Beruflich Dokumente
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2003BS
Software Users Guide
LYSAGHT BONDEK
Getting exceptional results from
BONDEK 2003BS
2003BS
PREFACE
BONDEK 2003BS software is a user-friendly Excel-based software for the design of
composite concrete slabs with LYSAGHT BONDEK structural decking. It is suitable
for steel frame and masonry wall construction.
BONDEK 2003BS software is developed to British Standards.
It is a tool developed with latest information to assist a competent engineer
with the most competent solution.
The software shall be used with BONDEK profile sheeting in conjunction the
BONDEK Design and Construction Guide for structural decking for composite
concrete slabs.
COPYRIGHT INFORMATION
Copyright 2003 by BlueScope Steel Limited.
All rights reserved. No part of this brochure may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic,
mechanical, recording or otherwise, without written permission of BlueScope
Steel Limited.
LYSAGHT and BONDEK are trademarks of BlueScope Steel Limited
ABN 16 000 011 058.
www.bluescopesteel.com
CONTENTS
1. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2. Getting started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Computer requirements . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Installing BONDEK 2003BS . . . . . . . . . . . . . . . . . . . . . . . . .5
3. Software flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4. BONDEK 2003BS menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5. Input dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.2 Conditions of exposure . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.3 Spans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.4 Composite slab deflection limits . . . . . . . . . . . . . . . . . .10
5.5 Crack control for flexure . . . . . . . . . . . . . . . . . . . . . . . .10
5.6 Creep and shrinkage factors . . . . . . . . . . . . . . . . . . . . .10
5.7 Properties of materials . . . . . . . . . . . . . . . . . . . . . . . . . .11
5.8 Degree of moment redistribution . . . . . . . . . . . . . . . . .12
5.9 Fire Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
5.10 Shrinkage reinforcement . . . . . . . . . . . . . . . . . . . . . . .12
5.11 Loading parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6. Design dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6.2 Slab span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.3 Formwork deflection limits . . . . . . . . . . . . . . . . . . . . . .16
6.4 Support width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.5 Live load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
6.6 Fire design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
7.Design/Check dialog box . . . . . . . . . . . . . . . . . . . . . . . . . . .18
7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
7.2 Slab thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
8. Results window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
8.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
9. Warning messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
10. Sample report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
INTRODUCTION
This Users Guide is designed to provide you with basic familiarity
about BONDEK 2003BS software to enable you to quickly understand
and start using the software. The software is able to perform major
tasks normally performed at structural consultants office. Use BONDEK
2003 Design and Construction Guide with its set of tables. When
required input parameters are different from those listed for tables or
the user wants to check several different options, the software will help
with that.
The software offers following additional design options as compared
to tables:
Equal spans
All fire rating periods: 30, 60, 90, 120, 180 and 240 min.
Support width
The software is developed as a powerful tool to minimize time and
efforts necessary by a consulting engineer to complete the job.
However, it is essential for the user to have:
HELP
B S
2
2.1
GETTING STARTED
COMPUTER REQUIREMENTS
To run BONDEK 2003BS your computer must have Microsoft Excel 2000 or a
later version, on Windows platform.
It is recommended to run the software on a PC with at least 200 MHz
processor and 64 MB main memory.
2.2
Ensure you enable Macros before proceeding with BONDEK 2003BS. The
security settings for Excel shall be set to medium level when applicable.
Specify parameters in
Input dialog box
for End Span
rs
ete
m
a
ar
tp
Rev
ise
inp
ut
pa
ra
s
er
et
m
Re
vis
ei
np
u
YES
NO
Slab thickness known?
Specify parameters
in Design dialog box
and click Design
Specify parameters
in Design/Check
dialog box and click
Design/Check
NO
NO
YES
YES
YES
Repeat above procedure
for one Interior Span with
thicknesses required for
End Span using
Design/Check
dialog box.
END
6
END
END
Analyse (BONDEK)
Print (BONDEK)
Report (BONDEK)
Figure 1
Analyse Menu
HELP
Input
Design
Design/Check
These options will be described in details in further chapters.
