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Kinetrol Vane Actuators

Long life epoxy


or PTFE internal
finish
Durable epoxy stove
enamel finish
Integral vane/shaft casting only one moving part
Manual override square
and position indicator
Stainless steel expanders
ensure long term lip/seal
case contact

Easy stop adjustment at each


end of stroke for accurate
seating
Non- incendive, corrosion
resistant zinc alloy case
Double opposed lip seals
for effective sealing and
long maintenance free life
Space filling/energy absorbent
sideplates (polymer or metal)

Single moving part


Simplest and most reliable mechanism for
quarter-turn rotary actuation.
Certificate No. FM22163

Kinetrol's rigorous quality


program is approved to ISO
9001:2000 and AS/EN 9100
ensuring that each unit is
manufactured to the highest
standards.

Direct mounting control modules


Fail-safe spring returns, limit switches,
positioners and solenoid valves all just bolt
on direct with no brackets needed.
No cranks or gearing
No power loss or backlash - allows accurate
positioning.
Durable corrosion resistant finish

Kinetrol Actuators, Springs


and Accessories are now
approved up to ATEX
Category 1.

Long maintenance-free life


Up to 4 million operations guaranteed.
Compact - space saving - efficient
Best torque/size package available, fast
operating speeds, best air consumption,
proven design.
Hundreds of thousands of units
in trouble free service all over the world.
Choice of male or female output drive
square - easy to interface to application

Applications

Operation or positioning of ball, butterfly and plug valves, ventilation dampers and automatic
doors. Uses also include movement and positioning of components during manufacture - in fact
anything that needs to be turned through 90 or less, automatically or by remote control.

For ordering codes see page 38


For catalogue index see page 50
1

The policy of KINETROL is one of continuous improvement. We reserve the right to alter the product as described and illustrated
without notice.

1.

1. Visual Indicator
Gives visual indication of valve position as standard except
models OMO, 01, 08, 16, 18, 20 and 30.
2. I/P Controller
4-20mA electrical signal controls main air supply to
pneumatic positioner as alternative to air signal control
(details page 13).
3. AP Positioner
3-15psi (0.2-1 bar) air signal controls main air supply
to turn, stop or hold the actuator vane in proportional
response to that air signal. Limit switch and angle
retransmit options (details pages 11/12).

2.

3.
6.

4.
5.

4. EL Electropneumatic Positioner
A single unit gives smooth accurate control in
response to a 4-20mA signal. Limit switch and
angle retransmit options in same housing (details
pages 15/16).

Modular Add On
Control Units

Kinetrol modular concept easily provides the control assembly needed.

7.

5. Clear Cone Position Monitor


Gives 360 and overhead position indication. Available on
actuator models 03, 05, 07, 09 and 10, limit switch boxes
AP positioners, EL positioners and EHD models (details
page 6).

9.
8.

6. 3 Stop Positioner
Provides two endstop positions and a mid-range setpoint
anywhere within the 90 span. Easy setpoint adjustment
and integral position feedback options (details page 14).
7. Universal Limit Switch Box
Weather tight unit with up to 4 switches for remote position
indication or control use. Optional switches for
flame proof/explosion proof needs and high visibility Clear
Cone position monitor (details pages 7/8).
8. Actuator
15 sizes covering torque range 0.5 Nm (5 lbf in) to 19140
Nm (168,000 lbf in). Operating air pressure range 1.4 bar
(20 psi) to 7 bar (100 psi). Adjustable stops standard.
Restricted travel stops and DIN/ISO versions available for
most models (details pages 23 to 37).

10.

11.

12.

9. Solenoid
Optional integral pneumatic solenoid valve for actuators.
Various electrical, environmental and explosion proof
requirements covered (details page 6).

13.

10. Spring Fail-Safe Unit


Clock type spring return gives reliable fail-safe operation
with high torque output throughout spring stroke, yet has
easy adjustment to suit application (details pages 3/4/5).
11. 180 Converter
Compact units give constant torque output through up to
200 travel (details pages 17/18).
12. ISO Adaptor
The patented ISO adaptor provides easy conversion from a
Kinetrol male drive to an ISO flange interface for ultimate
mounting flexibility (details page 22).

14.

13. Gearbox
Geared manual override on all models, except 08, from 05
to 16 inclusive (details page 21).
14. Mounting Bracket
A comprehensive range of brackets provides for most ball,
plug and butterfly valves (details page 41).

Fail-Safe Spring
Return Units

Lowest Torque Loss


Typically 20% through 90 yields extra torque
through spring stroke - enables the selection
of smaller actuators (see diagram)
Reliable low stress range clock type spring
Separate housing for modular assembly
easily retrofitted
Sealed, non-breathing housing
Protects spring in corrosive environments
Adjustable pretension for 'balanced' air
and spring stroke torques
Various
combinations
available
for
balanced/optimised torques at various air
pressures
Keeper plates available to ensure safe
handling of pretensioned springs
Available with ISO/DIN female drive and
mounting for models 03-20
(except model 08)
Springs guaranteed against failure for
lifetime of actuator.

Spring housing cut away

ATEX Category 1 approved for models 0112 inclusive


Category 2 for other models
The diagram shows the torque
requirement of a typical ball valve
under normal conditions. The typical
torque output characteristics of
Kinetrol and Rack and Pinion
actuators, both sized to overcome
the valve's breakout torque, are also
illustrated.
The
diagram
demonstrates that the Kinetrol
actuator will exceed the torque
requirement of the valve throughout
the entire stroke whilst the rack and
pinion unit will fail to reseat the
valve.

Lifetime Guarantee

X
ATEGORY 1
ATE

E
ROV
APP

TO C

The higher torque losses associated


with the rack and pinion actuators
(torque loss can be as high as 70%)
dictate the selection of larger units to
ensure complete reseating.

Breakout
100%

Kinetrol
80%

Typical Rack and


Pinion Unit

70%

60%

Typical Ball Valve

TORQUE

CLOSED

STROKE TO OPEN

Reseat

90

OPEN

Direction of Spring Action

Pretension Setting

Suffix - 020 = clockwise


Suffix - 030 = counter clockwise

Spring return units supplied separate from


actuators are also pretensioned for 80psi (5.5 bar)
air operation unless otherwise stated.

Fail-Safe Spring
Return Units

Spring units are available for either clockwise or Factory assembled actuator/spring return
counter clockwise spring action.
assemblies have the spring pretension set for
'balanced' torque output when the actuator is
For spring units alone, direction is determined by operated by air at 80psi (5.5bar).
looking down at the unit from the
end opposite to that which
Factory assemblies can be preset for different air
interfaces with an actuator.
pressures below 80psi (5.5 bar) on request.

Keeper Plates

The direction of actuator/spring assemblies are


determined by looking at whole assembly from the
These are provided on all pretensioned spring
non-output end.
return units supplied separate from actuators. They
are also available as spare parts.

Asymmetrical Torque Applications

A keeper plate must always be used to restrain


If high torque is required in one direction and lower spring tension whenever a spring unit case is
torque in the other direction this can be set up easily dismantled.
by changing spring pretension to be higher or lower
as required. Air stroke torque will always be doubleacting torque (at air pressures available) less spring
Materials Specifications
pretension torque.

Low Air Pressure Applications


If air pressure available for actuator operation is
less than 50psi (3.5 bar) 'balanced' torque output
on air and spring strokes is still possible by using a
spring return unit from a smaller actuator size.
Listed below are factory assembled options of this
kind.

Spring Casing Models 01-12 pressure die-cast in


Finish
Spring
Square
Mount Holes
(output end)

Replace the '*' used in ordering codes below with a


'2' (clockwise) or '3' (counter clockwise) depending
on direction of spring action required.

ZL 16 zinc alloy. Models 14, 16, 18,


20 & 30 aluminium alloy LM25.
Epoxy stove enamel.
Clock type spring steel.
Steel, zinc plated.
Same as matching actuator
except model 01, low pressure
combinations & ISO drive
versions. (see page 43).

Lifetime Guarantee

See pages 47 & 48 for full torque details and page


43 for dimensions of all models.
Ordering Code
03-1*0-5600
07-1*0-4000
08-1*0-4100
09-1*0-4200
10-1*0-5800
12-1*0-4300
12-1*0-4400
14-1*0-4900
14-1*0-5000
16-1*0-6000
16-1*0-6100
18-1*0-7000
20-1*0-7200
20-1*0-7300
30-1*0-7600
30-1*0-7700
30-1*0-7800

Description

03 actuator with one 02 spring unit


07 actuator with one 05 spring unit
08 actuator with one 07 spring unit
09 actuator with one 07 spring unit
10 actuator with one 09 spring unit
12 actuator with one 09 spring unit
12 actuator with two 09 spring units
14 actuator with two 12 spring units
14 actuator with one 12 spring unit
16 actuator with one 14 spring
unit and one 12 spring unit
16 actuator with one 14 spring unit
18 actuator with one 16 spring unit
20 actuator with two 16 spring units
20 actuator with three 16 spring units
30 actuator with three 16 spring units
30 actuator with four 16 spring units
30 actuator with five 16 spring units

Female Drive Spring


Units

Simple, elegant direct-mount interface for most


valves
Multiple ISO mounting flange hole drillings for
each model
Large ISO/DIN compatible star drive for most
models
Leak tell-tale/relief slots in mounting face
Female serrated insert drive options available
for maximum direct mount flexibility on some
models.
Keeper plates available to ensure safe handling
Same reliable, long-life, fully sealed spring unit
as on male-drive units.
Allows accessories to be added to top of
actuator (e.g positioner)

Torques are identical to standard and low pressure spring torques given on pages 47 & 48.
Directions of spring action are as described on page 4. Female drive spring units are designed to
be mounted between the actuator and the application. Consequently, a female spring designated
clockwise as a separate module will, when mounted to an actuator, result in an anti-clockwise
assembly. Female drive springs are not designed to interface directly with modular switch boxes,
positioners etc.

ISO/DIN Star Drives

Female star (double square) drive spring failsafe units are available for models 03 to 20,
except for 08.
Star drive units are specified by adding a F to
the DIN/ISO code:
e.g. for a standard model 07 actuator with a
female star drive, a regular 070-120 code
becomes 071F120.
See TD121 for full dimensions.

Serrated Drives

X
TATE
RY 1
A
EGO
C
ED
O
ROV
APP

Female serrated drive spring fail-safe units are


available for models 05, 07 & 09 to give
maximum mounting flexibility. Features
include:
- Can accommodate large diameter valve
stems
- Deep hole in shaft for long valve stems
- Precision stainless steel inserts
- Common internal drive shapes available
- Same spring can be used with different valve
type/sizes
- 48 teeth allow many different orientations

Serrated drive units are specified by adding an


S to the ISO/DIN code:
e.g. for a standard model 07 actuator with a
serrated female drive, a regular 070-120 code
becomes 071S120.
See TD141 for full dimensions of the serrated
drive springs and associated couplings.
A range of blank and internally profiled serrated
stainless steel couplings are available (see
TD141 for codes).

Coding of Alternative Flange


Drillings

Some female spring fail-safe star and serrated


drive models are available with alternative ISO
mounting hole patterns (see TD121 and
TD141). The digits 8 and 9 are used to
designate clockwise and anti-clockwise
versions respectively:
e.g. clockwise code 051F180 specifies the F04
flange alternative of the 051F120 specifies
F03/05/07 version.

Clear Cone Monitors


& Solenoid Valves

Clear Cone Monitor

The optional Clear Cone provides all round high


visibility position monitoring on all limit switch boxes
except code -003 type, 02/03 and positioner models.
A red/green colour coded monitor is sealed inside a
robust, clear polycarbonate cover.
The monitor is also available directly mounted onto
actuator models 05, 07, 09 and 10 and all EHD units.
For highly corrosive environments special cover
materials are available - contact Kinetrol for details.
Conductive ATEX approved versions are also
available - contact Kinetrol for details.
For installation details see pages 42, 44, 45 & 46.

Solenoid Valves
As an option KINETROL actuator sizes 03 to 14 can
be supplied with integral solenoid valves with NAMUR
interface. Air is ported through the actuator body via
an adaptor so no external tubing is necessary.
Standard optional solenoid valves can be converted
to 5 or 3 port versions by changing valve body plate
supplied with the valve.
Specification
Coil voltages

AC: 50/60Hz
24, 115 & 230 volts
DC: 24 Volts
For other voltages contact
Kinetrol

Electrical
connection

DIN 43650 plug with Pg9 cable


gland (6-8mm dia) as standard

Manual Override

Extra to order

Exhaust silencers
/ flow regulators

Extra to order

Hazardous areas

Certified solenoids are


available as extras to order

Environmental
Protection

To IP65 as standard

Minimum air
supply

2 bar

ADAPTOR

VALVE BODY
PLATE

Single solenoid, 3 or 5 port, interchangeable for


double acting or spring return, NAMUR
interface. Most brands of NAMUR interface
solenoid valve can be supplied to special order.

AT
E
AV VERS X
AIL IONS
AB
LE

Universal Limit
Switch Box

Offers a wide range of signalling options in a zinc alloy fully


enclosed corrosion resistant case available for direct
mounting onto Kinetrol rotary actuators, or discrete mounting
via an industry standard VDI/VDE interface onto any make of
rotary actuator. Easy to wire and set up with real industrial
quality robustness. Internally fitted options include AS
Interface digital communication and a 4-20mA 2-wire
modulating angle retransmit circuit.
The range of switch and terminal arrangements includes 2 or
4 switches, extra connections allowing single point
termination of wiring for limit switches and solenoid valves,
ATEX approved Eexed (Category 2) explosion proof and
Eexia intrinsically safe packages (Category 1). Integral
sealed Clear Cone Monitor and red/green LED indicator
options also give excellent external visual indication of
position.
See KF487 for full details.

Specification

All units sealed to IP65/NEMA 4X. IP67 options available.

Casing
Precision diecast zinc
alloy

Robust corrosion resistant epoxy painted diecast zinc alloy box.

Finish
Epoxy stove enamel

Available for direct mounting to Kinetrol models 03 to 14, for minimum height.

Seals
Nitrile rubber O ring seals
Weight
1.4 kg
Cable entry options
2 or 4 entries

M20 x 1.5 Conduit thread


Pg 13.5 Conduit thread

1/ NPS Conduit thread


2

`
4 Way plug DIN 43650A
(fits any of conduit thread)

4 Way M12 Connector


(M20 Conduit thread only)
Temperature Range
Standard -20C to 80C
High Temp Seals
up to 100C

Dimensions see page 44

Easy and accurate setting of switch position.

Quick access - No special tools required.


Discrete VDI/VDE (NAMUR) interface option for use with industry standard actuators.
Two or four cable entries as standard to allow back wiring of solenoid valves.
Many switch options available for general and hazardous areas.
AS Interface bus circuit option inside box reads up to 4 switch inputs, drives up to
2 solenoids powered by bus only (see pages 9 & 10).
Optional Clear Cone monitor available.
Integral LED indicator lamps and angle retransmit circuit options are available.
Compact SPST version of type 004 available for model 02 actuator.
LOAD RATINGS FOR
STANDARD MICROSWITCHES (type 004)
Voltage

125 V AC
250 V AC
up to 12 V DC
up to 24 V DC
up tp 48 V DC
up to 250 V DC

Resistive Load
15A
15A
15A
10A
3A
0.25A

MULTIPLICATION FACTORS
FOR NON-RESISTIVE LOADS
Steady state tungsten lamp load - x 0.1
Steady state inductive load
- x 0.2
Peak inductive load
- x 1.0

Switch Type 001


2 intrinsically safe inductive proximity sensors
for hazardous areas (ATEX CAT 1), -20 to
80C.

Universal Limit
Switch Box

Ordering Codes
Option B - E
AS interface options are available with both
the two and four entry Kinetrol Universal limit
switch boxes. Options B to E allow for
different extended addressing options. For
more information on the Kinetrol AS Interface
card see page 9.

Switch Type 002


2 pneumatic switches with inlet adaptors for
4mm i/d tube (ATEX CAT 2).

Option P
Two or four way Universal limit switch box
fitted with potentiometer (20K ohms
conductive plastic type).

Switch Type 003


Certificated unit to EEx e II T6 for hazardous
areas to Zone 1 (ATEX CAT 2).
Switch Type 004
With 2 microswitches wired for SPDT.

Option R
Two or four entry Universal limit switch fitted
with angle retransmit, loop powered two wire
circuit passes 4-20mA current, proportional
to 0-90 position of actuator.

Switch Type 005


2 x 2 wire proximity sensors 20-260 volts AC,
normally open.

Option U
Two or four entry Universal limit switch box
without AS interface card.

