilized, a minimum
of 25 bar (360 psi) is required to change the motor
displacement with the motor shaft turning, and a
minimum of 70 bar (1015 psi) is required with the
motor shaft locked.
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Bent Axis Variable Displacement Motors
Series 51
51000015
51000018
51000047
30 - 9
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Bent Axis Variable Displacement Motors
Series 51
51000047
30 - 10
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Bent Axis Variable Displacement Motors
Series 51
51000158
51000159
30 - 11
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Bent Axis Variable Displacement Motors
Series 51
51000047
30 - 12
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Bent Axis Variable Displacement Motors
Series 51
51000031
WARNING
The following procedures may require the vehicle/machine to be disabled (wheels raised off
the ground, work function disconnected, etc.)
while performing the adjustment to prevent
injury to the technician and bystanders.
Install gauges to monitor system pressure (connect
to ports M1 and M2), the minimum angle servo
pressure (port M3), and the maximum angle servo
pressure (port M4).
Start the prime mover and operate at normal speed.
Provide a signal to the pump control to provide a
constant flow of hydraulic fluid to the motor. Provide
a signal to the motor control to maintain the motor at
its minimum displacement.
51000034
51000048
30 - 13
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Bent Axis Variable Displacement Motors
Series 51
High system
pressure port
Control
pressure on port
CW
XB
CCW
XA
"X"
CAUTION
A stop pin is installed in the adjusting screw to
prevent overtravel of the PCOR/PC valve
spool. The stop pin must protrude (distance
X) 19 mm (.75 in.) from the spring seat for
settings of 270 to 370 bar (3900 to 5350 psi), or
24 mm (.94 in.) for settings of 110 to 260 bar
(1600 to 3750 psi). Refer to the appropriate
Service Parts Manual for further information.
While holding the adjusting screw from turning, torque
the lock nut to 52 Nm (38 ftlbsf). Recheck the PCOR
or PC regulator setting.
51000051
30 - 14
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Bent Axis Variable Displacement Motors
Series 51
Troubleshooting
Fault-Logic Diagrams Closed Circuit
Check System
OK
Relief Valve
Pressure
Settings
Low
Low
Defective
Fill to Proper
Level
Replace
Transmission
(Pump and Motor)
Low
OK
High
Incorrect
Repair as Required
Repair as Required
Check Pump
OK
Inlet Pressure
Air in System OK
OK
Adjust
Check System
Internal Leakage
OK
OK
Low
Adjust or
Replace
Check Oil
Level in
Reservoir
Check Pump
OK
Inlet Pressure
Inspect Shaft
OK
Couplings
Inspect Shaft
Alignment
Loose Fitting
Low
Defective
Defective
Repair or
Replace
Align Shafts
Fill to Proper
Level
Inspect Heat
OK
Exchanger
Check Charge
OK
Pressure
Low
Defective
Incorrect
Low
Fill to Proper
Level
Clean, Repair
or Replace
Repair as
Required
Replace
Transmission
(Pump and Motor)
OK
Check System
Pressure
High
Reduce Load on
Transmission
OK System Leakage
High
Repair as Required
OK
OK Pressure Settings
Low
Adjust or Replace
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Bent Axis Variable Displacement Motors
Series 51
Troubleshooting (Continued)
Fault-Logic Diagrams Closed Circuit (Continued)
Check Charge
Pressure
OK
Decays in One
Direction (Forward
or Reverse) Only
Inspect and Repair
Loop Flushing
Valve
Check Pump
Control System OK
Defective
Interchange System
Relief Valves and/or OK
Charge Check
Valves
Replace
Transmission
(Pump and
Motor)
Problem Changes
Direction
Repair or Replace
Repair or Replace
Appropriate Valve
OK
Check Outlet
Pressure at
Motor
OK
Motor at Incorrect
(Minimum) Displacement
Low
High / Low
Incorrect
Correct System
Correct System
OK
Check Charge
Pressure
Check Pump
Output Flow
OK
OK
OK
Repair or Replace
Motor
Low
Incorrect
Improper
Incorrect
Fill to Proper
Level
Repair Charge
System
Repair Pump
Control and/or
Pump
30 - 16
OK
Repair or Replace
Motor
saue
Bent Axis Variable Displacement Motors
Series 51
Notes
30 - 17
saue
Bent Axis Variable Displacement Motors
Notes
30 - 18
Series 51
saue
Axial Piston Variable Displacement Motors
Series 51
Base Unit
L35
OPTION
WNNT
W10
L40
W50
L50
B71
W25
B71A
B80
B80
L70
L80
L75
L40
L50
B70
B70A
B70A
Y10
B70
Y20
W25
Y30
Y20
W50
Y10
W10
OPTION
WNNS
Y10
B70A
Y20
B70
Y30
Name Plate
d n su
Ames, Iowa, U.S.A.
