PC PILES

PC PILES

Managed and Operated by

DESCRIPTION
Type of Piles

Prestressed Concrete Square Piles

Prestressed Concrete Spun Piles
Prestressed Concrete Spun Square Piles
Prestressed Concrete Triangular Piles

System of Joints

Welded at steel joint plate

Type of Shoe

Concrete Pencil Shoe (Standard) for PC Spun Piles,

Spun Square Pile & Square Piles
Mamira Shoe (Special Order) for PC Spun Pile

Method of Driving

Dynamic Pile Driving : Diesel Hammer and Hydraulic Hammer

Static Pile Driving : Hydraulic Static Pile Driver (Jacking Pile)

DESIGN & MANUFACTURING REFERENCE

Design

ACI 543R - 00
SNI 03 -2847 - 2002

Design, Manufactured and Installation of Concrete Piles

Indonesian Standard Code for Concrete

Manufacturing

WB - PRD - PS - 16

Production Manufacturing Procedure

SPUN PILE WITH TEKCON TECHNOLOGIES, WIKA CLT STANDARD

UPPER / MIDDLE PILE (DOUBLE JOINT)
L
L1

STEEL BAND

Outer Diameter of Piles

D
(mm)
300
350
400
450
500
600

L2

PC BAR

Wall Thickness
T
(mm)
60
70
75
80
90
100

L1

T
SPIRAL WIRE

END JOINT PLATE

Pitch

Lenght of Pitch

Spiral Wire
Diameter
(mm)

Zone L1 (mm)

Zone L2 (mm)

L1 (mm)

L2 (mm)

3.2
3.2
3.2
4.0
4.0
4.0

50
50
50
50
50
50

100
100
100
100
100
100

900
1050
1200
1350
1500
1800

L - 2 (L1)
L - 2 (L1)
L - 2 (L1)
L - 2 (L1)
L - 2 (L1)
L - 2 (L1)

January - 2015

PRE-TENSIONED SPUN CONCRETE PILES SPECIFICATION

Structural Properties
Outer
Diameter
(mm)

ConcreteWall
Thickness
(mm)

300
350
400

60
70
75

450

80

500

90

600

100

Concrete Concrete
Allowable Axial Load Bending Moment Nominal
Sectional Moment Effective
(ton)
Weight
Prestress
Inertia
Area
Cracking Ultimate (kg/m)
Number Sectional
2
(kg/cm
)
2
4
2
(cm )
(cm )
(t.m)
(t.m)
(mm)
Area (cm )
BS.8004-1986 ACI 543-1979
PC. Bar

Class

A
A
A
B
A
B
A
B
A
B

Diameter
(mm)

7.4
7.4
7.4
9.2
9.2
9.2
9.2
9.2
9.2
9.2

6
8
10
12
8
16
10
18
12
24

2.40
3.20
4.00
7.68
5.12
10.24
6.40
11.52
7.68
15.36

452
616
766
766
930
930
1159
1159
1571
1571

35472
65683
109130
111559
170951
175332
262048
267428
522509
534509

47.03
46.15
46.37
82.55
48.65
89.27
48.77
81.91
43.63
80.79

64
87
108
101
131
121
163
154
223
209

73
99
123
118
149
141
186
178
253
242

2.7
4.3
6.2
8.4
8.8
12.2
12.2
16.0
19.3
26.4

3.5
5.5
7.9
15.1
11.4
22.7
15.8
28.4
22.7
45.4

118
161
200
200
242
242
302
302
409
409

Note : 1) TEKCON PC Piles are manufacture in compliance with JIS A 5335-1987 Pretensioned Spun Concrete Piles and generally comforming to other
specification (ACI 543-1979 & BS.8004-1986 / BS.8110-1985) (ACI 543-1979)
2) PC Bar and Spiral Wires comply with JIS G 3137 -1994 and BS.4482 respectively
3) Allowable Axial Load is applicable for pile acting as a short strut. Calculation is based on BS.8004-1986 Foundation & ACI 543-1979
4) Minimum compressive strength of concrete at age 28 days shall be 60 N/mm2
5) Standard piles length is 6 M, 9 M, 10 M and 12 M
6) Modification of the properties can be made upon orders
7) We have a right to modify our manufacturing specification without any prior notice

PRE-TENSIONED SPUN HIGH STREGTH CONCRETE PILES SPECIFICATION

Grade 80 Piles
Outer
Diameter
(mm)

ConcreteWall
Thickness
(mm)

