HFE M2 Operator's Manual (X41176B)

HYDRAULIC PRESS-BRAKE
OPERATORS MANUAL
X41176 B
AMADA Europe S.A.

BP 41040 95912 ROISSY AROPORT CDG CEDEX
Tl : 01 49 90 30 00 Fax : 01 49 90 31 99
Original
Index
Issue
Updated by
Details of revision
05/2010
D.Gasior
First issue
10/2010
D. Gasior
Updated Ch6:
- Initialisation of AKAS III
- Bending criteria
- Directory management
In order to achieve a thorough understanding of the machine, it is recommended that this manual should be read
through carefully.
Adhere scrupulously to the detail of the installation operations, operation and maintenance instructions as
described in this manual; so as to avoid all risks of accidents.
Retain this documentation to hand so that it can be used as a reference whenever required.
Amada, Tremblay, December 2002.
Any representation, translation, adaptation or reproduction, even partial, by any method or in any country
without prior permission is illegal and would make the offender subject to legal action.
2/12
Issue 05/2010
CONTENTS
OPERATORS MANUAL HFE M2 X41176B
LIST OF ADDENDA
Modification coming
from
Reason
CONTENTS
Description
Application
3/12
Issue 05/2010
HYDRAULIC PRESS BRAKE

OPERATORS MANUAL
IMPORTANT
ACCEPTANCE
We loaded your press brake onto the carrier's vehicle. The carrier acknowledged receiving it
in perfect condition.
However, in the case of a problem during shipping (which may happen), or if you notice signs
of damage (impact marks, etc.) on your machine, we would like to remind you that you
should formulate your reservations as follows:
A the delivery voucher submitted to you for acceptance by the carrier.
B By notifying the carrier and us (for information) by registered letter within 48 hours at the
latest.
C It is strictly prohibited to use this machine if protective covers have been removed or
modified. Only personnel - authorized and qualified by AMADA is entitled to do so when
maintenance operations turn out to be necessary.
FOR ALL PROBLEMS DURING MACHINE INSTALLATION

Telephone ........................................................... 01 49 90 30 00
Fax ....................................................................... 01 49 90 31 99
4/12
Issue 05/2010
CONTENTS
CONTENTS
1. GENERAL DESCRIPTION ............................................................................................... 1
1.1. DESCRIPTION................................................................................................................ 3
1.2. PRINCIPLE ..................................................................................................................... 5
1.3. MACHINE SPECIFICATIONS ...................................................................................... 8
1.3.1. STANDARD STROKE............................................................................................. 8
1.3.2. LONG STROKE ....................................................................................................... 9
1.4. BACK GAUGE ............................................................................................................. 10
1.4.1. BASIC PRINCIPLES .............................................................................................. 10
1.4.2. SPECIFICATIONS ................................................................................................. 11
2. SAFETY MEASURES......................................................................................................... 1
2.1. EC DECLARATION OF CONFORMITY ..................................................................... 2
2.2. MARKING ...................................................................................................................... 4
2.3. SAFETY PRECAUTIONS............................................................................................ 10
2.3.1. GENERAL POINTS ............................................................................................... 10
2.3.2. REGULAR INSPECTION AND SAFETY POLICY............................................. 13
2.4. ARRANGEMENT OF WORKSTATIONS ................................................................. 14
2.5. CONTROL DEVICES................................................................................................... 15
2.6. PERSONAL PROTECTIVE EQUIPMENTS (PPE)..................................................... 16
2.7. RULES FOR SAFE OPERATION................................................................................ 19
2.8. WORKSTATION LIGHTING ...................................................................................... 26
2.9. MACHINE OPERATING AND STORAGE CONDITIONS....................................... 27
2.10. INFORMATION ON NOISE ...................................................................................... 28
2.11. NORMAL USE, RESERVATIONS, AND EXCLUSIONS ....................................... 29
CONTENTS
5/12
Issue 05/2010
3. TECHNICAL DESCRIPTION OF THE MACHINE ...................................................... 1

3.1. MECHANICAL CONNECTIONS.................................................................................. 5
3.2. ELECTRONIC STROKE CONTROL AND PARALLELISM BALANCING
SYSTEM................................................................................................................................. 7
3.2.1. ELIMINATING SOURCES OF ERROR ................................................................. 9
3.2.2. PROPORTIONAL VALVE TECHNIQUE FOR CONTINUOUS RELIABILITY. 9
3.2.3. PRECISE CENTRING OF THE BEAMS .............................................................. 10
3.3. LOCATION OF CONTROL AND SIGNALLING DEVICES.................................... 11
3.4. PRESS BRAKE OPERATING LIMITS IN OFF-CENTRE WORK............................ 11
3.5. A-TYPE BACK GAUGE .............................................................................................. 12
3.5.1. DESCRIPTION OF X1 AND X2 AXES ................................................................ 13
3.5.2. DESCRIPTION OF R AXES .................................................................................. 15
3.5.3. DESCRIPTION OF Z1 AND Z2 AXES ................................................................. 17
3.6. B-TYPE BACK GAUGE .............................................................................................. 18
3.6.1. DESCRIPTION OF X1 AND X2 AXES ................................................................ 19
3.6.2. DESCRIPTION OF R AXES .................................................................................. 21
3.6.3. INTERFACE BETWEEN R AXIS MODULE AND Z AXIS CROSS-MEMBER 23
3.6.4. DESCRIPTION OF Z1 AND Z2 AXES ................................................................. 23
3.7. DESCRIPTION OF C-TYPE BACK GAUGE ............................................................. 24
3.7.1. DESCRIPTION OF X-AXES ................................................................................. 25
3.7.2. DESCRIPTION OF R-AXIS................................................................................... 27
3.7.3. DESCRIPTION OF Z1 AND Z2 AXES (FINGERS)............................................. 29
3.8. GENERAL DESCRIPTION OF HA-TYPE BACK GAUGE....................................... 30
3.8.1. DESCRIPTION OF THE X1 AND X2 AXES ....................................................... 31
3.8.2. DESCRIPTION OF THE R AXES ......................................................................... 33
3.8.3. DESCRIPTION OF Z1 AND Z2 AXES (FINGERS)............................................. 35
3.9. DESCRIPTION OF THE FINGER SUPPORTS .......................................................... 36
3.10. DESCRIPTION OF THE LIGHT GUARD ................................................................ 39
3.10.1. MECHANICAL UNIT .......................................................................................... 40
3.10.2. LIGHT GUARD .................................................................................................... 41
6/12
Issue 05/2010
CONTENTS
4. TRANSPORT, INSTALLATION AND DISMANTLING............................................... 1

4.1. TRANSPORTATION...................................................................................................... 2
4.2. PREPARING THE SITE ................................................................................................. 7
4.2.1. STANDARD STROKE............................................................................................. 9
4.2.2. LONG STROKE ..................................................................................................... 10
4.3. MACHINE RECEPTION.............................................................................................. 10
4.4. RECEPTION & HANDLING ....................................................................................... 12
4.4.1. LIFTING.................................................................................................................. 12
4.4.2. BASIC PRINCIPLES .............................................................................................. 14
4.4.3. EQUIPMENT .......................................................................................................... 17
4.4.4. SPECIAL PARTS FOR TRANSPORT .................................................................. 19
4.5. INSTALLATION .......................................................................................................... 20
4.6. ELECTRICAL CONNECTIONS .................................................................................. 28
4.6.1. GENERAL CHARACTERISTICS OF THE MAINS SUPPLY ............................ 28
4.6.2. EARTH.................................................................................................................... 28
4.6.3. MAINS-RELATED AND ENVIRONMENT-RELATED INTERFERENCE....... 29
4.6.4. POWER SUPPLY CABLE ..................................................................................... 31
4.7. DECOMMISSIONING.................................................................................................. 32
4.8. DISMANTLING............................................................................................................ 33
5. FIRST COMMISSIONING ................................................................................................ 1
5.1. CLEANING ..................................................................................................................... 2
5.2. INSTALLATION OF CONTROL DEVICES................................................................. 2
5.3. CHECKING THE MAINS POWER SUPPLY ............................................................... 4
5.4. MACHINE LEVELLING................................................................................................ 4
5.5. MACHINE COMMISSIONING ..................................................................................... 5
5.6. OVERALL CHECK ........................................................................................................ 6
CONTENTS
7/12
Issue 05/2010
6. OPERATION........................................................................................................................ 1
6.1. START-UP ...................................................................................................................... 2
6.2. DESCRIPTION OF CONTROL UNITS......................................................................... 3
6.2.1. NUMERICAL CONTROL PANEL.......................................................................... 3
6.2.2. DESCRIPTION OF CONTROL AND SIGNALLING DEVICES........................... 4
6.3. OPERATION (WITHOUT LIGHT GUARD) ............................................................. 10
6.4. USE OF THE LIGHT GUARD ..................................................................................... 12
6.4.1. SWITCHING ON.................................................................................................... 12
6.4.2. ALTERNATE PROTECTION MODE . ................................................................. 13
6.4.3. PROTECTION MODE AND SINGLE PASSING-THROUGH CYCLE
CONTROL. ....................................................................................................................... 15
6.4.4. PROTECTION MODE AND DOUBLE PASSING-THROUGH CYCLE
CONTROL. ....................................................................................................................... 16
6.4.5. PROTECTION MODE AND SIMPLE PASSING-THROUGH CYCLE
CONTROL. ....................................................................................................................... 17
6.4.6. PROTECTION MODE AND DOUBLE PASSING-THROUGH CYCLE
CONTROL. ....................................................................................................................... 19
6.5. MACHINE EQUIPPED WITH A FRONT PROTECTION BY LASER. .................... 21
6.5.1. INITIAL SETTINGS............................................................................................... 21
6.5.2. STOPPING DISTANCE TEST............................................................................... 21
6.5.3. TROUBLESHOOTING - MESSAGES .................................................................. 22
6.6. DISPLAYS .................................................................................................................... 23
6.7. USB KEY....................................................................................................................... 26
6.8. MACHINE INITIALISATION ..................................................................................... 27
6.9. PROGRAMMING ......................................................................................................... 29
6.9.1. PRELIMINARY NOTE CONCERNING PROGRAMMING................................ 29
6.9.2. MANUAL 1 SIMPLIFIED PROGRAMMING PROGRAMMING MODE... 30
6.9.3. MANUAL 2 MODE: "ANGLE PROGRAMMING" OR "X-ALPHA".............. 35
6.9.4. GRAPHIC MODE PROGRAMMING ................................................................... 42
6.9.5. MULTI-PROGRAM MODE................................................................................... 54
6.9.6. SEMI-AUTOMATIC MODE.................................................................................. 56
6.9.7. AUTOMATIC MODE ............................................................................................ 59
6.9.8. TEACHING MODE ................................................................................................ 62
6.10. EDIT MENU................................................................................................................ 65
6.10.1. PUNCH EDIT ....................................................................................................... 65
6.10.2. PUNCH HOLDER EDIT ..................................................................................... 67
6.10.3. DIE EDIT .............................................................................................................. 68
8/12
Issue 05/2010
CONTENTS
6.10.4. DIE HOLDERS EDIT ........................................................................................... 69

6.10.5. DIE BLOCK EDIT................................................................................................ 70
6.10.6. FINGER EDIT....................................................................................................... 71
6.11. DELETE MENU.......................................................................................................... 72
6.11.1. DELETE PROGRAMS ......................................................................................... 72
6.11.2. DELETE PUNCHES............................................................................................. 74
6.11.3. DELETE PUNCH HOLDERS .............................................................................. 75
6.11.4. DELETE DIES ...................................................................................................... 75
6.11.5. DELETE DIE BLOCK.......................................................................................... 75
6.11.6. DELETE DIE HOLDERS .................................................................................... 75
6.11.7. DELETE FINGER................................................................................................. 75
6.12. RENAME MENU ........................................................................................................ 76
6.12.1. RENAME PROGRAMS ....................................................................................... 76
6.12.2. RENAME PUNCHES ........................................................................................... 77
6.12.3. RENAME PUNCH HOLDERS ............................................................................ 77
6.12.4. RENAME DIES .................................................................................................... 77
6.12.5. RENAME DIE BLOCKS...................................................................................... 77
6.12.6. RENAME DIE-HOLDERS................................................................................... 77
6.12.7. RENAME FINGERS............................................................................................. 77
6.13. COPY MENU .............................................................................................................. 78
6.13.1. COPY PROGRAMS ............................................................................................. 78
6.13.2. COPY PUNCHES ................................................................................................. 79
6.13.3. COPY PUNCH HOLDER..................................................................................... 79
6.13.4. COPY DIES........................................................................................................... 79
6.13.5. COPY DIE HOLDERS ......................................................................................... 79
6.13.6. COPY DIE BLOCK .............................................................................................. 79
6.13.7. COPY FINGER ..................................................................................................... 79
6.14. SAVE MENU .............................................................................................................. 80
6.14.1. SAVE PROGRAMS.............................................................................................. 80
6.14.2. SAVE PUNCHES ................................................................................................. 83
6.14.3. SAVE PUNCH HOLDER ..................................................................................... 83
6.14.4. SAVE DIE ............................................................................................................. 83
6.14.5. SAVE DIE BLOCK .............................................................................................. 83
6.14.6. SAVE DIE HOLDER............................................................................................ 83
6.14.7. SAVE FINGER ..................................................................................................... 83
6.15. RESTORE MENU ....................................................................................................... 84
6.15.1. RESTORE PROGRAMS ...................................................................................... 84
6.15.2. RESTORE PUNCHES .......................................................................................... 87
6.15.3. RESTORE PUNCH HOLDER.............................................................................. 87
6.15.4. RESTORE DIES ................................................................................................... 87
6.15.5. RESTORE DIE BLOCK ....................................................................................... 87
CONTENTS
9/12
Issue 05/2010
6.15.6. RESTORE DIE HOLDERS .................................................................................. 87

6.15.7. RESTORE FINGER .............................................................................................. 87
6.16. CUSTOM MENU ........................................................................................................ 88
6.16.1. CUSTOMISE PUNCH .......................................................................................... 88
6.16.2. CUSTOMISE PUNCH HOLDER......................................................................... 89
6.16.3. CUSTOMISE DIE................................................................................................. 89
6.16.4. CUSTOMISE DIE BLOCK .................................................................................. 89
6.16.5. CUSTOMISE DIE HOLDER................................................................................ 89
6.16.6. CUSTOMISE FINGER ......................................................................................... 89
6.17. PROGRAM DIRECTORY MENU ............................................................................. 90
6.17.1. CHANGE DIRECTORY....................................................................................... 90
6.17.2. EXPORT DIRECTORY........................................................................................ 91
6.17.3. IMPORT DIRECTORY ........................................................................................ 93
6.18. PARAMETER MENU................................................................................................. 95
6.19. UTILITY MENU ......................................................................................................... 96
6.20. BENDING WITH 2 OPERATORS............................................................................. 98
6.21. BENDING AT THE EXTREMITY OF THE BEAM ................................................. 99
7. FORMING TECHNIQUE & TOOLING .......................................................................... 1
7.1. GENERAL POINTS........................................................................................................ 3
7.2. AIR BENDING................................................................................................................ 7
7.3. COINING......................................................................................................................... 8
7.4. LIST OF STANDARD TOOLS ...................................................................................... 9
7.5. TOOL INSTALLATION............................................................................................... 11
7.5.1. STANDARD FAST PUNCH CLAMPING SYSTEM ........................................... 11
7.5.2. AMACLIP PUNCH CLAMPING SYSTEM ...................................................... 15
7.5.3. TOOLING INSTALLATION PROCEDURE (STANDARD) ............................... 21
7.6. OPTIONS AND ACCESSORIES ................................................................................. 29
7.7. PUNCHING................................................................................................................... 29
7.8. MAGNETISM ............................................................................................................... 29
7.9. BENDING CHART ....................................................................................................... 30
10/12
Issue 05/2010
CONTENTS
8. SERVICING AND MAINTENANCE................................................................................ 1

8.1. INTRODUCTION ........................................................................................................... 2
8.2. MACHINE PERIODIC MAINTENANCE ..................................................................... 5
8.2.1. CHECKS SPECIFIC TO THE HYDRAULIC INSTALLATION ........................... 9
8.2.2. OIL CHANGES....................................................................................................... 11
8.2.3. FILLING PROCEDURE......................................................................................... 11
8.3. RECOMMENDATIONS ............................................................................................... 12
8.3.1. SPECIFIC DAILY TEST PROCEDURE: .............................................................. 13
8.4. TROUBLESHOOTING................................................................................................. 24
8.4.1. TROUBLESHOOTING TABLE ............................................................................ 24
8.4.2. REGULATORY PERIODIC (QUARTERLY) INSPECTION: GENERAL
POINTS ............................................................................................................................. 25
8.5. INSTALLATION AND ADJUSTMENT OF DISTANCE PIECES ............................ 27
8.6. ADJUSTMENT AND MAINTENANCE OF THE LIGHT GUARD .......................... 31
8.6.1. ADJUSTMENT ....................................................................................................... 31
8.6.2. PROGRAMMING................................................................................................... 34
8.6.3. REGULAR MAINTENANCE ................................................................................ 34
8.6.4. DAILY INSPECTION ............................................................................................ 35
8.6.5. MAINTENANCE.................................................................................................... 36
8.7. ADJUSTING AKASIII MAINTENANCE .................................................................. 38
8.8. BACK GAUGE MAINTENANCE ............................................................................... 41
8.8.1. INTRODUCTION................................................................................................... 41
8.8.2. MEANS NECESSARY FOR MAINTENANCE.................................................... 42
8.8.3. MONTHLY FREQUENCY .................................................................................... 42
8.8.4. QUARTERLY FREQUENCY ................................................................................ 43
8.8.5. SEMI-ANNUAL FREQUENCY ............................................................................ 44
8.8.6. EVERY 2 YEARS................................................................................................... 53
9. ERROR MESSAGES LIST................................................................................................. 1

ANNEXE A
ANNEXE B MACHINE SCHEMATICS AND LISTING (see in the elctric cabinet of
the machine).
ANNEXE C SUPPLIERS DOCUMENTATION
ANNEXE D SPECIAL MACHINES
ANNEXE E OPTIONS
CONTENTS
11/12
Issue 05/2010
APPENDICES
IMPORTANT NOTE
A certain number of appendices fully complying with your machine

- is supplied with this technical manual.
The list of these additional documents is part of the Quality Control
file, which is delivered with the machine. At the time of delivery, this
file is placed inside the document tray attached to the inner side of the
electric cabinet door.
12/12
Issue 05/2010
CONTENTS
1. GENERAL DESCRIPTION
GENERAL DESCRIPTION
Chapter 1
1/20
Issue 05/2010
Figure 1.1
2/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
1.1. DESCRIPTION
The purpose of this document is to facilitate the installation of your High Fidelity hydraulic
press brake (Fig. 1.1) and its connection to the electrical and pneumatic supply systems.
This product line includes the following models:
- HFE M2 50 to 400 tons
Depending upon the models, lengths start 1.2 meters up to 6 meters
Our models are supplied:
In a basic footswitch-controlled version,

Equipped with a A or B-type back gauge (except with 5012)
Equipped with a C-type back gauge (only with 5012)
Equipped with a HA 5 axes , HA 2 axes (only with 320 and 400 T) -type
back gauge
in option :
- light curtain, which is used as front protection and as an operation cycle control
device.
Or
- laser safety system used as front protection only.
Note :
In this manual, tons is very often used instead of international measurement

unit kN. We remind you that 9.81 kN is equivalent to one ton.
GENERAL DESCRIPTION
Chapter 1
3/20
Issue 05/2010
Figure 1.2
F1 and F1 = Bending force
A and A = Counter acting points
4/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
1.2. PRINCIPLE
The machine is a manual loading/unloading hydraulic press brake.
HF-type hydraulic press brakes are down-stroking machines equipped with a numerical
control ensuring the control and adjustment of all bending parameters.
These press brakes are equipped with a central reaction Lower Beam to ensure bending
quality.
An electrohydraulic servosystem controls the travel and ensures that the Upper Beam (UB)
remains perfectly parallel to the Lower Beam (LB).
These machines can be equipped with various options (back gauge, front gauge, etc.), with all
Amada tools, and other traditional tools, as well as a range of various accessories. (Contact
our Local Sales Representative to discuss your specific requirements.)
For items heavier than 25 kg, a handling device not included in

Amada supply - must be provided to the operator.
REVIEW OF THE CONVENTIONAL DESIGN OF PRESS BRAKES

Due to the reactions of the part under the thrust of the cylinders located at both ends,
traditional down-stroking press brakes experience an elastic deflection during bending
in opposite directions on each beam.
These deflections can be detected by a difference in terms of punch penetration in the

die, slightly minor in the center than at the ends (Fig. 1.2).
GENERAL DESCRIPTION
Chapter 1
5/20
Issue 05/2010
AMADA SYSTEM: Slotted beam (for 50 to 100 -ton press brakes).

The lower beam is a slotted plate. The arrangement, size, and shape of the slots are designed
to allow the lower beam to deflect in the same direction and with the same deflection as the
upper beam under the action of the bending force. The lower beam is welded to the flanges
(Fig. 1.3).
From 130 to 400 tons.
The lower beam (A) is assembled between two lateral cheeks (B and B') welded to the flanges
through two largely dimensioned pins positioned on both ends of the machines central axis
(Fig. 1.3) or (Fig. 1.3). When bending, reaction forces tend to deform the lower beam in the
same direction and parallel to the upper beam. (Fig. 1.4).
ADVANTAGES
Due to the minor but inevitable elastic deflection of both beams in the same direction and
with the same value, the punch has constant penetration in the die over the entire bending
length, thus ensuring a perfect angle.
The minor deflection of the beams does not affect the linearity of the bend because the stress
induced in the beam remains well within the elastic region.
Up to 220 tons
B
A
Fig. 1.3
6/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
Valid for 320 and 400 tons
Fig. 1.3
Fig. 1.4
F1 and F1 = Bending force
A and A = Counter acting points
GENERAL DESCRIPTION
Chapter 1
7/20
Issue 05/2010
1.3. MACHINE SPECIFICATIONS

1.3.1. STANDARD STROKE
Description
Units
Nominal force
kN
Minimum force (1)
kN
Beam length
mm
Table width
mm
Working line height
mm
Admission
mm
Cylinder stroke
mm
Throat depth
mm
Distance between uprights
mm
Max. pressure
bar
Number of cycles
Oil capacity
litres
Length (overall) (2)
mm
Width (overall) (3)
mm
Height (overall)
mm
Total weight(4)
kg
Number of adj. Dist. pieces (5)
Height of distance pieces
mm
Number of
lg 835 mm
tools
lg 415 mm
Motor power (6)
kW
Pump capacity
cm/t
Max. approach speed
mm/s
Max. working speed
mm/s
Max. return speed
mm/s
MODELS HF
50-12 50-20 80-25 100-30 130-30 170-30
500
40
1270
60
960
370
150
100
1035
270
4
55
2710
2320
2300
3350
6/8
120
1
3
4
8,2
100
10
100
500
40
2090
60
960
470
200
420
1665
270
4
55
3340
2450
2450
4600
10/13
120
2
5
4
8,2
100
10
100
800
70
2570
60
960
470
200
420
2125
275
4
90
3800
2445
2540
5600
13/17
120
4
7
7,5
13,3
100
10
100
1000
75
3110
60
960
470
200
420
2705
280
4
110
4385
2430
2680
6600
15/21
120
4
7
7,5
15,8
100
10
100
1300
150
3140
90
960
470
200
420
2700
296
5
150
4440
2625
2815
8150
15 / 21
120
4
7
11
20,7
100
1 10
1 100
1700
210
3170
180
960
470
200
420
2700
283
5
235
4470
2625
2900
11600
16 / 21
120
4
7
15
32,6
100
1 10
1 100
170-40
220-40
1700
210
4230
180
960
470
200
420
3760
283
5
235
5530
2625
2890
13900
21 / 28
120
5
10
15
32,6
100
1 10
1 100
2200
260
4280
180
960
470
200
420
3760
288
5
295
5560
2625
3085
17100
21 / 28
120
5
10
18,5
41
100
1 10
1 100
AMADA EUROPE S.A. constantly strives to improve its products, and reserves the right to
alter their characteristics at any time.
(1) - Value affecting the smallest allowable length of tools ( 7.5).
(2) - The dimensions are with the arm and the NC maximum extended on the exterior, and all doors closed..
(3) - The dimensions are with the arm and the NC maximum extended in front, and all doors closed..
(4) - Les Weights are approximate and correspond to basic machines, for optional equipment, see 4.2.1.
(5) - Standard distance pieces / Abutting distance pieces.
(6) - Machine power = Motor power + 3 kW.
8/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
1.3.2. LONG STROKE

Description
Nominal force
Mnimum force (1)
Beam length
Table width
working line height
Admission
cylinder stroke
Throat depth
Distance between uprights
Max. pressure
Number of cycles
Oil capacity
Length (overall) (2)
Width (overall) (3)
Height (overall)
Total weight(4)
Number of adj.dist. pieces (5)
Dist. Pieces height
Number of
lg 835 mm
tools
lg 415 mm
Motor power (6)
Pump capacity
Max. approach speed
Max. working speed
Vitesse de retour maxi
Units
kN
kN
mm
mm
mm
mm
mm
mm
mm
bar
litres
mm
mm
mm
kg
mm
kW
cm/t
mm/s
mm/s
mm/s
130-30
170-30
MODELS HF
170-40 220-40
320-4
400-6
1300
150
3140
90
960
620
350
420
2700
296
5
150
4440
2625
3140
9000
15 / 21
120
4
7
11
20,7
100
1 to 10
1 to 100
1700
210
3170
180
960
620
350
420
2700
283
5
235
4470
2625
3140
12400
16 / 21
120
4
7
15
32,6
100
1 to 10
1 to 100
1700
210
4230
180
960
620
350
420
3760
283
5
235
5530
2625
3150
14500
21 / 28
120
5
10
15
32,6
100
1 to 10
1 to 100
3200
400
4100
250
960
620
350
420
3230
227
6
350
NC
NC
3415
24000
20
120
5
10
37
80,7
75
10
100
4000
400
6100
250
960
620
350
420
5230
280
6
350
NC
NC
4035
36000
30
120
7
14
37
80,7
75
10
100
2200
260
4280
180
960
620
350
420
3760
288
5
295
5560
2625
3270
18000
21 / 28
120
5
10
18,5
41
100
1 to 10
1 to 100
AMADA EUROPE S.A. constantly strives to improve its products, and reserves the right to
alter their characteristics at any time.
(1) - Value affecting the smallest allowable length of tools ( 7.5).
(2) - The dimensions are with the arm and the NC maximum extended on the exterior, and all doors closed..
(3) - The dimensions are with the arm and the NC maximum extended in front, and all doors closed..
(4) - Les Weights are approximate and correspond to basic machines, for optional equipment, see 4.2.2.
(5) - Standard distance pieces / Abutting distance pieces.
(6) - Machine power = Motor power + 3 kW.
GENERAL DESCRIPTION
Chapter 1
9/20
Issue 05/2010
1.4. BACK GAUGE

1.4.1. BASIC PRINCIPLES
The B-type backgauge is a valuable complement to your numerical controller. Combining
speed and positioning accuracy, the backgauge will meet your needs when producing average
or large batch parts, as well as when producing unit parts.
The A and C-type backgauges for a hydraulic press-brake, have 2 motorised translation axes
which are monitored from the NC
The B-type backgauge for a hydraulic press-brake has 3 to 5 motorised translation axes which
are monitored from the NC:
The HA heavy-type backgauge for an hydraulic press-brake has 2 or 5 motorised translation
axes which are monitored from the NC:
X: part butting depth.
R: part butting height.
Z: in-between distance and lateral positioning of the fingers (for 5 axes, only).
Depending upon the HFE M2, press-brake tonnage, the following type of backgauge may
equip your machine
1) Type A (HFE M2 from 50 tons 2 meters to 220 tons 4 m)

2) Type B (HFE M2 from 50 tons 2 meters to 220 tons 4 m)
3) Type C (HFE M2 from 50 tons 1,2 meter)
4) HA-heavy-type (HFE M2 from 320 to 400 tons)
10/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
1.4.2. SPECIFICATIONS
A-type backgauge
GENERAL DESCRIPTION
Chapter 1
11/20
Issue 05/2010
A-TYPE BACK GAUGE
X1, X2
Stroke (mm)
For 2 m. press-brakes
For 2.5 m. press-brakes
700
250
X butting depth (mm):

Bending axis finger end
Bending axis secondary gauge distance
HF 50/20 to HF 130/3
HF 130/4 to HF 220/4
Z1, Z2
1320
1780
2360
3420
0 - 700
320 1020
360 - 1060
300
90
Manual
Motor power rating (watt)
550
550
Positioning accuracy (mm)
0,10
0,2
Manual
Repeatability (mm)
0,03
0,05
Manual
Travel speed (mm/s)
Min. distance between fingers (mm)
110 center to center

10 side to side (inner)
Finger width (mm)
99
Max. distance between fingers (mm)

On 2 m press-brake
On 2.5 m press-brakes
On 3 m press-brakes
On 4 m press-brakes
12/20
Issue 05/2010
Chapter 1
(AB)
(ED)
1430
1890
2470
3530
1530
1990
2570
3630
GENERAL DESCRIPTION
B-type back gauge
GENERAL DESCRIPTION
Chapter 1
13/20
Issue 05/2010
B-TYPE BACK GAUGE
X1, X2
Z1, Z2
Stroke (mm)
Max; offset between X1 and X2
(mm)
For 2.5 m. press-brakes
700
250
3300 or 2140
Travel speed (mm/s)
500
160
1000
Positioning accuracy (Watt)1
200
200/300
110
0 300 : 0.075
300 : 0.100
0,1
0,01
0,05
0,5
240
320
450
540
Repeatability (mm)
120 center to cente

20 side to side (inner)
Finger width (mm)
99

On 2 m press-brakes
On 2.5 m press-brakes
On 3 m press-brakes
On 4 m press-brakes
(AB)
(ED)
1445
1900
2460
3500
1545
2000
2560
3600
Puissance variable en fonction de la longueur de la traverse daxe Z. Voir schma lectrique.
14/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
C-type back gauge
GENERAL DESCRIPTION
Chapter 1
15/20
Issue 05/2010
C-TYPE BACK GAUGE

Stroke (mm)
X butting depth (mm) :

bending axis finger end distance
bending axis secondary gauge distance
bending axis back gauge +300 distance
Z1, Z2
650
160
724
0 650
0 700
0 950
Travel speed (mm/s)
350
160
Manual
Motor power rating (watt)
550
550
0 650 0,20
0,12
Manual
0,005
0,05
Manual
Repeatability (mm)
110
11
Center to center
Inner
Finger width (mm)
99
Center to center (AB)

Inner (ED)
16/20
Issue 05/2010
834
933
Chapter 1
GENERAL DESCRIPTION
5 axes HA back gauge
GENERAL DESCRIPTION
Chapter 1
17/20
Issue 05/2010
HA-TYPE BACK GAUGE
5 axes HA
2 axes HA
700
250 *
See table next
page
700
250 *
See table next
page
0 - 700
600 1300
0 - 700
600 1300
475
450
550
0
0
0
X axis travel speed (mm/s).
200
200
R axis travel speed (mm/s).
85
85
Z axis travel speed (mm/s).
700
manual
X axis Motor power rating (Watt).
300
550
R axis Motor power rating (Watt).
500
550
Z axis Motor power rating (Watt).
200
manual
Positioning accuracy in X (mm).
0,2
0,2
Positioning accuracy in R (mm).
0,3
0,3
Positioning accuracy in Z (mm).
manual
X repeatability (mm).
0,03
0,03
R repeatability (mm).
0,03
0,03
Z repeatability (mm).
0.5
manual
Min. distance between fingers (Z1-axis to Z2-axis in mm).
120
120
Finger width (mm)
80
80
3220
2690
4690
2930
300
300
150
150
X axis stroke (mm).

