Beruflich Dokumente
Kultur Dokumente
Quality Manual
Aerospace Division
To become our customers
preferred partner
www.thalesgroup.com
AEROSPACE DIVISION
AEROSPACE DIVISION
CONTENTS
pages
Core businesses
......................
Purpose
The purpose of this Quality manual is to
present the Thales Group Aerospace
Division, its organisation and Quality
management system.
Comprehensive security
management system . . . . . . . . . . . . . . . . 9
Scope
Reference System
....................
Management principles
.............
10-11
12-13
Christian Bernard
Director of Quality and Continuous
Improvement
Franois Quentin
Senior Vice President,
Aerospace Division
AEROSPACE DIVISION
YEAR 2004
REVENUES
2,1 billion deuros
NUMBER OF EMPLOYEES
13,000
AEROSPACE DIVISION
Human Resources
Administration
& Legal Affairs
Strategy
Communications
Aerospace Division
Senior Vice President
General Manager
Countries Coordination
Business Lines Management
Operations
Countries
Export Market Coordination
Export Marketing &
Sales France
Defence Domestic Marketing
Sales France
Business Lines
Mission Airborne
Solutions
Airborne Computer
Solutions
Canada
ISTAR Systems
Industrial
Operations
USA
Electronic Combat
Solutions
Electronic Warfare
Solutions
Information
System
Aerospace
Military Equipment
Airborne Radar
Central
Procurement
United Kingdom
Business
Development
Bid and Proposa
G
Germany
DIEHL A
Avionik Systeme GmbH (JV)
Asia / Pacific
France
Offset
Management
Commercial Aircraft
Solutions
Helicopter Solutions
In-Flight Entertainment
Avionics Services
Worldwide
Instruments
Programmes Control
Military Customers
Services
Navigation
Electrical Systems
Defence
Manufacturing Unit Fr
Microelectronics / MESL
Operations
Microelectronics / MESL
Defence Design
& Technology Fr
Computers Center of
Excellence
Computers
Operations UK
AEROSPACE DIVISION
>> MARKETS
Business Lines
The BLs are the Divisions core management structures and have worldwide responsibility for market segments, products and services. Each BL is made up of Business Units in each country, organised by types of
systems, equipment and services. The BLs define strategy for one or more countries and organise business
development efforts. They manage Request For Proposals (RFPs), control investment decisions, define product
policy and how it is implemented with the customer, and promote synergies.
Mission Airborne Solutions
Integrator and prime contractor for onboard mission systems, the Mission Airborne
Solutions (MAS) BL is involved in the development of intelligence and surveillance
aircraft. Its objective is to develop Thales business in onboard mission systems for
combat aircraft, special-mission aircraft, helicopters and Unmanned Airborne
Vehicle (UAV) Systems.
Microelectronics/MESL
The Microelectronics/MESL BL engineers, manufactures and markets active microwave modules, hybrid modules, complex circuit
boards, and subassemblies incorporating these elements, as well
as ferrites (power components), in small to medium volumes. It
also designs the associated test benches.
ISTAR Systems
Drawing on its experience with the British armys Watchkeeper UAV programme,
Intelligence, Surveillance, Target, Acquisition and Reconnaissance (ISTAR) Systems
addresses the current and future challenges facing UAV systems. Its other basic
role is to develop network-centric capabilities.
Electronic Combat Solutions
The role of the Electronic Combat Solutions (ECS) BL is to promote and sell radar and
electronic warfare systems and equipment for all naval and air combat platforms.
The BL also offers combat aircraft upgrade solutions.
Aerospace Military Equipment
AME develops specific military avionic solutions for combat, transport and training aircraft.
Commercial Aircraft Solutions
The Commercial Aircraft Solutions (CAS) BL offers competitive product and system
solutions for cockpits and passenger cabins (including in-flight entertainment) on
commercial, regional and business aircraft.
Helicopter Solutions
Leveraging the Aerospace Divisions experience in both civil and military technologies,
Helicopter Solutions acts as prime contractor, systems integrator and supplier of systems,
subsystems and equipment for helicopters. Its offering includes user interfaces (helmetmounted LCD and head-up display systems and instruments), navigation, communications,
computers, self-protection systems and surveillance radar.
Avionics Services Worldwide
ASW provides an extensive range of services and support for civil avionics and in-flight
entertainment (IFE) systems. Services include repair, part replacement, logistics support,
ABTH (Avionics By The Hour) and turnkey maintenance contracts. ASWs main objective is
to guarantee customer satisfaction by providing competitive, effective support tailored to
the needs of it diverse customer base.
Military Customers Services
The role of the Military Customer Services (MCS) BL is to ensure the highest possible
levels of availability of customers' equipment and systems. In addition to developing its
customer services business, MCS is working to improve its positioning on third-party
maintenance contracts.
Electrical Systems
The Electrical Systems BL designs, develops and manufacturers electrical power
generation and conversion systems and equipment for aircraft and missiles. An
electrical conversion system developed by Thales has been selected to equip the
future Boeing 787.
