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first
st time
fabrication
Grating Catalogue
Specialist
FTF Manufacturing
to Industry
FTF can assist you in your next engineering project with our:
contents
Fabricat
Contents Page
How to order
Load/deflection tables
5-6
Stair treads
Fastening Methods
Install Tolerances
10
Manufacturing Tolerances
11
Terminology/Glossary 12
Other Services
13
Capabilities 14
how to order
ordering guide
Use the information below to determine your order code.
Specify whether the grating is to be banded or cut to size only, by referring to the terminology on page 12
Nominate the number of panels required and provide dimensions for width and span of each panel. Span is always the last dimension.
Where large floor areas are required provide a drawing of the area to be covered showing:
grating type
dimensions
span
section size, location, and toe direction of the support steel
location and size of cut outs and removable areas
location of kick plate and nosings
indicate if penetrations are to be split
100mm
B 50mm
40mm
Series 3 60mm
material
Select between mild steel or stainless steel.
M Mild Steel
Stainless Steel
Plain
Serated
finish
Select between galvanised, bitumen dipped or untreated finishes.
G Galvanised
3
B Bitumen Dipped
U Untreated
Finish
Loadbar treatment
Material
Span Direction
Grating and metal needs to be supported in a specific way. The direction that
the load bar runs, or the span, is important for this. Refer to (page 12).
Span is always the last dimension given when referencing a panel size.
Grating has to be supported 90 to the span direction and does not require support
on the other sides.
A 325 -1 M P G
Cross bar pitch
top treatment
&
finishes
top treatments
Plain
Our standard grating comprises plain square edge flat load bars, with a 6mm square twisted bar, forge welded on top
of load bars. Although not required under AS 1657 the use of 10mm square bar cleats, every 300 - 400mm will provide
for better slip resistance.
Steel grating can improve its slip resistance by placing them in such a way that you have to walk over the load bars.
In steel grating there is a better slip resistance in patterns with 100mm cross rod centres.
Serrated
Another method for improving slip resistance is the use of serrated grating. The serrations are made up of small
notches cut into the load bar during the slitting of the material as one process, providing a low cost solution for
improving slip resistance.
finishes
Hot Dipped Galvanised
Hot dip galvanising produces durable, abrasion resistant coating of metallic zinc alloy layers metalurgically bonded to
the steel base at a temperature of over 450
All hot dip galvanising conforms to equivalent following standards
Australian/New Zealand Standard AS/NZS 4680:1999
British Standard BS729-1971
American Standard ASTM-A123-73
sample order
995
995
995
995
455
1500 mm
Shown here is a 4475mm (span) x 1500LBmm platform. The platform is made up of four
1500LB panels with a standard width of 995mm, with one make up panel cut to the nearest
load bar (455mm width). The balance allows for gaps of up to 10mm between panels.
CORRECT DESIGN
WRONG DESIGN
2.5kPa
4.0kPa
5.0kPa
7.5kPa
Load bar
size (mm)
203
20x3
205
20x5
253
25x3
255
25x5
323
32x3
325
32x5
