Textile Engineers published a note.

spin Plan
SPIN PLAN

Auto Cone:

Delivery speed (mtr/min) x 1.0936 x 60 x 24 x no.spindles xeff

%Production -----------------------------------------------------------------------------840 x count x 100

1000 x 1.0936 x 60 x 24 x 60 x 0.72

Production = --------------------------------------------840 x 40 x 100
Production = 24.30 bags/day/auto cone
No of auto cones require = ring production/production of one auto cone
No of auto cones require = 265/24.30 = 10

Ring:
Avg. Spindle speed x 60 x No. Of Spindles x 24 x Eff%
Production = -----------------------------------------------------------------T.P.I x 36 x 840 x Count x 100

19,000x 60 x 480 x 24 x0.92

Production = -----------------------------------19.60 x 36 x 840 x 40 x 100
= 5.09 bags/day/frame
=5.09x52= 265 bags/52 frames

SIMPLEX:
Ring consumption = 265x (100/100-waste)
Ring consumption = 265x (100/100-3)
Ring consumption = 273 bags
H.R =1.20 TM = 0.757 T.P.I = 0.829

Avg. Spindle speed x 60 x No. Of Spindle x24 x Eff%

Production = -------------------------------------------------------------T.P.I x 36 x 840 x Count.

1100 x60 x120 x24 x 0.85

Production = -------------------------------------0.829 x 36 x 840 x 1.20 x 100

Production = 53.70 bags/day/frame

No of simplex frame require = ring consumption/production of one simplex frame

No of simplex require=273/53.70
No of simplex require= 5 simplex

Finisher Drawing:
Simplex consumption: 273x (100/100-2)
Simplex consumption: 278.57bags

Speed (mtr/min) x 1.0936 x 60 x 24 x 70 x 0.85(efficiency)

Production = -------------------------------------------------------------------7000 x 100
400 x 1.0936 x 60 x 24 x 70 x 0.85
= -----------------------------------------7000 x 100
= 54.53bags/day/drawing
No of drawings require = simplex consumption/production of onedrawing
No of drawings require=278.57/54.53
No of simplex require= 5

Inter Drawing:
Finisher consumption: 278.57bags
Speed (mtr/min) x 1.0936 x 60 x 24 x 70 x 0.75(effi)
Production = -------------------------------------------------------------7000 x 100

300 x 1.0936 x 60 x 24 x 70 x 0.75

= -----------------------------------------7000 x 100
= 35.43bags/day per single hand
= 70.68 bags (double delivery)
No of drawings require = finisher consumption/production of one drawing
No of drawings require=278.57/70.68
No of drawings require= 4
Polyester % = 278.57 x 0.52 = 144.85 bags
Cotton % = 278.57 x 0.48 = 133.71 bags

Card :( polyester)
Inter consumption: 144.85bags
Delivery speed (mtr/min) x 1.0936 x 60 x 24 x 70(grains/yrd)
Production = --------------------------------------------------------------------------- xn%
7000 x 100
150 x 1.0936 x 60 x 24 x 67
= -------------------------------------- X 0.80
7000 x 100
= 18.89 bags/day/card
No of cards require = inter consumption/production of one card
No of cards =144.85/18.89
No of cards require for polyester= 8

Production of cotton cards:

Inter consumption: 133.71bags
Delivery speed (mtr/min) x 1.0936 x 60 x 24 x 67(grains/yrd)
Prod= ------------------------------------------------------------------------------ x eff %
7000 x 100
140 x 1.0936 x 60 x 24 x 67
= -------------------------------------- X 0.80
7000 x 100
= 16.88 bags/day/card
No of cards require = inter consumption/production of one card
No of cards =133.71/16.88
No of cards require for polyester= 8

BLOW ROOM:
Input of cotton cards = 133.71(100/100-16)
= 159.18 bags
No of bales require for cotton = 159.18 x 45.36/160
No of bales require for cotton = 45 bales
Input of polyester cards = 144.85(100/100-2)
= 147.80 bags
No of bales require for cotton = 147.80 x 45.36/350

No of bales require for polyester= 19 bales