When the software is opened, the Input dialog box will appear on the screen
automatically (see cover page). For the second and consecutive runs, the
user shall access the Input dialog box through Menu.
Print (BONDEK) Menu allows the user to print Output/Input information or
Report.
Figure 2
Print (BONDEK) Menu
HELP
Figure 3
Report (BONDEK) Menu
It shall be noted that BONDEK Menu options are available only when
2003BS Excel file is activated.
BONDEK
5
5.1
5.2
CONDITIONS OF EXPOSURE
Figure 4
Conditions of exposure
Conditions of exposure shall be specified as required by BS 8110:Part
1:1997 Table 3.2.
Normally, Mild conditions would correspond to indoor environment.
Moderate or Severe are relevant to outdoor environment.
5.3
B S
SPANS
Figure 5
Spans
Figure 6
Continuous Spans
The user may specify Single or Continuous spans depending on the
project. It is a common practice to design continuous slabs as a series
of single spans. Minimum nominal reinforcement at intermediate
supports shall be specified in this case in accordance to BS5950: Part
4: 1994, Clause 6.8. It shall be noted that nominal reinforcement will
not prevent formation of wide cracks over supports - requirements of
BS8110: Part 1, 1997, Clause 3.5.8 for crack control will not be
satisfied.
Increased slab thickness may be required in many instances when
continuous slabs are designed as a series of simply supported spans.
If the span is a Continuous one, the user may run the software twice:
for End Spans and Interior Spans separately. If the continuous span is
a Two spans then there is no option for Interior Spans, both spans are
end ones. It shall be noted that Continuous spans refer here to
composite concrete slabs only, BONDEK formwork spans are shown in
BONDEK Design and Design/Check dialog boxes.
End Spans and Interior Spans may be designed with a different
thickness to get the most economical design. However, The first
Interior Span from the end support shall always have the same
thickness as the End Span.
8
When the slab has less than five spans the user shall run End Spans first
using Design Menu option to get the minimum possible slab thickness. Then
Interior Spans shall be designed with the slab thickness obtained for End
Spans using Design/Check Menu option.
When the slab has five or more spans, the thickness of Interior Spans other
than first Interior Span may be specified independently from End Spans.
See flowchart.
End Span
Interior Span
Figure 7
Spans
Slab thickness of
Interior Spans
may be reduced
BONDEK
End Span
Interior Span
Figure 8
Spans
Figure 9
Ratio of Spans
The user may specify all spans as equal spans and with maximum Ratio of
longer to shorter adjacent slab spans of 1.2.
The software options for irregular lay outs with higher ratios of adjacent
spans is not currently available, contact LYSAGHT TECHNOLOGY for more
information.
5.4
Figure 10
Composite slab deflection limits
5.5
B S
5.6
Figure 12
Creep factor
Figure 13
Shrinkage factor
Creep and shrinkage factors are necessary for the software to calculate
the composite concrete slab deflections. The suggested factors for
indoor and outdoor conditions are indicative only.
10
B S
5.7
The user shall define these factors allowing for the slab thickness and
environmental conditions as defined in BS 8110:Part 2:1985, Chapters 7.3
and 7.4. It shall be noted that effective slab thickness shall allow for the
beneficial fact that bottom concrete slab surface is completely covered by
the BONDEK sheeting.
PROPERTIES OF MATERIALS
Figure 14
Concrete grades
The minimum Concrete grade possible depends on Conditions of exposure.
For instance, only Concrete Grade C40 will be available if Severe Exposure
condition is specified.
Figure 15
Tensile and compression
reinforcement
B S
Figure 16
Bar sizes
HELP
Figure 17
BONDEK metal thickness
11
There are two BONDEK base material thicknesses (BMT): 0.75 and 1.0 BMT.
The user may try 0.75 BMT for the first run. If the design is not
economical (props are necessary), next run with increased BMT may be
necessary.
5.8
DEGREE OF MOMENT
REDISTRIBUTION
Figure 18
Degree of moment redistribution
Normally, the Degree of moment redistribution is specified as 30%.
Where the structure designed is over four storeys and where the structural
frame provides lateral stability the Degree of moment redistribution shall
be limited to 10%.
