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Fujian Longyan Zhicheng Ep Co., Ltd.

PROPER USE:
1. Please erect cables and connecting wires correctly according to the precautions in the
installation wiring diagram. Installation, commissioning and operation of this equipment can only
be carried out by professional persons.
2. The earthing system must be checked strictly. The floor of plant power grid, the floor of high
voltage control cabinet, the floor of rectifier transformer and the anode of electrostatic precipitator
shall be connected with each other at the same point for earth connection. The shell of control
cabinet, the shell of transformer and the shell of main body must be connected reliably before being
connected with the earthing terminal. The resistance of earthing system must be ensured to be less
than 2.
3. A piece of multi-core copper cable with a cross section not less than 35mm2 must be arranged
for the earthing terminal of each rectifier transformer and directly connected with the earthing
busbar of the corresponding high voltage control cabinet, and the sharing of one piece of earthing
wire on the control cabinet is not allowed for many rectifier transformers. N line must be led into
each high voltage control cabinet, with a cross section not less than 2.5mm2.The secondary signal
feedback wire and oil temperature signal feedback wire must be separately arranged with shielded
wires respectively.
4. Before the no-load test, a megger must be used to carry out the insulation inspection on the
rectifier transformer, and a false load (incandescent lamp) must be used to carry out the power-on
test on the high voltage cabinet.
5. The high voltage safety interlocks, operating procedures and high voltage danger warning
signs must be improved before the equipment is put into operation formally.
6. During the commissioning and repair of equipment, the operation must be carried out in
accordance with the specifications, and the components and parts are strictly forbidden to be pulled
out or inserted when they are live.
7. During the operation of equipment, in order to protect the equipment and personal safety, the
live switch-over of high voltage isolation switch is strictly prohibited.
Copyright statement:
1. All copyrights are the property of our company. Without our explicit written permission, it is
not allowed to reproduce and transmit this manual or part of its contents and the violator must bear
corresponding responsibilities.
2. For the reason of product improvement, the contents in this manual are subject to change
without prior notice. We apologize for the inconvenience it may cause to you, and thank you for
your understanding.
3. We have already verified the conformity between the contents of this manual and the
hardware described. Because it is difficult of avoid errors, we cannot ensure complete conformity. If
you find any unclear matter or error, please do not hesitate to contact us, and we welcome your
valuable opinions. Our company reserves the right of final interpretation of this manual.
4. This product is provided with password activation and management functions. The
consequence caused by system locking due to uncompleted commercial contract shall be borne by
the defaulting party of commercial contract.
We will be with you in the future days. Providing you with top quality products and
services is our perpetual goal Zhicheng Environmental Protection will create a good
business together with you!

Catalog
Chapter I

General....1

I. Product name, model and executive standard..1


II. Product use, scope of application and features1

Chapter II

Main Technical Properties and Technical Parameters.............4

I. Operating conditions of the product.4


II. Main technical parameters..4
III. Product functions and features...5

Chapter III

Main Structure and Operating Principle.................6

I. Product structure and outline dimensions...6


II. Operating principle of primary circuit...8

Chapter IV

Equipment Installation and Use...10

I. Equipment inspection and installation...10


II. Simulation commissioning of equipment.12
III. Equipment use..13
IV. Precautions for equipment use.16

Chapter V

Analysis and Handling of Common Faults during the


OperationEquipment.........................................................................16

Chapter VI

Equipment Maintenance and Service..20

I. Service of high voltage control cabinet..20


II. Service of rectifier transformer.20
III. Measurement of earth resistance..20
IV. Active part inspection for rectifier transformer20

Chapter VII

Product Integration and Spare Parts.23


1

Chapter VIII

Packing, Transportation and Open-package Inspection of

Product as well as Liability and Warranty Period for Equipment Damage....23

Annex: Figures & Tables.24


Table 1: parameter list of common component and parts for GGAj02-A/KV series high voltage
rectifier for electrostatic precipitator....25
Table 2: parameter list of component and parts for GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator..27
Table 3: capacity list of GGAj02-A/KV series high voltage rectifier for electrostatic
precipitator....29
Table 4: cross reference table for type selection of capacity of GGAj02-A/KV series high
voltage rectifier for electrostatic precipitator...31
Figure 1: wiring diagram for control system of GGAj02-A/KV series high voltage rectifier for
electrostatic precipitator...32
Figure 2: schematic diagram for control system of GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator (without the communication with a third party).33
Figure 3: schematic diagram for control system of GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator (with the communication with a third party)..34
Figure 4: outline and structural diagram for GGAj02-A/KV series high voltage control
cabinet..35
Figure 5: outline and structural diagram and parameter list for GGAj02-A/KV series high
voltage silicon rectifier transformer..36
Figure 6: outline diagram for side entry bottom exit high voltage isolation switch cabinet..37
Figure 7: outline diagram for safety earthing switch cylinder38

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Chapter I General
I. Product name, model and executive standard
1. Product name: high voltage rectifier for electrostatic precipitator.
2. The model of this product is defined as follows:
G G Aj

02 (ZC11)

- A / kV - 

Silicon rectifier

Derivative code

For high voltage

Rated rectified voltage (kV)

Oil-immersed natural cooling

Rated rectified current (A)

Voltage regulation by thyristor

Design code

3. Executive standard: JB/T9688-2007 Crystal Brake Pipe Controlled High-Voltage Source for
Electric Dust Collector.
II. Product use, scope of application and features
1. Applicable scope of product
The basic function of this product is to transform the power frequency alternating current
power into high voltage direct current power for output. It can be used with proper selected
mechanical devices such as electrode, etc. to form a high voltage electrostatic precipitator, which is
applicable to various applications in the industrial departments such as dedusting, defogging,
dehydration, impurity separation as well as recovery of rare metals and other raw materials, etc. and
is an important piece of equipment for environmental protection, comprehensive development and
utilization. The specific scope of application is as follows:
Sector
Metallurgical

Use
To be used for smelting of black and nonferrous metals, dedusting, recovery

industry

of raw materials for metal smelting and their comprehensive utilization

Building

To be used for dedusting and raw material recovery in the cement and

material industry refractory industries


Electric power
To be used for flue gas dedusting of the boiler
industry
Petroleum
industry

