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PRODUCT NAME :UPVC PIPES AND SPECIALS WITH SOLVENT CEMENT JOINTS
Sl.
No.
Component /
Material
Characteristics
Check
Category
Type of
Check
Quantum of
Check
Reference
Documents
Acceptance
Norms
Format of Record
Agency
Remarks
1.2 COMPOSITION
OF PVC
1.3 Stabiliser
1.4 Lubricant
a. K-Value
Critical
IS 4669/68
Clause-8
1 / Batch
IS:4669/1998
IS:4669/1998
Supplier TC
Supplier
Verification of
TC by IA
b. Bulk Density
Major
Clause-7
1 / Batch
IS:4669/1998
IS:4669/1998
Supplier TC
Supplier
c. Loss in weight
on heating
- do -
Clause-5
1 / Batch
IS:4669/1998
IS:4669/1998
Supplier TC
Supplier
Verification of
TC by IA
Verification of
TC by IA
d .Monomer Content
- do -
Appendix 'A'
1 / Batch
IS:10151/1982
IS:10151/1982
- do -
- do -
- do -
a. Catalyst
Major
Chemical
Analysis
1 / Batch
IS:10151/1982
IS:10151/1982
- do -
- do -
- do -
b. Polymerisation of
inhibtors
c. Emulsifying
agents
d. Miscellaneous
additives
e. Titanium dioxide
f. Plasticizers
Major
1 / Batch
- do -
Chemical
Analysis
- do -
- do -
- do -
1 / Batch
- do - do -
- do - do -
1 / Batch
1 / Batch
g. Other pigments
and colour if any
- do -
- do -
1 / Batch
IS:9833/1981
IS:9833/1981
Supplier TC
- do -
- do -
a. Metal Content
Major
Chemical
Analysis
1 / Batch
Supplier TC
Supplier
- do -
b. Moisture content
Major
a. Softening point
Major
Supplier
- do -
1 / Batch
Sl.
No.
Component /
Material
1.5 Filler
Characteristics
Check
Type of
Check
Quantum of
Check
Chemical
Analysis
1/Batch
Major
Analysis
1/Batch
Category
a.Moisture content
b. CO CO3 Content
Reference
Documents
IS:918/1968
Acceptance
Norms
IS:918/1968
Format of Record
Agency
Remarks
Supplier
- do -
Supplier
- do -
Mixing Report
Supplier
Mixing report of
each control unit
can be furnished
for the verification
Production Report
Supplier
Verification of
reports by IA
Supplier TC
Bulk density
Critical
Physical
1 / Batch/ 1 Day
2.2 Extrusion
Temprature
Critical
Visual
Continues
Manufacturer's
own standard
Dimensions
- do -
every hour
IS:49851/1988 IS:49851/1988
- do -
- do -
- do -
2.4 Socketing
Dimensions
Critical
Measuring
instrument
Measuring
instrument
every hour
IS:49851/1988 IS:49851/1988
Observation chart
- do -
Verification of
reports
by
IA.Required
only for bell end
pipes
Major
Visual
100%
Major
visual &
measuring
instruments
Samples as
per
IS:4985/1988
IS:4985/1988
Clause-5
IS:4985/1988
Clause-5
- do -
- do -
b. Reversion Test
Critical
IS:12235
part 5/1986
Samples as
per
IS:4985/1988
Samples as per
IS:4985/1988
clause - 6.4
Samples as per
IS:4985/1988
clause - 6.4
- do -
- do -
Critical
IS:12235
part 5/1986
- do -
- do -
- do -
- do -
- do -
d. Impact Test
Critical
IS:12235
part 9/1986
- do -
IS:4985/1988
Clause-7.2
IS:4985/1988
Clause-7.2
- do -
- do -
Manufacturer's
own standard
IS:4985/1988
Clause 6.1
Manufacturer's
Q.C.report
IA
on sample
present as per
IS:1985 88
Sl.
No.
Component /
Material
4.0
Characteristics
Check
Category
Type of
Check
Quantum of
Check
Reference
Documents
Acceptance
Norms
Format of Record
Agency
- do -
- do -
Remarks
e. Hydrostatic test
Critical
IS:12235
part 8/1986
- do -
IS:4985/1988
Clause-7.1,
A-1.8 & Table 8
IS:4985/1988
Clause-7.1,
A-1.8 & Table 8
f. Sp. Gravity
Critical
IS:8543 Part 1
/Sec 2/1979
- do -
IS:4985/1988
Clause-6.8
IS:4985/1988
Clause-6.8
g. Marking
Major
Visual
- do -
IS:4985/1988
Clause-10
IS:4985/1988
Clause-10
Manufacturer's
Q.C.report
IA
a. Capacity
Critical
IS:12235 Part
3/1986
Sample as
IS:4985/88
IS:4985/1988
Clause-6.2
IS:4985/1988
Clause-6.2
Manufacturer's
Q.C.report
Supplier
b. Test effect on
water
Critical
IS:12235 Part
4/1986
Sample as
IS:4985/88
IS:4985/1988
Clause-6.3
IS:4985/1988
Clause-6.3
Test Report
approved by the
Agency
- do -
Verification of
report by IA
- do -
Critical
IS:12235 Part
7/1986
Sample as
IS:4985/88
IS:4985/1988
Clause-6.6
IS:4985/1988
Clause-6.6
Manufacturers QC
report
- do -
- do -
d. Hydrostatic
pressure test
Critical
IS:12235 Part
8/1986
Sample as
IS:4985/88
IS:4985/1988
Clause-7.1
IS:4985/1988
Clause-7.1
Manufacturers QC
report
- do -
- do -
Major
Visual
100%
As per contract
As per contract
QC Report
IA
Samples
double stamped
with
PVC
indelible ink
- do -
Visibility clarity of
stamp
NOTE :1. Manufacturer will give a copy of material test reports before inspection is commenced by I.A.
2. All measuring and testing equipment shall be calibrated regularly and put upto IA for verification.
3. One copy of type test report will be handed over to IA for verification.