Beruflich Dokumente
Kultur Dokumente
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 1 of 31
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
INCOMING MATERIAL
CONTROL
Body
Visual
100%
Disc
Visual
100%
Trim materials
Round Bars
Visual
Size
Chemical
Composition
Visual,
Size
Visual
Fitness
100%
IN-PROCESS
INSPECTION
Body, Disc, Shaft & all
machined parts
Machining
dimensions
Measurement by Vernier
Caliper after machining
Random
sampling
1.2
1.3
1.4
1.5
2.0
2.1
ISSUED BY:
APPROVED BY:
100%
100%
Random
sampling
ACCEPTANCE
CRITERIA
IS 8092, API 609
BS 5155, BS EN
593 Foundry TC
IS 8092, Foundry
TC
Challan
Relevant technical
catalogue
P.O. Drawing,
Suppliers TC
Challan & Drawing
Drawing
Drawing
REVIEWED BY:
Page 2 of 31
SR.
NO.
3.0
3.1
3.2
4.0
4.1
DESCRIPTION
INSPECTION &
TESTING
Body rubber bonding
Pressure test
ISSUE NO.:01
CHARACTERISTIC
Visual, Fitness
Shell test, disc
strength, seat
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
DATE: 01.09.06
ACCEPTANCE
CRITERIA
100%
Drawing
Drawing and
illustrated sample
100%
Seat leakage
Pneumatic test by
compressed air
Customers
requirement
FINAL INSPECTION
Operation
Actuation
100%
BS: 5155,
BS EN 593
Surface finishing
Painting finishing
100%
Illustrated sample
Packaging
Proper Packing
Visual
100%
4.2
5.0
TYPE OF CHECK
Prevent from
deterioration
Abb. WI = Work Instruction. TC = Test Certificate. API = American Petroleum Institute. BS = British Standard. IS = Indian
Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 3 of 31
ISSUE NO.:01
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body, Disc (flapper)
Visual
1.2
Visual, Dimensional
Chemical
Composition
Visual, Size
1.4
Seat Ring
Visual, Size
2.0
2.1
3.0
3.1
IN-PROCESS INSPECTION
Body, Disc, hinge, hinge
pin
INSPECTION & TESTING
Pressure test
4.0
4.1
4.2
5.0
FINAL INSPECTION
Overall dimensions
Surface finishing
Packaging
1.3
ISSUED BY:
TYPE OF CHECK
Surface finishing,
marking (Heat no.)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
100%
Dimensional check up
by Vernier Caliper
Dimensional check up
by Vernier Caliper
Random
sampling
Random
sampling
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
IS 8092,
Relevant technical
catalogue/standards
Challan & P.o
Random
sampling
Drawing
Drawing, API 6D
Pressure test by
Hydrostatic test pump
100%
API 598
100%
100%
100%
Drawing
W.I. for Painting
API 6D
Drawing, API 6D
Illustrated sample
Prevent from
deterioration
APPROVED BY:
100%
100%
Challan
Drawing, P.O
REVIEWED BY:
Page 4 of 31
1.3
1.4
1.5
2.0
2.1
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Bonnet
Trim materials
Round Bars, Castings,
Wedge
ISSUED BY:
CHARACTERISTIC
Visual
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual,
Size
Visual
Fitness
Machining
dimensions
ISSUE NO.:01
TYPE OF CHECK
Surface finishing,
marking (size, logo Heat
no. mat. code)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
100%
Challan
100%
Relevant technical
catalogue/standards
Drawing
Drawing
Drawing
Random
sampling
Random
sampling
Random
sampling
Dimensions by Vernier
Caliper & thread gauge,
Plug & ring gauge
Random
sampling
APPROVED BY:
DATE: 01-09-06
Drawing, Suppliers
TC/ code
Drawing
REVIEWED BY:
Page 5 of 31
SR.
NO.