Model Code
Neumnster, Germany
Typ
51V160
RF1N
E1A2 ANE1 NNN
050AA210322
Model Number
Serial Number
Model No.
Model Code
Ident Nr
516-40104
786673
N 91 25 67890
Serial No.
Fabr Nr
MADE IN GERMANY
Place of Manufacture
saue
Axial Piston Variable Displacement Motors
Series 51
G24
G30A
J70
J60
G26
G38
G36
J50
F10N, F10AG
M18/M98
F20AG
M16/M96
K90
K50
J40
K10
OR
K16
(250)
G20
OR
K70
K90
G20A
K80
Q40
K90A
K14
K16
(060160)
G12
G50
G50A
G12
G30 G30A
(250) (250)
G12A
K18
G80
(060, 080)
G12A
G80A
(060, 080)
G30
(250)
G30A
(250)
K18
G30
G30A
OR
K16
(060160) K16
(250)
K14
G20A
M11/T3A1-A9
T3B0-B6
T3C2-C7
G12
G20
S20
G12A
M11/T1A1-A9
T1B0-B6
T1C2-C7
G12
G12A
S10
(060, 080,
110)
OR
G30A
(250)
G18
G90
G30
G12A
G12 (250)
T8A1-A9
T8B0-B6
T8C2-C7
Y40
N1U5
Y50
G30A
G30
G44
G38
G38
F33
G42
40 - 2
J10A-D
J20/S70
T7A1-A9
T7B0-B6
T7C2-C7
G42
G36
M11/T2A1-A9
T2B0-B6
T2C2-C7
J30
G38
F32
OR
S10
(160, 250)
saue
Axial Piston Variable Displacement Motors
Series 51
N28
N84
N28A
N84A
OR
N52
N34
N32
N34A
N72
N66
N72A
N66A
N46/T5
N52/T4
N34
N34A
N34
N34A
N52/T6
N30
N34A
N84
OR
N84A
N34
N34
N34A
N1A1-A6
N28
N28A
OR
N90A
N66A
N90
N91
N66
OR
N26A
N92
N26
N34A
N34
N58
N24
N82
N11
N29
N24
U7
U6
N27A
N27
N29
N23
N27A
N23A
N27
Q60
40 - 3
saue
Axial Piston Variable Displacement Motors
Series 51
M28
M30
M24
M38
M36
M10
M30
M18
M28
M32A M32
M26
M14
M32
M26
M24
M28
M30
M1HS
M16
M1HP
M18
M16
M1EPEQ
M20
M14
M18
M12
M16
EPEQ
M16
M14
M12
HS
M10
M18
M10
M36
HP
M16
M1S1
M10
M1E1E2E5
M1F1F2
M1H1H2
M1K1K2
S1
M18A
M14
M18
M2E5
40 - 4
M14
M20
M22
M22A
saue
Bent Axis Variable Displacement Motors
Series 51
S20
S40
S60
S11T
(060, 080,
110)
OR
M10
M12
S10
(060, 080,
110)
S11T
(160, 250)
S10
(160, 250)
S10T
(060, 080,
110)
S10T
(160, 250)
S70
M32
M44
M34
M34A
M14
M1N2
M1HC
M40
M16
M16A
M47
M46
M38
M14
N2
M18
M18A
M50A
M50
M34A
M34
M10
M18
M12
M18A
M18A
M18
M11
(060, 080, 110)
M26
M48
M34A
M22
M10
M16A
M16
M1HZ
M48A
M34
J10
M25
HZ
M24
M22
M20
M14
M12
M28
M18
M16
HC
40 - 5
saue
Bent Axis Variable Displacement Motors
Series 51
F33
F32
M84
M28
M84A
M28A
M52
M34
M34A
M72
M66
M72A
M66A
T5
T4
M34
M34A
M34
M34A
M30
M84
T6
M34A
M84A
M34
M34
M34A
M28
M28A
M10
M90A
M28A
M90
M91
M28
M26
M26A
M92
M34
M34A
M58
Z10 & Z20
M24
U7
U6
M82
M18
M27A
M27
M29
M23
M27A
M23A
Q60
40 - 6
M16
M27
saue
Bent Axis Variable Displacement Motors
Series 51
Description
Quantity
B000
B80
L35
L40
L50
L70
C000
L40
L50
L75
L80
F
F10
F20
MAXIMUM DISPLACEMENT
SPACER- MAX DISPL LMTR
SCREW-SOC HD - MAX DISPL LMTR
1
1
G00A
G00B
G00R
G00S
G12
G14
G16
G18
G20
G20N
G24
G26
G30
G36
G38
G42
G44
G50
G70
G90
K10
K14
K16
K16
K18
K18N
K50
K70
K80
K90
K90N
7
1
2
2
2
2
4
1
3
2
4
2
1
2