403
40x3
405
40x5
455
45x5
505
50x5
555
55x5
655
65x5
Series
Series 1
2.5kPa
4.0kPa
5.0kPa
1190
1055
1010
945
7.5kPa
905
Series 2
1120
1000
Series 3
1140
1020
965
875
Series 1
1355
1210
1155
1040
860
975
Series 2
1290
1140
1065
Series 3
1185
1050
1005
895
Series 1
1430
1265
1195
1060
Series 2
1320
1180
1125
1010
Series 3
1375
1195
1140
1030
Series 1
1610
1435
1350
1225
Series 2
1490
1335
1265
1150
Series 3
1375
1195
1140
1030
Series 1
1740
1616
1440
1306
Series 2
1600
1420
1340
1200
Series 3
1420
1275
1195
1085
Series 1
1940
1720
1630
1480
1375
Series 2
1790
1600
1510
Series 3
1640
1445
1355
1230
Series 1
2020
1790
1695
1530
1435
Series 2
1880
1685
1580
Series 3
1700
1495
1420
1285
Series 1
2290
2035
1936
1746
Series 2
2115
1900
1790
1620
Series 3
1925
1700
1615
1460
Series 1
2450
2226
2100
1905
Series 2
2315
2070
1950
1770
Series 3
2070
1860
1760
1590
Series 1
2700
2400
2280
2060
Series 2
2610
2230
2110
1920
1590
Series 3
2220
1860
1760
Series 1
2900
2680
2440
2210
Series 2
2690
2400
2250
2060
1845
Series 3
2420
2130
2040
Series 1
3255
2930
2770
2605
Series 2
3045
2720
2560
2315
Series 3
2745
2445
2330
2090
203
20x3
NOT RECOMENDED
253
25x3
0.876
255
25x5
0.876
323
32x3
0.902
325
32x5
0.902
403
40x3
0.922
405
40x5
0.922
455
45x5
0.930
505
50x5
0.937
555
55x5
0.943
205
655
20x5
65x5
NOT RECOMENDED
0.951
load/deflection tables
steel grating load/deflection table
Product
Load
Bar
Size
Mass
kg/m2
A203/2
20x3
14.3
B205/3
20x5
18.2
A203/1
20X3
18.2
A205/2
20X5
22.2
A253/2
25X3
17.3
A205/1
20X5
28.7
B255/3
25X5
21.5
A253/1
25x3
22.2
A255/2
25X5
27.1
A323/2
32X3
21.4
A255/1
25X5
35.2
B325/3
32X5
21.4
A323/1
32X3
27.7
A325/2
32X5
34.0
A403/2
40X5
26.1
B405/3
40X5
31.1
A325/1
32X5
44.4
A403/1
40X3
33.9
A404/2
40X5
41.8
A405/1
40X5
54.8
A455/2
45X5
46.7
A455/1
45X5
61.4
A505/2
50X5
51.5
A505/1
50X5
67.9
A655/1
65X5
87.5
A755/1
75X6
120.2
Span (mm)
U
- kPa
D
450
600
750
900
1050
1200
1500
1800
34
19
12
1.8
3.2
7.2
9.8
12.9
20.1
2100
2400
2700
3000
3300
3600
980
29
36
20
13
1.8
3.2
7.2
9.8
12.9
20.1
29
4kPa
5mm
Defl span
1010
45
25
16
11
1.8
3.2
7.2
9.8
12.9
20.1
29
39.4
56
32
20
14
10
1.8
3.2
7.2
9.8
12.8
20.1
28.9
39.4
53
30
19
13
10
1.4
2.6
5.8
7.9
10.3
16.1
23.2
31.5
74
42
27
18
13
10
1.8
3.2
7.2
9.8
12.8
20.1
28.9
39.4
56
32
20
14
10
1.4
2.6
5.8
7.8
10.2
16.0
23.1
31.5
1060
1120
1170
1200
1200
70
39
25
17
13
10
1.4
2.6
5.8
7.8
10.3
16.0
23.1
31.5
41.5
1250
88
49
31
22
16
12
1.4
2.6
5.8
7.8
10.2
16.0
23.1
31.5
41.2
87
49
31
21
16
12
1.1
3.1
4.5
6.1
8.0
12.5
18.1
24.6
32.1
40.7
115
65
42
29
21
16
10
1.4
2.6
5.8
7.8
10.3
16.0
23.1
31.5
41.1
49.6
92
52
33
23
17
13
1.1
3.1
4.5
6.1
8.0
12.5
18.0
24.6
32.1
40.7
114
64
41
28
21
16
10
1.1
3.1
4.5
6.1
8.0
12.5
18.0
24.6
32.1
40.7
144
81
52
36
26
20
13
1.1
3.1
4.5
6.1
8.0
12.5
18.0
24.6
32.1
40.7
135
76
49
34
25
19
12
0.9
1.6
2.5
3.6
4.9
6.4
10
14.5
19.7
25.7
32.6
144
81
52
36
26
20
13
0.9
1.6
2.5
3.6
4.9
6.4
10
14.5
19.7
25.7
32.6
40.2
190
107
68
47
35
26
17
11
1.1
3.1
4.5
6.1
8.0
12.5
18
24.6
32.1
40.7
179
100
64
44
33
25
16
11
0.9
1.6
2.5
3.6
4.9
6.4
10
14.5
19.7
25.7
32.6
40.2
226
127
81
56
41
31
20
14
10
0.9
1.6
2.5
3.6
4.9
6.4
10
14.4
19.7
25.7
32.5
40.2
298
167
107
74
52
41
26
18
13
10
0.9
1.6
2.5
3.6
4.9
6.4
10
14.5
19.7
25.7
32.6
40.2
286
160
102
71
52
40
25
17
13
10
0.8