Switch Type 006


2 x 2 wire proximity sensors 5-60 volts DC,
normally open, with LED switch status
indicators.
Switch Type 007
With 4 microswitches wired for DPDT.
Switch Type 008
With 2 intrinsically safe slotted proximity
sensors for hazardous areas (ATEX CAT 2).
Switch Type 009
2 V3 gold plated contacts intrinsically safe
microswitches wired for SPDT (ATEX CAT 1).
B=WITH ASi BUS * (See KF-496)
C=ASi EXTENDED ADDRESSING,
OUTPUTS DISABLED*
D=ASi EXTENDED ADDRESSING,
OUTPUTS ENABLED*
E=ASi EXTENDED ADDRESSING,
OUTPUTS ENABLED, SEPERATE
POWER SUPPLY*
U=WITHOUT ASi BUS
R=WITH ANGLE RETRANSMIT
P=WITH POTENTIOMETER

STANDARD SWITCH OPTIONS


0= SEE FURTHER OPTIONS BOX
1=2X V3 i-SAFE PROXIMITY SENSORS ATEX
2=2X PNEUMATIC SWITCHES
3=2X SWITCHES EExe II T6 CERTIFIED ATEX
4=2X V3 SPDT SWITCHES ATEX
5=2X 20-250Vac PROX. SENSORS
6=2X10-60Vdc PROX.SENSORS
7=4X V3 DPDT SWITCHES
8=2X SLOTTED i-SAFE PROX SENSORS
9=2X V3 SPDT i-SAFE (GOLD PLATED) ATEX

RH

0=DIRECT MOUNT UNIT


1=DISCRETE UNIT WITH KINETROL SQUARE
2=DISCRETE UNIT WITH NAMUR INTERFACE
3=DISCRETE UNIT WITH KINETROL SQ.+HI TEMP SEALS
4=DISCRETE UNIT WITH NAMUR INTERFACE+HI TEMP SEALS
5=DIRECT MOUNT BOX+HI TEMP SEALS
6=DISCRETE FOR INSERT
7=DISCRETE FOR INSERT & HIGH TEMP SEALS

M=CLEAR CONE MONITOR - STANDARD *


R=CLEAR CONE MONITOR - EXTRA CHEMICAL RESISTANCE*

Unless otherwise specified, when


ordering an M12 plug it will always be
connected on the left side and supplied
with a transit plug on the right hand side.

0=NO LED FITTED


1=2 LED'S RED + GREEN 240 / 110 V ac*
2=2 LED'S RED + GREEN 12 / 24 V dc*
3=2 LED'S RED + GREEN WITH ASi BUS*

LH
ACTUATOR
SIZE 03-14

0=M20 (ISO)
8=Pg 13.5
9=1/2" NPS

* NOT AVAILABLE ON ATEX VERSIONS

SPRING
OPTIONS

0= 2X3 CONNECTION TERMINAL BLOCKS


1= 2X4 & 1X3 CONNECTION TERMINAL BLOCKS *
2= 2X4 & 2X3 CONNECTION TERMINAL BLOCKS *
4= 3X3 CONNECTION TERMINAL BLOCKS
5= 4X3 CONNECTION TERMINAL BLOCKS*
6= MULTI-TERMINAL PCB (5x3 + 1x2)*

0= NO ANGLE RETRANSMIT
1= ANGLE RETRANSMIT CW**
2= ANGLE RETRANSMIT CCW**

* Not available on ATEX versions


** Multi-terminal PCB required with angle retransmit

1=2 ENTRIES - 2 TRANSIT PLUGS


2=2 ENTRIES - 1 TRANSIT, 1 BLANKED (R.H.)
3=2 ENTRIES - DIN PLUGS *
4=2 ENTRIES - DIN PLUG, 1 BLANKED (R.H.) *
5=4 ENTRIES - 4 TRANSIT PLUGS
6=4 ENTRIES - 3 TRANSIT, 1 BLANKED (R.H.)
7=4 ENTRIES - 4 DIN PLUGS
8=4 ENTRIES - 3 DIN PLUGS, 1 BLANKED (L.H.)
9=4 ENTRIES - 2 DIN PLUGS, 1 BLANKED (L.H.), 1 TRANSIT
PLUG OPTIONS FOR AS INTERFACE
A=M12 PLUG FOR AS INTERFACE & TRANSIT (RH)
B=M12 PLUG, M12 SOCKET WITH ASI CABLE CLAMP & TRANSIT (RH)
C=M12 PLUG FOR AS INTERFACE & BLANK (RH)

EXAMPLES:
050 - 001U001000 = 05 ULS BOX WITH 2 X V3 i-SAFE PROXIMTY SENSORS, 2 TRANSIT PLUGS & 2 X 3 WAY TERMINALS ATEX APPROVED
050 - 001U021000 = 05 ULS BOX WITH 2 X V3 i-SAFE PROXIMTY SENSORS, 2 TRANSIT PLUGS & 2 X 3 WAY TERMINALS NON - ATEX APPROVED
050 - 001U011000 = 05 ULS BOX WITH 1 X V3 i-SAFE PROXIMTY SENSORS, 2 TRANSIT PLUGS & 2 X 3 WAY TERMINALS ATEX APPROVED
070 - 009B001300 = 07 ULS BOX WITH 2 X V3 i-SAFE MECH.SWITCHES G / PLATED, STANDARD ASi + TRANSIT PLUGS & ASi TERMINALS + RED & GREEN LED'S
090 - 004R012000 = 09 ULS BOX WITH 1 X V3 i-SAFE SPDT SWITCH + 1 TRANSIT & 1 BLANKING PLUG & ANGLE RETRANSMIT
101 - 004U001200 = 101 ULS BOX WITH 2 X V3 SPDT SWITCHES + 2 TRANSIT PLUGS + LED'S RED / GREEN 12 / 24 V dc
140 - 004X012000 = 14 ULS BOX WITH 1 X V3 SPDT SWITCH + 1 TRANSIT & 1 BLANKING PLUG, ANGLE RETRANSMIT & ASi BUS
140 - 009C001000 = 14 ULS BOX WITH 2 X V3 i-SAFE PROXIMTY SENSORS, ASi WITH EXTENDED ADDRESSING OUTPUTS DISABLED + TRANSIT PLUGS

Further switch options are available upon request - contact Kinetrol for details

For more information


see KF487

AT
CA E

TO

AP

PR EGORY
OV 1
ED

AS Interface
Bus Communications

The AS Interface bus is designed for on/off


control and monitoring and is a good choice when
a simple, economical, reliable and robust solution
is required for controlling and monitoring a series
of actuators and sensors in a process control or
machine application.

The Kinetrol AS Interface Card


The Kinetrol Actuator Sensor Interface card is
fitted inside the Kinetrol Universal Limit Switch
box, thus combining the industrial quality
robustness of the box with the advantages of
digital serial communication.

AS Interface Bus
The AS interface card allows easy digital
serial communication for your sensors and
actuators, allowing your actuators to be
controlled and monitored when they are in the
field, via a single 2 wire cable.
Actuator Sensor interface devices are used to
make up control systems based on a two-wire
communication cable known as a bus, and
can be controlled or monitored by means of a
digital signal sent via the bus to and from a
"master" device (which can be a computer or
a PLC).

The AS interface bus cable can be routed in


through the conduit entries and connected at
internal terminal blocks, alternatively an M12
connector plug facing outwards from conduit entry
can be supplied to allow quick connection from
M12 sockets or with clip on adaptations for ribbon
type yellow AS interface cables.

AS Interface Card Features


AS interface 2.1 compatibility
Up to 31 units with solenoid valve on-off
control, powered and controlled via one two
core cable
Up to 62 units (using extended addressing)
All metal robust industrial-quality limit
switch box, direct mounted on a Kinetrol
actuator

The slave devices will always function in


response to commands sent by the master
device, either to actuate or to return a
message reporting the value of a sensed
variable, or both. The AS Interface
specification allows 31 or fewer slave devices
to be powered by a DC voltage fed into the
same two wire cable used as the
communication bus, with allowed power
consumption adequate to drive the slave plus
a standard pneumatic solenoid valve.

2 on/off outputs per unit

An AS Interface bus can be used as the final


field link in a more complex hierarchy of
devices making up a large plant-wide control
system. Actuators and sensors must often be
installed in unprotected environments where
conditions can be demanding; the AS
Interface bus can be used as the link between
these field devices and the "indoor"
equipment making up the upper part of the
control system.

Up to 31 24V 2.5W solenoid valves can be


connected to bus with no separate power
supply

4 on/off inputs per unit


Reads mechanical switches or inductive
sensors
Retrofittable to standard Kinetrol Universal
Limit Switch Box
LED external indicator option

M12 connector plug option available for


instant bus connection
Cable clamping connector block for yellow
ribbon-type AS interface cable available
with M12 socket to fit onto plug option
Output short circuit protection built in

AS Interface 2.1 Specification


Master - Slave protocol
Up to 31 Slaves per master
Each slaves has its own unique address
(set by user)
All slaves can be scanned every 5
milliseconds
Baud Rate - 197 Kbits/second

AS Interface
Bus Communications

AS Interface Configurations

Slaves may be added anywhere in the bus


Slaves may be parallel connected on the
bus, using star or spur configurations
Up to 124 inputs per bus
Up to 124 outputs per bus, 62 using the
Kinetrol device
26.5 to 31.5 Vdc, 8 A max power supply
100 m (325ft) maximum cable length
(repeaters may extend network distance)
Untwisted, unshielded, 2-wire (1.5mm2)
cable can be used

AS Interface Extended Addressing

Kinetrol's AS Interface circuit is a slave device to allow 32 devices (usually 31 slaves plus an AS
Interface master device) to be powered and controlled via a 2-wire bus cable, with full capability to
energise one solenoid on every unit all at the same time. This is the standard (Option code B).
The AS Interface 2.1 specification also allows for an extended address option, whereby 62 addresses
can be connected and powered via one bus cable. The specified limits on device capacitance however,
mean that if the full extended-address compliment of slaves all had standard solenoid valves
connected, the bus limit would be exceeded.
Kinetrol offer these options to allow use of extended addressing:
1. (Option Code C)
AS Interface circuit with extended addressing enabled and outputs disabled, to read limit switch sensors
only. If a solenoid is connected it will not function.
2. (Option Code D)
AS Interface circuit with extended addressing and outputs enabled, plus added isolating relay option
fitted to outputs, to allow up to 31 solenoids to be energised simultaneously even from the bus, though
up to 60 slave units may be connected to the bus. This requires the user's control system to include a
pre-programmed limit on the maximum number of solenoids to be energised. If the system instructs too
many units to switch on solenoids, they will obey, and the bus capacitance limit will be exceeded thus
this option must be at the users risk with regard to this issue.

For more information


see KF496

3. (Option Code E)
AS Interface circuit with extended addressing and outputs enabled, plus added relay options fitted to
outputs to allow solenoid valves to be powered by a supply separate from the AS Interface bus. This
option requires a separate 24V DC power supply to each actuator, and allows up to 60 slave units to
energise their solenoids simultaneously.
To order the Kinetrol AS Interface card refer to codes for Universal Limit Switch Box on page 8.

10

AP Positioner

The AP positioner moves an actuator to a


position set by a 3-15psi control signal
and holds it there. Its features are:
Fast, smooth, accurate response
Simple, all-mechanical function for
unbeatable reliability
Three flow options to optimise control
on all actuator sizes
Universal application
The unit can be mounted in any
orientation on to any quarter-turn or
linear application

Operation
The AP Positioner is designed to drive a rotary or
linear actuator to a position set by a 3-15 psi (0.2
to 1.0 bar) signal and hold it there until the signal
changes. When a signal pressure is applied to
the diaphragm it moves the force balance lever
clockwise against the tension of the feedback
spring. This moves the spool valve, supplying air
pressure to one side of the actuator while
exhausting trapped air from the other side. The
feedback shaft follows the movement of the
actuator and turns the cam counter clockwise,
pushing the cam follower and increasing the
tension on the feedback spring until it balances
the forces on the diaphragm and moves the
spool valve to its hold position.
The input signal and desired position is
determined by the cam profile. A cam giving
0-90 output movement linearly proportional to a
3-15 psi (0.2-1.0 bar) signal is standard, and
almost any desired characteristic can be
supplied to order; if it cannot be found in the list
of existing options contact Kinetrol.
Schematic
Functional
Diagram

90 Motion
Feedback Shaft

Feedback
Linkage

Feedback Cam

Supply

Signal

Force Balance
Lever

11

Two wire 4-20mA angle retransmit


(inside the same case)
Mechanical or inductive limit switches
(general or hazardous areas)
4-20mA I/P convertors (general or
hazardous areas)
Clear Cone visual position indicator
(general or hazardous areas)
DIN plug option for retransmit connection
Low (-40C) and high (100C)
temperature versions available
Fail hold options available

Vibration and shock resistant to 4G @


50Hz

To
Actuator

Range
Adjuster

Easily retrofitted integral module


options include:

Weatherproof, compact and robust


metal housing

Exhaust

Pressure
3-15psi

ATEX CAT 1 approved versions


available

Choice of mount options - see opposite

Spool Valve
Flexible
Diaphragm

Easy set up
Quick calibration and reversal of
rotational sense (clockwise and anticlockwise) without special tools or parts
change

Built in ports for signal air supply


and gauge connections
Zero
Adjuster

Feedback
Spring

Alternatively, discrete versions mount on any


actuator using VDI/VDE 3845 NAMUR drive,
or Kinetrol male square with mounting
brackets. Neat adaptations for linear cylinders
are also available - consult Kinetrol for details.

Specification
Air supply

Signal
Control Response
Sensitivity

Hysteresis

Deviation
from linearity

Flowrates @ 5.5 bar


Operating
Temperature Range
Weight

Materials

Finish

Enclosure
Rating

Output torque

instrument quality (dry,


clean, oil free) 3.5 to 7 bar,
(50 psi to 100 psi) standard.
Consult Kinetrol for low
pressure application.
3-15psi (0.2-1.0 bar)
standard Consult Kinetrol for
split range, 6-30 psi etc.
0-90 linear output standard.
Consult Kinetrol for other
characteristic cam options.
better than 0.7% of span*
better than 0.7% of span*
less than 1% of span*
AP: 3.3 scfm (93nl/min)
MP: 10.0 scfm (283nl/min)
HP: 27.0 scfm (764nl/min)
-20 to 80C Standard
-20 to 100C High Temp
-40 to 50C Low Temp
2.8 Kg/6.2 lb

Maximum
vibration
tolerance

4G, 50 Hz

I/P Converter
options

See Page 13

Travel Times

Maximum velocity (no load) at 80psi 5.5 bar


05

07

09

10

12

12*

Deg/Sec 180

Model

90

45

33

25

32

Model
14
Deg/Sec 10.6

14*
13.8

16*
22.5

18*
11.3

20*
5.6

*Externally piped

Cam Options

Giving typical control characteristics. Contact


Kinetrol for details of other options.
Input Control
Air Signal Electrical
Output
Signal
Movement
3-15 psi
4-20mA
0.2-1.0 bar
3-9psi
4-12mA
0.2-0.6 bar
6-12 psi
8-16mA
0.4-0.8 bar
9-15psi
12-20mA
0.6-1.0 bar
3-15 psi
4-20mA
0.2-1.0 bar
3-15 psi
4-20mA
0.2-1.0 bar
3-15 psi
4-20mA
0.2-1.0 bar
3-9 psi
4-12mA
0.2-0.6 bar
9-15 psi
12-20mA
0.6-1.0 bar
3-12 psi
4-16mA
0.2-0.8 bar
9-15 psi
12-20mA
0.6-1.0 bar

Characteristic

Cam No.

0-90

Linear

5-1A

0-90

Linear

5-2A

0-90

Linear

5-3A

0-90

Linear

5-4A

0-60

Linear

5-5A

0-45

Linear

5-6A

Proportional
Flow
Proportional
Flow
Proportional
Flow

0-90
0-90
0-90

5-7A
5-8A
5-22A

0-90

Linear

5-13A

0-60

Linear

5-14A

Ordering Codes

case and cover - zinc alloy


spool and liner - stainless steel
diaphragm:
- reinforced polyurethane
(standard)
- fluorocarbon rubber (high
temp)
- silicone rubber (low temp)
feedback spring - steel

*
*
*
*

S
G

Silicone
Silicone

For more information


see KF391

epoxy stove enamel


IP54
same as double acting or
spring return actuator. When
controlling fast movement of
inertia loads consult Kinetrol

* These refer to the combination of Kinetrol actuator with AP


positioner - not just the positioner performance

AP Positioner

The AP positioner can be directly mounted on


special versions of Kinetrol models 05, 07, 08,
09, 10, 12 and 14 actuators, both double
acting and spring return, giving an assembly
with no external plumbing, wiring or
mechanical connections and the best in direct
backlash free control. Mount kits are available
for models 16, 18, 20 and 30.

*
*
*
*
*

* Not available with ATEX approval

AT
AP G EX
CA
TE

PR ORY
OV 1
ED

12

I/P Controller

Specification - Safe Area


Electrical Control
Signal

4-20mA

Cable Entry

16mm conduit or gland


(mini DIN plug, IP 65
with Pg9 cable gland,
6-8mm dia optional)

Coil Impedance

Air Supply
Air Entry
Linearity

Hysteresis
The optional Kinetrol I/P Controller is mounted in
place of the standard diaphragm housing on the
side of the positioner case. The positioner can still
be mounted in any attitude and gives an angular
output position which is proportional to the input
current control signal between 4-20mA.
The 4-20mA signal is converted to an air pressure
by a coil and magnet and flapper valve
arrangement. This air pressure controls the
positioner in the normal way.
Zero and range adjustment is done within the
positioner in the same way as with a standard
pneumatic positioner. No adjustment is
necessary within the I/P Controller. The cover is
removed only to connect the two wires - this is not
necessary with the DIN plug option.

