Ex 2 Way Installation

INSTALLATION INSTRUCTIONS
2WAY VRF System Air Conditioner

SUPPLEMENT
Regarding the system connected to the indoor unit model S-19MS1U6, see the following contents.
1. Additional sentences are provided in the "NOTE" under the section "Table 1-2 Ranges that Apply to Refrigerant Tubing Lengths
and to Differences in Installation Heights " on page 8 in the Installation Instructions.
7: If the tubing length which is connected to the model S-19MS1U6 is less than 8 m (26.2 ft) between the outdoor unit and
the final distribution joint, increase the size of the gas tube between them by one-rank-higher.
2. Replace the section "Table 1-7 Indoor Unit Tubing Connection Size" on page 9 in the Installation Instructions with the following table.
Table 1-7 Indoor Unit Tubing Connection Size
Indoor unit type
12
Unit: in. (mm)
15
Gas tubing
1/2" (12.7)
Liquid tubing
1/4" (6.35)
18
19
24
36
48
54
5/8" (15.88)
3/8" (9.52)
* When connecting the gas tube for S-19MS1U6, use a field supply reducer.
3. Replace the section "Necessary Amount of Additional Refrigerant Charge for All Indoor Unit Cooling Capacity" on page 10 in the
Installation Instructions with the following table.
Necessary Amount of Additional Refrigerant Charge for All Indoor Unit Cooling Capacity
Charge a refrigerant amount calculated in the following formula according to the total amount of indoor unit cooling capacity.
Additional refrigerant amount when cooling capacity is BTU/h = Cooling capacity (BTU/h) x 1.034 x 0.001 + 10.6 (oz)
or Additional refrigerant amount when cooling capacity is kW = Cooling capacity (kW) x 1000 x 0.1 + 300 (g)
* However, calculate the cooling capacity of the indoor unit S-19MS1U6 as 0 kW.
85464369760021-SP
INSTALLATION INSTRUCTIONS
2WAY VRF System Air Conditioner
This air conditioner uses the refrigerant R410A.
External diameter of service port R410A: 5/16" (7.94mm)
NOTE
Model No.
Outdoor Units
Type Outdoor Unit Type
U
2WAY VRF System
Nominal Capacity
72
96
120
144
U-72ME2U9
U-96ME2U9
U-120ME2U9
U-144ME2U9
To be connecting Indoor Unit

Type
Indoor Unit Type
Nominal Capacity
7
S-07MD1U6
9
S-09MD1U6
12
15
18
D1
1-Way Cassette
U1
4-Way Cassette
S-12MU1U6
S-18MU1U6
Y1
4-Way Cassette 60 60
S-12MY1U6
S-18MY1U6
K1
Wall Mounted
S-12MK1U6
S-18MK1U6
S-07MK1U6
S-09MK1U6
S-12MD1U6
T1
Ceiling
F1
Low Silhouette Ducted
S-07MF1U6
S-09MF1U6
S-12MF1U6
S-15MF1U6
S-18MF1U6
M1
Slim Low Static Ducted
S-07MM1U6
S-09MM1U6
S-12MM1U6
S-15MM1U6
S-18MM1U6
E1
High Static Pressure Ducted
P1
Floor Standing
S-07MP1U6
S-09MP1U6
S-12MP1U6
S-15MP1U6
S-18MP1U6
R1
Concealed Floor Standing
S-07MR1U6
S-09MR1U6
S-12MR1U6
S-15MR1U6
S-18MR1U6
Type
S-12MT1U6
Indoor Unit Type
D1
1-Way Cassette
U1
4-Way Cassette
Y1
4-Way Cassette 60 60
K1
Wall Mounted
S-18MT1U6
Nominal Capacity
19
24
S-24MU1U6
S-19MS1U6*1
36
48
54
S-36MU1U6
S-24MK1U6
T1
Ceiling
S-24MT1U6
F1
Low Silhouette Ducted
S-24MF1U6
M1
Slim Low Static Ducted
E1
High Static Pressure Ducted
P1
Floor Standing
S-24MP1U6
R1
Concealed Floor Standing
S-24MR1U6
S-36MF1U6
S-48MF1U6
S-36ME1U6
S-48ME1U6
S-54MF1U6
*1 Necessary to install the External Electronic Expansion Valve Kit (Optional: CZ-P56SVK1U)
85464369760021
CV6231977845
IMPORTANT!
Please Read Before Starting
When Transporting
This air conditioning system meets strict safety and

