IPG Structural Steelwork Paint Systems PDF

High Performance & Intumescent Coatings
Structural Steelwork
Middle East
For further advice contact:

Nick Crowther
Business Development Manager (Middle East)
(Office) +971 (0) 4 347 2491 (Mobile) +971 (0) 50 625 7464
e-mail: nick.crowther@akzonobel.com
Nick Sandy
Technical Manager (Middle East)
(Office) +971 (0) 4 347 2491 (Mobile) +971 (0) 50 656 1325
e-mail: nick.sandy@akzonobel.com
Product Data Sheets and Safety Data Sheets can be accessed via:
www.international-pc.com
For further guidance please contact Nick Crowther; +971 (0) 50 625 7464 / nick.crowther@akzonobel.com
Index
1.
Guidance Notes
Pages
3-16
1.1
1.2
1.3
1.4
1.5
1.6
1.7
3
4
5
6-11
12
13
14-15
Introduction
Environmental
Product Fingerprinting
Paint Systems for Specific Locations
Epoxy Intumescent
Product Certification for Passive Fire Protection
Infrastructure Track Record
2.
Anticipated Life to First Maintenance Period
16-18
3.
General Requirements for Protective Coating Work
19-21
4.
Protective Coating System(s) - Select as Required
22-34
(See Guidance Notes)
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
4.10
4.11
4.12
4.13
638(A) Internal non exposed steelwork

638(B) Internal non exposed steelwork
640(A) External exposed steelwork
640(B) External exposed steelwork
638(C) Internal exposed steelwork
638(D) Internal exposed steelwork
638(E) Steelwork to be built into cavities
638(F) Steelwork partially or fully immersed in water
or ongoing damp/wet environment
630(A) Galvanised steelwork
110(A) /150(A) Steelwork fire protected for 30, 60 or 90 min
110(B) / 150(B) Steelwork fire protected for up to 120 min
110(C) / 150(C) Steelwork fire protected for up to 120 min
110(D) Steelwork fire protected for up to 120 min
(on-site, castings)
22
23
24
25
26
27
28
29
30
31
32
33
34
5.
Intumescent Finish Requirements
35
6.
General Requirements
36-37
7.
Preparation for Painting and Paint Application
38-41
1. GUIDANCE NOTES (Not to go out with specified paint system(s))

1.1
The following guidance notes are designed to assist an engineer or architect in

selecting an appropriate paint system(s) that will protect the client's investment against
corrosion, and where necessary provide an architectural finish.
Each project has different requirements depending on location, exposure etc. Always
contact International Paint (Gulf) LLC to confirm suitability of a chosen system(s) for a
given structure. (See below for appropriate contacts). Prior to contacting International
Paint (Gulf) LLC read the supporting Guidance Notes provided along with the
Anticipated Life to First Maintenance notes. Engineer is advised to liaise with the
architect/client to establish finish/maintenance requirements.
Where requirements fall outside the standard specifications provided within these
Guidance Notes, contact International Paint (Gulf) LLC to discuss and agree an
appropriate coating system(s). Points of contact:Nick Crowther
Business Development Manager (Middle East)
(Office) +971 (0) 4 347 2491 (Mobile) +971 (0) 50 625 7464
e-mail: nick.crowther@akzonobel.com
Nick Sandy
Technical Manager (Middle East)
(Office) +971 (0) 4 347 2491 (Mobile) +971 (0) 50 656 1325
e-mail: nick.sandy@akzonobel.com
When selecting a paint system to protect the client's investment against corrosion a
Specifier is also making a commercial decision regards the cost and related quality of
corrosion protection. The majority of a paint budget for a given project is taken up at
works in blasting the steel to Sa2.5 (ISO 8501-1: 1988), and labour costs for
application. These are constant cost factors regardless of what paint system is
adopted. It is therefore in the client's interest to have a paint system that will provide a
maximised life to first major maintenance with a minimal amount of incurred
maintenance.
1.2
Environmental
1.2.1
Sustainability Index
The coating supplier must demonstrate a commitment to the environment and confirm
its credentials as a sustainable supplier by independent reports such as the Dow
Jones Sustainability Index. AkzoNobel has been listed within the index for the past
fours years and topped the index in 2007.
1.2.2
Lead in Zincs
Lead is a natural occurring component of zinc based coatings. Within zinc based
coatings there are varying degrees of lead content which will depend upon the type of
lead used. All of our zinc based coatings are formulated with Type II lead as per ASTM
D520. All zinc coatings must comply with ASTM D520 Type II for lead content.
1.2.3
VOC (Volatile Organic Compound)

Each product listed has a VOC Grams per litre listed as measured by UK PG 6.
1.3
Product Fingerprinting
International Paint employs a global product range that is centrally managed ensuring
consistency of quality, regardless of the geographical location. We recognise that
product quality must be consistent at every supply point. To this end International
Paint complies with the principles outlined in ISO 20340 for product fingerprinting and
authentication. By adopting product authentication protocol specifiers can be assured
of product consistency world-wide.
1.4
Paint Systems for Specific Locations

The aim of this section is to provide the engineer or architect with some guidance re the
type of system that should be adopted for a given location.
The features and benefits are given for each system with a confirmed paint system
appearing under the Protective Coatings Systems section pages
Note: G10 INSPECTION - On all steel structures where International Paint have been
specified and supply the coatings, International Paint will provide an inspection service
as per the attached G10 535 Inspection clause. Whilst the onus is on the
fabricator/applicator to alert International Paint, 7 days prior to start of application
programme it is always helpful if the project engineer can alert International Paint, via
Nick Crowther, at the earliest opportunity that inspection back up is required enabling
the International Paint Technical Services Dept. to liaise and make necessary
arrangements with the fabricator/applicator.
Note: G10 735 TREATMENT OF SITE WELDED JOINTS IN PAINTED STEELWORK
- Traditionally site welded joints would be prepared prior to painting by removing all
scale and weld splatter by grinding or chipping, abrade to remove all traces of rust, and
wash down with clean water. The quality of the surface preparation has a direct bearing
on the durability of the applied primer. The integrity of a high performance system can
be adversely affected if applied over an inadequately prepared surface. To avoid this
situation arising we would always recommend vacuum blasting the welds to Sa2.5.
638 SHOP PRIMING (NO SITE COAT APPLICATION)