To be used for separation of salt, moisture or other impurities contained in


crude oil
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Chemical

To be used for recovery of valuable constituents in flue gas and defogging

industry

and dedusting, etc. in the acid production industry

Light and textile


To be used for recovery and dedusting in the paper and textile industries
industries
Precision
To be used for air purification and improvement of product quality
machinery
2. Product features:
As the high voltage power supply is a core product for electrostatic dedusting, we always pay
close attention to technical progress, seek innovation and improve strategies.
GGAj02 series high voltage power supply takes the HVC-ZC11 intelligent controller for high
voltage power supply most recently researched and developed by our company as its kernel control
component. The HVC-ZC11 intelligent controller for high voltage power supply is a new generation
controller designed and manufactured by using modern electronic technology, which is focused on
four great objectives of all-digital technical feature, high precision spark response and control,
ingenious control function and network-based design concept, based on sufficient absorption of the
essence of DAVC controller product manufactured by American GE company and in combination
with many incisive control theories. The product has the following main technical features:
It selects the 32-bit ARM7 core based MCU as its central processing unit (CPU), which
can acquire relevant data in real time and calculate the electric field parameter and spark
parameter rapidly, thus controlling the trigger angle of silicon controlled rectifier accurately.
It has advantages such as rapid response speed, accurate control and high reliability, etc.
It selects 240128 high-brightness blue-screen LCD for information display. Total Chinese
information display and advanced wizard push-key program make the man-machine
interface become very clear and easy for operation. It can be designed into multiple
language display according to needs so as to meet the requirements of export projects.
The advanced control program is provided with many operating modes, which can be
selected appropriately according to the use requirements in different industries and various
operating conditions on site so as to make the electrostatic precipitator reach the best
operating effect. Its dynamic spark tracing and detection technology can automatically
distinguish flashover in different intensities and carry out corresponding control, thus

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making the voltage of electric field recovered from flashover as fast as possible and
improving the efficiency of dust collection. Its perfect and reliable protective functions
make the electrostatic precipitator able to operate stably and reliably for a long period of
time.
With the photoelectric full isolation technology and switch power technology as well as the
circuit board designed and manufactured by adopting advanced surface mounting
technology (SMT), the product is featured with preeminent quality, high reliability, strong
anti-interference ability, etc. Meanwhile, the controller is mounted on the door plate with
advantages such as compact structure, convenient operation, etc.
The shutdown recording program can record the most recent fault as well as the operating
parameters and time when the fault occurs, which provides great convenience in the
troubleshooting. Meanwhile, the controller implements registration management and green
shade service, thus the user can obtain the best aftersales service.
With strong communication networking function, it can realize seamless communication
with the DCS system of our party or a third party.
a. It adopts the most common RS485 serial communication interface on site and
follows MODBUS communication protocol, thus it can conduct data exchange directly
with the PLC and DCS of any mainstream brand in the world; the operating data and
controlling parameters of each power supply can be uploaded to the host computer of DCS
through MODBUS communication protocol; alternatively, the high voltage data of several
electric fields can first be integrated to the PLC in the low voltage control system and then
be uploaded to the host computer through the communication interface (Ethernet or
MODBUS) on the PLC itself by utilizing the margin list, and the host computer manages,
regulates and controls each high voltage equipment indirectly through PLC.
b. It reserves CAN2.0 communication interface, which can realize the high speed
communication connection between up to 127 sets of high voltage power supplies and a
single PLC or host monitoring computer at the same time, build the required DCS work
station and realize data acquisition and exchange with the highest communication speed up
to 1MB/S (40M) and the maximum communication distance of a single node up to 10KM
(5KB/S). For the user who requires CAN2.0 communication, it only needs to change the
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communication module.
c. Besides being designed with RS485 and CAN2.0 full open communication
interfaces, the HVC-ZC11 intelligent controller for high voltage power supply is also
designed with hard wired communication interfaces, which can build non-open
communication connection conveniently with the DCS of a third party and realize the
function of remote startup and shutdown and voltage regulation of equipment.

Chapter II
Main Technical Properties and Technical Parameters
I. Operating conditions of the product
1. The altitude above sea level shall not exceed 1000m. If the altitude above sea level is
beyond 1000m, corresponding modification shall be conducted according to Annex B of
GB/T3859.2-1993.
2. For the control cabinet, the ambient temperature shall be -10 ~ +40; for the rectifier
transformer, the ambient temperature shall not be higher than +40 and shall not be lower than the
temperature of condensation point specified by the transformer oil.
3. The maximum relative humidity of air is 90% (corresponding to the air temperature of
205).
4. No violent vibration or impact is found, and the vertical inclination shall not be more than
5%.
5. There shall not be any conducting and explosive dust or any gas or steam which can corrode
metal and damage insulation at the operating place.
6. The frequency fluctuation of alternating current power supply shall not be more than 2.
7. The continuous fluctuation range of alternating current sinusoidal voltage amplitude shall
not exceed 10 of rated alternating current sinusoidal voltage.
8. If the high voltage power supply is required to operate in special working conditions, then
the user shall put forward this requirement when placing an order and solve it through consultation
with the manufacturer.
II. Main technical parameters
1. Input and output parameters
For the input and output technical parameters of common series products for GGAj02 (ZC11)

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high voltage power supply, see attached table (3).


2. Output regulation range
Regulation range of output current: 0~100% of rated value;
Regulation range of output voltage: 0~100% of rated value.
3. Voltage regulation method
The voltage can be regulated at the net side of rectifier transformer with a thyristor, with
the regulation range of conduction angle of 0~179.
4. Grade of load
The grade of load is I" (100% of rated output current, continuous).
III. Product functions and features
1. Control function
The product is provided with many control modes, which can be selected by the user in
different operating conditions.
Manual control
Remote control
Spark tracing control
Maximum average voltage control
Intermittent power supply control
Constant voltage, constant current and constant conduction angle control
Other different control modes (e.g. critical spark control, constant spark rate control, back
corona detection control, etc.) can also be provided according to the users requirements.
2. Fault detection and protection function
The equipment is provided with the following protection functions. If any fault is found during
the operation of equipment, the controller will display the type of fault and automatically cut off the
power supply of primary circuit.
Load short-circuit protection
Load open-circuit protection
Primary overcurrent protection
Temperature sensor break-line protection
Dangerous oil temperature protection
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SCR short-circuit protection


Deflected excitation protection
Transformer overtemperature protection
Transformer gas protection (the control signal will be provided by the gas relay)
Other protection for switching signals provided from outside
3. Fault display and operating parameter display function
The panel of control cabinet is provided with a 240x128 liquid crystal display (LCD), which
can display operating parameters such as primary voltage, primary current, secondary voltage,
secondary current, transformer oil temperature, conduction angle, etc. When a trip occurs due to a
system fault or a system fault is self checked out, it will display the cause of fault.
4. Flashover control function
The HVC-ZC11 intelligent controller for high voltage power supply is provided with two
methods, i.e. by means of hardware and software to detect the flashover signal simultaneously.
Especially, its dynamic spark tracing and detection technology by means of software can
automatically calculate the turn-off half-wave number of thyristor according to the flashover energy
of electric field. Thus, it ensures that the electric field will gain the maximum average voltage in
case no arc discharge appears in the electric field, thus improving the dedusting efficiency.
5. Automatic recovery function
When the program cannot be performed due to factors such as external interference suffered by
the controller or sudden decrease in the supply voltage, etc., the processing unit will be reset
automatically within the set time and restore to the original working condition before interference.

