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Pub.

42004-726L2F

GAI-TRONICS

CORPORATION

A HUBBELL COMPANY

Industrial Communications System


Page/Party Remote Subset
Handset/Speaker Amplifier Station
TABLE

OF

CONTENTS

General Information .......................................................................................................................1


Product Overview ................................................................................................................................... 1
Features.................................................................................................................................................... 1
Options ..................................................................................................................................................... 2
Subsets...................................................................................................................................................... 2

Installation ......................................................................................................................................2
Important Safety Instructions................................................................................................................ 2
Mounting the Enclosure ......................................................................................................................... 3
Field Wiring............................................................................................................................................. 4
Speaker Jumper Impedance Configuration ......................................................................................... 5

Settings and Adjustments ................................................................................................................6


Opening the Station ................................................................................................................................ 6
Jumper Settings....................................................................................................................................... 7
Speaker Mute ........................................................................................................................................................ 7
Speaker Gain Setting............................................................................................................................................. 7
Level Adjustments .................................................................................................................................. 8
Transmit Level ...................................................................................................................................................... 8
Receiver Volume .................................................................................................................................................. 8
Speaker Volume .................................................................................................................................................... 8
Attach the Front Panel ........................................................................................................................... 8

Operation .........................................................................................................................................8
Options.............................................................................................................................................9
ICS SmartSeries ...................................................................................................................................... 9
General .................................................................................................................................................................. 9
Features ................................................................................................................................................................. 9
Installation and Adjustments ............................................................................................................................... 10
Opening the Station ........................................................................................................................................ 10
Installing the SmartSeries PCBA ................................................................................................................... 10
Setting the Address ......................................................................................................................................... 10
ALS Minimum Level ..................................................................................................................................... 10
ALS Offset Level ........................................................................................................................................... 11
SmartSeries VLC Level .................................................................................................................................. 11
Speaker Impedance Supervision ..................................................................................................................... 11
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
VISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

TABLE OF CONTENTS

PUB. 42004-726L2F

FSK Signal Gain ............................................................................................................................................. 12


Attaching the Front Panel ............................................................................................................................... 12
Operation ............................................................................................................................................................ 12
Paging with ADVANCE Head End................................................................................................................ 12
Paging without ADVANCE Head End........................................................................................................... 12
Station Time-out Features .............................................................................................................................. 12

VLC ........................................................................................................................................................ 13
General ................................................................................................................................................................ 13
Features ............................................................................................................................................................... 13
Installation and Adjustments ............................................................................................................................... 14
Opening the Station ........................................................................................................................................ 14
Installing the VLC PCBA ............................................................................................................................... 14
50 kHz Alignment .......................................................................................................................................... 14
Speaker Mute .................................................................................................................................................. 14
Audio Alignment ............................................................................................................................................ 14
Page Disable Control ...................................................................................................................................... 14
Remote Output Switching (Available with RTU Only) ................................................................................. 14
Attaching the Front Panel ............................................................................................................................... 14
RTU ........................................................................................................................................................ 15
General ................................................................................................................................................................ 15
Features ............................................................................................................................................................... 15
With SmartSeries PCBA and ADVANCE Head End..................................................................................... 15
With VLC PCBA............................................................................................................................................ 15
Installation .......................................................................................................................................................... 16
Opening the Station ........................................................................................................................................ 16
Installing the RTU PCBA ............................................................................................................................... 16
Field Wiring ................................................................................................................................................... 16
Attaching the Front Panel ............................................................................................................................... 16
Non-supervised Output Wiring Configuration ............................................................................................... 16
Supervised Output Wiring Configurations with SmartSeries Option ............................................................. 17
Input 1 or 2 Wiring Configuration with the SmartSeries Option .................................................................... 18
Standard Station 70V/100V Speaker Output ..................................................................................... 19
General ................................................................................................................................................................ 19
Field Wiring ........................................................................................................................................................ 19
Smart Station 70V/100V Speaker Line Monitor ................................................................................ 19
General ................................................................................................................................................................ 19
Field Wiring ........................................................................................................................................................ 19

Troubleshooting ............................................................................................................................21
Opening the Station .............................................................................................................................. 21
Front Panel PCBA Jumper Settings & Adjustments......................................................................... 21
P4 Standard Jumper Configuration ..................................................................................................................... 21
Attaching the Front Panel .................................................................................................................... 24

Specifications ................................................................................................................................25

GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA


610-777-1374 800-492-1212 Fax: 610-796-5954
VISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

Pub. 42004-726L2F

G AI-T RO NICS CO RPO R AT IO N


A HUBBELL COMPANY

Industrial Communications System


Page/Party Remote Subset Handset/Speaker
Amplifier Station
General Information
Product Overview
The GAI-Tronics Industrial Communications System (ICS)
Page/Party is a modular industrial communications system
that can include from two to possibly hundreds of stations.
All stations are wired in parallel and additional stations can
be added to the system at any time.
The standard configuration of the ICS Page/Party remote
station is an indoor handset/speaker amplifier station using
ac power. The ICS Page/Party Remote Subset Amplifier
Station is designed to be used in conjunction with a remote
subset. Three remote subset designs are available for
varying applications. A number of options are available to
add to the amplifier station capabilities. See Features and
Options below for more details.
The ICS Page/Party remote amplifier station is similar to
and compatible with existing GAI-Tronics 700 series
Page/Party systems. ICS Page/Party stations can replace
or be added to existing Page/Party systems.