R axis stroke (mm).
Z axis stroke (mm).
Butting X depth (mm) :
From bending axis to finger end
From bending axis to secondary gauge .
HF 2204 HF 400/6.
Delta X.
- for 220T
- for 320T 4m
- for 400T 6m

- on 220T
- on 320T 4m
- on 400T 6m
Total allowable static load on finger secondary gauges

(kg).
allowable static load on a finger end, vertical or driving

direction (kg).
18/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
In standard version, a flat finger is fixed on each backgauge finger block assembly. When the
worksheet is positioned on the flat part of the finger, the maximum allowable load is around
75 kg
For large sized work sheets, the backgauge may be used as a sheet support. In this case, the
maximum allowable load is around 120 kg (weight of the sheet when backgauge is used as a
sheet support). This value may decrease depending on the type of optional equipment
installed on the backgauge.
Owing to its design, different types of finger stops may be installed (manual, pneumatic).
Consult our local agent for any customised requirement.
GENERAL DESCRIPTION
Chapter 1
19/20
Issue 05/2010
20/20
Issue 05/2010
Chapter 1
GENERAL DESCRIPTION
2. SAFETY MEASURES
SAFETY MEASURES
Chapter 2
1/30
Issue 05/2010
2.1. CE DECLARATION OF CONFORMITY

The press brakes listed in Appendix IV of Machine Directive 2006/42/EC have fulfilled the
requirements of the
Type Testing procedure, as certified by DEKRA, a notified body
registered with the European Community by the French Ministry of Labour.
Each machine delivered in European Union is therefore accompanied by a
declaration of
conformity like the following example :
2/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
SAFETY MEASURES
Chapter 2
3/30
Issue 05/2010
2.2. MARKING
The marking on your press-brake corresponds to the following specifications :

a) Name and address of the manufacturer.
b) Type of machine.
c) Serial number: specified as follows :
A letter (x) specifying the type of Numerical Control and its range (LT, MT) followed
by a figure starting at 100001 (ex : x100001)
(5012 x= F ; BT x= D ; MT x= K )
d) Date of manufacturing.
e) Weight of the press-brake without any tooling or sub-equipment.
f) Noise level (acoustic pressure)
g) Maximum tonnage.
h) Data concerning the electric, hydraulic and pneumatic supplies. A specific marking
will then be attached to the optional equipments concerned.
i) Overall stroke of the beam.
4/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
j) Overall response time and minimum separation distance. They are highly dependent
upon the type of protection device installed (safety guard for instance). Additional
marking is also possible whenever several types of protection devices have been
selected.
k) Warning on residual risks.
For 2 axes
For 5 axes
SAFETY MEASURES
Chapter 2
5/30
Issue 05/2010
For 6 axes
6/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
Specific plate for a machine

equipped with a version 2type light guard
Plate for a machine with laser beam protection Akas model.
SAFETY MEASURES
Chapter 2
7/30
Issue 05/2010
l) Warning regarding use of high speed machines (concern only high speed version
machines).
8/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
On all machines
Risks of pinching or crushing between tools
Risks of plucking or destruction between worksheet and

tools during bending.
Risks of injuries by sudden movements of the worksheet

during bending.
Electric danger
Refer to the operators manual
SAFETY MEASURES
Chapter 2
9/30
Issue 05/2010
2.3. SAFETY PRECAUTIONS

2.3.1. GENERAL POINTS
During machine installation, operation, and maintenance, apply all necessary safety measures,
and the following in particular:
Do not adjust or service the machine until you have read the manual.
All electrical work must be performed by a qualified and authorized electrician to avoid all
equipment damage or physical injury.
Never place your hands between tools for any reason.
Do not modify the control circuits or any component of the machine.
Never use the machine with any of its safety devices removed or disabled.
Do not enter the safety zone or hazardous area protected by safety device.
Inspect the machine daily before starting work, ensuring that:
- All protective devices are in place.
- The free space between the tools is not obstructed.
- The access area for the various devices is clear.
- The floor around the machine is free of grease, oil, and water.
Never wear a tie, scarf, or loose clothing when adjusting or operating a press brake.
10/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
Make it a rule that a single qualified, trained operator performs machine adjustments. When
working on large parts, the operator may be helped by an assistant operator whose sole task
is to help handle the blank. The assistant must have an equivalent control panel (electric
footpedal) to authorise the operator to initiate the cycle.
Whenever working with 2 stations (or more), specific equipments may be supplied equipped or not with a light guard - upon request.
Before machine inspection or maintenance, switch off the main electrical isolating switch
unless power is required for the procedure concerned. In such cases, only personnel with the
appropriate training are authorised to carry out the procedure.
Wear protective gloves whenever possible.
On rare occasions when the user bends parts whose overall size exceeds the length of the
machine's beam, protective measures must be implemented to prevent injury to other
persons. If this type of job is performed frequently, additional protective measures must be
permanently installed, in association with the machine's control circuit where appropriate..
ATTENTION : the use of the machine by non-qualified and nontrained personnel engages the employer's and operators liability.
Refer to the current and domestic regulation.
SAFETY MEASURES
Chapter 2
11/30
Issue 05/2010
The operation, servicing and maintenance of this machine are strictly reserved to
professional, qualified personnel.
For this purpose, AMADA provides training for operators, setters, programmers, and
maintenance technicians on its own premises or on the customer site.
Fire Prevention & Emission of Harmful Substances
HF press brakes present a low risk of fire or emission of harmful substances. We
recommend that you keep fire extinguishers for electrical equipment and oil near the
machine.
Ensure that the strength and length of the tools used are compatible with the pressure setting
(see 1.3 Machine characteristics and 7.5).
Press brakes are supplied with the following safety equipment:
- A set of two footswitches (closing/opening) according to EN 12622,
- Automatically controlled side and rear guards,
- Self-controlled electro hydraulic circuit.
In option:
1) Light guard to protect the front area.
2) Another control unit for assistant operator, including 2 footswitches

(opening/closing)
3) A laser beam, to protect the front area.
12/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
2.3.2. REGULAR INSPECTION AND SAFETY POLICY
NOTE
The below-described items are exclusive to France.
Each country should refer to its current and domestic regulation.
The Labour code imposes quarterly-basis visits. The purpose of this regular servicing is
to detect any fault liable to cause an accident in advance, so that such faults can be
rectified.
The results of this service visit are recorded in a safety register opened by the Site Manager
and made available to the Health and Safety Executive, should he exist
This measure applies to any manual-feed press working on cold rolled metals. The servicing
must be performed under the responsibility of the Site Manager by qualified persons trained
in risk prevention, whose names are made available to the labour inspection service.
Whenever using the press-brake, the user should:

1. Use the protection devices in order to secure the front faces on press-brakes.
2. Arrange the working stations through the installation of devices suited to the parts to
be bent : part-holder , adjustable table
3. Think out a convenient working organization, to allow the secure passing-through of
batches of new parts.
4. As for safety instructions, provide the proper training to operators and particularly to
non-experienced benders or temporary workers.
SAFETY MEASURES
Chapter 2
13/30
Issue 05/2010
2.4. ARRANGEMENT OF WORKSTATIONS

There are five separate working zones, which are as follows:
-
Electrical cabinet 1.
Backgauge adjustment 2.
Start-up and Programming 3.*
Production 4.
Assistant Operator 5 when production is carried out by two operators (Caution : the
assistant operator should be provided with similar equipment as for the main operator
2.5).
NOTE
Visuals, not binding.
14/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
2.5. CONTROL DEVICES

The press brake is supplied with a control device composed of one opening footswitch and
one closing footswitch (Fig. 2.10).
When the press brake is controlled by two operators, a 2nd station identical to the first one is
required (option). A selector key switch is used to switch it on
The teaching will be carried out as follows:
-
Through an electronic push button box (Figure 2.11) equipped with a magnetised and
movable base see Teaching Mode 6.9.6.
through an optional electronic handwheel equipped with a magnetised and movable base
plate (Figure 2.9) (see Teaching Mode 6.9.6)
CAUTION: Working from the rear side of the machine is strictly
forbidden..
Figure 2.9
Figure 2.10
Figure 2.11
SAFETY MEASURES
Chapter 2
15/30
Issue 05/2010
2.6. PERSONAL PROTECTIVE EQUIPMENTS (PPE)
The so-called Personal Protective Equipments (PPE) are not included in Amada supplies.
You will find below as informative examples the type of Personal Protective Equipments
possibly required on our machines:
gloves,
helmets,
ear guards,
goggles,
safety shoes,
etc.
the user of these so-called PPE should check that they fully comply with the European
directive.
The employer is obliged to:
supply the appropriate PPE,

ensure that the appropriate PPE are selected with regards to the risks involved,
ensure that the employee is using them efficiently,
ensure their compliance with the regulation,
inform people who are responsible for the implementation (work shop manager,
foremen, etc.),
ensure the PPE are in perfect working condition and periodic maintenance is
carried out,
inform users which potential risks are protected by the use of PPE,
train and lead users in the regular use of PPE.
16/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
In any case, the PPE which are in compliance (self certified or certified by a notified body)
should have:
A CE marking (visible and affixed firmly) and showing:
the name or the trade mark of the manufacturer,

identified either by commercial name or the reference of the PPE,
the size, if implies,
the expiry date, if implies,
and should be accompanied by the information leaflet and user manual along with the CE
declaration
CAUTION: The machine may not be used in an explosive environment.
SAFETY MEASURES
Chapter 2
17/30
Issue 05/2010
Figure 2.12
Figure 2.13
18/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
2.7. RULES FOR SAFE OPERATION

Release the part to be bent as soon as it is gripped between tools (Fig. 2.12).
Install or remove the tools in full compliance with the procedure described in the
Operators Manual ( 7.5) and/or the recommendations specific to your tooling. (Fig.
2.13).
To avoid damage to your tooling or any accident, Amada urge you to

follow strictly the procedure below :
Every time you change a program, select adjustment mode and

mute stop.
Carryout a dry cycle
Check visually that all parameters correspond to the tooling
mounted on the machine, the mute point is 6 mm above sheet
pinch point and the end of bend is correct.
Switch to normal cycle.
CAUTION: Handling devices for heavy parts are not included in the
Amada supplies.
They must be installed for risk-free use in accordance with ergonomic
principles.
SAFETY MEASURES
Chapter 2
19/30
Issue 05/2010
Figure 2.14
Figure 2.15
Figure 2.16
20/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
Never attempt to support the end of the worksheet by holding it on either

side of the tools. Only install the tool length required for the current job
on the machine (Fig. 2.14).
Never place your hand between the worksheet and the backgauge during
operation (Fig. 2.15).
Never place your part against/over the backgauge finger before backgauge
is positioned on programmed position.
No part of your body must enter the hazardous area during bending
operations (Fig. 2.16).
SAFETY MEASURES
Chapter 2
21/30
Issue 05/2010
Figure 2.17
Figure 2.18
22/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
Beware of sudden movements of the worksheet during bending (Fig.

2.17).
Observe the allowable tool load (Fig. 2.18 and 7.5).
Par example :
- 1,2 T/cm for standard punches, except:
- 1,5 T/cm for heavy punches
- 0,5 T/cm for punches with extra thin blades
(1 T = 10 kN)
The specific value for each tool type is shown in the special Tooling
catalogue (AMADA or equivalent).
SAFETY MEASURES
Chapter 2
23/30
Issue 05/2010
Figure 2.19
Figure 2.20
24/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
The dutch bending or hemming tool should be firmly secured to the lower
beam (Fig. 2.19).
This type of tooling shouldnt be used on High Speed press brakes i.e.
where working speed can reach 20 mm/s.
Never hold the sheet by its folded edge; hold it from the sides
(Fig. 2.20).
SAFETY MEASURES
Chapter 2
25/30
Issue 05/2010
2.8. WORKSTATION LIGHTING

A working area light is available in option in 220v (between phase and neutral)
CAUTION: Ensure that the workstation has sufficient lighting for the
parts to be machined.
26/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
2.9. MACHINE OPERATING AND STORAGE CONDITIONS

To ensure long life for the electronic and hydraulic components, conditions should be
maintained within the following limits:
Min
Ambient machine storage temp ................................ -10c
Ambient operating temp ............................................ +5c
Oil temp ..................................................................... +5c
Relative humidity ......................................................20 %
Max
....................................
....................................
....................................
...................................
+50c
+35c
+80c
75 %
For temperatures below 5C, the NC unit must remain powered to keep the components and
circuit at a normal temperature.
No equipment that produces swarf, dust, paint flakes, etc. must be installed in the immediate
vicinity of the machine. If this is not possible, take all the necessary steps to protect the press
brake from all factors likely to induce malfunctioning.
CAUTION: AMADA Services Department . will put your

machine into operation. Please provide a supply of test sheets for this
purpose. Select the material and sheet thicknesses you use most often.
Any prior use of the machine will lead to suspension of the guarantee.
Validity of the guarantee will not be restored until the installation has
been inspected and, where necessary, the machine has been repaired at
your expense.
Use of the machine by unqualified, untrained personnel engages the
employer's and operators liability.
CAUTION: To gain maximum benefit from our technician's visit,

remember to remove the equipment from its crates and degrease it
before the technician's arrival.
If the oil temperature is below 5C, there is a risk of the machine
operating incorrectly.
To prevent this, press the STOP button, and then press the opening
footswitch for 5 to 10 minutes (See 5.6).
SAFETY MEASURES
Chapter 2
27/30
Issue 05/2010
2.10. INFORMATION ON NOISE
The measurement methods and the operating conditions used comply with EN 31202
standards.
1 EQUIVALENT ACOUSTIC PRESSURE LEVEL AT WORKSTATION:
5012
5020
8025
10030
1303
17030
17040
22040
32040
4006
2 Axes
74 dB
74 dB
74 dB
74 dB
74 dB
74 dB
74 dB
74 dB
74 dB
74 dB
6 Axes
74 dB
74 dB
74 dB
74 dB
74 dB
71 dB
74 dB
74 dB
74 dB
74 dB
2 PEAK ACOUSTIC PRESSURE LEVEL AT WORKSTATION:

Lpc :
The peak acoustic pressure level at the workstation Lpc is inferior to

130 dB
Measurements were carried out 1 m away from the front side, at the centre of the machine and
1.6m height
28/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
2.11. NORMAL USE, RESERVATIONS, AND EXCLUSIONS
Normal Use
Bending and forming of sheet metals of various types of material and thickness by inserting
the blank to be folded in between punch / die, whose shape and size depend on the properties
of the material.
Bending can be performed using one of the following methods:
- Air bending or three-point bending,
- Bottoming
- Coining
In all cases, it is essential to observe the tool unit load limits.
Reservations and Exclusions

Punching is not permitted on this type of machine.
Bending / forming of any material other than sheet metals, such as plastics (PVC, Makrolon,
polycarbonate, etc.) in particular, should not be undertaken without consulting the supplier
and checking the mechanical properties (ductility, strength, formability, etc.) of the product
concerned.
SAFETY MEASURES
Chapter 2
29/30
Issue 05/2010
30/30
Issue 05/2010
Chapter 2
SAFETY MEASURES
3. TECHNICAL DESCRIPTION OF THE MACHINE
TECHNICAL DESCRIPTION OF THE MACHINE

Chapter 3
1/42
Issue 05/2010
3.1. MECHANICAL STRUCTURE

Up to 100 tons
Figure 3.1
Composed of: (Fig. 3.1)

1) A welded frame, including:
-
2 uprights (Items 1 and 1)

2 ground plates (Items 2 and 2)
1 connecting beam (Item 3)
1 lower beam (Item 6)
2) Removable mechanical components :

- 1 mobile upper beam (Item 5)
2/42
Issue 05/2010
Chapter 3

From 130 to 220 tons
Figure 3.2
Composed of : (Fig. 3.2)

3) A welded frame, including:
-
2 uprights (Items 1 and 1)

2 ground plates (Items 2 and 2)
1 connecting beam (Item 3)
2 cheeks on the lower beam (Items 4 and 4)
4) Removable mechanical components:

- 1 lower beam (Item. 6)

Chapter 3
3/42
Issue 05/2010
Figure 3.3
Composed of: (Fig. 3.3)
- 2 uprights (Items 1 and 1)
- 2 ground plates (Items 2 and 2)
- 1 connecting beam (Item 3)
- 2 cheeks on the lower beam (Items 4 and 4)
- 1 lower beam (Item 6)
4/42
Issue 05/2010
Chapter 3

3.1. MECHANICAL CONNECTIONS

1) The Upper Beam is supported by the uprights via the two hydraulic cylinders. Four trackeccentric roller assemblies guide the upper beam very well, and are used to provide axial
adjustment.
A linearity device with a push-pull system located at the rear of the upper beam ensures
that this beam is perfectly linear, resulting in straight bends.
2) There are two hydraulic cylinders. Their purpose is to transmit the required bending force
to the upper beam, and to provide lateral guidance. The NC unit synchronises them via
very high precision linear scales to obtain parallelism and location accuracy to within
1/100e mm.
The piston rods press the upper beam via spherical supports.
This linkage ensures that the piston is perfectly aligned in the cylinder by maintaining the
reaction due to the thrust effects in the axis of the uprights.
3) The lower beam is welded on each side plate of the machine (until 100 tons)
4) The lower beam is mounted in between the two fixed side plates. These side plates are
welded for machines from 130 to 220 tons and assembled for 320 and 400 tons to the
machine side frames.
5) The lower beam is supported by two large steel shafts located at each side of the press
brake axis
From 130 to 220 tons

Chapter 3
5/42
Issue 05/2010
During bending, the reactive forces deform the plate in parallel with the upper beam.
Consequently, the deflection of the two beams is of the same value, thereby ensuring that
the punch penetration into the die remains constant throughout its entire length, ensuring
accurate bending.
6) The reference position of the moving beam is taken completely independently of the side
frame to avoid introducing any error resulting from side frame deflection. A uniquely
designed external C frame that remains rigid under all bending conditions ensures that
accurate ram positioning is maintained even with side frame deflection
6/42
Issue 05/2010
Chapter 3

3.2. ELECTRONIC STROKE CONTROL AND PARALLELISM BALANCING

SYSTEM
The clever design of the catches which are located exactly in the bending axis of the fixed and
mobile beams allows the reference positions of the mobile beam to be read accurately,
independently of the slightest deformation of the frame. The great rigidity of the strong
external C frames and the securing of the linear glass scales provide a reading to 1/100th of
a millimetre, irrespective of the loads applied to the frame and the beams.
Extremely Accurate Incremental Measurement
The linear scale is made of glass and has a grid (40- steps). It represents the travel of the
upper beam with positioning of 0.01 mm between the punch and the die.
Measurement
scale (Y1-Y2)
Linear scale
Reference
mark
Photoelectric
cells

Chapter 3
7/42
Issue 05/2010
8/42
Issue 05/2010
Chapter 3

3.2.1. ELIMINATING SOURCES OF ERROR

When it comes to using a press-brake under normal conditions, several parameters have a
direct effect on the accuracy of the bending angle.
Oil viscosity (temperature).
Operating pressure (working force).
Position of the parts (if off-centre, this leads to unequal forces on the uprights).
Because it is virtually impossible to have full control over all these factors, risks of error likely to affect the bending quality exist. A new technique allows Amada to eliminate these
risks completely.
3.2.2. PROPORTIONAL VALVE TECHNIQUE FOR CONTINUOUS RELIABILITY

This extremely sophisticated electronic regulating technique guarantees perfect balancing of
the parallelism by making it independent of factors likely to alter it.
Two Y1 and Y2 incremental linear sensors are mounted at each end of the upper beam.
The sensors are directly connected to the electronics of the machine NC.
This controls the oil flow to each cylinder via B and B proportional valves.
When the upper beam is lowered, the sensors continuously record the changing positions very
accurately. These signals are immediately sent to the NC, which checks the respective values.
The slightest difference between the data supplied by the sensors automatically triggers oil
level compensation and pressure balancing.

Chapter 3
9/42
Issue 05/2010
3.2.3. PRECISE CENTRING OF THE BEAMS

The upper beam is guided by a set of four pairs of generously sized roller guide assemblies (1)
running on hardened ground steel surfaces, securely fastened to the machine uprights.
The maximum gap between the upper and lower roller guide assemblies (E max) ensures
precise alignment and centring of the beams, with perfect rigidity. Reference cylinder D
provides lateral positioning.
10/42
Issue 05/2010
Chapter 3

3.3. LOCATION OF CONTROL AND SIGNALLING DEVICES
ON THE NUMERICAL CONTROL PANEL

- See 6.2.2
3.4. PRESS BRAKE OPERATING LIMITS IN OFF-CENTRE WORK

The further a point is from the centre of the machine, the smaller the available resultant force
at that point. This information is taken into account by the NC, which calculates the force
required according to the user-programmed part position.

Chapter 3
11/42
Issue 05/2010
3.5. A-TYPE BACK GAUGE
(2)
(1)
12/42
Issue 05/2010
Chapter 3

3.5.1. DESCRIPTION OF X1 AND X2 AXES

SUPPORT ARMS:
-
The support arms (item 1) are made out of alloyed aluminium profile having high
mechanical characteristics. They are fixed to the inner left side frame for X1-axis and on
the inner right side frame for X2-axis, using 7 screws on each side frame. The bearing
surfaces are machined on both profiles.
Both guiding and translation devices are mounted on each arm together with a drive
mechanism.
2 adjusting screws - located in the lower part of each arm - are used to set their inclination.
GUIDING:
-
Thomson bar and ball bushing pillow block unit ensure the guiding.
The guiding device on X1 and X2 axes ensure the translation of R axes modules.
TRANSLATION:
-
The timing belt and the gear belt pulley / ball-screw / motor unit ensures the translation of
both X1 and X2 axes.
Drive motor is AC-type.

Chapter 3
13/42
Issue 05/2010
(2)
(1)
(3)
(4)
14/42
Issue 05/2010
Chapter 3

3.5.2. DESCRIPTION OF R AXES

-
Both R1-R2 axes are electrically linked together and connected mechanically to the crossmember. Each R1-R2 axis is composed of an aluminium alloy module having high
mechanical characteristics. Each module is then connected to X-axis (item 1) by 2 ballbushing pillow blocks and supports a guiding shaft (item 3) which in turn is connected to
Z-axis cross-member (item 2).
HORIZONTAL GUIDING
-
This guiding is used to move both modules on X1 and X2 axes support arms. The guiding
is based on ball-bushing pillow blocks and Thomson bars.
VERTICAL GUIDING
-
This guiding is used to move Z-axes cross-member vertically using R1-R2 axis modules.
The device is based on a ball-bushing and guiding shaft.
ADJUSTMENT OF THE VERTICALITY

-
The guiding is used to adjust the verticality of R-axis module through a scale fixed in the
lower part of X support arms and 2 adjustable eccentric rollers. The whole module rotates
with regards to the translation on Thomson bars of the X-axis support arm.
DRIVE MECHANISM
-
both R1 and R2 axes.
Drive motor is AC electrically released spring-applied brake

Chapter 3
15/42
Issue 05/2010
(1)
V1
16/42
Issue 05/2010
Chapter 3
V1

3.5.3. DESCRIPTION OF Z1 AND Z2 AXES
CROSS-MEMBER
-
The cross-member (item 1) is composed of a profile made out of aluminium alloy with
high mechanical characteristics. This cross-member supports the Thomson bar guiding for
the modules, which carries the finger stops.
It is designed to protect the Thomson bar guiding which supports the finger stop modules.
POSITIONING OF Z1-Z2 FINGERS

- The horizontal positioning of each finger (Z1 and Z2 axes) is manual.
- Untighten the V1 screw by half turn with a 6 mm Allen wrench supplied with the pressbrake.
- Move the gauge finger laterally until the required position is reached. Slightly tighten the
V1 screw.
For safety reasons, this positioning should be done from the rear of the
machine.