300
350
400

60
70
75

450

80

500

90

600

100

Concrete Concrete
Sectional Moment Effective
Inertia Prestress
Area
Number Sectional
(kg/cm2)
(cm4)
(cm2)
(mm)
Area (cm2)
PC. Bar

Class

A
A
A
B
A
B
C
A
B
C
A
B
C

Diameter
(mm)

7.1
7.1
7.1
9
9
9
9
9
9
9
9
9
9

6
8
10
12
8
16
20
10
18
24
12
24
32

2.37
3.17
3.96
7.63
5.09
10.17
12.72
6.36
11.45
15.26
7.63
15.26
20.35

452
616
766
766
930
930
930
1159
1159
1159
1571
1571
1571

35416
65533
108803
111001
170556
174626
176660
261750
266994
270927
522308
534365
542404

49.59
48.71
48.97
87.45
51.59
94.54
112.77
51.78
86.95
109.67
44.38
82.21
103.80

Allowable Axial Load

(ton)
ACI 543-1979

102
139
173
165
209
198
194
261
250
243
356
340
331

Bending Moment
Cracking Ultimate
(t.m)
(t.m)

2.88
4.54
6.61
8.88
9.41
12.97
14.55
13.02
17.04
19.75
20.36
27.57
31.89

3.16
6.75
9.73
13.51
10.13
20.27
25.34
14.08
25.34
33.78
29.87
48.61
55.53

Nominal
Weight
(kg/m)

118
161
200
200
242
242
242
302
302
302
409
409
409

Note : 1) TEKCON PC Piles are manufacture in compliance with JIS A 5335-1987 Pretensioned Spun Concrete Piles and generally comforming to other
specification (ACI 543-1979)
2) PC Bar and Spiral Wires comply with JIS G 3137 -1994 and BS.4482 respectively
3) Allowable Axial Load is applicable for pile acting as a short strut. Calculation is based on ACI 543-1979
4) Minimum compressive strength of concrete at age 28 days shall be 80 N/mm2
5) Standard piles length is 6 M, 9 M, 10 M and 12 M
6) Modification of the properties can be made upon orders
7) We have a right to modify our manufacturing specification without any prior notice

MATERIAL SPECIFICATION
ITEM

REFERENCE

Aggregate

ASTM C 33 / C 33M-11a

Cement

SNI 15 - 2049 - 2004

Admixture

ASTM C 494 / C 494M - 99a

Concrete

SNI 03 - 2834 - 1993

SNI 03 - 2493 - 1991
ASTM A 416 / A 416M - 99

PC Strand

DESCRIPTION

Aggregates
Portland Cement

Admixture for Concrete

Concrete Mix Design
Making and Curing Concrete Sample

SPECIFICATION

Standard Product Type I

Special Order : Type II or V
Type F : High Range Water Reducing
Admixture

Grade 270 (Low Relaxation Type)

Uncoated Seven-Wire for Prestressed
Concrete
Uncoated Stress-Relieved Steel Wires
and Strands for Prestressed Concrete
Small Size-Deformed Steel Bars for
Prestressed Concrete
Reinforcement Steel for Concrete

PC Wire

JIS G 3536 - 1999

PC Bar

JIS G 3137 - 1994

Rebar

SNI 07 - 2052 - 2002

Spiral Wire

JIS G 3532 - 2000

Low Carbon Steel Wires

Joint Plate

JIS G 3101 - 2004

Rolled Steels for General Structure

Welding

ANSI / AWS D1.1 - 900

Structural Welding Code Steel

SWPD1 (Deformed Wire Type)

Grade D - Class 1 - SBPD 1275/1420
Steel Class : BjTS 40 (Deformed)
Steel Class : BjTP 24 (Round)
SWM-P (Round Type)
Cold-reduced steel wire for the
reinforcement of concrete and the
manufacture of welded fabric.
SS400 (Tensile Strength 400 N/mm2)
Applicable steel product for steel plates
and sheets, steel strip in coil, sections,
AWS A5.1/E6013
NIKKO STEEL RB 26 / RD 260, LION 26,
or equivalent.