3.0
3.1
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
INSPECTION &
TESTING
100%
API 598
3.2
Pneumatic test
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
100%
Drawing
Drawing
4.2
Operation
Actuation
100%
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing
100%
100%
Illustrated sample
Prevent from
deterioration
5.0
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
Customers
requirement
API 598
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 6 of 31
1.3
1.4
1.5
2.0
2.1
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Bonnet
Trim materials
Round Bars, Castings,
Disk, Seat rings
ISSUED BY:
CHARACTERISTIC
Visual
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual,
Size
Visual
Fitness
Machining
dimensions
TYPE OF CHECK
Surface finishing,
marking (size, logo Heat
no. mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
IS 8092,
BS 1873
100%
Challan
100%
Relevant technical
catalogue/standards
Drawing
Drawing
Drawing
Random
sampling
Random
sampling
Random
sampling
Dimensions by Vernier
Caliper & thread gauge,
Plug & ring gauge
Random
sampling
APPROVED BY:
DATE: 01-09-06
Drawing, Suppliers
TC/ code
Drawing
REVIEWED BY:
Page 7 of 31
SR.
NO.
3.0
DESCRIPTION
INSPECTION & TESTING
3.1
Pressure test
3.2
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
Pneumatic test
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing
5.0
Abb.
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
BS EN 12266 Part 1,
API: 598
BS EN 12266 Part1,
API: 598
100%
Drawing
Drawing
100%
BS 1873
BS 1873
100%
100%
Illustrated sample
Prevent from
deterioration
100%
Customers
requirement
WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 8 of 31
DESCRIPTION
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Visual
Dimensional
1.3
Trim materials
Round Bars,
Visual
Dimensional
1.1
1.4
Fasteners
1.5
Gasket
2.0
2.1
IN-PROCESS
INSPECTION
Body, Cover, trims &
all machined parts
ISSUED BY:
Chemical
Composition
Visual,
Size
ISSUE NO.:01
TYPE OF CHECK
Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
REFERENCE
DOCUMENTS
ACCEPTANCE CRITERIA
100%
P.O., Challan/suppliers TC
100%
P.O., Challan/suppliers TC
100%
Challan
100%
Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection
Relevant technical
catalogue/standards
Drawing, Suppliers TC/
code
Dimensional check up
Vernier Caliper
Random
sampling
Visual
Fitness
Random
sampling
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
Random
sampling
APPROVED BY:
DATE: 01-09-06
Drawing
Drawing
Drawing
REVIEWED BY:
Page 9 of 31
SR.
NO.
3.0
DESCRIPTION
INSPECTION & TESTING
3.1
Pressure test
4.0
4.1
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Pressure test by
Hydrostatic test pump
100%
BS EN 12266 Part 1
FINAL INSPECTION
Overall dimensions
Dimensions
100%
Drawing
Drawing
4.2
Surface finishing
Painting finishing
Visual
100%
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
BS1868
Prevent from
deterioration
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 10 of 31
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
1.2
Cover,
Visual
Dimensional
1.3
Trim materials
Round Bars,
Visual
Dimensional
1.4
Fasteners
1.5
Gasket
2.0
IN-PROCESS INSPECTION
2.1
ISSUED BY:
Visual
Chemical
Composition
Visual,
Size
TYPE OF CHECK
Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
100%
100%
Challan
100%
Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection
Relevant technical
catalogue/standards
Drawing, Suppliers
TC/ code
Drawing
Drawing
Dimensional check up
Vernier Caliper
Random
sampling
Visual
Fitness
Random
sampling
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
Random
sampling
APPROVED BY:
DATE: 01-09-06
P.O.,
Challan/suppliers TC
BS1868
P.O.,
Challan/suppliers TC
Drawing
REVIEWED BY:
Page 11 of 31
SR.
NO.