Figure 1. ICS Remote Amplifier

ICS Page/Party remote subsets are only compatible with ICS Page/Party remote amplifiers. The remote
amplifier is designed to be mounted away from the associated subsets. The remote subsets can then be
placed on a desktop, mounted on the edge of a desk or flush-mounted in a wall or console. The amplifier
is not designed for outdoor use and must be mounted at an indoor location.

Features

Provides one-way page announcements over system speakers


Includes a high efficiency (>80%) Class D paging amplifier to provide up to 30 watts of speaker
output
Provides full-duplex party line communication
Includes universal ac power supply with power factor correction
Field upgradeable options
Durable, highly visible safety orange powder coat finish
GAI-Tronics Corporation 400 E. Wyomissing Ave. Mohnton, PA 19540 USA
610-777-1374 800-492-1212 Fax: 610-796-5954
VISIT WWW.GAI-TRONICS.COM FOR PRODUCT LITERATURE AND MANUALS

ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 2 of 27

Options

Conformal coating for PCBA


24 V dc power
Volume Level Control (VLC) technology for alternate page volume
SmartSeries technology featuring Ambient Level Sensing (ALS) and available remote monitoring
Remote Terminal Unit (RTU) operation
70V/100V speaker output

Subsets
For proper operation, the ICS Page/Party Remote Subset Amplifier Station must be installed with a
remote subset configuration from the following list:

Single or Multi-Party Desktop Subset


Single or Multi-Party Desk-Edge Subset
Single or Multi-Party Flush-Mount Subset

The ICS Page/Party Remote Subset must be mounted within 10 feet of the subset due to the subset cable
limitations. In addition, the amplifier enclosure must be mounted at an indoor location the amplifier
enclosure is not designed for outdoor use.

Installation
Important Safety Instructions
1. Read, follow, and retain instructions All safety and operating instructions should be read and
followed before operating the unit. Retain instructions for future reference.
2. Heed warnings Adhere to all warnings on the unit and in the operating instructions.
3. Attachments Attachments not recommended by the product manufacturer should not be used, as
they may cause hazards.
4. Servicing Do not attempt to service this unit by yourself. Opening or removing covers may expose
you to dangerous voltage or other hazards. Refer all servicing to qualified service personnel.
5. This permanently connected apparatus must have a UL Listed 15-amp circuit breaker incorporated in
the electrical installation of the building.
USA and Canada Consult the National Electrical Code (NFPA 70), Canadian Standards Association
(CSA 22.1), and local codes for specific requirements regarding your installation. Class 2 circuit wiring
must be performed in accordance with NEC 725.55.
WARNING

In 24 V dc systems: Under NO condition should this equipment be operated


from a battery charger without the batteries connected.
In 24 V dc systems, most chargers have an unloaded output of 35 to 45 volts that can quickly damage the
equipment designed for nominal 24 volts. The maximum battery voltage should never exceed the
maximum specified input voltage.

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Mounting the Enclosure


Mount the enclosure using the four 0.312-inch
(8 mm) diameter holes located on the mounting
flanges with -inch (M6) hardware. The ICS
remote subset amplifier is not supplied with
conduit or cable openings.
Remove the front panel and drill or punch entry
openings in the rear section of the enclosure.
Refer to Figure 2 for the suggested locations.
There must be a minimum of inch (13 mm)
of material between entry holes.
The station is suitable for top or bottom entry
per Figure 2. However, GAI-Tronics
recommends bottom entry only wherever
possible.
For specific details including mounting hole
dimensions, refer to Figure 2. When mounting
the enclosure, use caution to avoid damaging
the internal components.
The suggested mounting height for all station
enclosures is 48 inches (1219 mm) to the center
of the bottom mounting holes of the enclosure.
NOTE: In ICS Page/Party stations with an
installed 70V/100V speaker output option,
bottom wire entry is limited on the bottom left
side of the enclosure. Refer to Figure 2.

Figure 2. Suggested Wire Entry Locations

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Field Wiring
The ICS Page/Party Station provides terminal blocks for field wiring. Each connection for the system
cable has two terminals for daisy-chain wiring. Attach #6 spade lugs to the wires before attachment to the
terminal blocks for the most secure connection.
The terminal blocks on the remote amplifier Termination PCBA are labeled to coincide with the color
code used on GAI-Tronics 60029 series multi-party cable or 60038 series single party cable. Refer to
Figure 3 for a sample wiring diagram.
In certain circumstances where paging audio induces feedback, muting the speakers of two or more
stations during a page, referred to as mutual muting, can eliminate such feedback problems. This function
is enabled by connecting the spare orange wire between stations to terminal block TB4-2 or TB5-2.

Figure 3. Typical ICS Page/Party Station Wiring Diagram


After all wiring and cable connections have been completed, place the front cover on the rear enclosure,
being careful not to pinch any cables. Secure the front cover using the four screws and washers provided.
Torque the screws to 1012 in-lbs (1.131.36 n-m).
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Speaker Jumper Impedance Configuration


Configure speaker jumpers P15 and P16 for the appropriate impedance for either 8-ohm or 16-ohm
speakers as shown in Figure 4 below.