Chapter 3
17/42
Issue 05/2010
3.6. B-TYPE BACK GAUGE
(1)
18/42
Issue 05/2010
Chapter 3

3.6.1. DESCRIPTION OF X1 AND X2 AXES

SUPPORT ARMS:
-
The support arms (item 1) are made out of alloyed aluminium profile having high
mechanical characteristics. They are fixed to the inner left side frame for X1-axis and on
the inner right side frame for X2-axis, using 7 screws on each side frame. The bearing
surfaces are machined on both profiles.
Both guiding and translation devices are mounted on each arm together with a drive
mechanism.
2 adjusting screws - located in the lower part of each arm - are used to set their inclination.
GUIDING:
-
Thomson bar and ball bushing pillow block unit ensure the guiding.
The guiding device on X1 and X2 axes ensure the translation of R axes modules.
TRANSLATION:
-
The timing belt and the gearbelt pulley / ball-screw / motor unit ensures the translation of
both X1 and X2 axes.
drive motor is of CC type

Chapter 3
19/42
Issue 05/2010
(2)
(1)
(4)
(3)
20/42
Issue 05/2010
Chapter 3

3.6.2. DESCRIPTION OF R AXES

-
Both R1-R2 axes are electrically linked together and connected mechanically to the crossmember. Each R1-R2 axis is composed of an aluminium alloy module having high
mechanical characteristics. Each module is then connected to X-axis (item 1) by 2 ballbushing pillow blocks and supports a guiding shaft (item 3) which in turn is connected to
Z-axis cross-member (item 2).
HORIZONTAL GUIDING
-
This guiding is used to move both modules on X1 and X2 axes support arms. The guiding
is based on ball-bushing pillow blocks and Thomson bars.
VERTICAL GUIDING
-
This guiding is used to move Z-axes cross-member vertically using R1-R2 axis modules.
The device is based on a ball-bushing and guiding shaft.
ADJUSTMENT OF THE VERTICALITY

-
The guiding is used to adjust the verticality of R-axis module through a scale fixed in the
lower part of X support arms and 2 adjustable eccentric rollers. The whole module rotates
with regards to the translation on Thomson bars of the X-axis support arm.
DRIVE MECHANISM
-
both R1 and R2 axes.
Both motors are CC-type (4).

Chapter 3
21/42
Issue 05/2010
(*)
(*)
V1
(*)Depending on backgauge version
22/42
Issue 05/2010
Chapter 3

3.6.3. INTERFACE BETWEEN R AXIS MODULE AND Z AXIS CROSS-MEMBER

This interface permits to compensate the offset X1X2 and R1R2.
X1X2 OFFSET COMPENSATION
-
Two points of articulation situated on each R module ensure this offset compensation and
the translation guide, fixed on module of R2 (module of R1 is used as a reference), works
to compensate variations in the pitch of R modules.
R1R2 OFFSET COMPENSATION

-
It is ensured by 2 points of articulation fixed at each end of R modules and by the

translation guide, fixed on R2 module (module R1 is used as a reference), works to
compensate variations in the pitch of R modules. This system compensates over the whole
stroke in R (250mm) in case of electronic control system failure.
3.6.4. DESCRIPTION OF Z1 AND Z2 AXES

CROSS-MEMBER
-
The cross-member (item 1) is composed of a profile made out of aluminium alloy with
high mechanical characteristics. This cross-member supports the Thomson bar guiding for
the modules, which carries the finger stops.
It is designed to protect the Thomson bar guiding which supports the finger stop modules.
DRIVE MECHANISM 5 AXES TYPE GAUGE

-
A motorised rack and pinion unit ensures the horizontal movement of Z1 and Z2 axes
(finger stop modules).
Each modules drive motor is of DC type for HFE M2 range and brushless for HFP and
HDS range of machines.
POSITIONNING OF Z1-Z2 FINGERS 3 AXES TYPE GAUGE

-
The horizontal positioning of each finger (Z1 and Z2 axes) is manual.

Untighten the V1 screw by half turn with a 6 mm Allen wrench supplied with the pressbrake.
Move the gauge finger laterally until the requested position is reached. Slightly tighten the
V1 screw.
machine.

Chapter 3
23/42
Issue 05/2010
3.7. DESCRIPTION OF C-TYPE BACK GAUGE
24/42
Issue 05/2010
Chapter 3

3.7.1. DESCRIPTION OF X-AXES
Both X-axis Thomson bars (1), 50 mm, are mounted on 2 supports (2) where 1 of them
is fixed with three M10 screws (3) at the front on a bearing surface machined on the lower
beam.
This front support is positioned with a pin (4) also used when adjusting the sub-assembly
geometrically.
The translation is provided by a ball screw (5) whose nut is fixed to the R-axis subassembly which is moving along two 50 mm Thomson bars through 4 ball bushing
pillow blocks.
DRIVE MECHANISM:
-
Toothed belt and gear ensure the link between the motor and the ball screws and ensure
the translation of X-axis.
The motor is of alternating current (AC) - type.

Chapter 3
25/42
Issue 05/2010
26/42
Issue 05/2010
Chapter 3

3.7.2. DESCRIPTION OF R-AXIS

-
R-axis (6) is mechanically welded
The guiding is based on 2 guiding rails and 4 bearing supports (7)
The up/down movement is transmitted through a ball screw (8)
DRIVE MECHANISM
Toothed belts and gear ensure the link between the ball screws.
The motor is AC electrically released spring-applied brake type

Chapter 3
27/42
Issue 05/2010
28/42
Issue 05/2010
Chapter 3

3.7.3. DESCRIPTION OF Z1 AND Z2 AXES (FINGERS)

CROSSMEMBER
-
The crossmember (9) is composed of a profile which has been mechanically welded then
machined. This crossmember supports the Thomson bar guiding for the modules, which
carries the finger stops.
POSITIONING OF Z1-Z2 FINGERS

-
The horizontal positioning of both Z1 and Z2 axes is done manually.
With a 6 mm Allen wrench, supplied with the press-brake, unscrew the screw pos.10 by a
half turn.
Move the finger unit laterally until the required position is reached. Slightly tighten the
screw pos.10.
For safety reasons, positioning of the fingers should be done from the
rear of the machine.

Chapter 3
29/42
Issue 05/2010
3.8. GENERAL DESCRIPTION OF HA-TYPE BACK GAUGE

(1)
(2)
(1)
30/42
Issue 05/2010
Chapter 3

3.8.1. DESCRIPTION OF THE X1 AND X2 AXES

SUPPORT ARMS:
-
The support arms (item 1) are made out of steel U-shaped profile having high mechanical
characteristics.
They are fixed to the left side frame for X1-axis and on the right side frame for X2-axis,
using 4 fixing screws.
Both guiding and translation devices are mounted on each arm.
2 adjusting screws (item 2) are used to set the inclination of each arm.
GUIDING:
-
A mono rail and carriage-type linear guiding unit ensures the guiding.
The guiding on X1 and X2 axes ensures the translation of R axes modules.
MOTORISATION :
-
On 5 axes HA type back gauge, each arm X1 or X2 is equipped with a unit

motor/pulleys/toothed belt/ball screw. The motors are direct current type.
On 2 axes HA type back gauge, both X guiding are moved simultaneously by a unit
motor/pulleys/toothed-belt/ball screw. The motors are induction type.

Chapter 3
31/42
Issue 05/2010
(2)
(1)
(4)
(3)
32/42
Issue 05/2010
Chapter 3

3.8.2. DESCRIPTION OF THE R AXES

-
Both R axes are connected mechanically to the crossmember and linked to the common
drive mechanism through a toothed belt. Each R axis is composed of a steel U-shaped
module with high mechanical characteristics. Each module is then connected to X-axis
(item 1) by a mono rail and carriage-type linear guiding unit (3) which in turn is
connected to Z-axis crossmember (item 2).
VERTICAL GUIDING
-
This guiding is used to move Z-axis crossmember vertically using R axes modules. The
guiding is based on a mono rail and carriage- type linear unit.
ADJUSTMENT OF THE VERTICALITY (5 AXES TYPE)

-
The guiding is used to adjust the verticality of this axis with regards to the machine axis
through a scale fixed in the lower part of the support arms and 2 adjusting screws. (see
picture below)
The whole module rotates with regards to the machine axis.
DRIVE MECHANISM
-
The vertical translation on R axis is ensured by a motor/pulleys/toothed belt/ball screw

unit.
Current based brakes and encoder are used on a continuous current-type motor (item 4)
for 5 axes type back gauge.
Electrically released spring-applied brake type and asynchronous motor type are used for
2 axes type back gauge.
R-axis
Adjustment of the verticality

Adjusting screw
Chapter 3
33/42
Issue 05/2010
(1)
(2)
(3)
34/42
Issue 05/2010
(2)
Chapter 3

3.8.3. DESCRIPTION OF Z1 AND Z2 AXES (FINGERS)

CROSSMEMBER
-
The crossmember (item 1) is composed of a set of tubes with high mechanical

specifications.
HORIZONTAL GUIDING
-
The upper part of the crossmember is fitted with a linear guiding composed of two
guiding rails (2) where the Z fingers can be moved.
ADJUSTMENT OF THE PARALLELISM (5-AXE TYPE)

-
This operation - aiming at ensuring that this axis is parallel to the table plane is carried
out through a scale fixed on the vertical R arm and 2 adjusting screws (See picture below).
The whole module rotates with regards to the machine axis.
POSITIONING OF Z1-Z2 FINGERS (5 AXES TYPE)

-
On 5 axes type back gauge, the movement and horizontal positioning of Z1 and Z2 axes
are ensured by a DC-type motor, fitted with a converter and an encoder, through a pinion
and a rack (3).
machine.

Chapter 3
35/42
Issue 05/2010
3.9. DESCRIPTION OF THE FINGER SUPPORTS

-
Each finger support is composed of a steel plate supporting the horizontal guiding
elements (on the cross-member), based on ball-bushing pillow blocks for Thomson bars.
Two ball-bushing pillow blocks are positioned at the rear of each support and one at the
front.
Each interchangeable finger is fixed on the finger support and can be articulated over a
maximum allowable scope of 45 angle.
In the motorised version, the finger support is equipped with a CC motor.
36/42
Issue 05/2010
Chapter 3

In the manual version, the finger support is manually positioned as required and it is held
tight with screw V1. For safety reasons, finger module displacement operations
should only be carried out from the rear side of the machine.
Tightening screw V1

Chapter 3
37/42
Issue 05/2010
The design of the finger support allows addition of other types of finger stop (Consult
Amada).
The replacement of the backgauge fingers should only be carried out from the rear side of
the machine (as opening the back door stops the machine totally including motor-pump
unit). To unscrew the finger fixing screw (item 1) use the special wrench (item 2) supplied
with the machine.
The adjustment of the backgauge parallelism in relation to the bolster (square of the lower
beam) has been carried out in the factory with 2 screws positioned on both fingers. The
operator should not modify it.
Safety is ensured only when all operations on the backgauge fingers

(adjustment / replacement etc) are carried out from the rear side of
the machine. A special dismounting tool for the backgauge fingers is
supplied with the machine.
38/42
Issue 05/2010
Chapter 3

3.10. DESCRIPTION OF THE LIGHT GUARD
The so-called Light Guard or light curtain is composed of 2 main units :

1) Mechanical unit
2) Light guard

Chapter 3
39/42
Issue 05/2010
3.10.1. MECHANICAL UNIT

It is composed of the supports fitted on each sub-unit equipped with the emitting/receiving
cells and of the lateral protection preventing any access to the C-frames.
Notes :
1) For the horizontal guard, due to the lower beam depth on press-brakes and the maximum
authorized 40mm in-between distance for non-protected pass-through, 3 patterns have
been pre-set when setting up doors (see below) :
The round cut on the 150mm guard support component can be seen, as a reference,
through the see-through door from the C-frame protection. Markings corresponding to the
3 mounting positions refer to :
BT (For any low-tonnage press-brake)
MT 130T (for middle tonnage press-brakes= 130 tons)
MT 170T 220T (for middle tonnage press-brakes = 170 and 220 tons)
Note: a single fixing position applies to 5012, 320T and 400T press-brakes.
Studs and nuts - fixing the 150 mm guard support - have been sealed on the frame and
used - through white painting - as a reference of their location, should dismounting
operations be needed
White markings on both

studs and nuts
40/42
Issue 05/2010
Chapter 3

2) On Middle and High tonnage press-brakes, 7 beams from the lower receiving cell have
been automatically and electronically disabled and obstructed (see below).
Obstructed receiver
3.10.2. LIGHT GUARD

Refer to SICK appendix documentation.

Chapter 3
41/42
Issue 05/2010
42/42
Issue 05/2010
Chapter 3

4. TRANSPORT, INSTALLATION AND

DISMANTLING
TRANSPORT INSTALLATION & DISMANTLING

Chapter 4
1/34
Issue 05/2010
4.1. TRANSPORTATION
The press-brake has been loaded onto the truck and fixed with the handling equipment provided by
AMADA Europe factory in full accordance with the instructions given by the carrier so as to ensure a
full balance likely to guarantee both stability and safety of the vehicle during transportation.
All press-brakes have been protected with a dust-proof (micro-porous) tarpaulin provided by the
plant. Caution: non waterproof tarpaulin.
TABLE specifying the minimum recommended anchoring equipment and the type of trailer
depending upon the type of machine
Machine type
Trailer type
Unsheathing tilt type
Press-brakes : 5012 / semi-trailer Taut liner to
5020 / 8025 / 10030
be removed from the
rear
Press-brakes: 1303
Unsheathing tilt type

semi-trailer Taut liner or
low loading removable or
flat bed trailer with
tarpaulin
Low loading removable

Press-brakes: 1703 / or
1704 / 2204
flat bed trailer with
tarpaulin
Extra-low loading with

Press-brakes: 32040 / tarpaulin (max. height
40060
400 mm more
specifically for HT 6m)
Minimum anchoring equipment

4 Span-set-type straps minimum
per machine, 5T strength
minimum

minimum or 4 chains with
turnbuckles per machine

minimum or 4 chains with
turnbuckles per machine
12 Span-set-type straps
minimum per machine, 5T
strength minimum or 6 straps
and 4 chains with turnbuckles
For weight and handling equipments, refer to 4.4
2/34
Issue 05/2010
Chapter 4

Inner flange
Lifting
Bracket
fragile zones
Bracket
C
N
protect straps
2 higher straps or chains

with turnbuckle
lower straps in the

bracket
Figure 1

Chapter 4
3/34
Issue 05/2010
In order to avoid any sliding risks, it is highly recommended to use so-called grip rubber or
carton pads beneath press-brakes or shearing machines.
Up to 130 tons
Secure the press-brakes with at least 4 Span-set-type straps, 5T-force minimum, and fix them
to the pre-set sling points (specified by AESA staff) (see photos 2 and 1).
4/34
Issue 05/2010
Chapter 4

For 170 and 220 tons

Secure the press-brakes with at least 5 Span-set-type straps, 5T-force minimum, and fix them
to the pre-set sling points (specified by AESA staff) (see photos 3 and 1).
For 320 and 400 tons

Secure the press-brakes with at least 12 Span-set-type straps, 5T-force minimum, or 6 straps
equipped with 4 chains fitted with a turnbuckle on the top of it to the pre-set sling points
(specified by AESA staff) (see photos 4 and 1).

Chapter 4
5/34
Issue 05/2010
As for the transportation of the 400-ton, 6m press-brake, the lower beam should be dismantled
and fixed at the rear of the press-brake.
CAUTION : owing to the massive 36-ton weight of your machine .

we strongly advise you to seek professional assistance when
unloading this machine . For information on this point, do not hesitate
to contact Amada.
Lifting hole
6/34
Issue 05/2010
Chapter 4

4.2. PREPARING THE SITE

The press brake must be installed on a stable, rigid floor.
A concrete slab 120 to 150 mm thick with a flat surface (maximum tolerance 2 mm per metre)
must be laid in the work area. Please contact our technical department for the installation
requirements.
HF press brakes are manufactured as welded box structures with a low centre of gravity.
Anchoring them to the floor is therefore optional.
To facilitate the access to the press brake:
-
At the rear, it is advised to allow clearance of approximately 1 metre to allow various

maintenance operations and backgauge adjustment to be performed.
It is advised to allow a clearance slightly greater than the maximum bending length of the
machine on at least one of the two sides. The purpose of this is to allow worksheets that
are at least as long as the press brake to be unloaded from the side.
It is also advised to allow sufficient clearance so that the electric cabinet door can be
opened freely for various maintenance work.

Chapter 4
7/34
Issue 05/2010
Figure 4.1
- Ideal machine layout
Figure 4.2
L1 may be reduced to 1.5m, though, removing parts laterally is not valid.
8/34
Issue 05/2010
Chapter 4

4.2.1. STANDARD STROKE
Description
Units
Machine length (1)

mm
Machine depth (2)
mm
Machine height
mm
TOTAL net weight (3)
kg
Distance between uprights mm
Thickness of the uprights
mm
Centre dist. betw. upright axismm
MODELS HF
50-12 50-20 80-25 100-30 130-30 170-30
2710
2320
2300
3350
1035
35
1070
3340
2450
2450
4600
1665
35
1700
3800
2445
2540
5600
2125
35
2160
4385
2430
2681
6600
2705
35
2740
4440
2625
2815
8150
2700
40
2740
170-40
220-40
5530
2625
2890
13900
3760
55
3815
5560
2625
3085
17100
3760
70
3830
4470
2625
2900
11600
2700
55
2755
(1) - The dimensions are with the arm and the NC maximum extended on the exterior, and all doors closed.
For transport, reduce by 435 mm for LT (except 5012 540 mm) and 490 for MT
(2) - The dimensions are with the arm and the NC maximum extended in front, and all doors closed.
- For transport, reduce by 540 mm .
(3) - Add to the machine weight if your machine is equipped with the following options:
Material description
AMACLIP sectionalised distance pieces
Sick light guard
AKAS system
Single manual finger assembly
Work follower Single arm
Work follower Twin arms
Work follower Single arm + Parking
Work follower Twin arms + Parking
Units 1,20 m
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg

5
250
40
12
2m
2,5 m
3m
4m
6m
8
250
40
12
185
310
345
470
10
250
40
12
195
322
355
482
13
250
90
12
205
332
365
492
17
250
90
12
225
352
385
512
24
250
90
12
245
372
405
532
Chapter 4
9/34
Issue 05/2010
4.2.2. LONG STROKE
Description
Units
Machine length (1)

mm
Machine depth (2)
mm
Machine height
mm
TOTAL net weight (3)
kg
Distance between uprights mm
Thickness of uprights
mm
Centre dist. betw.upright axismm
130-30
170-30
4440
2625
3140
9000
2700
40
2740
4470
2625
3140
12400
2700
55
2755
MODELS HF
170-40 220-40
320-40
5530
2625
3150
14500
3760
55
3815
5560
2625
3270
18000
3760
70
3830
NC
NC
3415
24000
3230
80
3310
400-60
NC
NC
4035
36000
5230
80
5310
(1) - The dimensions are with the arm and the NC maximum extended on the exterior, and all doors closed.
- For transport, reduce by 490 for MT
(2) - The dimensions are with the arm and the NC maximum extended in front, and all doors closed.
- For transport, reduce by 540 mm.
(3) Add to the machine weight if your machine is equipped with the following options:
Material description
AMACLIP sectionalised distance pieces
Sick light guard
AKAS system
Single manual finger assembly
Work follower Single arm
Work follower Twin arms
Work follower Single arm + Parking
Work follower Twin arms + Parking
Units
3m
4m
6m
Kg
Kg
Kg
Kg
Kg
Kg
Kg
Kg
13
250
90
12
205
332
365
492
17
250
90
12
225
352
385
512
24
250
90
12
245
372
405
532
4.3. MACHINE RECEPTION
10/34
Issue 05/2010
Chapter 4

Recommendations before handling and installation.

Prohibited procedures:
Never press against, or attach handling equipment (slings, hooks, straps, etc.) to the following
components:
-
Lower beam.
Upper beam.
Electrical cabinet.
NC pendant arm.
Mechanical guards.
C frame (Goose necks)
Machine covers.
Backgauge.
Refer to Section 4.4.2 to identify the recommended floor support areas.
IMPORTANT
CERTAIN AREAS OF THE MACHINE ARE NOT DESIGNED TO
WITHSTAND THE WEIGHT OF A PERSON WITHOUT
DEFORMATION. THESE AREAS ARE IDENTIFIED BY THE
LABEL SHOWN BELOW.
Figure 4.3

Chapter 4
11/34
Issue 05/2010
4.4. RECEPTION & HANDLING

4.4.1. LIFTING
Before the vehicle arrives, it is customers responsibility to provide a crane with sufficient
capacity to unload the press brake from the vehicle and ensure that the access doors are
sufficiently large (high and wide) to receive the machine, or its case (in case of sea worthy
packing).
To handle the press brake, use the two sling holes located towards the front on the upper part
of the side frames
CAUTION: Lifting forces should only be applied to the sling points
provided for this purpose. Never apply force to the underside of the
beams, electrical cabinets, covers, etc.
For all machine handling operations, observe the following recommendations:
Attach the lifting beam directly, with a load per strand, not exceeding the
maximum allowable load.
Lift and set down the machine gently, avoiding any side impact on the
machine, or any impact on lowering it to the floor.
Only press on the frame or its packaging to direct the machine during
handling; never press on the beams, electrical cabinets, covers or guides.
CAUTION: When a press brake has been crated for sea transport,
handling it and removing it from the crate are tricky operations. We
strongly advise you to seek professional assistance. For information
on this point, do not hesitate to contact Amada.
The instructions in this section are given for information only, and do
not engage Amada responsibility.
12/34
Issue 05/2010
Chapter 4

LIFTING BEAM
Only use these holes for
anchoring lifting beam or
slings
Only use these holes for anchoring

lifting beam or slings
Centre of
gravity
Figure 4.4
Chapter 4
13/34
Issue 05/2010
4.4.2. BASIC PRINCIPLES

Lifting forces must only be applied to the sling points provided for this purpose.
A lifting beam may be used for handling or use directly the slings (except for 220.6 where a
specific beam should be used to provide safe handling conditions).
mm
kg
of the
anchoring
holes
Mm
5012
807.5
1400
500
35
3350
65
5020
870
1400
770
35
4600
65
8025
926
1400
950
35
5600
65
1003
1026
1400
1150
35
6600
65
1303
1198
1340
1368
40
8150
65
1703
1220
1310
1390
55
11600
65
1704
1220
1190
1918
55
13900
65
2204
1250
1210
1936
70
17100
65
1303 L
1268
1540
1368
40
9000
65
1703 L
1218
1510
1390
55
12400
65
1704 L
1218
1390
1918
55
14500
65
2204 L
1278
1410
1936
70
18000
65
3204 L
1250
1550
1695
80
24000
80
4006 L
1400
1550
2695
80
36000
80
Centre of gravity
Machine type
Side frame
thickness
Total
weight
NOTE
For options, see 4.2.1 and 4.2.2.
14/34
Issue 05/2010
Chapter 4

The holes at the top front and back of the side frames are used to anchor the machine during
transport, but only the front holes are used to handle the machine (Fig. 4.4).
LOAD DISTRIBUTION
ACCORDING TO SLING ANGLES.
Example A : (45angle)
50 % of load weight on each
sling.
Exemple B : (90angle)
75 % of load weight on each
sling.
WE RECOMMEND NOT TO
EXCEED A 90 ANGLE

Chapter 4
15/34
Issue 05/2010
The table below specifies the distance between uprights as well as the minimum length of the
slings to be used for the handling operation.
Press brake
Distance between
uprights mm
Minimum length of the

slings mm
5012
1035
2000
5020
1665
2400
8025
2125
3100
1003
2705
4000
1303
2700
3800
1703
2700
3800
1704
3760
5300
2204
3760
5300
3204
3230
4800
5230
7600
4006
The handling operation can be carried out using a lifting sling if the indications in the above
table is followed.
* The safe handling of these models can be performed using a lifting beam, suitable to bear
the machine load and the distance between uprights or by using two independent cranes
capable of handling each, the half total weight of the machine.
16/34
Issue 05/2010
Chapter 4

4.4.3. EQUIPMENT
Handling operations must be performed as follows:
- Using lifting gear such as a gantry or crane. Use the sling points. These holes can directly
receive the shackles to which the hoist rings are attached.
- If appropriate lifting equipment is not available, the press brake can be moved on skates
(Fig. 4.5 et 4.6).
CAUTION: Strictly observe the authorised support areas as shown in

figure 4.7.

Chapter 4
17/34
Issue 05/2010
Figure 4.5
Figure 4.6
18/34
Issue 05/2010
Chapter 4

4.4.4. SPECIAL PARTS FOR TRANSPORT

For transport purposes, the upper beam is mechanically held at top dead centre using two
props (Item 1), the back gauge cross member is immobilised using two spacers (Item 2).
These accessories are to be removed by the Amada technician who commissions the machine.
They should be stored safely for use when the machine is moved in the future
Up to 220 tons
CAUTION
IN NO CASE SHOULD AN UPPER BEAM LOWERING
COMMAND BE GIVEN WHEN THE IMMOBILISING DEVICES
ARE IN POSITION.

Chapter 4
19/34
Issue 05/2010
4.5. INSTALLATION
Up to 220 tons
Prohibited areas
Areas authorised for shipping/transport
.
Mandatory ground footing areas for
installation or for moving on skates.
Figure 4.7
20/34
Issue 05/2010
Chapter 4

CAUTION: The choice of footing or anchoring points other than

those specified in Fig. 4.4 and Fig. 4.7, is prohibited. Incidents
resulting from a failure to comply with these instructions may lead to
the suspension of your machines guarantee.
The following table gives the load distribution on the footing:
Machine type
5012
5020
8025
1003
1303
1703
1704
2204
1303 L
1703 L
1704 L
2204 L
LOAD (KG) ON EACH GROUND PLATE

Front
Rear
920
1400
1850
2270
2965
4355
5220
6450
3175
4205
4920
6520

630
900
950
1030
1110
1445
1730
2100
1325
1995
2330
2480
Chapter 4
21/34
Issue 05/2010
It is possible to fix the

machine thanks to holes
in the front soles.
In seismic risk zones it
is also possible to fix the
in the rear soles
ANCHORING TO THE GROUND:

Up to 100 tons
Figure 4.8
NOTE
All dimensions are in mm.
Machine type
A (mm)
B (mm)
E (mm)
5012
1 200
1 236,5
894
5020
1 840
1 305
1 535
8025
2 320
1 305
2 015
1003
2 900
1 405
2 595
22/34
Issue 05/2010
Chapter 4

It is possible to fix the

in the front soles.
In seismic risk zones it
is also possible to fix the
in the rear soles.
Figure 4.9
NOTE
All dimensions are given in mm.
Machine type
1303
A (mm)
2825
B (mm)
1515
E (mm)
2385
1703
2845
1555
2405
1704
3905
1555
3465
2204
3945
1575
3505

Chapter 4
23/34
Issue 05/2010

Prohibited areas.
Areas authorised for
shipping/transport.
Machine pit for

working line height at 820mm.
Figures 4.10
- above for 4 meter machines.
- below for 6 meter machines
(for working line height at 960mm,
no Machine pit )
Lower beam pit .
Sealing holes
for anchoring.
24/34
Issue 05/2010
Chapter 4

ANCHORING TO THE GROUND (320 and 400 tons) :
Figure 4.11
Figure 4.12

Chapter 4
25/34
Issue 05/2010
Upright
Levelling
screw (4 for each
upright).
Upright bed-plate
Ground fixing hole
(4 for each
upright).
Ground
bed-plate
Figure 4.13
ANCHORING TO THE GROUND (320 and 400 tons)

Once the levelling has been completed (Fig.4.13), the machine should be fixed to the ground
through 8 H holes in the machine footing and through M24 minimum anchors (not
supplied) sealed to the ground (Fig. 4.11 and 4.13).
ATTENTION : In areas with a high sismic risk (earthquake), the

machine should be fixed on special foundations (Fig. 4.12).
Dimensions (in
mm)
Machine
type
3204
3580 1750
270
900
3120
800
190
32
200
525
750
2820
4006
5580 1750
270
900
5120
800
190
32
200
525
750
4820
26/34
Issue 05/2010
Chapter 4

For 400T 6m machines, an additional pit is required to accomodate the part of the lower
beam inferior to the support level of the machine. (see layout C28038 below)

Chapter 4
27/34
Issue 05/2010
4.6. ELECTRICAL CONNECTIONS

Correct operation of an electrical system depends on the quality of its power supply; it must
be stable and free of interference.
The installation must be designed and built in accordance with the local regulatory
requirements in force.
4.6.1. GENERAL CHARACTERISTICS OF THE MAINS SUPPLY
- Power supply:
Three-phase (according to mains).

