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AT A GLANCE
INTRODUCTION
IFFCO PHULPUR UNIT was conceived on DEC.
1980.
The unit is located at 34 km away from Allahabad, at
Phulpur Tehsil on Allahabad-Jaunpur Highway.
It was inaugurated by late Prime Minister Mrs.
INDIRA GANDHI. It is the biggest plant in the
world using NAPTHA as the feed stock. But now
RLNG (Re liquefied Nitrogen Gas) is used with
NAPTHA as well.
NAPTHA
COAL
RAW WATER:
ELECTRIC POWER: 24 MW
AIR
From Atmosphere
: 3.689 million MT
PLANT
CAPACITY
Ammonia Plant
1215 MTPD
Urea Plant
2115 MTPD
Power Boilers
Turbo Generator
3*125MT/HR
1*12.5MW
CONSULTANTS
M/s PULLMAN
KELLOGG.
(American Company)
M/s SNAM PROGETTI
(Italian company)
M/s BHEL
M/s BHEL
PLANT
CAPACITY
Ammonia Plant
1*1500MTPD
Urea Plant
1*2586MTPD
Product Handling
Power Boilers
Turbo Generator
4000MTPD
1*200MT/HR
1*18MW
320 Acres
Rs.11900 million
April 20, 1995
Dec 22, 1997
5600 MT UREA
/Year
CONSULTANTS
M/s HAIDER TOPSOE
(American Company)
M/s P.D.I.L
(Italian company)
M/s BHEL
M/s BHEL
Plant
320 Acres
Township
480 Acres
Cordet
150 Acres
Ash Pond
120 Acres
FERTILIZER INDUSTRY
The fertilizer industry in India consists of three major
players:
The government owned public sector undertakings.
Cooperative society like IFFCO, KRIBCHO.
Units from private sectors.
There are 38 major producers producing NH 3 and NP/NPK
fertilizers in country at present. The fertilizer industry of
India had made constructive use of fertilizer provided by
the government of India to ensure that the country achieved
reasonable self efficiency in food grain production. The
fertilizer industry has organized itself fertilizer Association
(FAI) to coordinate with the Government of India to
achieve the macro economic objectives related to
agricultural sector and to provide other services.
INTRODUCTION
INDIAN FARMERS FERTILIZER COOPERATIVE LTD.
Popularly known as IFFCO is a well known fertilizer company,
registered on 3rd Nov. 1967. IFFCO is basically a fertilizer
company and its objective is to produce fertilizer and to dispatch it.
It is a cooperative society and today 36000 cooperative societies
are its member.
IFFCO alone contribute 18% of nitrogenous and 16.3% phosphoric
fertilizer produce in the country. IFFCO has shares of Central
Government, State Government and Indian Farmers. IFFCO has
awarded ISO 9002 for marketing fertilizer, strengthening
cooperatives and providing services to farmers and rural
community Quality management.
The IFFCO has four branches namely IFFCO PHULPUR, IFFCO
AONLA, IFFCO KALOL, IFFCO KANDLA. Besides these there
is a head office in New Delhi, which has command over all four
units. All the four units and head office are interconnected through
WAN and the individual units are interconnected through LAN.
In 1980
IFFCO has promoted KRIBHCO along with Government of
Andhra Pradesh promoted GFCL at cost of RS.108 cr. IFFCOs
contribution to GFCL is 8 cr. IFFCO along with SPIC and
Government of India participated in a joint venture product,
executed by INDUSTRIES CHEMIQUE DE SENEGAL (ICS) in
Senegal-West Africa, for production of phosphoric acid and solid
phosphoric fertilizer.
PLANT
Year-2005
Year-2006
Year-2007
Ammonia-I
Urea-I
Ammonia-II
Urea-II
Urea(I+II)
9.648
7.689
8.094
6.111
6.70
9.621
7.636
7.989
6.001
6.64
9.466
7.489
7.944
6.024
6.59
IFFCO
KALOL UNIT:
1070 Acre
320 Acre
480 Acre
150 Acre
120 Acre
1215
1740
Consultant/Supplier
M/S Pullman Kellogg, USA
M/S H.T.A.S.Denmark
Phase (Plant)
MT/Day
1.