Figure 4. Speaker Jumper Impedance Configuration Options for 8-ohm or 16-ohm Speakers

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Settings and Adjustments


Opening the Station
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. Using two of the screws just removed, mount
the front panel to the back boxs right-side mounting holes. The front panel interior surface and the back
box interior now face you. This configuration presents the easiest access for troubleshooting and setting
adjustments.

Figure 5. ICS Remote Subset Amplifier Station Interior View and Maintenance Configuration
(AC Version shown)

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Figure 6. 69557 Series Main PCBA

Jumper Settings
Speaker Mute

The station can mute the speaker amplifier during page operation to eliminate feedback. P11 in the EN
position (default) mutes the speaker during page activation. P11 in the DIS position allows broadcast to
the speaker during paging.
Speaker Gain Setting

P9 can limit the maximum speaker output level. P9 in the HI position (default) represents a 30-watt
maximum output. P9 in the LO position represents a 2-watt maximum output.
WARNING

Maximum output power may exceed rated speaker wattage resulting in speaker
damage.
The P9 2-watt speaker gain setting is designed for use when the external speaker is placed in a quiet
environment, such as an office. The 2-watt setting allows for more minute volume adjustments to the
speaker. However, this affects the internal speaker output volume for desktop units as well.

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For such applications, the use of a GAI-Tronics No. 12506-001 Remote Volume control is recommended.
This allows the P9 speaker gain setting to be left at the 30-watt setting, while allowing maximum control
of the external speaker volume. This configuration will also not affect the internal speaker volume level
of the desktop unit.

Level Adjustments
Transmit Level

The Transmit Level potentiometer, R34, adjusts the signal level from the handset or optional auxiliary
headset microphone to the page or party lines.
Receiver Volume

The Receiver Volume potentiometer, R5, adjusts the signal level to the handset receiver from the page or
party lines.
Speaker Volume

The Speaker Volume potentiometer, R91, adjusts the signal level to the speaker from the page line. The
default setting is 4 watts for an 8-ohm speaker and 2 watts for a 16-ohm speaker.
Warning Maximum output power may exceed rated speaker wattage resulting in speaker damage.

Attach the Front Panel


After all adjustments have been completed, place the front cover on the rear enclosure, being careful not
to pinch any cables. Secure the front cover using the four screws and washers provided. Torque the
screws to 1012 in-lbs (1.131.36 n-m).

Operation
For paging and subsequent party line conversation, the station operator lifts the handset on the remote
subset, selects a free party line using the five-position rotary selector switch (if equipped), and presses the
handset pressbar. The station operator pages the desired individual and designates the party line on which
that individual should respond. The individual then responds by approaching the nearest ICS Page/Party
station, selecting the appropriate party line and lifting the handset. Full-duplex communication can then
be held on the party line without broadcasting over the speakers. After the conversation is complete, all
parties should place the handset back on hook.

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Options
The ICS remote subset amplifier station options can be factory installed or field installed in some cases.
The field installable options include ICS SmartSeries, VLC, and RTU.

ICS SmartSeries
General

The 69552 SmartSeries PCBA adds microprocessor control to the ICS Page/Party station, providing
additional sensor and monitoring capabilities. SmartSeries and VLC PCBAs cannot be installed in the
same station.
Features

When used with or without ADVANCE head-end equipment:

Ambient Level Sensing (ALS) circuitry automatically changes the local speakers paging volume in
response to varying background noise. (Not available when 70V/100V speaker output option is
used.)
Off-hook timeout prevents noise being introduced to a party line by electronically placing the handset
on-hook after 8 minutes
Page timeout limits a single page broadcast to two minutes, freeing the page line for emergencies

When used with ADVANCE head-end equipment:

Station monitoring of key components (including handset, amplifier and local speaker) provides fast
notification of any faults. (Local speaker monitoring is not available when 70V/100V speaker
output option is used.)
Ability to accept supervised contact closure inputs and provide a supervised relay output (requires
RTU option)

Figure 7. 69552 SmartSeries PCBA


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Installation and Adjustments


Opening the Station

Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. Using two of the screws just removed, mount
the front panel to the back boxs right-side mounting holes. The front panel interior surface and the back
box interior now face you. This configuration presents the easiest access for troubleshooting and setting
adjustments.
Installing the SmartSeries PCBA

Remove power from the station.


Remove all jumpers on the Main PCBA P4 connector.
Align the SmartSeries PCBA with four mounting holes to the right of the Main PCBA with the edge of
the SmartSeries board under the Main PCBA. Secure the SmartSeries PCBA with the four screws
provided.
Install the provided 34-pin ribbon cable from P4 of Main PCBA to P4 of SmartSeries PCBA.
Reapply power to the station.
Setting the Address

For the SmartSeries option to function properly, each station in an ADVANCE system zone must be
given a unique address using the hexadecimal switches, S1 (Hi Address) and S2 (Lo Address). Each
switch contains 16 settings, labeled 0F. A small arrow on each switch indicates the setting.
The station address is determined by the high address setting followed by the low address setting. For
example, to assign an address of 05, the high station address is set to 0 and the low address is set to 5.
Valid address settings are 05 to FE. Record the address assigned for each station in the system for your
records. If the SmartSeries PCBA is installed in a system without an ADVANCE head end, set the
address to 04 (default).
ALS Minimum Level

The ALS minimum level is the lowest speaker output level that the station will maintain. To set the ALS
minimum level, turn R91 fully counterclockwise. Listen for a single beep from the speaker indicating the
speaker amplifier is in the Minimum Level Adjustment mode. If the page line is in use immediately after
the beep tone, the page signal should be used to make the minimum level adjustment. If the page line is
inactive following the beep tone, a continuous tone is activated to make the minimum level adjustment.
After the tone is activated, all page line activity is ignored until completion of the adjustment.
This test tone is used as a reference to adjust the speaker amplifier output level to the desired volume.
Adjust R91 to the desired output. The test tone automatically shuts off 5 seconds after the last
adjustment. The factory default setting for minimum level is 4.0 watts nominal into an 8-ohm load.