operating standards. As the installer or service person, it is
an important part of your job to install or service the system
so it operates safely and efficiently.
Be careful when picking up and moving the indoor and

outdoor units. Get a partner to help, and bend your knees
when lifting to reduce strain on your back. Sharp edges or
thin aluminum fins on the air conditioner can cut your fingers.
For safe installation and trouble-free operation, you must:

Carefully read this instruction booklet before beginning.
When Installing
Follow each installation or repair step exactly as shown.
Select an installation location which is rigid and strong

enough to support or hold the unit, and select a location for
easy maintenance.
In a Room
Properly insulate any tubing run inside a room to prevent
sweating that can cause dripping and water damage to
walls and floors.
Keep the fire alarm and the air outlet at
CAUTION
least 5 feet (1.5m) away from the unit.
Observe all local, state, and national electrical codes.

Pay
close attention to all warning and caution notices
given in this manual.
WARNING
This symbol refers to a hazard or

unsafe practice which can result
in severe personal injury or death.
CAUTION
This symbol refers to a hazard or

unsafe practice which can result
in personal injury or product or
property damage.
In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide
a solid, level foundation for the outdoor unit. This prevents
water damage and abnormal vibration.
In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a
metal frame. Provide a suitable air baffle.
In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher
than drifting snow. Provide snow vents.
If Necessary, Get Help
These instructions are all you need for most installation

sites and maintenance conditions. If you require help for a
special problem, contact our sales/service outlet or your
certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for

improper installation or maintenance service, including
failure to follow the instructions in this document.
When Connecting Refrigerant Tubing
SPECIAL PRECAUTIONS
WARNING
Ventilate

the room well, in the event that is refrigerant
gas leaks during the installation. Be careful not to allow
contact of the refrigerant gas with a flame as this will
cause the generation of poisonous gas.
When Wiring
ELECTRICAL SHOCK CAN CAUSE

SEVERE PERSONAL INJURY OR DEATH.
ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO
WIRE THIS SYSTEM.
Keep all tubing runs as short as possible.

Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the
flare and union tubes before connecting them, then tighten
the nut with a torque wrench for a leak-free connection.
Do
not supply power to the unit until all wiring and tubing
are completed or reconnected and checked.
Check carefully for leaks before starting the test run.
H
ighly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and
inadequate grounding can cause accidental injury or
death.
Ground the unit following local electrical codes.
onnect all wiring tightly. Loose wiring may cause
C
overheating at connection points and a possible fire hazard.
WARNING
To
prevent possible hazards from insulation failure,
the unit must be grounded.
This

equipment is strongly recommended to be installed
with Earth Leakage Circuit Breaker (ELCB) or Residual
Current Device (RCD). Otherwise, it may cause electrical
shock and fire in case of equipment breakdown or
insulation breakdown.
When performing piping work do not

mix air except for specified refrigerant
(R410A) in refrigeration cycle. It causes
capacity down, and risk of explosion
and injury due to high tension inside
the refrigerant cycle.
Check for a leaking refrigerant!
Refrigerant gas may produce a toxic
gas if it comes in contact with fire.
Do not add or replace refrigerant other
than specified type.
It may cause product damage, burst
and injury etc.
Do not leak refrigerant while piping work for an installation

or re-installation, and while repairing refrigeration parts.
Handle liquid refrigerant carefully as it may cause frostbite.
2
When Servicing
CAUTION
Turn

the power OFF at the main power box (mains)
before opening the unit to check or repair electrical
parts and wiring.
Ventilate

any enclosed areas when
installing or testing the refrigeration
system. Escaped refrigerant gas, on
contact with fire or heat, can produce
dangerously toxic gas.
Keep

your fingers and clothing away from any moving
parts.