Chapter III
Main Structure and Operating Principle
I. Product structure and outline dimensions
The complete set of high voltage rectifier for electrostatic precipitator is commonly composed
of high voltage control cabinet, rectifier transformer and damping resistor. If the user selects the
outdoor type (with the cable exit at the high voltage side) rectifier transformer, the high voltage
isolation switch cabinet can be provided according to the users requirements.
1. High voltage control cabinet
The high voltage control cabinet is of standard cold bent steel frame structure, with uniform

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outline dimensions of 6006002200. The color of cabinet frame is: GSB05-1426-2001 [light sea
(iron) blue], and the color of door plate is: GSB05-1426-2001 (sea grey). The cable entry mode is
divided into: top entry and bottom entry. If you have any special requirement for the outline
dimensions and colors, please put forward it when placing an order.
For the appearance of high voltage control cabinet, see attached figure (3).
2. Rectifier transformer
The rectifier transformer is an oil-immersed natural cooling type, including such two sections
as of alternating current booster and high voltage silicon bridge rectifier stack. The transformer
adopts the ri-shaped iron core (ri is a Chinese character), which is featured with small loss, low
temperature rise and small volume through computer-aided optimized design. The silicon rectifier
stack adopts avalanche components with long service lifetime, which can be recovered by itself
after instant breakdown and is mounted in the transformer container.
According to the series program recommended by the national standards, the rated output
direct current (average) of rectifier transformer is (unit: A): 0.05, 0.1, 0.2, 0.4, 0.6, 0.7, 0.8, 1.0, 1.2,
1.4, 1.6, 1.8 and 2.0, that is, thirteen grades altogether; and the rated output direct current voltage is
(unit: KV): 40, 50, 60, 66, 72, 80, 90, 100 and 120.
For the rated current and voltage beyond the above series program, we can provide them
according to the users requirements.
The structural type of rectifier transformer is high impedance rectifier transformer, which is
divided into the type of cable exit at the high voltage side (outdoor type) and the type of cable exit
at the top (indoor type).
For the outline drawing of rectifier transformer, see attached figure (4).
3. Damping resistor
The damping resistor is connected in series between the high voltage output end of rectifier
transformer and the cathode line of electrostatic precipitator, which is a protective component in the
electric circuit system of rectifier. It plays an important role in the suppression of flashover impact
current, absorption of higher harmonic wave and protection of control circuit during the operation.
For the outdoor type rectifier transformer (with cable exit at the high voltage side) provided
with high voltage isolation switch cabinet, the damping resistor is commonly mounted in the high
voltage isolation switch cabinet.
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The resistance and power of damping resistor shall be selected according to Parameter List
for Main Components in the Primary Circuit (attached table 2).
4. High voltage isolation switch and switch cabinet
The high voltage isolation switch is used to connect the high voltage incoming terminal in the
electric field of electrostatic precipitator with the high voltage output terminal of rectifier
transformer or the ground so as to ensure the personal safety during the repair of electrostatic
precipitator.
The high voltage isolation switch cabinet is generally used with the outdoor type rectifier
transformer and is placed between the rectifier transformer and temperature holding cabinet. The
flange of high voltage protective cover on the outdoor type rectifier transformer shall be joined to
the inlet flange of switch cabinet. The high voltage inlet and outlet directions of high voltage
isolation switch cabinet as well as the on-off operating direction of high voltage isolation switch
shall be determined by the user according to site arrangement.
II. Operating principle of primary circuit
For the electric schematic diagram, see attached figure (2).
The electric schematic diagram is mainly composed of primary circuit, operating control
circuit and auxiliary circuit (e.g. cooling fan), etc. The single phase alternating current 380V, 50 Hz
power supply is connected with the primary contactor KM1 through fuses FU1 and FU2. After the
control of primary contactor KM1, one output is connected with the input terminal A of transformer
through two silicon controlled rectifiers V1 and V2 in inverse parallel; the other output is connected
with the X1 terminal of transformer through the primary current transformer TA1. The phase-shifted
and voltage-regulated single phase alternating current power supply is output as the negative high
voltage after the voltage boosting and current rectification of transformer, and is supplied to the
electrostatic precipitator through the damping resistor. R7 and R6 are respectively the current
sampling resistor and voltage sampling resistor at the direct current high voltage side. The
secondary current and secondary voltage sampling signals are sent to the controller, which output
the conduction angle of trigger signal controlled thyristor (silicon controlled rectifier) after the
operation and processing of computer system. This automatic control system adopts the dual
closed-loop automatic control system with current inner loop feedback and voltage outer loop
feedback. The functions of other main components in the primary circuit are as follows:

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Alternating current voltmeter PV1: it displays the primary side voltage of rectifier transformer
after the voltage regulation of silicon controlled rectifier.
Alternating current ammeter PA1: it displays the primary side current of rectifier transformer.
Direct current voltmeter PV2: it displays the direct current voltage output by the equipment,
also called the secondary voltage.
Direct current ammeter PA2: it displays the direct current output by the equipment, also called
the secondary current.
R1 and C1 are resistance-capacitance absorption circuits.
Piezoresistors RV1-5: they absorb surge overvoltage.
Damping resistor R5: it buffers the spark discharge current and damps the parasitic oscillation
caused by LC distribution parameter in high voltage output circuit.
Resistor R4: it is a high voltage sampling dropping resistor.
Current transformer TA1: it provides the analog meter and controller with primary current
signal.
The power switch SA1 for control circuit: the on-off control for power supply of control circuit
and selection of local control/central control can be realized through SA1.
Isolation transformer T2: it provides the control circuit and remote control communication
board with AC 220V alternating current power supply after the isolation and voltage transformation
of single phase 380V, 50Hz power supply.
Safety interlock relay KA1: it realizes the safety interlock control of high voltage control
system. The system can be allowed to start up only after each safety interlock link is closed in
position and it is picked up.
Startup/shutdown control relay KA2: it realizes the startup and shutdown control of high
voltage control system. The control auxiliary contactor KM2 is energized after it is picked up, thus
controlling the pick-up of primary contactor KM1; and the control intermediate contactor KM2 and
the primary contactor KM1 are both de-energized and released after it is de-energized.
Fault alarm relay KA3: when any fault trip phenomenon appears in the system, it will act and
send out a sound and light alarm signal.
Primary contactor KM1: it controls the switch-on or cut-off of primary circuit.
Auxiliary contactor KM2: it controls the pick-up or release of primary contactor KM1.
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Chapter IV
Equipment Installation and Use
I. Equipment inspection and installation
1. Installation and inspection of transformer
(1) After the transformer is transported to the installation site, make sure to inspect if the
porcelain bush has any collision injury and if the sealing section has any oil permeation
phenomenon.
(2) The body of transformer is provided with four symmetrical lifting hooks, which are used to
lift or hoist the entire transformer. The lifting eyes on the tank cover are only be used for core lifting
(note: these lifting eyes cannot be used for lifting the entire transformer). During the lifting, the
angle between the transformer body and vertical line shall not exceed 30%. If this condition cannot
be satisfied, a special intermediate crossbeam can be used to lift the transformer.
(3) Insulation inspection
The insulation resistance of rectifier transformer can be checked and measured with a
1000V/2500V megger. Before the inspection, the secondary voltage/current sampling board shall be
dismantled. The readings of insulation resistance are as follows:

Measurement

High voltage output

High voltage output to

High voltage output to

object

to earth

current sampling

voltage sampling

Resistance (M)

2500

Reverse

Forward

direction

direction

2500

0.5

78

High voltage output


Measurement

Low voltage terminal to


to low voltage

object

earth
terminal

Resistance (M)

2500

1000

2. Installation of transformer
(1) When lifting the transformer, the wire cable with the diameter of 20~25mm shall be used to

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hook up the lifting eyes on the transformer tank body for lifting; if the lifting hooks are used for
lifting, then the diameter of lifting hooks shall not be more than 30mm so as to avoid damaging the
radiating fins due to compression. It is strictly forbidden the use the lifting eyes on the tank cover to
lift the entire transformer.
(2) When the high voltage rectifier transformer is installed in the isolation chamber, it shall be
kept more than 1m away from walls.
(3) After the installation and commissioning of high voltage rectifier transformer are finished
in position, the universal wheel shall be fixed at the bottom of transformer with channel steel so as
to prevent the displacement.
3. Installation of high voltage control cabinet
The high voltage control cabinet must be fixed with anchor bolts according to the requirement
of outline drawing.
4. Installation and arrangement of circuit
(1) Conduct wiring according to attached figure 1. Besides providing 380V alternating current
power supply, the power supply incoming line must also provide N line with a cross section not less
than 2.5mm2.
(2) According to relevant provisions of low voltage power distribution, select the specified
copper core cable to connect the power supply, high voltage control cabinet and silicon rectifier
transformer. The current and voltage feedback signal wires shall adopt RVVP41.5mm shielded
cable, and the metal shielded layer shall have single end earthing within the controller or high
voltage control cabinet. When the equipment communicates with the PLC or host computer, it shall
adopt DJYPVP320.5 mm triple twisted pair pairwise shielded cable.
Note: the secondary current and voltage sampling signals and the rectifier transformer oil
temperature sampling signal must be connected with the control cabinet through their respective
shielded cables, which cannot be replaced by common control cables.
(3) The earthing terminals of control cabinet, rectifier transformer and load shell must all be
grounded very reliably, with their earthing resistance not more than 2.0. In order to prevent the
interference, the earthing terminals of high voltage control cabinet, rectifier transformer and load
(e.g. the anode of electrostatic precipitator) shall be connected with each other at the same point for
earth connection
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The detailed arrangement method for earthing wires is as follows: a piece of multi-strand
copper core wire with a cross section not less than 35mm2 shall be directly arranged from the
earthing terminal of each rectifier transformer to the earthing busbar of high voltage control cabinet.
Meanwhile, a piece of multi-strand copper core wire with a cross section not less than 16mm2 shall
be arranged from the earthing terminal of rectifier transformer to the earthing bolt on the
transformer shell, then a piece of multi-strand copper core wire with a cross section not less than
16mm2 shall be arranged from the earthing bolt to the anode of load (i.e. the shell of main body).
(4) The equipment wiring shall comply with relevant provisions of high voltage and low
voltage wiring specified by the country.
(5) In order to prevent the interference, during the cable arrangement, the power cable, signal
cable and communication cable shall be separately arranged so as to avoid mutual cross
interference.
II. Simulation commissioning of equipment
1. False-load test of the high voltage control cabinet
In order to ensure the safe reliability of equipment, before the first operation and reoperation
after the repair of the equipment, two pieces of power primary cables must be disconnected between
the high voltage control cabinet and rectifier transformer; two incandescent lamp bulbs with their
power not less than 100W shall be connected with each other in series and then be connected with
the power outlet terminal of high voltage control cabinet. Do voltage stepup test in manual
operating mode by using normal equipment starting method so as to ensure that the equipment will
be connected with the rectifier transformer to work at load only after the silicon controlled rectifier
can be triggered normally.
2. Fault alarm test of the equipment
(1) Oil temperature alarm: the rectifier transformer shall be equipped with a PT100
temperature sensor. When the transformer oil temperature reaches 85, the controller will send out
a trip signal and give an alarm, and the display screen of controller will display the oil temperature
out-of-tolerance fault of transformer.
(2) High voltage safety interlock: after the installation of transformer, control cabinet and load,
it is necessary to interlock the high voltage output available switch with the startup operation of
control cabinet so as to ensure safe power supply. When the safety interlock is not available, it is not

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allowed to start the equipment, and the controller has the prompt for unavailable safety interlock.
(3) Load open-circuit/short-circuit protection: when the high voltage output of transformer is
open-circuited, the controller can trip for open circuit and meanwhile control the secondary voltage
does not exceed the rated value; when the high voltage output of transformer is short-circuited, the
controller can trip for short circuit and meanwhile control the secondary current does not exceed the
rated value.
III. Equipment use
1. Check and adjustment before the first startup
(1) Disconnect the power supply for entering the control cabinet;
(2) Check if the plug of controller is connected reliably;
(3) Check if all wires are correct and reliable;
(4) Check if all fuses are in good conditions and without looseness;
(5) Check the insulation of load (electric field of electrostatic precipitator) with a 2500V
megger, and its resistance value shall be above 100M generally.
(6) Check if the secondary current and voltage sampling resistances comply with the
requirements with a multimeter. For the standard secondary current sampling resistance of the
equipment of various specifications, see attached table (2), and the secondary voltage sampling
resistance is 7.8K.
2. Local startup of the equipment:
Close the circuit breaker QF1 of operating power supply, and the power indicator green lamp
HL1 will be lit. The master switch SA1 will be changed over to local position. The HVC-ZC11
high voltage intelligent controller for power supply will be energized for self-check and be rest by
itself. The display screen will display the salutatory interface, then enter the shutdown recording
interface. After the confirmation key is pressed, the system will enter the initial waiting interface.
At this time, if the automatic key is pressed, then the controller will automatically control the
pick-up of primary contactor KM1. After that, the voltage will be increased slowly until it reaches a
set limit value. Then, it will operate around this value. When the manual key is pressed, it will
enter the manual waiting interface. At this time, the required operation can be selected according to
the menu. After the primary contactor KM1 is picked up, the power indicator green lamp HL1
will be turned out and the system operating red lamp HL2 will be lit, thus the system will enter
13


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the operating state.