2.
1500
2200
Consultant/Supplier
M/S Snamprogetti, Italy
M/S Snamprogetti, Italy
ENVIROMENT POLICY
IFFCO Phulpur is conscious of its responsibility towards
maintaining a safe and clean environment, and is committed by Ensure ecological balance & production of pollution.
Comply with relevant laws, regulation and societys
requirement.
Minimize waste by recycling/reutilization and optimize
natural Resources consumption.
Promote green surrounding through planting of trees around
manufacturing & living trees.
QUALITY POLICY
IFFCO Phulpur is committed to achieve satisfaction of its cooperative societies, forming community and internal/external
customers by manufacturing and supplying specified quality Urea
through:
Development of human resources.
Co-operation and team spirit.
Improving
technology
for
enhancing/maintaining
productivity ad growth
Creating safe, healthy, working condition and ecofriendly
environment.
POWER PLANT
For the fulfillment of the Steam and power required by Ammonia
and Urea plant, where are four No. of boilers installed & supplied
by BHEL Hyderabad.
The specifications of the 4 boilers installed in P1 & P2 are as
follows:
Plant No. of Material Capacity
boiler required (T/hr)
P1
P2
3
1
Coal
Gas
125
200
Pressure Temp.
(Kg/Cm2) (0C)
108
115
465
515
Turbo
Generator
(MW)
12.5
18
MW
Thus the total output obtained by power plant is 30.5 MW. These
two generators require two steam turbines, for their working.
Turbine 1 for 12.5 MW generator is of 25 stages while the turbine
for 18 MW generator is having 32 stages. The 32 stage turbine is
being shown in figure; both the turbines are impulse reaction
turbine the first stage of turbine is purely impulse and is called
Curtis wheel it is responsible for supplying power to the motor that
is the main power to produce torque is provided by this wheel it
leads to the initiation of motion of motor, the turbine has below
stages:
Energy Consumption
Ammonia & Urea manufacturing is highly energy intensive and it
contributes more than 80% of the total cost of production Urea.
Therefore, a slight change in energy consumptions affects the cost
of production in a big way. Apart from cost of production reduction
in energy saves the valuable fast depleting natural resources such
as Naphtha & Coal. Therefore, the Energy conservation is a major
corporate objective at IFFCO and it is a continuous process at its
units. IFFCO-Phulpur complex has become one of the lowest
energy-consuming units amongst Naphtha based fertilizer plants in
India. It has substantially reduced its energy consumption during
last three years. The details are highlighted below:
Plant
Ammonia-1
Urea-1
Ammonia-2
Urea-2
Urea (1+2)
2001-02
9.648
7.689
8.094
6.111
6.70
2002-03
9.621
7.636
7.989
6.001
6.64
2003-04
9.466
7.489
7.944
6.024
6.59
Type:
Fluid hackled:
Suction/discharge pressure:
Capacity:
Fluid temperature:
Specific gravity of steam:
at inlet temperature:
Viscosity of steam:
Turbine speed:
Efficiency:
Exhaust pressure:
Steam turbine
carbonate solution
26.65/771 ata
691.3 M3/hr
116C
1.215
0.39 Cent. Stokes
3560 rpm.
84%
0.86 kg/sq.cm.