Computers
The Computers BL provides Thales with specialised expertise in
the area of signal and data processing, drawing extensively on
commercial technologies to develop its high-performance
products.
AEROSPACE DIVISION
>> TECHNOLOGIES
Technical Business Units
The role of each TBU is to develop a specific area of technical, technological or industrial expertise, and
to deliver competitively priced products within an agreed timeframe and in full compliance with quality specifications. The TBUs are organised on a worldwide basis into product lines and centres of excellence, and
coordinate their work with that of the other Thales divisions.
Airborne Computer Solutions
ACS designs, manufactures and integrates data processing
platforms, mainly for the Commercial Aircraft Solutions,
Avionics Services Worldwide, Helicopter Solutions and
Avionics for Military Aircraft BLs.
Navigation
The Navigation TBU develops and manufactures integrated navigation systems, inertial
navigation units, radio navigation receivers (GPS, Egnos, Galileo), air speed indicators,
power supply units, navigation computers for civil and military aircraft, helicopters,
missiles, UAV systems and launchers, as well as low-voltage power supply systems for
the other TBUs.
Defence Manufacturing Unit fr
The Defence Manufacturing Unit TBU (DMU) is in charge of series production of airborne
radars, electronic warfare equipment, onboard military computers and missile electronics
for proximity fuzes and seekers. Its design office contributes to physical prototype and
hardware developments.
Operations UK
The Operations UK TBU develops equipment and systems for
ground-based radar, surveillance radar, naval and airborne
electronic warfare applications, including the Watchkeeper
programme. It is responsible for supply chain management,
system engineering and software engineering.
AEROSPACE DIVISION
Customer
satisfaction
Growth
and
competitiveness
Building a
winning team
PROGRAMME
Re
UA
fer
ence Sys
te
LITY POLIC
DIVISION AERONAUTIQUE
SECURITY MANAGEMENT
>> COMPREHENSIVE
SYSTEM
Compliance with current
laws
and
regulations
governing health, safety,
security and the environment (at the European,
national, local, and Group
levels) is a basic value for
the Thales Aerospace
Division.
The Divisions health, safety and environment policy is based on the concept of
comprehensive security for improved
efficiency and effectiveness. This policy
covers four basic categories:
Safety and working conditions
Environment
Industrial and defence security
Information system security
The Aerospace Division is committed to
continuous improvement in all aspects
of comprehensive security and has
introduced a risk prevention programme
and defined priority areas of focus for
further improvement.
The Security and Compliance Department
is charged with implementing this policy
through a directive included in the
Reference System.
The Security Level Evaluation Guide is
used to determine the appropriate action
plans. Operational staff incorporate these
action plans into the budgeting process
and provide Division management with
regular progress reports.
AEROSPACE DIVISION
MA NAG E ME NT
Entreprise
ENT
Quality
Strategy Target Setting
Risks
Governance
Commu& Continuous nication
&
Management & Major
and
Organization & Security Investments Budgeting Improvement
GOV
LSS
SMI
SBP
QCI
Resources
Finance
Human
Resources
Real
Estate
FIN
HRM
FAC
COM
RES
Information PurchasSystems
ing
ITS
PUR
O
P
E
R
A
T
I
O
N
S
Bid/No Bid
Decision to launch
Decision to invest
In service Date
Software Engineering
Hardware Engineering
Config. Management
Manufacturing
Logistics
SYS
SWE
HWE
CMT
MAN
LOG
EXP E R TI SE
10
AEROSPACE DIVISION
QM
MOP
MOE
Princ
iples
Direc
tives
Pro
Docu cess
ment
ation
ow
es
ts
Stan
d
guide ard
lines
Func
tiona
Unit tion
a
aniz t
g
r
O
r
Cha
ion
fess
e
she
l sys
t
Pro
Q
re uali
co ty
rd
s
edur
n
me
int s
po mo
Ap me
Proc
se
rpri
Ente ization
an
Org har t
C
em
em
yst
al s
n
o
i
at
aniz
Org
11
AEROSPACE DIVISION
N
A
PL
P
A
Improvement
Customer Commitment Programme
Continuous improvement is an integral
part of the Thales Group Customer
Commitment programme, combining
all the actions designed to raise Group
efficiency in achieving its objectives,
particularly customer satisfaction. It is
based on a platform of customer and
process-related improvement projects,
which are managed as programmes
(manager, schedule, scorecard) and
monitored by the Quality and Continuous
Improvement Department. Outputs
from these Projects are incorporated
in the Reference System.
12
A
C
T
AEROSPACE DIVISION
Deployment
Quality, an everyday reflex
Managers, supported by members of
the Quality and Continuous Improvement
Department, are responsible for deploying
best practice in their teams. To assist
them, process leaders may define
deployment plans that comprise communication, training and coaching.
Process leaders also ensure that best
practice as implemented is recorded,
validated and incorporated in the
Reference System.
The cornerstone of successful deployment
is the everyday involvement of each and
every Division employee.