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ALS Offset Level

The ALS offset level allows the output of the speaker amplifier to maintain a set difference or offset
between the ambient noise level and the speaker output level. To set the ALS offset level, turn R91 fully
clockwise and listen for the two beep tones indicating that the station is in the Offset Adjustment mode.
If the page line is in use immediately after the two beep tones are heard, the page signal should be used to
make the offset level adjustment. If the page line is inactive immediately following the beep tones, a
continuous tone is activated to make the offset level adjustment. After the tone is activated, all page line
activity is ignored until completion of the adjustment. Adjust R91 to the desired offset level.
NOTE: This adjustment should be made under maximum ambient noise level. The ALS offset level must
always be set higher than the ALS minimum level setting.
SmartSeries VLC Level

When activated, the VLC overrides the ALS minimum level setting allowing the speaker volume to
change to a preset level during an emergency page. To adjust the VLC Level, force the station into the
VLC mode by having someone execute a page from a station programmed by the MCU to activate the
VLC function. During the page, turn the R91 control fully counterclockwise, and listen for two beep
tones through the page speaker indicating the VLC Adjustment mode has been activated. After the two
beep tones, turn the R91 control to the desired speaker level using the live paging signal to adjust the
level. The station automatically exits the VLC Adjustment mode and reverts to normal operation 5
seconds after the last pot adjustment.
NOTE: The system must be equipped with an ADVANCE head end to activate the SmartSeries VLC
function.
Speaker Impedance Supervision

When this feature is configured, the station will supervise the speaker line for changes in the speaker line
impedance. To perform this function the station must be calibrated for the impedance of the speaker(s)
attached. If the station has never been previously calibrated, the station will report a speaker fault within
15 minutes of being configured for this feature. The station may be calibrated either locally at the
station or remotely by a system command from the ADVANCE head end. See the ADVANCE System
Programming Manual for details of remote calibration.
To perform a local calibration, first ensure that the station is configured for speaker impedance
supervision. Next, set the station's address to 0x02. Wait until you hear a single-beep tone at the attached
speaker. This should occur within 20 seconds. This tone indicates that a successful calibration was
performed.
If instead a double-beep tone is heard, this indicates that the station attempted to calibrate but was
unsuccessful (the attached impedance is out-of-range). If a tone is not heard, the station may not be
configured for speaker impedance supervision or there is an open connection to the speaker.
After hearing the single beep tone, set the address back to its original value to resume normal station
operation with the new calibration value.
NOTE: If this feature is used, then jumper P9 of the Main PCBA must be in the HI (default) position.

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FSK Signal Gain

The FSK Signal Gain, R13, adjusts the FSK transmit signal strength. It is set at the factory and should
not be adjusted by the installer.
Attaching the Front Panel

After all adjustments have been completed, place the front cover on the rear enclosure, being careful not
to pinch any cables. Secure the front cover using the four screws and washers provided. Torque the
screws to 1012 in-lbs (1.131.36 n-m).
Operation
Paging with ADVANCE Head End

Paging and party line operation with the ICS SmartSeries option is similar to standard station operation.
The main differences are that when the handset pressbar or the headset page switch is pressed, a steady
wait tone will be heard in the handset/headset earpiece. When the wait tone ends, a preannouncement tone, if programmed, will sound, and the operator may place their page. If the system is
busy and the page is denied, the user will hear a busy tone in the handset/headset earpiece.
Paging without ADVANCE Head End

Paging and party line operation will be similar to standard station operation.
Station Time-out Features

The ICS SmartSeries option supports a page duration limit that sets the maximum duration of each page.
If the page is still active when the page duration limit is reached, the page will be terminated. When used
without an ADVANCE head end, the page duration limit is fixed at 2 minutes.
The ICS SmartSeries option supports an off-hook limit that sets the maximum duration that the station
may be kept off hook. If the off-hook limit is reached, the station will be placed electrically on hook. To
reset the timeout condition, the handset must be physically placed on hook momentarily. When used
without an ADVANCE head end, the off-hook limit is fixed at 8 minutes.

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VLC
General

The 69553 Volume Level Control (VLC) PCBA adds the capability of remotely controlling the local
speaker volume level. When VLC is activated, a remote device transmits a 50 kHz signal over the page
line. The station detects the 50 kHz signal and switches to an alternate speaker volume setting.
VLC and SmartSeries options cannot be used in the same station.
Features

Provides an alternate speaker volume setting that is activated by receiving a 50 kHz signal on the
page line.

Allows office or crew quarters speakers to be muted until a high priority message or alarm is
broadcast.

Prevents local handset paging during emergency situations.