TURBO-GENERATOR
Rated speed:
Insulation CL:
Frequency:
Type :
PH:
Species:
Ser. No.:
Coolant:
Rated power:
P.F.:
K.V.A.:
3000 RPM
B
50HZ
Teri 800-188
3
5422
1344
Air
12.5,18 MW (TG-1,TG-2)
0.8
9020
STATOR:
Voltage:
Current:
11KV
820 Amp
ROTOR:
Voltage:
Current:
120V
370 Amp
EXCITER:
Voltage:
Current:
132V
150 Amp
OUTPUT:
Power:
Voltage:
Current:
10 MW/hr (T.G. 1)
13.5MW/hr (T.G. -2)
159V
590 Amp.
RADIAL FAN:
Type:
No. of fans:
Application:
Turbine rating:
Fan speed:
Motor/turbine speed:
NDV 16 BAB
2 (0ne fan driven by Motor and
another driven By turbine)
Forced draft fan
275 KW
1480 rpm
1480 rpm
PHULPUR-II
PLANT
Ammonia-1
Urea-1
Ammonia-2
Urea-2
10.105
8.115
8.334
7.072
9.648
7.689
8.094
6.111
9.621
7.636
7.989
6.001
9.466
7.489
7.944
6.024
6.32
7.71
4.68
14.82
Note: All figures are in Mkcal/MT Recently, IFFCO-Phulpur unitII bagged Prestigious National Energy Conservation Award2003 from Govt. of India, Ministry of Power.
Generation
Transmission
Distribution
Utilization
GENERATION
There are two turbine generators TG1 and TG2 having rated output
power of 12.5 MW and 18 MW at 11 KV level. The steam
consumption of TG1 is 85 MT and of TG2 is 106 MT respectively.
Thus the total output power obtained by power plant is 30.5 MW.
These two generators require two steam turbines, for their
working. Although the electrical power requirement at IFFCO
Phulpur unit is about 25 MW.
UPPCL also provides two transmission lines of 12.5 MVA each.
Along with these power sources IFFCO Phulpur has two AMF DG
sets which are diesel fired.
TURBO-GENERATOR:
A Turbo Generator is a machine which produces electric power as
output when mechanical power is applied at its shaft.
Turbo Generators are the alternators whose shaft is run by steam
turbines.
CONSTRUCTION:
OPERATING PRINCIPLE:
When the rotor rotates, the stator conductors (being stationary) are
cut by the magnetic flux, hence they have induced e.m.f.
produced in them. Because the magnetic poles are alternatelyN and
S, they induce an e.m.f. and hence current armature conductors,
which flows in one direction and then in the other. Hence an
alternating e.m.f. is produced in the stator conductors, whose
frequency depends on the number of N and S poles moving past a
conductor in one second and whose direction is given by Flemings
right hand rule.
RATINGS:
The ratings of the TGs are given as:
Rated speed:
Insulation CL:
Frequency:
Type:
Phase:
Species:
Ser. No.:
Coolant:
Rated power:
P.F.:
K.V.A.:
3000 RPM
B
50HZ
Teri 800-188
3
5422
1344
Air
12.5 MW (TG-1)
0.8
9020
STATOR
Voltage:
Current:
ROTOR
11KV
820 Amps
Voltage:
Current:
120V
370 Amps
EXCITER
Voltage:
Current:
132V
150 Amps
OUTPUT
Power:
10 MW/hr (T.G. 1)
Voltage:
Current:
RADIAL FAN
Type:
No. of fans:
Application:
Turbine rating:
Fan speed:
Motor/turbine speed:
NDV 16 BAB
2 (0ne fan driven by Motor and
another driven By turbine)
Forced draft fan
275 KW
1480 rpm
1480 rpm
NOTE: TG-1 has exciter with brush while TG 2 has brush less
exciter. In TG 2 electronic rectifiers is used by which D.C. is
produced by rectifying a.c. into d.c.
PURCHASED POWER
IFFCO Phulpur purchases 25 MVA of power from UPPCL.
For this purpose UPPCL provides IFFCO Phulpur with two
transmission lines of 12.5 MVA each at 132 KV.
AMF DG SETS
There are two AMF DG (Auto main failure Diesel Generator) sets
which produce electrical power of
1MW at 415 V
2.2 MW at 415V.
TG-1
TG-2
10.38
760.07
10.97
49.77
0.79
15.55
983.54
11.11
49.78
0.86
ACTUAL
VOLTAGE
SET VOLTAGE
UPPCL
LINE-1
0.00
0.00
0.00
0.00
0.00
UPPCL LINE2
0.00
0.00
0.00
0.00
0.00
LINE-1
10.60
LINE-2
10.75
11.00
11.00
TRANSMISSION
DISTRIBUTION
The distribution of electrical power at IFFCO Phulpur Unit is done
at different voltage levels.
