Sizing acc.

to

API 520 for Gas

VALVESTAR - v.7.3.0.50805
Sizing - Medium
1000 Designation
1004 Formula

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PRV -101 J1

1001

Molar mass

28.89 kg/kmol

1002
1003

Ratio of specific heats

Compressibility factor

k
Z

1.419
1.023

Sizing - Service condition

1100 Maximum allowable working pressure
1101 Set pressure
1102 Constant superimposed back pressure
2102 Variable superimposed back pressure
1103 Built up back pressure
1104 Backpressure
1105 Overpressure
1106 Environmental pressure
1107 Relieving Temperature
1111 Operating Temperature
1108 Required massflow
1109 Volume flow to be discharged (working condition)
Volume flow to be discharged (std condition) [T=60 F
1110
P=14.7 psi]
1120 Rupture disc correction factor

p
paf

48 kg/cm-g

pae
dp
pu
T
qm,ab
qvb,ab

10.00
1.013
169.9
165
81,272
2,007.47

%
bar
C
C
kg/h
m/h

qvn,ab

40,098.919 SCFM

Kc

1.000

Sizing - Calculation
1200

Certified massflow

qm,zu

82,906.018 kg/h

1201

Certified volumeflow (operating condition)

qvb,zu

2,047.831 m/h

1203

Certified volumeflow (standard condition)

qvn,zu

69,507.442 m/h

1204

Maximum mass flow

qm,max

92,117.798 kg/h

1205

Maximum volume flow (working condition)

qvb,max

2,275.368 m/h

1206

Maximum volume flow (standard condition)

qvn,max

77,230.491 m/h

1207

Capacity exceed

Name
Date
Rev.No

API 520
2016-05-19 15:56:17
1

2.01 %

Sizing acc. to

API 520 for Gas

VALVESTAR - v.7.3.0.50805
Valve - General
1500 Article number
1512 Reseller article number
1513 Quantity of safety valve
1501 Certified coefficient of discharge for steam and gases
1502 Certified coefficient of discharge for liquid
1453 Orifice
1505

Bonnet / Lifting device

1506
1511

Body-/ Inlet base material

Bonnet

1514

Order code

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2016-05-19 15:56:17
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PRV -101 J1

5262.5825
1
0.801
0.579
M
Open bonnet lifting
device H3
1.0619 / SA 216 WCB
Open Bonnet
5262.5825-48 kg_sm2_gH67H79K06H03-3.1
K,DG
K,F

Inlet connection
1303 Connection standard
1304 DN / NPS
1305 PN / PR

acc. to ASME B16.5

4"
#600

1306 Flange facing

RF

Outlet connection
1353 Connection standard
1354 DN / NPS
1355 PN / PR

acc. to ASME B16.5

6"
#150

1356 Flange facing

RF

Valve - Dimensions
2,855.778 mm

1400

Discharge area

Ao

1401

Discharge diameter

do

60.3 mm

1402

Centre to Face dimensions

178 mm

1403 Centre to Face dimensions

203 mm

1405

Height

852 mm

1406

Weight

122 kg

1411

Inlet flange thickness incl. raised face

S1

56 mm

Lift
1507

Name
Date
Rev.No

Standard

API 520
2016-05-19 15:56:17
1

19.3 mm

Sizing acc. to

API 520 for Gas

VALVESTAR - v.7.3.0.50805

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2016-05-19 15:56:17
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PRV -101 J1

Valve - Calculation
1200

Certified massflow

qm,zu

82,906.018 kg/h

1201

Certified volumeflow (operating condition)

qvb,zu

2,047.831 m/h

1203

Certified volumeflow (standard condition)

qvn,zu

69,507.442 m/h

1204

Maximum mass flow

qm,max

92,117.798 kg/h

1205

Maximum volume flow (working condition)

qvb,max

2,275.368 m/h

1206

Maximum volume flow (standard condition)

qvn,max

77,230.491 m/h

1207

Capacity exceed

2.01 %

1600 Required actual discharge area

Ao, req

1601 Required discharge diameter

do,req

1603 Noise level in 1m distance from the valve (acc. to API 520)

1611 Reaction force (acc. to API 520)

Fr

1617 Back pressure correction factor

Kb

1618 Cold differential test pressure

CDTP

1620 Cold differential test pressure, manually

CDTP

2,799.493 mm
59.703 mm
9,900.488 N
1.000
47.182 bar-g

Valve - Accessories
K06
Bolted Lifting Device
Valve - Inspections
H03
LESER CGA: Inspection certificate 3.1 acc. to DIN EN 10204, Declaration of conformity
acc. to PED 97/23/EC

Name
Date
Rev.No

API 520
2016-05-19 15:56:17
1

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Sizing acc. to

API 520 for Gas

VALVESTAR - v.7.3.0.50805
Valve - Part list
PosNo Denomination

Material ASME

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2016-05-19 15:56:17
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PRV -101 J1

Material DIN

12010

1 Body

1 SA 216 WCB

1.0619

12050

5 Full nozzle

1 CF8M or 316L

1.4408 or 1.4404

12060

6 Adjusting ring

1 CF8M

1.4408

12070

7 Disc

12080

8 Guide

st. Tenifer

tenifer

12090

9 Bonnet

1 SA 216 WCB

1.0619

12120

12 Spindle

1 420

1.4021

12140

14 Split ring

2 Chrome steel

1.4104

12160

16 Spring plate

1 Steel

1.0718

12170

17 Spring plate

1 Steel

1.0718

12180

18 Adjusting screw

1 Chrome steel

1.4104

12190

19 Lock nut

1 Steel

1.0718

12220

22 Lift stopper

1 316L

1.4404

12400

40 Plain lever H3

1 Ductile Gr. 60-40-18 0.7040

12540

54 Spring

12550

55 Bolt

8 B8M

1.4401

12560

56 Nut

8 8M

1.4401

12570

57 Ball

15 316

1.4401

12600

60 Gasket

1 Graphite / 316

12610

61 Ball washer

12660

66 Hex. nut

1 B8M

1.4401

12690

69 Thrust needle bearing

1 316L

1.4404

12730

73 Locking screw

1 8M

1.4404

LESER is free to upgrade materials without further notice.

Name
Date
Rev.No

API 520
2016-05-19 15:56:17
1

Hardened Stainless
steel

1.4122

Carbon steel/chrome 1.0501/ 1.4104

High temperature
alloy steel

Hardened stainless
steel

1.8159

Graphit / 1.4401
1.3541

Sizing acc. to

API 520 for Gas

VALVESTAR - v.7.3.0.50805
Drawing

Drawing is a view; the effective geometry could deviate from this view.

Name
Date
Rev.No

API 520
2016-05-19 15:56:17
1

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2016-05-19 15:56:17
New project
PRV -101 J1

Sizing acc. to

API 520 for Gas

VALVESTAR - v.7.3.0.50805
Drawing

Drawing is a view; the effective geometry could deviate from this view.

Name
Date
Rev.No

API 520
2016-05-19 15:56:17
1

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LESER Job

6 of 7

2016-05-19 15:56:17
New project
PRV -101 J1

Sizing acc. to

API 520 for Gas

VALVESTAR - v.7.3.0.50805
Option drawing

Name
Date
Rev.No

API 520
2016-05-19 15:56:17
1

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LESER Job

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2016-05-19 15:56:17
New project
PRV -101 J1