10% in steady-state,
20% in transient (20 ms).
- Pulse mode: 50% of rated value, maximum duration 5 ms

- Harmonics: Maximum 5%
- Frequency: 50 or 60 Hz (according to mains).
- Electrical power supply line: Special supply line for the EXCLUSIVE use of the system
from the main LOW VOLTAGE panel. The entire system is powered by a single threephase + earth cable.
4.6.2. EARTH
Any equipment without double insulation requires an earthing connection. This is also
important for operation and leak-off to the ground of spurious interference.
The earthing conductor must have a sufficient cross-section. It must be connected to the
terminal board of the power supply panel. Like the electrical installation, this earthing
connection must be periodically checked by an approved organisation.
The resistance of the earthing connection measured must comply with the applicable laws and
standards.
The green/yellow earthing conductor is exclusively reserved for the system. It is directly
connected to the earthing terminal.
28/34
Issue 05/2010
Chapter 4

4.6.3. MAINS-RELATED AND ENVIRONMENT-RELATED INTERFERENCE
CAUTION: Never solder or weld a component to the machine using

any process whatsoever. This could damage the mechanical, electrical,
and electronic components.
Certain electronic components may be subjected to abnormal or excessive voltages or currents
liable to cause their destruction.
The installation of adapter components without a galvanic connection to the mains (voltage
stabiliser, inverter, converter unit, transformer, isolating transformer, etc.) may need to be
considered. If necessary, the quality of the electrical power supply should be checked by an
approved organisation, and an analysis of the results should determine the type of equipment
required.
The following types of interference can be considered as a disturbance to any electronic
system:
Electrostatic Discharge
Electrostatic discharge is particularly critical where the ambient relative humidity is low. It is
not unusual for a person or group of people on the move to generate discharges amounting to
several thousand volts when touching a door handle or metal frame. It may be necessary to
install antistatic equipment. The machine has passed tests to European Standard EN 50370-2
concerning immunity to electrostatic discharge.
Mains Transients
Transients are spurious pulses propagating along mains conductors which may affect system
operation. They may be from an internal source, e.g. welding unit, or any other machine
generating mains interference, or they may be from an external source, e.g. stormy weather,
neighbouring factory, etc. The machine has passed tests to European Standard EN 61000.4.4
concerning immunity to fast transients.
Stormy Weather
The charges that accumulate during a storm cause transients in electrical lines or connecting
cables. Do not use excessively long overhead lines.

Chapter 4
29/34
Issue 05/2010
Magnetic Fields
A variable magnetic field causes induction in circuit loopsa major source of interference
voltage. Cathode ray tubes are sensitive to magnetic fields, and display this sensitivity by a
change in image chromatics or geometry. This is why they are equipped with protective
shielding.
Medium- or High-Frequency Electromagnetic Radiation

This type of interference can cause many problems in systems (operational amplifiers,
computer memory, etc.). In general, the extent of the disturbance depends on the duration and
intensity of the radiation. It may be caused by nearby radar systems or radio transmitters
(military, police, FM radio station, etc.), or even by poorly filtered cathode ray tubes.
Although the machine has passed tests to European Standards EN 55011, for optimum
operation of your machine, install the press brake in an environment that is free of the
disturbances mentioned above (reference values : field 0.2 to 0.5 V/m, frequency band 10 kHz
to 1 GHz).
30/34
Issue 05/2010
Chapter 4

4.6.4. POWER SUPPLY CABLE

The characteristics of the power supply cable must comply with the safety regulations in
force. Cable cross-sections (mm) are given for a line less than 20 m long for the whole
models in the product range, and for a 400-V power supply. For any other specifications, refer
to the currently applicable standards.
Manufacturer-recommended cross-section
Country
Voltage / Frequency
15.5 kW
18 kW
20 kW
23,5 kW
31,5 kW
38,5 kW
Europe
400 V / 50 Hz
4 mm
6 mm
10 mm
10 mm
16 mm
25 mm
See electric diagram on how to pass the incoming power supply cable through the electric
cabinet.
The power supply cable should never be passed through the C frame in front of the
electrical cabinet.
The machine is equipped with its own current protection devices, but the supply line must be
equipped with a cut-off device to protect it from short circuits and over currents (not included
in Amada supplies).
The cable and its mechanical protection devices, if any (cable troughs, raceways, sheaths,
etc.) must have a protection rating according to the mechanical risks and corrosive agents to
which they are liable to be exposed (not included in Amada supplies). The routing of cables
and their protective equipment must not create any hazard (falling) to operators or
maintenance personnel.
Connect the three power supply wires directly to the corresponding terminals of the circuit
breaker, with the earth wire (green/yellow) directly on the earth terminal intended for this
purpose.
The circuit breaker is designed to accommodate up to three padlocks. We recommend that
you install a padlock immediately, to prevent the system being switched on until the
AMADA technician arrives to put your machine into operation.
CAUTION: All work on electrical installations must be performed by

qualified personnel trained for the purpose in order to prevent any
accidents or damage to equipment.

Chapter 4
31/34
Issue 05/2010
4.7. DECOMMISSIONING
Follow the instructions below to decommission the machine (removal, reselling, etc.)
1 While the machine is running, make sure the upper beam is in high position.
2 Move the back gauge to the front of the machine
3 Turn the machine off, lock and cut off power.
4 Lock the back gauge and the upper beam with equipment specific to transportation (see
4.4.2)
5 Fix the footswitch onto the fixing spacer on the back gauge
6 Protect the numerical control and clamp it against the Upper Beam
7 Protect the electrical cabinet against humidity
8 Lock any mobile part to prevent it from moving during transportation
9 Lubricate metallic parts
7 Protect the whole machine with a micro-perfored plastic film. (in order to avoid
condensation)
The machine is ready for handling operations

ATTENTION: as for 400 Tons 6 meters machine, since
decommissioning implies dismounting the lower beam, this tricky
operation should be operated or checked by AMADA personnel.
32/34
Issue 05/2010
Chapter 4

4.8. DISMANTLING
Non re-usable equipment should be disposed of on the same day as dismantling, in
compliance with the applicable rules of the country where it is installed
Units
Chssis, tabliers
Groupe hydraulique
Hydraulic unit motor
Material
Steel
Steel, cast iron, plastic,
aluminium, electric
components
Remarks
Contains oil
Electric components
Hoses, flexibles and hydraulic

Steel, rubber, plastic
cylinders
Cables
Electronic components
Contains oil
Back gauge motor
before these parts are

recycled, remove all the
Steel, electronic components, batteries and deposit
batteries or accumulator
them following the
requirements of the
manufacturer
Steel, aluminium
Back gauge motor
Electric components
Packing sheet
Plastic
Transportation plates
Protective grid
Steel
Steel, aluminium, electronic
components
Steel
Rollers, bearings
Steel, plastic
Operator's panel, Electrical

cabinet
Armoire lectrique
Light guard
Contains oil
CAUTION : be sure to comply with European Standards :

2002/95/CEE RoHS
2002/96/CEE WEEE

Chapter 4
33/34
Issue 05/2010
34/34
Issue 05/2010
Chapter 4

5. FIRST COMMISSIONING
FIRST COMMISSIONING
Chapter 5
1/6
Issue 05/2010
5.1. CLEANING
To gain maximum benefit from our technician's visit, we strongly recommend that you
remove the equipment from its crates and degrease it before the technician arrives.
Use paraffin to remove the grease or storing polish, and oil the machined surfaces to prevent
oxidation.
CAUTION: Never use abrasive products or solvents liable to damage
surfaces with protective coatings.
5.2. INSTALLATION OF CONTROL DEVICES

The footpedal is supplied wired and connected. It is in a box secured to the backgauge.
CAUTION: Do not remove this box. Our technician will do so.
2/6
Issue 05/2010
Chapter 5
FIRST COMMISSIONING
IMPORTANT NOTE
AFTER LEVELLING, TIGHTEN THE TWO NUTS OF THE ADJUSTMENT
SYSTEM ON BOTH THE UPRIGHTS.
Up to 220 tons
Figure 5.1
2
Figure 5.2
FIRST COMMISSIONING
Chapter 5
3/6
Issue 05/2010
5.3. CHECKING THE MAINS POWER SUPPLY

As supplied, the machine is intended to run on a three-phase 400 V 50/60 Hz power supply.
Any other voltage requires a transformer (not supplied).
5.4. MACHINE LEVELLING

To set your machine up with the correct geometry, apply the following procedure
strictly.
Because your press is designed not to be anchored to the floor, the concrete slab must be flat
to within 2 mm per metre.
Horizontal levelling does not require great accuracy; 1 mm per metre is sufficient.
Up to 220 tons
The levelling of each upright is performed using each of the two screws (ref. 1) at the rear of
the machine (Fig. 5.1). The perpendicularity reference is taken with a precision level (accurate
to 0.05 mm/m) placed on a straightened rule which is in turn resting on two dowel pins in each
of the uprights. Tolerances: 0.05 mm/m per upright, and 0.05 mm/m with respect to each
other.
The levelling of each upright is performed using four M30 screws (ref 2 figure 5.2) at the rear
of the machine. The perpendicularity reference is taken with a precision level (accurate to
0.05 mm/m) placed on a straightened rule which is in turn resting on two dowel pins in each
of the uprights. Tolerances: 0.05 mm/m per upright, and 0.05 mm/m with respect to each
other.
IMPORTANT
THE MACHINE MUST NOT REST ON SUPPORTS OTHER
THAN THOSE DEFINED IN FIG. 4.8 4.9 and 4.10 (CHAPTER 4)
OF THIS MANUAL.
For specific installation conditions, contact Amadas Technical
Department.
4/6
Issue 05/2010
Chapter 5
FIRST COMMISSIONING
5.5. MACHINE COMMISSIONING

START-UP
SEE 6.1.
DIRECTION OF ROTATION
Check the direction of rotation of the hydraulic unit motor; to do so:
- Start the pump by pressing icon.
- Compare the direction of rotation of the motor blades to the red arrow on the motor
casing.
- If the direction does not match, stop the pump rotation by pressing icon
- After switching off the main circuit breaker of the machine swap 2 phases at the
supply terminals.
NOTA
Switch off the press-brake by pressing icon
Then, turn the handle of the main circuit breaker.
FIRST COMMISSIONING
Chapter 5
5/6
Issue 05/2010
5.6. OVERALL CHECK

Check the mountings of all covers and casings.
Check that no foreign body is present on the ball screws of the backgauge axes or the guide
rails.
Check that the cables are secure in the stuffing boxes (electrical power supply cable), and
check the cable grip at the bottom of the electrical cabinet (footswitch). In the electrical
cabinet, check that the earthing wires are properly connected to the terminal blocks.
Check that the limit switches are operating correctly.
Check that no cover is liable to be caught during movement.
Check that all the indicator lights, machine stops and key switches are operating correctly.
Check that the light guard (if any) is operating correctly. Refer to the specific Appendix
concerning the light guard.(see 6.4 and 6.5).
WARM-UP
In the event of a low ambient temperature, it may be necessary to warm up the hydraulic
circuit.. To do so, turn the machine on, start the motor-pump unit and raise temperature for 5
to 10 minutes.
NOTA
Opening of the rear door doesnt stop the hydraulic unit motor, but only
opening beam is possible from the footpedal
6/6
Issue 05/2010
Chapter 5
FIRST COMMISSIONING
6. OPERATION
OPERATION
Chapter 6
1/100
Issue 05/2010
Only trained and qualified operators are authorized to work on pressbrakes.
6.1. START-UP
1
Turn the handle of the main circuit breaker to Position 1.
Sta rt the motor by pressing icon .

The motor starts running.
Icon lights up
1. At a low ambient temperature, the oil becomes less fluid and the amber filter clogging
alarm light may light up.
4 The alarm light goes off as soon as the oil temperature rises. If the alarm light remains lit,
the filter is clogged.
The NC is on and is ready to be reset.
NOTE
If the machine is equipped with AKAS light beam, see 6.5
NOTE
Then, turn the handle of the main circuit breaker.
2/100
Issue 05/2010
Chapter 6
OPERATION
6.2. DESCRIPTION OF CONTROL UNITS
6.2.1.NUMERICAL CONTROL PANEL

Machine equipped with a ANMB numerical control, with or without an optional light
guard
OPERATION
Chapter 6
3/100
Issue 05/2010
6.2.2. DESCRIPTION OF CONTROL AND SIGNALLING DEVICES
ON THE NUMERICAL CONTROL PANEL
4/100
Issue 05/2010
Chapter 6
OPERATION
Manuel 1 Mode : simplified programming
Manuel 2 Mode : angle programming
Graphic mode
Multi-program mode
Semi-automatic operating mode to allow corrections
Automatic operating mode
Start key used for positioning axes, enabling the folding process
and resetting reference cycle
Stop key, will stop all axes movement.
On / Off hydraulic unit
Maintenance access
1-operator cycle control
2-operator cycle control
Return to previous page

HOME return Main Display
OPERATION
Chapter 6
5/100
Issue 05/2010
- safety mode keyswitch locked by a password due to prevent anyone from

modifying the position of the keyswitch whenever processing parts. Only the
main operator or adjuster should be aware of this password. See 6.18
Default value is 55
Save password (see display below ) and validate by pressing
6/100
Issue 05/2010
Chapter 6
OPERATION
: Machine equipped with a Sick light guard:

Seven-position CYCLE selector key switch:
- Manual mode for tool setting or adjustment.
- Selector in OFF position, machine out of operation.
- Footswitch controls full machine cycle (when machine is not equipped with
light guard-the approach speed remains inferior to 10 m/s but with light guard
it moves at high speed)
- Single passing through mode: single breakage of the light beam triggers the
beam approach phase and ensure total operator protection, beam stops at mute,
then operator finishes the cycle using footswitch.
- Double passing through mode: double breakage of the light beam triggers the
beam approach phase and ensure total operator protection, beam stops at mute,
then operator finishes the cycle using footswitch
- Single passing through mode: single breakage of the light beam triggers the
cycle where light guard is active throughout the cycle, with or without a mute
stop.
- Double passing through mode: double breakage of the light beam triggers the
cycle where light guard is active throughout the cycle, with or without a mute
stop.
OPERATION
Chapter 6
7/100
Issue 05/2010
: Machine is equipped with AKAS laser safety system :

Three-position mode selector key switch :
- Manual mode for tool setting or adjustment.
- Selector in OFF position, machine out of operation.
- Machine normal operating mode with optional Akas beam protection

: Machine emergency stop
NOTA
Then, turn the handle of the main circuit breaker..
8/100
Issue 05/2010
Chapter 6
OPERATION
NOTE
The machine cycle depends on:
The programming mode selection on the NC unit.
The mute point.
Presence or absence of a light guard or laser protection system.
The Opening footswitch always overrides any other controls.
Above
Sheet pinch point
Below
Below the sheet pinch point, the Opening footswitch must be kept depressed for slow
opening.
Above the sheet pinch point, the Opening footswitch may be released.
In this case, the press brake opens until it reaches the programmed opening dead centre.
A second press of the footswitch takes it from the programmed opening dead centre to the
mechanical opening dead centre.
OPERATION
Chapter 6
9/100
Issue 05/2010
6.3. OPERATION (WITHOUT LIGHT GUARD)

CYCLE 1 : SO-CALLED ADJUSTMENT CYCLE
WITH MOBILE BEAM STOPPING AT MUTE POINT
Control: Closing footswitch.
Enable plotted stop function, may be programmed bend by bend if required
Select position
BREAKDOWN OF CYCLE:
Over entire stroke: working speed 10 mm/s.
Outside the mute position, pressing the Closing footswitch closes the press brake up to the
mute point.
Stop at mute point.
Release the Closing footswitch.
Press the Closing footswitch again to continue the cycle.
CYCLE 1 : ADJUSTMENT CYCLE
MOBILE BEAM NOT STOPPING AT MUTE POINT
Control: Closing footpedal.
Do not enable plotted stop function, may be programmed bend by bend if required.
Select position
BREAKDOWN OF CYCLE:
Over entire stroke: working speed 10 mm/s.
No stop at mute point.
10/100
Issue 05/2010
Chapter 6
OPERATION
CYCLE 2 WITH MOBILE BEAM STOPPING AT MUTE POINT

Enable plotted stop function, may be programmed bend by bend if required.
Select position
BREAKDOWN OF CYCLE:
Above mute position, pressing the Closing footpedal closes the press brake beam at low
speed until the mute point is reached ( 10 mm/s).
Stop at mute point.
Release the Closing footpedal.
Press the Closing footpedal again to continue the cycle at working speed.
CYCLE 2 MOBILE BEAM NOT STOPPING AT MUTE POINT
Do not enable plotted stop function, may be programmed bend by bend if required.
Switch SA4 on position
BREAKDOWN OF CYCLE:
Above the mute point, lowering at low speed ( 10 mm/s).
Working stroke continues below the sequence point in working speed.
OPERATION
Chapter 6
11/100
Issue 05/2010
6.4. USE OF THE LIGHT GUARD

6.4.1. SWITCHING ON
Turn on the light guard by selecting one of the five positions through operating mode switch .
Turn on the light guard either through :
adjustment position
O .position
of the operating mode switch.
12/100
Issue 05/2010
Chapter 6
OPERATION
6.4.2. ALTERNATE PROTECTION MODE.

Cycle 2 mobile beam stopping at mute point.
Control unit: Closing footswitch.
Enable plotted stop function
Select position
BREAKDOWN OF CYCLE :
mute position, pressing the Closing footswitch closes the press brake either:
at slow speed (< 10 mm/s), until the mute point is reached if light guard is broken.
at high speed (> 10 mm/s), until the mute point is reached if light guard is free.
Stop at mute point.

Once the mute point is reached, the light used to disable the light guard comes on. The light
guard is inactive in the so-called safety zone , opening inferior to 6mm.
Press the Closing footswitch again to continue the cycle at working speed.
Once the press-brake is opened to its ODC, a new cycle may start.
In this operating mode, the light guard is used as a protection between ODC and mute point.
Any breakage of the field during the approach phase in high speed (between ODC and mute
point) will systematically stop the press-brake (and depending upon machine parameters,
provoke the opening of the press-brake up to the ODC). The operator shall release the
footpedal before initiating a new cycle.
OPERATION
Chapter 6
13/100
Issue 05/2010
Cycle 2 mobile beam not stopping at mute point.

Control unit: Closing footswitch.
Disable plotted stop function
Select position
BREAKDOWN OF CYCLE :
Above the mute point, pressing the Closing footswitch closes the press brake either:
at slow speed (< 10 mm/s), until the mute point is reached if light guard is broken.
at high speed (> 10 mm/s), until the mute point is reached if light guard is free.
no stop at mute point.

guard is inactive in the so-called safety zone . opening inferior to 6mm.
Press the Closing footswitch again to continue the cycle at working speed.
Once the press-brake is opened to its ODC, a new cycle may start.
In this operating mode, the light guard is used as a protection between ODC and mute point.
Any breakage of the field during the approach phase in high speed (between ODC and mute
point) will systematically stop the press-brake (and depending upon machine parameters,
provoke the opening of the press-brake up to the ODC). The operator shall release the
footpedal before initiating a new cycle.
14/100
Issue 05/2010
Chapter 6
OPERATION
6.4.3. PROTECTION
CONTROL.
MODE
AND
SINGLE
PASSING-THROUGH
CYCLE
Cycle 3: mobile beam systematically stops at mute point.

Control unit: light guard and closing footswitch.
Programming Plotted stop function will have no effect in this cycle.
Select position
The light guard is used as a protection and control device between ODC and mute point.
BREAKDOWN OF CYCLE:
Above the mute point, breaking the light guard by a single passing-through (obstruction
removal of obstruction) of one part of the operators body causes the press-brake to close
in high speed (> 10 mm/s), up to the mute point if the field is free.
Stop at mute point.
Press the closing footpedal to continue the cycle in working speed.
In this operating mode , any breakage of the field during the approach phase (between ODC
and mute point) will systematically stop the press-brake (and depending upon machine
parameters, provoke the opening of the press-brake up to the ODC).
Then press either Start
the light guard..
button or PU start-up
to run a cycle controlled by
CAUTION : a stop longer than 30 seconds between the previous end

of cycle and the beginning of next cycle outside the safety zone causes
a fault and a reset is then required by either :
- Starting the hydraulic unit
or
- Pressing Start key
OPERATION
Chapter 6
15/100
Issue 05/2010
6.4.4. PROTECTION MODE AND

CONTROL.
DOUBLE PASSING-THROUGH CYCLE
Cycle 4: mobile beam systematically stops at mute point.

Control unit: light guard and closing footswitch.
Programming Plotted stop function will have no effect in this cycle.
Select position
The light guard is used as a protection and control device between ODC and mute point.
BREAKDOWN OF CYCLE:
Above the mute point, breaking the light guard by a double passing-through (obstruction
removal of obstruction obstruction removal of obstruction) of one part of the
operators body causes the press-brake to close in high speed (> 10 mm/s), up to the mute
point if the field is free.
Stop at mute point.
In this operating mode , any breakage of the field during the approach phase (between ODC

the light guard.

or
Pressing Start key
16/100
Issue 05/2010
Chapter 6
OPERATION
6.4.5. PROTECTION
CONTROL.
MODE
AND
SIMPLE
PASSING-THROUGH
CYCLE
Cycle 5: mobile beam stops at mute point.

Control unit: light guard.
Enable Plotted stop function
Select position
The light guard is used as a protection between the ODC and the mute point and as a control
device of the cycle between ODC and end of bend.
BREAKDOWN OF CYCLE:
Stop at mute point.
breaking the light guard by a single passing-through (obstruction removal of
obstruction) of one part of the operators body causes the press-brake to close in working
speed, up to the end of the bend if the field is free.
During the working phase, breaking the guard field causes the beam to stop. Resume the
cycle as soon as the field is free (removal of obstruction).
In this operating mode, any breakage of the field during the approach phase (between ODC
the light guard.

or
OPERATION
Chapter 6
17/100
Issue 05/2010
Cycle 5: mobile beam not stopping at mute point.

Disable Plotted stop function
Select position
BREAKDOWN OF CYCLE:
Once the mute point is reached, the light used to disable the light guard does not come on.
The light guard is enabled in the so-called safety zone . The closing of the press-brake
continues in working speed, up to the end of the bend if the field is free.
During the working phase, breaking the guard field causes the beam to stop in position.
Resume the cycle as soon as the field is free (removal of obstruction).

the light guard.

or
18/100
Issue 05/2010
Chapter 6
OPERATION
6.4.6. PROTECTION MODE AND

CONTROL.
DOUBLE PASSING-THROUGH CYCLE
Cycle 6: mobile beam stops at mute point.

Enable Plotted stop function
Select position
BREAKDOWN OF CYCLE:
point if the field is free..
Stop at mute point.

the light guard.

or
OPERATION
Chapter 6
19/100
Issue 05/2010
Cycle 6 : mobile beam not stopping at mute point.

Control unit : light guard.
Disable Plotted stop function
Select position
The light guard is used as a protection between the ODC and the mute point PMO and as a
control device of the cycle between ODC and end of bend.
BREAKDOWN OF CYCLE:
point if the field is free.

the light guard.

or
20/100
Issue 05/2010
Chapter 6
OPERATION
6.5. MACHINE EQUIPPED WITH A FRONT PROTECTION BY LASER.

6.5.1. INITIAL SETTINGS
First, the machine is switched ON, by operating the machines main isolator switch (consult
machines operator manual for details).
In adjustment mode,
reset the press-brake.
6.5.2. STOPPING DISTANCE TEST

In normal mode
This automatic test is necessary to check on a regular basis the compatibility between the
press-brake and AKAS system.

During a stopping command, it will check that the distance run by the ram is inferior to the
distance between the punch tip and the laser band.
This test will be run automatically

a. whenever starting the press-brake.
b. further to 30 continuous operating hours (in accordance with the current
regulation)
Specific cases beyond these operating 30 hours:
The test is run when the press-brake has reached the ODC (opening dead center)
regardless of the position of the ram (above or at mute point).
During a bending operation, the test will be run only when the ODC has been reached, at
the end of the bending cycle.
The test will be implemented in 1 phase.
Phase 1 : Checking the stopping distance
When closing in fast speed, the ram should be stopped to stopping distance maximum
authorized.
OPERATION
Chapter 6
21/100
Issue 05/2010
Running the stopping test

Phase 1
message 295 displayed on the NC STOP TEST, PUSH CLOSING PEDAL .
Operate "CLOSING" foot switch.

The beam closes in fast speed and stops
when the laser is interrupted after 40 mm
further down.
The test related to the stopping distance is now over.

Closing or opening of the beam possible.
The operation in NORMAL mode may be started.
6.5.3. TROUBLESHOOTING - MESSAGES
Phase 1
If ram stops during the stopping (beam broken).
Message 300 will be displayed on the NC:
STOP TEST ERROR, PUSH OPENING PEDAL.
If the press beam has reached the muting point without interruption of laser.
Message 296 will be displayed on the NC:
STOP TEST CAM NOT FOUND.
22/100
Issue 05/2010
Chapter 6
OPERATION
6.6. DISPLAYS
MODE 1
OPERATION
MODE 2
Chapter 6
GRAPHIC MODE
23/100
Issue 05/2010
MULTI-PROGRAM
24/100
Issue 05/2010
SEMI AUTO MODE
Chapter 6
AUTOMATIC MODE
OPERATION
CYCLE MODE
OPERATION
USER MODE
Chapter 6
25/100
Issue 05/2010
6.7. USB KEY

Your Press Brake was delivered with 2 USB keys.
A system key that contains every system file saved by the plant and specific to the clients
machine (key lock, to keep in a safe place).
A program key, to save all your programs and tools.
The USB key can be inserted in the USB drive located on panel as shown below.
CAUTION: It is strongly advised to remove the USB drive once its

use is completed to prevent its deterioration (shock).
26/100
Issue 05/2010
Chapter 6
OPERATION
6.8. MACHINE INITIALISATION

Prior to any axis movement control, this initialisation is necessary. Otherwise, message
"FUNCTION PROHIBITED MACHINE RESET" will be displayed.
INITIALISATION PROCEDURE
Turn on the main isolator switch of the machine
When the main menu is displayed on the NC screen :
- Start the hydraulic unit
- Press the START key

.
If a message is shown: follow the instructions.
INITIALISATION menu is displayed:
- "PRESS OPENING PEDAL" (opening footswitch), press and maintain
depressed the opening footswitch until all moving axes come to stand
still.
- At this stage, the following message will be displayed: "PRESS
CLOSING PEDAL", Press closing footswitch or optional two-hand push
button control, if selected.
Maintain footswitch depressed until the back gauge axis starts moving.
Once "General Menu" appears on the screen, the initialisation process is finished.
NOTE
Pressing the NC STOP key or any emergency stop interrupts the initialisation process with
all ongoing movements interrupted. The initialisation is unfinished. Hence, it will be
requested again by the NC.
OPERATION
Chapter 6
27/100
Issue 05/2010
R REFERENCE,
other modes
SH.THICKNESS
DIE
REFERENCE R,
MODE "MANUAL 1"
DIEHOLDER
S.P.P. Programming Y reference
PUNCH
SPACER
PRESSBRAKE
TABLE
28/100
Issue 05/2010
Chapter 6
OPERATION
6.9. PROGRAMMING
6.9.1. PRELIMINARY NOTE CONCERNING PROGRAMMING
Irrespective of the programming mode used, "Y"-axis programming reference point is the
sheet-pinch point (S.P.P.). The reference value will be:
Where
S.P.P. = TH + SP + DH + DIE + PUNCH

TH
: Thickness of sheet to be bent in mm.
SP
: Spacer height in mm.
DH
: Die-holder height in mm.
DIE
: Die height in mm.
PUNCH : Punch height in mm.
The "R"-axis zero for programming (except in MANUAL 1 mode) corresponds to the upper
surface of the die with the negative values being located below and the positive ones being
above the surface.
NOTE: In "MANUAL 1" or "simplified programming" mode, "R"-axiss height is
programmed with respect to the press-brake table, considering that no tooling is
programmed.
OPERATION
Chapter 6
29/100
Issue 05/2010
6.9.2. MANUAL 1 SIMPLIFIED PROGRAMMING PROGRAMMING MODE
After initializing the machine with the "START" key,

pressing
activate "MANUAL 1" mode
. This will display the "MANUAL MODE 1" page as shown above.
Enter the program number (max. 6 digits). If the number is already used in another mode,
the NC will generate an error message; otherwise the called-up program will be edited (see
example below).
Or select key
to select your program from active directory (see 6.17)
Enter your work-piece reference (max 13 digits), this is an optional field.
30/100
Issue 05/2010
Chapter 6
OPERATION
BEND N: reference of the currently displayed bend./ NB BEND: number of bends in the
program.
Enter the value of the S.P.P. according to the tools used and the sheet thickness (see
paragraph "P.P." in the previous chapter) either by entering the value or by teaching the
position using the 4 teaching keys.
"Y" Value: If you dont know this value, confirm the default displays zero then you can
make your bend in teaching mode (see "TEACHING").
NOTE
The "Y"-axis values are set in respect to the S.P.P. You cannot program positive values:
they correspond to an opening between the tools. Programming negative values would
correspond to the tool penetration into the sheet.
Program the desired value for the "X" and "R" axes for A-type backgauge, X1, X2, R1, R2
for B-type backgauge
NOTE
Pressing the key will confirm the current value in that field as long as its format
corresponds to the expected value.
If the entered value is over the axis limit, this value will be recalculated by the NC..
OPERATION
Chapter 6
31/100
Issue 05/2010
CYCLE (CY):
Number of repetition for a given cycle.

