VOLVO

960 2.5i 24V

1995 to 1997

Engine &
Cooling

Fuel

Ignition

Electrical

Running
gear

Torque
settings

Notes &
Illustrations

Capacities

VOVP5202500

Automotive
Technical

DATA
BOOK

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Engine and cooling system

960 2.5i 24V

Type
Capacity (cm3) / number of cylinders
Compression ratio / pressure
Oil pressure
Oil temperature
Valve clearance - inlet
Valve clearance - exhaust
Firing order
No 1 cylinder position
Thermostat opening temperature
Radiator cap pressure

bar
bar
C
mm
mm

C
bar

960 2.5i 24V

rpm
rpm
%
ppm
%
%

bar
bar
RON

Ignition system
Type
Ignition coil
Primary resistance
Ballast resistor
Voltage - Tmnl 15(+) to earth
Distributor
Points gap (air gap)
Dwell angle
Condenser capacity
Rotation
Ignition timing - basic [static

V = Vacuum NV = No Vacuum
Total ignition advance

Centrifugal check.

Vacuum range check

Maximum vacuum advance
Spark plugs
Type
Electrode gap

ohms
ohms
V
mm
(%)
F
Crankshaft @ rpm
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft
Crankshaft

@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
@ rpm
mbar
Crankshaft

mm

960 2.5i 24V

Distributorless
1 coil per plug
0.5
_
_
_
_
Electronic control
_
_
52 BTDC @ 750
_
Computer control
_
_
Computer control
_
_
Computer control
_
Bosch/Champion
FR6DC / RC7YCC
0.70 to 0.80

1995 to 1997

960 2.5i 24V

1995 to 1997

Various
13.5 to 14.5 / 120 / _
_
_

Running gear

960 2.5i 24V

Brakes Front (min. friction material thickness)

Rear (min. friction material thickness)
Tyres
Saloon
Estate / Van
Pressure - front / rear - Saloon
Pressure - front / rear - Estate / Van
Front suspension / wheel alignment
Toe-in (+) / Toe-out ()
Camber
Castor
King pin inclination
Rear suspension / wheel alignment
Toe-in (+) / Toe-out ()
Camber

mm
mm

3.0
2.0

Size
Size
bar
bar

195/65x15
195/65x15
2.0 / 1.9
1.9 / 2.1

mm []

[+188]
WSM
+630
_

mm []

[+68]
WSM

Torque wrench settings

Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Cylinder head - stage
Big-end bearings
Main bearings
Clutch cover
Flywheel [driveplate]
Front hubs
Rear hubs
Wheel nuts / bolts
Spark plugs

1
2
3
4

960 2.5i 24V

Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm
Nm

Capacities
Engine oil & filter
Gearbox - 4-speed [5-speed]
Automatic transmission - refill
Final drive
Cooling system
Fuel tank

Notes and Illustrations

2473 cm3, 24V

1995 to 1997

1995 to 1997

20
60
+ 130
_
20 + 90
110
_
45 + 65 [45 + 50]
100 + 45
140 + 60
85
25
960 2.5i 24V

litres
litres
litres
litres
litres
litres

1995 to 1997

75020 N/A
_
0.4 to 0.8 N/A
200
_
_
Bosch
M1.8-Motronic
_
3.00
3.0
95[U]

Electrical system
Battery
V / CC / RC
Alternator voltage / full load current / engine rpm
Starter motor current / voltage - cranking
A/V
Starter motor current / voltage - locked
A/V

1995 to 1997

B6254F DOHC 24V. 125kW

2473 / 6
10.5 / 13.0 to 15.0
1.0 [3.0]
80
0: Hyd.
0: Hyd.
1-5-3-6-2-4
TBE
87 to 102
1.5

Fuel system
Idle speed - manual [auto]
Fast idle speed - manual [auto]
CO @ idle speed [3000 rpm] - see page VI
HC @ idle speed [3000 rpm] - see page VI
CO2 @ idle speed [3000 rpm] - see page VI
O2 @ idle speed [3000 rpm] - see page VI
Carburettor / fuel injection
Type / ref
Main jet / needle
Injection pressure
Pump pressure
Octane rating

HELP

5.75
3.0
3.0
1055: 1.5. 1065: 1.35
10.7
80

1995 to 1997