1.
638(A) - All internal non exposed steelwork, including steelwork that is partially
embedded in concrete. If majority of steel structure is internal non exposed in an
onshore location this system should be given first preference. See notes below
re use of System 638(B).
1 coat Intergard 251 - Fast curing epoxy zinc phosphate.
Nominal d.f.t. 75 m
Intergard 251 is a versatile spray applied primer that is hard dry within 2 hours as
against 24 hours using a standard epoxy or alkyd. The rapid drying properties of
Intergard 251 mean that minimum disruption is caused to the fabrication programme
which can provide a considerable cost saving. The amount of handling damage
requiring site touch up is also greatly reduced compared to other standard Protective
Finishes. Touching up at site is not only costly but never as satisfactory as applying a
uniform thickness at works for long term protection.
638(B) -
All internal non exposed steelwork, including steelwork that is partially embedded
in concrete when specified in conjunction with system(s) 640 (A) and/or 640 (B)
1 coat Interzinc 52
Epoxy zinc rich

Nominal d.f.t. 75 m
Epoxy zinc rich provides excellent long term anti-corrosive protection. Although
Intergard 251 will provide adequate protection, Interzinc 52 could be specified for
structures where there is a high element of exposed steelwork that has been specified
with system(s) 640 (A) and/or 640 (B). By specifying the same base primer for all of the
steelwork this can help to facilitate the painting programme as it avoids having to use
two different anti corrosive primers for the same structure.
Note of caution: For structures in a marine coastal location allowance must be made for
any possible delay re the construction programme. If the structural shell is likely to be
left exposed for more than two months before being covered then the Interzinc 52
epoxy zinc rich should be specified to avoid any possible premature breakdown of the
anti corrosive primer.
640 SHOP PAINTING WITH (COMPLETE SYSTEM SHOP APPLIED)

3.
640(A) - All external steelwork, including semi exposed areas up to and including
a C4 Environment as per ISO 12944 Classification.
1 coat Interzinc 52-
Epoxy Zinc Rich

Minimum d.f.t. 80
1 coat Intergard 475HS - Epoxy MIO

Minimum d.f.t. 100 m
1 coat Interfine 979 -
Acrylic polysiloxane
Minimum d.f.t. 100 m
The Interfine 979 acrylic polysiloxane, which is free of isocyanate should be specified
as a complete system applied at works to include recommended corrosion protection
primer and intermediate coats.
This system should be specified for external exposed steelwork where the client
requires enhanced corrosion protection combined with a high architectural/cosmetic
appearance, where access for future maintenance will be difficult and of a high cost.
Typical structures being: Stadia, airports, atrium steelwork within shopping centres,
swimming pools along with any other high profile structures.
Note: Interfine 979 is a gloss finish available in a wide range of shades. Being acrylic
modified Interfine 979 has superior weathering properties compared to first generation
epoxy modified polysiloxanes.
For steelwork that is accessible to the public the architect/client should be made aware
of the excellent anti-graffiti properties of Interfine 979.
Swimming pool steelwork
System 640(A) would be suitable for internal exposed steelwork within a swimming pool
area where long term corrosion protection combined with a high architectural
appearance is required.
Interfine 979 will retain its gloss/cosmetic properties by a factor of 3 to 4 times longer
than standard polyurethane i.e. typically 15 to 20 years using Interfine 979 as against 3
to 8 years using polyurethane. This enhanced durability/cosmetic retention can be of
significant interest to the Client who wants to avoid expense of applying a traditional
site coat system and is looking to minimise any ongoing maintenance.
4.
640(B) - All external exposed steelwork, including semi exposed areas.

C5 Environment as per ISO 12944 Classification.
1 coat Interzinc 52 -
Epoxy zinc rich

Nominal d.f.t. 75 m
1 coat Intergard 475HS - Epoxy mio
Nominal d.f.t. 150 m
1 coat Interfine 979 Acrylic polysiloxane
Where the Client is requiring a Life to First Major Maintenance of 20 years in a C5
Environment as per ISO 12944 Classification i.e. Marine estuaries, coastal areas with
high salinity then an epoxy zinc rich primer needs to be applied with an additional works
coat of epoxy mio prior to the application of the Interfine 979 acrylic polysiloxane.
5.
638(C) - All internal exposed steelwork

1 coat Intergard 251
1 coat Interfine 979 -
Fast drying epoxy zinc phosphate / mio

Nominal d.f.t. 75 m
Acrylic polysiloxane
This system would be suitable for high profile architectural steelwork where the client
wants the complete system applied offsite to avoid incurred costs of traditional site coat
system, and as with external exposed steelwork access for future maintenance will be
difficult and of a high cost.
6.
638(D) - All internal exposed steelwork

1 coat Interseal 670HS - High solids epoxy
Interseal 670HS is available in a wide range of shades and should be adopted where
the client does not require a high architectural finish but requires a colour for purposes
of identity e.g. a dry industrial environment such as a warehouse, distribution facility or
hanger. The key benefit to the client is the cost saving in not having to pay for access,
labour and actual time spent in applying a traditional site coat system.
7.
638(E) - Steelwork to be built into brick or blockwork cavities

1 coat Interseal 670HS - High solids epoxy
Due to the very high solvent content of bitumen, this product, which traditionally has
been adopted for these locations, is environmentally sensitive and has been replaced
by our high solids low solvent Interseal 670HS. The purpose of protecting the cavities is
to prevent moisture causing any corrosion where access for future maintenance is likely
to be severely restricted. The key benefit of applying the corrosion protection at works
is that the spray application is carried out in a controlled environment ensuring that the
required d.f.t. is achieved. The potential problems of diluting the bitumen with thinner
for ease of application is avoided
Where the Interzinc 52 epoxy zinc rich is being used as the base primer for rest of the
steelwork substitute the Interseal 670HS with a coat of Interzinc 52 at a nominal d.f.t. of
100 m.
8.
638(F) - Steelwork partially or fully submerged in water, or ongoing damp / wet

environment
1 coat Interzone 954 -
Hydrocarbon epoxy
Interzone 954 is suitable for splash zone and specialist onshore maintenance and new
construction application e.g. jetty piling, bridge underdecks, water/waste treatment
environments, paper mills or any other location where there is an ongoing damp/wet
environment.
Available in a range of colours Interzone 954 is an alternative to coal tar epoxy with
fewer health and safety restrictions.
The cost benefit of Interzone 954 is that this product can be applied in one coat as
against the traditional three coat application of an anti corrosive primer plus two coats of
coal tar epoxy to achieve the same dry film thickness
10
630 GALVANISING PLUS PAINT SYSTEM