1 = Bend cycle will be performed only once.
n = Bend cycle will be performed "n" times (max. authorised value: 99
X Step (mm): X" axis distance will move in relation to its current position. This
displacement can be programmed either positive or negative. The step is only active if the
programmed cycle is greater than 1.
NOTE: The STEP will be executed "n" number of times. Control will check if the
programmed STEP and the number "n" of CY can be performed in relation to the
programmed value of the "X" axis. The value of CY will be corrected automatically if it
exceeds the axis limits.
B.G. TIMER.. (s) : temporary hold in seconds, for the positioning of the back gauge, to
next bend (98,9 s max)
NOTE: Usually, the waiting time of the back gauge is executed between a bend and the
next one. Should this waiting time be requested at every single step of one bend, simply
program a 0.1 mm retract distance.
MANUAL MOVING BG if activated, the end of temporary hold is obtained when operator
presses the "S" key on the hand wheel control panel.
AUX. FUNC.: There are four programmable auxiliary functions. They can be programmed
in binary four digits code (Outputs F1; F2; F3 & F4).
32/100
Issue 05/2010
Chapter 6
OPERATION
Examples:
000000
100000
010000
001000
111100
---
=
=
=
=
=
=
None of the functions are active

Function F1 is active: footpedal n2 is active
Function F2 is active: disable front beam if AKAS or PSENVIP
Function F3 is active: disable rear beam if PSEN VIP
Function F1; F2; F3 and F4 are active.
STOP MUTE : plotted stop function
TONNAGE (KN): Bending force in Kilo Newton.

In "Simplified Programming" mode, you must program the bending tonnage, this in
accordance with the tools, the material, the length of the bend and the thickness of the
sheet being used (see bending chart on machines electric cabinet).
COINING (0 / 1): Selects coining mode for bending process; coining process requires 5
times the force used in air bending.
0 = Working in air bending mode with coining inactive (End of bend in "Y" position
reached).
1 = Working in coining mode, folding right at the bottom of the die (end of bend with
stop at the movement).
EOB HOLD (s): Under pressure holding time (max 98.9 s).
If default value is accepted, the press will hold part under pressure for 200 ms.
If zero is programmed, bend accuracy problem may be encountered due to lack of under
pressure holding time.
MANUAL OPENING ORDER : if activated, bend change by pressing the opening
footpedal
RETRACT DIST (mm): The distance backgauge should retract at S.P.P. (sheet pinch
point).
WAITING RETRACT (0/1/2): Backgauge retract conditions.
0 = If Retract Dist. is programmed, backgauge will retract simultaneously with the
start of bending.
1 = If Retract Dist. is programmed, beam will reach S.P.P., backgauge will retract to
programmed position then bend will start.
2 = with CY > 1
- The backgauge retract will only be executed at the end of all programmed repetitions if
Retract Dist. programmed.
- BG timer will be activate at the end of all programmed repetitions
OPERATION
Chapter 6
33/100
Issue 05/2010
WORKING SPEED (mm/s): Working speed of the "Y"-axis from 1 to maximum speed
between S.P.P. to the end of bend.
RETURN SPEED. (mm/s): "Y"-axis return speed, from end of decompression through to
S.P.P. in slow speed then 1 to maximum speed. A zero value causes fast opening right
from the end of decompression.
O.D.C. (mm): Open dead center of the "Y"-axis. Beam opening distance in mm after
executing the current bend cycle. This distance is in relation to the S.P.P.
To add another bending sequence, press either
or
All the information on the current page will be copied to a new page. Then you can modify
the desired values to build your programme.
Display your program bends with keys
or
key is active at all times so that you can delete a bend.
All the keys used to quit the programming modes will save the program currently edited.
34/100
Issue 05/2010
Chapter 6
OPERATION
6.9.3. MANUAL 2 MODE: "ANGLE PROGRAMMING" OR "X-ALPHA"
After initialising the machine with

key activate "MANUAL 2" mode pressing
key. This will display the "MANUAL MODE 2" page as shown above.
Enter the programme number (max. 6 digits). If the entered number already exists in
another programming mode, the N.C. will indicate an error; otherwise the called-up
program will be edited (see below).
Otherwise press key
, to select your program from the active directory (see 6.17)
Punch: Reference of the punch used. Enter punch number in the blank field or press
Punch to display all the punches in memory and select the punch existing on your
machine with keys
, then confirm with key OK.
Go back to "MANUAL 2" programming page.
OPERATION
Chapter 6
35/100
Issue 05/2010
Die: Reference of the die. Follow the same procedure as for the punch to select the die
fitted on your tooling.
Die Holder: Reference of the die holder. Follow the same procedure as for the punch to
select the die holder fitted on your tooling.
If "0" is programmed = no die holder.
Die Block: Reference of the die block. Follow the same procedure as for the punch to
select the die block fitted on your tooling
If "0" is programmed = no die block.
Punch Holder: Reference of the punch holder. Follow the same procedure as for the punch
to select the punch holder fitted on your tooling.
FINGER: Reference of the finger. Follow the same procedure as for the punch to select the
finger fitted on your tooling.
Punch Reverse: Parameter indicating reverse mounting of the punch.
X is programmed to indicate = punch is mounted normally.
V is programmed to indicate = punch is reversed.
NOTE: The punch-reverse option is only used as a reminder in MANUAL 2
mode.
Die Reverse: Parameter indicating reverse mounting of the die.
X is programmed to indicate = die is mounted normally.
V is programmed to indicate = die is reversed.
REMARK: This only applies to two or four V dies, as they are the only ones that can be
reversed: X-axis safety calculations
Material: type of the material to be bent. Use
or
key to select - among the
materials stored in memory - the type of material to be bent, then confirm with key
: standard strength displayed once the material has been selected. Should the strength be
different, enter the tensile strength of material to be used in DaN/mm.
Thickness : thickness of the material to be bent in mm.

Unfold Length : Just to memory in mode 2.
36/100
Issue 05/2010
Chapter 6
OPERATION
Bend: Indicates the bend number currently displayed on the screen / NB BEND : Indicates
total number of bends in the program.
Bend Length: Length in mm of the part to be bent.
Offset Part : Offset part in respect to machine centre-line in mm (used for multi-stage
bending or when bending under horns). Input zero if you are folding your job in the centre
of the machine.
NOTE : The default value is zero.

Bend Angle : Program value of the angle to be achieved.
SPECIFIC CASE: Entering a zero angle value will give access to the teaching
mode for "Y" value
"Y" VALUE: This is calculated as soon as data for is fed in and confirmed. To gain
access to "Y" value field, you must enter ZERO for (teaching mode).
OPERATION
Chapter 6
37/100
Issue 05/2010
NOTE
The "Y" axes values are set up in respect to the P.P. You cannot program a positive value
in this field as they would correspond to an opening between the tools. Programming
negative values corresponds to the penetration of the tool into the material.
Identical to MANUAL 1 mode, programming of double axes (Y1, Y2) can be carried
out in two ways:
1) If the values are identical, use first value (Y1, X1).
2) If the values are different, modify second value (Y2, X2).
"X" VALUE: In this field, program external flange length if the sheet thickness correction
for butting is adjusted in external values mode (see "dXAUTO" developed further down).
Otherwise program the flange length after deducting bend allowance.
"R" VALUE: The "R" axis zero reference is the top of the die (see paragraph
PRELIMINARY NOTE ON PROGRAMMING).
38/100
Issue 05/2010
Chapter 6
OPERATION
Cycle (CY) :
Number of repetition for a given cycle.

1 = Bend cycle will be performed only once.
n = Bend cycle will be performed "n" times (max. authorised value: 99).
X Step: "X"-axis distance will move in relation to its current position. This displacement
can be programmed either positive or negative. The step is only active if the programmed
cycle is greater than 1.
NOTE: The STEP will be executed "n" number of times. Control will check if the
programmed STEP and the number "n" of CY can be performed, this in relation to
the programmed value of the "X" axis. The value of CY "n" will be corrected
automatically if it exceeds the axis limits.
BG Timer (s) : temporary hold in seconds, for the positioning of the back gauge to the next
bend
(99 s max)
Manual Moving BG: if activated, the backgauge will only move when operator presses the
"E" key on the footswitch control panel
Aux. Functions. : There are six programmable auxiliary functions. They can be
programmed in binary four digits code (Outputs F1 ; F2 ; F3 ; F4 ; F5 ; F6).
OPERATION
Chapter 6
39/100
Issue 05/2010
Examples :
000000
100000
010000
001000
111100
---
=
=
=
=
=
=
None of the functions are active.

Function F1 is active : footpedal n2 active
Function F2 is active : disables front beam if AKAS or PSEN VIP
Function F3 is active : disables rear beam if PSEN VIP
Functions F1 ; F2 ; F3 and F4 are active.
Stop Mute : plotted stop function

Tonnage (KN): Bending force in Kilo Newton.
In "Simplified Programming" mode, you must program the bending tonnage, this in
accordance with the tools, the material, the length of the bend and the thickness of the
sheet being used (see bending chart on machines electric cabinet).
Coining (0 / 1): Selects coining mode for bending process; coining process requires 5 times
the force used in air bending.
X = Working in air bending mode with coining inactive (end of bend in "Y"
position reached).
V = Working in coining mode, folding right at the bottom of the die (bottoming
with stop at movement).
EOB Hold. (s) : Under pressure holding time (max 99 s).
If default value is accepted, the press will hold part under pressure for 200 ms.
If zero is programmed, bend accuracy problem may be encountered due to lack of under
pressure holding time.
Manual Opening Order : If activated, bend change by pressing opening footpedal.
Retract Dist (mm): The distance backgauge should retract at P.P. (sheet pinch point)
Waiting Retract (0/1/2): Backgauge retract conditions.

0 = If Retract Dist. is programmed, backgauge will retract simultaneously with the
start of bending.
1 = If Retract Dist. is programmed, beam will reach P.P., backgauge will retract to
programmed position then bend will start.
2 = with CY > 1
- The backgauge retract will only be executed at the end of all programmed repetitions if
Retract Dist. programmed.
- BG timer will be activate at the end of all programmed repetitions
Working Speed (mm/s): Working speed of the "Y"-axis from 1 to maximum speed
between P.P. to the end of bend.
40/100
Issue 05/2010
Chapter 6
OPERATION
Return Speed. (mm/s): "Y"-axis return speed, from end of decompression through to P.P.
in slow speed then 1 to maximum speed. A zero value causes fast opening right from the
end of decompression.
O.D.C. (mm): Open dead center of the "Y"-axis. Beam opening distance in mm after
executing the current bend cycle. This distance is in relation to the P.P.
Delta X Auto (1/0) : correction of the sheet thickness for butting

V = external quotations
X = internal quotations
The continuation of programming process is identical to that of MANUAL 1 mode:
Program another bending sequence using
or
key.
All data from this page will be copied towards another page. All you need is to modify
requested values to build your program.
Scroll the different bends from your program by pressing
or
key is also active at all times, bending sequences can therefore be deleted.
All keys used to quit the programming modes will generate the back-up of the currently edited
program.
OPERATION
Chapter 6
41/100
Issue 05/2010
6.9.4. GRAPHIC MODE PROGRAMMING

pressing.
activate "GRAPHIC" MODE
This will display the "Tool" page as shown above.
the NC will generate an error message; otherwise the called-up program will be edited
(see example above). Or select ,
your program from active directory (see 6.17)

Punch: Reference of the punch used. Enter punch number in the blank field or press
Punch to display all the punches in memory and select the punch existing on your
machine with keys
, then confirm with key OK.
Go back to "MANUAL 3" programming page.
42/100
Issue 05/2010
Chapter 6
OPERATION
Die: Reference of the die. Follow the same procedure as for the punch to select the die
fitted on your tooling.
Die Holder: Reference of the die holder. Follow the same procedure as for the punch to
select the die holder fitted on your tooling.
If "0" is programmed = no die holder.
Die Block: Reference of the die block. Follow the same procedure as for the punch to
select the die block fitted on your tooling
If "0" is programmed = no die block.
Punch Holder: Reference of the punch holder. Follow the same procedure as for the punch
to select the punch holder fitted on your tooling.
FINGER: Reference of the finger. Follow the same procedure as for the punch to select the
finger fitted on your tooling.
Punch Reverse: Parameter indicating reverse mounting of the punch.
X is programmed to indicate = punch is mounted normally.
V is programmed to indicate = punch is reversed.
NOTE: The punch-reverse option is only used as a reminder in MANUAL 2
mode.
Die Reverse: Parameter indicating reverse mounting of the die.
X is programmed to indicate = die is mounted normally.
V is programmed to indicate = die is reversed.
REMARK : This only applies to two or four V dies, as they are the only ones that can be
reversed: X-axis safety calculations
Material: type of the material to be bent. Use
or
key to select - among the
materials stored in memory - the type of material to be bent, then confirm with key
: standard strength displayed once the material has been selected. Should the strength be
different, enter the tensile strength of material to be used in DaN/mm.
Thickness : thickness of the material to be bent in mm.

Unfold Length: Value automatically calculated when profile is edited.
OPERATION
Chapter 6
43/100
Issue 05/2010
CREATION OF THE PROFILE

The profile (shape) of the part is specified in accordance with angles and segments.
Segments are measured angle to angle . (segment in blue during creation)
If angle is <90, the end of the segment will be specified by the tip of the angle, if angle is
>90 the end of the segment will be specified by the radius tangent. See picture below.
Part dimensions in Alpha mode
44/100
Issue 05/2010
Chapter 6
OPERATION
Use the dynamic display to draw your profile.
Press
dimension key to enter the length and angle for each angle.
OPERATION
Chapter 6
45/100
Issue 05/2010
Once all dimensions are entered, the shape is highlighted.

You may then go to next page Bending sequence
touch, allows to select one or many precise dimensions. Each dimension chosen will be
make with a bending flange on one of both bends that delimit this segment.
The segment or segments selected will be drawn with the color green.
Once the activated button, to deselect a segment already selected, select this button a second
time.
It is possible to select multiple segments if they are not consecutive. The selection of a
segment adjacent to a segment already selected deselects it automatically.
46/100
Issue 05/2010
Chapter 6
OPERATION
The bending sequence may be either totally automatic or manually (bend to bend) specified
by the user.
The automatic mode will consider the risks of interference between the part and the machine
environment, reduces the number of sheet movements, axes limit. The back gauge position is
measured as close as possible to the currently processed bend, with no risk of interference
prior or during the bending cycle.
The manual selection mode is easier than the automatic one in that the user is given the
opportunity to select the bending order, assess the interference risk visually and change the
back gauge position.
- unfolded bend , already specified order

- current bend
- initial process of the part
OPERATION
Chapter 6
47/100
Issue 05/2010
Automatic selection of the bending sequence

Criteria display
Selection of the previous bend for unfolding
Selection of the next bend for unfolding
Manual
selection
Mirror return of the part with regards to the bending axis
Selection of the previous gauge

Selection of the next gauge
Validation of the solution suggested in automatic mode or
validation of each bend in manual mode
Review of the order already specified
Next bend
Previous bend
Part display jogging
Zoom out
Zoom in
Zoom total
Delete the last bend (or segment) in the sequence.

Delete all bends (or segments)
48/100
Issue 05/2010
Chapter 6
OPERATION
In
revision mode, for each bending sequence visualized, axis and program
parameter pages allow modifying parameters either calculated or by default, from the bend
displayed as well as Z1 or Z2-axes position.
OPERATION
Chapter 6
49/100
Issue 05/2010
BENDING CRITERIA (User Parameter)
Gauge support (0=No / 1=Manual / 2=Auto): Gauge in support, selected manually (1) or
automatically (2)
Front/Back Ratio: minimum ratio from bending axis to the end of the material. (0.9 max)
Used both in automatic and manual mode
Maximum intermediate bends for gauging: Number of bends authorized between the gauge
and bend to be made (23 max).
Used in automatic mode
Tolerance for gauging on the edge: angular tolerance on the bending flange on the edge (45
max).
Used in automatic mode
Tolerance on the bending flange

50/100
Issue 05/2010
Chapter 6
OPERATION
Tolerance for gauging at 90: angular tolerance on the bending flange at 90 (45max).
Used both in automatic and manual mode
Tolerance to the end
Opening (0 = Heavy part / 1 = Light): NC will calculate the minimum opening required to
extract the produced component; If the part is to be removed flat to the die, then program 0;
program 1 for maximum opening (heavy part)
Opening into Mute (0 = No / 1 = Yes): Possible if no intermediate bend and worksheet pushed
for the next bend.
Inside Gauging (0=No / 1=Manual / 2=Auto) : Gauge in inside bend, selected manually (1) or
automatically (2), (0) for not accepted in any mode
OPERATION
Chapter 6
51/100
Issue 05/2010
At the end of the AUTO determination of the bend sequence, each angle of the work-piece
profile inside the WINDOW SHOWING GRAPHICAL REPRESENTATION OF THE
PROGRAMMED PART will be circled. These circles indicate that a solution has been found
for the programmed part and in the GRAPHIC WINDOW PART / MACHINE , your workpiece will be positioned on the tool for the execution of the first bend. This current bend will
be identified in the WINDOW SHOWING GRAPHICAL REPRESENTATION OF THE
PROGRAMMED PART by a red/orange circle. The yellow circles represent the bending
sequences yet to be accomplished.
Selecting the VISU function allows you to browse through the entire calculated bending
sequence then browse sequences using the
enables you to unfold your work-piece.
key. When you reach the last bend,
key
NOTE: If bends are already done they are not circled in the work-piece window.
If the following display is shown once AUTO
function is validated:
This means that the automatic bend sequence calculation failed. (This situation can be caused
by diverse reasons such as unsuitable tools selected for the job or the criterions for the bend
simulation are too restricted or even contradictory).
To resolve the problem, check if the selected tools are suitable to carry out the job, they are
correctly positioned and that the simulation criterions are correct.
Re-activate the AUTO search for bend sequence after correcting the above.
If still no solution is found, switch to MANUAL mode to visualise any eventual collisions.
The order in which visualisation can be done will always be angle n 1, angle n 2 etc.
52/100
Issue 05/2010
Chapter 6
OPERATION
MIR
key will permit you to obtain a different gauging configuration by swapping
your work-piece front to back.
allows you to choose the gauging position of the backgauge finger when more than one
bend exists between the bend in question and the backgauge. Press
for inverse reaction.
After verifying the bend parameters (BEND OFFSET, BG WAIT, RETRACT DIST. AUX.
FUNCTIONS), confirm your manually selected sequence using the
key.
Proceed in the same manner for the remaining bends. One thing you should bear in mind that
to determine the bending sequence in MANUAL, you should start from the last bend and
work through to the first bend i.e. backward.
The other usage of the MANUAL mode consists of defining the last one or more bends the
way you like to carry out, then exiting the MANUAL function by pressing the END/FIN
key. You can then determine the remaining bend sequences using the AUTO function.
Quit GRAPHIC, by pressing HOME

carried out.
key, a direct back-up of your program is
OPERATION
Chapter 6
53/100
Issue 05/2010
6.9.5. MULTI-PROGRAM MODE

mode pressing.
activate "MULTI-PROGRAM"
This will display the page as shown above.
the NC will generate an error message; otherwise the called-up program will be edited (see
example above). Or select,
your program from active directory (see 6.17)

.
To edit your program press key.
54/100
Issue 05/2010
Chapter 6
OPERATION
To add a program, press

program.
or
to insert a program, with
OPERATION
Chapter 6
you can delete a
55/100
Issue 05/2010
6.9.6. SEMI-AUTOMATIC MODE

"SEMI-AUTOMATIC" mode is accessed by pressing
Before entering the "SEMI-AUTOMATIC" mode, you will get an intermediate page
displayed on the screen as shown below, containing the list of the programs saved in memory
(NC or external) together with the name of the program previously edited and displayed as
soon as it is automatically selected.
Enter the program number or select your program in the current directory (see 6.17) with
key
The "SEMI-AUTOMATIC" mode is an intermediate step between programming and
producing the work -piece. This mode allows you to make small corrections to your program.
This page is used to correct different axes. Line "ANGLE" is not accessible for programmes
created in the "MANUEL 1" mode. The use of other correction fields remains identical
whatever the programming mode selected. In this zone, the displayed bend can be changed
using
56/100
Issue 05/2010
or
Chapter 6
OPERATION
RULE No 1: The maximum permissible value of correction, positive or negative, is

99.999-mm.
RULE No 2: After input, as soon as the cursor is moved off the programme line, the
corrections applied to an axis will be accumulated (algebric sum) and transferred to the
bend line.
RULE No 3: The corrections applied to an axis on the program line of a bend are passed
on to all the bends having the same angular value within the program.
RULE No 4: The corrections applied to an axis on the bend line cancel out and replace
previously entered corrections.
Page AXIS is used to visualize axes:
Mem. Pos: this column includes all the corrections applied to a programmed position.
"Real. Pos" : this column shows the actual axes position (where the axes are at a given
time)
OPERATION
Chapter 6
57/100
Issue 05/2010
Page Parameter is used to visualize and modify the different parameters of the current
program.
Page Graphic is used to display the part (if drawn in graphic mode).
58/100
Issue 05/2010
Chapter 6
OPERATION
6.9.7. AUTOMATIC MODE

The access to "AUTOMATIC" mode is done by pressing
Enter the program number or select your program in the current directory (see 6.17) with
key
The upper part of the screen displays some information related to the program. The following
values may be edited:
"Sub Prog." allows selecting the current sub-program (if the edited program is a multiple
one). If not, a "N S/P" value = "1/1". is then available and cannot be modified.
"Bend" enables the selection of the current bend (which belongs to the current subprogram).
Editing the S/P number and the bend number is accomplished in the same way as for the
sequence number in the SEMI-AUTOMATIC mode.
Required QTY: Place the cursor in this field and enter the number of work-piece required.
OPERATION
Chapter 6
59/100
Issue 05/2010
Finished QTY: Enter zero if none of the parts have been produced or the number of
finished parts if some are already produced.
NOTE: During the bending operation, the EXECUTED QTY counters increments
automatically for each finished part. When EXECUTED QTY = REQUESTED
QTY, the N.C. comes out of the AUTOMATIC mode and bending operation
stops. The NC displays once again the intermediate AUTO page on the screen to
allow eventual selection of another program for execution if required.
Zone for visualising axes position:

Mem. Pos.: this column includes all the corrections applied to a programmed position.
Real. Pos.: this column shows the actual axes position (where the axes are at a given
time).
Page Parameter is used to visualize and modify the different parameters of the current
program.
60/100
Issue 05/2010
Chapter 6
OPERATION
Page Graphic is used to display the part (if drawn in graphic mode).
OPERATION
Chapter 6
61/100
Issue 05/2010
6.9.8. TEACHING MODE

Press
key to have access to the TEACHING MODE. The data input is only possible if
the cursor is positioned to the "P.P" value or on one of the "Y1", "Y2", "X" or "R" axis value
while in mode "MANUAL 1" or "MANUAL 2".
When the teaching mode is activated the selected axis appears on the screen in reverse
video.
Once the TEACHING MODE has been validated, use the following keys to modify these
values :
allows an increase of the value (axis in the positive direction) in slow speed.
allows an increase of the value (axis in the positive direction) in high speed
allows a decrease of the value (axis in the negative direction) in slow speed..
allows a decrease of the value (axis in the negative direction) in high speed.
Press this
key will quit the TEACHING MODE. The edited value will be saved by
copying the value of the modified axis from "ACT. POS." to "MEM. POS". Quit the teaching
mode without replacing actual axis values, press
62/100
Issue 05/2010
Chapter 6
key, or
OPERATION
TEACHING OF THE PINCH POINT IN MANUAL 1 MODE

1. Place the cursor at the P.P. value (PINCH POINT)
2. Press
key to change over to the "TEACHING MODE" , the P.P. value will be shown
in reverse video
3. Place a sample sheet, which is to be bent in between the tooling.

4. Press the closing pedal: the beam does not move.
5. Press one of these
Small icon slow
Large icon fast
keys; the beams will move.
6. Bring down the tool tip in contact with the worksheet.

The work sheet should be pinched tightly in between the tools without being folded and
you should not be able to move the worksheet, this means that you achieved the correct
pinch point position.
7. Once you achieved satisfactory P.P., then press the
key on the pedestal control
panel to save the beam position. You will automatically quit the "TEACHING MODE"
8. Release the closing pedal.
+
OPERATION
Chapter 6
63/100
Issue 05/2010
TEACHING A DOUBLE AXIS (Y1 AND Y2) WITH A SIMILAR VALUE.

Entering the "TEACHING MODE" when the cursor is located on one of the two axes of the
same type (Y1; Y2; ), will teach the same value to both axes ("Y1" and "Y2") unless
modified intentionally when entering different values to the keypad.
The procedure for teaching "Y" value is identical to the one for pinch point.
The procedure for teaching a backgauge axis is similar to the one described for teaching the
P.P. with the exception that pressing the closing pedal is not necessary for moving the
selected axis.
64/100
Issue 05/2010
Chapter 6
OPERATION
6.10. EDIT MENU

6.10.1. PUNCH EDIT
The "EDIT"
"Punches"
selection gives access to simplified programming of
special punches. It is impossible to edit punches existing in the standard library supplied with
the N.C., though using it as a sample for the copy function is possible.
An existing punch may be modified by keying-in its reference number (the values pre-set for
each punch parameter are then displayed); a new punch may be edited by keying-in a nonused reference number. Enter the following parameters:
"ANGLE" : punch angle in degrees

" RADIUS" : punch radius in mm
" HEIGHT." : punch height in mm (without tail). The punch height is in between punch
tip to its load bearing surface.
" TONNAGE" : Maximum permissible tonnage for the Punch in KN/m (generally marked
on the punch).
OPERATION
Chapter 6
65/100
Issue 05/2010
Press
to modify the punch profile (X, Y).
For last point, press

, the system will calculate automatically the last segment from final
point to starting point on the first segment: decimal errors will therefore be avoided.
touch, allows to read a tool profile from DXF file.

