JSW ENERGY (VIJAYANAGAR) LIMITED

TCE-4857A-C-510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED THERMAL

POWER STATION AT TORANAGALLU, BELLARY
(KARNATAKA)

VOLUME II Part - III

SECTION: D2 8

SHEET 1 OF 4

SPARES AND MAINTENANCE TOOLS & TACKLES

1.0

MAINTENANCE TOOLS AND TACKLES

1.1

The SEC shall include all necessary maintenance tools in addition to the
minimum requirement given below. SEC shall include all recommended
maintenance tool also. For some of the equipment/systems, requirement of
maintenance tools and tackles has been specified in Data Sheets. SEC shall
necessarily supply these tools in addition to other tools and tackles as required.
Total price of all the maintenance tools and tackles shall be included in the
quoted lump sum price.

1.2

The SEC shall note that if any other tools are found to be necessary during the
engineering and erection stage of the contract, the same shall be supplied by
the SEC without any price implication.

1.3

In addition to above following minimum tools shall be provided

a)

Complete Jigs/Fixtures with all tools for erection and removal of

generator rotor - 1set.

b)

Breaker handling trolleys for all type of breakers - one for each
switchgear room, minimum one (1) no.

c)

Breaker rack in/out, spring charging handle 2 nos.. each type.

d)

Panel keys - each type.

e)

Digital, 3 phase watt meter, with programmable CT/PT ratio and range
up to 2000kW class 0.5(subject to JSWEVL approval) 1 no.

f)

Megger with selection of voltage from 200V to 5000V, battery

operated(subject to JSWEVL approval) 1 nos..

2.1

SPARES

2.2

START UP AND COMMISSIONING SPARES

The offer shall include the start up and commissioning spares as required till
handing over of the plant.

ISSUE
R0
CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

TCE-4857A-C-510-01

BTG PACKAGE FOR 2 x 300 MW COAL BASED THERMAL

POWER STATION AT TORANAGALLU, BELLARY
(KARNATAKA)

VOLUME II Part - III

SECTION: D2 8

SHEET 2 OF 4

SPARES AND MAINTENANCE TOOLS & TACKLES

2.3

MANDATORYESSENTIAL SPARES
As per the list to be finalized by SEC and JSWEVL.

2.3
The offer shall include essential spares required for the period of one year. The
items and quantity shall include all but not limited to the following. The quantity
indicated is for each type, size and rating.
1.1
1.1.1
1.1.2
1.1.3
1.1.4
1.1.5
1.1.6
1.2.
1.2.1
1.2.2
1.2.3
1.3
1.3.1
1.3.2
1.3.3

Generator
Generator terminal bushings set with hardware
Brushes & brush holders
Duplex thermocouples for bearing
Flexible connector for generator
spares for shaft leakage
Spares for Hydrogen Cooling System
Miscellaneous Items For Generators
stroboscope
Mail female multi contact kit
Electronic cards/modules

1.3.4
1.3.5
1.3.6
1.3.7
1.3.8
1.3.9
1.3.10

Excitation System
Exciter bearing
Power diode and RC network (rotating)
Complete exciter rotor assembly including
Diode wheel, exciter and PMG
Diode sink (base)
Rectifier fuses
Electronic Cards / Modules
SCRs/ Diodes
Regulator triggers
Field circuit breaker
Sight glass

1.4
1.4.1
1.4.2
1.4.4
1.4.5
1.4.6
1.4.7
1.4.8
a

6.6 kV Motors
Bearing temperature indicators
Bearing temperature detectors
Space heaters
Terminal bushing assembly
Cooling fan
Bearing housing
Complete motor as required
for completeness of system

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED

1 set
1 set.
3 nos.
1 set
1 set
1 set
1 no
1 set
2 nos
1 set
25%
1 no..
1 no.
25%
1 Nos.
1 set
10%
1 no.
1 no.
2 nos.
2 nos.
1 no.
1 no.
1 no.
1 no.
1 no.