For more information refer to BS 8110:Part1:1997 Chapters 3.2.2.1 and
3.2.2.2.
5.9
B S
FIRE DESIGN
Figure 19
Fire Design
At this stage the user shall specify if the Design for fire is required. If so,
the Fire reinforcement grade and Fire bar size shall be entered by the
user in the same way as for Tensile & compression reinforcement.
The detailed definition of Fire reinforcement and its location within the
composite concrete slab is given in Chapter 8.
5.10
HELP
SHRINKAGE REINFORCEMENT
This reinforcement is necessary to control shrinkage and temperature
effects.
Figure 20
Shrinkage reinforcement
Shrinkage reinforcement diameter is not an input option, however it shall
not exceed the diameter of negative reinforcement.
Minor Degree of shrinkage control is more than adequate as per
BS5950:4:1994. Clause 6.9. The user may choose more strict Degree of
shrinkage control to get better durability performance.
The detailed definition of Shrinkage reinforcement and its location within
the composite concrete slab is given in Chapter 8.
12
B S
HELP
5.11
LOADING PARAMETERS
Figure 21
Superimposed dead load
B S
Figure 22
s load factor
B S
s is a factor for Live (Imposed) Loads. Live Load itself shall be entered in
Design or Design/Check dialog boxes which are described in next Chapters.
This is the proportion of the Live Load which shall be considered as
permanent for deflection calculations.
For more information refer to BS 8110:Part2:1985 Chapter 3.3.3.
13
Figure 23
Stacked materials
14
B S
6
6.1
Figure 24
Design dialog box
15
6.2
SLAB SPAN
Figure 25
Slab span
The user shall type in the span. It shall be centre to centre span, see
Chapter 8 of this Guide for more details. The range of possible spans
is from 1.8 to 6m.
6.3
Figure 26
Formwork deflection limits
The Formwork deflection limits required by BS 5950:Part4:1994 Chapter
5.3 is Span/130. The software has an additional more strict option of
Span/250. The last option will result in a minimum formwork sagging
which is definite architectural advantage for open (no ceilings) slab soffits.
6.4
B S
SUPPORT WIDTH
Figure 27
Support width
This is a width of a supporting structure masonry walls or steel beams. It
is important to enter correct value it may result in less BMT of the
BONDEK formwork.
16
6.5
LIVE LOAD
Figure 28
Live load
B S
6.6
FIRE DESIGN
Figure 29
Fire design
The user may specify Fire-resistance periods of 30, 60, 90, 120, 180 and
240 minutes as defined by BS 5950-8:1990 Chapter 4.9.
B S
The Load factor for imposed loads shall be specified as defined by 59508:1990 Table 2
Figure 30
Load factor for imposed load
17
7
7.1
HELP
Figure 31
Design & Design/Check Options
This Dialog box has the same options as Design dialog box with an
addition of Slab thickness option.
18
Figure 32
Design/Check dialog box
7.2
SLAB THICKNESS
Figure 33
Slab thickness
The slab thickness may vary from 105 to 250 mm. The user shall type in the
necessary slab thicknesses. Slabs thicknesses of more than 250 mm are
considered as not practical. LYSAGHTs Decking Asia shall be contacted to
design slabs with more than 250 mm thickness. (Contact details are on back
cover.)
19
8
8.1
RESULTS WINDOW
GENERAL
The Results window will appear on the screen automatically when the
user clicks the Design or Design/Check buttons on the relevant Dialog
box. Alternatively, the window may be opened by clicking on the Results
worksheet at the bottom of the Excel window.
The window shows the design summary (Design Output) and the list of
entered parameters in Input, Design or Design/Check dialog boxes
(Input parameters).