The drawing of the profile can be composed of segments and arcs contiguous.
The arcs are automatically transformed into segments.
The tip of the punch and the bottom of the die must be defined by the intersection of two
segments.
touch, allows to specify the origin point of the profile, represented by a cross.
And regenerate the sequence of segments composing the profile.
This is the common point between the first and last segment.
The origin point of profile must be positioned on the tip (for punch) and in the bottom of ve
(for die).
For the others profiles this point must be positioned on the bending line.
66/100
Issue 05/2010
Chapter 6
OPERATION
6.10.2. PUNCH HOLDER EDIT

Procedure identical to punch edition.
"HEIGHT" : height of the distance piece in mm
OPERATION
Chapter 6
67/100
Issue 05/2010
6.10.3. DIE EDIT

"ANGLE" : die angle in degrees

"SIZE" : die width in mm
"Radius" : die edge radius in mm
"WIDTH" : die width in mm
"HEIGHT." : die height in mm
"TONNAGE" : Maximum permissible tonnage for the die in KN/m (generally marked on
the die).
68/100
Issue 05/2010
Chapter 6
OPERATION
6.10.4. DIE HOLDERS EDIT

Procedure identical to punch edition
"HEIGHT" : die-holder height in mm
OPERATION
Chapter 6
69/100
Issue 05/2010
6.10.5. DIE BLOCK EDIT

"HEIGHT" : spacer height in mm
70/100
Issue 05/2010
Chapter 6
OPERATION
6.10.6. FINGER EDIT

"WIDTH" : finger width in mm

"LENGTH" : finger length in mm
"HEIGHT" : finger height in mm
OPERATION
Chapter 6
71/100
Issue 05/2010
6.11. DELETE MENU

6.11.1. DELETE PROGRAMS
"DELETE"
"Programs"
function is used to delete program(s) existing in the
NC library. An intermediate page will be displayed (see below).
Press
and
to select the programs to be deleted and moved to the right column.
Confirm deletion by pressing

then validate with
. If you press
deletion function is cancelled (the selected program(s) will not be deleted).
72/100
Issue 05/2010
Chapter 6
,the
OPERATION
CAUTION: Deleting program(s) which is/are part of a multiple part

program is only possible if you first delete the multiple program
which contains it. Otherwise, an error message as below will be
shown.
OPERATION
Chapter 6
73/100
Issue 05/2010
6.11.2. DELETE PUNCHES
"DELETE"
"Punches"
is used to delete punch(s) existing in the NC library.
The procedure is similar to the programs deletion.
Press
and
to select the punches to be deleted and moved to the right column.
Confirm deletion by pressing

then validate with
. If you press
deletion function is cancelled (the selected punch(es) will not be deleted).
,the
CAUTION : You cannot delete a punch, which is being used in a

program unless you delete the program before. If, in the selected
programs, you have a punch which is used inside a part program, then
following message "TOOL **** USED" will be displayed and no
punch will be deleted when key
74/100
Issue 05/2010
Chapter 6
has been pressed.
OPERATION
6.11.3. DELETE PUNCH HOLDERS

The procedure is similar to the punches deletion.
6.11.4. DELETE DIES

The procedure for deleting a/several die(s) is exactly the same as for deleting punches with
the same restrictions.
6.11.5. DELETE DIE BLOCK

The procedure is similar to the punches deletion
6.11.6. DELETE DIE HOLDERS

6.11.7. DELETE FINGER

OPERATION
Chapter 6
75/100
Issue 05/2010
6.12. RENAME MENU

6.12.1. RENAME PROGRAMS
"RENAME"
NC memory.
Press
and
"Programs"
is used to rename the programs contained in your
to select the programs to be renamed, then confirm with
Enter directly the new program number and validate with

If you press
renamed).
76/100
Issue 05/2010
, the rename function is cancelled (the selected program(s) will not be
Chapter 6
OPERATION
6.12.2. RENAME PUNCHES

The procedure for renaming punch(es) is similar to programs.
6.12.3. RENAME PUNCH HOLDERS

The procedure for renaming die holder(s) is similar to programs
6.12.4. RENAME DIES

The procedure for renaming die(s) is similar to programs.
6.12.5. RENAME DIE BLOCKS
The procedure for renaming die block(s) is similar to programs.
6.12.6. RENAME DIE-HOLDERS

The procedure for renaming dieholder(s) is similar to programs.
6.12.7. RENAME FINGERS

The procedure for renaming finger(s) is similar to programs.
OPERATION
Chapter 6
77/100
Issue 05/2010
6.13. COPY MENU

6.13.1. COPY PROGRAMS
"COPY"
library..
Press
and
"Programs"
is used to copy program(s) existing in the NC
to select the programs to be copied, then confirm with
Enter directly the new program number and validate with

If you press
,the copy function is cancelled (the selected program(s) will not be copied).
Same procedure for all programs to be copied.
78/100
Issue 05/2010
Chapter 6
OPERATION
6.13.2. COPY PUNCHES

The procedure is exactly the same as for copying programs(s) with the same restrictions.
6.13.3. COPY PUNCH HOLDER

6.13.4. COPY DIES

6.13.5. COPY DIE HOLDERS

6.13.6. COPY DIE BLOCK

6.13.7. COPY FINGER

OPERATION
Chapter 6
79/100
Issue 05/2010
6.14. SAVE MENU

6.14.1. SAVE PROGRAMS
"SAVE"
"Programs"
is used to save program(s) existing in the NC library to
an external memory. Selecting this function displays an intermediate page (see below)
Press
and
to select the programs to be saved and moved to the right column.
Confirm back-up by pressing

then validate with
. If you press
back-up function is cancelled (the selected program(s) will not be saved).
and
80/100
Issue 05/2010
, the
keys select the whole unit.
Chapter 6
OPERATION
If a selected program has already been saved on the external memory, the program number is
shown followed by a message (see below) :
only the program specified will be saved
all already existing programs will be saved.
the program specified will not be saved
no already existing program will be saved.
OPERATION
Chapter 6
81/100
Issue 05/2010
CAUTION : If the floppy disk is missing from the drive or is either

damaged or is read / write protected, then the NC will display the
following message.
82/100
Issue 05/2010
Chapter 6
OPERATION
6.14.2. SAVE PUNCHES

The procedure is exactly the same as for saving programs(s) with the same restrictions.
6.14.3. SAVE PUNCH HOLDER

6.14.4. SAVE DIE

6.14.5. SAVE DIE BLOCK

6.14.6. SAVE DIE HOLDER

6.14.7. SAVE FINGER

OPERATION
Chapter 6
83/100
Issue 05/2010
6.15. RESTORE MENU

6.15.1. RESTORE PROGRAMS
"RESTORE"
"Programs"
is used to restore a program(s) from the external
memory to the NC library. Once selected, an intermediate page (see below) is displayed.
Press
and
to select the programs to be restored and moved to the right column.
Confirm restoring by pressing

then validate with
. If you press
restoring function is cancelled (the selected program(s) will not be restored).
and
84/100
Issue 05/2010
, the
keys select the whole unit.
Chapter 6
OPERATION
If a selected program is already existing in the NC library, the program number is shown
followed by a message (see below) :
only the program specified will be restored
all already existing programs will be restored.
the program specified will not be restored
no already existing program will be restored.
OPERATION
Chapter 6
85/100
Issue 05/2010
CAUTION: If the USB key is missing or is either damaged or is read

/ write protected, then the NC will display the following message.
86/100
Issue 05/2010
Chapter 6
OPERATION
6.15.2. RESTORE PUNCHES

The procedure is exactly the same as for restoring programs(s) with the same restrictions.
6.15.3. RESTORE PUNCH HOLDER

6.15.4. RESTORE DIES

6.15.5. RESTORE DIE BLOCK

6.15.6. RESTORE DIE HOLDERS

6.15.7. RESTORE FINGER

OPERATION
Chapter 6
87/100
Issue 05/2010
6.16. CUSTOM MENU
6.16.1. CUSTOMISE PUNCH

"Custom"
"Punches"
is used to customize the client library from the NC one.
An intermediate page is displayed (see below).
With
library.
key, select and move to the right column the punches to be added into the client
Quit this page by pressing
or
88/100
Issue 05/2010
Chapter 6
. Back-up confirmed.
OPERATION
6.16.2. CUSTOMISE PUNCH HOLDER

The procedure is exactly the same as for customizing punch(es) with the same restrictions.
6.16.3. CUSTOMISE DIE

6.16.4. CUSTOMISE DIE BLOCK

6.16.5. CUSTOMISE DIE HOLDER

6.16.6. CUSTOMISE FINGER

OPERATION
Chapter 6
89/100
Issue 05/2010
6.17. PROGRAM DIRECTORY MENU

6.17.1. CHANGE DIRECTORY
is used to change the current directory or create a new one.

An intermediate page is displayed (see below).
With
and
select the directory to be made current, press
is used to create a new directory, enter the new name and press
to validate
to validate
You can rename a directory, press
is used to delete a directory, if it is empty and it is not current directory, press

to validate
90/100
Issue 05/2010
Chapter 6
OPERATION
6.17.2. EXPORT DIRECTORY
is used to export one or several program(s) existing in the NC library to a drive and a
directory as requested (exporting path).
program exported to NC
program exported to USB drive.
program exported to network.
program exported to USB drive under OP format.
program exported to network under OP format.
OPERATION
Chapter 6
91/100
Issue 05/2010
Following screen allows to select the source directory and destination directory, you can
create a new directory with
or rename it with
Select the programs to be exported and confirm with
92/100
Issue 05/2010
Chapter 6
OPERATION
6.17.3. IMPORT DIRECTORY
is used to import one or several program(s) existing in the NC library to a drive and a
directory as requested (exporting path).
.
program imported from NC
program imported from USB drive.
program imported from network.
program imported from USB drive under OP format.
program imported from network under OP format.
OPERATION
Chapter 6
93/100
Issue 05/2010
Following screen allows to select the source directory and destination directory, you can
create a new directory with
or rename it with
Select the programs to be imported and confirm with
94/100
Issue 05/2010
Chapter 6
OPERATION
6.18.PARAMETER MENU
Automatic saving of the machine parameters in USB key
Automatic restoring of the machine parameters from USB key
Soft parameter
Modification of the user password

Enter the current password, then validate with
Enter the new password, then validate with
OPERATION
Chapter 6
95/100
Issue 05/2010
6.19.UTILITY MENU
display the bending chart
system parameter
This page is used to:

- set on your NC the current date and time.
- modify the display color and screen luminosity (2 colors available).
- set the dimensions of the screen by clicking 4 corners.
- enter the FTP parameters and know the network address.
96/100
Issue 05/2010
Chapter 6
OPERATION
Language modification
Used to select the language currently spoken in the NC
OPERATION
Chapter 6
97/100
Issue 05/2010
6.20. BENDING WITH 2 OPERATORS

NOTE : Unless a second control equipment similar to that used for the main operator is added
to our machines, they cannot be run by more than one operator.
An optional second operator control station may be supplied for the second operator.
Nevertheless, due to the occasional use of such a configuration, the following should be
observed for safe use of this option :
- Select 2 operators mode using.
key
- A password is requested to prevent anyone from modifying the keyswitch position whenever
processing parts. Only the main operator or adjuster should be aware of this password. See
6.18 (default value : 55 )
Test correct operation of the option before bending operation using following procedure :
Select the adjustment cycle (Safety speed).

Press opening footswitch at operator 1 control stations, the beam opens.
Press opening footswitch at operator 2 control stand, the beam opens.
Press closing footswitch at operator 1 control stations, no beam movement should occur.
Press closing footswitch at operator 2 control stations, no beam movement should occur.
Press both closing footswitches, the beam should close.
NOTE
For the machines equipped with the safety programmable logic controller, the footswitches
should be operated within 4 seconds. Should it take longer, both operators should have to
release the footswitch before a new cycle can be initiated.
Bending with one operator and 2 control stations (multi staging or multiple bending)
A single operator can use two independent control stations.
Select one operator mode using
Program auxiliary function F corresponding to the workstation you intend to use in

each bend (see 6.9.2).
key
For instance it is possible to program footswitch 1 in bends 1, 2, 4 and 5 and then footswitch 2
in bends 3, 6 and 7.
If wrong footswitch is pressed by the operator or another person, no motion will occur ; an
alarm will be generated and displayed on the CNC screen.
98/100
Issue 05/2010
Chapter 6
OPERATION
6.21.BENDING AT THE EXTREMITY OF THE BEAM

In some cases for bending specific parts, working on one side of the machine may be
necessary (box, cone, etc.). Since bending at the end of the beam is rather rare, operating
safely implies the following actions:
Select the adjustment mode
, in this case, beam
will only move in safety speed ( 10 mm/s for out of US market
machines and 20 mm/s for US market machines)
Machines CE
Open only the required side gate. Opening both of them will generate a machine stop,
because operators visibility is poor for the far end.
NOTA
Only trained and qualified operators should be entitled to work in this way, taking into full
consideration the backgauge movements while bending such parts.
When the machine is equipped with 2 control panels (2 footpedals), it is possible to

operate the machine with both side gates open only if machine is operated by two
operators.
In that case, select Bending with 2 operators mode by pressing
.
Recommendations specified in section Bending with 2 operators are totally applicable
and should be observed in this case.
.
NOTE
In this specific case, both foot switches should be pressed within a maximum of 2 seconds.
Otherwise, both operators should release the footpedals and re-initiate a new cycle.
OPERATION
Chapter 6
99/100
Issue 05/2010
100/100
Issue 05/2010
Chapter 6
OPERATION
7. FORMING TECHNIQUE & TOOLING
FORMING TECHNIQUE & TOOLING

Chapter 7
1/32
Issue 05/2010
Figure 7.1
Figure 7.2
Figure 7.3
Figure 7.4
2/32
Issue 05/2010
Chapter 7

7.1. GENERAL POINTS

Bending consists of forming parts from flat sheets. Deformation is linear and simultaneous
over the entire length of the part on a finite machine and tool, and continuous when rollers are
used (infinite length).
Fig. 7.1 : Punch and die. Press brake.
Fig. 7.2 : Gripper plate and punch. Press. Tangent bending. Hole cut off edge.
Fig. 7.3 : Fixed gripper plate, rotating beam. Folding press.
Fig. 7.4 : Rotating gripper plates.

Chapter 7
3/32
Issue 05/2010
Figure 7.5
Figure 7.6
Figure 7.7
4/32
Issue 05/2010
Chapter 7

Fig. 7.5 : Fixed guide and rotating gripper plate. Manufacture of shrouds.
Fig. 7.6 : Three rollers. Roll bending machine.
Fig. 7.7 : Flat roller. Infinite bending length. Angular variation limited to each pair of rollers
This list of forming methods is not exhaustive. This chapter only deals with punch-and-die
bending. (Fig. 7.1).
There are two basic bending techniques:
-
AIR BENDING
Commonly performed because it requires relatively low bending forces.

-
COINING
Requires forces equal to three to five times those of air bending. Allows the inside radius to
be coined, which practically eliminates the elasticity of the material.

Chapter 7
5/32
Issue 05/2010
t = thickness
Distance of penetration
Sheet contact
Die = 8 to 10 t
Figure 7.8
Figure 7.9
6/32
Issue 05/2010
Chapter 7

7.2. AIR BENDING
During air bending, the sheet metal retains certain amounts of elasticity in the plastic region.
An angle more acute than the desired angle must therefore be produced to compensate for the
opening due to spring back effect. The calculation made takes into account all the parameters
required by air bending. Our standard air bending tools are designed accordingly. The bending
chart located in the press brake electrical cabinet gives the required forces and inside radii
obtained according to the other characteristics (thickness, die opening, etc.).
The sheet is in contact with the tools at three points (A, B1, B2) as shown in Figure 5.8. A
necessary consequence of this for bending quality is: die = 8 to 10 times the sheet thickness.
(For angles 135, preferably use a die = 10 to 12 times the sheet thickness). Sheet
deformation is interrupted before it reaches its penetration limit in the die.
NOTE
If there is a specific requirement for bending, edge dimension, inside radius, etc., use the
technique for air bending at the bottom of the die (partial coining) or coining.
AIR BENDING AT BOTTOM OF DIE OR PARTIAL COINING (Fig. 7.9)

In this case, the sheet penetrates to the bottom of the die and is supported by the sides, with no
increase in the bending force. This type of bending is seldom used because of the inaccuracy
of the results obtained. Coining should be chosen over partial coining whenever possible.

Chapter 7
7/32
Issue 05/2010
7.3. COINING
This type of bending is comparable to stamping. The end of the punch penetrates the sheet at
the bottom of the die, rupturing the elasticity of the sheet, which is then bent exactly to the
shape of the punch.
- In practice, for a 90 bend:
- Die width = 5 to 8 times the thickness.
- Die angle = 90.
- Punch angle = 90.
The state of the part is similar to that shown in Figure 7.9 for partial coining, except that the
forces at the end of bending are 3 to 5 times the air bending forces, which causes the coining
of the sheet.
NOTE
The choice of punch radius is very important, because it determines the inside radius of the
bend (stamping of the punch in the sheet).
Coining can be performed with a punch and die of the same angular value only.
Very high bending forces must be applied; these may reach values from 3 to 5 times those
shown on the air bending chart.
CAUTION: Because coining involves very high forces, take great

care to check the strength of your tools. Never exceed the applicable
force limits. These values depend on the type of tool, and should
normally be shown in tool catalogues (Para. 7.4).
8/32
Issue 05/2010
Chapter 7

7.4. LIST OF STANDARD TOOLS

(Refer to Amadas Press Brake Tooling catalogue)
Qualitative characteristics common to the whole range:
Easy to store.
Easy for one person to handle.
Hardened working surfaces.
Standardised mounting systems.
Special profiles suited to different sheet
thicknesses.
Wide range of profiles suited to all
applications.
Special
custom-designed
profiles
for
sufficiently large production runs.
Rabbeting in the heel preventing the tool from
dropping when tool clamp plates are
unfastened.
Our tools have two standard lengths: 835 mm and 415 mm.
Certain tools are sectionalised in pre-determined dimensions. For details regarding these
tools, please refer to Amadas Press Brake Tooling catalogue.
These sectionalised tools allow four-sided bending for items such as boxes, drawers, shelves,
etc.

Chapter 7
9/32
Issue 05/2010
CAUTION: For any issues involving tools or bending materials other

than sheet metals (list of range, profile, linear strength, etc.), please
contact AMADA. A tooling specialist will analyse your specific
problem. A simple telephone call will make your job easier and help
you to work in complete safety.
The Amadas Press Brake Tooling catalogue gives you the complete list of available
punches and dies.
During commissioning, our technician will enter a list of all your tools in your NC unit, and
will show you how to input new tools yourself. You will then have the complete list of your
punches and dies stored in the NC memory.
You must then identify them very carefully when using them to allow the NC unit to calculate
the penetration from exact values. If for any reason the number were illegible on the tool, you
could identify it by measuring the following parameters:
- Height (mm and hundredths)
- Tip radius
- Angle
and then identify it in the NC unit from these three values by scrolling through the list.
10/32
Issue 05/2010
Chapter 7

Only trained and qualified operators are entitled to work on pressbrakes.
7.5. TOOL INSTALLATION

7.5.1. STANDARD FAST PUNCH CLAMPING SYSTEM
Amadas standard fast punch clamping system allows an easy and fast mounting of the
punches. The use and possibilities are described here after:
Lateral mounting of the punch (short punch lengths)
Punch is clamped

Chapter 7
11/32
Issue 05/2010
Punch is released
Lateral extraction of the punch
The procedure remains the same for longer punch lengths:
Lateral mounting of the punch (longer punch lengths)
12/32
Issue 05/2010
Chapter 7

Punch is clamped
Punch is released
Lateral extraction of the punch

Chapter 7
13/32
Issue 05/2010
Standard clamping system for joined mounting (option).

The standard clamping system exist in a special model, for joined mounting of distance
pieces. With the joined mounting, the installation of a short tool is possible at any position of
a line of joined clamps.
To join clamps, from an initial position with space between them:
- Untighten by about one turn the two M10 screws of each upper clamp plate that fix the
clamp unit to the upper beam. The clamp unit is then maintained in place by heel of the
clamp plate that goes into the groove of the clamp unit.
- Slide laterally one or more untightened clamp units until contact between them.
- Push the clamp unit upwards, while tightening the two M10 screws of each clamp plate.
To move the clamp units apart, from a joined position, follow the procedure above in the
opposite order.
NOTE : Never separate the clamp units by more than 50 mm between them. In case of too
high distance, the clamp unit might be overcharged.
CAUTION: Overcharge of a clamp unit line might destroy and/or

deform the clamp unit, the upper table and/or the bending tool.
14/32
Issue 05/2010
Chapter 7

7.5.2. AMACLIP PUNCH CLAMPING SYSTEM

To increase safety and flexibility, on top of extra-ordinary qualities of the standard fast punch
clamping system, Amada put together a fast clamping system-permitting front loading and
unloading of the punches. This solution reduces considerably the tool change time when it
comes to frequent punch changes, at the same time remaining totally compatible with
standard Amada range of tooling available in Amadas Press Brake Tooling catalogue. All
existing possibilities of the standard fast punch clamping system is conserved, e.g. stacking of
the distance pieces for bending deep boxes etc.
The use of AMACLIP punch clamping system under different condition is explained here
after:
-
Short length of punches (less than 200 mm)
Front-loading of the punch
It is to be noted that it is still possible to load punch laterally (in this configuration,
AMACLIP doesnt offer any advantage over standard fast punch clamping system).

Chapter 7
15/32
Issue 05/2010
Punch is clamped (this operation is identical to the one used for standard fast clamping
system).
Punch is released (this operation is identical to the one used for standard fast clamping
system).
16/32
Issue 05/2010
Chapter 7

Front unloading of the punch by pressing the punch releasing lever to allow punch to come
off from the bottom.
It is to be noted that it is still possible to unload punch laterally (in this configuration,

Chapter 7
17/32
Issue 05/2010
Punches having lengths equal or higher than 200 mm
Front-loading of the punch
It is to be noted that it is still possible to load punch laterally (in this configuration,
18/32
Issue 05/2010
Chapter 7

Punch is clamped (this operation is identical to the one used for standard fast clamping
system).
Punch is released (this operation is identical to the one used for standard fast clamping
system).
Lateral extraction of the punch (this operation is identical to the one used for standard fast
clamping system).
NOTA
It is mandatory to extract laterally the punch when a single length of punch is clamped by
two distance pieces (even though eventually it may be possible to extract the punch from
the bottom by pressing simultaneously the two central releasing levers). Because there is a
risk that the punch may slip and drop during this manipulation and may cause injuries to the
operator.
Chapter 7
19/32
Issue 05/2010
Figure 7.10
Figure 7.11
20/32
Issue 05/2010
Chapter 7

CAUTION: Tool installation and removal procedures must be

performed by trained personnel qualified for the job. Such procedures
must be performed in manual setting / adjustment cycle, which
enables beam movement at low speed. The maximum tool load in tons
/ metre must always be taken into consideration.
7.5.3. TOOLING INSTALLATION PROCEDURE (STANDARD)
Tool Installation (Fig. 7.10 et 7.11)
1) Place the lower part of the tool into position, depending upon the tools being used i.e.:
-
Spacer,
Single V die with die holder,
Two V die with die holder, which are slid onto the table of the lower beam.
2) Secure using the front clamp plates as shown in the diagram (Fig. 7.10).
The rear clamp plates must never be loosened because they provide the reference surface
for tool alignment.
Note: In the event that a 2 V die requires alignment, ensure the locking screws (Hm8) that
attach the die to the die holder are loosened (13-mm flat spanner).
3) Select a program on the NC unit.
4) Go into sheet pinch point TEACH mode (see 6.9.7). The use of this mode guarantees
machine operation at minimum pressure.
5) Enter the stacking value Y consisting of: lower tool height + punch height + 3 mm (Fig.
5.11).
6) Depress the closing footpedal and rotate the remote hand wheel in a clockwise direction1
or press the hand wheel buttons on the keypad until the S.P.P. (Sheet Pinch Point) value
corresponding to the y value is obtained.

Chapter 7
21/32
Issue 05/2010
7) Release the Closing footpedal.

8) Press the machine emergency stop button.
9) Introduce punch tip into the V groove of the die and slide the punch lengths into the dies,
and clamp.
10) Reset the machine emergency stop.
11) Press the green START button on the NC unit.
12) Depress the Closing footpedal.
13) Turn the remote hand wheel on the control clockwise until the displayed value of the sheet
pinch point end or use push buttons on the NC which command the closing of the upper
beam until change in the displayed value of the sheet pinch point ends.
14) If using dies that require alignment using a punch (e.g. 2V dies), tighten the screws (Hm8)
using the 13-mm flat spanner whilst holding down the Closing footpedal.
15) Press the Opening footpedal to raise the upper beam.
16) Set the pressure to a value required to perform the bending operation but do not exceed
the maximum value for the tooling being used.
The machine is now operational.
Special Case
1) Sectionalised tools
When sectionalised tools are used, whether dies or punches, there is
always a risk that the tool settling force may exceed the tool strength.
Each tool type has its own strength, which is given in the sales tool
catalogues as well as being marked on each tool.
Sectionalised 4 mm gooseneck punch:
- Maximum load withstood by this tool: 11 T/M i.e. 110 kN
- Total length of sectionalised tool: 800 mm
In this case, the maximum force that this tool can withstand is:
- Max. load withstood by tool (kN) x total tool length/1000
110 x 800/1000 = 88 kN. If you exceed this value it will create
DANGER.
22/32
Issue 05/2010
Chapter 7

Minimum force values for each type of machine: see Chap 1, 1.3.
The following formula is used to calculate the minimum length required to withstand the
minimum force applied by the machine:
Minimum force of machine (kN) x 1000 / Maximum load withstood by tool (kN).
Example:
- Machine: HF 170.4 (170 T, 4 m)
- Minimum force applied by this machine: 210 kN
- Minimum tool length: 210 x 1000 /110 = 1909,09 rounded off to 1910 mm (due to tool
sections)
- In this example, a 800 mm sectionalised tool cannot be used to set the tools
All press brakes are designed to take a maximum authorised tool

length. This value is given in Para 1.3, Chap. 1 reminded at the
bottom of the Table under Number of Tools .
Do not exceed these limits.

Chapter 7
23/32
Issue 05/2010
Note
It is technically in-correct to align and set a long length of die using a short length of punch.
a) When bending with one or more short lengths of punches (< 835 mm) in combination with
a long die, abide the following procedure:
Follow steps 1 to 11 of the procedure where punch length is identical to the die length.
Loosen and remove the punch(es).
Press the Opening pedal to raise the upper beam to top dead centre.
IMPORTANT NOTE
Since the next strep within this procedure needs the adjusters hands
to be introduced between tools, safety should be ensured as much as
possible if the machine is set in operating mode (manual, semi-auto,
automatic, etc.).
The operator should return to the main menu by pressing
and trigger the machine stop located either on the NC panel or on the
lower beam and message 129 is displayed : MACHINE STOP
PRESSED .
Position the sectionalised punch(es) by laying them under the distance piece bearing
surfaces.
b) When bending with a punch longer in length than one or more short die lengths, proceed as
follows:
Apply the procedure described in a), using a full die length to centre the die & holder,
and then remove this die length and replace with the required sectionalised bits.
24/32
Issue 05/2010
Chapter 7

TOOL REMOVAL PROCEDURE

-
Bring the tip of the punch to about 3 mm from the bottom of the die (refer to installation
procedure, Steps 1 to 7).
Loosen the punches, and slide them out via one end of the beam.
When all the punches have been removed, press the Opening footpedal to raise the upper
beam.
Remove the dies by loosening the mounting screws from the front clamp plates. The rear
mounting brackets should not be removed because they are used as a reference for tool
alignment, if this can be avoided.
TOOL STORAGE
-
To protect the working edges of your tools, we recommend that you store them in a
specially-designed tool cabinets (Part No. F 93010) near your press brake, or lay them on
wooden slats or other soft materials.
Apply a film of oil to protect them against corrosion.
TO INSTALL AND REMOVE TOOLS IN COMPLETE SAFETY, THE

OPERATOR
MUST
APPLY
THE
ABOVE
SAFETY
RECOMMENDATIONS, AND MUST BE EQUIPPED WITH
PROTECTIVE GLOVES AND APPROVED SAFETY SHOES.
Notified Bodies have harmonised (for both men & women) the weight limit at 25 kg.
Beyond this limit, personnel liable to perform such handling operations must receive
appropriate training, and the items to be handled must be equipped with a handling device
(special machining, tapped holes, etc.).

Chapter 7
25/32
Issue 05/2010
Installing 2V-dies
Install the 2V-dies as described below.
1. Install the die holders at the top of the lower beam and fix them with the clamps of the
lower beam. Since the dies and die holders differ in length as shown in the table below,
separate the die holders by about 5 mm as shown in the figure below.
L-type length
S-type length
Die holder
830 mm
410 mm
Die
835 mm
415 mm
NOTICE
Set the die holders for the 2V-dies so that their step and the V-groove of the die to be
used face the rear as shown in the figure above. This orientation is termed front.
This is to prevent the die from flying toward the operator when it breaks.
2. Loosen the die clamping bolts, slide the die from the operators side (the front of the
machine) onto the die holder top with the V-groove to be used facing the rear and
approximately center the die.
26/32
Issue 05/2010
Chapter 7

Installing 1V-dies
Install the 1V-dies as described below:
1. Loosen the die clamping bolts, slide the die from the operators side (the front of the
machine) onto the die holder top and approximately center the die.
If the 1V-dies with a V width of 32 mm or more are installed on the upper beam, they may
produce a large clearance between themselves due to the relationship between the open
height and stroke. In such a case, use die blocks to reduce the clearance. Install the die
blocks by paying attention to their orientation.
NOTICE
The rear clamps of the upper beam and die blocks establish the reference surface for
centering the tools. Never loosen them.