9.
630(A) - Galvanised steelwork

Thoroughly clean down, degrease and apply to a clean, dry surface:1 coat Interprime 160 - Etch solution
1 coat Intergard 251 - Epoxy
Nominal d.f.t. 75 m
1 coat Interfine 979 Acrylic polysiloxane
Nominal d.f.t. 100
Again Interfine 979 would be suitable for areas where access re future maintenance is
going to be difficult and of a very high cost where the client wants to minimise ongoing
maintenance.
The above system assumes site application by brush. If application to be done at
works 'sweep blast' the surface instead of using the etch solution.
11
1.5
Epoxy Intumescent
M61 Intumescent coating for two hour fire protection of steelwork
150(B) Off site coating
Interchar 212 epoxy intumescent
Typical thickness 4 6mm
Interchar 212 is a solvent free epoxy intumescent that has a zero V.O.C. content
suitable for application to all structural steel sections that require a two hour fire
protection rating.
Interchar 212 is applied offsite in a works controlled environment. The material can be
applied directly on to a surface prepared to grade Sa 2.5, avoiding the need to apply an
anti corrosive primer. If required Interchar 212 can be applied over a range of
approved International Paint primers.
The offsite application of Interchar 212 reduces the complexity of the construction
process and can assist in reducing the construction schedule. In addition the offsite
application allows for more rigorous quality control ensuring that the fire proofing is
applied exactly as per the project specification.
Interchar 212 is suitable for exposure in all environments. This product can be top
coated for architectural purposes either with polyurethane or acrylic polysiloxane in a
full range of shades.
Interchar 212 has been independently explosion tested up to 4 bar with no damage to
the material.
110(A) On site installation of cast epoxy intumescent
Interchar 212 epoxy intumescent is available in casting form to provide a two hour fire
protection of circular and rectangular free standing columns where a high architectural
appearance is required.
12
1.5
Product Certification for Passive Fire Protection

Voluntary certification of Passive Fire Protection is provided by warringtonfire
Certification under the CERTIFIRE brand. CERTIFIRE is independent third party
product certification, a quality mark, designed to enable manufacturers to demonstrate a
difference between their products and those satisfying only the minimum requirement to
be placed on the market.
The scheme is designed to give confidence to specifiers, enforcement authorities and
building owners and occupiers. The International Paint, Interchar range of
Intumescent Fire Protection has full Certifire approval.
13
1.6
Infrastructure Track Record
14
15
2. ANTICIPATED LIFE TO FIRST MAJOR MAINTENANCE PERIOD

The ISO 12944 standard is intended to assist engineers and corrosion experts in adopting best
practice in corrosion protection of structural steel at new construction.
ISO 12944 is progressively superseding regional standards to become a truly global benchmark in
corrosion control.
As defined in ISO 12944, Corrosion Protection of Steel Structures by Protective Paint Systems,
the durability of a coating system may be expressed in terms of 3 ranges:Low
Medium
High
2 to 5 years
5 to 15 years
More than 15 years
The anticipated level of coating failure before the first major maintenance painting is needed
should be discussed by the interested parties. This would normally be carried out for reasons of
corrosion protection once the coating has reached the level Ri3 as defined in ISO 4628-3
designation of degree of rusting.
The degree of rusting is judged on a scale from Ri0 in which there is no rusting, to Ri5 where there
is 40-50% rusting.
The degree of rusting is estimated by reference to a series of pictorial standards selected from the
International Standard ISO 4628/3, Designation of degree of rusting.
Designation Ri3 refers to a coating system where 1% of the surface area has broken down so that
rust has broken through.
It needs to be clearly understood that the durability of a paint system i.e. how long will it last before
requiring a first major maintenance is not a "guarantee time". Durability is a technical
consideration that can help the owner set up a maintenance programme. A guarantee time is a
consideration that is the legal subject of clauses in the administrative part of the contract. The
guarantee time is usually shorter than the durability range. There are no rules that link the two
periods of time.
Maintenance of the finish coat is often required at more frequent intervals because of fading,
chalking, contamination, wear and tear or simply for aesthetic reasons. By selecting an
appropriate finish coat system along with an ongoing inspection programme it is possible to
prolong the durability of the finish coat system. It is for this reason that on exposed steelwork
where a high quality architectural finish is required we now recommend our Interfine 979
polysiloxane which will retain its gloss/cosmetic properties by a factor of 3 to 4 times longer than a
standard traditional polyurethane.
16
The following figures are not warranted, and are strictly for guidance purposes only.
International Paint (Gulf) LLC on request will be pleased to provide an anticipated life to first major
maintenance period for a specific project when provided with confirmed details of the location and
operating environment.
1.
638(A)
All internal non exposed steelwork, including steelwork that is partially

embedded in concrete.
1 coat Intergard 251 - fast curing, epoxy zinc phosphate
Nominal DFT 75 m.
- Anticipated life to first major maintenance: 25 - 30 years
2.
638(B)
All internal non exposed steelwork, including steelwork that is partially

embedded in concrete.
1 coat Interzinc 52 - epoxy zinc rich
Nominal DFT 75 m
- Anticipated life to first major maintenance: In excess of 30 years
3.
640(A)
All external exposed steelwork, including semi exposed areas

1 coat Interzinc 52 Epoxy Zinc Rich
Minimum DFT 80 m
1 coat Intergard 475HS Epoxy MIO
Minimum DFT 100 m
1 coat Interfine 979 - Acrylic Polysiloxane
Minimum DFT 100 m
- Anticipated life to first major maintenance: 20 years (up to C4 / ISO 12944)
4.
640(B)
All external exposed steelwork, including semi exposed areas

1 coat Interzinc 52 - Epoxy Zinc Rich
Nominal DFT 75 m
1 coat Intergard 475HS - Epoxy Mio
Nominal DFT 150 m
1 coat Interfine 979 - Acrylic Polysiloxane
Nominal DFT 100 m
- Anticipated life to first major maintenance 20 years in a C5 Environment as per
ISO 12944.
17
5.
638(C)
All internal exposed steelwork

1 coat Intergard 251 - fast curing epoxy zinc phosphate
Nominal DFT 75 m
1 coat Interfine 979 - acrylic polysiloxane
Nominal DFT 100 m
- Anticipated life to first major maintenance: Life of the structure
6.
638(D)
All internal exposed steelwork

1 coat Interseal 670 - high solids epoxy
Nominal DFT 100 m
- Anticipated life to first major maintenance 15-20 years (assuming dry
environment)
7.
638(E)
Steelwork to be built into brick or blockwork cavities

1 coat Interseal 670 - high solids epoxy
Nominal DFT 175 m
If the Interseal 670 is substituted by Interzinc 52 epoxy zinc rich apply at a
nominal d.f.t. of 100 m.
8.
638(F)
Steelwork partially or fully submerged in water, or ongoing damp (wet

environment)
1 coat Interzone 954 - hydrocarbon epoxy
Nominal DFT 500 m
- Anticipated life to first major maintenance: Exact location - operating
environment required to provide estimated figure.
9.
630(A)
Galvanised steelwork plus recommended Interfine 979 polysiloxane system