Voltage levels prevailing in the distribution network
TRANSFORMER:
A transformer is a static apparatus by means of which electrical
power in one circuit is transformed into electrical power of the
same frequency in another circuit.
In other words we can say that it is an apparatus which transforms
electrical power at different voltage levels such that the frequency
remains same.
WORKING PRINCIPLE OF
TRANSFORMER:
The physical basis of a transformer is mutual induction between
two circuits linked by a common magnetic flux. In its simplest
form, it consists of two inductive coils which are electrically
separated but magnetically linked through a path of low reluctance.
The two coils possess high mutual inductance. If one coil is
connected to a source of alternating voltage, an alternating flux is
setup in the laminated core, most of which is linked with the other
coil in which it produces mutually induced e.m.f. (according to
faradays law of electro magnetic induction e= MdI/dT). If the coil
circuit is closed, a current flows in it and so electric energy is
transferred (entirely magnetically) from the first coil to the second
coil. The first coil, in which electric energy is fed from the ac
supply mains, is called Primary Winding and the other from which
energy is drawn out, is called secondary winding. In brief, a
transformer is a device that:
Transfers electric power from one circuit to another
It does so without a change of frequency
It accomplishes it by electromagnetic induction and
CIRCUIT BREAKERS:
A circuit breaker is used for making or breaking a circuit.
There are various types of circuit breakers used at IFFCO Phulpur
unit which are4 as follows:
DISTRIBUTION AT 3.3 KV
(INTERMEDIATE) LEVEL:
Electrical power at 11 KV level is stepped down to 3.3 KV level
by:
Twelve 11/3.3 KV Step down transformers
Type of the circuit breaker used:
VC- at 3.3KV level
This electrical power at 3.3 KV level is distributed in the various
plants and is used to drive motors and pumps of the various plants.
ELECTRICAL POWER
DISTRIBUTION SINGLE LINE
DIAGRAM:
The following electrical power distribution single line diagrams
will further describe the scheme of electrical power distribution
at IFFCO Phulpur unit:
11 KV INTEGRATED GRID AT
POWER PLANT
The above single line diagram shows the 11KV integrated grid at
power plant of IFFCO Phulpur unit.
It represents the two Turbo Generators connected to 11 KV bus
through the circuit breakers. It also shows two transmission lines at
132 KV level connected to the 11 KV bus through two 132/11KV
transformers and two circuit breakers respectively.
It also represents that the two Turbo Generators are interconnected
to each other through two Series Reactors Reactor 1 and Reactor 2.
Also the two TGs are connected to the two transmission lines.
It shows that the power is distributed to the various loads through
bus bars at 11 KV level.
UTILISATION
The total electrical power consumption in the various plants of the
unit is about 25 MW. And the power consumption at the township
is 1MW.
The electrical power is mainly consumed in driving motors, pumps
and in the illumination purposes. The motors used in the plant are
mainly squirrel cage induction motors due to their robust
construction and very less requirement of maintenance.
S. No
PLANT NAME
ACTUAL
LOAD IN
KW
1.
2.
AMMONIA 1
3.
UREA 1
4174.56
UREA 1, NEW 3.3
KV
INSTALLATIONS
IN UREA I IN
CEP-2008
4.
OFFSITES 1
1723.68
5.
BAGGING 1
300
TOTAL
11853.28 or
11.853 MW
REMARKS
INCLUDING
CHP
1928.00
INCLUDING
CEP
S.
No
Eqpt.
Name
1.
Boiler
Feed Pump
950
950
760.00
2.
Mill motor
280
1120
896.00
3.
Ash Water
Pump
175
350
280.00
4.
CW Pump
150
300
240.00
5.