Figure 34
Results window
Use Analyse Menu on the top of the screen to open dialog boxes again
Project Name:
Roof Slab
Design Output
Spans
Parameter
Notations
Single
End
Slab thickness
D,cs (mm)
170
A-s (mm2)
360
Interior
Pattern 1
Concrete cover
Transverse reinforcement to control
shrinkage and temperature effects
c (mm)
35
Ashr (mm2)
360
Afire (mm2)
880
Acom,mid (mm2)
Acom,sup (mm2)
Anom,cont (mm2)
1
Not applicable
Input parameters
Type of Buildings
Steel-Frame
Span Configuration
End Spans
Continuous Spans
Three spans
Conditions of Exposure
Max. ratio of adjacent spans Ll/Ls
Moderate
1
Deflection Limits of
Composite Slabs
Total<L/250 Imposed<L/350
10 mm
Bondek sheeting
1 mm
Slab thickness, mm
slab span, mm
4400
L/130
Fire Design
0.25
100
"10%"
Required
Required
240 min
0.8
C35
Creep factor
2.75
0.00035
Concrete grade
Shrinkage factor
460B
20
460B
10 mm
Moderate
460B Mesh
Deformed bar
reinforcement
Concrete
Concrete
cover
Reinforcement
depth
Depth of
composite slab
Top-face
reinforcement
Bottom-face
reinforcement
BONDEK
Longitudinal reinforcement
(parallel with ribs)
Transverse reinforcement
(90 to ribs)
Figure 35
Slab cross section
0.3Ln
Wall
Wall
Negative
reinforcement
0.3Ln
Cover
Concrete slab
0.3Ln
Ln
Ln
L (span)
L (span)
Restraint at
end support
by mass of wall
Wall
Wall
Bondek
Continuous over
interior support
Little or no
restraint at
end support
Figure 36
Pattern 1 of top tensile (negative) reinforcement
21
Wall
Wall
0.3Ln
0.3Ln
Cover
Concrete slab
0.3Ln
Wall
1/3 of negative
reinforcement
Ln
Ln
L (span)
L (span)
Little or no
restraint at
end support
Continuous over
interior support
Restraint at
end support
by mass of wall
Figure 37
Pattern 2 of top tensile (negative)
reinforcement
Ast, transverse
Ast
Ast.f
d
xb
xb
D
yb
Bondek
Ast
Ast.f
Concrete
BONDEK
Figure 38
0.3 Ln
Ln
Fire reinforcement
22
Wall
BONDEK
WARNING MESSAGES
This means that the slab span entered is outside allowed limits.
23
Tensile & compression reinforcement bar size have not been entered
Self explanatory.
!
1 kPa stacked materials Load shall be clearly specified on formwork
documentation. Continue?
The user may chose Yes and continue with the design. However, 1 kPa load
shall be clearly specified on design documentation and controlled on a
construction site.
24
10
BONDEK
to British Standards
Job Name:
Bondek typical
INPUT PARAMETERS:
Type of building
Steel-Frame
Concrete slab spans
End Spans
Continuous spans
Three spans
Slab thickness
Dc
mm
170
Density of concrete:
rg
kN/m3
23
Concrete grade
C35
Concrete slab span, centre to centre
L
mm
4400
Conditions of exposure
Moderate
(BS 8110:Part 1:1997, Table 3.2)
Reinforcement grade
460B
Reinforcing bar diameter
mm
10
Deflection limits of composite slabs
Total<L/250 Imposed<L/3
(BS 5950:Part 4:1994, Clause 6.6.1)
(BS 8110:Part 2:1985, Clause 3.2.1.2)
Maximum ratio of longer to shorter spans
up to 1.2
Degree of moment redistribution
"10%"
% of permanent load in the live load
25
Degree of control for shrinkage and temperature effects
Moderate
Shrinkage reinforcement grade
460B Mesh
Creep factor
ecc