up the site after you finish, remembering to check
Clean
that no metal scraps or bits of wiring have been left inside
the unit being serviced.
WARNING
Do
not touch the air inlet or
the sharp aluminum fins of the
outdoor unit. You may get injured.
Confirm

after installation that no
refrigerant gas is leaking. If the gas
comes in contact with a burning stove,
gas water heater, electric room heater
or other heat source, it can cause the
generation of poisonous gas.
This

product must not be
modified or disassembled under
any circumstances. Modified or
disassembled unit may cause fire,
electric shock or injury.
Others
Do
not clean inside the indoor and
outdoor units by users. Engage
authorized dealer or specialist for
cleaning.
CAUTION
Do
not sit or step on the unit,
you may fall down accidentally.
Do
not touch the air inlet or
the sharp aluminum fins of the
outdoor unit. You may get injured.
In
case of malfunction of this
appliance, do not repair by yourself.
Contact to the sales dealer or service
dealer for a repair.
Do
not stick any object into the
FAN CASE.
You may be injured and the unit
may be damaged.
Check of Density Limit

The room in which the air conditioner is to be
installed requires a design that in the event of
refrigerant gas leaking out, its density will not exceed
a set limit.
The refrigerant (R410A), which is used in the air
conditioner, is safe, without the toxicity or combustibility of
ammonia, and is not restricted by laws imposed to protect
the ozone layer. However, since it contains more than
air, it poses the risk of suffocation if its density should
rise excessively. Suffocation from leakage of refrigerant
is almost non-existent. With the recent increase in the
number of high density buildings, however, the installation
of multi air conditioner systems is on the increase
because of the need for effective use of floor space,
individual control, energy conservation by curtailing heat
and carrying power, etc.
Most importantly, the multi air conditioner system is able
to replenish a large amount of refrigerant compared to
conventional individual air conditioners. If a single unit
of the multi air conditioner system is to be installed in
a small room, select a suitable model and installation
procedure so that if the refrigerant accidentally leaks out,
its density does not reach the limit (and in the event of
an emergency, measures can be made before injury can
occur).
ASHRAE and the International Mechanical Code of

the ICC as well as CSA provide guidance and define
safeguards related to the use of refrigerants, all of which
define a Refrigerant Concentration Level (RCL) of 25
pounds (11.3kg) per 1,000 cubic feet (28.3m3) for R410A
refrigerant. For additional guidance and precautions
related to refrigerant safety, please refer to the following
documents:
International Mechanical Code 2009 (IMC-2009)
(or more recently revised)
ASHRAE 15
ASHRAE 34
Precautions for Installation Using New Refrigerant