1.4
2.2
3.2
4.3
5.7
8.9
12.9
17.5
22.9
29.0
35.8
43.2
377
212
135
94
67
52
33
23
17
13
10
0.8
1.4
2.2
3.2
4.3
5.7
8.9
12.8
17.5
22.8
28.9
35.8
43.2
353
198
127
88
64
49
31
22
16
12
0.7
1.3
2.9
3.9
5.1
8.0
11.5
15.7
20.5
26.0
32.1
38.9
46.3
465
261
167
116
85
65
41
28
21
16
12
10
0.7
1.3
2.9
3.9
5.1
8.0
11.5
15.7
20.5
26.0
32.1
38.9
46.3
787
442
283
196
144
110
70
48
35
27
21
17
14
11
0.5
1.6
2.2
3.0
6.1
8.9
12.1
15.8
20.0
24.8
29.9
35.6
1049
500
387
262
193
147
94
66
48
37
29
24
20
16
0.46
1.3
1.8
2.5
3.2
5.1
7.3
10.0
13.0
16.5
20.4
24.7
29.4
1320
1400
1420
1440
1510
1590
1660
1700
1710
1780
1890
2030
2030
2175
2200
2350
2825
3250
stair treads
stair treads
Stair treads can be supplied in any load bar/pitch configuration
required. The treads shown here are for illustrative purposes
only. Overall tread length can be made to any dimension. We
suggest that tread width be selected from the table below with
its recommended widths.
Type T1
Welded fixing
Banded ends
No nosing
Type T2
Bolted Fixing
Holed end plates
No nosing
Recommended Widths
Series 1
Series 2
125
125
155
185
165
185
Series 3
215
205
245
275
245
285
245
305
325
305
Bolted Connections
A
45
75
75
100
100
125
Type T3
Welded fixing
Banded ends
Floor Plate
nosing
End plate 65 x
5mm flat with
14mm diam holes
RecommendedWidth
50
Front
125
25
Type T4
Bolted Fixing
Holed end plates
Floor Plate
nosing
1300
1600
Series 2
Series 3
750
500
1500
1300
1200
Type T5
Welded fixing
Banded ends
Abrasive nosing
800
Type T6
Bolted Fixing
Holed end plates
Abrasive nosing
grateshield
&
gratemesh
GrateShield
GrateShield is a merged floor grating with Chequer plate welded on top of
the grating. Designed for high impact floor areas it is an economical alternative to using traditional floorplate systems while keeping weight down
to a minimum. Series 1 grating is recommended but other configurations
can be supplied
Product
Floor
Grating
GS3-255/1MP
3mm
255/1MP
44.49
1390mm
GS5-325/1MP
5mm
325/1MP
64.78
1625mm
how to order
1. Choose the product type required by reference to the recommendations shown above.
Or choose a grating by using the pattern choices on page 3 and
choose an appropriate Load Bar from the Load/Deflection Table on
page 5 & 6.
2. Add the required finish from page 4.
3. Nominate the required thickness of the floorplate.
Examples:
GS3-325/3MP
32 x 5mm load bar, 60mm pitch mild steel
(1 piece A x B span)
GrateMesh
GrateMesh is a merged floor grating with a light gauge expanded mesh
welded on the underside on top of the grating depending on requirements. Designed to stop small objects or tools from falling through the
grating. If welded on top it is ideal for mezzanine floors with wheeled trolleys and also stops rubbish collecting between load bars.
how to order
1. Select a grating from the pattern choices on page 3 and choose an
appropriate Load Bar from the Load/Deflection Table on page 5 & 6.
2. Add the required finish from page 4.
3. Prefix your choice
GM Examples:
GM-A255/1MPG
All as per drawing supplied.
The standard mesh supplied is a flattened Expanded Metal
SWM 12mm x LWM 30mm.
fastening methods
fastening methods
The most effective and economical way for fastening grating
is to weld it to the support steelwork. Recommended weld is
5mm fillet at 1000mm centres.