PILE SHAPE & SPECIFICATION | PRESTRESSED CONCRETE SPUN PILES

JOINT PLATE

JOINT PLATE
PRESTRESSING STEEL
SPIRAL

SIZE

PILE LENGTH
SIZE

MIDDLE / UPPER PILE

JOINT PLATE

PENCIL SHOE
WALL (t)

SIZE

PILE SECTION
PILE LENGTH

BOTTOM / SINGLE PILE

PRESTRESSED CONCRETE SPUN PILES SPECIFICATION

Concrete Compressive Strength fc' = 52 MPa (Cube 600 kg/cm 2)
Size Thickness Cross
Section
( mm ) Wall ( t )
( cm2 )

Section
Inertia
( cm4 )

Unit
Weight
( kg/m )

300

60

452.39

34,607.78

113

350

65

581.98

62,162.74

145

400

75

765.76

106,488.95

191

450

80

929.91

166,570.38

232

500

90

1,159.25

255,324.30

290

600

100

1,570.80

510,508.81

393

800

120

2,563.54

1,527,869.60

641

1000 ***

140

3,782.48

3,589,571.20

946

1200 ***

150

4,948.01

6,958,136.85 1,237

Note :

Bending Moment
Class
A2
A3
B
C
A1
A3
B
C
A2
A3
B
C
A1
A2
A3
B
C
A1
A2
A3
B
C
A1
A2
A3
B
C
A1
A2
A3
B
C
A1
A2
A3
B
C
A1
A2
A3
B
C

Crack *
Break
( ton.m ) ( ton.m )
2.50
3.00
3.50
4.00
3.50
4.20
5.00
6.00
5.50
6.50
7.50
9.00
7.50
8.50
10.00
11.00
12.50
10.50
12.50
14.00
15.00
17.00
17.00
19.00
22.00
25.00
29.00
40.00
46.00
51.00
55.00
65.00
75.00
82.00
93.00
105.00
120.00
120.00
130.00
145.00
170.00
200.00

Allowable
Decompression Length
Compression
Tension
of Pile **
( ton )
( ton )
(m)

3.75
4.50
6.30
8.00
5.25
6.30
9.00
12.00
8.25
9.75
13.50
18.00
11.25
12.75
15.00
19.80
25.00
15.75
18.75
21.00
27.00
34.00
25.50
28.50
33.00
45.00
58.00
60.00
69.00
76.50
99.00
130.00
112.50
123.00
139.50
189.00
240.00
180.00
195.00
217.50
306.00
400.00

72.60
70.75
67.50
65.40
93.10
89.50
86.40
85.00
121.10
117.60
114.40
111.50
149.50
145.80
143.80
139.10
134.90
185.30
181.70
178.20
174.90
169.00
252.70
249.00
243.20
238.30
229.50
415.00
406.10
399.17
388.61
368.17
613.52
601.27
589.66
575.33
555.23
802.80
794.50
778.60
751.90
721.50

*) Crack Moment Based on JIS A 5335-1987 (Prestressed Spun Concrete Piles)

**) Length of pile may exceed usual standard whenever lifted in certain position
***) Type of Shoe for Bottom Pile is Mamira Shoe

23.11
29.86
41.96
49.66
30.74
37.50
49.93
60.87
38.62
45.51
70.27
80.94
39.28
53.39
66.57
78.84
100.45
54.56
68.49
88.00
94.13
122.04
70.52
77.68
104.94
131.10
163.67
119.34
151.02
171.18
215.80
290.82
169.81
215.16
258.19
311.26
385.70
221.30
252.10
311.00
409.60
522.20

6 - 12
6 - 13
6 - 14
6 - 15
6 - 13
6 - 14
6 - 15
6 - 16
6 - 14
6 - 15
6 - 16
6 - 17
6 - 14
6 - 15
6 - 16
6 - 17
6 - 18
6 - 15
6 - 16
6 - 17
6 - 18
6 - 19
6 - 16
6 - 17
6 - 18
6 - 19
6 - 20
6 - 20
6 - 21
6 - 22
6 - 23
6 - 24
6 - 22
6 - 23
6 - 24
6 - 24
6 - 24
6 - 24
6 - 24
6 - 24
6 - 24
6 - 24

Unit Conversion : 1 ton = 9.8060 kN

PILE SHAPE & SPECIFICATION | PRESTRESSED CONCRETE SQUARE PILES

JOINT PLATE (MIDDLE PILE)
WITHOUT JOINT PLATE (UPPER PILE)

MIDDLE / UPPER PILE

JOINT PLATE (BOTTOM PILE)

WITHOUT JOINT PLATE (SINGLE PILE)

BOTTOM / SINGLE PILE

JOINT PLATE

PRESTRESSING STEEL
SPIRAL

SIZE

PENCIL SHOE

SIZE

SIZE

PILE LENGTH

PILE SECTION

PRESTRESSED CONCRETE SQUARE PILES SPECIFICATION

Concrete Compressive Strength fc' = 42 MPa (Cube 500 kg/cm 2)
Size
( mm )

Cross
Section
( cm2 )

Section
Inertia
( cm4 )