CT Fan
93
186
148.80
6.
ID Fan
120
480
384.00
7.
FD Fan
130
520
416.00
8.
Miscellane
ous
322
257.60
TOTAL
Total
Running KW
Total
Actual
Installed
Nos.
Rating Running load
Load
4228.00 3382.40
KW
KW
Standby
Turbine
POWER CONSUMPTION IN
AMMONIA PLANT 1:
S.
No
Eqpt Name
Total
Running KW
Installed
Nos
Rating
Total
Running
Load
Actual
Load
Standby
1.
CO2 Blower
470
470
376.00
2.
CT Fan
110
660
528.00
3.
CW Pump - C
1030
1030
824.00
4.
CW Pump - C
LOP for 101J
132
0.00
Turbine
5.
55
0.00
Turbine
6.
37
0.00
Turbine
7.
CO2 Stripper
Reflux Pump
30
30
24.00
8.
Vacuum
Condensate
Pump
55
0.00
Turbine
9.
Cold
Ammonia
Pump
55
0.00
Turbine
10.
Hot Ammonia
Pump
18.5
0.00
Turbine
TOTAL
2300.00
KW
1840.00
KW
S.
No
Eqpt Name
1.
HP Amm
Pump
Carbamate
Pump
Med. Pr.
Carbamate
Pump
Melted Urea
Pump
Condensate
Pump
LOP for co2
comp
Hydrolyser
pump
Urea cw
pump
Urea ct fan
TOTAL
2.
3.
4.
5.
6.
7.
8.
9.
Total
Running KW
Total
Actual
Installed
Nos
Rating Running Load
Load
3
480
1440
1152.00
310
620
496.00
75
75
60.00
90
90
72.00
30
30
24.00
55
55
44.00
110
110
88.00
530
1060
848.00
150
450
360.00
4155.70 3324.56
KW
KW
Standby
POWER CONSUMPTION IN
OFFSITE-1 PLANT:
S.
NO
1.
Eqpt. Name
Bore wells
Total Running KW
Total Actual Stand
Installed
Nos.
Rating Running Load
Load
14
82
492
393.60
FIRE MCC-1
2.
Fire electric
pump
220
220
176.00
3.
Jockey pump
18.5
18.5
14.80
SOFTENING 1
4.
Transfer pump
75
75
60.00
5.
Agitator pump
5.5
5.5
4.40
S.
NO
Eqpt. Name
6.
Clarifier
pump
Total
Running KW
Total
Actual Standby
Installed
Nos.
Rating Running Load
Load
4
15
15
12.00
RAW WATER I
7.
Service water
pump
75
75
60.00
8.
Drinking
water pump
15
15
12.00
9.
Urea service
water pump
30
30
24.00
S.
NO
Eqpt. Name
CONTD.
Total
Running KW
Total
Actua Stand
Installed
Nos.
Rating Running l Load
by
Load
DM PLANT 1
10.
DM Transfer
pump
67
134
107.20 Turbin
e
11.
Degassor
blower
3.7
7.40
5.92
12.
Degassor pump
37
37
29.60
KTI1
13.
Hdrogen
compressor
160
160
128.00
14.
Nitogen
compressor
160
0.00
15
Combustion air
blower
16
16
12.80
CONTD
S.NO
Eqpt.Name
Total
Running KW
Installed Nos
Rating
Total
Actual
Running Load
Load
16.
Dewatering pump
30
30
24.00
AIR
COMPRESSOR
1
17.
IR compressor
765
765
612.00
18.
LOP IR Comp
2.2
2.2
1.76
2154.60
1723.68
TOTAL
S.No
PLANT NAME
ACTUAL
LOAD IN
KW
REMARKS
1.
2.
AMMONIA 2
7202.08
INCLUDING
CDR
3.
UREA 2
5892.44
INCLUDING
CEP
4.
OFFSITES 2
1720.32
5.
BAGGING 2
500
TOTAL
17254.84 or
17.25MW
S.
No.
Eqpt.
Name
1.