I/P Controller - Hazardous Area


Kinetrol offers various optional I/P converters
which are explosion proof or intrinsically safe
certified for use in ATEX Zones 1 & 2 or NEC
and CSA CLASS I DIVISION 1. They are
mounted directly onto Kinetrol AP positioners
with integral air supply.
Certificated as follows
ATEX (Cat 2)

X
TATE
RY 2
A
EGO
C
ED
O
RO
APP

13

NEC & CSA

Explosion proof EExd II T6


Intrinsically safe EEx ia II C
T4/T5/T6

FM explosion proof
CLI/DIV1/GRP B C D
FM Intrinsically safe
CLI/DIV1/GRP A B C D E F G
CSA explosion proof CLI/
DIV1/GRP B C G

20 ohms typical

80 psi/5.5 bar nominal


G1/8 (fitted with 6mm
pipe dia. push in
connector
1.5%*
less than 1%*

Sensitivity/Deadband less than 1%*


Supply Pressure
Influence
Quiescent Air
Consumption

0.2% per psi between 80


and 60 psi
3.5 l/min free air max

Working Temperature -20C to 80C


Range

Instrument quality dry clean air obligatory (Class


3.4.4 ISO 8573.1)
* These refer to the combination of Kinetrol actuator with I/P
controller - not just the positioner performance

Specification - Hazardous Area


Electrical control
Signal
Input Resistance
Cable
entry

Air Supply
Air Entry

Supply Pressure
Regulation

4-20mA
260 ohms at 20C
EExd - M20 x 1.5 conduit
entry
FM/CSA - 1/2 NPT
conduit entry
80 psi/5.5 bar nominal
EExd (AP & MP) G1/4
(HP)

3/
8

NPT

20-150 psi/1.4 to 10 bar

Working Temperature -40C to 85C

Instrument quality dry clean air obligatory (Class


3.4.4 ISO 8573.1)

3 Stop Pneumatic
Positioner

3 position control using only 4 wires plus


air supply
For more than 3 positions contact Kinetrol
Mid position setpoint anywhere in angular
range
Direct mounting onto standard Kinetrol 1/4
turn actuators
Double acting or spring return, models 05 to 09
(models 10 to 14 need special actuators)
Easy adjustment of mid position setpoint
by choice of method selected by links
On board potentiometer, external
potentiometer or 4-20mA signal
Precise electronic circuit in robust metal
enclosure (sealed to IP65/NEMA 4X)
Includes direct mounted standard solenoid
valves outside positioner box for
robustness and accessibility

Options
Limit Switches (two mechanical or
proximity sensors) inside same box
4-20 mA mid position angle feedback
circuit inside same box
240 V ac, 115 V ac, 48 V dc and 24 V dc
supply options
Consult Kinetrol for the following options:
- Spring return from mid position on electrical
failure (fail action functions with or without
air pressure)
- Hold position on electrical failure (holds
without need for air supply pressure)
- double acting fail down on electrical failure
(requires air supply pressure)

Typical Wiring Arrangement


Wiring Arrangement - Double Acting
3 stop positioner

Ground

For units which run

Neutral
Live

CW End position

Fuse

Mid position

ACW End position


3 way single
pole switch

2 CW on rising signal
A
1

Wiring Arrangement - Spring Return

Live

Fuse

a
b
a
b
c
Double pole
3 way switch

For units which run


ACW on rising
signal
A = 5, B = 7

3 stop positioner

Ground
Neutral

A = 7, B = 5

a = Failsafe end
of travel

b = Mid position

C = Energised
end of travel

Note - Double pole switch is necessary because terminals 5 and 7 must not be connected to
each other when terminal 1 is live (ie. when actuator is set in mid position).

Specification
Supply Voltage

230 V ac 10%, 50Hz


115 V ac 10%, 50 or 60 Hz
24 V dc 10%
48 V dc 10%
Power Consumption Positioner 1.5W maximum
Solenoids 20 VA inrush,
10VA hold
Working Temperature 0 to 70C (32 to 160F)
4-20mA Input
250 ohms

impedance
External Potentiometer
Resistance
Linearity
Deadband
Repeatability

2000 ohms to 20000 ohms


<1% of range
0.1% to 3% of range
<1% subject to optimisation
of speed and deadband
settings
2.4 kg/5.3 lb.

Weight
Dimensions

see page 44

Ordering Codes

With/Without
Actuator
0 = Without
1 = With

Double Acting /
Spring Return
100 = DA
120 = SR CW
130 = SR CCW

DA Fail
Mode
H=Hold
D = Down
- = std.

Flow Reg /
Silencer
0 = No FRS
1 = FRS
Angle
Retransmit
0 = No AR
1 = AR

3 P
Supply Voltage
0 = 240 V ac
1 = 115 V ac
2 = 24 V dc
3 = 48 V dc

Actuator
Model
(See Actuator
codes)

Limit Switch
0 = No LS
1 = mech LS
2 = 5-30 V dc prox
4 = 10-30 V pnp prox

Fail-down clockwise is supplied as standard, if counter-clockwise is required, please specify


at order placement.

Jumper/Terminal Configurations
Jumper shown thus:
1. Onboard setpoint pot:
2. User's external
setpoint pot: (Minimum
2k Maximum 20K)

Jumper

J3

J2

J3

J2

3. User's external 4-20mA J3


signal: (must be floating
relative to power supply)

J1

Terminals
Not Connected
9

10 11

10 11

DA / SR Selection
Double J3
Acting

J2

J3

J2

J1

J2

J1

+ NC

Spring
Return

J1

J1

14

EL Electropneumatic
Positioner

The EL positioner controls airflow to an actuator


and moves it to a position determined by a
4-20mA signal. Its features are:
Fast, smooth, and precise control from
a digital circuit and proportional servo
valve
Simple time saving field set up
Quick calibration via push buttons and
LED feedback and easy reversal of
rotation sense (clockwise/counter
clockwise) without special tools or parts
change.
Universal application
The unit can be mounted in any
orientation on to any quarter turn or linear
application by connection via a NAMUR or
Kinetrol square interface.

Operation
The EL positioner uses a unique low power
proportional servo valve to control the position
of a quarter-turn actuator.

Loop powered
No separate power needed, just 4-20mA
signal plus air supply.

The microprocessor in the loop-powered 420mA position circuit reads the signal via one
channel of a 12-bit A-D converter, reads the
position voltage from the feedback
potentiometer via the second channel of the AD converter, and compares the two. If it detects
a position which is different from that required
by the signal, it changes the output to the servo
valve in order to to drive the actuator in the
direction required to reach the correct position.
As the actuator moves, the feedback
potentiometer voltage changes and the
microprocessor continually calculates the
adjustments required for the servo valve in
order to guide the actuator accurately into
position. The microprocessor is programmed
with a sophisticated but compact algorithm
which allows this critical dynamic valve
adjustment to be made correctly, which in turn
gives optimal results with any actuator/load
combination - slow or fast, low or high friction,
low or high inertia. All can be optimised by
tuning the PGAIN and DAMP push buttons via
the positioner circuit push buttons.

Simplified
Functional
Diagram of EL
Positioner

X
TATE
RY 1
A
EGO
C
ED
O

RO V

APP

15

Integral options - easily retrofitted


modules include:
two wire 4-20mA isolated angle
retransmit
mechanical or inductive position
indicator switches (general or
hazardous areas)
Clear Cone high visibility
indicator
Threaded conduit entries or DIN
plugs for external connection
Intrinsically safe approved options
Weatherproof, compact and robust
metal housing
Zero backlash coupling with easily
adjustable switch strikers
Vibration and shock resistant to 4G
Built in gauge ports/external
connections
Exhaust

4-20mA +
Signal in
( Maximum
Voltage
Required
< 8v )

Analogue
Signal

Digital
Signal
Buffer
& A/D
Converter

Position
Feedback
4-20mA +
14 to 30v

Position
Feedback 0v

Exhaust

User Settings
Microprocessor
Control Circuit

Power
Signal 0v

Supply

Positioner Box

Flow
Regulators

Digital Signal

Postioner
Circuit Board

Buffer
& A/D
Converter

Power

Electromagnetically
Piloted Servo Valve

Power

Actuator
Isolating
Converter

Retransmit
Controller
Analogue
Signal

Retransmit
Cicuit Board

Analogue
Signal

Position
Feedback Pot

This EL positioner can be directly mounted on


special versions of Kinetrol models 05, 07, 08,
09, 10, 12 and 14 actuators, both double acting
and spring return, giving an assembly with no
external plumbing, wiring or mechanical
connections and the best backlash free control.
Mount kits are available for models 16,18, 20
and 30 actuators.
Alternatively, discrete versions mount on any
actuator via VDI/VDE 3845 NAMUR drive, or
Kinetrol male square, with mounting bracket.
Special adaptations for linear cylinders are also
available - consult Kinetrol for details.
The EL Positioner ATEX approval includes the
fitting of a special version of the popular
Clear Cone high visibility monitor. The EL
approval also now allows for the EL Positioner to
be used in certain dust atmospheres. It is
important to note that the approval of the EL
Positioner for use in dust atmospheres is limited
to non-conductive dusts having resistance higher
than 1000 ohms-m.

Travel Times
Direct mount from EL positioner to actuator (zero
load)
Model

05

07

09

10

12

14

0-90 (sec) 0.7

1.1

2.8

4.1

6.0

12

Deg/Sec

82

33

22

15

7.5

129

Externally piped from EL positioner to actuator


(zero load)
Model

07

16

18

20

0-90 (sec) 1.0 2.4 3.2 5.0 10.5 22

45

90

Deg/Sec

90

09

38

10

28

12

14

18 8.6

4.1

Ordering Codes
Actuator
Model
(See Actuator
codes)

Actuator
Assembly
0= No actuator
4= Act + EL ccw
7= Act + EL cw

Spring Return
or Discrete
0=No SR
2=SR cw
3=SR ccw
4=Pos only ccw
7=Pos only cw

Limit Switch
0= No LS
1= 2 x IS prox
ATEX Cat 1
4= 2 x V3 mech LS
ATEX Cat 1
6= 5-30 V dc prox*1

Specification
Air supply

instrument quality (dry, clean, oil


free Class 3.4.4 ISO 8573.1), 3.5
to 7 bar (50 psi to 100 psi).
Consult Kinetrol for 5m inlet air
filter option

Signal

4-20mA, requiring max 8V to drive


through positioner circuit
(compatible with standard 24V dc
source)

Control
Response

0-90 positioning with one


linear and 10 non-linear
preselected characteristics as
standard. Consult Kinetrol for the
following versions:
i) linearisation of butterfly
valve characteristics
ii) Pre-selected travel time
extension option (with active
feedback control of travel speed)
iii) customised responses

Sensitivity

better than 0.1mA*

Hysteresis

better than 0.7% of span*

Repeatability

better than 0.7% of span*

Deviation
less than 0.7% of span*
from Linearity
Flowrate

3.3 scfm/93 l/m @ 5.5 bar

Operating
Temperature

-20 to +70C
(-4F to 160F)

Adjustments

low & high points (define range),


proportional gain, velocity
proportional setpoint advance
(damping)

Weight

2.95 Kg/6.5 lb

Dimensions

see page 46

Materials

case and cover - zinc alloy


spool and liner - stainless steel

Finish

epoxy stove enamel

Enclosure
Rating

IP65/NEMA 4X

* These refer to the combination of Kinetrol actuator with EL


positioner - not just the positioner performance
E

Angle Retransmit /
ATEX Approved
0= None
1= Isolated AR
2= IS ATEX
5= IS ATEX with AR

EL Electropneumatic
Positioner

Application

DIN plug
0= Conduit Entry
C= DIN Plug(s)*1

Clear Cone
Monitor
(Optional)
NAMUR
(Discrete Only)
0= Kinetrol
N= NAMUR

Examples:
000-040EL000N
= discrete ccw EL with NAMUR drive
050-404EL0000M
= ccw EL on 050 actuator + LS + Clear Cone
Counter clockwise on rising signal is determined
looking down on positioner.
*

1 NOT AVAILABLE ON IS VERSIONS

For more information


see KF372

AT
CA E

TO

AP

PR EGORY
OV 1
ED

16

180 Degree Pneumatic


Actuator

Simple compact unit


No external moving parts
Unique linkage design
converts to 180 travel
Constant gear-up ratio through travel range
Hence constant output torque
Rolling contact linkage mechanism
Ensures low wear, long life, low friction
Linkage sealed for life
Protected from the environment, long
maintenance free life.
Compatible with all Kinetrol modules
Direct mounted spring returns, limit switch
boxes, positioners etc.
Adjustable endstops
Giving up to 200 of travel

Operation
KINETROL'S 180 actuator is produced by adding a 2.1 step-up linkage onto the output shaft of well
proven 90 vane actuators.
Factory fitted, direct mount linkage units are available to suit model 02, 03,05,07,09,12,14 and 16
actuators, giving a neat single unit with no mount kits or brackets. The linkages unique geometry gives
constant 2:1 step-up so that the output torque may be constant throughout the actuator's travel.
The all-steel mechanism of the linkage employs rolling contacts to minimise frictional losses and wear,
and to maximise life. The linkage is lubricated for life, and encased in a robust fully sealed die cast zinc
alloy casing. Exterior surfaces are protected by a corrosion resistant epoxy stove enamel finish.
Standard adjustable endstops on the 90 degree actuator can be used to set the angle of travel. The
other end of the 90 degree actuator allows the full range of Kinetrol modular accessories to be fitted
directly.
120 degree actuators are also available for the above model range - contact Kinetrol for details.

Ordering Codes

To order a 180 actuator, add a '1' to the end of the code for the 90 actuator on which it is based.
Example:
To order an 070 cw spring return actuator plus 180 linkage, use code: 070-1201.
17

Metric Units

C
Actuator Model

A
mm

B
mm

C
mm

K
mm

G
mm

S
mm

T
ISO

D
mm

PCD
mm

W
kg

02 - 1001
03 - 1001
05 - 1001
07 - 1001
09 - 1001
12 - 1001
14 - 1001
16 - 1001

32
36
35
59
70
99
122
176

50
60
67
100
126
156
200
274

12.5
20
20
25
35
45
70
100

73
108
108
152
200
258
394
520

8.0
9.0
9.5
16.0
19.0
25.0
28.6
41.0

10.0
12.0
13.0
20.0
26.0
31.0
38.0
55.0

4
4
6
4
4
4
4
4

M4
M5
M5
M8
M10
M12
M16
M24

8.0
10.0
8.0
16.0
20.0
22.0
28.5
38.0

25.5
31.1
34.9
50.9
65.0
77.8
98.8
152.7

1.10
2.00
2.50
5.90
13.20
25.45
51.00
125.00

English Units
A

Actuator Model

N holes x T thread
x D Deep x PCD
Mounting holes are aligned
with actuator interface

G x S long
Output square is shown at
limit of travel (orientation is
offset 45 to actuator shaft

02 - 1001
03 - 1001
05 - 1001
07 - 1001
09 - 1001
12 - 1001
14 - 1001
16 - 1001

inch

inch

inch

inch

inch

inch

1.24
1.40
1.38
2.32
2.76
3.90
4.79
6.93

1.97
2.36
2.64
3.94
4.96
6.14
7.87
10.79

0.49 2.87 0.315 0.39


0.79 4.25 0.354 0.47
0.79 4.25 0.375 0.51
0.98 6.00 0.630 0.79
1.38 7.90 0.748 1.02
1.77 10.16 0.984 1.22
2.76 15.50 1.125 1.50
3.94 20.47 1.614 2.17

PCD

Wt

UNC

inch

inch

lbs

8-32
10-24
10-24
5
/16-18
3/ -16
8
1/
2-13
5
/8-11
7/
8-9

0.31
0.39
0.31
0.63
0.79
0.87
1.13
1.5

1.000
1.225
1.375
2.000
2.560
3.060
3.890
6.012

4
4
6
4
4
4
4
4

180 Degree Pneumatic


Actuator

2.43
4.41
5.51
13.01
29.10
56.11
112.43
275.00

N.B. Weights are inclusive of actuator and 180 degree


assembly, coupling and indicator (except models 14 & 16).

Double Acting Torques/Metric Units Nm


Actuator Model

1.4

2.0

2.8

3.5
Pressure (bar)

02-1001
03-1001
05-1001
07-1001
09-1001
12-1001
14-1001
16-1001

0.6
1.3
3.2
7.9
16.3
37.5
97.2
235.0

1.1
2.4
5.2
12.6
20.0
60.8
151.0
357.0

1.6
3.5
7.2
17.6
37.1
84.4
206.0
479.1

2.2
4.6
9.3
22.6
47.6
108.0
262.0
605.7

4.1

4.8

5.5

6.2

6.9

2.7
5.6
11.3
27.6
58.0
131.0
316.0
727.7

3.2
6.7
13.6
33.0
69.2
156.0
375.0
849.8

3.7
7.8
15.6
38.4
80.4
181.0
434.0
976.3

4.2
8.8
17.8
43.2
91.2
202.0
488.0
1098.4

4.8
10.0
19.9
48.8
103.0
226.0
542.0
1220.4

Double Acting Torques/English Units lbf ins


Actuator Model

20

30

40

02-1001
03-1001
05-1001
07-1001
09-1001
12-1001
14-1001
16-1001

5.6
12
28
70
144
332
860
2080

10
21
46
112
236
540
1340
3160

14
31
64
156
328
748
1820
4240

50
Pressure (psi)
19
40
82
200
420
960
2320
5360

60

70

80

90

100

24
50
100
244
512
1160
2800
6440

28
59
120
292
612
1376
3320
7520

33
69
138
340
712
1588
3840
8640

37
78
157
384
808
1792
4320
9720

42
88
176
432
912
2000
4800
10800

Spring Return Torques


Metric Units Nm
Actuator Model

02-1201
03-1201
05-1201
07-1201
09-1201
12-1201
14-1201-4900
16-1201

Position of air
OR spring stroke
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish

3.5

1.1
0.5
3.3
1.0
4.9
3.2
1.6
1
7.5
23.2
2
19.1
55.1
42.2
4
135.0
1
109.0
346.8
181.4

Spring Return Torques


English Units lbf ins

4.0
4.5
5.0
Pressure Setting (bar)

5.5

Actuator Model

1.3
0.7
3.7
1.5
5.5
4.0
13.5
9.5
27.4
23.2
64.8
52.0
156.0
131.0
391.0
237.0

1.8
1.4
4.9
2.8
7.9
6.7
19.3
16.1
39.5
35.6
90.4
77.5
201.0
170.0
504.3
381.9

02-1201

1.4
0.9
4.0
1.9
6.2
4.9
15.5
11.6
31.1
27.0
75.6
60.0
178.0
148.0
426.0
282.0

1.6
1.2
4.3
2.2
7.0
5.8
17.4
13.8
35.3
31.4
81.1
68.9
195.0
164.0
465.0
332.0

03-1201
05-1201
07-1201
09-1201
12-1201
14-1201-4900
16-1201

Position of air
OR spring stroke
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish

50

10.3
4.6
29.6
8.7
44
28
103
67
205
169
486
374
1200
1
969
3069
1605

60
70
80
Pressure Setting (psi)
12.2
6.8
33.4
13.7
51
38
126
92
251
215
595
479
1420
1200
3534
2197

14.1
9.5
37.2
19.0
61
49
146
116
300
266
693
585
1670
1400
3998
2788

16.0
12.5
43.7
24.7
70
59
171
143
351
315
802
688
1780
1500
4463
3380

18

Manual & Fire FailSafe Spring Units

If you want to operate a valve manually, but maintain the advantage of the
fail-safe springs certainty of position when unattended, use this device.
Manual unit cannot be left in the wrong position
Reliable torque delivery for valve reseat
Fire fail-safe option
For fail-safe manual operation of valves etc.