3.0
DESCRIPTION
INSPECTION & TESTING
3.1
Pressure test
4.0
4.1
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Pressure test by
Hydrostatic test pump
100%
BS EN 12266 Part 1
FINAL INSPECTION
Overall dimensions
Dimensions
100%
Drawing
Drawing
4.2
Surface finishing
Painting finishing
Visual
100%
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
BS1868
Prevent from
deterioration
Abb.
WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 12 of 31
ISSUE NO.:01
DATE: 01-04-2008
`
SR.
NO.
1.0
1.1
DESCRIPTION
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body
Visual
Connector, ball
Visual
Trim materials
Round Bars
Visual, Size
1.2
1.3
1.4
1.5
2.0
2.1
2.2
ISSUED BY:
Chemical
Composition
Visual,
Size
Visual, Fitness
Machining
dimensions
Machining &
spherocity
TYPE OF CHECK
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
Surface finishing,
marking (size, logo Heat
no.)
Surface finishing,
marking (Heat no.)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis
100%
100%
Surface finishing,
Dimensional check up
Surface finishing and
damage, dimensional
check up
Random
sampling
Random
sampling
Dimensions by Vernier
Caliper & thread gauge
Dimension by caliper &
micrometer, radius
gauge
Random
sampling
Random
sampling
APPROVED BY:
100%
100%
ACCEPTANCE
CRITERIA
IS 8092,
BS EN ISO17292
Foundry TC
IS 8092, Foundry TC
Challan
Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection
Relevant technical
catalogue
P.O. Drawing, Suppliers
TC
Challan & Drawing
Drawing
Drawing
Drawing
drawing
REVIEWED BY:
Page 13 of 31
SR.
NO.
3.0
3.1
DESCRIPTION
INSPECTION &
TESTING
Pressure test
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
Pressure test by
Hydrostatic test pump
100%
Pneumatic test
Seat leakage
Seat leakage
Pneumatic test by
compressed air
Fire test at the test rig
Customers
requirement
Customers
requirement
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing
3.3
3.4
5.0
DATE: 01-04-2008
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
BS EN ISO17292,
BS EN 12266 Part 1
BS EN 12266 Part 2
API: 607 Fifth Edition
BS EN 12266 Part 2
API: 607 Fifth Edition
100%
Drawing
Drawing
100%
BS EN ISO17292,
BS EN ISO17292,
100%
100%
Illustrated sample
Prevent from
deterioration
BS EN 12266 Part 1
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 14 of 31
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body & Bonnet
Visual
Trim materials
Round Bars,
Visual
Dimensional
Chemical
Composition
Visual,
Size
Visual, Size
TYPE OF CHECK
QUANTUM
OF CHECK
ACCEPTANCE
CRITERIA
100%
P.O.,
Challan/suppliers T.C
100%
P.O., Challan
100%
Random
sampling
Random
sampling
Relevant technical
catalogue/standards
Drawing
Visual, Fitness
Random
sampling
Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection
Drawing
Drawing
API 602
Drawing
IN-PROCESS INSPECTION
2.1
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
Random
sampling
Stem hardened
Hardness
Checked by Hardness
tester
Random
sampling
ISSUED BY:
REFERENCE
DOCUMENTS
Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
2.0
2.2
DATE: 01-09-06
APPROVED BY:
Drawing, Suppliers
TC/ code
Drawing
REVIEWED BY:
Page 15 of 31
SR.
NO.
