REQUISITION

FOSTER WHEELER USA CORPORATION

CLIENT
SITE
MATERIAL
OR
SERVICE

Pemex Refinacion
Minatitlan, Mexico

CONTRACT
ITEM NO.

13-37662
SP-31005
SP-31006

Coker Switch Valve

PAGE 1 OF 4
REQUISITION
DATE
37662-03-1595-MA 03/02/98
C1 05/18/98 C4
C2
C5
C3
C6

Vendor shall design, fabricate, test & deliver two 12" motor operated coker switch
valves, in accordance with the following requirements:
1.0

SERVICE
Valve will be used in switching hot hydrocarbon fluid (liquid vapor mixture)
from coker heater to a pair of coke drums.
The process conditions for the
switch valve will be:
Temp.
Operating (Max.)
Design

(C1)

940
940

Pressure PSIG
65
910

(Note 1)

Note 1: Shutoff pressure of the heater charge pump at maximum suction pressure.
(To be confirmed by Detail Engineering Contractor.)
2.0

MECHANICAL SPECIFICATIONS
2.1

Valve Type:

Velan Figure No T18-21F09-CA2R

Multiport - Full Port Opening - 4 way ball valve
with bottom inlet and 3 outlets at 120 .

2.2

Valve Body:
2.2.1

Materials
Body and Gland

ASTM A217.C12

Insert Flanges
& Cover

A182 Gr F9

Bellows

Inconel 625

2.2.2

Corrosion Allowance

1/8"

2.2.3

Insulation

Seven inches of insulation where applicable

by the PURCHASER.
Purge connections to extend beyond the body
insulation.

BY

2.2.4

Wall Thickness

To meet or exceed the thickness requirements

of API 600 (applicable sections only).

2.2.5

PWHT

Required after any repair or welding

R. Moe

FORM:116983 REV 0 7/8/97

P.O.NO.

VENDOR

REQUISITION
FOSTER WHEELER USA CORPORATION
CHANGE NO.
2.3

2.4

C0\1

DATE

05/18/98

PAGE 2 OF 4

REQUISITION NO.

37662-03-1595-MA

Valve Port Blocking:

2.3.1

Type:

Ball with integral stem

2.3.2

Materials:

CA6NM, hard chrome plated

2.3.3

Stem for ball type valve shall of blowoff proof design.

Connections:
2.4.1

One 12" inlet to match ANSI Class 600# RTJ W.N. flange.
Two 12" outlets to match ANSI Class 600# RTJ W.N. flange.
One 12" bypass outlet to match ANSI Class 600# RTJ W.N. flange.
Gaskets:

347SS Spiral with graphite

The groove finish on flange faces shall conform to the latest

edition of ANSI B 16.20.
2.4.2

Vendor shall size and locate appropriate steam purge connections

necessary to keep the valve free of coke particles.
Vendor to
indicate the steam purge requirements.
Steam Purges:
Number Required
3
3
1
1

2.4.3

Description

Size

Bellows ID
Bellows OD
Lantern Ring
Body

3/4"
3/4"
3/4"
1"

Valve purge connections from 3/4 to 2 inches inclusive shall

conform to 37662-50A10 Spec DG5B for all auxiliary taps.
Steam
purge connections shall be ANSI Class 600#, RTJ socket welded.

2.5

Sealing Surfaces

Seats with Stellite 6 overlays on 9Cr1Mo rings.

2.6

Packing

Grafoil

2.7

Latern Ring

Steam purged

Material

ASTM A217.C12

2.8

Bolting:
Alloy steel studs, ASTM A-193 Gr. B-16 each with two heavy
hexagonal nuts, ASTM A-194 2H.

2.9

The switch valve and internals shall be designed to withstand the design
pressure & temperature indicated herein.

2.10

Maximum Leakage Rate

Per API 598

REQUISITION
FOSTER WHEELER USA CORPORATION
CHANGE NO.
3.0

C0\1

DATE

05/18/98

REQUISITION NO.

PAGE 3 OF 4
37662-03-1595-MA

ELECTRICAL AND INSTRUMENTATION

3.1

3.2

3.3

Turning Mechanism

Limitorque L120-80/40 H5BC.