Chapter 7
27/32
Issue 05/2010
Installation of adjusted raises groove H100

Front view of the machine
from left to right
Dismantling the tools

Remove the tools as described below.
When tool origin is not set
1. Select ON/OFF teach button on the remote handwheel control.
2. Press (hold) down CLOSING footpedal, turn the remote handwheel and lower the upper
beam until the distance between the punch tip and the bottom of the V-groove becomes 2
to 3 mm.
3. Release CLOSING footpedal and press an emergency stop button.
4. Loosen the punch holder clamps and slide the punch sideways to remove it.
5. Remove the die.
6. Release the emergency stop button. Reset the machine. Turn the teach button to OFF
position.
7. Press the OPENING footpedal to raise the upper beam.
28/32
Issue 05/2010
Chapter 7

7.6. OPTIONS AND ACCESSORIES

See Appendix C.
7.7. PUNCHING
Your machine cannot be used for punching, notching
7.8. MAGNETISM
During the elaboration of raw materials, and the manufacture of press brakes, high efforts are
done to measure and to eliminate the natural permanent magnetism in the framework and
other components constituting the press brake.
However, according to the form, the thickness and the weight of the part to bend, there can be
an attraction effect of the part towards the bending tools.
This phenomenon is palpable only on magnetic materials, and by using a punch with sharp
angle, i.e. 30, then of very light parts - mass inferior to some grams/cm bend.
Amada can not be held for responsible of expense and damages, following to this discomfort
by a combination of the part and chosen tools, but will remain to disposition to study a
solution.

Chapter 7
29/32
Issue 05/2010
7.9. BENDING CHART

This chart was drawn up for mild steel with a shearing strength of 40 to 45 daN/mm. Using
the chart, you can normally find the following information if the sheet thickness e and inside
bending radius ri are known:
Force (kN) per metre of bent length f
Size of the smallest possible edge b
Opening of the die to be used, V
Recommended die openings are shown in shaded boxes.
This opening, V, is related to the thickness e of the sheet to be bent. The recommended values
are as follows:
For e 10 mm
V= 8e
For e 12 mm
V = 10 e
If the recommended opening cannot be used (small edge cannot be created, tool not available,
insufficient force, etc.), use a die with an opening that is near the recommended value, shown
in the light boxes of the chart. This chart is also valid for the bending of other materials (e.g.
stainless steel or aluminium); simply apply a correction factor to the values according to the
ratio of the mechanical strengths.
Example: If the chart, based on 40 daN/ mm steel, gives a force of 500 kN for a given bend,
the force is 250 kN for the same bend on a 20 daN/mm aluminium sheet.
BENDING CHART LEGEND PLATE
30/32
Issue 05/2010
Chapter 7


Chapter 7
31/32
Issue 05/2010
32/32
Issue 05/2010
Chapter 7

8. SERVICING AND MAINTENANCE
SERVICING AND MAINTENANCE

Chapter 8
1/54
Issue 05/2010
CAUTION: Any maintenance operation liable to cause upper beam

movement (hydraulic circuit, cylinder, etc.) must be performed with the
beam in low position, or using the beam immobilising parts intended for
transport purposes (Para. 4.4.2).
8.1. INTRODUCTION
This chapter describes the operations required to maintain the qualities and characteristics of
your machine. A press brake is exposed to the harsh conditions of a production shop: welding
fumes, grinding dust, sheet oil, rust particles, etc.
But a modern machine tool like this one is equipped with high-tech precision components: ball
screws and guides, notched belt and pulley, proportional hydraulic valves, linear scales, USB,
etc, which require periodic maintenance. The frequency of periodic maintenance is based on 8
hours of operation per day under normal working conditions. It must be increased accordingly in
the event of production at two or three shifts (16 to 24 hours per day), and does not eliminate the
need for maintenance according to condition in the event that oiled or galvanised sheets are used
for large production runs.
2/54
Issue 05/2010
Chapter 8

IMPORTANT
Use this type of ladder whenever accessing the top of the machine (not
supplied by AMADA).

Chapter 8
3/54
Issue 05/2010
4/54
Issue 05/2010
Chapter 8

8.2. MACHINE PERIODIC MAINTENANCE

- COMPONENTS List of components subject to periodic maintenance
Item
1
2
3
4
5
6
7
8
9
10
NC UNIT
ELECTRICAL CABINET
MEASUREMENT C FRAME
LOWER/UPPER TOOLS
LOWER BEAM
PROTECTIVE SIDE GATES
BACKGAUGE (SEE CORRESPONDING APPENDIX)
ROLLER GUIDE PLATE
HYDRAULIC UNIT (MOTOR PUMP)
OIL TANK

Chapter 8
5/54
Issue 05/2010
FREQUENCY
Monthly
Twice monthly
2000 hours
2000 hours
2000 hours
PERIODIC MAINTENANCE OF THE MACHINE

ITEM
APPLIES TO
PRODUCT
1
Beam + dist. piece TPFE
5
Roller guide
TARP S grease
2
Filter
H02528*
3
Breather
H15147*
4
Oil
Shell DS46 or equivalent **
* Always check the part list for correct references.

** ISO VG 46
DIN 51524/2 1st part HL 2nd part HLP
AFNOR NF-E 60-200 category HM
ISO 11158
6/54
Issue 05/2010
Chapter 8

PERIODIC MAINTENANCE OF THE MACHINE

FREQUENC
FREQUENCY
FREQUENCY
FREQUENCY
Y
Monthly
Screen
Gentle cleaning agent + soft

cloths
Quarterly
Linear scale guides
Lithium grease

Chapter 8
7/54
Issue 05/2010
MACHINE MAINTENANCE KIT

Part No.: M90074
Precautions: Easily flammable liquid
- Use and store away from any flame, heat source, or electrical
device in operation. Do not smoke.
- Spray in short bursts only.
- Air thoroughly after use.
This kit was specially designed to facilitate the routine maintenance of Amada press brakes and
shearing machines. The products it contains are specifically suited to the heavy duty conditions
of an industrial environment.
An aerosol is easy to use, prevents waste, and provides access without disassembly.
The contents are optimised for the latest machines, equipped with micromechanisms, charged
rails, and precision tools.
Description:
2 lubricant aerosols:
For the ball screws and guides, micromechanisms and notched pulleys.
1 cleaning and anti-seizing aerosol:
To correct a maintenance and cleaning deficiency, for guide, ball screw, and precision
mechanisms.
1 greasing aerosol:
For guides (rails and rollers) of rams and blade holder, as well as chamfered screws.
1 protective aerosol:
For the unpainted parts of the machine and press brake tools.
Use:
The products should be applied according to the instructions in the Maintenance chapter of
your machine's operator manual, as often as necessary.
Clean the surfaces to be treated. Use the cleaning/anti-seizing spray for the inaccessible parts.
Spray in brief bursts from a distance of 30 cm away from the part to be treated.
8/54
Issue 05/2010
Chapter 8

8.2.1. CHECKS SPECIFIC TO THE HYDRAULIC INSTALLATION

The hydraulic installation of your press brake has proportional hydraulic directional control
valves.
The reliability of these components depends above all on the cleanliness of the oil.
Remember these essential rules:
Every hydraulic circuit is contaminated even before the system is assembled.
Abrasion wear causes additional contamination during system operation.
This also occurs when the circuit is topped up with new hydraulic fluid that is supposed to be
clean. For this reason, one should make sure the is filtered before topping up.
Because of this, you are advised not to top up or perform oil changes too often.
All hydraulic circuits must be correctly filtered: well filtered oil degrades very slowly where
as a badly filtered or un filtered oil will increase pollution level which will lead to a faster
filter clogging.
IMPORTANT NOTE
Failure to apply the above maintenance instructions can lead to a total or partial loss of
guarantee cover on the units concerned.
CAUTION: The pump must never run without oil.
CAUTION: To continue operating in complete safety, use only original

replacement parts.

Chapter 8
9/54
Issue 05/2010
Hydraulic circuit drain

handle
10/54
Issue 05/2010
Chapter 8

8.2.2. OIL CHANGES

First oil change: After 1000 hours.
Subsequent oil changes: Every 2000 hours or after one year, whichever comes first.
Turn off and lock the machine's electrical power supply.
Ensure that the upper beam is in its top position.
Remove the drain plug (Item 1) and replace it with a hose.
Swing the drain handle to open the valve and completely drain the reservoir.
Close the drain valve and remove the hose.
Replace the drain plug.
8.2.3. FILLING PROCEDURE

Remove the air filter (Item 2) to fill in the tank.
Fill the reservoir with Shell Tellus 46 or an equivalent ISO 46-compliant oil*. Reservoir
capacity: see Chapter 2, Characteristics.
Check the level. It should be at the maximum mark on the gauge when the upper beam is in high
position.
Replace the air filter of the hydraulic tank breather (Item 2), Amada Part No. H02160.
(Ensure its the correct reference for your machine using part list).
NOTE
After an oil change, do not replace the filter cartridge until the hydraulic unit has been
running for half an hour. The purpose of this is to avoid contaminating the new cartridge.
Remove the bowl feeder (Item 3) from the high pressure filter.
* ISO VG 46
DIN 51524/2 1st part HL 2sd part HLP
AFNOR NF-E 60-200 category HM
ISO 11158

Chapter 8
11/54
Issue 05/2010
Replace the oil filter cartridge (for Amada reference see 7.2 and Parts List).
Reinstall the filter bowl feeder.
CAUTION: The legislation in force prohibits the disposal of oil into the
environment. Observe the regulations in force in your region.
8.3. RECOMMENDATIONS
For these maintenance operations, we have created kits containing the products you need for
your machine*:
Machine maintenance kit, Part No. M90074 (see description).
Numerical Control unit maintenance kit, Part No. M90075.
IMPORTANT NOTE
Failure to apply the above maintenance instructions can lead to a total or
partial loss of guarantee cover on the units concerned.
CAUTION: All maintenance and preventive maintenance operations

must be performed with the hydraulic unit shut down, with the power key
removed or main circuit breaker locked.
ACCESS
For access at a height (e.g. above 1.8 m), additional equipment must be used (such as an
inspection platform, ladder, or stepladder). This equipment should be used only after appropriate
training (checking fitness for purpose and stability of the equipment).
The manufacturer recommends access via the rear of the machine for the hydraulic components.
* : Available in option
12/54
Issue 05/2010
Chapter 8

8.3.1. SPECIFIC DAILY TEST PROCEDURE:

1. Light guard (see 8.6)
2. Akas system (see options 8.7)

Chapter 8
13/54
Issue 05/2010
PERIODIC INSPECTION AND CLEANING LIST

FOR THE VARIOUS COMPONENTS
WARNING
THIS PERIODIC MAINTENANCE SCHEDULE IS
RELATED TO MACHINE SAFETY.
Upper beam guiding
Tooling
14/54
Issue 05/2010
Lower beam
Main power supply

circuit breaker
Chapter 8

ASSEMBLY
SUBASSEMBLY
ITEM
FREQ.
INSPECTION/METHOD
General items
Weekly
- Clean the oil carbon and dust

from the following using a
shop vacuum cleaner:
- The various parts of the
backgauge (see appendix
C)
- The working parts of the
upper and lower beams
- Tooling (die block,
spacers punches dies)
Use of an air gun should be
avoided because it blows off
dust into inaccessible areas.
Safety switches
Weekly
Item 1
Item 2
Item 3

Chapter 8
TIME
Check that the safety

switches are operating
correctly on :
Lateral protection
Rear screen door
Out-of-parallelism sensor
15/54
Issue 05/2010
UPPER BEAM GUIDING
Upper beam guiding
Fig. 8.2
Fig. 7.1
Lower beam
Tooling
Fig. 8.1
16/54
Issue 05/2010
Chapter 8

ASSEMBLY
SUBASSEMBLY
Upper beam
guiding
ITEM
FREQ.
INSPECTION/METHOD
Fig. 8.1
Fig. 8.2
Twice
monthly
- Check the (mounting)

screws + rollers.
- Dry lubrication
Remove the soiled grease
and replace it by a clean
and new one. Use TARP
S -type grease on the
upper beam guidings.
TIME
- see Appendix:
E1.3 Sick
E1.6 Akas
Laser beam
protection
(option)

Chapter 8
17/54
Issue 05/2010
Fig. 8.3
Upper beam
bearing surface
Sectionalised
distance pieces
Upper beam
bearing surface
Fig. 8.4
18/54
Issue 05/2010
Chapter 8

ASSEMBLY
SUBASSEMBLY
ITEM
FREQ.
INSPECTION/METHOD
TIME
NC cabinet
Fig. 8.3
Monthly - Clean using a cloth soaked

in dilute ammonia solution
- Screen
- Keyboard
Tools
Fig. 8.4
Monthly - After cleaning, protect the

unpainted surfaces using
PTFE (Teflon) spray-on or
protective grease:
1) Adjustable sectionalised
distance pieces
2) Bearing surfaces of
distance pieces under
upper beam
Mechanical

Chapter 8
19/54
Issue 05/2010
Breather
Upper beam
guide rail
Oil tank
Linear scale
guide rail
High
pressur
20/54
Issue 05/2010
Chapter 8

ASSEMBLY
SUBASSEMBLY
ITEM
FREQ.
INSPECTION/METHOD
TIME
After cleaning use TARP S

lithium grease to grease the
following:
Upper beam
3 months
- Guide rail
Measurement C
frame
3 months
- Linear scale guide rail

(remove cylinder covers)
Hydraulic
2000 hours

Chapter 8
Replace oil filters and

breathers
Drain oil tank
21/54
Issue 05/2010
Fig. 8.5
Mounting
s
Fig. 8.6
22/54
Issue 05/2010
Chapter 8

ASSEMBLY
SUBASSEMBLY
ITEM
FREQ.
INSPECTION/METHOD
Frame
Fig. 8.5
6 months
- Check machine levelling

(see Ch. 3.3)
Motor
Fig. 8.6
6 months
- Check securing of motor to

its plates and silent blocks
TIME
Mechanical
Hydraulic/pneum
atic pipework
(see Checks
Specific to the
Hydraulic
Installation)
6 months
- Check connections
- Detect leaks
- Check fan operation

6 months
Electrical cabinet
Quarterly
- Check machine stop

operation (safety devices)
Quarterly
- Visual control + door

opening trial
Quarterly
- Visual control + opening

trial
Machine stop
Rear grid
Side
protections
- Check the operation

Quarterly
Opening
footpedal
- Check the operation

Quarterly
Closing
footpedal

Chapter 8
23/54
Issue 05/2010
8.4. TROUBLESHOOTING
8.4.1. TROUBLESHOOTING TABLE
The purpose of this table is to help you rectify simple problems such as an operating error or
blown fuse. If the problem persists, please contact the Amada Department Services (telephone
and fax numbers given at the beginning of manual).
PROBLEM
SOLUTION
The back gauge is out of parallel with the

tools
If the back gauge is outside tolerance for

parallelism with the tools, it goes into
interlock mode (pump green indicator light
goes off).
Push or pull the back gauge to reset the
pump.
For the pump to reset, (X1 X2) must be
within axes off-set limit.
Green indicator light does not light up.
Check the machine stops.
Refer to the Incidents table in the machine electrical drawing.
TO CONTINUE OPERATING IN COMPLETE SAFETY, USE ONLY ORIGINAL

REPLACEMENT PARTS
24/54
Issue 05/2010
Chapter 8

8.4.2. REGULATORY PERIODIC (QUARTERLY) INSPECTION: GENERAL POINTS

(SEE NATIONAL REGULATION)
(FRANCE ONLY)
(The Labour Code impose preventive maintenance to be performed on a quarterly basis).
The purpose of this regular servicing is to detect in advance, any fault liable to cause an accident,
so that such faults can be rectified.
These checks are limited to the visible parts and components accessible by removing the covers
and cowlings include the following:
These checks are limited to the visible parts and components accessible by removing the covers
and cowlings include the following:
Visual check on the physical condition of the equipment:
- Stability of the machine and its accessories: mounting of components liable to fall or be
thrown off,
- Mounting of protective components,
- Condition of equipment: detection of abnormal oxidation, deformation and cracks,
- Cleanliness: accumulation of off cuts or dust,
- Condition of filters and outlets,
- Condition of interfaces and electrical, hydraulic, and pneumatic connectors.
Check of settings and clearances
- Fluid levels,
- Air and oil pressure,
- Limit switch adjustment.
Check on condition of indicators:
- Condition of signalling devices: indicator lights and inscriptions.

Chapter 8
25/54
Issue 05/2010
The results of this service call are recorded in a safety register opened by the Site Manager and
made available to the Health and Safety Executive and the CHSCT (if any) at all times.
This measure applies to any manual-feed press working on cold rolled metals.
The servicing must be performed under the responsibility of the Site Manager by qualified
persons trained in risk prevention. A list of such personnel is made available to the Health and
Safety Executive.
These provisions came into force on 15 / 01 / 1993.
26/54
Issue 05/2010
Chapter 8

8.5. INSTALLATION AND ADJUSTMENT OF DISTANCE PIECES

A) Purpose
To allow fine adjustment of the line of tools to obtain minimum angular variance over the length
of the bend under given conditions.
B) Purpose of Adjustment
The purpose of the adjustment is to compensate for differences in penetration between the punch
and die. It is represented by the distance piece curve.
The various adjustment curves for a given machine have a similar overall appearance.
The amplitude of the values varies according to:
Type of material, mechanical properties (tensile strength).
Length and thickness of sheet to be bent (the adjustable distance piece design enable you to use
all the tools in the Amada range).
Note
The distance piece curve for Amada machines is factory-adjusted according to average values,
and checked by the Amada technician during commissioning on the customer site.

Chapter 8
27/54
Issue 05/2010
Figure 8.7
Figure 8.8
28/54
Issue 05/2010
Chapter 8

C) Adjustment
Preparation: On all distance pieces constituting the tool line.
Release the adjustment wedge by loosening the screw (Item 6) (6-mm hex socket wrench).
Slide the wedge, Item 9, to the bottom of the slot towards the right.
Slightly tighten the screw, Item 6, and then firmly tighten the tool spacer using the two screws,
Item 8 (8-mm hex socket wrench) (see Fig. 8.7).
Settling the Distance Pieces
Either use two identical lengths of die + punch, or use two special parts to be manufactured
according to Figure 5.13. These parts are moved at the same time and systematically for the
settling of each pair of distance pieces.
-
Set the press brake for a force of 20 tonnes (200 kN).
Settle the two end distance pieces at the same time, and then the next two, and so on. If only
one remains at the centre of the press brake, it should be settled using a force of
10 tons (100 kN).

Chapter 8
29/54
Issue 05/2010
Figure 8.9
(The distance pieces are set to zero in the factory for the entire HF range except for HF 103-3
machines)
Position of standard distance pieces on these machines are as follows:
Figure 8.10
Adjust dimension E using travel dial indicator:

Select the lowest distance piece, i.e. the one with the smallest distance E (Fig. 8.9). Immobilise
its wedge using the 6-mm (hex socket wrench screw) (Fig. 8.7).
Place the travel dial indicator on the lower beam, at the centre of the distance piece, and set the
pointer to zero.
Adjust the other distance pieces either:

-
By adjusting the values given in the curves (Fig. 8.9). These are off course average values for
a given machine.
By customising these adjustments according to the operating conditions and the results to be
obtained.
30/54
Issue 05/2010
Chapter 8

8.6. ADJUSTMENT AND MAINTENANCE OF THE LIGHT GUARD

8.6.1. ADJUSTMENT
Align horizontally and vertically all the devices by using sick laser tool (sender and receiver in
vertical position )(sick AR60).
90
First beam
First beam
90
Referenc e plane
Top view
Laser beam
- Reduce the inclination until the green led lights up again and tighten the locking screw
manually.
- Use a Depth Vernier Caliper, measure the actual bracket depth adjustment, correct by 2mm the
depth calliper gauge position and lock it at this setting.
- Reduce again the inclination by 2mm by using the previously adjusted depth calliper, tighten
the screws on the adjustable bracket
- Once achieved, check alignment with laser

Chapter 8
31/54
Issue 05/2010
Incline the sender until the control led switches from GREEN to RED .
- Reduce the inclination until the green led lights up again and tighten the locking screw
manually.
- Use a Depth Vernier Calliper, measure the actual bracket depth adjustment, correct by 2mm the
depth calliper gauge position and lock it at this setting.
- Reduce again the inclination by 2mm with using the previously adjusted depth calliper, tighten
the screws of the adjustable bracket.
Once achieved, check alignment with laser.
Ecart / delta
20 mm
Ecart / delta
35 mm
35 mm
Check that the setting is reliable by moving each door slightly (simulate machines vibrations).
Reduce inclination if needed.
Once achieved, check alignment with laser.
32/54
Issue 05/2010
Chapter 8

Check if the reflection problem still exists:

Use a standard sheet, 1.5 mm thick, 200x300 size
Position the sheet on the lower beam across the vertical light beam (protect the lower beam)
Position the 37 mm-long control bar on the sheet, across the vertical light beam
Insert a 5 mm spacer beneath the control bar
Check the led condition on the receiver light beam
Only the red led should be lit
Once finished, fasten the lock nuts.
Axe du rideau
Light guard centre
Control bar 37mm

Barreau de 37mm
TI

Chapter 8
Spacer 5mm
Cale de 5mm
33/54
Issue 05/2010
8.6.2. PROGRAMMING
Programming is operated either by PC or CLONE PLUG (refer to appendix SICK manual).
8.6.3. REGULAR MAINTENANCE

Light guard optical surfaces should be cleaned on a regular basis, frequency depends on the
environment they are subject to, otherwise they will generate intermittent break downs due to
clogged optical surfaces.
Use a clean and soft cloth to wipe off windows. It is strictly forbidden to use abrasive cleaning
products. In that respect, Windolene-type products - which prevent any risks of scratches are particularly recommended by Sick manufacturer. Massive dust deposits due to electrostatic
chargings will be avoided if windows are merely dried, but not polished.
34/54
Issue 05/2010
Chapter 8

8.6.4. DAILY INSPECTION

Check mechanical protections (position and condition).
Check safety sensors.
Check the light guard:
with the 30mm rod along the 900mm-vertical emitter and receiver
with the 22mm along the 150mm -horizontal emitter and receiver.
The so-called obstruction in the protected field, movement command inhibited (Red light on
the receiver should remain lit (ON).
Red light ON: obstruction in the protected field.

.
Should the green light turn on while the rod is still within the field, do not operate the machine
and refer immediately to Amada.
Checking operations should also be carried out once adjustments or operating mode changes are
completed. Any faults will therefore be detected.
NOTE
The light guard - as used on this machine - is a low resolution-type device where a 30-mm
rod only should be used.
As a matter of consequence in such an application , do not use the 14-mm long rod supplied
with the machine. Keep it safely to be potentially used later with a high-resolution-type
application.

Chapter 8
35/54
Issue 05/2010
8.6.5. MAINTENANCE
Remember to :
check the safety sensors on a weekly basis.
check the fixing equipments on emitting/receiving units, the articulated arm , the protective
equipment and wirings on a quarterly basis .
Since light guards have been designed to protect human beings (Operators and others), it is
highly advised to process the checking operations at least once a year. Efficiency and reliability
will therefore be reinforced. In that respect, maintenance contracts may be provided by the light
guard manufacturer.
For further details, please refer to appendix F (manufacturer documentation)
36/54
Issue 05/2010
Chapter 8

The C4000 receiving cell has 4 operating lights and a 7-segment display:
The 7-segment display is composed of :

E System defect. Replace the receiver.
0
1 Poor alignment with emitter.
2
H Operation with the largest range
r Operation with reduced resolution and/or desensitizing.
Lights
Green
Red
Yellow
Orange
Free protection field

Start-up command.
Obstacle in the protection field,
No start-up command.
(Blinking) Manual reset needed.
Cleaning or alignment need.
Red
The C4000 emitting cell has one operating light and a 7-segment display:
The 7-segment display is composed of :

E System defect. Replace the emitter
o Equipment in test mode.
Light
Yellow
Power supply OK

Chapter 8
37/54
Issue 05/2010
8.7. ADJUSTING AKASIII MAINTENANCE
Fig.1
Fig.2
38/54
Issue 05/2010
Chapter 8

8.7.1. Transmitter and receiver mechanical adjustment
Position the transmitter and receiver so that the beam is transmitted from the rear, 2.5 mm away
from the tool axis and parallel to the tool line.
Turn the machine on.
Press the emergency stop button.
Turn Akas key-switch to On position.
Break the receiver.
8.7.2. Transmitter adjustment

Mount the transmitter in top position.
Place both target-marked toolings (D) on the right and left hand-side of the machine and on the
first and last distance piece.
The adjustment consists in aligning the transmitter beam with the tool line. In that respect, use 3
screws (E) and 2 screws (F) fixed onto the support. During the adjusting operations, check that
the plate is continuously fixed with 3 screws (E).
Check that the beam is transmitted through 1st marked tooling ; otherwise move the transmitter
down.
With a level, position the aluminium shape vertically.
Check that the beam is aligned with the vertical axis of the 1st marked tooling, otherwise tighten
or un-tighten 3 screws (E) until the alignment is obtained.
Use a level to check once again that the aluminium shape is vertical.
Check the beam position on the 2nd marked tooling so as to be parallel with the tool line ; correct
it by adjusting both lower screws located at the rear of the support. Both screws (F) located along
the support sides will be used to enable the horizontal adjustment of the beam through its
alignment with the same horizontal marking line on both toolings.
Block both nuts and lock nuts (C) and 3 nuts (E) while maintaining the adjusting screws in
position.
Drive the transmitter down and check that the adjustment is correct. The beam should be aligned
with both marked toolings in respect with both similar horizontal axes and vertical axis.
Remove both marked toolings.

Chapter 8
39/54
Issue 05/2010
8.7.3. Receiver adjustment

Note the gap between the plate and the rear of the left hand-side support of the machine, apply it
on the right hand-side for an approximate adjustment while using a level to ensure that the shape
is vertical and check visually that the receiver box is parallel to the bending axis.
Position the transmitter in top position.
Turn the receiver key-switch to the ON fix position.
On the receiver, maintain the RECEIVER UP button pressed until it is aligned with the
transmitter and both units position on the required safety value.
Proceed to a very slight adjustment similarly to the transmitter setting so that the beam axis is
centred with E3 receiver hole.
Block both nuts and lock nuts (C) and 3 nuts (E) while maintaining adjusting screws in position.
8.7.4. Alignment
If a punch change implies a change in the distance between the laser beam and the working part
of the punch, then the laser height should be modified.
Refer to Setting instructions following a tool change in the FIESSLER appendix.
.
8.7.5. Maintenance
The emitter optical windows should be wiped off with a clean and soft cloth at least once a
month.
The support rod should be lubricated with a proper machine grease every 6 months.
AKAS protective equipment provided for press-brakes does not require any servicing, except
supports.
40/54
Issue 05/2010
Chapter 8

8.8. BACK GAUGE MAINTENANCE

8.8.1. INTRODUCTION
This chapter describes the operations required to maintain the qualities and characteristics of
your machine. A press brake is exposed to the harsh conditions of a production shop: welding
fumes, grinding dust, sheet oil, rust particles, etc.
However a modern machine tool like this one is equipped with high-tech precision components:
ball screws and guides, notched belt and pulley, proportional hydraulic valves, linear scales,
USB, etc. which require periodic maintenance. The frequency of periodic maintenance is based
on 8 hours of operation per day under normal working conditions. It must be increased
accordingly in the event of production with two or three shifts (16 to 24 hours per day), and does
not eliminate the need for maintenance according to condition in the event that oiled or
galvanised sheets are used for large production runs.

Chapter 8
41/54
Issue 05/2010
8.8.2. MEANS NECESSARY FOR MAINTENANCE.