3.0
DESCRIPTION
INSPECTION & TESTING
3.1
Pressure test
3.2
CHARACTERISTIC
ISSUE NO.:01
TYPE OF CHECK
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
API 598
100%
Drawing
Drawing
100%
API 602,
API 602,
100%
100%
Illustrated sample
Prevent from
deterioration
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
100%
Pneumatic test
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing
5.0
DATE: 01-09-06
Customers
requirement
API 598
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 16 of 31
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
2.0
2.1
2.2
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
INCOMING MATERIAL
CONTROL
Body & Bonnet
Visual
Trim materials
Round Bars,
Visual
Dimensional
Chemical
Composition
Visual, Size
Fasteners
Visual, Size
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis
100%
P.O.,
Challan/suppliers TC
100%
Challan
100%
Random
sampling
Random
sampling
Relevant technical
catalogue/standards
Drawing
Visual
Fitness
Random
sampling
Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection
IN-PROCESS
INSPECTION
Body, Bonnet, trims & all
machined parts
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
Random
sampling
Stem hardened
Hardness
Checked by Hardness
tester
Random
sampling
ISSUED BY:
APPROVED BY:
Drawing, Suppliers
TC/ code
Drawing
Drawing
Drawing
BS 5352
Drawing
REVIEWED BY:
Page 17 of 31
DESCRIPTION
ISSUE NO.:01
SR.
NO.
3.0
3.1
Pressure test
Pressure test by
Hydrostatic test pump
100%
Pneumatic test
Seat leakage
Pneumatic test by
compressed air
4.0
4.1
FINAL INSPECTION
Overall dimensions
Dimensions
4.2
Operation
Actuation
4.3
Surface finishing
Packaging
Painting finishing
Proper Packing
3.2
5.0
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Customers
requirement
BS EN 12266 Part1,
API 598
100%
Drawing
Drawing
100%
BS 5352
BS 5352
100%
100%
Illustrated sample
Prevent from
deterioration
BS EN 12266 Part1,
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 18 of 31
SR.
NO.
1.0
1.1
1.2
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body & Cover
Trim materials
Round Bars,
ISSUE NO.:01
CHARACTERISTIC
Visual
Visual, Dimensional
Chemical Composition
1.3
TYPE OF CHECK
QUANTUM
OF CHECK
P.O.,
Challan/suppliers TC
100%
Challan
100%
Chemical analysis
report of laboratory
W.I. for material
receiving
inspection,drg
W.I. for material
receiving inspection
Relevant technical
catalogue/standards
Drawing, Suppliers
TC/ code
Drawing
Drawing
Dimensional check up
Vernier Caliper
Random
sampling
Gasket
Visual, Fitness,
dimensional
Random
sampling
Machining dimensions
Dimensions by Vernier
Caliper & thread gauge
Random
sampling
2.0
IN-PROCESS INSPECTION
2.1
ISSUED BY:
ACCEPTANCE
CRITERIA
100%
Visual, Size
1.5
REFERENCE
DOCUMENTS
Surface finishing,
marking (size, Heat no.
mat. code)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
Fasteners
1.4
DATE: 01-09-06
APPROVED BY:
Drawing
REVIEWED BY:
Page 19 of 31
DESCRIPTION
ISSUE NO.:01
SR.
NO.
3.0
CHARACTERISTIC
3.1
Pressure test
Pneumatic test
Seat leakage
4.0
4.1
FINAL INSPECTION
Overall dimensions
4.2
5.0
TYPE OF CHECK
DATE: 01-09-06
QUANTUM
OF CHECK
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Pressure test by
Hydrostatic test
pump
Pneumatic test by
compressed air
100%
BS EN 12266 Part1,
Customers
requirement
BS EN 12266 Part1,
API 598
Dimensions
100%
Drawing
Drawing
Surface finishing
Painting finishing
Visual
100%
Illustrated sample
Packaging
Proper Packing
Visual
100%
BS 5352
Prevent from
deterioration
3.2
Abb.
WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUE NO.:01
APPROVED BY:
DATE: 01-09-06
REVIEWED BY:
Page 20 of 31
DESCRIPTION
1.0
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Round Bars
Visual, Dimensional
Eye bolt
Chemical
Composition
Visual, Size
1.4
O Ring
Visual, Size
2.0
2.1
IN-PROCESS INSPECTION
Body, Disc
3.0
3.1
Pressure test
4.0
FINAL INSPECTION
4.1
5.0
Surface finishing
Packaging
1.3
TYPE OF CHECK
QUANTUM
OF CHECK
Surface finishing,
marking (Heat no.)