ISO5211 female drive & ATEX Category 2 approved options available for models 02, 03, 05
and 07.
Clockwise or counter clockwise 90 spring action (02 reversible without the need for spring
removal)
Weatherproof sealed spring housing to protect from internal corrosion
Bi-square (star) and serrated female drive options available

Application

Manual fail-safe spring units are available in


Kinetrol sizes 02, 03, 05 and 07 with factory
adjusted torques from 1.4Nm to 45.5Nm.
Models 05, 09 and 12 fire fail-safe units
(maximum torque to 260Nm/2300 lbf ins) are
available - contact Kinetrol for details.
Spring Case
Shaft
Lever
Optional
fusible link

Specification

Die cast zinc alloy with


epoxy paint finish
Stainless steel or carbon steel zinc
plated
Stainless steel (03 & 05)
Aluminium (02)
Soldered type
(or equivalent) 2 options

Yield temperature C

72

93

Max normal ambient temperature C

42

63

ISO/Female Drive Versions

The 03, 05 and 07 models are available with


female drives for direct mount. The model 03
has F03/05 or F04 mounting flanges, the
model 05 has F03/05/07 or F04 flanges and
the model 07 has a F05/07 flange.
To order female drive versions, replace the
O- in the product code with 1F. For example
a model 05 ISO female drive manual fail-safe
cw handle with F03/05/07 flanges is coded:
051F020-1006. The F04 flange version is
coded 051F020-1006/F4.
Female drive versions with the same flange
dimensions are available with ANSI threads
eg 059F020-1006/F4.
Serrated female drive options can also be
supplied for models 05 and 07. To order these
replace the F in the product code with an S.

Ordering Codes

To order a manual fail-safe spring unit, quote


model number, direction of spring (as per
technical data on page 4) followed by product
code.

X
TATE
RY 2
A
EGO
C
ED
O

ROV

APP

19

Type Codes: 1006 - spring unit


1201 - single spring fire fail-safe
unit (72C link)
1203 - double spring fire failsafe unit (72C link)
1204 - single spring fire fail-safe
unit (93C link)
1206 - double spring unit (93C
link)

When ordering fire fail-safe units, please state


maximum torque required (at or below
maximum shown in table).
Example: for an 05 model, ISO threads, spring
clockwise, 15Nm maximum torque, the code
would be:
050-020-1201 -15Nm
ATEX category 2 versions can be ordered by
replacing 0 in code 1006 with 1 (i.e 1016)

03, 05 and 07 MODELS

'F'

'B'

MANUAL
POSITION

'F'

FEMALE SQUARE
'G' x 'H' DEEP
(2 SQUARES AT 45
ON 030 MODEL).

'Z'('R')

02 MODEL

'H'

25 (1)

SPRING RETURNED
POSITION
'P'('R')

'A'

'A'

STANDARD COUPLING
SUPPLIED WITH MALE
SQUARE UNITS

25 (1)

'M' HOLES 'T'


X 'V' DEEP

ON `X' P.C.D.

L
MANUAL
POSITION

SPRING RETURNED
POSITION

ISO MOUNT

'F' (DOUBLE)
'N' HOLES 'T'
X 'V' DEEP
ON 'X' P.C.D.

'B'

'H'

Manual & Fire FailSafe Spring Units

'F'

FIRE FAIL-SAFE

Shown in energised position


'E'

`N' HOLES `T'


x `V' DEEP

'D'

'H'

S
Mounting
flange

'C'

ON `X' P .C.D.

'A'

inch

mm

FIRE FAIL-SAFE DIMENSIONS


C
D
E
S

CCW action
Spring Handle Position

CW action
Spring Handle Position

050-020-1201

85.0 75.0 97.0

050-020-1203

85.0 75.0 142.0 68

050-020-1201

3.45 2.95 3.82 2.68

050-020-1203

3.45 2.95 5.59 2.68

90
Angular
travel

68

20 ( 3/4)

Dimensions/Torques
Metric Units
No Of
Springs

A
B
mm mm

020-020-1006

110.0

030-020-1006

238.0

050-020-1006

238.0

070-020-1006

360.0

050-020-1201

238.0

050-020-1203

031F020-1006

031F020-1006/F4

051F020-1006

051S020-1006

051F020-1006/F4

071F020-1006

071S020-1006

F
G
H
K
L
M
mm mm mm mm mm mm

7.98
73.0 70.0 7.93
8.98
108.0 62.0 8.93
9.525
118.0 62.0 9.470
15.98
152.0 103.0 15.93
9.525
118.0 79.0 9.470

238.0 118.0 124.0 9.525


9.470
238.0 108.0
238.0 108.0
238.0 118.0
238.0 118.0
238.0 118.0

66.0
66.0
62.0
62.0
62.0

22.0

16.0

22.0

18.0

25.4

19.0

32.0

13.0

25.4

19.0

9.58
9.55

25.4

19.0

13.0

9.58
9.55

40.0

11.0

12.0

11.0

12.0

14.0

16.0

16.0

22.0

14.0

360.0 152.0 103.0 17.0


360.0 152.0 103.0

8.022
10.0 8.000
9.022
12.0 9.000
9.58
13.0 9.55
16.027
16.000

X
mm

M4

8.0

25.5

M5

10.0

31.1

M5

8.0

34.9

M8
M5
M5/M6
M5/M6

15

Maximum Torque Reduction


Torque Nm Thro' Stroke Nm

45.5

5.8

13.0

34.9

45.5

10/12

36/50

5.8

24.0

34.9

13.0

42.0
36/50/70

24.0

M5/M6/M8

10/12/13

36/50/70

24.0

M5

10.0

42.0

24.0

14

50/70

14

50/70

M6/M8

02 Models - 0.5
03 Models - 1.87
05 Models - 1.87
07 Models - 5.17

3.0

14.0

10.0

3.5

14.0

10/12/13

Weights in Metric

3.5

50.8

M5

M6/M8

3.0

24.0

M5/M6/M8

1.0

5.1
14.0

V
mm

3.0
3.5
3.5

Weights in English

3.5

45.5

5.8

45.5

5.8

English Units
No Of
Springs
029-020-1006

039-020-1006

059-020-1006

079-020-1006

059-020-1201

059-020-1203

039F020-1006

039F020-1006/F4

059F020-1006

059S020-1006

059F020-1006/F4

079F020-1006

A
B
F
G
H
K
L
M
inch inch inch inch inch inch inch inch

4.33

2.87

2.76

9.37

4.25

2.44

9.37

4.64

2.44

14.17

5.98

4.06

9.37

4.64

3.11

9.37

4.64

4.88

9.37

4.25

2.60

9.37

4.25

9.37

0.314
0.312
0.354
0.352
0.375
0.373
0.629
0.627
0.375
0.373

0.39
0.47
0.51
0.51

T
UNC
8-32

V
inch

0.310

X
inch

45

8.00

10-24

0.390

1.22

124

26.55

10-24

0.310

1.37

212

31.00

-18

0.625

2.00

400

51.00

Maximum
Torque Reduction
Torque lbs.ins Thro' Stroke lbs.ins

0.316
0.315
0.355
0.354
0.377
0.376
0.631
0.630
0.377
0.376

0.86

0.63

0.86

0.70

1.00

0.75

1.57

1.26

1.00

0.75

10-24

0.510

1.37

212

31.00

1.00

0.75

10-24

0.510

1.37

425

51.00

10-24

0.31/0.39

1.42/1.97

124

26.55

10-24

0.390

1.65

124

26.55

10-24 1/ 4 5/ 16

/ /

0.39/0.47/0.51

1.42/1.97/2.76

212

30.98

10-24

0.39/0.47/0.51

1.42/1.97/2.76

212

30.98

0.377
0.376

5/

16

1.0

0.375
0.373

0.51

0.43

0.47

2.60

0.43

0.47

4.64

2.44

0.55

0.63

9.37

4.64

2.44

9.37

4.64

2.44

0.55

0.63

10-24

0.390

1.65

212

30.98

14.17

5.98

4.06 0.669 0.75

1/ / 5/
4 16

0.39/0.51

1.97/2.76

400

51.00

* Refer to TD141 for details on serrations and inserts

Kg
Kg
Kg
Kg

02 Models - 1.102
03 Models - 4.123
05 Models - 4.123
07 Models - 11.374

lb
lb
lb
lb

20

Geared Manual
Overrides

Kinetrol declutchable geared overrides are


available for models 05, 07, 09, 10, 12, 14 and
16, rated for the same torques as the actuators
and fitted between the actuator and the load.
The standard unit is supplied with the right hand
handwheel option (see drawing below),
whereby when the handwheel is moved in a
clockwise direction the actuator moves in a
counter clockwise direction. A left hand
handwheel option is also available.

Dimensions
S

4 Mounting holes M
thread X N deep X PCD

RH handwheel

Clutch disengaged for


pneumatic operation

Left hand handwheel


option
Declutch lever switch
available

F
E

Corrosion resistant fully sealed to IP65

L (except for model 10


which has a female
L X 28 (1.1") deep)

* N.B. Drawing is not representative of model 16 Gearbox.


For full details contact Kinetrol

Metric Units
Actuator

Model (ISO)

mm

mm

mm

mm

mm

mm

mm

07

300

20

192

92

127

16.0

127

22.0

05
09
10
12
14

16*

300

67.8

300

67.8

300
300
400

605

67.8
67.8

13
26
-

170
218

267

103
92

92

127

9.5

127

M5

M8

PCD

Wt

mm

mm

mm

kgs

50.9

220

12

16

19.0

M10

20

M10

20

34.9

220

65.0

220

14.44

77.8

220

20.40

276

69.80

102.0

220

67.8

31

248

92

127

25.0

M12

25

132.0

55

448

174

194

41.0

M16

28

200.0

PCD

UNC

Inch

Inch

Inch

2.000

8.66

67.8

38

292

92

127

28.6

M16

28

9.18

11.20

98.8

250

17.50

32.06

English Units
Actuator

Model (ANSI)

Inch

Inch

Inch

Inch

Inch

Inch

11.81

2.67

0.79

7.56

3.62

5.0

05

11.81

09

11.81

07
10
12
14

16*

11.81
11.81
15.7

23.8

2.67
2.67
2.67

0.51
1.02
-

2.67

1.22

5.20

2.17

2.67

1.50

6.69
8.58

10.51

4.06
3.62

3.62

L
Inch

5.0

0.375

10-24

5.0

0.748

3/
8

5.0

0.630
0.866

3/
8

1.125

5/
8

9.76

3.62

5.0

0.984

17.64

6.85

7.64

1.614

11.50

3.62

5.0

5/
16

0.47

1.375

0.79

2.560

0.63
0.79

4.016

1/
2

0.98

3.060

5/
8

1.10

7.874

1.10

3.890

Wt
lbs

8.66

20.2

8.66

31.8

8.66

8.66

9.84

10.87

24.7

38.5

44.9

70.5

154.0

Ordering Codes

21

Models 05 to 14:
(Standard right hand handwheel)

Models 05 to 14:
(Left hand handwheel)

Example for an 07 model:


070 K/Box (ISO Version)
079 K/Box (ANSI Version)

Example for an 07 model:


070 K/Box LH (ISO Version)
079 K/Box LH (ANSI Version)

* For model 16 replace K with G

Ultimate Mounting Flexibility

ISO Adaptor

Low cost direct mount flange and coupling


for mounting to valves with ISO 5211 drive
interfaces, available for actuator models
03, 05, 07 and 09
Mounting directly to standard Kinetrol
double acting actuator there by reducing
stocking requirements
Multiple mounting hole sets in one part
International patents. The novel design
allows metric mounting screws to face in either
direction. Valve flanges with tapped holes can
easily be interfaced for the first time. Nut
recesses in flange make for easy installation.
Robust epoxy coated zinc alloy adaptor
with no threads for maximum corrosion
resistance.
Female drive bi-square (star) coupling is
retained by adaptor and made from zinc
plated steel (other materials available on
request).

International Patents

Serrated drive versions also available.


H

HEXAGON
RECESSES

VENT
GROOVES

FIXED
J
FEMALE
BI-SQUARE
G x E DEEP
(COUPLING
RETAINED)
ISO
Flange
Sizes

H
mm

J
mm

G
mm

E
mm

SP 1449 031F100**

F03/F0 5

84

5.0

1 1

030-100Z
SP 1454 fitted with
SP1454

F04

84

5.0

1 1

SP 1450

051F100 F04/F05/F07 97

5.4

14

17

SP 1451

071F100

F05/F07

140

17

19

SP 1452

091F100

F07/F10

176

10

22

24

11.0 10 2

Adaptor
Kit*

Order
Codes

Y PC D
mm

WEIGHT
kg

W PCD
mm

X PCD
mm

12

6.6 50

5.5 36

12

5.5 42

9.0 70

6.6 50

5.5 42

0.27

9.0 70

6.6 50

0.53

9.0 70

1.0 4

0.13
0.13

* ANSI (e.g. ASP1 449) colour versions (identical dimensions) also available.
** Default 03 version

22

Model OMO
(miniature)
Specification
Output Torque
8.0 lbf ins/0.9 Nm
at 100 psi/7 bar
Angle of Travel
(adjustable)

Epoxy stove enamel


Weight

32

5.978

12.5
30.7

Finish

5.990
5.978
5.990

5.00

Displaced Volume
0.15 in3/2.4 cm3

M5Ports
Air Ports
2 M52Air
Staggered
staggered

4 M3 x 5 deep Mount Holes


on 16.0 PCD

80 - 100
(restricted travel
versions available)

88
10
10

36
36

0.26 lb/0.12 kg
For further information
see General Specification
on page 49.

Actual Size

Options
Code identification see page 38
Torque outputs see pages 47/48
English dimensions see page 42

23

5.00

010-100

010-100A

Model 01

12.7
9.53

4.80
4.78

Standard Coupling
(supplied with both actuators
weight 0.2 oz/0.005 kg)

38.5

6 to radius

14.4

6.35
6.35
6.33
6.33

15.8

Specification
Output Torque

57.3

57.3

ACTUATOR 010-100A
Angle of travel: 78 - 100
Weight
0.33 lb/0.15 kg
71.4
71.4

63.5

63.5

58 lbf ins/6.7 Nm
at 100 psi/7 bar
4.75
4.70

o
7

Mount
Holes
44 Aux.
Aux.
Mount
holes
M4 X 6 deep on 19.0 PCD
details below

37
25.7

Air Port/Mount Hole Details


Model
Air Ports
010-100A
G1/8
1/ NPT
019-100A
8
G1/8

6 to radius

Options

Displaced Volume
0.91 in3/15 cm3
Finish
Epoxy stove enamel

2 air ports
thread details below

010-100

7.2

60.5

31.75

31.75

ACTUATOR 010-100
Angle of travel: 90
Weight
0.40 lb/0.18 kg

71.4

See Drawings
(restricted travel
versions available)

14

14.8

7.6

7.6

4 Mount Holes
details below

50.8

Angle of Travel

2 air ports staggered


details below

6.35
6.33

14.4

4 Mount Holes each side


details below

12.5
7.2

8.4

Mount Holes

M4 x 6 deep x 19.0 PCD

8-32 UNC x 0.25

deep on 0.75 PCD

M4 clearance

4.75
4.70
Shown at limit of
travel

Weight
See Drawings
For further information
see General Specification
on page 49.