Enables outdoor speaker volume to be reduced at night.

Adds the ability to provide a relay output (requires RTU option)

Figure 8. 69553 Series VLC PCBA

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Installation and Adjustments


Opening the Station

Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. Using two of the screws just removed, mount
the front panel to the back boxs right-side mounting holes. The front panel interior surface and the back
box interior now face you. This configuration presents the easiest access for troubleshooting and setting
adjustments.
Installing the VLC PCBA

Remove power from the station.


Remove all jumpers on the Main PCBA P4 connector.
Align the VLC PCBA with four mounting holes to the right of the Main PCBA. Secure the VLC PCBA
with the four screws provided. Install the provided 34-pin ribbon cable from P4 of Main PCBA to P4 of
VLC PCBA.
Reapply power to the station.
50 kHz Alignment

The 50 kHz alignment, R5, adjusts the receivers frequency for VLC operation. It is set at the factory and
should not be adjusted by the installer.
Speaker Mute

P26 allows for the installer to mute the speaker audio during VLC operation or normal operation. In the
50kHz position, the audio is muted during a VLC broadcast. In the NORM position, the audio is
muted during normal operation. To operate the unit without the muting feature, remove P26.
Audio Alignment

To set the normal speaker output level, set DIP switch SW2-1 to the off position. Set SW2-2 to the
on position to enable a reference test tone. Adjust R91 on the Main PCBA (refer to Figure 6 for
location) to the desired audio level. To mute the audio, turn R91 fully counterclockwise and put P26,
MUTE, in the NORM position.
NOTE: If LED2 on the VLC PCBA is on, indicating the system VLC tone is present, this adjustment
cannot be made.
To set the VLC controlled speaker output level, set SW2-1 to the on position. Set SW2-2 to the on
position to enable a reference test tone. Adjust R12 on the VLC PCBA to the desired audio level. To
mute the audio, turn R91 fully counterclockwise and put P26, MUTE, in the 50KHz position.
Set SW2-1 and SW2-2 to the off position to return to normal system operation.
Page Disable Control

To disable local paging when the system VLC tone is present, set SW2-3 to the on position.
Remote Output Switching (Available with RTU Only)

To activate the RTU relay when the system VLC tone is present, set SW2-4 to the on position.
Attaching the Front Panel

After all adjustments have been completed, place the front cover on the rear enclosure, being careful not
to pinch any cables. Secure the front cover using the four screws and washers provided. Torque the
screws to 1012 in-lbs (1.131.36 n-m).

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RTU
General

The 69627 Remote Terminal Unit (RTU) PCBA adds remotely controlled dry relay contacts to an ICS
Page/Party station equipped with either a VLC PCBA or a SmartSeries PCBA in conjunction with an
ADVANCE head end. When used with the SmartSeries PCBA in conjunction with ADVANCE head
end, two supervised inputs are also available.
The 69628 RTU and Smart 70V/100V Speaker Line Monitor PCBA adds a single remotely controlled dry
relay contact or a single supervised input to an ICS Page/Party station equipped with a SmartSeries
PCBA in conjunction with an ADVANCE head end.

Figure 9. 69627 Series RTU PCBA

Figure 10. 69628 Series RTU & SmartSeries


70V/100V Speaker Line Monitor PCBA

Features
With SmartSeries PCBA and ADVANCE Head End

Two dry-contact input circuits (input cable supervision is optional) for 69627 Series RTU PCBA
One dry-contact input circuit (input cable supervision is optional) for 69628 Series RTU &
SmartSeries 70V/100V Speaker Line Monitor PCBA
Input status is monitored to trigger action in the ADVANCE head end.
Double pole, Form C relay contact (output cable supervision is available).
One fuse-protected relay contact.

With VLC PCBA

Double-pole, Form C relay contacts.


One fuse-protected relay contact.

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Installation
Opening the Station

Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. Using two of the screws just removed, mount
the front panel to the back boxs right-side mounting holes. The front panel interior surface and the back
box interior now face you. This configuration presents the easiest access for troubleshooting and setting
adjustments.
Installing the RTU PCBA

Remove power from the station.


Install the four provided standoffs onto the four studs located adjacent to the power supply.
Align the RTU PCBA with the four standoffs with TB7 oriented toward the Termination PCBA. See
Figure 5. Secure the RTU PCBA with the four screws provided.
Install the provided 6-conductor harness from P5 of the SmartSeries or VLC PCBA to P5 of RTU PCBA.
Reapply power to the station.
Field Wiring

The RTU PCBA provides terminal blocks for field wiring. Attach spade lugs to the wires before
attachment to the terminal blocks for the most secure connection.
OUTPUT 1A and OUTPUT 1B are activated by either the VLC or SmartSeries PCBA. OUTPUT 1B is
fused on the normally open (N. O.) contact with a T1.6 amp fuse.
Attaching the Front Panel

After all adjustments have been completed, place the front cover on the rear enclosure, being careful not
to pinch any cables. Secure the front cover using the four screws and washers provided. Torque the
screws to 1012 in-lbs (1.131.36 n-m).
Non-supervised Output Wiring Configuration

Figure 11. Non-supervised Output with the VLC or SmartSeries Option

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 17 of 27

Supervised Output Wiring Configurations with SmartSeries Option

Figure 12. Supervised Output Wiring with SmartSeries Option


*NOTE 1: Input 1 is used to monitor Output 1 and is not available for other functions.
**NOTE 2: Attention: 20 k-ohm, 10 watt supervision resistor
WARNING

Installation of this component shall be carried out by suitably-trained personnel in


accordance with the applicable code of practice concerning equipment and protective systems intended
for use in potentially Explosive Atmospheres. This component must be in a suitable enclosure for the
potentially Explosive Atmosphere. During normal operation at 230 V this component can support a
temperature code of T4. This component shall be installed at a location acceptable to the authority having
jurisdiction.