Boiler
Feed Pump
1000
2.
CW pump
3.
CT Fan
4.
FD Fan
5.
Main oil
Pump
Condensate
extraction
pump
Condensate
transfer
pump
Make up
water
pump
6.
7.
8.
Total
Running KW
Total
Installed
nos.
Rating Running
Load
Actual
load
Standby
1000
800.00
Turbine
340
680
544.00
75
150
120.00
275
275
220.00
75
75
60.00
30
30
24.00
30
30
24.00
110
110
88.00
Turbine
9.
ACW
75
75
60.00
Contd.
S.
No
Eqpt.
Name
Total Running KW
Total
Actual Standby
Installed
nos.
Rating Running load
Load
10. Turning
gear
motor
22
0.00
0.00
11. J O P
15
0.00
0.00
12. LSHS
Pump
30
0.00
0.00
TOTAL
2425.00 1940.00
POWER CONSUMPTION IN
AMMONIA PLANT 2:
S.
No
Eqpt Name
Total
Running KW
Total
Actual
Installed
Nos
Rating Running Load
Load
2
0
300
0
0.00
Standby
1.
H2 recycle
compressor
2.
I D Fan
840
840
Turbine
3.
F D Fan
840
840
Turbine
4.
17.50
17.50
14.00
5.
CO2 blower
510
510
408.00
6.
Ammonia CT
fan
Semilean soln
pump
Lean soln
pump
Cond pump
82
574
459.20
1100
1100
880.00
450
450
3600.00
15
15
12.00
7.
8.
9.
Turbine
10.
11.
12.
for E-3301
Vetrocock
filter pump
2nd
condensate
pump
Excess cond
pump
22
22
17.60
15
15
12.00
150
150
120.00
1st process
condensate
pump
`
2nd
process
condensate
pumo
30
30
CONTD
24.00
75
75
60.00
15.
LOP for
TP 3301
5.5
16.50
13.20
16.
HP
circulation
pump for
H3461
27.5
27.5
22.00
17.
Ammonia
product
pump
30
30
24.00
18.
HP
circulation
pump
7.5
7.5
6.00
13.
14.
19.
Boiler
feed water
pump
1450
20.
Cond
pump for
E-3601
15
15
12.00
CONTD
21.
LOP for
TP 3601
5.5
5.5
4.40
22.
Flue gas
CW pump
A
75
75
60.00
23.
1st wash
water circu
pump
45
45
36.00
24.
DM water
pump
110
110
88.00
25.
Ammonia
CW pump
1570
1570
1256.00
26.
Aux LOP
for TP
3801
5.5
11
8.80
27.
Fuel
naphtha
20
20
16.00
Turbine
feed pump
28.
MOV R
3204 inlet
TOTAL
7.5
7.5
6.00
8029.00 6423.00
S.
No
8.
9.
Eqpt
Name
Total
Running KW
Total
Actual Standby
Installed Nos
Rating Running Load
Load
1. FG Blower
1
1
475
475
380.00
for CDR
2. CO2
1
1
160
160
128.00
compressor
3. FG CW
2
1
75
75.00
60.00
pump
4. 1st wash
2
1
45
45
36.00
water cir.
pump
5. Rich soln
2
1
55
55
44.00
pump
6. Reg. reflux
2
1
9.3
9.3
7.44
pump
7. Lean soln
2
1
55
55
44.00
pump
2ND wash
2
1
30
30
24.00
water cir.
pump
Steam
2
1
15
15
12.00
10.
11.
condensate
pump
FG ware
wash pump
Caustic
feed pump
TOTAL
45
45
36.00
9.3
9.3
7.44
973.60
778.88
31 AREA
S.
No
Eqpt
Name
Total Running KW
Total Actual Standby
Installed
Nos
Rating Running Load
Load
1.
Ammonia
pump
860
860
688.00
2.
Carbamate
pump
390
390
312.00
3.
Carbamate
soln pump
37
37
29.60
4.
CW pump
30
30
24.00
5.