D
O
D
C
Measure
K
C
E
H
C
Management of Improvement Projects
Design
Scope
Launch
Project
sheet
in case
of
reengineering
Pilots
Project
Scope
document
Dashboard
Implementation
Closure
sheet
13
AEROSPACE DIVISION
Clarify and
promote
the offer
Bid
strategy
Prepare the
execution of
the contract
Negotiation
and
award
Decision to
launch
Management
&
Planning
Shipping/delivery
reviews
Management
Progress reviews
Ending
review
Programme
ending
Acceptance
Similarly, milestone reviews during the product life cycle are opportunities for checking that
activities have been conducted in conformity with the internal programme baseline and
that the products meet customer specifications as well as legal and regulatory requirements.
Requirements
review
Design
review
TRR
PCA
Acceptance
review
Qualification
review
FCA
OR
Orientation
SRR
Concept
design
Functional
Baseline
SDR
PDR CDR
Demonstration
and proof of
concept
QR
Development
Production and
deployment
Amont
SR SRR
PCA
FCA
PDR
VR SQR
CDR
Development
Baseline
TRR
PRR
Production
SR SRR
Operational
Retrait
support
de service
Amont
Withdrawal
Articles
Production
readiness review
Installation
review
PCA
FCA
PDR
VR SQR
CDR
TRR
Articles
Adjustments to the programme or product life cycles are made at programme kick-off
and recorded in the management plan and related plans.
14
AEROSPACE DIVISION
Operational quality
organisation structure
and resources
An experienced quality
assurance engineer, working independently from
other programme staff,
is appointed for each
programme.
Customer
requirements
Quality Assurance
planning
The programme quality
plan defines the programmes quality baseline. It is
based on customer requirements and includes all
the necessary quality
assurance measures.
Adjustement
Management of Quality
Assurance Activities
The programme quality assurance engineer guarantees that
quality actions are implemented
according to the quality plan,
providing support for the staff
in charge and confirming the
conformity of the products
delivered.
Delegation/tutoring
Contract
Contraints
budget
schedule
organisation
Baseline
Internal
Programme
Baseline
Justification
Implementation
Verification
15
AEROSPACE DIVISION
Additional elements
4.2
5.1
5.2
5.3
5.4
5.5
5.6
6.1
6.2
6.3
6.4
7.1
7.2
EN
9100
7.3
7.4
7.5
7.6
8.1
8.2
8.3
Management
ENT: Enterprise
GOV: Governance & Organization
LSS: Risks Management & Security
SMI: Strategy & Major Investments
SBP: Target Setting & Budgeting
QCI: Quality & Continuous Improvement
COM : Communication
RES : Resources
FIN : Finance
HRM: People Management
FAC: Real Estate
ITS: Information Systems
PUR: Purchasing
Operational process
MCA: Manage Customer Account
CAB: Develop & Capture Opportunities
WIN: Win Bid
PLP: Plan product
MAP: Manage Programme
DEV: Develop
SMD: Source Make & Deliver
PSS: Provide Services & Support
Expertise process
SYS: System Engineering
SWE: Software Engineering
HWE: Hardware Engineering
MAN: Manufacturing
CMT: Configuration Management
LOG: Logistics
Traceability Matrix
SR/ Standard ISO 14001
Management
ENT: Enterprise
GOV: Governance & Organization
LSS: Risks Management & Security
SMI: Strategy & Major Investments
SBP: Target Setting & Budgeting
QCI: Quality & Continuous Improvement
COM : Communication
RES: Resources
FIN: Finance
HRM: People Management
FAC: Real Estate
ITS: Information Systems
PUR: Purchasing
Operational process
MCA: Manage Customer Account
CAB: Develop & Capture Opportunities (CAB)
WIN: Win Bid
PLP: Plan product
MAP: Manage Programme
DEV: Develop
SMD: Source Make & Deliver
PSS: Provide Services & Support
Expertise process
SYS: System Engineering
SWE: Software Engineering
HWE: Hardware Engineering
MAN: Manufacturing
CMT: Configuration Management
LOG: Logistics
16
4.2
4.3
4.4
4.5
4.3.1 4.3.2 4.3.3 4.3.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6 4.4.7 4.5.1 4.5.2 4.5.3 4.5.4
4.6
8.4
8.5
4.3
AQAP
2110
7.7
7.8
9.1
9.2
AEROSPACE DIVISION
Glossaire
AFAQ
AQAP
BSI
CAA
CDR
CLI
CMMI
DGAC
EASA
FAA
FAR
FCA
GSAC
ISO
LRQA
OR
PCA
PDR
PRR
QR
SDR
SRR
TRR
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
:
17
Thales
Printed in France - G00607 - 11/2005 - Photos : Airbus Military - Airbus SAS - Boeing, Dassault Aviation/Aviaplans/F. Robineau - Elbit - Eurocopter/Grme Deulin - StockbyteTM - Thales
Tha es 2005 Tha es Systmes Aroports reserves the right to modify the characteristics of this document without notice
Aerospace Division
45, rue de Villiers
92526 Neuilly-sur-Seine Cedex - France
Tl.: +33 (0)1 57 77 80 00
www.thalesgroup.com/aerospace