Note: when starting the equipment for operation, if the controller has the prompt for
unavailable safety interlock, then it indicates that the high voltage isolation switch is not changed
over to the operating position or the interlock is connected virtually. At this time, the equipment is
unable to start up. Please try it again after confirming the position of high voltage isolation switch.
3. Local shutdown of the equipment:
After the stop key is pressed, the controller will first make the output voltage drop to zero,
then release the primary contactor KM1 and disconnect the primary circuit. At this time, the
system operating lamp HL2 is turned out and the power indicator lamp HL1 is lit, then it will
be alright after making the master switch SA1 change over to the off position. 4. Remote control
of the equipment:
When the equipment requires remote centralized control, first close the circuit breaker QF1 of
operating power supply, then make the master switch change over to the central control position.
At this time, the controller is unable to carry out operations such as startup, voltage step-up or
step-down, etc. The work of equipment startup, voltage step-up or step-down, etc. is completely
controlled by the remote PLC or DCS.
5. Operating instructions of the controller
The HVC-ZC11 intelligent controller is provided with a 240x128 high-brightness liquid crystal
display (LCD) and four thin-film keys as the man-machine dialogue window. Among four keys,
except that the reset key is a fixed key, other three keys are draw keys, with their current functions
to be determined by the wizard push-key program. The operator only needs to carry out operation
according to the prompt on the LCD, which is very straight and simple. Six commonly used display
interfaces are shown as follows:
Salutatory interface

Shutdown recording interface

Faith moves mountains

Record: the load has an open-circuit fault!

-- Welcome you to use the product manufactured by

Primary voltage: 095V

Secondary voltage: 072KV

Primary current: 005A

Secondary current: 000mA

Zhicheng Environmental Protection --

Mode of power supply:


Conduction angle: 045
continuous


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Rectifier transformer oil

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temperature: 028
Shutdown time: July 16, 2011-15:30:25
Commissioning
Reset

Setting

Confirmation

Reset

Initial waiting interface

Manual waiting interface

Prompt: the system is at the initial waiting state!

Prompt: this cabinet is at the manual waiting state!

Primary voltage: 000V

Secondary voltage: 000KV

Primary voltage: 000V

Secondary voltage: 000KV

Primary current: 000A

Secondary current: 000mA

Primary current: 000A

Secondary current: 000mA

Mode of power supply:

Mode of power supply:

Conduction angle: 000

Conduction angle: 000


continuous

Rectifier

continuous

transformer

Rectifier transformer oil


Current limit: 800mA

Locking: conduction angle

oil temperature: 000

temperature: 000

Spark rate: 000

Spark rate: 000

15:35:56

Manual

Automatic

Setting

15:36:20

Reset

Return

Startup

Setting

Reset

Automatic operating interface

Parameter setting interface

Prompt: this cabinet is at the automatic voltage step-up state! Voltage limit: 072KV

Turn-off wave number: 01

Primary voltage: 321V

Secondary voltage: 066KV

Current limit: 800mA

Slow step-up rate: 05

Primary current: 198A

Secondary current: 752mA

Shortcut limit: current

Recovery wave number: 06

Mode of power supply:

Initial

continuous

step-up: 40%

step-up: 95%

Current limit: 800mA

Tracing time: 000

Intermittent ratio: 2:02

Mode of power supply:

Voltage

continuous

rapping: 50%

value

of

fast

Peak

value

of

fast

Conduction angle: 126


Rectifier

transformer

oil temperature: 029


reduction

by

Spark rate: 000


15:38:25

Stop

Step-down

Limit

Up 

Reset

Down 

Confirmation

Reset

6. Fault trip:
15


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When the faults such as permanent short circuit, open circuit, primary overload, oil
temperature out-of-tolerance, heavy gas alarm, etc. occur in the electric field, the HVC-ZC11
controller will judge them automatically and output the trip signal. At this time, the startup and
shutdown control relay KA2 will be de-energized, the contacts KM2 and KM1 will be released to
disconnect the primary circuit, the fault alarm relay KA3 will be energized, and the fault alarm
buzzer HA1 will give a sound and light alarm. LCD will display the fault parameters and fault
causes. After the confirmation key is pressed, the fault alarm relay KA3 will be energized, stop
giving an alarm and return to the initial waiting interface.
IV. Precautions for equipment use
1. In order to ensure the equipment and personal safety, it is strictly forbidden to change over
the high voltage isolation switch or switch off the power supply switch directly when the equipment
is at operating state.
2. The current and voltage feedback signal wires between the rectifier transformer and control
cabinet must use metal shielded wires so as to prevent from the interference.
3. In order to ensure the personal safety, it is strictly forbidden to enter the high voltage
isolation chamber during the operation of equipment.

Chapter V Analysis and Handling of Common


Faults during the Operation of Equipment
Abnormal fault
Cause analysis

Handling method

phenomenon
1.Fault characteristics of (1) The high voltage isolating knife is (1) Put the high voltage
short circuit: very low grounded.

isolating knife at the electric

primary voltage, relatively (2) The high voltage cable is breakdown or field position.
big primary current, nearly the insulation of terminal connector is (2) Handle or replace the
zero secondary voltage and damaged or breakdown, thus causing a cable or terminal connector.
very
current.

big

secondary short circuit to earth.

(3)

Discharge

(3) The ash hopper of electric field has a accumulated

in

the

ash

the

ash

serious ash accumulation, thus causing a hopper.


short circuit between the electric cathode (4) Shut down the boiler to

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and dust collecting electrode.

handle the broken line.

(4) The line of electric cathode is broken, (5) Replace the ceramic
thus causing a short circuit.

rotating shaft or eliminate

(5) The ceramic rotating shaft on the the ash accumulation.


rapping device of electric cathode is (6) Restore or replace the
damaged or the ceramic shaft tank has a damping resistor.
serious ash accumulation, thus causing a (7) Shut down the boiler to
short circuit to earth.

handle and eliminate the

(6) The damping resistor at the top of foreign matters.


electric field is dropped and grounded.

(8) Replace the damaged

(7) The metallic foreign matters between insulator, eliminate the ash
different electrodes causes a short circuit.

accumulation. Add a heating

(8) The high voltage insulator is damaged device

or

increase

the

or the inner wall of quartz bush has dew heating temperature.


condensation, thus causing a short circuit (9)
to earth.