2.75
(BS 8110:Part 2:1985, Sections 7.3)
esh
Shrinkage strain
0.00035
Gsup
Q
kPa
kPa
FRL
min
mm
Required
1
2
1
No props
100
L/130
30
4
240
460B
10
0.8
25
Formwork design
SECTION PROPERTIES OF BONDEK:
Section Modulus
Zf
mm3/m
Effective Second Moment of Area
for serviceability
Ieff,ser
mm4/m
(BS 5950:Part 6:1995, Clause 4.6)
Area
mm2/m
MATERIAL PROPERTIES OF BONDEK:
Nominal yield stress
Re.min
MPa
Nominal ultimate tensile strength
Us
MPa
(BS 5950:Part 6:1995, Clause 3.3.2)
(AS/NZS 4600:1996, Table 1.5)
Design strength
py
MPa
(BS 5950:Part 4:1994, Clause 2.4.3)
(BS 5950:Part 6:1995, Clause 3.3.2)
Young's modulus of elasticity
(BS 5950:Part 4:1994, Clause 2.4.3)
DESIGN LOADS:
Dead load of sheeting
Dead load of concrete with ponding
Construction imposed loads
Construction imposed loads due
to weight of stacked materials
1678.0
550.0
550.0
462.0
210000
kPa
kPa
kPa
0.1
4.2
2.1
Qs
kPa
4.0
M*
kNm/m
Mc
kNm/m
(BS 5950:Part 6:1995, Clause 5.2)
M*<MAX(Mc, Mc,lat, Mc,dist)
F*v
kN/m
Pv
kN/m
(BS 5950:Part 6:1995, Foreword)
(AS/NZS 4600:1996,Clause 3.3.4)
F*v<Pv
26
457750.0
Gsh
Gdc
Qc
LOAD COMBINATIONS:
Strength:
Stage 1(before placing concrete):
F1a = 1.4*Gsh+1.6*Qc
kPa
F1b = 1.4*Gsh+1.6*Qs
kPa
Stage 2(after placing concrete):
F2a = 1.4*Gsh+1.4Gdc+1.6*Qc
kPa
Serviseability:
Fdef = Gsh+Gdc
kPa
(BS 5950:Part 4:1994, Table1)
DESIGN FOR STRENGTH:
Maximum design moment
Moment capacity
16736.0
3.5
6.6
9.5
4.4
4.4
7.5
OK
10.2
42.2
OK
7.71
16.6
30.0
OK
G
Gsup
Q
kPa
kPa
kPa
LOAD COMBINATIONS:
Strength:
1) Fu=1.4*G + 1.6*Q (all spans, adjucent,
kPa
1) Fu=1.4*G (the rest of spans)
kPa
Serviceability:
1) Fs.G = Gsup (all spans)
kPa
2) Fs.tot = Gsup + Q (all spans, adjucent
kPa
2) Fs.tot = Gsup (the rest of spans)
kPa
3) Fs.perm.short = Gsup + yQ (all spans,
kPa
alternate spans)
3) Fs.perm.short = Gsup (the rest of span
kPa
4) Fs.perm.long = Gsup + yQ (all spans,n
kPa
variation for long term live load)
(BS 8110:Part 2:1985, Sections 3.6; 3.3.3)
DESIGN FOR STRENGTH:
NEGATIVE MOMENT CAPACITY:
Design moment at support after redistribut Msp**
kNm
Negative RIO over support is less than 4%
(BS 8110:Part 1:1997, Clause 3.12.6.1)
Compression RIO over support is not necessary
Negative tensile RIO (at the top), including crack requ
mm2
Additional midspan tensile RIO (at the bottom)
(BS 8110:Part 1:1997, Table 3.25)
(BS 5950:Part 4:1994, Clause 6.3)
(BS 8110:Part 1:1997, Clause 3.4.4)
(see also flexural crack control)
POSITIVE MOMENT CAPACITY:
Design moment at mid span before redistr Mmid*
kNm
kNm
Design moment at mid span after redistrib Mmid**
Effective area of sheeting
Ash(eff)
mm2/m
Positive moment capacity
M+
kNm
(BS 5950:Part 4:1994, Clause 6.3)
(BS 8110:Part 1:1997, Clause 3.4.4)
(AS 3600-1994, Clause 6.1.1.2)
M+>Mmid**
550
550
511.5
210000
460
0.055
260
27000
7200.00
5.04
1
2
10.26
6.60
1.00
3.00
1.00
1.50
1.00
1.50
23.50
TRUE
TRUE
440
0
18.93
20.04
1678
103.76
TRUE
27
BONDEK
2003BS Software
DESIGN
FLEXIBILITY
DURABILITY/
SECURITY
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PRODUCTION
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