Beruflich Dokumente
Kultur Dokumente
DRAWINGS
Training Package
PTP 3.3
FLARE
YIB -1-1043-03
COMPRESSOR
YIB -1-1093-05
LP FLARE
YIB -1-1093-02
NOTES
1. FOR STEAM DATA SEE
YIB -1-1806-002
YIB
1809
Issue Location:
Revision: 1.0
Date:05-05.2000
Produced by the Fahud Training Centre.
Copyright protected, unauthorised copying of all or part of this package is forbidden.
Package 3.2
Contents
Package 3.3
Contents
DRAWINGS
TRAINING PACKAGE PTP 3.3
Table of Contents:Page
1. Key Single Line Drawings
04
05
12
14
5. Plot Plans
16
Sample KSLD
FZA
,
PDS
GBS
Sample FLD.
INPUT
Ref.No
:
Ref.
No:
OUTPUT
PZA
V.345
HS34
MOS
LZA
V.345
HS35
MOS
&
2
0.
4
2
1
2
0.
4
2
1
2
0.
4
2
1
To find out a functional logic in FLD, look in FLD index to locate equipment.
Find out logic number including the equipment number.
Logic index will give page number corresponding to logic number.
Interpretation of FLD requires study of symbols, logic functions and operating
principle. That does not come in the scope of this package.
2.3. Fail Safe Concept and its relation to Logic
Anticipating failure of components, industrial plants are designed fail safe.
In order to design safeguarding systems, it is essential to define the failures
(In the case of loss of functional control).
Safeguarding systems lead process into a predetermined safe state, i.e. de-energized
state.
Loss of functional control can be via a failure of:
- Transmitters
- Trip amplifier
- Utilities such as instrument air or power supply
- Components inside safeguarding systems, such as relays,
Electronic input/output cards, isolator cards, timers etc.,
- Cables; caused by breakage, fire etc.,
- Solenoid valves.
9
Definition of 0 is:
- Signal absent.
- Voltage absent.
- Switch open.
- Solenoid without power.
10
Flow Charts
What FC is:
done.
When to Use:
When there is a need to identify the actual or ideal path that any product,
process or service follows in order to identify when deviations / failures occur.
A Flow Chart is a pictorial representation showing the sequence
and steps of a process. Flow Charts provide an excellent
documentation of a process and can be a useful tool for
examining how various steps in a process are related to each
other.
The main elements of a simple flowchart are:
BOX
CIRCLE
DIAMOND
ARROW
Complex flowcharts can use additional symbols for documents, different kinds of
machines, and other types of process, but the idea of a complex chart is essentially the
same as that of a four-symbol chart.
Points to remember:
1.
2.
3.
4.
11
Pump Start
Press start
MOTOR
TRIP
ALARM
NO
COMES ON?
NO
YES
YES
INVESTIGATE, RESET
YES
NO
FLOW OK
YES
RESETTED
CALL MAINTENANCE
NO
ADJUST CONTROL
FLOW OK
NO
YES
PUT TO AUTO CONTROL
LOG READINGS
REPORT TO CCR
12
Gases.
Methane and associated gases in Mining
Propane, Kerosene, Naphtha, Butane, Carbon monoxide, Turpentine, Ammonia etc.
Hydrogen sulfide, Ethylene, Paraformaldehyde,
Acetylene, Hydrogen, Carbon disulfide. (Most easily ignited.)
The ability to get ignited increases from I to IIC therefore, the IIC group substance is
the most easily ignited material.
Zones are area classifications according to HOW MUCH the hazardous substance is
present and DURATION of its occurrence where the instrument is located.
HOW MUCH of gas present is calculated from source size, velocity of gas release
and availability of ventilation.
Duration.
Standard.
Continuous.
Hazard present continuously
for long time
Primary.
Possibly, present under
normal operations.
More than
1000 hours /
year
Secondary
Less than
10hrs/yaer.
10-1000 hrs /
year.
Zone.
0
1
Method of protection
Code
.
ia
IS category ib
Flameproof
Purge/pressurize
Encapsulation
Oil immersion
Sand/powder filling
Increased safety
In addition, any method
suitable for zone 0.
Non sparking
In addition, any method
suitable for zone 0,1.
ib
d
p
m
o
q
e
ia
n
13
Hazardous area classification drawings shall be made as an overlay of the plot plan
and indicates:-
Slanting cross.
Straight cross
(Zone II.)
(Zone I.)
(Zone 0.)
15
Effect
Cause
V5 PZA-001 HH
V5 LZA-001 HH
V5 LZA-002 LL
V5 PDSA-001 H
V5 MAN. ESD
STN. ESD
x
x
x
x
x
x
x
x
x
Cause & Effect diagrams are drawn clearly illustrating the incidents affecting a
process by sorting out and tabulating them. All those incidents that can send a logic
signal (A command/input) to the control circuit will be included in the diagram. Then
all possible effects on process due to the incident are marked against tabulated logic
incident.
Points to remember: 1.
2.
3.
4.
5.
16
VESSAL NO:
TAG NO:
CAUSE
LOGIC NO:
CCR ANN. ON
LOGIC NO:
LOGIC NO:
SEP IN CLOSE
EFFECT
DESCRIPTIONNN
LOGIC NO:
PROCESS
LOGIC NO:
SS
LOGIC NO:
2VESSEL
1VESSEL
TITLE
TAG
LZA1
DESCRIPTION
SEP.LEVL(LL)
LZA2
SEP.LVL(HH)
PZA1
SEP.PRSS.(HH)
HBS1
MANUAL ESD
LZA3
LZA4
PZA2
HBS2
AREA.
SITE AREA.
DRAWING TITLE.
17
5. Plot Plans
Shall indicate the following:
- Fences and gates, Emergency exits and Escape routes be marked.
- Buildings, with indication of doors.
- All main equipment (including skid mounted units).
- Vessels shall be shown with base plate outline and
Line co-ordinates of the pump discharge flange.
- Pumps shall be shown with base plate outline, and
Line co-ordinates of the pump discharge flange.
-
EQP NO
DESCRIPTION.
A5530
G/L COMP.
TRAIN-1
PLANT NORTH
DIRECTION
MARKING
E5530
K5530
G/L COMPR.
P5510
V5530
FLASH VESSAL
MATCHLINE NUMBER
PIPE WAY
P 55I0
P 5520
A 5530
P 5530
E 5530
EMERGENCY EXIT
P5530
CRDE OIL
EXPOTRT
PUMPS
ROAD
P5520
V 5530
K 5530
MATCHLINE NUMBER
19