Repair

discharging

(9) The ash discharging device has a fault discharge


or the ash hopper has an ash accumulation, accumulated

the

ash

device

and

the
in

ash
the

ash

thus causing a short circuit between two hopper.


electrodes.
2.Fault characteristics of (1) The high voltage isolating knife is not (1) Put the high voltage
open circuit: relatively in position.

isolating knife at the electric

low

field position.

primary

nearly
current,

zero
very

voltage,

primary (2) The damping resistor at the top of (2) Replace the damping
high electric field is blown out.

resistor.

secondary voltage and


zero secondary current.
3.Fault

characteristics: (1) The rapping period of electric cathode (1)

Adjust

the

rapping

normal primary voltage, is too long, thus causing a serious ash period.
relatively

low

primary accumulation on the line of electric


17


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current,

relatively

secondary

voltage

obviously

low cathode

and

generating

corona (2) Handle and improve the

and obstruction.

rapping system.

reduced (2) The rapping force of electric cathode is

secondary current.

not big enough.

(3) Handle the fault or shut

(3) The rapping device for the line of down the boiler to handle
electric cathode has a fault.

the seized hammerhead, etc.

(4) The flue dust concentration at the inlet (4) Contact the boiler to
of electric field is too high.

adjust the combustion and

(5) The dust specific resistance is too big, calcined powder.


thus causing a back corona (too high or too (5) Change the coal type.
low secondary current).
4.Fault

characteristics:

lower

primary

voltage, (1) The trigger pulse circuit of silicon (1) Replace the pulse trigger

lower

primary

current, controlled rectifier is not symmetric.

plate.

lower secondary voltage


and

lower

secondary (2) A silicon controlled rectifier is (2) Replace the damaged

current. All of them have short-circuited, thus causing deflected silicon controlled rectifier.
vibration. The high voltage excitation operation.
rectifier

transformer

is

accompanied by abnormal
sound. With the increase of
current,

the

puffing

sound will be raised and


the oil temperature will be
increased.
5.

Fault

characteristics:

normal primary voltage


and

normal

primary (1) The meter is damaged.

current. No display on
the meter of secondary

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voltage

or

current,

secondary

but

display

normal

on

the

controller.
6.

Fault

characteristics:

when the startup key


is pressed, the fault type (1) The resistance-capacitance absorption
displayed
controller

on
is:

the capacitor C1 or the resistance-capacitance


short absorption resistor R1 is damaged.

Replace

the

fault

the

fault

component.

circuit alarm or open (2) One or two silicon controlled rectifiers


circuit

alarm,

and are damaged.

meanwhile, measure the


output terminal with a
multimeter (wire size:
104, 108), which is as
big as power supply
voltage.
7.

Fault

characteristics:

when the step-up key (1) The primary contactor has a fault or the
is pressed, the primary primary circuit is not formed.
current,
voltage,

Replace

primary (2) The controller or the pulse trigger plate component.


secondary has a fault.

current and secondary


voltage do not have any
reaction and are always
zero.
8.

Fault
once

characteristics:
startup,

the

equipment will trip. The (1) One or two silicon controlled rectifiers (1) Replace the fault silicon
controller will display are short-circuited.

controlled rectifier.
19


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primary

overcurrent (2) The primary side cable is breakdown or

or very big primary short-circuited to earth.


current,

while

(2) Replace the fault cable.

the

secondary current and


secondary voltage are
almost zero.

Chapter VI
Equipment Maintenance and Service
I. Service of high voltage control cabinet
Regularly check if there is any overheating, looseness or damage on the components and parts,
circuits and wires within the high voltage control cabinet; according to the ambient conditions on
the site, regularly clean and wipe the high voltage control cabinet to keep the cleanness in the high
voltage control cabinet and rectifier transformer bushing.
II. Service of rectifier transformer
1. Regularly check if the drying agent of rectifier transformer has any change in color. If any, it
shall be replaced promptly.
2. Regularly check if the oil level and temperature rise of rectifier transformer are normal. If
not, please handle them promptly.
3. Regularly wipe the shell of rectifier transformer and check if the shell has any rusting so as
to ensure the cleanness of rectifier transformer and soundness of protective paint on the shell.
4. The transformer oil test shall be conducted annually, which shall comply with the provisions
of GB/T7595-2000. The breakdown voltage shall not be less than 40KV/2.5mm, otherwise,
the oil shall be filtered again or replaced with new oil. The withstand voltage value of new oil
shall be more than 45KV/2.5mm.
III. Measurement of earth resistance
The earth resistance of system shall be measured annually, and the earth resistance value of
each point shall not be more than 2.0.
IV. Active part inspection for rectifier transformer

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1. When it has any doubt about the interior after the rectifier transformer has any collision or
other events during the transportation or it needs to conduct repair after a fault occurs during the
operation, the active part inspection shall be conducted.
2. Active part operation for rectifier transformer
(1) Before the active part is lifted, first loosen the oil drain valve on the lower part of
transformer tank and discharge about 80KGS of transformer oil. Pay attention to ensure that the
discharged oil is contained and sealed in a clean vessel so as to prevent the transformer oil from
being polluted. Meanwhile, its storage time shall be as short as possible for fear of becoming damp
and reducing the dielectric strength.
(2) Remove all connecting bolts on the tank cover and tank body.
(3) Before the active part is lifted, for the outdoor type, first open the small cover plate and
stretch the hand into the oil tank. The lifting can be conducted only when the wires between the
high voltage output and porcelain insulator connecting terminal are released with a wrench. After
the active part inspection is finished, the active part shall be put into the oil tank and then restored to
its original condition.
(4) When the active part is lifted, pay attention to the balance of gravity center on the active
part. Four corners of the oil tank shall be monitored so as to prevent from the collision between the
active part and tank body and cause any damage.
(5) After the active part inspection is finished, put the active part into the oil tank and install
and fasten it in opposite direction. Connect the high voltage output wire and fill in the transformer
oil.
3. Main items in the active part inspection are as follows:
(1) If the coil has any collision injury and if the silicon rectifier stack has any crack;
(2) If the high voltage porcelain insulator has any damage and if all parts and fasteners have
any looseness phenomenon;
(3) The iron core shall be grounded reliably and only grounded at one point; for that with a
core-crossing screw stem, measure the insulation resistance between it and core with a 2500V
megger, and the resistance value must be more than 1000M.
4. Precautions for the active part inspection for transformer:
(1) The lifting of active part shall be conducted in good weather conditions when it is dry
21