- Anticipated life to first major maintenance: The thickness of the galvanising
and operating environment will have an impact on the durability re corrosion
protection.
In an external exposed environment the life to first major
maintenance re cosmetic appearance for the Interfine 979 polysiloxane will be
15-20 years (depending on location) and in excess of 30 years for an internal
exposed environment.
18
3. GENERAL REQUIREMENTS FOR PROTECTIVE COATING WORK

3.1
G10/501
-
SAMPLES, MOCKUPS, PROTOTYPES, QUALITY BENCHMARKS AND TESTING:

Submit the following information at tender stage:
Provide technical data including inspection proposals, workmanship and application
methods, touching up proposals, testing data, material properties including generic
descriptions of all products to be used.
Provide details of spray equipment that the Contractor proposes to use for factory
applied finishes including capacities and pressure levels for review.
Provide details of all site applied painting techniques that the Contractor proposes to
use including touching up specifications for review.
A statement of compliance with this Specification.
3.2
G10/510
-
WORKING PROCEDURES:
Comply with International Paint (Gulf) LLC ' recommended working procedures.
3.3
G10/511
-
SURFACES NOT REQUIRING COATING:

Steel sections to be cast into concrete.
Top flange surface of composite beams supporting a concrete flooring system.
Interfaces of members to be site welded.
All faying surfaces for friction grip joints.
3.4
G10/515
OPERATIVES must be appropriately skilled and experienced in the use of specified

materials and methods of application.
3.5
G10/520
-
COATING MATERIALS:
Wherever possible, to be from one manufacturing batch. Where more than one
batch is to be used, keep separate, allocate to distinct parts or areas of the work,
and inform the CA accordingly.
Check that all coating materials to be used are recommended by International Paint
(Gulf) LLC for the particular surface and conditions of exposure, and that they are
compatible with each other.
3.6
G10/523
-
3.7
G10/525
COMPATIBILITY OF SHOP PRIMER WITH APPLIED INTUMESCENT

Intumescent coating: see clause M61/150 AND 110.
Primer: Specified primer to be compatible with the intumescent under general and
fire conditions.
International Paint (Gulf) LLC recommendations and test evidence. To include: fire
test data to BS 476 parts 20 22.Third party Certifire Approval.
PREPARATION MATERIALS AND ANCILLARIES:
Types recommended by International Paint (Gulf) LLC for the surfaces being
prepared. Where there is a requirement for the use of a prefabrication primer apply
as recommended by International Paint (Gulf) LLC. Exemption from having to use a
prefabrication primer is to be requested at tender stage with given reasons.
19
3.8
G10/526
HEALTH AND SAFETY:

The Health and Safety data sheets along with Health and Safety Guidance Notes
supplied by International Paint (Gulf) LLC should be strictly adhered to. It is the
Fabricator's responsibility to forward to the Contractor a copy of relevant Health and
Safety data sheets supplied by International Paint (Gulf) LLC with written
confirmation that the said data sheets have been read, understood and will be
adhered to.
3.9
G10/527
MAINTENANCE PROCEDURE:
The maintenance procedure for the outer decorative paint finishes for the
internal/external exposed areas are to be confirmed by International Paint (Gulf)
LLC
who shall provide the Engineer, on request, a written maintenance
specification to be adopted at the end of the anticipated life expectancy period.
3.10
G10/530
GALVANISING:
All cutting, welding and drilling must be completed beforehand. Provide all
necessary vent and drain holes in approved locations and seal to approval after
galvanising.
3.11
G10/535
-
INSPECTION:
The nominated steelwork contractor (and site applicator where site coats are to be
applied) will alert the CA and International Paint (Gulf) LLC 7 days prior to start of
application programme and permit International Paint (Gulf) LLC to inspect the
work in progress, and prepare inspection reports in accordance with their standard
conditions of contract. International Paint Ltd will forward a copy of any inspection
report direct to the CA. Technical support from International Paint (Gulf) LLC does
not relieve the applicator of his contractual responsibility to ensure that the coatings
are applied in accordance with specification.
Give CA at least 7 days notice before coated members or components leave the
works.
3.12
G10/540
-
HANDLING AND STORING COATED STEELWORK:

Use methods and equipment which will minimise chafing, chipping and other
damage to coated components.
Ensure an adequate drying/curing period for each coat before handling.
Use suitable packing, lashings, lifting harnesses, nylon slings, rubber-protected
chains and chocks, etc.
Stack coated components clear of the ground, separated by timber chocks, such
that ponding does not occur.
Where the finished coat is to be shop applied, extreme care and attention should be
taken during transportation and erection to ensure the finished surface remains
undamaged. Allowance should be made for bubble wrap protection or similar during
this process.
20
3.13
G10/545
-
3.14
G10/550
-
3.15
G10/560
PROTECTION:
Adequately protect freshly applied surface coatings from damage.
Exhibit 'Wet paint' signs and provide protective barriers where necessary.
Adequately protect surfaces adjacent to those being covered.
Ensure all surfaces to be painted are dry, clean and free of any dirt, oil, grease or
other contamination, including any zinc salts.
Where an epoxy zinc rich primer has been specified the applied primer must have a
minimum zinc dust pigment content of 80% by mass of the dry film and comply with
requirements specified by ISO 3549.
REMEDIAL WORK:
Early degradation of coatings by blistering, peeling, flaking, cracking, lack of
adhesion, etc. must be made good by complete removal, preparation and
reapplication of the failing coat(s), as instructed and to the satisfaction of the CA.
Inadequate dry film thickness or surface defects due to inclement weather may,
depending on the type of paint, be remedied by rubbing down and applying further
coat(s), as instructed.
Any painted areas mechanically damaged in transit or following erection damage to
be hand or power tool cleaned to St2 (ISO 8501-1). Touch up damaged areas with
suitable primer coat to meet original works d.f.t. followed by the specified top coat,
where applicable, at a minimum d.f.t. of 50 m. Adhere to International Paint (Gulf)
LLC ' recommendation re appropriate method of application.
If required allow for an overall site coat of Interfine 979 to be applied at a minimum
d.f.t. of 75 m to specific 979 - coated steel sections that have been subjected to
excessive transit or erection damage.
CONTROL SAMPLES:
For exposed steelwork requiring Interfine 979 acrylic polysiloxane the Contractor
shall arrange for two samples of Flat Plate (approx. 500 mm square) or with the
Engineers agreement a suitable piece of steel coated in accordance with the
specification in advance of the main works.
Following approval by the Design Team one sample shall be kept at works and
used as a reference to establish required dry film thickness and consistency of
finished work during the course of the Works and will be a point of reference re
quality of finish to be achieved. The second sample shall be retained by the CA.
21
4. PROTECTIVE COATING SYSTEM(S) - SELECT AS REQUIRED
(Refer to Guidance Notes before selecting a system(s)