Ammonia
boost up
pump
860
860
688.00
6.
MP
Flushing
110
110
88.00
7.
Ammonical
water
pump
30
30
24.00
8.
Urea melt
pump
55
55
44.00
Contd
S. No
Eqpt.
Name
Total
Running KW
Total
Installed
Nos
Rating Running
Load
Actual
Load
9.
Urea
recovery
pump
15
15
12.00
10.
LP
Flushing
pump
30
30
24.00
11.
Process
condensa
te pump
22
22
17.60
12.
Hydrolys
150
150
120.00
Standb
er pump
13.
Ammoni
cal pump
15
15
12.00
14.
Waste
water
feed
pump
30
30
24.00
15.
Waste
water
transfer
pump
30
30
24.00
16.
MP24A/B
55
55
44.00
CONTD
S. Eqpt.
Total Running KW
Total Actual Standby
No Name Installed
Nos.
Rating Running Load
Load
17. MP27A/B
22
22
17.60
18. MK3A/B
18.5
37.00
29.00
19. ME8A/B
11
11
8.80
20. MT-1
7.5
7.5
6.00
21. LOP
for
amm.
pump
2.2
4.4
3.52
41 Area
S. No Eqpt Name
1.
Ammonia
pump
Total
Running KW
Total
Installed
Nos
Rating Running
Load
2
860
860
Actual
Load
688.00
Stan
by
2.
Carbamate
pump
390
390
312.00
3.
Cabamate
soln pump
37
37
29.60
4.
CW pump
30
30
24.00
5.
Amm boost
pump
30
30
24.00
6.
Ammonical
water pump
11
11
8.80
7.
Urea melt
pump
11
11
8.80
8.
MP 21A/B
5.5
5.5
4.40
S. No Eqpt Name
Total
Running KW
Total
Installed
Nos
Rating Running
Load
Actual
Load
9.
10.
MP-24A/B
MP-27A/B
2
2
1
1
55
22
55
22
44.00
17.60
11.
MK-3A/B
18.5
37
29.60
12.
41 MME 25
15
0.00
0.00
13.
LOP for
amm pump
2.2
4.40
3.52
14.
Air
22
0.00
0.00
Stan
by
compressor
15.
Urea CW
pump
1300
2600
2080.00
16.
Urea CT
fan
97
485
388.00
6573.8
5259.04
TOTAL
TOTAL LOAD
LOAD OF TOWNSHIP IS 1 MW
MISCELLANEOUS LOAD IS 0.5 MW
LOAD OF P1 IS 11.85 MW
LOAD OF P2 IS 17.25 MW
Load in MW Plants to be
tripped
1.
AMM 1
1.92
UREA 1
2.
AMM 2
7.2
BAGGING 1
3.
POWER PLANT 1
3.7
AMM 2
CWP(1570
KW)
4.
POWER PLANT 2
1.94
UREA 1
CWP(3
5.
UREA 2
5.9
CO2
BLOWER
6.
BAGGING 2
0.4
BOREWELLS,
CHP
7.
OFSITES 1 &2
1.2
TOWNSHIP
8.
INST AIR
COMPRESSORS
1.2
ASH WATER
PUMPS
9.
MISC
0.5
N2 & START
UP HEATER
23.96
NON PLANT
BLDGS
TOTAL LOAD
PLANTS TO BE
KEPT ALIVE
LOAD IN
MW
PLANTS TO
BE TRIPPED
1.
AMM 1
1.92
UREA 1&2
2.
AMM 2
7.2
BAGGING
1&2
3.
POWER PLANT 1
3.72
AMM 2
CWP(1570
KW)
4.
POWER PLANT 2
1.94
UREA 2
CWP(3)
5.
OFFSITES 1
1.72
CO2
BLOWER
6.
INST AIR
COMPRESSORS
1.2
BOREWELLS,
CHP
7.
MISC
0.5
TOWNSHIP
8.
ASH WATER
PUMP
9.
N2 & START
UP HEATER
TOTAL
18.2 MW