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09/13

ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 18 of 27

Input 1 or 2 Wiring Configuration with the SmartSeries Option

Figure 13. Input 1 or 2 Wiring Configuration with the SmartSeries Option

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 19 of 27

Standard Station 70V/100V Speaker Output


General

The 70V/100V speaker output assembly provides the ability to connect 70-volt or 100-volt speakers and
daisy chain multiple speakers to a single ICS Page/Party station. Refer to Figure 14 below.
Field Wiring

For 100V speakers, connect wires to the terminal block TB8 - 100V and COM.
For 70V speakers, connect wires to the terminal block TB8 - 70V and COM.

Figure 14. Standard Station 70V/100V Speaker


Output Assembly

Figure 15. Smart Station 70V/100V Speaker Line


Monitor Assembly

Smart Station 70V/100V Speaker Line Monitor


General

The 70V/100V Speaker Line Monitor assembly provides the ability to connect 70-volt or 100-volt
speakers and daisy-chain multiple speakers to a single ICS Page/Party Station. The daisy-chained
speaker line is then monitored by the single ICS Page/Party Station at the end unit. Refer to Figure 15
above.
NOTE: Smart ALS and local speaker monitoring are not available when the 70V/100V speaker
output option is installed and must be disabled for this station in the system configuration.
Field Wiring

For 100V speakers, connect wires to the plug for TB8 - 100V and COM.
For 70V speakers, connect wires to the plug for TB8 - 70V and COM.

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 20 of 27

NOTE: Use of the 8/16-ohm speaker output or TB1 will affect maximum speaker power output.

Figure 16. 70V / 100V Speaker Connections

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 21 of 27

Troubleshooting
Opening the Station
Remove the four screws from the front panel and turn it to the right so that the interior surface faces you.
Allow the wiring and ribbon cables to remain connected. Using two of the screws just removed, mount
the front panel to the back boxs right-side mounting holes. The front panel interior surface and the back
box interior now face you. This configuration presents the easiest access for troubleshooting and setting
adjustments.

Front Panel PCBA Jumper Settings & Adjustments


The front panel PCBAs are protected by a universal shield. Most potentiometer adjustments and jumper
settings can be made without removing the shield. Refer to Figure 17 for adjustment locations.
P4 Standard Jumper Configuration

For standard operation, without options, P4 requires jumper installation for proper operation. See Figure
17 for jumper locations.

Figure 17. P4 Jumper Default Settings

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 22 of 27

The following tables are provided to aid qualified service personnel in troubleshooting problems with the
ICS Page/Party Station.
Table 1. General Troubleshooting
Problem

Station not
functional

Potential Cause

Refer to Field Wiring on page 4 for proper terminations.

Verify incoming supply voltage at TB2 or TB3 on the Termination PCBA.

Verify regulated 24 V dc at P1 of Termination PCBA. Caution! Supply


voltage present at P2.

Excessive hum or
buzz during
station operation.

Inspect the Page/Party lines for proper line terminations, shorts, and grounds.

Crosstalk occurs
between
Page/Party lines.

Inspect the Page/Party lines for proper line terminations, shorts, and
grounds.

Inspect the Page/Party party line connections for crossing of the cable pairs.

Feedback occurs
during page.

Check location and orientation of speakers in the area.

Refer to Field Wiring related to mutual muting on page 4.

Refer to Speaker Mute on page 7.

Ensure proper termination on Page/Party lines.


Ensure system line balance is connected.

Refer to Transmit Level on page 8.

Check jumper settings or cable connections at P4.

Ensure proper termination on Page/Party lines.

Check handset connections in the amplifier and in the subset.

Check proper cable terminations between Termination and Main PCBAs.

Check operation of hookswitch at the subset.

Replace handset.

Refer to Receiver Volume on page 8.

Check jumper settings or cable connections at P4.

Ensure proper termination on Page/Party lines.

Check handset connections in the amplifier and in the subset.

Check proper cable terminations between Termination and Main PCBAs.

Check operation of hookswitch at the subset.

Replace handset.

Squeal in handset
receiver.
Handset
microphone audio
is too low/loud.

Handset receiver
audio is too
low/loud.

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 23 of 27

Table 2. Troubleshooting Standard/VLC Configurations


Problem

Speaker volume is
too low/loud.

Cannot place a
page.

RTU output is not


functional.

RTU input does


not function.

Potential Cause

Refer to Speaker Volume on page 8; or for VLC, Audio Alignment on


page 14.

Ensure P15 and P16 are in the correct position for the application.

Ensure the speaker wiring configuration is correct.

Ensure the nominal page line level is correct.

Replace the speaker or driver.

For VLC, refer to Installing the VLC PCBA, Audio Alignment, and
Page Disable Control on page 14.

Check handset connections in the amplifier and in the subset.