4.1 638(A)
Two pack fast curing - epoxy zinc phosphate protective finish

Compliant coating
Use/Location
:
All internal non exposed steelwork including
steelwork that is partially embedded in concrete
Paint Manufacturer
:
International Paint Ltd
Shop Preparation
:
Blast clean to Preparation Grade Sa2 (ISO
8501-1 : 1988). Ensure adequate surface profile
Shop Primer
:
Intergard 251
Dry Film Thickness
:
75 m nominal
Colour
:
Red, Buff
Environmental
:
VOC: 385 gms
22
4.2 638(B)
Two pack epoxy zinc rich protective finish

Compliant coating
-
Use/Location
Paint Manufacturer
Shop Preparation
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
All internal non exposed steelwork including

steelwork that is partially embedded in concrete
Interzinc 52
75 m nominal
Grey
VOC: 340 g/l
23
4.3
640(A) Two pack high solids zinc phosphate, epoxy MIO, acrylic polysiloxane
Compliant Coating
-
Use/Location
Paint Manufacturer
Shop Preparation
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
External exposed steelwork, including semi

exposed areas as required. (Up to and including
a C4 Environment as per ISO 12944
Classification)
Interzinc 52
80 m minimum
Red, Sand, Grey
VOC:340 g/l
Shop Intermediate
Dry Film Thickness
Colour
Environmental
:
:
:
:
Intergard 475HS
100 m minimum
Red, Sand, Grey
VOC:160 g/l
Shop Top Coat

Dry Film Thickness
Colour
Environmental
:
:
:
:
Interfine 979
100 m minimum
As required
VOC:165 g/l
Refer to International Protective Coatings Interfine 979 Recommended Working Procedures

to be read in conjunction with the Interfine 979 technical data sheet and material safety
data sheet (MSDS). Provided information is to be strictly adhered to. If the steel fabricator
does not have the capability of applying the complete specified system at works then they
are to subcontract the painting programme to a contractor recommended by International
Protective Coatings.
24
4.4
640(B) Two pack high solids zinc rich, epoxy MIO, acrylic polysiloxane
Compliant Coating
-
Use/Location
Paint Manufacturer
Shop Preparation
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
All external exposed steelwork as required (C5

Environment as per ISO 12944 Classification)
Interzinc 52
75 m nominal
Grey
VOC:340 g/l
Shop Undercoat
Dry Film Thickness
Colour
Environmental
:
:
:
:
Intergard 475HS
150 m nominal
Silver, Natural
VOC:160 g/l
Shop Top Coat

Dry Film Thickness
Colour
Environmental
:
:
:
:
Interfine 979
100 m nominal
As required
VOC:165 g/l
Epoxy Polysiloxanes are explicitly not approved.

to be read in conjunction with the Interfine 979 technical data sheet and material safety
data sheet (MSDS). Provided information is to be strictly adhered to. If the steel fabricator
does not have the capability of applying the complete specified system at works then they
are to subcontract the painting programme to a contractor recommended by International
25
4.5
638(C) Two pack fast curing epoxy zinc phosphate, isocyanate free acrylic
polysiloxane compliant coating
-
Use/Location
Paint Manufacturer
Shop Preparation
:
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
All internal exposed steelwork as required

Intergard 251
75 m nominal
Red, Buff
VOC:385 g/l
Shop Top Coat

Dry Film Thickness
Colour
Environmental
:
:
:
:
Interfine 979
100 m nominal
As required
VOC:165 g/l

to be read in conjunction with the Interfine 979 technical data sheet and material safety data
sheet (MSDS). Provided information is to be strictly adhered to. If the steel fabricator does
not have the capability of applying the complete specified system at works then they are to
subcontract the painting programme to a contractor recommended by International
26
4.6
638(D) High solids primer intermediate epoxy coating

-
Use/Location
Paint Manufacturer
Shop Preparation
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
Special Requirements
All internal exposed steelwork (for industrial

environment such as warehouse facility not
requiring high architectural finish)
Interseal 670HS
100 m nominal
As required
VOC:175 g/l
Touch up at site any transit damage with
Interseal 670HS to meet original shop d.f.t.
27
4.7
638(E) High solids primer-intermediate epoxy coating
Use/Location
Paint Manufacturer
Shop Preparation
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
Steelwork to be built into brick or blockwork

cavities
Interseal 670HS
175 m nominal
Red, Grey, Buff
VOC:175 g/l
Note: Where Interzinc 52 epoxy zinc rich has been used as the base primer for all the
steelwork substitute Interseal 670HS with Interzinc 52 applied at a nominal d.f.t. of
100 m.
28
4.8
638(F) Two pack hydrocarbon epoxy compliant coating

-
Use/Location
Paint Manufacturer
Shop Preparation
:
:
Shop Primer
Dry Film Thickness
Colour
Environmental
:
:
:
:
Steelwork partially or fully immersed in water or

ongoing damp/wet environment
Interzone 954
500 m nominal
As required
VOC:130 g/l
29
4.9
630(A) Two pack surface tolerant epoxy, acrylic polysiloxane

compliant coating
-
Use/Location
Paint Manufacturer
Surface Preparation
:
:
:
Site Primer
Colour
Environmental
Dry Film Thickness
Site Top Coat
Dry Film Thickness
:
:
:
:
:
:
Galvanised steelwork - site coated

Clean down, degrease and apply International
Paint GDA160 - etch solution
Intergard 251
Grey
VOC:385 g/l
75 m nominal
Interfine 979
100 m nominal
Colour
Environmental
:
:
As required
VOC:165 g/l
Refer to International Protective Coatings Interfine 979 Recommended Working

Procedures, to be read in conjunction with the Interfine 979 technical data sheet and
material safety data sheet (MSDS). Provided information is to be strictly adhered to.
30
M61 Intumescent coating for fire protection of steelwork

4.10
110(A) / 150(A)
Two pack fast curing epoxy zinc phosphate, Intumescent,
Polyurethane top coat
-
Use/Location
Shop Preparation
- Manufacturer
- Product Reference
- Dry Film Thickness
- Environmental
:
:
:
:
External and internal exposed steelwork plus

internal non exposed steelwork up to and
including C4 as per ISO12944
Blast clean to Preparation Grade Sa2
(ISO 8501-1 : 1988). Ensure adequate
surface profile
Intergard 251
75 m nominal
VOC:385 g/l
Intumescent Coat:
- Manufacturer
- Approvals Required
:
:

Certifire
- Product Reference
Interchar 963 for 30 or 60 mins protection

Interchar 973 for 90 mins protection
As required for section size

:
- Fire Resistance to BS 476
Parts 20 & 22 : 1987
:
- Finish
:
- Environmental
-
30, 60 or 90 mins (As required)

As required i.e. 440 Basic Finish, 450
Normal Decorative Finish or 460 High
Decorative Finish
VOC:350 g/l
Top Sealer Coat:

(Optional for internal
non exposed steelwork)
- Manufacturer
- Product Reference
- Colour
- Environmental
- Site Touch Up
:
:
:
:
:
:
International Paint
Interthane 990
50 m nominal (2x50 m for external exposed)
As required
VOC:390 g/l
Repair any intumescent damaged in
transit or during erection in accordance
with International Paint Working
Procedures
Refer to International Paint Working Procedures

re handling, transportation and storage of
steelwork treated with Interchar offsite.
31
4.11 110(B) / 150(B)

Two pack fast curing epoxy zinc phosphate, Waterbased Intumescent,
Polyurethane top coat
-
Use/Location
Shop Preparation
- Manufacturer
- Product Reference
- Environmental
:
:
:
:
External and internal exposed steelwork plus

internal non exposed steelwork up to and
including C4 as per ISO12944
surface profile
Intergard 251
75 m nominal
VOC:385 g/l
Intumescent Coat:
- Manufacturer
- Approvals Required
:
:

Certifire
:
:
Interchar 1120
:
:
:
90 or 120 (As required)

As required i.e. 440 Basic Finish, 450
Normal Decorative Finish or 460 High
Decorative Finish
VOC:0g/l
:
:
:
:
:
International Paint
Interthane 990
50 m nominal (2x50 m for external exposed)
As required
VOC:390 g/l

with International Paint Working
Procedures
Refer to International Paint Working Procedures

re handling, transportation and storage of
steelwork treated with Interchar 1120 offsite.
- Product Reference
Parts 20 & 22 : 1987
- Finish
- Environmental
-
Top Sealer Coat:

(Optional for internal
non exposed steelwork)
- Manufacturer
- Product Reference
- Colour
- Environmental
- Site Touch Up
32
4.12
110(C) / 150(C) Epoxy Intumescent, Acrylic Polysiloxane

- Use/Location
- Shop Preparation
- Manufacturer
As required
surface profile
International Paint
:
:
:
:
Certifire
Intergard 251
75 m nominal
385 gms per litre
:
:
:
:
:
:
International Paint
Certifire
Interchar 212
Up to 3 hours
0 gms per litre
Approvals Required
Product Reference
Dry Film Thickness
VOC
Intumescent Coat:
- Manufacturer
- Approvals required
- Product Reference
- VOC
Decorative Top Coat

(if required)
- Manufacturer
- Product Reference
- Colour
- VOC
:
:
:
:
:
International Paint
Interfine 979
100 m nominal
As required
165 gms per litres

with International Paint (Gulf) LLC
Working Procedures
Refer to International Paint (Gulf) LLC Working
Procedures re handling, transportation and
storage of steelwork treated with Interchar 212
offsite.
-
- Site Touch Up
:
:
33
4.13 110(D) On site installation of castings to primed steel internally

-
Use/Location
Preparation and priming by

steelwork contractor
Intumescent Coat
- Manufacturer
- Fire resistance
Finish
Top Sealer Coat
- Manufacturer
- Product reference
- Colour
To circular and rectangular free

standing columns
Specification reference G10/710
:
:
Interactive columns by Interact Fire

Solutions Limited (Tel: +44 1694 751394)
using International Interchar 212
Intumescent. The subcontractor must
allow for the provision of quality
management by Interact Fire Solutions
and the costs associated with this.
Up to 2 hours
High decorative, roller applied.
:
:
:
:
International Paint (Gulf) LLC

Polysiloxane Interfine 979
100 m
As required
34
5. FINISH REQUIRMENTS
Architect is to confirm which of the following finishes is required for specific locations:440 Basic Finish: Reasonably smooth and even, orange peel, other textures, minor
runs, similar minor defects are acceptable.
450 Normal Decorative Finish: A good standard of cosmetic finish generally viewed
from a distance of 5m or more. Minor orange peel or other texture is usually
acceptable.
460 High Decorative Finish: A high standard of evenness, smoothness and gloss
when viewed from a distance of 2m or more.
Working Procedures for Handling, Transportation and Storage of Interchar 212
1.
Handling
The handling of the coated steelwork may include such design features as lifting
holes and lugs which will assist in minimising the potential damage. Where such
features are not utilised the use of special lifting harnesses/nylon slings, webbing
help to spread the load over a larger surface area.
2.
Transportation
Separators shall be provided to prevent steel to steel contact and shall be adequate
for intended use. It is essential the coatings are protected from the possible effects
of ponded water.
3.
Storage
Separators used to reduce transit damage may also be utilised for the same
purpose in site storage. Timber provides a good surface on which steel may be laid
out with minimum damage to coating. It is essential the coatings are protected from
the possible effects of ponded water.
4.
Future Inspection and Maintenance

The fire resistance of the Interchar system will remain as long as the coating is in
perfect condition.
Inspection of the fire protection system should be carried out every 2-5 years
depending on the environment. Any defects, damaged areas must be repaired as
per International Paint (Gulf) LLC Recommended Working Procedures.
35
6. GENERAL REQUIREMENTS
205
VALIDATION OF MATERIALS: A project specific evaluation of intumescent coating

materials, in accordance with BS8202 : Part 2, Clause 4 is to be provided to the CA on
request.
210
WORKING PROCEDURES:
Comply with BS8202 : Part 2 and International Paint (Gulf) LLC ' requirements and
recommendations.
Immediately after completion of the work submit copies of the quality control
records/certificates recommended by International Paint (Gulf) LLC '.
220
APPLICATOR'S PERSONNEL must have appropriate skill in applying and general

knowledge of anticorrosive and intumescent coatings. Provide evidence of competence
and experience to the CA on request.
230
SUITABILITY OF CONDITIONS
Take all necessary precautions including restrictions on working hours, providing
temporary protection and allowing extra drying time, to ensure that coatings are not
adversely affected by climatic conditions before, during and after application.
Prevent or control exposure of operatives to dust, vapour and fumes. Application of
coatings will be taken as joint acceptance by the Main Contractor and the Coating
Contractor of the suitability of surfaces and conditions within any given area to receive
the specified coatings.
36
240
DIFFICULT ACCESS AREAS. Consider, well in advance, any problems of access to areas
to be coated, bearing in mind the need to achieve complete integrity of the fire protection.
Seek advice from International Paint (Gulf) LLC and, if required, obtain instructions from the
CA.
260
CONTROL SAMPLES: Prepare sample areas of the finished work in advance of the
remainder as set out below. Obtain approval of appearance before proceeding.
270
INSPECTION
Permit Interact Fire Solutions to inspect the work in progress and all quality control
records, take dry film thickness and other measurements and take samples of coating
products if required. Do not comply with any directions or requests which vary the
specifications unless and until confirmed by the CA. Submit a copy of intumescent
coating manufacturer's inspection reports to the CA without delay.
Notify the CA of projected date(s) for start of surface preparation and coating.
37
7. PREPERATION FOR PAINTING AND PAINT APPLICATION