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
8
Item
Description
Quantity
J00A-K
J10A-K
J20
J30
J40
J50
J60
J70
J00N
M0EP
M0EQ
F32
M1EP
M1EQ
M10
M12
M14
M16
M18
M24
M26
M28
M30
M32
M34
M36
M38
M40
M42
M44
M91
N90
1
1
1
1
4
1
1
4
1
1
1
1
2
6
1
1
1
1
1
1
1
M0E1/E2
M0F1/F2
F32
M1E1
M1E2
M10
M10
M12
M14
M16
M18
M20
M22
N90
1
1
1
1
1
7
4
2
1
1
1
1
1
1
1
1
1
1
1
40 - 7
saue
Bent Axis Variable Displacement Motors
Series 51
Description
Quantity
M0HC
F32
M1HC
M10
M11
M12
M14
M16
M18
M20
M22
M24
M25
M26
M28
M32
M34
M38
M40
M44
M46
M47
M48
M50
M0HP
F32
M1HP
M10
M12
M14
M16
M18
M24
M26
M28
M30
M32
M34
M36
N90
N91
N92
40 - 8
1
1
1
1
1
1
1
1
1
1
2
1
6
4
1
1
1
Item
Description
Quantity
M0HS
F32
M1HS
M10
M12
M14
M16
N90
N91
N92
M0HZ
F32
M1HZ
M10
M12
M14
M16
M18
M0H1/H2
M0K1/K2
F32
M1H1
M1H2
M10
M12
M14
M16
M18
M20
M22
N90
N91
1
1
1
1
8
4
2
1
1
1
1
1
M0N2
M1N2
M10
M11
M12
M14
M16
M18
1
1
3
1
4
1
1
1
1
4
1
1
1
1
1
1
saue
Bent Axis Variable Displacement Motors
Series 51
Description
Quantity
M0PC
F32
F33
M1PC
M10
M14
M16
M18
M20
M21
M22
M23
M26
M27
M28
M29
M30
M34
M36
M38
M50
M52
M54
M58
M62
M66
M72
M82
M84
M86
M90
M91
M92
M96
M98
N24
M0S1
F32
M1S1
M10
M14
M16
M18
M20
M??
N90
N91
1
1
1
1
1
1
1
1
1
1
1
1
10
4
4
1
10
5
11
8
2
1
4
1
2
1
1
2
1
1
1
1
1
1
5
1
1
1
4
1
1
1
1
1
1
Item
Description
Quantity
N0A1-6
N1A1-6
N11
N14
N16
N18
N20
N21
N22
N23
N24
N26
N26
N27
N28
N28
N29
N30
N32
N34
N36
N38
N50
N52
N54
N58
N62
N66
N66
N72
N74
N82
N84
N84
N86
U5
U6
U7
N0NN
P0AA
1
1
1
1
1
1
1
1
1
5
1
1
17
2
2
4
1
1
10
5
11
6
2
1
4
1
2
1
1
3
1
2
2
1
1
1
1
40 - 9
saue
Bent Axis Variable Displacement Motors
Series 51
Description
Quantity
S00D-G
S10
S10D-G
S10D-G
S20
S70
S00N
CONTROL RAMP-NONE
S00T
S10
S10T
S11T
S20
S30
S40
S50
S60
S70
CONTROL RAMP- HC
GUIDE-SPRING
CONT RAMP SPRING
CONT RAMP SPRING
GUIDE-SPRING
NUT- ADJUSTING SCREW
O-RING
NUT- LOCK
SCREW- ADJUSTING
SEAT-SPRING
1
1
1
1
1
1
1
1
1
S00U-Z
S10
S10U-Z
S10U-Z
1
1
1
T0A0
T0A1
T1
T2
T3
T4
T5
T6
T7
T8
U3
1
2
1
2
1
1
2
1
1
T0A2
T1
T2
T3
T4
T5
T6
T7
T8
1
2
1
2
1
1
2
1
WNNN
A10
B70
B71
SPCL HDW-NONE
SPEED SENSOR 51V
PLUG-SOC HD
PLUG-PLASTIC
0
1
1
40 - 10
1
1
2
1
1
Item
Description
Y
Y10
Y20
Y30
MINIMUM DISPLACEMENT
SCREW- SET, FLT PT
NUT- HEX, SEAL LOCK
TAMPER RESISTANT CAP
Z000
Z0
Z10
Z20
Quantity
1
1
1
1
1
saue
Bent Axis Variable Displacement Motors
Series 51
Shaft
Seal
Control
Orifices
Multi-function
Block
Control
Minimum Displacement
Limiter
51000052
Minor Repairs may be performed, following the procedures in this section, without voiding the unit warranty. Although specific products are illustrated,
these procedures apply to all units in the Series 51
family.