ISSUE
R0
TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

TCE-4857A-C-510-01

VOLUME II Part - III

BTG PACKAGE FOR 2 x 300 MW COAL BASED THERMAL

POWER STATION AT TORANAGALLU, BELLARY
(KARNATAKA)

SECTION: D2 8

SHEET 3 OF 4

SPARES AND MAINTENANCE TOOLS & TACKLES

1.5
1.5.1
1.5.2
1.5.3
1.5.4
1.5.5
1.5.6
1.5.7
1.5.8
1.5.9
1.5.10
1.5.11

Relay Panels
Protective relays
Trip relays
Auxiliary relays
Timers
Set of 3 interposing CTs of each ratio
Set of 3 interposing PTs of each ratio
Power supply module for each type
Test terminal Blocks
Control & selector switches
Neutral links
Stabilising resistors and variastors

1.6
1.6.1

Unit Control Panel ( UCP ).

Meters

1.6.3
1.6.4
1.6.5
1.6.6
1.6.7
1.6.8
1.6.9
1.6.10

Control & selector switches

Semaphore indicators
Synchronising switch
MOSAIC Grid tiles spare
Other items
Synchroscope
Relays
Auxiliary CTs and PTs

1.7

Transducer

1.7.1

Transducers :

1.8

415V Switchgear

1.8.1

Breaker complete with operating

mechanism and truck mounted
Closing & tripping coils
Fixed and moving contact
assemblies of each breaker
Spring charging motors
Set of gasket
Bus bar support insulators
Aux switch assembly, limit
position switches, Local/
Remote selector switch, breaker
control switches & other switches

1.8.2
1.8.3
1.8.4
1.8.5
1.8.6
1.8.7

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED

1 no.
2 nos.
3 nos.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no.
1 no. (upto 10 Nos) &
2 nos. (above 10 Nos)
10 %, Min 1 nos
2 nos.
2 nos.
2%
1 no..
1 no.
1 no.
1 no.

5 %, Min. 1 nos

1 no
2 set
2 set
2 Nos.
5 set
10 nos
5 nos

ISSUE
R0
TCE FORM 329 R3

JSW ENERGY (VIJAYANAGAR) LIMITED

TCE-4857A-C-510-01

VOLUME II Part - III

BTG PACKAGE FOR 2 x 300 MW COAL BASED THERMAL

POWER STATION AT TORANAGALLU, BELLARY
(KARNATAKA)

SECTION: D2 8

SHEET 4 OF 4

SPARES AND MAINTENANCE TOOLS & TACKLES

1.8.8
1.8.9
1.8.10
1.8.11
1.8.12
1.8.13
1.8.14
1.8.15
1.8.16
1.8.17
1.9
1.9.1
1.9.2
1.9.3
1.9.4
1.10
1.10.1
1.10.2
1.10.3

Relays
1 no
CTs. of each ratio & type
2 nos
VTs. of each ratio & type
2 nos.
Meters. of each type & rating.
1 no.
Fuses of each rating
5 no.
Sliding Control connectors(Male & Female) 3% OR min 5 nos whichever is
higher
Horizontal and vertical drop out buses.
1 set.
Control Transformers
3 nos
Power transformer (Space heating etc..)
1 no
Sliding Power contacts
2% or min 01
whichever is higher
LT Motors (AC/DC)
Bearings
Cooling fan
Motor Terminal Plate
Complete motor as required for
completeness of system
VARIABLE FREQUENCY DRIVE (VFD)
Electronic cards
Relays
SCRs/Diodes/Other semi conducting
power devices

1 set
1 no.
1 no.
1 no.
1 set
1 no.
5% min 1nos

1.11
Local Control Panels
1.11.1
Aux. relays, contactors
1.11.2
Push Buttons
Control/ selector switches

2 nos
2 nos.
1 no

1.12
Electrically Operated Actuators
1.12.1
Complete set of gaskets/o rings/oil seals
1.12.2
Limit & Torque Switches
1.12.3
Limit switch counter gear assembly
1.12.4
Out put drive bush
1.12.5
Motors
1.12.6
Torque Switch Drive Asembly
1.12.7
Clutch fork assembly
1.12.8
Limit switch drive assembly

05 sets
10 nos
05 nos
02 nos
01 no
01 no
01 no
01 no

1.13
Miscellaneous
1.13.1
Power Receptacle

10 % min
ISSUE
R0

CONSULTANTS: TCE CONSULTING ENGINEERS LIMITED

TCE FORM 329 R3