1. Care regarding tubing
1-1. Process tubing
l Material: Use C1220 phosphorous deoxidized copper specified in JIS H3300 Copper and Copper Alloy Seamless
Pipes and Tubes.
l Tubing
size: Be sure to use the sizes indicated in the table below.
l Use
a tube cutter when cutting the tubing, and be sure to remove any flash. This also applies to distribution joints
(optional).
l When bending tubing, use a bending radius that is 4 times the outer diameter of the tubing or larger.
CAUTION
Use sufficient care in handling the tubing. Seal the tubing ends with caps or tape to
prevent dirt, moisture, or other foreign substances from entering.
These substances can result in system malfunction.
Material: O
Material: O
Outer diameter
Wall thickness
Outer diameter
Wall thickness
1/4" (6.35)
0.025 (0.635)
7/8" (22.22)
0.045 (1.143)
3/8" (9.52)
0.030 (0.762)
1-1/8" (28.58)
0.050 (1.27)
1/2" (12.7)
0.035 (0.889)
1-3/8" (34.92)
0.055 (1.397)
5/8" (15.88)
0.040 (1.016)
1-5/8" (41.28)
0.060 (1.524)
3/4" (19.05)
0.042 (1.0668)
Unit: in. (mm)
1-2. Prevent impurities including water, dust and oxide from entering the tubing. Impurities can cause R410A
refrigerant deterioration and compressor defects. Due to the features of the refrigerant and refrigerating machine
oil, the prevention of water and other impurities becomes more important than ever.
2. Be sure to recharge the refrigerant only in liquid form.
2-1. Since R410A is a non-azeotrope, recharging the refrigerant in gas form can lower performance and cause defects
in the unit.
2-2. Since refrigerant composition changes and performance decreases when gas leaks, collect the remaining
refrigerant and recharge the required total amount of new refrigerant after fixing the leak.
3. Different tools required
3-1. Tool specifications have been changed due to the characteristics of R410A.

Some tools for R22- and R407C-type refrigerant systems cannot be used.
Item
R407C tools
New
compatible
tools?
with R410A?
Manifold gauge
Remarks
Manifold gauge
Yes
No
Types of refrigerant, refrigerating machine oil, and

pressure gauge are different.
Charge hose
Yes
No
To resist higher pressure, material must be changed.
Vacuum pump
Yes
Yes
Use a conventional vacuum pump if it is equipped with

a check valve. If it has no check valve, purchase and
attach a vacuum pump adapter.
Leak detector
Yes
No
Leak detectors for CFC and HCFC that react to chlorine

do not function because R410A contains no chlorine.
Leak detector for HFC134a can be used for R410A.
No
For systems that use R22, apply mineral oil (Suniso

oil) to the flare nuts on the tubing to prevent refrigerant
leakage. For machines that use R407C or R410A, apply
synthetic oil (ether oil) to the flare nuts.
Flaring oil
Yes
* Using tools for R22 and R407C and new tools for R410A together can cause defects.
4
Vacuum pump
Outlet
Inlet
3-2. Use R410A exclusive cylinder only.
Valve
Single-outlet valve
(with siphon tube)
Liquid refrigerant should be recharged
with the cylinder standing on end as
shown.
Liquid
New refrigerant R410A cannot be used for

earlier models
1. Compressor specifications are different.
If recharging a R22 or R407C compressor with
R410A, durability will significantly decrease since
some of the materials used for compressor parts are
different.
2. Existing tubing cannot be used (especially R22).
Completely cleaning out residual refrigerating
machine oil is impossible, even by flushing.
3. Refrigerating machine oil differs (R22).
Since R22 refrigerating machine oil is mineral oil, it
does not dissolve in R410A. Therefore, refrigerating
machine oil discharged from the compressor can
cause compressor damage.
R22 refrigerating machine oil
Mineral oil (Suniso oil)
R407C refrigerating machine oil
Synthetic fluid (ether oil)
R410A refrigerating machine oil
Synthetic fluid (ether oil)
CONTENTS
Page
Page
5. HOW TO PROCESS TUBING. . . . . . . . . . . . . . 32
IMPORTANT! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Please Read Before Starting
Check of Density Limit
Precautions for Installation Using New Refrigerant
New refrigerant R410A cannot be used for earlier models
5-1. Connecting the Refrigerant Tubing
1. GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
5-4. Taping the Tubes
5-2. Connecting Tubing Between Indoor and

Outdoor Units
5-3. Insulating the Refrigerant Tubing
5-5. Finishing the Installation
1-1. Tools Required for Installation (not supplied)

1-2. Accessories Supplied
6. AIR PURGING. . . . . . . . . . . . . . . . . . . . . . . . . . 35
1-3. Type of Copper Tube and Insulation Material
n Air Purging with a Vacuum Pump (for Test Run)