3.1.1

Valve operator shall be a self contained top mounted unit arranged

for mounting on the valve yoke complete with motor, integral
reversing starter, control transformer, handwheel, clutching
mechanism, torque and limit switches as required, conduit box, and
switch compartment all suitable for outdoor installation from 54F
to 113F.

3.1.2

Motor operated valve furnished with SPDT limit switches.

3.1.3

The valve shall be provided with a stop system which will prevent
accidental positioning of the valve in the bypass position.
The
actuator mechanism must be provided with a declutching manual
handwheel override with position indicator.

3.1.4

Motor shall be totally enclosed and suitable for the

classification noted herein.
Vendor shall specify type,
rating, full load and locked rotor current.

3.1.5

Motor shall be equipped with anti-friction bearings, fitted with

grease seals and oil seals to prevent migration of lubricating oil
from the gear reduction housing into the motor.

3.1.6

Motor operator shall have a static torque rating equivalent to at

least four times the required running torque, with operating
differential pressure at the valve.

3.1.7

Operator shall be furnished with local continuous valve position

indication.

3.1.8

Vendor to provide a description indicating the criteria used for

jog testing the actuator for failure and overheating of parts at
an ambient temperature of 113F.

area
H.P.

Electrical
3.2.1

Electrical Area Classification - Class 1, Group D, Div. 2 for all

equipment including motors, instruments and local control panel
supplied by the vendor.

3.2.2

Utilization Voltages
Motors:
0 to 0.75 hp
0.75 to 150 hp

120/220, 1/3Ph 60 Hz
460 V, 3Ph 60 Hz

Controls:

127 V, 1Ph 60 Hz

Control Panel
Vendor to furnish one NEMA 4X local mounted control panel for left drum,
right drum and bypass control for each switch valve. The control panel
shall be
suitable for the electrical area classification noted herein.
Panels shall include all indicating lights, pushbuttons and switches for
operation of the valve.
Panel to be completely wired with all wiring

REQUISITION
FOSTER WHEELER USA CORPORATION
CHANGE NO.

C0\1

DATE

05/18/98

REQUISITION NO.

terminating within the enclosure at properly

Refer to FW Job Specification 37662-60A20.
4.0

5.0

PAGE 4 OF 4

marked

37662-03-1595-MA
terminal

boards.

WELDING REPAIR PROCEDURE

4.1

It should be noted Para. IX.E.2 JOB SPEC 37662-99B9 is not applicable to

this item, as all welds which are subject to repair should be corrected
per an approved welding repair procedure.

4.2

Vendor to submit two copies of weld repair procedure to the Purchaser for
approval.

NON DESTRUCTIVE TESTING & EXAMINATION

5.1

In addition to the vendors standard practice the vendor shall perform the
following NDT examinations where applicable.
100% x ray of all pressure welds per ANSI B31.3 to 100% interpretation.
100% x ray of castings in accordance with MSS SP-54.
100% MT particle examination after machining per MSS SP-53.
Visual inspection per MSS SP-55.
Hydrostatic shell test and low pressure seat tests in accordance with API
598, Valve Inspection & Test.

6.0

5.2

Vendor to advise if any other tests are required per vendors standard
practice.

5.3

The purchaser or its clients reserves the right to witness all tests and
to inspect all items being furnished in the vendor's shop.
The vendor
shall notify the purchaser not less than two weeks in advance prior to any
tests being performed.

5.4

Vendor to furnish Mill test certificates for all materials that require
PMI. This item requires PMI per Job Spec 37662-89A3.

APPLICABLE JOB SPECIFICATIONS

The following Job Specifications are an integral part of this requisition:
37662-50A2
37662-50A10
37662-60A20
37662-83A1
37662-88A1
37662-89A3
37662-97A1
37662-99B9

Gaskets and Surface Finish for Bolted Flange Joints

Piping Material Specification DG5B
Instrumentation for Packaged Units
Painting
Welding Requirements for Equipment and Piping
Positive Material Identification (PMI) program for alloys
Preparation of Material for Shipment
General and Vendor Document Requirements for Miscellaneous Equipment

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