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
100%
Dimensional check up
by Vernier Caliper
Dimensional check up
by Vernier Caliper
Random
sampling
Random
sampling
Machining
dimensions
Dimensions by Vernier
Caliper & thread gauge
Painting finishing
Proper Packing
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
IS 8092,
Relevant technical
catalogue/standards
Challan & P.o
Random
sampling
Drawing
Drawing
Pressure test by
Hydrostatic test pump
100%
API 598
Visual
Visual
100%
100%
Illustrated sample
Prevent from
deterioration
100%
100%
Challan
Drawing, P.O
Abb. WI = Work Instruction. TC = Test Certificate. BS = British Standard. IS = Indian Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 21 of 31
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body
ISSUE NO.:01
CHARACTERISTIC
1.4
2.0
2.1
QUANTUM
OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Surface finishing,
marking (size, logo Heat
no.)
Surface finishing,
100%
IS 8092,
BS 5156, Foundry TC
100%
IS 8092, Foundry TC
100%
Diaphragm, indicator,
fasteners
Chemical
Composition
Visual,
Size
Surface finishing
Dimensional check up
by Vernier Caliper
Chemical Analysis
Surface finishing,
Dimensional check up
Random
sampling
IN-PROCESS
INSPECTION
Body, Bonnet, spindle &
all machined parts
Machining
dimensions
Measurement by Vernier
Caliper after machining
Random
sampling
Visual
1.2
1.3
TYPE OF CHECK
ISSUED BY:
Visual
Visual
Size
APPROVED BY:
100%
Challan
Relevant technical
catalogue
Challan, Drawing,
Suppliers TC,
Drawing
Drawing
REVIEWED BY:
Page 22 of 31
DESCRIPTION
INSPECTION &
TESTING
Body rubber lining
ISSUE NO.:01
CHARACTERISTIC
Visual
Spark testing
Hardness
3.2
Pressure test
4.0
4.1
FINAL INSPECTION
Operation
Actuation
4.2
5.0
Surface finishing
Packaging
Painting finishing
Proper Packing
TYPE OF CHECK
Surface defect of rubber
lining
Testing by Spark tester
Testing by hardness
tester
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
Opening and closing of
valve with pneumatic,
electrical actuator
Visual
Visual
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
Drawing
100%
100%
Drawing
Drawing
100%
BS: 5156,
BS EN 12266 Part 1
BS: 5156,
BS EN 12266 Part 1
Customers
requirement
BS: 5156
BS: 5156
100%
100%
Illustrated sample
Prevent from
deterioration
Customers
requirement
Drawing and
illustrated sample
Drawing
Drawing
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 23 of 31
DESCRIPTION
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Disc
Visual
1.3
Trim materials
Round Bars
Visual
Size
Chemical
Composition
Visual,
Size
Visual
Fitness
IN-PROCESS
INSPECTION
Body, Disc, Shaft & all
machined parts
Machining
dimensions
1.4
1.5
2.0
2.1
ISSUED BY:
ISSUE NO.:01
TYPE OF CHECK
100%
Surface finishing,
Dimensional check up
Surface finishing and
damage, dimensional
check up
100%
Measurement by Vernier
Caliper after machining
Random
sampling
APPROVED BY:
Random
sampling
DATE: 01-09-06
REFERENCE
DOCUMENTS
W.I. for material
receiving inspection
W.I. for material
receiving inspection
W.I. for material
receiving inspection
ACCEPTANCE
CRITERIA
BS 5155, Suppliers TC
BS 5155, Suppliers TC
Challan
Chemical analysis
report of laboratory
W.I. for material
receiving inspection
W.I. for material
receiving inspection
Drawing
Drawing
REVIEWED BY:
Page 24 of 31
SR.