Fail safe spring return units - clockwise or counter


clockwise
Code identification see page 38
Torque outputs see pages 47/48
See pages 42/43 for English dimensions and
dimensions of spring options
24

16

Model 02

Standard Coupling
(supplied with actuator
weight 0.04 lbs/0.02 kg)

8.022
8.000

20.0

50

10
7.7

7.98
7.93
Shown at limit
of travel

Output Torque
106 lbf ins/12.1 Nm
at 100 psi/7 bar
Angle of Travel
(adjustable)

18.0

24.1

18

Displaced Volume

76

1.89 in3/31 cm3

Epoxy stove enamel

Air Port/Mount Hole Details


Model
Air Ports
020-100
G1/8
028-100
G1/8
1/ NPT
029-100
8

Weight

For further information


see General Specification
on page 49

93

Options
Fail safe spring return units - clockwise or
counter clockwise
180 model
Female drive and mounting details to DIN 3337
and ISO 5211
Code identification see page 38
Torque outputs see pages 47/48

25

2 Air ports staggered


thread details below

4 Mount holes
each side details below

80 - 100
(restricted travel
versions available)

0.97 lb/0.44 kg
(excluding coupling)

8.5 to radius

Visual Indicator
Standard

Specification

Finish

10

See pages 42/43 for English dimensions and


dimensions of spring options

Mount Holes

M4 x 8 deep x 25.5 PCD

M4 x 8 deep x 25.5 PCD

8-32 UNC x 0.32

deep on 1.00 PCD

Standard Coupling
(supplied with actuator
weight 0.07 lbs/0.03 kg)

18
60

12

12
10.5 to radius

33.6

33.6

16

Model 03

9.022
9.000

22

Specification

Visual Indicator
Standard

22.0

22.0

5
MAX

8.98
8.93

Output Torque

Shown at limit
of travel

22.0
91.4

Air Port/Mount Hole Details


Model
Air Ports
030-100 G1/8
038-100 G1/8
039-100 1/8 NPT

220 lbf ins/25 Nm


at 100 psi/7 bar
Angle of Travel
(adjustable)

28

2 Air ports staggered


thread details below

4 Mount Holes
each side details below

80 - 100
(restricted travel
versions available)
Displaced Volume

Mount Holes

M5 x 10 deep x 31.1 PCD

3.66 in3/60 cm3

M5 x 10 deep x 31.1 PCD

10-24 UNC x 0.39

Finish

deep on 1.225 PCD


113

Options
Fail safe spring return units - clockwise
or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
Integral solenoid valve

Code identification see page 38


Torque outputs see pages 47/48
See pages 42/43 for English dimensions
and dimensions of spring options

Epoxy stove enamel


Weight
1.53 lb/0.70 kg
(excluding coupling)
For further information see
General Specification on
page 49

180 model
Female drive and mounting details to
DIN 3337 and ISO 5211
ISO adaptor
26

19

9.58
9.55

Model 05

Standard Coupling
(supplied with actuator
weight 0.09 lbs/0.04 kg)

25.4

67

13

13

16

11 to radius

Specification

33.6

440 lbf ins/50 Nm


at 100 psi/7 bar

6 Mount holes
each side details below
5
MAX

Output Torque

2 Air ports staggered


thread details below

112

Angle of Travel
(adjustable)
84 - 100
(restricted travel
versions available)

45

Visual Indicator
Standard

Air Port/Mount Hole Details


Model
Air Ports
050-100
G1/8
058-100
G1/8
1/ NPT
059-100
8

Displaced Volume
6.9 in3/113 cm3
Finish

2.73 lb/1.24 kg
(excluding coupling)
For further information
see General Specification
on page 49

M5 x 10 deep x 34.9 PCD

M5 x 10 deep x 34.9 PCD

10-24 UNC x 0.39

deep on 1.375 PCD

Options
Fail safe spring return units - clockwise
or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
AP pneumatic positioner - full range of
options see pages 11/12
EL electropneumatic positioner - full
range of options see pages 15/16

27

Mount Holes

136

Epoxy stove enamel


Weight

9.53
9.47
Shown at limit
of travel

Clear Cone position monitor


180 model
Female drive and mounting details to
DIN 3337 and ISO 5211
ISO adaptor
Geared manual override
Code identification see page 38

Integral solenoid valve

Torque outputs see pages 47/48

3 stop positioner

See pages 42/43 for English dimensions


and dimensions of spring options

32
100
20

64

10

20
18 to radius

64

20

Standard Coupling
(supplied with actuator
weight 0.37 lbs/0.17 kg)

Model 07

16.027
16.000

40

Visual Indicator
Standard
5
MAX

Specification
36

2 Air ports staggered


thread details below

4 Mount holes
each side details below

36

43.4

15.98
15.93
Shown at limit
of travel

146

18.3 in3/300 cm3

Fail safe spring return units - clockwise


or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
AP pneumatic positioner - full range of
options see pages 11 & 12

3 stop positioner
Clear Cone position monitor

Angle of Travel
(adjustable)

Displaced Volume

Options

Integral solenoid valve

1080 lbf ins/124 Nm


at 100 psi/7 bar

80 - 100
(restricted travel
versions available)

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
070-100 G1/4
M8 x 16 deep x 50.8 PCD
078-100 G1/4
M8 x 16 deep x 50.8 PCD
5/ UNC -18 x 0.63
079-100 1/4 NPT
16
deep on 2.00 PCD

EL electropneumatic positioner - full


range of options see pages 15 & 16

Output Torque

178

180 model
Female drive and mounting details to
DIN 3337 and ISO 5211
ISO adaptor
3/ ports
8

Finish
Epoxy stove enamel
Weight
6.91 lb/3.13 kg
(excluding coupling)
For further information
see General Specification
on page 49

Geared manual override


Code identification see page 38
Torque outputs see pages 47/48
See pages 42/43 for English dimensions
and dimensions of spring options
28

14.36
14.34

Standard Coupling
(supplied with actuator
weight 0.31 lbs/0.14 kg)

28.5

Model 08

39

19

99

19

19

17 to radius

63.5

9.5

Specification

6 Mount holes
each side details below

Output Torque
1500 lbf ins/173 Nm
at 100 psi/7 bar

Displaced Volume
23.9 in3/392 cm3
Finish
Epoxy stove enamel
Weight

179

Options

6.85 lb/3.11 kg
(excluding coupling)

Fail safe spring return units - clockwise or


counter clockwise

For further information


see General Specification
on page 49.

Limit switch boxes for open/close indication


- various switches for all hazardous areas
AP pneumatic positioner - full range of
options see pages 11/12
EL electropneumatic positioner - full range of
options see pages 15/16
Code identification see page 38
Torque outputs see pages 47/48

29

2 Air ports staggered


thread details below

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
080-100 G1/4
M8 x 16 deep x 50.8 PCD
088-100 G1/4
M8 x 16 deep x 50.8 PCD
5/
089-100 1/4 NPT
16 UNC x 0.63
deep on 2.00 PCD

155

72 - 93
(restricted travel
versions available)

41.4

Angle of Travel
(adjustable)

14.30
14.25
Shown at limit
of travel

See pages 42/43 for English dimensions and


dimensions of spring options

38
126

26

20

20

26
23.5 to radius

84

10

Standard Coupling
(supplied with actuator
weight 0.6 lbs/0.3 kg)

Model 09

19.033
19.000

50

Visual Indicator
Standard

Specification

18.98
18.93

5
MAX

2 Air ports staggered


thread details below

4 Mount holes
each side details below

46.0

Mount Holes

M10 x 20 deep x 65.0 PCD

M10 x 20 deep x 65.0 PCD

3/ UNC x 0.79
8
deep on 2.56 PCD

Output Torque
2280 lbf ins/261 Nm
at 100 psi/7 bar

54.7

Air Port/Mount Hole Details


Model
Air Ports
090-100
G1/4
098-100
G1/4
1/ NPT
099-100
4

46.0

Angle of Travel
(adjustable)
80 - 100
(restricted travel
versions available)

187

Shown at limit
of travel

Displaced Volume
39.3 in3/644 cm3

Options
Fail safe spring return units - clockwise
or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
AP pneumatic positioner - full range of
options see pages 11/12
EL electropneumatic positioner - full
range of options see pages 15/16
Integral solenoid valve
3 stop positioner
Clear Cone position monitor

227

180 model
Female drive and mounting details to
DIN 3337 and ISO 5211
ISO adaptor
3/ ports
8

Finish
Epoxy stove enamel
Weight
13.82 lb/6.24 kg
(excluding coupling)
For further information
see General
Specification on page 49

Geared manual override


Code identification see page 38
Torque outputs see pages 47/48
See pages 42/43 for English dimensions
and dimensions of spring options
30

2 Air ports staggered


thread details below

Model 10

Visual Indicator
Standard

175

25.5

10

70

10

21.98
21.93
Shown at limit
of travel
23.5 to radius

Specification

72.125
72.125

Output Torque

4 Mount Holes
each side details below

Air Port/Mount Hole Details


Model
Air Ports
101-100
G1/4
108-100
G1/4
1/ NPT
109-100
4

188.5

58

Angle of Travel
(adjustable)
78 - 100
(restricted travel
versions available)

23.5 to radius

5
MAX

3625 lbf ins/416 Nm


at 100 psi/7 bar

Female Square
Female Square
DIN (F10)
22 x 24
DIN (F10) 22 x 24 deep

Mount Holes

M10 x 16 deep x 102.0 PCD

M10 x 16 deep x 102.0 PCD


3/ UNC x 0.63
8
deep on 4.02 PCD

Displaced Volume
62.5 in3/1025 cm3

Female drive and mounting details to DIN 3337


and ISO 5211 as standard

Finish
Epoxy stove enamel

230

Weight
21.2 lb/9.6 kg
(no coupling)
For further information
see General Specification
on page 49.

Options
Fail safe spring return units - clockwise
or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
AP pneumatic positioner - full range of
options see pages 11/12
EL electropneumatic positioner - full
range of options see pages 15/16
Integral solenoid valve
3 stop positioner

31

Clear Cone position monitor


Geared manual override
Code identification see page 38
Torque outputs see pages 47/48
See pages 42/43 for English dimensions
and dimensions of spring options

50

25.06
25.00

156

31
28

Model 12

56
Standard Coupling
(supplied with actuator
weight 1.3 lbs/0.6 kg)

31
27 to radius

100

14

Visual Indicator
Standard

Specification
Output Torque

MAX

55.0
4 Mount Holes
each side details
below
68

24.98
24.93
Shown at limit
of travel

239

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
120-100 G3/8
M12 x 24 deep x 77.8 PCD
128-100 G3/8
M12 x 24 deep x 77.8 PCD
1/ UNC x 0.94
129-100 3/8 NPT
2
deep on 3.06 PCD

55.0

2 Air ports staggered


thread details below

Angle of Travel
(adjustable)
80 - 102
(restricted travel
versions available)
Displaced Volume
86 in3/1410 cm3
Finish

294

Options
Fail safe spring return units - clockwise
or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
AP pneumatic positioner - full range of
options see pages 11/12
EL electropneumatic positioner - full
range of options see pages 15/16
Integral solenoid valve

5000 lbf ins/575 Nm


at 100 psi/7 bar

180 model
Female drive and mounting details to DIN
3337 and ISO 5211
Geared manual override
Code identification see page 38

Epoxy stove enamel


Weight
26.2 lb/11.9 kg
(excluding coupling)
For further information see
General Specification on
page 49

Torque outputs see pages 47/48


See pages 42/43 for English dimensions
and dimensions of spring options

3 stop positioner
32

Model 14

Standard Coupling
(supplied with actuator
weight 1.5 lbs/0.7 kg)

38

57

28.65
28.60

63.5

200

32

38

16
34 to radius

Specification
Output Torque
12000 lbf ins/1375 Nm
at 100 psi/7 bar

69.85

L
I

14
N
E

Finish
Epoxy stove enamel

For further information


see General Specification
on page 49.

353

Weight
44.5 lb/20.2 kg
(excluding coupling)

Options
Fail safe spring return units - clockwise
or counter clockwise
Limit switch boxes for open/close
indication - various switches for all
hazardous areas
AP pneumatic positioner - full range of
options see pages 11/12
EL electropneumatic positioner - full
range of options see pages 15/16
Integral solenoid valve
3 stop positioner

33

2 Air ports staggered


thread details below

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
140-100 G1/2
M16 x 28 deep x 98.8 PCD
148-100 G1/2
M16 x 28 deep x 98.8 PCD
5/ UNC x 1.12
149-100 1/2 NPT
8
deep on 3.89 PCD

306

201 in3/3294 cm3

28.58
28.53
Shown at limit
of travel

84

78 - 93
(restricted travel
versions available)
Displaced Volume

4 Mount Holes
each side details below

69.85
5

Angle of Travel
(adjustable)

127

Visual Indicator
Standard

180 model
Female drive and mounting details to DIN
3337 and ISO 5211
Geared manual override
Code identification see page 38
Torque outputs see pages 47/48
See pages 42/43 for English dimensions
and dimensions of spring options

Standard Coupling
(supplied with actuator
weight 5.3 lbs/2.4 kg)

Vane Slot detail one end


M6 x 12 deep

9.55/9.58
274

55
16

32

41.08
41.00

30.0/30.2
x 6 deep

58.08
58.00

85

Model 16

90
49

R3

55
49 to
radius
4 Auxiliary Mount Holes
each side see details below
175

R.24
108

30

Slot one end


details above
4 Mount Holes
each side details below

2 air ports staggered


thread details below

40.95
40.87
Shown at limit
of travel

162

425

108

125

2 Dowel Holes
20.00 x 40 deep

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
160-100 G1/2
M24 x 38 deep x 152.7 PCD
168-100 G1/2
M24 x 38 deep x 152.7 PCD
7/ UNC x 1.50
169-100 1/2 NPT
8
deep on 6.012 PCD

Specification
Output Torque
27000 lbf ins/3100 Nm
at 100 psi/7 bar
Angle of Travel
(adjustable)
80 - 100
(restricted travel
versions available)

152

Model
Aux Mount Holes
160/8-100 M5 x 8 deep
169-100 10-24 UNC x 0.31 deep

525

465 in3/7630 cm3


Finish

Options
Fail safe spring return units - clockwise or
counter clockwise

Female drive and mounting details to


DIN 3337 and ISO 5211

Limit switch boxes for open/close


indication - various switches for all
hazardous areas

Geared manual override

AP pneumatic positioner - full range of


options see pages 11/12

Torque outputs see pages 47/48

EL electropneumatic positioner - full range


of options see pages 15/16

Displaced Volume

Code identification see page 38

See pages 42/43 for English dimensions


and dimensions of spring options

Epoxy stove enamel


Weight
82.5 lb/37.4 kg
(excluding coupling)
For further information
see General Specification
on page 49

180 model

34

Model 18

Standard Coupling
(supplied with actuator
weight 13.7 lbs/6.2 kg)

Vane Slot detail one end


M6 x 12 deep

130

R3

115

57.1
57.0

80.08
80.00

73

30.0/30.2
x 6 deep

9.55/9.58
360

78

52

72 to
radius

286

26

78

Specification
Output Torque

Slot one end


details above

60000 lbf ins/6900 Nm


at 100 psi/7 bar

R30

Displaced Volume

30

2 Dowel Holes
25.00 x 50 deep

195

160

4 Auxiliary Mount Holes


each side see details below

1048 in3/17170 cm3

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
180-100 G3/4
M30 x 50 deep x 226.3 PCD
188-100 G3/4
M30 x 50 deep x 226.3 PCD
189-100 3/4 NPT
11/8 UNC x 2.00
deep on 8.91 PCD

Finish
Epoxy stove enamel
Weight

226.3
680

157.4 lb/71.4 kg
(excluding coupling)
For further information
see General Specification
on page 49

35

56.95
56.85
Shown at limit
of travel
2 air ports staggered
details below

554

80 - 100
(restricted travel
versions available)

160

162

Angle of Travel
(adjustable)

4 Mount Holes
each side details below

Model
Aux Mount Holes
180/8-100 M5 x 8 deep
189-100 10-24 UNC x 0.31 deep

Options
Fail safe spring return units - clockwise
or counter clockwise

EL electropneumatic positioner - full


range of options see pages 15/16

Limit switch boxes for open/close


indication - various switches for all
hazardous areas

Code identification see page 38

AP pneumatic positioner - full range of


options see pages 11/12

See pages 42/43 for English dimensions


and dimensions of spring options

Torque outputs see pages 47/48

Standard Coupling
(supplied with actuator
weight 34 lbs/15.4 kg)

Vane Slot detail both ends

170

M6 x 12 deep

9.55/9.58

100.07
100.00

150

73.17
73.00

88

Model 20

R3

30.0/30.2
x 6 deep
620

100

94 to
radius

286

154

Specification

72.95
72.85
Shown at limit
of travel

30

R30

2 Dowel Holes
10 x 12 deep

112000 lbf ins/12760 Nm


at 100 psi/7 bar

160
8 Mount Holes
each side details below

195

554

160

86.1

162

2 air ports staggered


details below

Slot one end


details above

Output Torque

Angle of Travel
(adjustable)
80 - 100
(restricted travel
versions available)
Displaced Volume
2034 in3/33350 cm3

Air Port/Mount Hole Details


Model
Air Ports
Mount Holes
200-100 G1
M30 x 50 deep x 226 PCD
208-100 G1
M30 x 50 deep x 226 PCD
209-100 1 NPT
11/8 UNC x 2.00
deep on 8.91 PCD

Finish
209.3
680

Model
Aux Mount Holes
200/8-100 M5 x 8 deep
209-100 10-24 UNC x 0.31 deep

4 Auxiliary Mount Holes


on each side see details below

Options
Fail safe spring return units - clockwise
or counter clockwise

EL electropneumatic positioner - full


range of options see pages 15 & 16

Limit switch boxes for open/close


indication - various switches for all
hazardous areas

Code identification see page 38

AP pneumatic positioner - full range of


options see pages 11/12

See pages 42/43 for English dimensions


and dimensions of spring options

Epoxy stove enamel


Weight
416.9 lb/195.6 kg
(excluding coupling)
For further information see
General Specification on
page 49.