Illustrations 4
The FTF Universal Clip is suitable for joining grating
panels as well as fixing them down.
Illustrations 5
FTF universal top clip used with self drilling or thread
cutting screws. Can also be used in locations where there
is no open flange on the supporting steelwork to clamp to.
IMPORTANT
installation tolerances
installation clearances
Span
Span
Nominal
Width
10mm
Fabrication Welding
Banding bars and attachments are welded
with a minimum 3mm fillet to one side of:
every 5th load bar on Series 1 gratings
every 4th load bar on Series 2 gratings
every 3th load bar on Series 3 gratings
Support
10mm Nominal
Load Bar
(Typical)
25mm Bearing
minimum (Typical)
10mm Nominal
Load Bar
(Typical)
15mm
NOTE:
clearance can vary relative to
rebate angle straightness
10mm nom.
10mm nom.
10mm nom.
10
manufacturing tolerances
dimensions
&
squareness
spacing
W1 = W +/- 6mm
1000mm nominal
5mm
A1 =
&
A +/
- 6m
fabrication welding
Edge Bars and attachments are welded with
a minimum 3mm fillet weld to one side of:
Every 5th Load Bar on Series 1 Grating
Every 4th Load Bar on Series 2 Grating
Every 3rd Load Bar on Series 3 Grating
1.5mm
3mm
1mm in 10mm
longitudinal bow
Load bars
1/100 of width
Load bars
1/200 of length
1/100 of width
transverse bow
stair tread
Length + 0 - 3mm
11
1mm in 25mm
terminology/glossary
grating parts
Load Bar
Load bars are the flat metal bars which are the basis of
grating
processes
Banded
Refers to the process of welding a flat bar (normally 5mm) to the
loadbars after they have been cut to size to provide a uniform
appearance around all sides of a grating panel. This process also
helps prevent injury from laceration during installation and assists
in keeping the panels flat.
Cut to Size Only
Refers to the process of leaving the panels with a raw cut edge
and not banded as described above.
Cross Bar
A square bar twisted to form
This is a twisted square bar forged into the top of the load bar.
Exact Size
Refers to the requirement to make the panels to an exact dimension and not to be adjusted to the nearest width across the
standard pattern of the load bars.
optional features
measurements
Serrations
Small notches made in the top edge of the load bar to assist in
slip resistance.
Span
Span refers to the lenght of a panel along the load bar, as
shown above.
Width
Overall dimension of a panel measured at right angles to the
load bars. Always called Width even if greater than the length.
Gross Area
The total area of a panel based on its width and span (regardless of cut outs) as shown above. This area is always used
when calculating invoices.
Nosing
A member attached to or on the leading edge of a stair tread or
at the top of a flight of stairs to assist slip resistance and to give a
clear visual indication of the start of the flight.
Can be
Floor Plate
Yellow Abrasive
Kick Plate
Heavy section flat bar welded to ends or sides of panels and
around cut outs, etc. when specified. Top edge to be 100mm
above grating generally and is typically 130 x 6.
Cut Out
Grating areas removed from panel to permit passage for installation of pipes, plant and structural and handrail items.
Penetrations
As for cut out but typically within the grating panel and not on the
edge.
12
other services
Catering
FTF Manufacturing
13
capabilities
FTF Capabilities
Bandsaw
Bandsaw
Presses
Cropper
Pipe Bender
Pipe Rollers
Pipe Dream
14
iTread
iTread is a tough walkway system designed for aggressive environments. Use
it to safely access rooftops, access platforms, factory environments: all those
hard to reach destinations it might otherwise be too dangerous to venture.
Designed to be lightweight and easy to handle, iTread is simple and quick
to install. Manufactured from robust aluminium alloy this walkway system is
strong, and best of all, the system is corrosion and maintenance free. Versatile,
resilient, and built to last, iTread is the single solution to your walkway needs.
Handrailing
First Time Fabrications handrailing system is an economical, strong and
simple form of handrailing. Specifically manufactured to suit Australian
Standards and conditions, it is equally at home in industrial, commercial,
municipal and general applications.
FRP
Fibre Reinforced Plastic (FRP) grating is a moulded, one-piece fibreglass
reinforced plastic grating, available in standard panels or fabricated into
panels of the shape you require to fit your floor.