5.1
G10/710
-
OFFSITE PREPARATION AND PAINTING to be carried out under cover in properly

lit, heated and ventilated conditions. Select sequence of working from one of the
following and inform CA before starting work:
Fabricate - blast clean - prime as specified
Blast clean - fabricate - prime as specified (Immediately before priming remove flash
rust with a light overall sweep blast), or
Blast clean - prime with a weldable prefabrication primer recommended by the
manufacturer of the specified primer - fabricate - prime as specified (Thickness of
post-fabrication priming coat may be reduced if and as recommended by
manufacturer).
If a prefabrication primer is to be used apply a suitable product recommended by
International Paint (Gulf) LLC.
5.2
G10/715
INACCESSIBLE SURFACES:
The sequence of working must be such as to ensure that surfaces inaccessible after
assembly receive the full specified treatment and coating system including, if
necessary, local shop application of site coatings.
5.3
G10/720
-
BLAST CLEANING FOR PAINTING:

Ensure that steel complies with Sa 2.5 (ISO 8501-1 1998) at time of blasting as
follows:
Dry blasting: Initial rust grade A or B.
Blast clean to the specified Sa 2.5 preparation grades. Use abrasive of suitable type
and size, free from contamination by fines, water and oil. Remove abrasive
residues.
Remove all surface defects likely to be detrimental to the protective painting system,
including:
Defects in the steel, including cracks, surface laminations, shelling and deep pitting
as required by BS 4360.
Defects resulting from fabrication, including fins at cuts, burrs, sharp edges and
weld spatter.
Apply primer as soon as practicable and while the surface is still in a condition
acceptable to International Paint (Gulf) LLC.
5.4
G10/730
-
SHOP PREPARATION FOR SITE WELDING OF SHOP PAINTED STEELWORK:

Blast clean to Sa 2.5 and mask weld areas before coating surrounding areas. If
more than one coat is applied to surrounding areas, step each 30mm back from
edge of preceding coat. Remove masking immediately before welding.
Alternatively prepare and shop paint weld areas as specified, then grind off to bare
steel immediately before welding.
38
5.5
G10/735
-
5.6
G10/740
-
5.7
G10/745
-
5.8
G10/750
-
TREATMENT OF SITE WELDED JOINTS IN PAINTED STEELWORK:

After welding, and without delay, vacuum blast all weld areas to a minimum
standard of Sa 2.5(ISO 8501-1 1988).
Prime without delay and apply further coatings to the weld areas to match the
surrounding painted areas.
BOLTED JOINTS (NON-FRICTION GRIP):
Where steelwork is to be shop painted, ensure that the full shop specification is
applied to joint faces.
Immediately before assembling bolted joints in externally exposed steelwork, apply
a further coat of primer and bring the surfaces together while still wet.
Before applying site coatings to externally exposed steelwork, seal all crevices to
bolts and joint perimeters with compatible mastic.
FAYING SURFACES OF FRICTION GRIP JOINTS:
Blast clean and mask before coating surrounding areas. The masking must
adequately protect the faying surface from deterioration and contamination.
If more than one coat is applied to surrounding areas, step each coat 30 mm back
from edge of preceding coat.
Remove masking immediately before bolting, check faying surfaces are free from
adhesive, and clean with solvent if necessary.
FRICTION GRIP JOINTS IN SHOP PAINTED STEELWORK:
After final tightening of bolts, and without delay, thoroughly degrease and clean bare
steel at joint edges and prime with Interplus 356.
Seal all crevices to bolts and joint perimeters with compatible mastic.
Apply further coatings to surrounding areas to match adjacent shop painted areas
before applying specified site coatings.
5.9
G10/755
UNCOATED FASTENINGS:
After erection, thoroughly degrease and clean and, without delay, apply Interplus
356 followed by specified top coat.
5.10
G10/760
GALVANISED FASTENINGS:
After erection, thoroughly degrease and clean and apply a suitable etch primer
before applying specified site coating(s).
5.11
G10/765
SITE PREPARATION OF SHOP PAINTED STEELWORK:

Carry out all necessary remedial work as specified. Prior to applying any site coats
ensure surfaces are dry being free of any dirt, grit, grease or other contamination.
5.12
G10/770
SITE PREPARATION OF GALVANISED SURFACES FOR PAINTING: Thoroughly

degrease. If metal coating is defective obtain instructions before proceeding.
Remove any white corrosion products with a stiff brush, wash off and allow to dry
before applying specified etching wash or primer.
39
PAINTING
5.13
G10/805
-
5.14
G10/810
-
5.15
G10/815
-
FINISHES GENERALLY:
Once applied the finish should not in any way slump, flow, crack, flake, split, sag,
pit, bubble, blister, float, effloresce, craze, shrink, break, wrinkle or crinkle.
Thinners shall not be added to paint to change in any way its constitution or
consistency unless agreed by International Paint (Gulf) LLC.
All finishes should be durable, of uniform texture and colour and should be resilient.
All finishes should be uniform in texture, colour and appearance within the limits of
the agreed samples and without irregularities or distortion. Finish coatings shall
match the colour and gloss of the agreed control samples.
There shall be an interval of at least 24 hours between successive coats of painting
or as recommended by International Paint (Gulf) LLC.
The external aesthetic performance of the polysiloxane material is critical to its
choice and the manufacturer must be able to show over 10,000 hours quv
resistance with a gloss retention of above 50% as measured over this time period.
On request evidence to be shown that after 28 days weathering in a C5-I
environment the polysiloxane when subjected to a th inch mandrel bend test, in
accordance with ISO 1519,will show that no cracking/disbondment has occurred.
Because of concern re: flexibility, Epoxy Polysiloxanes are explicitly not approved.
Specular gloss levels for Interfine 979 acrylic polysiloxane at 60 degrees to the
vertical will be typically 85 units as specified and shall be measured in accordance
with BSEN ISO 2813.
SUITABILITY OF CONDITIONS:
Do not apply coatings:
To surfaces affected by moisture or frost.
Unless the steel temperature is at least 3C above the dew point with conditions
stable or improving.
Unless the relative humidity is below 85%.
When heat is likely to cause blistering or wrinkling.
Take all necessary precautions including restrictions on working hours, providing
temporary protection and allowing extra drying time, to ensure that coatings are not
adversely affected by climatic conditions before, during and after application.
Application of coatings will be taken as joint acceptance by the Main Contractor and
Subcontractor of the suitability of surfaces and conditions within any given area.
APPLYING COATINGS:
Apply coatings to clean, dust free, dry surfaces in dry atmospheric conditions and
after any previous coats have cured adequately.
Apply coatings evenly to give a smooth finish of uniform thickness and colour, free
from brush marks, nibs, sags, runs and other defects.
Keep all surfaces clean and free from dust during coating and drying.
Adequately protect completed work from damage.
Wherever possible, coatings are to be from one manufacturing batch. Where more
than one batch is to be used, keep separate, allocate to distinct parts or areas of the
work, and inform the CA accordingly.
Keep all surfaces clean and free from dust during coating and drying. Adequately
protect completed work from damage.
40
5.16
G10/820
-
Materials used in preparation should be of the types recommended by their