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without dust and moisture (the relative humidity shall not be more than 75%) and at a clean position.
Its lifting time shall be as short as possible so as to avoid from becoming damp or being polluted
and thus reducing the dielectricity. The active part inspection cannot be conducted in rainy days.
(2) When the lifted active part is exposed to the air, its continuous time for contacting with the
air outside shall not exceed the following provisions:
In dry air (the relative humidity of air shall not be more than 65%)  3 hours.
In humid air (the relative humidity of air shall not be more than 75%)  1 hours.
(3) After the rectifier transformer goes through the active part inspection, the power-on test can
be conducted only after the transformer oil is filled back and generally stands for 24 hours for fear
of high voltage discharge in bubbles.
5. Withstand voltage test for transformer oil
If the condition permits, the breakdown voltage shall be measured for transformer oil. The oil
sample shall be taken from the oil drain valve. At this time, the oil temperature shall not be lower
than +5. The transformer oil must go through the withstand voltage test, and the average instant
breakdown voltage value of five tests shall be more than 35KV/2.5mm. If the breakdown voltage of oil
is lower than the required value, it can be used only when the causes are found out and it is handled
accordingly. In addition, if it needs to replenish oil, it is preferable to add the oil of same grade as far as
possible. In case the oil grade is different, then it can be mixed for use only after the chemical analysis is
conducted in advance.
6. Withstand voltage test for transformer
The rectifier transformer has already go through the induced voltage withstand test and applied
high voltage test before leaving the factory. If the high voltage test is required on the site, then it is
necessary to short circuit the high voltage set on the silicon rectifier stack, disassemble the high
voltage measuring resistor and current feedback outlet wire, put them into the oil again and stand
for 24 hours. Then the high voltage porcelain insulator shall go through the withstand voltage test to
earth. Otherwise, the applied high voltage test can not be conducted. For the silicon rectifier
transformer below 72KV, its test voltage shall be more than 1.1 times of rated voltage and less than
1.5 times of rated voltage.


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Chapter VII
Product Integration and Spare Parts
1. High voltage control cabinet

1 set

2. High voltage silicon rectifier transformer

1 set

3. PT100 temperature sensor for rectifier transformer

1 piece

4. Damping resistor

1 piece

5. Sampling board for transformer

1 piece

7. Operating instructions

1 copy

7. Factory inspection report of product

1 copy

8. Certificate of conformity of product

1 copy

Chapter VIII
Packing, Transportation and Open-package Inspection of Product as well
as Liability and Warranty Period for Equipment Damage
I. The manufacturer must deliver the equipment only after it is well packed according to the
provisions specified by the country. For any equipment damage during the transportation due to
improper packing, the manufacturer shall bear the liability for such damage.
II. After the equipment arrives in the site, the open-package inspection shall be conducted promptly,
and the contents of inspection shall include:
1. Any damage in the appearance and inside component and parts of equipment.
2. Conformity of installation and selection of inside component and parts with the design
requirements.
3. Any looseness or drop-off phenomenon of wire connectors.
4. Conformity of spare components and parts and technical documents with the list provided in
the operating manual.
III. If it is found that the equipment delivered does not conform to the purchase order (shortage in
quantity, incorrect specifications and models), the manufacturer shall quickly replace it
unconditionally.
IV. If the equipment is lost or damaged due to the carelessness of transportation department, the
manufacturer shall first meet the requirements in the production of the user in principle to solve the
23


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problems of missing and damage. After finding out the causes jointly, the responsible party shall
bear the responsibility and pay the amount dues to the manufacturer.
V. After the equipment arrives in the site, for any missing, damage, etc. of equipment purely due to
improper storage and use, all responsibilities shall be borne by the user itself.
VI. The warranty period of equipment shall be 12 months from the commencement date of
installation and commissioning or 18 months from the delivery date of equipment, whichever is
earlier.

Annex: Figures & Tables


Table 1: parameter list of common component and parts for GGAj02-A/KV series high voltage
rectifier for electrostatic precipitator
Table 2: parameter list of component and parts for GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator
Table 3: capacity list of GGAj02-A/KV series high voltage rectifier for electrostatic precipitator
Table 4: cross reference table for type selection of capacity of GGAj02-A/KV series high voltage
rectifier for electrostatic precipitator
Figure 1: wiring diagram for control system of GGAj02-A/KV series high voltage rectifier for
electrostatic precipitator
Figure 2: schematic diagram for control system of GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator (without the communication with a third party)
Figure 3: schematic diagram for control system of GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator (with the communication with a third party)
Figure 4: outline and structural diagram for GGAj02-A/KV series high voltage control cabinet
Figure 5: outline and structural diagram and parameter list for GGAj02-A/KV series high voltage
silicon rectifier transformer
Figure 6: outline diagram for side entry bottom exit high voltage isolation switch cabinet
Figure 7: outline diagram for safety earthing switch cylinder


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Table 1: parameter list of common component and parts for GGAj02-A/KV series high voltage
rectifier for electrostatic precipitator
Position
No.

Name

Model

Remarks

No.
Equipment
1

power ND16-22B/4

HL1

Green
indicator lamp
Equipment

AC380V
operating ND16-22B/4

HL2

Red
indicator lamp

AC220V
NFM1-22/FS

HA1

Fault alarm buzzer

Yellow
AC220V

PV1

Primary voltage meter

6L2-450V

PV2

Secondary voltage meter

6C2-0.1MA-100KV

QF1

Power

switch

for
DZ47-60 C6A/2P

operating circuit
Power switch for inside
7

QF2

DZ47-60 C1A/1P
illumination of cabinet
To be supplied for that

M1/M2

Axial flow fan

KA-1725HA(1)3
above 1.0A

T2

Isolation transformer

380/220V-60W

10

KA1

Safety interlock relay

HF18FF/024-2Z1D

With frame

11

KA2

HF18FF/024-2Z1D

With frame

HF18FF/024-2Z1D

With frame

Startup/shutdown control
relay
12

KA3

Fault alarm relay

To be supplied for that with


Remote/local
13

control

KA4

HF18FF/A220-2Z1D

the communication with a

relay
third party
Relay

with

reserved
To be supplied as per the

14

KA5

interface

for

outside HF18FF/A220-2Z1D
users demand

signal
15

RV1

Piezoresistor

MY31-1000V/5KA
25


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RV2
16

Piezoresistor

MY31-720V/5KA

RV3
Signal sampling board of
17

U1

ZCHB01A

Self-made

HVC-ZC12A

Self-made

transformer
18

U2

Pulse trigger plate


Intelligent controller for

19

U3

high

voltage

power HVC-ZC11

Self-made

supply
To be supplied for that with
Remote
20

control

U4

ZCHB02A

the communication with a

communication board
third party
21

X3

Secondary outlet terminal

IN13SBK-C

22

QS2

Door limit switch

YBLX-JW2/11H/W1

23

HR1

Inside illumination lamp 7W


of cabinet


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lamp

26

energy-saving

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Table 2: parameter list of component and parts for GGAj02-A/KV series high voltage rectifier
for electrostatic precipitator
Name &
specification
of
Primary