General
Protect all exposed sealing surfaces and open cavities from damage and foreign material.
It is recommended that all gaskets and O-rings be
replaced. All gasket sealing surfaces must be cleaned
prior to installing new gasket. Lightly lubricate all Orings with clean petroleum jelly prior to assembly.
Cleanliness is a primary means of insuring satisfactory transmission life, on either new or repaired units.
Cleaning parts by using a solvent wash and air drying
is adequate, providing clean solvent is used. As with
any precision equipment, the internal mechanism
and related items must be kept free of foreign materials and chemicals.
50 - 1
saue
Bent Axis Variable Displacement Motors
Series 51
51000179
CAUTION
Do not allow the output shaft to move out of the
housing while removing the flange. After the
flange is removed, do not attempt to remove the
shaft from the housing. If the output shaft
moves out of the housing, the synchronizing
shaft and rollers could fall out of position, requiring major disassembly of the unit.
51000054
50 - 2
saue
Bent Axis Variable Displacement Motors
Series 51
51000055
51000056
51000057
51000058
51000060
saue
Bent Axis Variable Displacement Motors
Series 51
51000061
51000057
Assemble the carrier and seal over the shaft and into
the housing bore. Take care to not damage the O-ring
or seal lip during installation.
Install the seal carrier retaining ring.
51000063
51000066
51000064
51000065
saue
Bent Axis Variable Displacement Motors
Series 51
51000067
51000068
Install the poppet and spring. Install the plug with its
lock nut, aligning the marks made at disassembly,
and torque the lock nut to 52 Nm (38 ftlbsf).
Check and adjust, if necessary, the charge pressure.
51000069
51000046
51000006
50 - 5
saue
Bent Axis Variable Displacement Motors
Series 51
51000072
51000168
51000010
Install the cover plate onto the end cap and install the
screws. Torque the screws to 78 Nm (58 ftlbsf) for
060, 080, or 110 units, or to 110 Nm (81 ftlbsf) for 160
or 250 units.
Set screws are installed in control orifice holes in the
end cap to plug the valve sleeve bore passages. To
gain access to the screw plugs, remove the outer
plugs from the end cap with a 7/16" or 11/16" hex
wrench. Remove the screw plugs with a 3 mm internal
hex wrench. When installing, torque the screw plugs
to 4 Nm (35 inlbsf). Torque the 5/16" outer plugs to
9 Nm (7 ftlbsf), and the 9/16" outer plugs to 37 Nm (27
ftlbsf). Refer to the Control Orifices topic for additional information.
The special plug and seal washer on the end cap
opposite the control may be removed with a 13 mm
hex wrench. When installing, torque this plug to 20
Nm (15 ftlbsf).
51000073
50 - 56
51000074
saue
Bent Axis Variable Displacement Motors
Series 51
51000075
51000076
51000013
51000077
51000078
51000079
50 - 57
saue
Bent Axis Variable Displacement Motors
Series 51
51000164
51000165
Remove the screws retaining the solenoid and solenoid adapter plate to the multi-function block with a 4
mm internal hex wrench. Remove the solenoid and
the solenoid adapter plate from the multi-function
block.