manufacturers and the coating manufacturer for the situation and the surfaces being
prepared.
Making Good: All unsatisfactory paintwork should be made good in accordance with
clause G10/550 and to the satisfaction of the CA.
Application of coatings should not occur until the surfaces and conditions within any
given area to receive the specified coatings are acceptable.
Adhere to manufacturers recommendations for intercoat preparation and maximum
and minimum drying periods.
Brushes generally to comply with the requirements of BS 6150 and BS 2992.
Roller application shall be to BS 6150.
Spray application shall be to BS 6150 generally. The Trade Contractor shall submit
details of the spraying equipment for review by the Design Team. Comply with all
Health and Safety requirements for spraying.
Special attention is to be given to the site painting of Bolt assemblies. These areas
must be done in a neat and uniform manner such that the colour and finish blends in
with its surrounding to the satisfaction of the CA.
FILM THICKNESS:
Check the thickness of each coat during application using a wet film thickness
wheel or comb in accordance with BS 3900:Part C5.
After each coat has dried measure the total accumulated dry film thickness using a
magnetic or electromagnetic meter, checked against standard shims and
recalibrated regularly against a smooth steel reference plate, the number and
position of measurements to be as directed by CA. Carry out all measurements in
the presence of the CA unless otherwise directed.
Where a nominal d.f.t is specified over a scheduled area of coating the average
accumulated dry film thickness must equal or exceed the specified thickness, with
no reading less than 75% of the specified thickness.
If at any stage the accumulated dry film thickness is deficient, the CA may require
application of additional coat(s) at no extra cost. Where a minimum d.f.t. has been
specified any areas found to be below specified figure will be made good at no extra
cost.
5.17
G10/825
STRIPE COATS:
Stripe coating of welds, edges and corners of flanges, nuts and bolt heads, rough
weld seams, and areas that are difficult to access is to be carried out by brush prior
to the spray application of the specified primer. A stripe coat of Interfine 979
Polysiloxane is to be applied at 50 m d.f.t. over the same stripe coated areas,
where the Interfine 979 system has been specified.
5.18
G10/830
COLOUR OF TOP COAT to be selected by Architect (unless already specified).
5.19
G10/850
JUNCTIONS WITH CONCRETE:

Where exposed steelwork is partially embedded or encased in concrete, apply two
coats of an approved bituminous coating locally to the steel/concrete junction as
instructed by CA.
41

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High Performance & Intumescent Coatings

For further advice contact:

Anticipated Life to First Maintenance Period

General Requirements for Protective Coating Work

Protective Coating System(s) - Select as Required

(See Guidance Notes)

638(A) Internal non exposed steelwork

Intumescent Finish Requirements

Preparation for Painting and Paint Application

1. GUIDANCE NOTES (Not to go out with specified paint system(s))

The following guidance notes are designed to assist an engineer or architect in

VOC (Volatile Organic Compound)

Paint Systems for Specific Locations

638 SHOP PRIMING (NO SITE COAT APPLICATION)

Epoxy zinc rich

640 SHOP PAINTING WITH (COMPLETE SYSTEM SHOP APPLIED)

Epoxy Zinc Rich

1 coat Intergard 475HS - Epoxy MIO

640(B) - All external exposed steelwork, including semi exposed areas.

Epoxy zinc rich

638(C) - All internal exposed steelwork

Fast drying epoxy zinc phosphate / mio

638(D) - All internal exposed steelwork

638(E) - Steelwork to be built into brick or blockwork cavities

638(F) - Steelwork partially or fully submerged in water, or ongoing damp / wet

630 GALVANISING PLUS PAINT SYSTEM

630(A) - Galvanised steelwork

Product Certification for Passive Fire Protection

Infrastructure Track Record

2. ANTICIPATED LIFE TO FIRST MAJOR MAINTENANCE PERIOD

All internal non exposed steelwork, including steelwork that is partially

All internal non exposed steelwork, including steelwork that is partially

All external exposed steelwork, including semi exposed areas

All external exposed steelwork, including semi exposed areas

All internal exposed steelwork

All internal exposed steelwork

Steelwork to be built into brick or blockwork cavities

Steelwork partially or fully submerged in water, or ongoing damp (wet

Galvanised steelwork plus recommended Interfine 979 polysiloxane system

3. GENERAL REQUIREMENTS FOR PROTECTIVE COATING WORK

SAMPLES, MOCKUPS, PROTOTYPES, QUALITY BENCHMARKS AND TESTING:

SURFACES NOT REQUIRING COATING:

OPERATIVES must be appropriately skilled and experienced in the use of specified

COMPATIBILITY OF SHOP PRIMER WITH APPLIED INTUMESCENT

HEALTH AND SAFETY:

HANDLING AND STORING COATED STEELWORK:

4. PROTECTIVE COATING SYSTEM(S) - SELECT AS REQUIRED

(Refer to Guidance Notes before selecting a system(s)

Two pack fast curing - epoxy zinc phosphate protective finish

Two pack epoxy zinc rich protective finish

All internal non exposed steelwork including

External exposed steelwork, including semi

Shop Top Coat

Refer to International Protective Coatings Interfine 979 Recommended Working Procedures

All external exposed steelwork as required (C5

Shop Top Coat

Refer to International Protective Coatings Interfine 979 Recommended Working Procedures

All internal exposed steelwork as required

Shop Top Coat

Refer to International Protective Coatings Interfine 979 Recommended Working Procedures

638(D) High solids primer intermediate epoxy coating

All internal exposed steelwork (for industrial