Unit
Weight
( kg/m )

200 x 200
250 x 250

400
625

13,333
32,552

100
156

300 x 300

900

67,500

225

350 x 350

1,225

125,052

306

400 x 400

1,600

213,333

400

450 x 450

2,025

341,719

506

500 x 500

2,500

520,833

625

Note :

Bending Moment
Class

Splice Class

Allowable
Decompression Length
Compression
Tension
of Pile *
( ton )
( ton )
(m)

Crack Ultimate
( ton.m ) ( ton.m )
1.55
2.65
2.29
3.46
2.52
4.33
2.78
5.19
3.64
5.19
3.98
6.23
4.48
7.47
4.92
9.34
5.33
6.57
6.07
8.72
6.63
10.90
7.30
13.08
7.89
9.96
8.71
12.45
9.51
14.95
11.82
22.42
11.17
14.01
12.10
16.81
13.01
19.62
14.78
25.22
15.16
18.68
16.19
21.79
17.21
24.91
18.22
28.02

A
A
B
C
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D
A
B
C
D

Unit Conversion : 1 ton = 9.8060 kN

49.08
81.40
79.62
77.92
118.59
116.76
114.66
111.60
163.98
160.68
157.45
154.32
213.96
210.60
207.32
198.01
270.98
267.61
264.30
257.88
335.12
331.72
328.38
325.09

27.47
28.10
34.80
41.30
35.40
42.20
50.20
61.90
38.60
50.90
63.10
75.00
51.40
63.80
76.00
111.60
64.30
76.80
89.10
113.30
77.30
89.90
102.20
114.50

Compatible
to Body Mcrack
I
III
II
I
IV
III
II
I
III
II
I
I
IV
III
II
I
III
III
II
I
III
II
I
I

6-9
6 - 10
6 - 11
6 - 11
6 - 11
6 - 11
6 - 12
6 - 12
6 - 11
6 - 12
6 - 12
6 - 13
6 - 12
6 - 12
6 - 13
6 - 14
6 - 12
6 - 13
6 - 13
6 - 14
6 - 13
6 - 13
6 - 14
6 - 14

Optional
II
IV
II
V
IV/V
III/IV/V
IV
IV
III/IV
V
IV/V
III/IV/V
II/III/IV/V
IV
IV
III/IV
II/III/IV
IV
III/IV
II/III/IV
II/III/IV

*) Length of pile may exceed usual standard whenever lifted in certain position

TYPICAL SPLICE SPECIFICATION

Size
(mm)
200 x 200
250 x 250

300 x 300

350 x 350

400 x 400

450 x 450

500 x 500

Bending Moment
Tension
Class Allowable Ultimate Allowable Ultimate
(ton.m) (ton.m)
(ton)
(ton)
I
II
I
II
III
IV
I
II
III
IV
V
I
II
III
IV
I
II
III
IV
V
I
II
III
IV
I
II
III
IV

1.56
0.76
3.17
2.99
2.34
1.29
5.96
4.53
4.28
3.96
2.34
7.67
6.81
5.71
3.30
12.20
11.28
9.41
8.58
3.97
15.80
14.07
13.02
6.55
19.72
16.51
15.14
7.56

2.11
1.02
4.28
4.03
3.17
1.74
8.05
6.12
5.78
5.35
3.16
10.35
9.19
7.71
4.45
16.47
15.23
12.71
11.58
5.36
21.33
19.00
17.57
8.84
26.63
22.29
20.43
10.21

41.82
16.34
55.22
41.41
41.41
24.50
83.64
62.73
55.22
41.41
24.50
83.64
83.64
55.22
27.61
117.95
88.46
83.64
62.73
27.61
147.43
117.95
88.46
41.82
118.60
117.95
88.46
41.82

47.05
18.38
62.12
46.59
46.59
27.57
94.10
70.57
62.12
46.59
27.57
94.10
94.10
62.12
31.06
132.69
99.52
94.10
70.57
31.06
165.86
132.69
99.52
47.05
133.43
132.69
99.52
47.05

EXAMPLES OF SPLICE SELECTION

Case 2 : Optional Splice

Case 1 : Compatible to Body

Moment Crack
Splice of PC Piles having equivalent
performance to the crack bending
moment of the main body.

Upper Pile
300x300 Class A
Mom. Crack = 3.64 ton.m
Mom. Ult = 5.19 ton.m
Decomp. Tension = 35.40 ton
Splice : Class IV
Mom. Allow = 3.96 ton.m
Tens. Allow = 41.41 ton
Bottom Pile
300x300 Class A
Mom. Crack = 3.64 ton.m
Mom. Ult = 5.19 ton.m
Decomp. Tension = 35.40 ton

Application of optional splices

should be approved by
structure designer.