NO.
3.0
3.1
3.2
Pressure test
4.0
4.1
DESCRIPTION
CHARACTERISTIC
Visual
Fitness
Shell test, disc
strength, seat
Seat leakage
FINAL INSPECTION
Operation
Actuation
Surface finishing
Packaging
Painting finishing
Proper Packing
4.2
5.0
ISSUE NO.:01
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-09-06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Surface defect of
rubber lining, Fitness
checking with disc
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
100%
Drawing
Drawing and
illustrated sample
100%
BS EN 12266 Part 1
100%
100%
100%
Illustrated sample
Prevent from
deterioration
Customers
requirement
BS EN 12266 Part 1
Abb. WI = Work Instruction. TC = Test Certificate. API = American Petroleum Institute. BS = British Standard. IS = Indian
Standard. P.O = Purchase Order.
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 25 of 31
SR.
NO.
1.0
1.1
1.2
1.3
1.4
1.5
1.6
2.0
2.1
2.2
DESCRIPTION
INCOMING MATERIAL
CONTROL
Pipes, tee, bend, elbow,
reducer, etc.
Pipes, tee, bend, elbow,
reducer, etc.
Flanges
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
100%
Identification
IN-PROCESS
INSPECTION
Pipes, tee, bend, elbow,
reducer, etc.
Welded flanged
dimensions,
Rubber lined
dimensions,
Visual
Size
Visual, Size
Gaskets
Visual, Size
Visual, Size
Visual, Size
ISSUED BY:
DATE: 27.02.08
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Drawing,
Test Certificate
Drawing
Random
sampling
Drawing,
Random
sampling
IS: 2712
AQL Annex I
Drawing,
Test Report
100%
P.O
Test Certificate
Sampling
ASTM Standard
Lab Report
Dimensions by tape,
bevel protractor
100%
Drawing
Dimensions by tape,
bevel protractor
Random
sampling
Drawing, ASME B
16.5
BS 4515-1
Drawing,
APPROVED BY:
Random
sampling
Random
sampling
Drawing,
Test Report
Drawing
REVIEWED BY:
Page 26 of 31
SR.
NO.
3.0
3.1
3.3
DESCRIPTION
INSPECTION &
TESTING
Radiographic Test
ISSUE NO.:01
CHARACTERISTIC
Welding quality
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 27.02.08
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Radiography by X-Ray
machine
Shore hardness by
Hardness tester
Random
sampling
100%
ASME B 16.34
ASME B 16.34
ASTM standard
P.O.
Hardness
Spark testing
Coductivity
100%
Drawing
Drawing
4.0
4.1
FINAL INSPECTION
Surface finishing
Painting finishing
Visual
100%
Painting instruction
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
IS 1239
Prevent from
deterioration
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 27 of 31
SR.
NO.
1.0
1.1
1.2
1.3
DESCRIPTION
INCOMING MATERIAL
CONTROL
Body, Bonnet, Dome,
Stuffing box, Gland
flange, Wedge & Hand
wheel.
Body seat ring, wedge
ring, wege nut
Round bars
CHARACTERISTIC
ACCEPTANCE
CRITERIA
Foundry T.C,
Illustrated samples
Visual
Size
Surface finishing
Dimensional check up
Vernier Caliper
Surface finishing
Dimensional check up
Vernier Caliper
Chemical Analysis
Random
Sampling
Foundry T.C,
Illustrated sample,
IS:318
P.O, challan
Dimensional check up
by
Vernier Caliper
Dimensional check up
by
Vernier Caliper
Dimensional check up
by vernier Caliper
Random
sampling
Dimensional check up
by
Vernier Caliper, gauges
Random
sampling
Drawing, IS:14846
Drawing, IS:14846
Visual
Size
Chemical
Composition
Visual,
Size
Gasket
Size
Gland packing
Size
IN-PROCESS
INSPECTION
Body, Bonnet, trims & all
machined parts
Machining
dimensions
ISSUED BY:
REFERENCE
DOCUMENTS
100%
1.5
2.1
QUANTUM
OF CHECK
DATE: 01-03-08
Surface finishing,
marking (size, logo Heat
no. mat. code)
2.0
TYPE OF CHECK
Visual
1.4
1.6
ISSUE NO.:01
APPROVED BY:
100%
100%
Random
sampling
Random
sampling
IS:6603, Relevant
standards
Drawing, Suppliers
TC/ IS:1363
Drawing
P.O, Challan
REVIEWED BY:
Page 28 of 31
SR.