Remove the solenoid pin from the multi-function
block.
Install new O-rings onto the adapter plate and the
solenoid.
51000163
Install the solenoid pin into the hole in the multifunction block.
51000086
Install the adapter plate with O-rings onto the multifunction block.
Install the solenoid with O-ring onto the adapter plate.
Install the screws and torque to 6.4 Nm (4.7 ftlbsf).
51000165
51000166
saue
Bent Axis Variable Displacement Motors
Series 51
51000080
51000081
51000016
Fig. 50-45 - HZ
Control Housing
Screens
51000083
51000081
51000084
saue
Bent Axis Variable Displacement Motors
Series 51
51000019
51000088
50 - 10
saue
Bent Axis Variable Displacement Motors
Series 51
51000090
51000021
51000092
51000093
50 - 11
saue
Bent Axis Variable Displacement Motors
Series 51
51000094
51000095
51000096
51000086
51000024
50 - 12
saue
Bent Axis Variable Displacement Motors
Series 51
51000097
51000098
51000099
51000100
51000102
50 - 13
saue
Bent Axis Variable Displacement Motors
Series 51
51000175
51000176
51000104
51000123
51000174
51000105
51000122
saue
Bent Axis Variable Displacement Motors
Series 51
51000106
51000108
51000110
50 - 15
saue
Bent Axis Variable Displacement Motors
Series 51
51000111
Fig. 50-84 - HC
Control Housing
Screens
51000113
Install the valve housing onto the end cap, and install
the screws (with flat washers on 060, 080, and 110
units).
Torque the screws to 78 Nm (58 ftlbsf) for 060, 080,
and 110 units, or to 110 Nm (81 ftlbsf) for 160 and
250 units.
51000110
50 - 16
51000114
saue
Bent Axis Variable Displacement Motors
Series 51
51000115
51000116
51000117
51000118
51000119
51000120
51000106
51000121
saue
Bent Axis Variable Displacement Motors
Series 51
51000125
51000126
51000086
51000027
50 - 18
saue
Bent Axis Variable Displacement Motors
Series 51
51000097
51000127
Install the pilot piston into the housing and over the
pin. The end of the piston with the cross drilled hole
should engage the pin.
Install the small spring in the outer end of the pilot
piston.
51000128
51000129
51000130
51000131
50 - 19
saue
Bent Axis Variable Displacement Motors
Series 51
51000133
51000124
50 - 20
51000131
saue
Bent Axis Variable Displacement Motors
Series 51
51000087
51000134
51000135
51000136
51000083
51000135
51000137
51000088
saue
Bent Axis Variable Displacement Motors
Series 51
51000138
51000139
51000030
51000140
50 - 22
saue
Bent Axis Variable Displacement Motors
Series 51
51000170
51000171
51000142
51000143
51000144
51000145
51000146
50 - 23
saue
Bent Axis Variable Displacement Motors
Series 51
51000147
51000148
51000143
51000142
51000172
50 - 24
saue
Bent Axis Variable Displacement Motors
Series 51
51000151
51000032
51000153
50 - 25
saue
Bent Axis Variable Displacement Motors
Series 51
51000169
51000173
50 - 26
saue
Bent Axis Variable Displacement Motors
Series 51
51000154
51000155
51000156
51000157
Torque
37 Nm
(27 ftlbsf)
20 Nm
(15 ftlbsf)
9 Nm
(7 ftlbsf)
4 Nm
(35 inlbsf)
50 - 27
saue
Bent Axis Variable Displacement Motors
Notes
50 - 28
Series 51
saue
Bent Axis Variable Displacement Motors
Notes
Series 51
saue
Hydraulic Power Systems
SAUER-SUNDSTRAND Hydraulic Power Systems - Market Leaders Worldwide
SAUER-SUNDSTRAND is a world leader in the design and
manufacture of Hydraulic Power Systems. Research and
development resources in both North America and Europe
enable SAUER-SUNDSTRAND to offer a wide range of
design solutions utilizing hydraulic power system
technology.
Cartridge Motors/
Compact Wheel Drives
Microcontrollers and
Electrohydraulic Controls
Hydrostatic Transmission
Packages
Genuine Parts
Original
Ersatzteile
saue
BLN-10043 October 1992
SAUER-SUNDSTRAND COMPANY
2800 East 13th Street
Ames IA 50010 U.S.A.
Phone: (515) 239-6000 FAX: (515) 239-6618