Check proper cable terminations between Termination and Main PCBAs.

Check jumper settings or cable connection at P4.

Replace handset.

Ensure the VLC PCBA is installed and operational. Refer to Remote


Output Switching (Available with RTU Only) on page 14.

Check fuse F1 on RTU PCBA.

Check the cable connection at P5 on the RTU and VLC PCBA.

Check RTU terminal connections on TB7. Refer to Figure 11.

Check operation of connected device.

Inputs are only available with SmartSeries option.

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 24 of 27

Table 3. Troubleshooting SmartSeries Configurations


Problem

Speaker volume is
too low/loud.

Page/Party
operation does not
function.

RTU output is not


functional.

RTU input does


not function.

Potential Cause

Refer to the ALS Minimum Level, ALS Offset Level, and SmartSeries
VLC Level sections.

Check cable connection at P4.

Ensure P15 and P16 are in the correct position for the application.

Ensure the speaker wiring configuration is correct.

Ensure the nominal page line level is correct.

Replace the speaker or driver.

Refer to Setting the Address on page 10.

Check cable connection at P4.

Check proper cable terminations between Termination and Main PCBAs.

Ensure proper termination on Page/Party lines.

For supervised output, ensure no monitored output faults exist.

Check fuse F1 on RTU PCBA.

Check the cable connection at P5 on the RTU and SmartSeries PCBA.

Check RTU terminal connections on TB6 and TB7. Refer to Figure 11 and
Figure 12.

Check operation of connected device.

For supervised input, ensure no monitored input faults exist.

Check the cable connection at P5 on the RTU and SmartSeries PCBA.

Check RTU terminal connections on TB6. Refer to Figure 13.

Check operation of connected device.

Attaching the Front Panel


After all adjustments have been completed, place the front cover on the rear enclosure, being careful not
to pinch any cables. Secure the front cover using the four screws and washers provided. Torque the
screws to 1012 in-lbs (1.131.36 n-m).

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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 25 of 27

Specifications
Power Requirements
AC/DC Input
AC Power Supply
Input voltage ............................................................................... 120/230 V ac (nominal), 50/60 Hz
Power factor @ nominal 120 V ac .............................................................................................. 0.98
DC Power Supply
Input voltage ............................................................................................................24 V dc +/20%
Current/Power requirements (+/10%)
Power Consumed
(8-ohm load)

120 V AC

230 V AC

Idle

165 mA/4.0 W

70 mA/8.4 VA

90 mA/20.7 VA

4-watt output (default setting)

460 mA/11.0 W

120 mA/14.4 VA

110 mA/25.3 VA

12-watt output

900 mA/21.6 W

200 mA/24.0 VA

160 mA/36.8 VA

30-watt output

1.95 A/46.8 W

400 mA/48.0 VA

220 mA/50.6 VA

70V/100V speaker output

1.95 A/46.8 W

400 mA/48.0 VA

220 mA/50.6 VA

108 V AC

253 V AC

Maximum Current
Consumption (8-ohm load)

24 V DC

19.2 V DC

30-watt output

2.44 A/46.8 W

450 mA/48.6 VA

260 mA/65.8 VA

70V/100V speaker output

2.44 A/46.8 W

450 mA/48.6 VA

260 mA/65.8 VA

When 70V/100V speaker output assembly is installed

Remote Amplifier
Output level (compression controlled) .................................................... 1.5 VRMS nominal into 33-ohm load
Adjustable 02.1 VRMS
Frequency response........................................................................... 2506,500 Hz, +0/3 dB ref. to 1 kHz
Distortion ......................................................................... <1.5% THD @ 1 kHz (below compression level)
Receiver level................................................................................................................. 200 mVRMS, nominal
Adjustable 150400 mVRMS
Speaker Amplifier
Maximum output:
8-ohm speaker* .................................................... 30 watts into 8-ohm load with 1.5 Vrms input page level
Adjustable to 30 watts; default: 4 watts @ 8 ohms
16-ohm speaker ................................................... 15 watts into 16-ohm load with 1.5 Vrms input page level
Adjustable to 15 watts; default: 2 watts @ 16 ohms
Frequency response........................................................................... 2506,500 Hz, +0/3 dB ref. to 1 kHz
Distortion ...................................................................................................... <1% THD @1 kHz to 24 watts
<3% THD @ 1 kHz to 30 watts
Input impedance ......................................................................................................................... 50,000 ohms
16,000 ohms with SmartSeries option
SmartSeries offset level adjustment range .................................................................................... 0 to 30 dB
*See Figure 18 and Figure 19 on page 27.
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ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Pub. 42004-726L2F
Page: 26 of 27

Enclosure Specifications
Construction/finish................................................... 16-gauge cold-rolled steel; safety orange powder coat
Mounting ............................................................. Wall or column, four 0.31-inch (7.8 mm) mounting holes
Termination connections ....................................................................... Screw-type barriers terminal blocks
Dimensions
Enclosure ........................................................ 12.0 8.0 5.0 inches (304.8 203.2 127.0 mm)
External connection ........................................................................................ DB25 cable to remote subsets
Shipping weight ................................................................................................................ 11.0 lbs. (5.00 kg)
Net weight ......................................................................................................................... 10.0 lbs. (4.54 kg)
VLC Option Specifications
VLC minimum input level .............................................................................................................. 50 mVRMS
VLC tolerance ......................................................................................................................... 50 kHz +/4%
RTU Option Specifications
Output Control