Torque outputs see pages 47/48

36

Model 30

Standard Coupling
(supplied with actuator
weight 34 lbs/15.4 kg)

Vane Slot detail both ends


M6 x 12 deep

170

88

100.07

100.00

150

73.17
73.00

R3

Slot one end


2 Dowel Holes details above
10 x 12 deep

9.55/9.58

160
30

8 Mount Holes
each side details below

195

554

160

86.1

162

R30

30.0/30.2
x 6 deep

Specification
Output Torque
168000 lbf ins/19140 Nm
at 100 psi/7 bar

209.3

Angle of Travel
(adjustable)
80 - 100
(restricted travel
versions available)

680
880

100
94 to
radius

154

286

Displaced Volume
3050 in3/50025 cm3

Air Ports/Mount Hole Details


Model
Air Ports
Mount Holes
300-100
G1
M30 x 50 deep x 226 PCD
308-100
G1
M30 x 50 deep x 226 PCD
309-100
1 NPT
11/8 UNC x 2.00
deep on 8.91 PCD

Finish
Epoxy stove enamel
Weight
601.91 lb/273 kg
(excluding coupling)
For further information
see General Specification
on page 49.

37

4 Auxiliary Mount Holes


each side see details below

2 air ports staggered


details below

72.95
72.85
Shown at limit
of travel

Model
Aux Mount Holes
300/8-100 M5 x 8 deep
309-100 10-24 UNC x 0.31 deep

Options

Fail safe spring return units - clockwise


or counter clockwise

EL electropneumatic positioner - full


range of options see pages 15/16

Limit switch boxes for open/close


indication - various switches for all
hazardous areas

Code identification see page 38

AP pneumatic positioner - full range of


options see pages 11/12

See pages 42/43 for English dimensions


and dimensions of spring options

Torque outputs see pages 47/48

MODEL
SIZE/THREAD
CODE

ACTUATOR or
ACTUATOR/SOLENOID
VALVE ASSEMBLY

OPTIONAL
SUPPLEMENTARY
CODE

SPRING RETURNS

010
to
200

ISO
Thread
Standard

018
to
208

019
to
209

0 No Actuator

0 No Spring Return

1 With A ctuator

2 Spring Return cw

Pg Cable
Entry
Thread
Standard

2 Actuator & 3 Port


Single Solenoid

3 Spring Return ccw

ANSI
Thread
Standard

NB Other Solenoids
by description

031
to
161

DIN
Flange
Standard
(female drive)

032
to
142

DIN Flange
Standard
with NAMUR
Adaptor

033
to
143

DIN Flange
Actuator for
Positioner

034
to
144

Actuator only
for Postioner
ISO
Thread

035
to
145

ISO Thread
Standard with
NAMUR
Adaptor

036
to
146

ANSI Thread
Standard with
NAMUR
Adaptor

037
to
147

Actuator
Only for
Positioner
ANSI Thread

3 Actuator & 5 Port


Single Solenoid

Abbreviations:

cw: clockwise
ccw: counter
(or anti)
clockwise

9 Special Product
Specifications
- contact Kinetrol

Optional Suffixes In Place Of -:

L: Low Temperature
Grease
M: Clear Cone
Position Monitor
R: Clear Cone Position Monitor Chemical Resistant

1302

Discrete Limit Switch


Unit (non latchable)

1305

Discrete Limit Switch


Unit (latchable)

2100

High Tempeature
Elastomer Seals

Actuator General
Ordering Codes

Kinetrol Actuators and Add-On Control Units

S: Solenoid Valve Silencers/


Flow Regulators
Z: Less coupling

1
Give electrical details
(volts & hertz)

Please Note: There has been a decline in PG cable thread entry requirements. If this is required with a
Namur adaptor, order the unit in the normal way along with a SP683 adding a comment to FIT items
together

EXAMPLES
A: 050-100

Double acting actuator (ISO threads) no optional supplementary item

B. 050-120M

A + spring return (fail-safe cw) + Clear Cone monitor

C. 059-100

Double acting actuator (ANSI threads)

D. 140-130-4900

140 actuator (ISO threads) + spring return fail-safe ccw (2 x 120 springs)

E. 051-100

Double acting actuator with DIN/ISO female drive

Low Pressure Air Application ordering codes


Female Drive Spring Unit ordering codes
Universal Limit Switch ordering codes
AP Positioner & I/P Controller ordering codes
3-Stop Positioner ordering codes
EL Positioner ordering codes
180 Actuator ordering codes
Manual & Fire Fail-safe Unit ordering codes
Geared Manual Overrides ordering codes
ISO Adaptor ordering codes
Damper Drive ordering codes

- see page 4
- see page 5
- see page 8
- see page 12
- see page 14
- see page 16
- see page 17
- see page 19
- see page 21
- see page 22
- see page 40

38

G3 Damper Drive

Purpose designed, factory built and


tested drives for air/gas flow control
dampers on burner, heater, boiler
and turbine systems in power
plants, refineries and a wide range
of industrial applications.
Combining the proven performance
of Kinetrols vane type actuator with
an equally rugged integral manual
override/ mounting frame, the G3 drive
is compact with unbeatable control,
accuracy and cycle life.
US Patent

LH handwheel position shown


W

Alternative location
of handwheel & declutch
lever

C
G

Adjustable End
Stops

J
M

P
B

Principal Dimensions mm
Model
A
B
140
160
180
200

410
495
721
981

381
525
680
680

Principal Dimensions inches


Model
A
B
149
169
189
209

16.2
19.5
28.4
38.6

14.1
20.7
26.8
27.2

W*

F*

390
470
620
620

275
275
496
496

276
305
406
508

300
400
760
600

15.4
18.5
24.3
24.3

10.8
10.8
19.5
19.5

W*

F *

11.0
12.0
17.0
20.0

12.0
16.0
24.0
24.0

300
300
479
479

165
165
229
229

216
216
416
416

152
152
222
222

G
11.8
11.8
18.9
18.9

* Default dimensions, may change according to ordering code options.

Integral manual override


Suitable for new installations or
replacement of existing electric or
pneumatic drives
Available with same mounting foot print
to replace existing floor mount drives
Can result in lower energy costs
resulting from accurate flow control
39

H
6.5
6.5
9.0
9.0

J
8.50
8.50
16.38
16.38

R
21
21
27
27

We ight

25
25
38
38

70
70
94
94

46kg
51kg
141kg
158kg

6.0
6.0
8.75
8.75

0.83
0.83
1.05
1.05

1.0
1.0
1.5
1.5

2.8
2.8
3.7
3.7

Listed weights exclude actuator

Weight
102lb
112lb
310lb
350lb

Reduced operating costs due to long


maintenance-free life (2 million
operation warranty)
Compact space saving design
Quick and easy installation and set up
Robust construction with durable
epoxy finish
Manual override usable with actuator
removed

G3 Damper Drive

Options
Double acting and spring fail-safe
(open or closed)
Modulating (3-15 psi and 4-20mA signal)
Fail to low signal
Lock in last position
Limit switch remote position indication
4-20mA angle retransmission
High visibility position indication
Different sided/diameter handwheels
and extensions
Infinitely adjustable output levers to suit
existing or new requirements

Ordering Codes

HANDWHEEL SIDE

HANDWHEEL
DIAMETER
(F)

(SEE SKETCH)
L=LEFT

R=RIGHT

2=254mm - 10"
3=300mm - 12"

WHERE APPLICABLE:
S
= STANDARD
Y
= NO COST OPTION
E
= EXTRA COST OPTION
= NOT AVAILABLE

4=400mm - 16"
5=600mm - 24"

144 = ISO D/A ACT FOR POSITIONER

189
209

OPTIONAL LIMIT SWITCH BOX (TO INDICATE IF

2=1/2"

OPTIONS:

0 = NO LIMIT SWITCH

3=5/8"

1 = 2 x i/S PROX. SENSORS

4=3/4"

E
S

2 = 2 x PNEUMATIC LS

5=7/8"

4 = 2 x V3 MECH LS

6=1"

5 = 2 x 20-260 Vac PROX.*

7=1 1/8"

6 = 2 x 5-60 Vdc PROX.*

8=1 1/4"

7 = 4 x V3 MECH LS

9=1 1/2"

POSITION MONITOR ON LS BOX:


C=YES
0=NO

ISO D/A ACT (FOR USE WITH


=
OR WITHOUT POSITIONER)

2=305mm - 12"
3=430mm - 17"

3=15.9mm - 5/8"

4=508mm - 20"
5=600mm - 24"

4=19.1mm - 3/4"
AVAILABLE ON MODELS:
14

16

18

E
E
E

S
E
E
E

S
E
E

DISTANCE FROM CENTRE

2=12.7mm - 1/2"
A=11/16"

1= - 11"

LEVER HOLE PATTERN

HOLE DIAMETER (d)

ANSI D/A ACT (FOR USE WITH


OR WITHOUT POSITIONER)

HANDWHEEL
OFFSET
(W)

HANDWHEEL IS ENGAGED OR DISENGAGED)

147 = ANSI D/A ACT FOR POSITIONER

169

E
S
E

THICKNESS (t)
1=3/8"

20

- = STD

149 = ANSI BASIC D/A ACT

200

E
S
E

18

V = HIGH TEMP

140 = ISO BASIC D/A ACT

180

16

14

6=762mm - 30"

INCLUDING D/A ACTUATOR:

160

OUTPUT LEVER
AVAILABLE ON MODELS:

20

5=22.2mm - 7/8"
6=25.4mm - 1"

7=28.6mm - 1 1/8"
8=31.8mm - 1 1/4"
9=38.1mm - 1 1/2"

S
E

IF NECESSARY, FIT OPTIONAL


EXTENSION TO ENSURE THAT
HANDWHEEL IS AT A SAFE DISTANCE
FROM MOVING OUTPUT LEVER.

No.
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19

C1
101.6mm - 4"
127mm - 5"
127mm - 5"
152.4mm - 6"
165.1mm - 6.5"
190.5mm - 7.5"
266.7mm - 10.5"
228.6mm - 9"
254mm - 10"
254mm - 10"
254mm - 10"
254mm - 10"
304.8mm - 12"
317.5mm - 12.5"
147.3mm - 5.8"
152.4mm - 6"
101.6mm - 4"
-

C2
152.4mm - 6"
152.4mm - 6"
198.1mm - 7.8"
254mm - 10"
190.5mm - 7.5"
215.9mm - 8.5"
292.1mm - 11.5"
342.9mm - 13.5"
304.8mm - 12"
381mm - 15"
317.5mm - 12.5"
330.2mm - 13"
406.4mm - 16"
363.2mm - 14.3"
279.4mm - 11"
190.5mm - 7.5"
-

C3
203.2mm - 8"
177.8mm - 7"
254mm - 10"
304.8mm - 12"
215.9mm - 8.5"
241.3mm - 9.5"
317.5mm - 12.5"
457.2mm -18"
381mm - 15"
508mm - 20"
406.4mm - 16"
406.4mm - 16"
444.5mm - 17.5"
406.4mm - 16"
304.8mm - 12"
228.6mm - 9"
304.8mm - 12"
127mm - 5"
203.2mm - 8"

AVAILABLE ON MODELS
14

Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y

16

Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y

18

Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y

20

Y
Y
Y
Y
Y
Y
Y

For more information


see KF535

* Not available with ATEX approval

40

Interface Options &


Valve Mounting Service

Kinetrol Interfacing Options


Kinetrol is continually responding to the evolving requirements of the industry for interfacing
arrangements that satisfy user needs and conform to industry standards. We offer a range of
designs that enable our equipment to be effectively and economically mounted.
Kinetrol can supply direct mounting limit switch boxes, positioners and other control modules that
eliminate the costs associated with interfacing hardware and provide compact assemblies.
Various female drive spring fail-safe and hand spring unit options are available to facilitate direct
mounting to valves with topworks details that conform to the ISO 5211 standard.
The innovative, patented, ISO adaptor is now available for Kinetrol actuator models 03-09 and
provides a versatile and robust mounting option. The adaptor is suitable for use with a wide range
of ISO topworks valves.
Our larger actuator models are manufactured with a drive slot and insert option, designed to
interface with ancillary drives that comply with the VDI/VDE 3485 norm.
For compact and space-saving solenoid valve mounting, Kinetrol offers a NAMUR interface
adaptor which allows the air supply to be ported directly to the actuator body, thereby eliminating
the need for any external piping.

Kinetrols Valve Mounting Service


Kinetrol has well over 40 years experience in the industry and is renowned for its build
quality. Thousands of mount kit designs are available, and new arrangements can be
designed to meet specific customer requirements.
We can select Ball, Butterfly and Plug valves from across the
world and assemble the packages, using our robust 90
pneumatic actuator and any of our modular add on control
units. We engineer packages to meet the most difficult
specifications and suit the most demanding applications.
Kinetrol can provide fully certified ATEX packages as well as AS
Interface options and a range of control modules.
We can supply complete actuated valve assemblies or mount
actuators to free issued valves.
Our build quality and rigorous in-house quality control and testing
ensures that you will be supplied with effective solutions.
For questions regarding our valve mounting service please contact
Kinetrol.

41

4 Mounting holes
W thread x Y deep
x PCD

V
U

N Number of holes
T thread x D deep
x PCD or R
R

Actuator Dimensions

DIN/ISO Options

Actuator

Shown at limit
of travel

Air ports P
(staggered)

Actuator Metric Units


Actuator
Model

A
mm

C
mm

G
mm

OMO
01
01A

32.0 30.7 12.5


71.4 60.5 14.8
71.4 57.3 14.4

4.8
4.8

02
03
05
07
08
09
10 *
12
14
16
18
20
30

93.0
113.0
136.0
178.0
179.0
227.0
230.0
294.0
353.0
525.0
680.0
680.0
680.0

B
mm

76.0
91.4
112.0
146.0
155.0
187.0
188.5
239.0
306.0
425.0
554.0
554.0
554.0

24.1
28.0
33.6
43.4
41.4
54.7
58.0
68.0
84.0
125.0
162.0
162.0
162.0

8.0
9.0
9.5
16.0
14.3
19.0
22.0
25.0
28.6
41.0
57.0
73.0
73.0

H
mm

S
mm

F
mm

N
No.

36.0
10.0
37.0
38.5 see page 24
50.0
10.0
60.0 33.6 12.0
67.0 45.0 13.0
100.0 64.0 20.0
99.0 63.5 19.0
126.0 84.0 26.0
175.0
25.5
156.0 100.0 31.0
200.0 127.0 38.0
274.0 175.0 55.0
360.0 286.0 78.0
620.0 286.0 100.0
880.0 286.0 100.0

D
mm

T
ISO

R PCD
mm mm

4
M3
5.0
see page 24
4
M4
6.0

10.0

4
4
6
4
6
4
4
4
4
4
4
8
8

18.0 25.5
22.0 31.1
34.9
36.0 50.9
50.8
46.0 65.0
72.1 102.0
55.0 77.8
69.9 98.8
108.0 152.7
160.0 226.3
160.0 226.3
160.0 226.3

M4
M5
M5
M8
M8
M10
M10
M12
M16
M24
M30
M30
M30

16.0
19.0

8.0
10.0
10.0
16.0
16.0
20.0
16.0
24.0
28.6
38.0
50.0
50.0
50.0

P
ISO

L
K
mm mm

M5
G 1/8
G 1/8

9.5
9.5

Wt
kg

0.12
12.7 0.19
12.7 0.16

G 1/8 16.0 20.0 0.46


G 1/8 18.0 22.0 0.73
G 1/8 19.0 25.4 1.28
G 1/4 32.0 40.0 3.30
G 1/4 28.5 39.0 3.25
G 1/4 38.0 50.0 6.54
G 1/4
9.60
G 3/8 50.0 56.0 12.50
G 1/2 57.0 63.5 20.91
G 1/2 85.0 90.0 39.77
G 1/2 115.0 130.0 77.60
G1 150.0 170.0 211.0
G1 150.0 170.0 288.4

Actuator English Units


Actuator
Model
OMO
01
01A
02
03
05
07
08
09
10 *
12
14
16
18
20
30

A
B
inch inch

C
inch

G
H
inch inch

D
N
T
No. UNC inch

S
F
inch inch

1.26 1.21 0.49


1.42
0.39
2.81 2.38 0.58 0.187 1.46
2.81 2.26 0.57 0.187 1.52 see page 24
3.67 3.00 0.95 0.315 1.97
0.39
4.45 3.60 1.10 0.354 2.36 1.32 0.47
5.35 4.41 1.32 0.375 2.64 1.77 0.51
7.01 5.75 1.71 0.630 3.94 2.52 0.79
7.05 6.10 1.63 0.562 3.90 2.50 0.75
8.94 7.37 2.16 0.748 4.96 3.31 1.02
9.06 7.42 2.28 0.870 6.89
1.00
11.57 9.41 2.68 0.984 6.14 3.94 1.22
14.06 12.05 3.38 1.125 7.87 5.00 1.50
20.67 16.73 4.92 1.614 10.79 6.90 2.17
26.77 21.81 6.38 2.244 14.17 9.92 3.07
26.77 21.81 6.38 2.874 24.41 11.26 3.94
26.77 21.81 6.38 2.874 34.65 11.26 3.94

R PCD
P
inch inch NPT

4
0.20 0.390 0.630
see page 24
4 8-32
0.24
0.750
4
4
6
4
6
4
4
4
4
4
4
8
8

8-32
10-24
10-24
5/ -18
16
5 -18
/16
3/ -16
8
3/ -16
8
1/ -13
2
5/ -11
8
7/ -9
8
1 1/8-7
1 1/8-7
1 1/8-7

0.32
0.39
0.39
0.63
0.63
0.79
0.63
0.94
1.13
1.50
2.00
2.00
2.00

0.709 1.000
0.866 1.225
1.375
1.417 2.000
2.000
1.811 2.560
2.839 4.016
2.165 3.060
2.750 3.890
4.250 6.010
6.300 8.910
6.300 8.910
6.300 8.910

1/8
1/8
1/8
1/8
1/8
1/4
1/4
1/4
1/4
3/8
1/ 2
1/

3/4

1
1

K
inch

L
inch

Wt
lb

0.26
0.375 0.50 0.34
0.375 0.50 0.34
0.63 0.79 1.04
0.71 0.87 1.60
0.75 1.00 2.82
1.26 1.58 7.28
1.12 1.54 7.16
1.50 1.97 14.42
21.20
1.97 2.20 27.56
2.24 2.50 46.10
3.35 3.54 87.70
4.53 5.12 171.0
5.91 6.69 416.9
5.91 6.69 635.9

DIN/ISO Options
Actuator
Model

H
DIN/ISO
mm flange no.