Silicon

Direct

components

Capacitor
contactor

Common

controlled

Current

Alternating

transformer

current

CJ48B-2

TA1/TA2

ammeter

-500V

BH-0.66

A1 6L2-A

Resistor

and parts

U1~3
KM1

fuse
HDLRTO

rectifier
V1/V2 KP

R1
RX20

series

Current

current

Damping

sampling

ammeter

resistor

resistor

A2 6C2 -

R5 ZG12

R7

0.1MA

RX20

Equipment
model
A

KV

W/

UF

50/5

50

MA

W/K

W/

60
0.1

66
72
80
60

0.2

66

250

20/30

72
80
60
0.3

500/2
75
200

66
72

20/20

0.47

20/20
100/5

100

100
150

80

500

60
0.4

66
72

20/15
125

80

300

0.5

150/5

150

50/20

60
66

200

20/12

1.0

72
80

160

60
0.6

200/5

200

150/5

150

200/5

200

66
72

800

1200/1

20/10
250

500

50/20

200

80

27


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60
66

0.7

30/8.6

72
80

250/5

250

60

200/5

200

66

0.8

1000

250

30/7.5

300

72
80

250/5

250

300/5

300

400/5

400

300/5

300

500

60
66

1.0

30/6

72
80

315

60

350

66

1.1

30/5.5

72
80

400/5

400

60

300/5

300

1500

66

1.2

72

30/5
400

400

2800/

80

400/5

400
700

60
66

1.4

50/4.3

72
800

80
60

450

2.0

500/5

500

400/5

400

66

1.5

50/4

72
80
60

500

66

1.6

50/3.75

2000
500/5

72
80

500

500

60
66

1.8

50/3.4

72
80
60
66

2.0

550
630

600

500/5

500

600/5

600

3000/
500

1000
2500

72
80

600/5

600


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28

50/3

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Table 3: capacity list of GGAj02-A/KV series high voltage rectifier for electrostatic precipitator
Alternating

Alternating

Direct

Direct

Direct

current

current

current

output

output

output

voltage

current

power

KVA

KV

KW

Alternating
Equipment

current

current
current

model

input

input
input power

voltage
A

0.1

0.2

0.3

0.4

0.5

0.6

0.7

KV

current
A

60

23

60

66

25

10

66

72

27

10

72

80

30

11

80

150

56

21

150

15

60

45

17

60

12

66

50

19

66

13

72

54

21

72

80

60

23

80

16

150

113

43

150

30

60

68

26

60

18

66

74

28

66

72

81

31

72

22

80

90

34

80

24

60

90

34

60

24

66

99

38

66

72

108

41

72

29

80

121

46

80

32

60

113

43

60

30

66

124

47

66

72

135

51

72

36

80

151

57

80

40

60

135

51

60

36

66

149

57

66

72

163

62

72

43

80

180

68

80

48

60

158

60

60

42

66

174

66

66

72

190

72

72

50

80

211

80

80

56

29

0.2

0.3

0.4

0.5

0.6

0.7

14

20

26

33

40

46


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0.8

1.0

1.1

1.2

1.4

60

180

68

60

66

199

76

66

72

217

82

72

58

80

241

92

80

64

60

226

86

60

60

66

248

94

66

72

271

103

72

72

80

301

115

80

80

60

248

94

60

66

66

273

104

66

72

298

113

72

79

80

331

126

80

88

60

271

103

60

72

66

298

113

66

72

325

124

72

86

80

361

137

80

96

60

322

122

60

84

66

351

133

66

378

144

72

101

80

420

160

80

112

60

338

128

60

90

66

372

141

66

72

406

154

72

108

80

451

171

80

120

60

361

137

60

96

66

397

151

66

72

433

165

72

115

80

481

183

80

128

60

406

154

60

108

66

447

170

66

72

487

185

72

130

80

541

206

80

144

60

451

171

60

120

66

496

188

66

72

541

206

72

144

80

602

229

80

160

72

1.5

1.6

1.8

2.0

380/220


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30

48
0.8

1.0

1.1

1.2

1.4

1.5

1.6

1.8

2.0

53

66

73

79

92

99

106

119

132

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Table 4: cross reference table for type selection of capacity of GGAj02-A/KV series high voltage
rectifier for electrostatic precipitator
Cross section of

Area of

electrostatic

electrode

precipitator

plate

Equipment
No.
specification

Corona wire

Spacing of same

length

electrodes

0.01/100

1.0-2

30-40

60-80

450-550

0.02/100

1.5-2.5

60-80

120-160

450-550

0.03/100

2-3

80-100

160-200

450-550

0.05/100

4-6

120-150

240-300

450-550

0.1/100

6-10

250-300

500-600

450-550

0.1/72

6-10

250-300

500-600

300-400

0.2/72

15-20

500-600

1000-1200

300-400

0.3/72

25-30

750-900

1200-2200

300-400

0.4/72

30-40

1000-1200

2000-2800

300-400

10

0.5/72

40-50

1250-1500

2500-3000

300-400

11

0.6/72

50-60

1500-1800

3000-3600

300-400

12

0.7/72

55-70

1750-2100

3500-4200

300-400

13

0.8/72

60-80

2000-2500

4000-5000

300-400

14

1.0/72

80-100

2500-2800

5000-5600

300-400

15

1.1/72

90-110

2800-3200

5600-6400

300-400

16

1.2/72

105-120

3000-3600

6000-7200

300-400

17

1.5/72

130-150

3800-4200

7500-8300

300-400

18

1.6/72

140-160

4200-5000

8000-10000

300-400

19

1.8/72

150-180

4500-5500

9200-11000

300-400

20

2.0/72

160-200

5000-6000

10000-12000

300-400

Due to difference in the body structure and operation site of equipment, the secondary current
of equipment will vary from each other. For specific type selection, the type selected by the design
institute shall govern, and this table is only for reference
31


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Scope Of Business
GGAJ02 Series Single-Phase High Voltage Rectifier For Electrostatic Precipitator;
GGAJ06 Series Three-Phase High Voltage Rectifier For Electrostatic Precipitator;
HF Series High Frequency, High Voltage Power Supply For Electrostatic Precipitator;
Low Voltage Control System And Complete Project For Electrostatic Precipitator And
Bag Dust Collector, Desulphurization, Denitrification And Pneumatic Ash Handling.
Industrial Automatic Control System And Complete Project;
Development Of Application Software.

Address: Dongbao Industrial Concentrated Area, Longzhou Industrial Park, Fujian Province
Tel.: +86-597-2337888
Fax: +86-597-2303182
E-Mail: fjzchb@163.com
Postal Code: 364000