Maximum load current .................................................................................. 8 amps OUTPUT1A (unfused)


1.6 amps OUTPUT 1B (fused)
Maximum in-rush current ................................................................................................................. 15 amps
Maximum voltage ............................................................................................................................ 250 V ac
RTU Input Control (with SmartSeries Option)

Switch type................................................... Normally open (N.O.) or normally closed (N.C.) dry contacts
End-of-line termination ................................................................. 20 kilohms, or 15 kilohms + 5.1 kilohms
Cable resistance .................................................................................... 100 ohms maximum loop resistance
Contact closure resistance ............................................................................................... 1 kilohm maximum
Open fault detection .................................................................................................................... >65 kilohms
Short fault detection ...................................................................................................................... <200 ohms
70V/100V Speaker Output Option Specifications
Maximum output............................................................................................................................... 24 watts
Nominal output voltage.............................................................................................. 70.7 volts or 100 volts
Environmental
Temperature range (operation and storage) ............................................. 22 F to 158 F (30 C to 70 C)
Humidity ...................................................................................................................... 95% non-condensing
Approvals
NRTL Listed for USA and Canada ....................................................................................... UL/CSA 60950
CE Mark

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Pub. 42004-726L2F
Page: 27 of 27

ICS Page/Party Remote Subset Handset/Speaker Amplifier Station

Typical Continuous Speaker Output Power Derating


1 kHz Sine Wave into a 8-ohm Load

30
-30C

25

25C

Watts

20

40C

50C

15

60C

10
70C

0
0.1

10

100

Minutes

Figure 18. Typical Continuous Speaker Output Power Derating


1 kHz Sine Wave into an 8-ohm Load

Figure 19. Typical Continuous Speaker Output Power Derating


1 kHz Sine Wave into a 4-ohm Load

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09/13

Warranty
Equipment.

GAI-Tronics warrants for a period of one (1) year from the date of shipment, that any
GAI-Tronics equipment supplied hereunder shall be free of defects in material and workmanship, shall
comply with the then-current product specifications and product literature, and if applicable, shall be fit
for the purpose specified in the agreed-upon quotation or proposal document. If (a) Sellers goods prove
to be defective in workmanship and/or material under normal and proper usage, or unfit for the purpose
specified and agreed upon, and (b) Buyers claim is made within the warranty period set forth above,
Buyer may return such goods to GAI-Tronics nearest depot repair facility, freight prepaid, at which time
they will be repaired or replaced, at Sellers option, without charge to Buyer. Repair or replacement shall
be Buyers sole and exclusive remedy. The warranty period on any repaired or replacement equipment
shall be the greater of the ninety (90) day repair warranty or one (1) year from the date the original
equipment was shipped. In no event shall GAI-Tronics warranty obligations with respect to equipment
exceed 100% of the total cost of the equipment supplied hereunder. Buyer may also be entitled to the
manufacturers warranty on any third-party goods supplied by GAI-Tronics hereunder. The applicability
of any such third-party warranty will be determined by GAI-Tronics.
Services.

Any services GAI-Tronics provides hereunder, whether directly or through subcontractors,


shall be performed in accordance with the standard of care with which such services are normally
provided in the industry. If the services fail to meet the applicable industry standard, GAI-Tronics will
re-perform such services at no cost to buyer to correct said deficiency to Company's satisfaction provided
any and all issues are identified prior to the demobilization of the Contractors personnel from the work
site. Re-performance of services shall be Buyers sole and exclusive remedy, and in no event shall GAITronics warranty obligations with respect to services exceed 100% of the total cost of the services
provided hereunder.
Warranty Periods.

Every claim by Buyer alleging a defect in the goods and/or services provided
hereunder shall be deemed waived unless such claim is made in writing within the applicable warranty
periods as set forth above. Provided, however, that if the defect complained of is latent and not
discoverable within the above warranty periods, every claim arising on account of such latent defect shall
be deemed waived unless it is made in writing within a reasonable time after such latent defect is or
should have been discovered by Buyer.
Limitations / Exclusions.

The warranties herein shall not apply to, and GAI-Tronics shall not be
responsible for, any damage to the goods or failure of the services supplied hereunder, to the extent
caused by Buyers neglect, failure to follow operational and maintenance procedures provided with the
equipment, or the use of technicians not specifically authorized by GAI-Tronics to maintain or service the
equipment. THE WARRANTIES AND REMEDIES CONTAINED HEREIN ARE IN LIEU OF AND
EXCLUDE ALL OTHER WARRANTIES AND REMEDIES, WHETHER EXPRESS OR IMPLIED BY
OPERATION OF LAW OR OTHERWISE, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

Return Policy
If the equipment requires service, contact your Regional Service Center for a return authorization number
(RA#). Equipment should be shipped prepaid to GAI-Tronics with a return authorization number and a
purchase order number. If the equipment is under warranty, repairs or a replacement will be made in
accordance with the warranty policy set forth above. Please include a written explanation of all defects to
assist our technicians in their troubleshooting efforts.
Call 800-492-1212 (inside the USA) or 610-777-1374 (outside the USA) for help identifying the
Regional Service Center closest to you.

(Rev. 10/06)

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