NO.
3.0
DESCRIPTION
INSPECTION & TESTING
3.1
Pressure test
4.0
4.1
FINAL INSPECTION
Overall dimensions
4.2
ISSUE NO.:01
CHARACTERISTIC
TYPE OF CHECK
QUANTUM
OF CHECK
DATE: 01-03-08
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
Pressure test by
Hydrostatic test pump
100%
IS:14846
Visual
Dimensions
ISI mark
F/F, Flange by caliper
100%
Drawing, IS:14846
Drawing, IS:14846
Operation
Actuation, Stroke
100%
Drawing, IS:14846
Drawing, IS:14846
4.3
Surface finishing
Painting finishing
Visual
100%
Illustrated sample
5.0
Packaging
Proper Packing
Visual
100%
W.I.for Painting,
IS:14846
IS:14846
Abb.
Prevent from
deterioration
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 29 of 31
SR.
NO.
1.0
DESCRIPTION
ISSUE NO.:01
CHARACTERISTIC
1.1
INCOMING MATERIAL
CONTROL
Body
Visual
1.2
Bonnet, flange
Visual
Round Bars
Visual
Size
1.3
1.4
Fasteners
2.0
IN-PROCESS
INSPECTION
Body, Bonnet, spindle &
all machined parts
2.1
ISSUED BY:
Chemical
Composition
Visual,
Size
Machining
dimensions
TYPE OF CHECK
QUANTUM
OF CHECK
100%
Surface finishing
Dimensional check up by
Vernier Caliper
Chemical Analysis
100%
Surface finishing,
Dimensional check up
Random
sampling
Measurement by Vernier
Caliper after machining
Random
sampling
APPROVED BY:
100%
Sampling
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
IS 8092,
Foundry TC
P.O.
Chemical analysis
report of laboratory
W.I. for material
receiving inspection
Relevant technical
catalogue
Challan, Drawing,
Suppliers TC,
Drawing
Drawing
P.O.
REVIEWED BY:
Page 30 of 31
SR.
NO.
3.0
3.1
3.2
DESCRIPTION
INSPECTION &
TESTING
Body rubber lining
Pressure test
ISSUE NO.:01
CHARACTERISTIC
Visual
Spark testing
Hardness
Shell test, seat
leakage
Seat leakage
4.0
4.1
FINAL INSPECTION
Operation
Actuation
4.2
5.0
Surface finishing
Packaging
Painting finishing
Proper Packing
TYPE OF CHECK
Surface defect of rubber
lining
Testing by Spark tester
Testing by hardness tester
Pressure test by
Hydrostatic test pump
Pneumatic test by
compressed air
Opening and closing of
valve with pneumatic,
electrical actuator
Visual
Visual
QUANTUM
OF CHECK
DATE: 01.09.06
REFERENCE
DOCUMENTS
ACCEPTANCE
CRITERIA
100%
Drawing
100%
100%
100%
Drawing
Drawing
W.I. for pressure testing
Drawing and
illustrated sample
Drawing
Drawing
ISA S 75.19
Customers
requirement
ISA S 75.19
Customers
requirement
Relevant standard
100%
100%
Illustrated sample
Prevent from
deterioration
ISSUED BY:
APPROVED BY:
REVIEWED BY:
Page 31 of 31