021-100

M
mm

V
mm

U
mm

PCD
mm

Y (min)
mm

J
mm

E
mm

66.0

F03

46

25

36

M5

10

031-100 74.0
051-100 81.0
071-100 117.0

F03
F04
F05

9
11
14

46
54
64

25
30
35

36
42
50

M5
M5
M6

8
8
10

2
2
3

10
12
16

091-100
121-100
141-100
161-100

F07
F10
F12
F16

17
22
27
46

90
125
150
203

55
70
85
130

70
102
125
165

M8
M10
M12
M20

13
16
20
32

3
3
3
4

19
24
29
48

146.0
180.5
226.5
380.0

All weights specified include coupling weight except model 10

AT
AP CATEGEX
P
O
TO

RO RY 1
VE
D

*Female drive unless


specified.

42

Mount hole orientation same as


actuator except model 01 and low
pressure combinations set for
below 5.5 bar/80 psi operation.

Spring Return
Actuator Dimensions

N number of holes
T thread x D deep x PCD

Metric Units
Actuator**
Model
01-120
01-120A

G
mm

S
mm

N
No.

T
ISO

D
mm

PCD
mm

40.0
40.0
47.0
50.0
55.3

73.0
73.0
107.0
118.0
118.0

8.0
8.0
9.0
9.5
9.5

10.0
10.0
12.0
13.0
13.0

4
4
4
6
6

M4
M4
M5
M5
M5

8.0
8.0
10.0
8.0
8.0

25.5
25.5
31.1
34.9
34.9

200.0
200.0
206.0
200.0

19.0
19.0
22.0
19.0

26.0
26.0
26.0
26.0

4
4
8
4

M10
M10
M10
M10

20.0
20.0
16.0
20.0

65.0
65.0
102.0
65.0

4
4
4
4

M16
M24
M24
M30

28.5
32.0
38.0
50.0

98.8
152.7
152.7
226.3

60.2
61.7

23.2
23.2

182.0
181.0
191.0
208.0

82.0
82.0
92.0
82.0

09-120
10-120-5800*
10-120*
12-120-4300

218.0
265.0
285.0
248.0

92.0
92.0
112.0
92.0

586.0
450.0
485.5
571.5

312.0
176.0
211.5
211.5

16-120-6000
16-120-6100
16-120
18-120-7000

18-120
20-120-7200
20-120-7300
20-120
30-120-7600
30-120-7700
30-120-7800
30-120

Actuator**
Model
01-120
01-120A

02-120
03-120-5600
03-120
05-120
07-120-4000
07-120
08-120-4100
08-120
09-120-4200

09-120
10-120-5800*
10-120*
12-120-4300

43

K
mm

90.0
100.0
107.0
117.0
158.3

12-120-4400
12-120
14-120-4900
14-120
14-120-5000

* Female drive unless


specified

H
mm

02-120
03-120-5600
03-120
05-120
07-120-4000
07-120
08-120-4100
08-120
09-120-4200

** Clockwise (120) and


counterclockwise (130)
units have identical
dimensions

L
mm

12-120-4400
12-120
14-120-4900
14-120
14-120-5000
16-120-6000
16-120-6100
16-120
18-120-7000
18-120
20-120-7200
20-120-7300
20-120

30-120-7600
30-120-7700
30-120-7800
30-120

340.0
293.0
417.0
374.0
337.0

671.5
931.5
1031.5
1131.5
1293.0

1393.0
1493.0
1593.0

L
inch

2.37
2.43

3.54
3.94
4.21
4.61
6.23
7.17
7.13
7.52
8.19

8.58
10.43
11.22
9.76
13.39
11.54
16.43
14.72
13.27
23.07
17.72
19.11
22.50

26.44
36.67
40.61
44.55

50.91
54.84
58.78
62.72

184.0
136.0
217.0
174.0
137.0

311.5
311.5
411.5
511.5
411.5

511.5
611.5
711.5

H
inch

0.91
0.91

1.58
1.58
1.85
1.97
2.18
3.23
3.23
3.62
3.23
3.62
3.62
4.41
3.62
7.25
5.35
8.54
6.85
5.40

12.28
6.93
8.33
8.33
12.26
12.26
16.20
20.14

16.20
20.14
24.07
28.01

58.8
58.8

4.8
4.8

152.0
152.0
200.0
152.0

16.0
16.0
14.3
16.0

200.0
258.0
258.0
394.0
258.0

19.0
25.0
28.6
28.6
28.6

394.0
394.0
524.0
524.0

524.0
524.0
524.0
524.0
524.0
524.0
524.0

524.0

K
inch
2.32
2.32
2.87
2.87
4.21
4.25
4.25
6.00
6.00
7.87
6.00

7.90
7.90
8.11
7.90

7.90
10.16
10.16
15.50
10.16
15.50
15.50
20.63
20.63
20.63
20.63
20.63
20.63

20.63
20.63
20.63
20.63

28.6
41.0
41.0
57.0

7.2
7.2

20.0
20.0
19.0
20.0

26.0
31.0
38.0
38.0
38.0
38.0
55.0
55.0
78.0

3
3

M3
M3

4
4
6
4

M8
M8
M8
M8

4
4
4
4
4

M10
M12
M16
M16
M16

4.0
4.0

16.0
16.0
12.0
16.0

20.0
22.0
28.5
28.5
28.5

15.9
15.9

0.53
0.50

50.9
50.9
50.8
50.9

7.26
7.21
11.48
10.50

65.0
77.8
98.8
98.8
98.8

28.96
27.95
51.81
71.25
38.18

14.77
17.85
22.00
20.73

90.00
75.00
123.0
161.0

78.0
100.0
100.0
100.0
100.0

4
8
8
8
8

M30
M30
M30
M30
M30

73.0

100.0

M30

50.0

226.3

770.0

G
inch

S
inch

N
No.

T
UNC

D
inch

PCD
inch

Wt
lb

0.315
0.315
0.354
0.375
0.375

0.39
0.39
0.47
0.51
0.51

4
4
4
6
6

100.0
100.0

8
8

M30
M30

English Units
0.187
0.187

0.630
0.630
0.563
0.630
0.748
0.748
0.866
0.748
0.748
0.984
1.125
1.125
1.125
1.125
1.614
1.614
2.244
2.244
2.874
2.874
2.874

2.874
2.874
2.874
2.874

0.28
0.28

0.79
0.79
0.75
0.79
1.02
1.02
1.02
1.02
1.02
1.22
1.50
1.50
1.50
1.50
2.17
2.17
3.07

3.07
3.94
3.94
3.94

3.94
3.94
3.94
3.94

3
3

4
4
6
4
4
4
8
4
4
4
4
4
4
4
4
4
4
4
8
8
8

8
8
8
8

8-32
8-32
10-24
10-24
10-24

5
5
5

/16-18
/16-18
/16-18

/16-18
3/8-16
3/8-16
3/8-16

3/8-16
3/8-16

1/2-13
5/8-11
5/8-11
5/8-11
5/8-11
7/8-9
7/8-9

1
1
1
1
1

1/8-7
1/8-7
1/8-7
1/8-7
1/8-7

1 1/8-7
1 1/8-7
1 1/8-7
1 1/8-7

50.0
50.0

0.16

0.16

0.31
0.31
0.39
0.31
0.31

0.63
0.63
0.47
0.63

226.3
226.3
226.3
226.3
226.3

0.84
1.13
2.08
2.63
4.65

57.0
73.0
73.0
73.0
73.0

73.0
73.0

50.0
50.0
50.0
50.0
50.0

Wt
Kg

226.3
226.3

1.17
1.10

2.00
2.00
2.00
2.00
2.56

16.00
15.90
25.31
23.15

1.00
1.00
1.225
1.375
1.375

2.56
4.02
2.56

1.13
1.26
1.50
1.97

3.89
6.01
6.01
8.91

1.97
1.97
1.97
1.97

8.91
8.91
8.91
8.91

1.97
1.97
1.97
1.97

606.0
688.0

0.625
0.625

0.79
0.79
0.63
0.79
0.79
0.87
1.12
1.13
1.13

240.0
350.0
408.0
479.0
524.0

1.85
2.49
4.58
5.80
10.25

32.56
40.30
48.50
45.71

2.56
3.06
3.89
3.89
3.89

63.86
61.62
113.98
157.0
84.19

8.91
8.91
8.91
8.91

530.0
773.0
901.0
1058.0

198.0
165.0
272.0
356.0

1158.0
1339.0
1520.0
1701.0

4.0

4.0

45
(1.78)

12
(0.47)

Optional Clear Cone

13
(0.31)
4.0

4.95

Optional ports
3&4

11.5

36.0

15.0

9.53/9.48
(0.375/0.373)

Optional ports
3&4

4 Mount Holes
M6 x 5 deep
equi-spaced on
50 P.C.D

4 Mount Holes
M6 x 5 deep
equi-spaced on
50 P.C.D

Limit Switch Box &


3 Stop Dimensions

Universal Limit Switch Box Dimensions

4.0 A/F

Optional DIN
plugs

38
(1.50)

Namur Discrete
Mount Option

Kinetrol Discrete
Mount option

Optional ports
3&4

G3/8 air supply port in


solenoid mounting interface
ANSI 1/8 NPT

180 (7.09) 4 Ports

90 (3.54)

KINETROL

155
(6.10)

167 (6.58) 2 Ports

Standard
Indicator

Extra Weight:
2.4 kgs/5.3 lbs
G3/8 air supply port in
solenoid mounting interface
ANSI 1/8 NPT

E Weight:
Extra
2.4 kgs/5.3 lbs
C

Standard Orientation of Unit

10 (0.39)

48 (1.89)

42 (1.65)

Right Hand
Blanked Option

Direct
Mount Option

mm

inches

125

4.9

125

4.9

68
mm
15

D
A
125
E
40
FB ISO - 125
M20 x 1.5
C DIN - Pg6813.5
D ANSI - 1/2
15 - 14 NPS

2.7
inches
0.6
4.9
1.6
4.9
2.7
0.6

F ISO Pneumatic
- M20 x 1.5
3 Stop
DIN
Pg 13.5
Positioner Dimensions
E

40

1.6

ANSI - 1/2 - 14 NPS

44

External Port
68 (2.7) 55 (2.2)

16 (0.63)

External Port
sizes below

129.5 (5.1)

Signal pressure
Port G1/8
(1/ NPT)
4

14

18.0 (0.71)

Namur
Discrete Version

11.5

4.0

4.95
4.85

Non-Hazardous
I/P Version

DIN plug
option

M16 Conduit Entry


(3/8-18 NPS)

4 Mount Holes:
M6 x 5 deep
equi-spaced
on 50 PCD

Kinetrol Discrete/
High Flow Version

External Port:
G3/8 (3/8 NPT)

88 DIA
(3.46)
Air Supply

SIGNAL

Mount holes same


as Namur discrete

Explosion Proof I/P Version

Exhaust Port:
G3/8 (3/8 NPT) fitted
with regular silencers

External Port:
G3/8 (3/8 NPT)

132 (5.19)

47
(1.85)

4.0 A/F

36.0

15.0
14.9

AP Positioner
shown direct mounted on a
Kinetrol 07 Actuator

70
(2.76)

15.0 (0.59)

Angle Retransmit:
ISO/DIN models M16 conduit entry
ANSI models 3/8 NPS
Optional DIN plug if required

13(0.51)

12

137.5 (5.41)
Signal pressure
Port G1/8
(1/ NPT)
4

210 (8.27)

05-10

* Additional
Adaptor Dim.

91.0

Actuator Model

18 (0.7)

182
(7.16)

Air Supply Port


ISO & DIN Models G1/4
ANSI Models 1/4 NPT

45

(1.78)

80
(3.15)

22 (0.86)

(3.58)

*55 (2.2)

170 (6.7)

AP Positioner
Dimensions

AP Positioner Dimensions

L
K I
N E T R O

Inlet Port:
G3/8 (3/8 NPT)
9.53/9.48
(0.375/0.373)

Switch Box Version


124 DIA
(4.88 DIA)

112
(4.41)

M16 Conduit Entry


M20 x 1.5
(1/2 NPT)

45

106
(4.0)

20
(0.78)

195 (7.68) AP & MP


190 (7.5) HP

47
(1.85)

Where drawing information is not given - it is the same as the direct mount version

Conduit Entry
ISO M20 x 1.5
DIN pg 13.5
ANSI 1/2 -14 NPS

160 (6.3)

60 (2.36)

115 (4.53)

EL Positioner
Dimensions

EL Positioner
shown direct mounted on a
Kinetrol 05 actuator

16 (0.63)

*56 (2.2)

20
(0.79)

Air Inlet Port:


ISO & DIN models G1/8
ANSI models 1/4 NPT

2 Conduit entries:
ISO Models M20
DIN Models Pg 13.5
ANSI models 1/2 x 14 NPS
Actuator Model
12
14

Namur Discrete Version

* Additional
Adaptor Dim.

Additional Adaptor
Weight

18.0 (0.71)

0.65 kg/1.4 lbs

15.0 (0.59)

0.65 kg/1.4 lbs

Kinetrol Discrete Version


34
(1.34)
22.5
(0.89)

13
(0.51)

15
(0.59)

46

External Actuator ports


G1/8 (ISO/DIN)
1/ NPT (ANSI)
8

11.5

Where drawing information


is not given - it is the same
for both versions

9.53/9.48
(0.375/0.373)

4.0 A/F

4 Mount Holes:
M6 x 5 deep
equi-spaced
on 50 PCD

4.95
4.85

4.0

36

15.0
14.9

Entry for Optional


Limit Switch
(Shown plugged)

Din Plug options - shown 90 out of true position ISO/DIN models Pg 11 cable gland
(8 to 10 mm dia) ANSI models 1/2 NPT cable entry (for use with flexible conduit).

46

Metric Torques

Double Acting Torque Outputs - Metric Units Nm


Actuator
Model

1.5

2.0

2.5

3.0

3.5

OMO - 100
01 - 100
02 - 100
03 - 100
05 - 100
07 - 100
08 - 100
09 - 100
10 - 100
12 - 100
14 - 100
16 - 100
18 - 100
20 - 100
30 - 100

0.1
1.1
1.8
3.9
9.0
22.0
31
46
80
103
265
640
1250
2480
3720

0.2
1.6
2.7
5.8
12.5
30.5
44
64
111
147
360
860
1750
3440
5160

0.25
2.1
3.6
7.6
16.5
39.5
57
83
141
190
460
1090
2250
4400
6600

0.35
2.6
4.6
9.6
20
48.5
69
102
172
232
560
1310
2750
5310
7695

0.4
3.0
5.5
11.5
24.0
57.5
82
121
202
275
660
1530
3250
6290
9435

pressure (bar)
4.0
4.5

5.0

5.5

6.0

6.5

7.0

0.55
4.0
7.3
15.4
31.5
76.0
108
159
263
360
870
1980
4300
8160
12240

0.6
4.5
8.2
17.4
35.0
85.5
121
179
294
403
975
2200
4850
9090
13635

0.7
5.1
9.2
19.3
39.0
95.0
134
199
325
446
1080
2420
5400
10020
15030

0.75
5.6
10.2
21.3
43.0
105.0
147
220
355
490
1180
2650
5950
10960
16440

0.85
6.1
11.1
23.2
46.5
114.0
160
241
385
532
1280
2870
6400
11890
17835

0.9
6.7
12.1
25.3
50.5
124.0
173
261
416
575
1375
3100
6900
12760
19140

0.5
3.5
6.4
13.4
27.5
66.5
95
140
232
319
760
1750
3750
7230
10845

Spring Return Torque Outputs - Metric Units Nm


Actuator
Model
01-120
02-120
03-120-5600
03-120
05-120
07-120-4000
07-120
08-120-4100
08-120
09-120-4200
09-120
10-120-5800
10-120
12-120-4300
12-120-4400
12-120
14-120-4900
14-120
14-120-5000
16-120-6100
16-120-6000
16-120
18-120-7000
18-120
20-120-7200
20-120-7300
20-120
30-120-7600
30-120-7700
30-120-7800
30-120

Position of air OR
spring return
stroke

1.7

Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish

pressure setting (bar)