As for the cleaning of the back gauge, use soft clean cloths or preferably single use paper rags
specific to hydraulic components. The recommended types of grease are those used at the
assembly in factory*. These greases were selected and tested particularly for this application.
Their good characteristics of friction reduction, protection against corrosion and temperature
limits largely exceeding those of the machine, ensure a reliable operation of the back gauge.
Other brands of greases can be used, by checking that the characteristics are the same, while
taking into account the miscibility of the lubricants; in this case, contact the manufacturer.
Check that adequate greasing equipment are used:
- Compatible end pieces of the greasing pump, to the back gauges various types of
greasing nipples; concave or spherical end.
- Greasing pump with dimensions allowing access to the various greasing points.
- Greasing pump with known flow capacity in terms of cm3/pump stroke.
As guidance, the standard greasing kit, type MG 70 from THK includes an adequate pump,
distance tubes and greasing ends pieces. The grease type AFB delivered from THK in cartridges
for this kit, is compatible with the original ones used in the factory when the backgauge was
assembled.
There are several holes in the protection covers to allow direct access to the greasing
points. This avoids dismounting the covers.
For the checking of belts wear, the protection covers can be easily dismounted with a
standard Allen wrench.
* see maintenance table at the end of chapter..
8.8.3. MONTHLY FREQUENCY

1. With soft cloths, wipe off dust deposit on the back-gauge.
2. General checking: check the correct functioning of the back-gauge, and more
specifically:
- Any vibration during the operation.
- Untightened or missing screws.
- Significant wear of the fingers.
- Any overload on driving units due to a misalignment of the axes, poor lubrication, etc.
- Good condition of the electrical cables and protection guides, of the motors and
electrical encoders.
42/54
Issue 05/2010
Chapter 8

8.8.4. QUARTERLY FREQUENCY

Belt wear : the X and R-axis drive belts are flat and toothed, made of polyurethane reinforced
with steel cables. No specific maintenance is necessary ; nevertheless, the gauge will work
accurately if the belt is regularly checked ; replace if necessary.
Dismount the covers of the X and R axes. Check the wear and pre-loading of the 4 belts.
1. Replace the belt if deeply worn out (when the steel cables can be seen).
Mechanical stoppers : 0 reference-setting of the X and R axes is carried whenever turning the
machine on. This position is detected by the NC when slightly touching the mechanical
stoppers. For accuracy reasons, check that these stoppers are in good condition.
Check the stoppers in the front and rear position of X1-X2 axes as well as the upper and lower
axes located in the upper part of each R module and the lower part of each R axis ball screw.
replace if necessary
NOTE
Due to the reversibility of the ball screws, working on R-axis belts may provoke the Z
crossmember to fall suddenly.

Chapter 8
43/54
Issue 05/2010
8.8.5. SEMI-ANNUAL FREQUENCY

See the "Maintenance table, at the end of this chapter, to see the quantities of lubricant to be
added.
1. Lubricate both X-axes ball screws at the nut using SKF LGLT2 grease. Lubrication is
carried out via the nipple at the rear of R module made of aluminium alloy. Pump in
grease until it comes out by the sides of the ball nut. Remove this grease with a cloth, and
then clean all the screw. Apply a fine layer of new grease all over the screw. (ref. L1 for
A and B-type gauge, ref 13 for C-type gauge.
2. Lubricate both R-axes ball screws using SKF LGLT2 grease. Lubrication is carried out
via the nipple through a hole in the aluminium casting and orientated towards the rear of
the machine. Pump in grease until it comes out by the sides of the ball nut. Remove this
grease with a cloth, and then clean all the screw. Apply a fine layer of new grease all over
the screw. (ref. L2 for A and B-type gauge, ref 14 for C-type gauge.)
3. With SKF-LGMT3 grease, lubricate the ball bearings of the X1 and X2 ball screw axes.
Lubrication is done on the nipple located the bearing support block, at the rear end of the
X aluminium profile. (ref. L6 for A-type gauge, L7 for B-type gauge and ref 15 for Ctype gauge)
4. Clean the guide axes of X, R and Z with a cloth. Check that these axes are in good
operating condition, and without any scratch or significant wear-mark.
5. Lubricate X-axes ball bushings using SKF LGMT3 grease. Lubrication is done on the
nipples located on the side of the bushing support blocks. (ref. L3 for A and B-type
gauge, rep 16 for C-type gauge)
6. Lubricate R-axes ball bushings using SKF LGMT3 grease. Lubrication is done on both
nipples at the rear of the aluminium cast R module. (ref. L4)
7. Lubricate the ball bushings of the finger guiding axes using SKF LGMT3 grease. Each
finger has 3 nipples, 1 located along the lower beam, 2 to the machine rear. (ref. L5 for A
and B-type gauge, ref 17 for C-type gauge)
When lubrication is finished, create a program on the numerical controller with maximum
displacements on all the axes, and run this for a few minutes to assure a good distribution of the
grease.
Finally, make an initialisation of the machine, in order to check the good recapture of the
positions. This test is also recommended if an end stopper or a belt were replaced or adjusted.
44/54
Issue 05/2010
Chapter 8

L1
X-Axis screw
X-Axis screw
L2
L3
R-Axis screw
X-Axis bushing
L4
Z-Axis bushing
R-Axis bushing
L5
L5
L6
Z-Axis bushing

Chapter 8
X-screw bearing
45/54
Issue 05/2010
L8
X-screw bearing
L7
L8
L9
L9
46/54
Issue 05/2010
Chapter 8


Chapter 8
47/54
Issue 05/2010
48/54
Issue 05/2010
Chapter 8


Chapter 8
49/54
Issue 05/2010
A-gauge
Frequency
Item
Monthly
Monthly
Quarterly
L8
Quarterly
L7
Semi-annual
L1
Semi-annual
L2
Semi-annual
L3
Semi-annual
L4
Semi-annual
L5
Semi-annual
L6
Every
years
50/54
Issue 05/2010
Applies to
Product
Wiping off dust Cloths

General checking
Checking the
belts
Checking
stoppers
X-axes screws
SKF LGLT2 grease or
equivalent
(factory
mounting).
AFB type grease of THK
(After Sales Service kit).
R-axes screws
SKF LGLT2 grease or
equivalent
(factory
mounting).
X-axes ball
SKF LGLT2 grease or
bushings and
equivalent
(factory
guiding axes
mounting).
R-axes ball
SKF LGLT2 grease or
bushings and
equivalent
(factory
guiding axes
mounting).
Z-axes ball
SKF LGLT2 grease or
bushings and
equivalent
(factory
guiding axes
mounting).
X screw bearing SKF LGLT2 grease or
equivalent
(factory
mounting).
Replacement of Solvent, cloths, greases
grease
Chapter 8
Quantities
Overflow of the ball

screw nut; 3,3 cm3
distributed all over
the screw
Overflow of the ball
screw nut; 1,7 cm3
distributed all over
the screw
1,3 cm3 per ball
bushing
4,2 cm3 per ball

bushing
0,8 cm3 per ball

bushing
5,3 cm3 per ball

bearing

B-gauge
Frequency
Item
Monthly
Monthly
Quarterly
Quarterly
Semi-annual
L8
L9
L1
Semi-annual
L2
Semi-annual
L3
Semi-annual
L4
Semi-annual
L5
Semi-annual
L7
Every 2 years
Applies to
Product
Wiping off dust

Cloths
General checking
Checking the belts
Checking stoppers
X-axes screws
SKF
LGLT2
grease
or
equivalent (factory mounting).
AFB type grease of THK (After
Sales Service kit).
R-axes screws
SKF
LGLT2
grease
or
Sales Service kit).
X-axes ball
SKF
LGLT2
grease
or
bushings and
guiding axes
Sales Service kit).
R-axes ball
SKF
LGLT2
grease
or
bushings and
guiding axes
Sales Service kit).
Z-axes ball
SKF
LGLT2
grease
or
bushings and
guiding axes
Sales Service kit).
X screw bearing
SKF
LGLT2
grease
or
Sales Service kit).
Replacement of
Solvent, cloths, greases
grease

Chapter 8
Quantities
Overflow of the
ball screw nut; 3,3
cm3 distributed all
over the screw
Overflow of the
ball screw nut; 1,7
cm3 distributed all
over the screw
1,3 cm3 per ball
bushing
4,2 cm3 per ball
bushing
0,8 cm3 per ball
bushing
5,3 cm3 per ball
bearing
51/54
Issue 05/2010
C-gauge
Frequency
Item
Applies to
Monthly
Monthly
Quarterly
L8
Quarterly
Semi-annual
L7
13
Wiping off dust

General checking
Checking
the
belts
Checking stoppers
X-axes screws
Semi-annual
14
R-axes screws
Semi-annual
15
X-axes
ball
bushings
and
guiding axes
Semi-annual
16
R-axes
guiding
pads/ rails
Semi-annual
17
Z-axes
ball
bushings
and
guiding axes
Every
years
Replacement of
grease
Product
Cloths
-
Quantities
SKF LGLT2 grease or

equivalent
(factory
mounting).
SKF LGLT2 grease or
equivalent
(factory
mounting).
SKF LGLT2 grease or
equivalent
(factory
mounting).
SKF LGLT2 grease or
equivalent
(factory
mounting).
SKF LGLT2 grease or
equivalent
(factory
mounting).
Solvent, cloths, greases
Overflow of the
ball screw nut; 3,3
cm3 distributed all
over the screw
Overflow of the
ball screw nut; 0,8
cm3 distributed all
over the screw
4,2 cm3 per ball
bushing
1,4 cm3/ per ball

bushing;
2,1 cm3/ per ball
bushing if grease
removed
0,8 cm3 per ball
bushing
Heavy HA-type back gauge

X, R and Z linear guiding: lubricated once and for all ; no maintenance necessary
52/54
Issue 05/2010
Chapter 8

8.8.6. EVERY 2 YEARS
To assure a maximum longevity and reliable functioning of the back gauge, it is recommended to
clean away any worn grease of ball bushing guide axes, ball-screw and nuts, and ball bearings.
This can be done with an adequate grease solvent, which must not attack the rubber scrapers and
plastic housings. Once all worn grease and any impurity removed, dry the parts, and apply new
grease, according to the Maintenance table.

Chapter 8
53/54
Issue 05/2010
54/54
Issue 05/2010
Chapter 8

9. ERROR MESSAGES LIST
ERROR MESSAGE LIST

Chapter 9
1/12
Issue 05/2010
N
1
Message
PLC error.
Cause
The PLC is in hold..
Solution
Check PLC.
Start the PLC

(Programmable Logic
Controller)
Fail safe program is

stopped.
Turn off and restart; if the

problem persists, check that
the switch on the controller is
in RUN mode.
25
Change in configuration
option
26
reserve
28
58
59
60
61
62
63
67
Fault in the machine stop

line.
Slow Speed NC output

faulty
Change in configuration
operated in NC
parameters
Turn off the machine then turn

on
One of the two channels

of the machine stop
stayed in close state.
Check for correct operation of

the machine stop contact
switches. If the LazerSafe
option is installed, check the
operation of the KAUX1 and
2 relays.
This NC output is not

correctly enabled, the
transistor on the NC
output is either in shortcircuit or stayed open.
Check the output connections.

If everything is OK, turn off
the press-brake, then turn it on
again and reset the Y1 and Y2
axes. If the problem persists,
replace the I/O board of the
NC.
NC Safety Relay output

fault
See fault 58 (NC slow

output speed fault).
NC axis in position (AXP)
NC ODC output fault
NC ER output fault
See fault 58 (NC slow speed

output fault).
See fault 58 (NC slow output
speed fault).
speed fault).
speed fault).
All NC outputs are in

short-circuit.
All NC output transistors

are in short-circuits or
abnormally activated.
Check the output connections.

If everything is OK, turn the
press-brake off and then on
and reset the Y1 and Y2 axes.
If the problem persists, replace
I/O board of the NC.
Footswitch 2 fault (n.c to

0) at power on.
The normally closed

contact of the closing
footswitch 2 is
abnormally open when
PLC unit is turned on.
Check the wiring; replace the

contact if necessary.
2/12
Issue 05/2010
Chapter 9
ERROR MESSAGE LIST

68
70
71
72
74
75
125
126
129
130
131
Message
Cause
The normally open
Footswitch 2 fault (n.o to
footswitch 2 is
1) at power on.
abnormally close when
The normally open
Footswitch 1faulty (n.o to
footswitch 1 is
1) at power on
abnormally closed when
the PLC unit is turned on.
The normally closed
Footswitch 1 faulty (n.c to
footswitch 1 is
0) at power on
abnormally open when the
One of the opening
Opening footswitch 1 or 2 footswitch is pressed or a
faulty at power on.
contact is faulty when the
Closing footswitch 1 is
active at power on.
pressed.
active at power on.
pressed.
The rear gate it is opened The rear gate it is opened.
The reset push-button is
pressed while the
Select operating mode
operating mode selector
key switch is in stop
position.
One of the machine stop
Machine stop pressed.
push button is engaged.
When the above-listed
fault has been rectified, it
Reset machine (machine
means that the axes
stop had been pressed).
concerned are not in fault
any longer.
The left side gate door is
Left hand side gate door
open, only adjustment
open.
mode can be executed.
ERROR MESSAGE LIST

Chapter 9
Solution
Check the wiring; replace the
Check the wiring, replace the



Release the footswitch and
reset the fault.
Release the footswitch, reset
the fault.
Close the rear gate
Select an operating mode, then
reset by pressing push-button.
Release the concerned
machine stop button.
Press reset push-button and
restart.
If the selected operating mode
is not adjustment mode, close
the door then reset.
3/12
Issue 05/2010
132
133
134
135
137
138
139
140
141
142
143
144
Message
Cause
When the above-listed fault
has been corrected, it
Reset the machine (Side
means that the axes
gate doors opened).
concerned are not in fault
any longer.
The right side gate door is
Right hand side gate door
open, only the adjustment
open.
mode can be executed.
Both side gate doors are
open.
Both side gate doors are

open.
Every time tool holder is

Tools holder unclamped. unclamped, it will initiate a
machine stop.
Reset the machine (Two Each change in mode will
operators mode enabled). initiate a machine stop.
Reset the machine
A new operating mode is
(Single operator mode
activated.
enabled).
Reset the machine (robot
This new operating mode is
mode enabled during
activated.
beam movement).
Reset the machine (robot
This new operating mode is
mode disabled during
activated.
beam movement).
If the switch is in 1
operator position, it may be
Reset the machine (1
dangerous when both
operator, 2 footswitches footswitches are enabled.
mode enabled)
Operator may forget to
switch over to 2 operators
mode.
When the robot mode is
Operating mode non
enabled (if robot option
compatible with the
available), the light guard
robot.
modes are disabled.
Reset the machine; pedal Pedal operating mode
operating mode enable.
enable
Reset the machine (>30 In light guard operated
seconds since the last
mode, the press-brake was
light guard operated
inoperative for more than
cycle).
30 seconds.
4/12
Issue 05/2010
Chapter 9
Solution
Press reset push-button and
restart.
If the selected operating mode
is not adjustment mode, close
the door then reset.
Opening both doors at the
same time is prohibited. Close
one of the door then reset to
operate in adjustment mode.
Clamp tool holders.
Reset by pressing push-button
Select 2 operators mode and

reset.
Change the operating mode

and reset.
Reset by pressing push-button.
ERROR MESSAGE LIST

145
146
148
149
150
151
152
153
154
155
156
157
166
167
168
169
170
Message
Cause
In one of the light guard
Reset the machine (light
operated modes, during the
guard broken during high
high speed closing phase,
speed approach).
the light guard has been
broken.
When the machine is ready
Reset the machine.
(no fault), but not yet been
reset.
New working mode is
Reset (adjustment mode)
enabled.
Reset (light guard
New working mode is
protection)
enabled.
New working mode is
Reset (robot control)
enabled.
Reset (single passingNew working mode is
through mode + footswitch) enabled.
Reset (double passingNew working mode is
through mode + footswitch) enabled.
Reset (single passingNew working mode is
through mode)
enabled.
Reset (double passingNew working mode is
through mode)
enabled.
Reset (robot adjustment
New working mode is
mode)
enabled.
Reset (adjustment mode
New working mode is
enabled)
enabled.
Reset (production mode
New working mode is
enabled)
enabled.
When laser beam
Working mode non
protection is installed, only
compatible with Laser
setting and production
beam protection.
modes can be selected
When machines are in
Working mode non
tandem configuration, only
compatible with Tandem
setting and production
machine configuration.
modes can be selected.
When machines are in
Side gate open.
tandem configuration, side
gates must remain closed.
Whenever separator is
Reset machine (SOLO
installed on a tandem
mode enabled)
machine, it will initiate a
machine stop .
Whenever separator is
Reset machine (TANDEM removed on a tandem
mode enabled)
machine, it will initiate a
machine stop .
ERROR MESSAGE LIST

Chapter 9
Solution
Press reset push-button.

Reset with the push-button.
Change operating mode and
reset.
Change operating mode and

reset.
Close side gates and reset.
Press reset push-button to start

machine in SOLO mode.
Press reset push-button to start

machine in TANDEM mode.
5/12
Issue 05/2010
N
245
246
247
248
249
251
252
253
254
256
257
Message
Attente sortie parking
accompagnateur N1
Problem
Laccompagnateur N1 nest pas
compltement sorti de la zone
parking
Attente sortie parking
accompagnateur N2
compltement sorti de la zone
parking
Attente mise en parking
accompagnateur N1
compltement positionn dans la
zone parking
Attente mise en parking
accompagnateur N2
compltement positionn dans la
zone parking
In alternate production mode ,
once the press-brake has been
Break light curtain, then
turned on or during the first cycle
in this mode, break the light
reset the machine to
curtain to ensure correct operation
authorize high speed
of the light guard. If this operation
approach.
is not performed, the press-brake
will operate in working speed.
If the closing of the press-brake in
Control device is light
this mode is authorized by the
guard. Footswitches
light guard, pressing either
disabled
footswitch produces this message.
This message indicates that only
footswitch 1 can close the pressFootswitch 1 selected.
brake. It is displayed when
footswitch 2 is pressed.
This message indicates that only
footswitch 2 can close the pressFootswitch 2 selected.
brake. It is displayed when
footswitch 1 is pressed.
This message is displayed when
Delay between pressing
de-synchronisation time between
the two footswitches
the two footswitches is > 4
exceeded.
seconds.
Once the press-brake has been
turned on, machine reset can only
be carried out using both
Two-operator mode
footswitches if the two operators
enabled.
mode has been enabled. This
message avoid searches for nonexisting faults.
This message appears in 2
operators mode to specify that
Footswitch 2 is in stand-by
footswitch 1 has been activated
position.
and machine is waiting for 2nd
footswitch command to close the
6/12
Issue 05/2010
Chapter 9
Solution
Sortir laccompagnateur N1
de la zone de parking
Sortir laccompagnateur N2
de la zone de parking
Positionner laccompagnateur
N1 en zone parking
Positionner laccompagnateur
N2 en zone parking
Break the light guard.
Close the press-brake by

breaking the light guard.
Release footswitch 2 and press

footswitch 1.
Release footswitch 1 and press

footswitch 2.
Release both footswitches then
press them within 4 seconds at
the most.
Close the press-brake by

pressing both footswitches, the
message disappears once the
press-brake has been reset.
Press footswitch 2.
ERROR MESSAGE LIST

press-brake.
N
258
270
295
300
301
310
Message
Problem
Solution
This message appears in 2
operators mode to specify
that footswitch 2 has been
Footswitch 1 is in stand-by
activated and machine is Press footswitch 1.
position.
waiting for 1st footswitch
command to close the
press-brake.
Running in mode active.
When LazerSafe is
Stop range check, press
switched on, it is
close foot pedal until ram
mandatory to launch the
Press closing foot pedal
stops
press brake stop distance
check
The stopping distance is
too large or the closing
Error during stop range,
foot pedal has been
Press opening foot pedal
press open foot pedal
released during the slow
speed closing
The stop range check cam
Cam check range stop too
Check limit switch and cam
has been modified or
long
positions
damaged
Faulty PV out put from PV output fault of
AKASIII
AKASIII receiver
Check 4V line
600
PLC error F06
601
I0.xx input error
602
I0.00 to I0.15 input error
603
I0.16 to I0.31 input error
604
I1.xx or I1.09.xx input

error
605
I1.xx input error
PLC unit in stop.
Remplace PLC unit.

Check the input cables at
I0.xx or use ohm meter and
Many errors at input I0.xx
electric schematics to trace
the fault.
Many errors at the inputs I0.xx or use ohm meter and
I0.00 to I0.15
the fault.
I0.16 to I0.31
the fault.
I1.xx
the fault.
I1.x
the fault.
ERROR MESSAGE LIST

Chapter 9
7/12
Issue 05/2010
N
607
608
609
612
613
614
615
616
617
618
619
620
Message
Solution
Check the outputs Tx or
Many errors at the outputs O2.xx or use ohm meter and
Tx or O2.xx output error
Tx or O2.xx
the fault.
Check the outputs Tx or
Tx or O2.8 to O2.15 output Many errors at the outputs O2.8 to O2.15 or use ohm
error
Tx or O2.8 to O2.15
meter and electric schematics
to trace the fault.
Check the outputs O1.6 or
Many errors at the outputs O1.7 or use ohm meter and
O.16 or O2.17 output error
O1.6 or O1.7
the fault.
I0.0 or use ohm meter and
I0.0 input error
Input error I0.0
the fault.
I0.1 input error
Input error I0.1
the fault.
Check the input at I0.2 or use
I0.2 input error
I0.2 input error
ohm meter and electric
schematics to trace the fault.
Check the input wiring at
I0.3 input error
I0.3 input error
the fault.
I0.4 input error
I0.4 input error
the fault.
I0.5 input error
I0.5 input error
the fault.
I0.6 input error
I0.6 input error
the fault.
I0.7 input error
I0.7 input error
the fault.
I0.8 input error
8/12
Issue 05/2010
Problem
I0.8 input error
Chapter 9

electric schematics.
ERROR MESSAGE LIST

Message
Problem
621
I0.9 input error
I0.9 input error
622
I0.10 input error
I0.10 input error
623
I0.11 input error
I0.11 input error
624
I0.12 input error
I0.12 input error
625
I0.13 input error
I0.13 input error
626
I0.14 input error
I0.14 input error
627
I0.15 input error
I0.15 input error
644
I1.0 input error
I1.0 input error
645
I1.1 input error
I1.1 input error
646
I1.2 input error
I1.2 input error
647
I1.3 input error
I1.3 input error
648
I1.4 input error
I1.4 input error
649
I1.5 input error
I1.5 input error
650
I1.6 input error
I1.6 input error
651
I1.7 input error
I1.7 input error
ERROR MESSAGE LIST

Chapter 9
Solution
Check the input wiring at I0.9
or use ohm meter and electric
9/12
Issue 05/2010
Message
Problem
652
I1.8 input error
I1.8 input error
653
I1.9 input error
I1.9 input error
672
O/T 2.0 impulsive output

error
Pulse output error: wiring

or impedance problem.
673

error

674

error

675

error

676
O2.8 output error
677
O2.9 output error
678
O2.10 output error
679
O2.11 output error
680
O2.12 output error
681
O2.13 output error
682
O2.14 output error
683
O2.15 output error
10/12
Issue 05/2010
Single channel output error:

wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
Chapter 9
Solution
the fault.
the fault.
Check the output wiring
using ohm meter and electric
ERROR MESSAGE LIST

Message
Problem
688
I3.0 (test sec LS) input

error
689
I3.1 (test LED) input error I3.1 input error.
690
I3.2 (nc) input error
I3.2 input error.
691
I3.3 input error.
692
I3.4 input error.
693
I3.5 input error.
700
Erreur sortie TEST

PULSE O2.00
701
Erreur sortie TEST

PULSE O2.01
702
Erreur sortie TEST

PULSE O2.02
703
Output error TEST

PULSE O2.03
704
O2.16 output error
705
O2.17 output error
706
O2.18 output error
707
Output error O2.16 to

O2.18
708
I3.00 I3.95 input error

wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
Redundant output error:
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
wiring or impedance
problem.
several errors on I3.00 to
I3.95 input
I3.0 input error.
ERROR MESSAGE LIST

Chapter 9
Solution
Check the input wiring using
schematics.
schematics.
schematics.
schematics.
schematics.
schematics.
schematics.
schematics.
schematics
schematics.
schematics.
schematics.
schematics.
schematics.
schematics.
11/12
Issue 05/2010
N
710
Message
I3.00 input error
Cause
I3.00 input error
711
I3.01 input error
I3.01 input error
712
I3.02 input error
I3.02 input error
713
I3.03 input error
I3.03 input error
714
I3.04 input error
I3.04 input error
715
I3.05 input error
I3.05 input error
12/12
Issue 05/2010
Chapter 9
Solution
schematics.
schematics.
schematics.
schematics.
schematics.
schematics.
ERROR MESSAGE LIST

APPENDIX TO CHAPTER 8
1/8
Issue 05/2010
2/8
Issue 05/2010
3/8
Issue 05/2010
4/8
Issue 05/2010
5/8
Issue 05/2010
6/8
Issue 05/2010
7/8
Issue 05/2010
8/8
Issue 05/2010

HFE M2 Operator's Manual (X41176B)

Hochgeladen von

Dokumentinformationen

Originaltitel

Copyright

Verfügbare Formate

Dieses Dokument teilen

Dokument teilen oder einbetten

Freigabeoptionen

Stufen Sie dieses Dokument als nützlich ein?

Sind diese Inhalte unangemessen?

Copyright:

Verfügbare Formate

HFE M2 Operator's Manual (X41176B)

Hochgeladen von

Copyright:

Verfügbare Formate

HYDRAULIC PRESS-BRAKE

AMADA Europe S.A.

HYDRAULIC PRESS BRAKE

FOR ALL PROBLEMS DURING MACHINE INSTALLATION

3. TECHNICAL DESCRIPTION OF THE MACHINE ...................................................... 1

4. TRANSPORT, INSTALLATION AND DISMANTLING............................................... 1

6.10.4. DIE HOLDERS EDIT ........................................................................................... 69

6.15.6. RESTORE DIE HOLDERS .................................................................................. 87

8. SERVICING AND MAINTENANCE................................................................................ 1

9. ERROR MESSAGES LIST................................................................................................. 1

A certain number of appendices fully complying with your machine

In a basic footswitch-controlled version,

In this manual, tons is very often used instead of international measurement

For items heavier than 25 kg, a handling device not included in

REVIEW OF THE CONVENTIONAL DESIGN OF PRESS BRAKES

These deflections can be detected by a difference in terms of punch penetration in the

AMADA SYSTEM: Slotted beam (for 50 to 100 -ton press brakes).

Valid for 320 and 400 tons

1.3. MACHINE SPECIFICATIONS

1.3.2. LONG STROKE

1.4. BACK GAUGE

1) Type A (HFE M2 from 50 tons 2 meters to 220 tons 4 m)

A-TYPE BACK GAUGE

X butting depth (mm):

Motor power rating (watt)

Positioning accuracy (mm)

Travel speed (mm/s)

Min. distance between fingers (mm)

110 center to center

Finger width (mm)

Max. distance between fingers (mm)

B-type back gauge

B-TYPE BACK GAUGE

Travel speed (mm/s)

Positioning accuracy (Watt)1

Positioning accuracy (mm)

120 center to cente

Finger width (mm)

Max. distance between fingers (mm)

Puissance variable en fonction de la longueur de la traverse daxe Z. Voir schma lectrique.

C-type back gauge

C-TYPE BACK GAUGE

X butting depth (mm) :

Travel speed (mm/s)

Motor power rating (watt)

Positioning accuracy (mm)

Max. distance between fingers (mm)

Center to center (AB)

5 axes HA back gauge

2 axes HA back gauge

HA-TYPE BACK GAUGE

X axis travel speed (mm/s).

R axis travel speed (mm/s).

Z axis travel speed (mm/s).

X axis Motor power rating (Watt).

R axis Motor power rating (Watt).

Z axis Motor power rating (Watt).

Positioning accuracy in X (mm).

Positioning accuracy in R (mm).

Positioning accuracy in Z (mm).

Min. distance between fingers (Z1-axis to Z2-axis in mm).

Finger width (mm)

X axis stroke (mm).