Upper Pile
300x300 Class A
Mom. Crack = 3.64 ton.m
Mom. Ult = 5.19 ton.m
Decomp. Tension = 35.40 ton
Splice : Class V
Mom. Allow = 2.34 ton.m
Tens. Allow = 24.50 ton
Bottom Pile
300x300 Class A
Mom. Crack = 3.64 ton.m
Mom. Ult = 5.19 ton.m
Decomp. Tension = 35.40 ton

PILE SHAPE & SPECIFICATION | PRESTRESSED CONCRETE TRIANGULAR PILES

JOINT PLATE (MIDDLE PILE)
WITHOUT JOINT PLATE (UPPER PILE)

MIDDLE / UPPER PILE

JOINT PLATE
PRESTRESSING STEEL

SIZE

SPIRAL

SIZ

PILE LENGTH
JOINT PLATE (MIDDLE PILE)
WITHOUT JOINT PLATE (UPPER PILE)

BOTTOM / SINGLE PILE

SIZE
SIZE
PILE LENGTH

PILE SECTION

PRESTRESSED CONCRETE TRIANGULAR PILES SPECIFICATION

Concrete Compressive Strength fc' = 42 MPa (Cube 500 kg/cm 2)

Size
( mm )

Cross
Section
( cm2 )

Section
Inertia
( cm4 )

Unit
Weight
( kg/m )

280

318.7

9,080.50

79.7

320

422.6

16,188.90

105.7

Bending Moment
Class
A
B
A
B

Crack Ultimate
( ton.m ) ( ton.m )
0.66
0.90
0.89
1.20

Allowable
Compression
( ton )

Length
of Pile *
(m)

42.26
39.50
57.02
54.10

6-8
6-9
6-8
6-9

0.92
1.77
1.11
2.15

Unit Conversion : 1 ton = 9.8060 kN

PILE SHAPE & SPECIFICATION | PRESTRESSED CONCRETE SPUN SQUARE PILES

MIDDLE / UPPER PILE

JOINT PLATE

JOINT PLATE

PRESTRESSING STEEL
SPIRAL

SIZE

PILE LENGTH

SIZE

BOTTOM / SINGLE PILE

JOINT PLATE

PENCIL SHOE

WALL (t)

SIZE

PILE SECTION
PILE LENGTH

PRESTRESSED CONCRETE SPUN SQUARE PILES SPECIFICATION

Concrete Compressive Strength fc' = 52 MPa (Cube 600 kg/cm 2)

Size
( mm )

Cross
Thickness
Section
Wall ( t )
( cm2 )

Section
Inertia
( cm4 )

Unit
Weight
( kg/m )

400 X 400

75

1109.13

194,159

277

450 X 450

80

1364.48

307,000

341

Bending Moment
Class
A2
A3
B
C
A1
A2
A3
B
C

Crack Ultimate
( ton.m ) ( ton.m )
6.50
8.00
10.00
11.00
8.50
11.00
13.00
13.50
15.50

10.00
12.00
18.00
22.00
12.50
17.00
20.90
24.00
31.00

Allowable
Decompression Length
Compression
Tension
of Pile *
( ton )
( ton )
(m)
182.63
180.62
173.15
169.49
227.01
222.95
219.05
215.32
208.10

Note : *) Length of pile may exceed usual standard whenever lifted in certain position

38.00
45.30
73.10
91.70
38.20
52.90
67.10
80.90
114.00

6 - 13
6 - 14
6 - 15
6 - 16
6 - 13
6 - 15
6 - 16
6 - 16
6 - 16

Unit Conversion : 1 ton = 9.8060 kN

PRODUCT APPLICATION

Piles foundation for Power Plant

or Industrial Factory

Piles for Marine Structurer

Piles Foundation for Building

Piles Foundation for Bridges

PT CITRA LAUTAN TEDUH

Head Office & Factory
Jl. Hang Jebat Km. 01 Batu Besar, Batam - Indonesia | Ph. (062) 778 761185, 761186 | Fax. (062) 778 761184 | Visit us : http://www.wikaclt.co.id
Factory Support
Binjai (North Sumatera), Tegineneng (Lampung South Sumatera), Kalianda (Lampung, South Sumatera), Bogor, Karawang, Majalengka (West Java), Boyolali (Central Java), Pasuruan (East Java),
Balikpapan (East Borneo-in Progress), Makassar (South Celebes)