2.0

2.4

2.8

3.1

3.5
1.5
0.9
3.0
1.4
5.7
5.1
6.3
4.1
13.0
8.5

3.8

4.1

4.5

4.8

5.2

5.5

3.4
1.7

1.7
1.1
3.6
2.0

3.8
2.4

1.9
1.5
4.2
2.8

4.4
3.3

2.3
1.8
4.7
3.7

5.1
6.9
4.7
14.1
9.6

5.1
7.5
5.5
15.3
11.3

5.1
8.1
6.4
16.4
13.0

5.1
8.9
7.2
18.1
14.7

5.1
9.5
7.8
19.2
15.8

5.1
10.3
8.7
20.9
17.5

18.0
30.5
19.8
39.5
30.5

18.0
33.9
23.7
44.1
35.0

18.0
37.3
27.1
48.0
39.0

18.0
40.7
30.5
52.5
43.5
56.5
45.2

18.0
43.5
34.4
56.5
47.5
61.0
50.3

18.0
46.9
38.4

18.0
50.8
42.4

47.5
65.5
54.8

47.5
70.6
59.9

41.8
61.0
50.3
108.0
100.0
107.0
78.0

41.8
67.8
56.5

41.8
74.6
63.8

41.8
81.9
71.2

41.8
89.3
79.1

41.8
96.6
86.4

41.8
104.0
93.8

100.0
115.5
90.0

100.0
124.0
102.0

100.0
136.0
114.6

100.0
145.0
124.0

100.0
155.9
134.9

100.0
164.0
143.0

72.3
132.0
110.0
145.0
111.0
356.0
288.0
374.0
249.0

72.3
147.0
124.0
160.0
127.0
390.0
2322.0
408.0
290.0

72.3
161.0
139.0
176.0
142.0
424.0
356.0
442.0
330.0

72.3
176.0
154.0
191.0
158.0
469.0
390.0
479.0
367.0

72.3
191.0
168.0
206.0
174.0
497.0
418.0
517.0
406.0

72.3

72.3

168.0
221.0
189.0
529.0
447.0
554.0
443.0

168.0
238.0
204.0
529.0
447.0
588.0
478.0

2.8
2.1

3.4
2.8

4.1
3.5

4.8
4.2

5.3
4.8

9.0
5.1

11.9
8.5

15.3
11.9

18.6
15.3

22.0
18.0

18.6
7.9

23.7
13.6

27.1
16.9

31.1
20.9

35.0
26.0

26.0
14.7

31.6
21.5

37.3
28.2

44.1
35.0

50.8
41.8

56.0
41.8

65.0
52.0

77.0
64.0

89.0
77.2

97.0
86.9

54.0
42.9

68.9
57.6

83.6
72.3
89.3
66.1

72.3
103.0
80.2

72.3
117.0
94.9

288.0
220.0

322.0
254.0

198.0

198.0

198.0

198.0

198.0

198.0

198.0

198.0

198.0

421.0
583.0
492.0

421.0
652.0
580.0

421.0
722.0
668.0
864.0
576.0

421.0

421.0

421.0

421.0

421.0

421.0

668.0
939.0
660.0

668.0
1004.0
742.0

668.0
1097.0
832.0

668.0
1165.0
906.0

668.0
1256.0
1002.0

668.0
1321.0
1081.0

192.0
119.0

220.0
158.0

249.0
186.0

172.0
140.0
359.0
245.0

208.0
174.0
428.0
333.0

237.0
198.0
497.0
421.0
514.0
404.0

807.0
484.0

970.0
736.0

1182.0
967.0

1621.0
1025.0

1940.0
1362.0

2325.0
1763.0

2433.0
1622.0

2878.0
2127.0

3466.0
2696.0

1260.0
1040.0
1457.0
874.0
2692.0
2203.0
2788.0
1958.0

1040.0
1637.0
1036.0

1040.0
1875.0
1250.0

1040.0
2053.0
1441.0

1040.0
2206.0
1630.0

1040.0
2426.0
1840.0

1040.0
2585.0
2011.0

1040.0
2800.0
2234.0

1040.0
2954.0
2417.0

2203.0
3072.0
2271.0

2203.0
3471.0
2632.0

2203.0
3739.0
2983.0

2203.0
4023.0
3291.0
4121.0
3046.0

2203.0

2203.0

2203.0

2203.0

3291.0
4514.0
3423.0

3291.0
4798.0
3732.0

3291.0
5181.0
4133.0

3291.0
5456.0
4464.0

4038.0
3304.0
4112.0
3118.0

3304.0
4554.0
3542.0

3304.0
5113.0
4183.0
5237.0
3871.0

3304.0

3304.0

3304.0

3304.0

3304.0

3304.0

4183.0
5676.0
4304.0

4183.0
6072.0
4844.0

4183.0
6648.0
5440.0
6771.0
5134.0

4183.0

4183.0

4183.0

5440.0
7772.0
6200.0

5440.0
8184.0
6696.0

5440.0
7179.0
5598.0

Torque outputs identical for counter-clockwise models . Italic figures apply to spring end torque only - air end torque will be greater.

47

Actuator
Model

20

1
9
14
29
70
175
250
360
640
830
2150
5200
10000
20000
30000

OMO - 100
01 - 100
02 - 100
03 - 100
05 - 100
07 - 100
08 - 100
09 - 100
10 - 100
12 - 100
14 - 100
16 - 100
18 - 100
20 - 100
30 - 100

30

2
15
25
53
116
280
405
590
1020
1350
3350
7900
16100
32000
48000

40

3
21
36
77
160
390
560
820
1390
1870
4550
10600
22200
43000
64500

Pressure (psi)
50
60

3.5
26
48
101
205
500
710
1050
1760
2400
5800
13400
28300
54500
81750

4.5
32
59
124
250
610
870
1280
2130
2900
7000
16100
34500
66000
99000

70

5
39
70
148
300
730
1030
1530
2500
3440
8300
18800
41300
78000
117000

80

6
45
82
173
346
850
1190
1780
2880
3970
9600
21600
48000
89000
133500

90

7
51
93
196
393
960
1350
2020
3250
4480
10800
24300
54500
100500
150750

English Torques

Double Acting Torque Outputs - English Units lbf ins


100

8
58
105
220
440
1080
1510
2280
3625
5000
12000
27000
60000
112000
168000

Spring Return Torque Outputs - English Units lbf ins

Actuator
Model
01-120
02-120
03-120-5600
03-120
05-120
07-120-4000
07-120
08-120-4100
08-120
09-120-4200
09-120
10-120-5800
10-120
12-120-4300
12-120-4400
12-120
14-120-4900
14-120
14-120-5000
16-120-6100
16-120-6000
16-120
18-120-7000
18-120
20-120-7200
20-120-7300
20-120
30-120-7600
30-120-7700
30-120-7800
30-120

Position of air OR
spring return
stroke
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish
Start
Finish

20

30

35

40

Pressure setting (psi)

45

50

55

60

13
8
27
12
50
45
56
37
115
75

30
15

15
10
32
18

45
61
41
125
85

160
270
175
350
270

370
540
445
953
847
950
690

65

70

34
21

17
13
37
25

45
66
49
135
100

45
71
56
145
115

160
300
210
390
310

160
330
240
425
345

370
600
500

75

80

39
29

20
16
42
33

45
79
64
160
130

45
84
69
170
140

45
91
77
185
155

160
360
270
465
385
500
400

160
385
305
500
420
540
445

160
415
340

160
450
375

420
580
485

420
625
530

370
660
565

370
725
630

370
790
700

370
855
765

370
925
830

847
1025
795

847
1100
900

847
1190
1000

847
1280
1100

847
1365
1185

847
1450
1270

640
1170
970
1280
985
3150
2550
3310
2205

640
1300
1100
1415
1125
3450
2850
3610
2570

640
1430
1230
1555
1260
3750
3150
3915
2920

640
1560
1360
1690
1400
4150
3450
4240
3250

640
1690
1490
1825
1540
4400
3700
4580
3595

640

640

1490
1960
1670
4680
3960
4900
3920

1490
2110
1810
4680
3960
5200
4230

25
19

30
25

36
31

42
37

47
42

80
45

105
75

135
105

165
135

195
160

165
70

210
120

240
150

275
185

310
230

230
130

280
190

330
250

390
310

450
370

500
366

587
472

683
568

760
645

886
780

480
380

610
510

740
640
790
585

640
910
710

640
1040
840

2550
1950

2850
2250

1750

1750

1750

1750

1750

1750

1750

1750

1750

3729
5163
4357

3729
5774
5136

3729
6386
5914
7646

3729

3729

3729

3729

3729

3729

5914
8310

5914
8885

5914
9708

5914
10310

5914
11116

5914
11691

9204
21470
16284

9204
22877
17797

9204
24780
19771

9204
26143
21390

19497

19497

19497

29125
39949
30294

29125
42462
33028

29125
45852
36577

29125
48286
39506

1700
1050

1950
1400

2200
1650

1520
1240
3178
2172

1840
1540
3790
2950

2100
1750
4401
3729
4551
3579

7142
4283

8585
6514

10461
8558

14346
9071

17169
12054

20576
15603

16797
9394

25470
18824

30674
23860

5098

5841

6567

7363

8018

8868

9567

11151
9204
12894
7735
23824
19497
24674
17328

9204
14487
9169

9204
16594
11063

9204
18169
12753

9204
19523
14426

19497
27187
20098

19497
30718
23293

19497
33090
26400

35736
29240
36391
27594

19497
35604
29125
36471
26957

29240
40303
31347

29240
45250
37020
46347
34258

29240

29240

29240

29240

29240

29240

37020
50233
38090

37020
53737
42869

37020
58835
48144
59923
45436

37020

37020

37020

48144
63693
49542

48144
68782
54870

48144
72428
59260

19497

Torque outputs identical for counter-clockwise models . Italic figures apply to spring end torque only - air end torque will be greater.

48

Actuator General
Specification

Actuator General Specification


Casing: Pressure die cast ZL 16 zinc alloy except models 16/18/20 & 30 (aluminium LM25).
Vane & output shaft: Models OMO, 01, 02, 03 and 05 stainless steel. Models 07 upwards SG
iron, zinc plated.
Shaft bushes: PTFE coated bronze.
Seals: Moulded polyurethane. High and low temperature seals also available contact Kinetrol.
Seal expanders: Stainless spring steel.
Couplings: Weldable mild steel, zinc plated.
Working temperature range: -20C (-5F) to 80C (175F). Up to 100C with high temperature
seals and higher temperatures with special equipment - contact Kinetrol for details.
Down to -40C (include option L at end of actuator coding).
Maximum working pressure: 100 psi (7 bar)
Maximum overload pressure: 150 psi (10 bar)

Spring Fail-Safe Electric Actuators

Kinetrols electrohydraulic actuator is designed for use in areas without


compressed air. A hydraulic pump delivers pressurised oil to a Kinetrol
quarter-turn actuator, providing double acting torque outputs up to 1220
Nm/10800 lbf in. On power failure a Kinetrol spring return and fail-open
solenoid valve produce a positive fail-safe action. A pressure release valve
and 100% rated pump motor provide stall protection. This, together with this
units capacity for 3000 starts per hour, make it ideal for high cycle double
acting and modulating applications. See sales leaflet KF 503 for more
information.

Stainless Steel Enclosures

The unique stainless steel enclosure is designed specifically for use in


industries such as dairy, food, beverage and pharmaceuticals where hygiene
is a primary issue. The stainless steel enclosures are available for Kinetrol
actuator models 03 to 09, with a range of options including choice of double
acting/spring return, limit switches, solenoid valves, serial communications,
all safely inside the polished 316 stainless enclosure. External indication
options are also available. Refer to sales leaflet KF 432 to find out more.

Rotary Dampers

Kinetrols range of fluid dashpots are used to steady drives, decelerate


motion and damp vibration. Standard designs include adjustable or fixed
rate devices for continuous rotation or restricted travel applications. If
required Kinetrol will engineer special dampers to suit your specification.
For more information on Kinetrol dampers ask for catalogue KF 72.

49

Pages

Modular
-

itch Box

Catalogue Index

Catalogue Index

8
10
12

16
18
& Fire

20

General
40
e
ctuator

Box

Metric
English

Outputs
Outputs

Other Products
50

Worldwide Distribution
Austria

Dietrich Schwabe GmbH


Odenwaldstrasse 61
D - 63322 Rdermark
Deutschland
Tel - 06074 89590
Fax - 06074 899972
email - info@schwabe-sra.de

Australia

Norgren Pty Ltd


33 Corporate South Ave
Rowville 3178
Victoria
Tel - 03 9213 0800
Fax - 03 9213 0880
email - enquiry@norgren.com.au

Belgium

NV Prodim SA
Rue G. Van Laethemstraat 67
B-1140
Brussels
Tel - 02 726 3300
Fax - 02 726 3633
email - info@prodim.biz

Canada

Gosco Valves
1272 Speers Road (Unit 4)
Oakville
Ontario L6L 5T9
Tel - 905 825 2627
Fax - 905 825 4051
email - sales@goscovalves.com

Chile

Kinetrol S.L.
C/Salmeron, 250
08226-Terrassa
Barcelona - Spain
Tel - 93 7862496
Fax - 93 7851368
email - kinetrol@kinetrol.es

China

France

Kinetrol Sarl
Actigone 3 - BP1028
74966 MEYTHET cedex
Tel - 0450 22 19 26
Fax - 0450 22 31 54
email - kinetrol@kinetrol.fr

Germany

Dietrich Schwabe GmbH


Odenwaldstrasse 61
63322 Rdermark
Tel - 06074 89590
Fax - 06074 899972
email - info@schwabe-sra.de

Hong Kong

Norgren Ltd
6/F Benson Tower
74 Hung To Road
Kwun Tong
Kowloon
Tel - 2492 7608
Fax - 2498 5878
email - sales@norgren.com.hk

Hungary

Tech-Con Hungaria Kft


1133 Budapest XIII. District
Vs str. 9-11
Tel - 1412 4167
Fax - 1412 4171
email - tech-com@tech-com.hu

India

Peregrine Technologies Pvt Ltd


Unit 138, Building 1
New Sonal Link Industrial Estate
Link Road, Malad (W)
Mumbai 400 064
Tel - 22 2882 1497
Fax - 22 6692 4767
email - sales@peregrinetechnologies.org

Iran

Shanghai Kinetrol
Control Equipment Co. Ltd.
4209 Shendu Road
Shanghai
201112 PRC
Tel - 21 5431 2366
Fax - 21 5431 2399
email - kinetrolchina@sohu.com

Master Arya Co.


No. 374 Narges Building
Unit 24, Dolat St.
Pasdaran Ave.
Tehran
Tel - 21 2257 8935
Fax - 21 2276 5377
email - info@masterarya.com

Denmark

Israel

Armatec A/S
Mjolnersvej 4-8
DK-2600 Glostrup
Tel - 4696 0000
Fax - 4696 0001
email - armatec@armatec.dk

Finland

Aseko Oy
Tinankuja 3
FIN-02430 Masala
Tel - 10 4001012
Fax - 10 4001200
email - info@aseko.fi

Baccara Automation Control


Kvutzat Geva 18-915
Tel - 4653 5960
Fax - 4653 1445
email - baccara@netvision.net.il

Italy

Bellkin S.r.l.
Via Torricelli 51
20038 Seregno
Milano
Tel - 0362 330269
Fax - 0362 327069
email - info@bellkin.com

Japan

HKS Japan Ltd


Promity Fuchinobe Building
1-9-15 Kanumadai
Sagamihara
Kanagawa 229-0033
Tel - 042 751 9131
Fax - 042 751 9700
email - info@hksjapan.co.jp

Korea

Dolldam FA Co. Ltd


1555-10, Samsan-Dong
Nam-Gu
Ulsan-City
Tel - 052-254-2816
Fax - 052-254-2817
email - topvalve@hitel.net

Netherlands

Delan BV
Satellietbaan 20 F
Postbox 218
2180 AE Hillegom
Tel - 0252 528870
Fax - 0252 528470
email - info@delan.org

New Zealand

Norgren Ltd
3-5 Walls Road
Penrose
Auckland 5
Tel - 09 579 0189
Fax - 09 526 3399
email - enquiry@norgren.co.nz

Portugal

Kinetrol S.L.
C/Salmeron, 250
08226-Terrassa
Barcelona
Tel - 93 7862496
Fax - 93 7851368
email - kinetrol@kinetrol.es

Singapore

Norgren PTE Ltd


16 Tuas Street
Singapore 638453
Tel - 6862 1811
Fax - 6862 1917
email - sales@norgren.com.sg

South Africa

Spain

Kinetrol S.L.
C/Salmeron, 250
08226-Terrassa
Barcelona
Tel - 93 7862496
Fax - 93 7851368
email - kinetrol@kinetrol.es

Sweden

Alnab Armatur AB
Ogardesvagen 4B
433 86 Partille
Tel - 31 449450
Fax - 31 442455
email - alnab@alnab.se

Switzerland

Dietrich Schwabe GmbH


Odenwaldstrasse 61
D - 63322 Rdermark
Deutschland
Tel - 06074 89590
Fax - 06074 899972
email - info@schwabe-sra.de

Taiwan

Controltek International Co. Ltd


4th Fl. No. 20 Alley 18
Lane 478, Rui-Guang Road
Nei-Hu, Taipei 114
Tel - 2 26277671
Fax - 2 26277673
email - contek@ms14.hinet.net

Thailand

Thaisky Engineering Group


(Bangkok) Co. Ltd
91/603 Moo VI
Soi Thanon-sai XI, Rama II RD
Samaedum
Bangkhuntien
Bangkok 10150
Tel - 02 8929988
Fax - 02 8929944/8928866
email - hq@thaisky.co.th

USA

Kinetrol USA Inc


1200 Placid Ave
Suite 700
Plano
Texas 75074
Tel - 972 447 9443
Fax - 972 447 9720
email - sales@kinetrolusa.com

Yokogawa South Africa (Pty) Ltd


Block A Constantina Ridge Office Park
764 Golf Club Terace
Constantina Kloof
Roodepoort
PO Box 2570
Florida Hills 1716
Tel - 011 831 6300
Fax - 011 831 6350
email - info@za.yokogawa.com

Distributed by:

Kinetrol Ltd, Trading Estate, Farnham, Surrey, GU9 9NU, England


Telephone: 01252 733838 Fax: 01252 713042
www.kinetrol.com e-mail: sales@kinetrol.com
KF - 84 06/07

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