Preparation
1-4. Additional Materials Required for Installation

1-5. Tubing Length
7. TEST RUN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
1-6. Tubing Size

1-7. Straight Equivalent Length of Joints
7-1. Preparing for Test Run
1-8. Additional Refrigerant Charge
7-2. Test Run Procedure
1-9. System Limitations
7-3. Main Outdoor Unit PCB Setting
1-10. Check of Limit Density
7-4. Function Switches on P.C. Board
1-11. Installing Distribution Joint
7-5. Auto Address Setting
1-12. Optional Distribution Joint Kits
7-6. Setting Test Run Remote Controller
1-13. Example of Tubing Size Selection and

Refrigerant Charge Amount
7-7. Caution for Pump Down

7-8. Self-Diagnosis Function Table and Contents of
Alarm Display
2. SELECTING THE INSTALLATION SITE . . . . . 16

2-1. Outdoor Unit
2-2. Shield for Horizontal Exhaust Discharge
2-3. Installing the Outdoor Unit in Heavy Snow
Areas
2-4. Precautions When Installing in Heavy Snow
Areas
2-5. Dimensions of Wind Ducting
2-6. Dimensions of Snow Ducting
3. HOW TO INSTALL THE OUTDOOR UNIT. . . . 22
3-1. Transporting
3-2. Installing the Outdoor Unit
3-3. Routing the Tubing
3-4. Prepare the Tubing
3-5. Connect the Tubing
4. ELECTRICAL WIRING . . . . . . . . . . . . . . . . . . . 27
4-1. General Precautions on Wiring
4-2. Recommended Wire Length and Wire
Diameter for Power Supply System
4-3. Wiring System Diagram
1. GENERAL
This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for
the outdoor unit and make sure all accessory parts listed are with the system before beginning.
1-1. Tools Required for Installation (not supplied)
1-3. Type of Copper Tube and Insulation Material
1. Flathead screwdriver
If you wish to purchase these materials separately from a local
2. Phillips head screwdriver
source, you will need:
3. Knife or wire stripper
1. Deoxidized annealed copper tube for refrigerant tubing.
4. Tape measure
2. Foamed polyethylene insulation for copper tubes as
5. Level gauge
required to precise length of tubing. Wall thickness of the
6. Sabre saw or keyhole saw
insulation should be not less than 5/16" (7.94mm).
7. Hacksaw
3. Use insulated copper wire for field wiring. Wire size varies
8. Core bits
with the total length of wiring.
9. Hammer
Refer to 4. Electrical Wiring for details.
10. Drill
11. Tube cutter
Check local electrical codes and
12. Tube flaring tool
CAUTION
13. Torque wrench
regulations before obtaining
14. Adjustable wrench
wire. Also, check any specified
15. Reamer (for deburring)
instructions or limitations.
1-4. Additional Materials Required for Installation
1-2. Accessories Supplied
1. Refrigeration (armored) tape
Table 1-1 Outdoor Unit

Part name
Connection tubing
2. Insulated staples or clamps for connecting wire
Instruction
manual
(See your local codes.)

3. Putty
Inner
diameter
1"
(25.4mm)
4. Refrigeration tubing lubricant

5. Clamps or saddles to secure refrigerant tubing
6. Scale for weighing
Figure
Outer
diameter
1-1/8"
(28.58mm)
Qty
paper
U-72ME2U9
(6 ton)
U-96ME2U9
(8 ton)
U-120ME2U9
(10 ton)
U-144ME2U9
(12 ton)
1-5. Tubing Length

Select the installation location so that the length and size of refrigerant tubing are within the allowable range show in the figure below.
1.
Main tubing length (maximum tubing size) LM = LA + LB
2.
Main distribution tubes LC LH are selected according to the capacity after the distribution joint.
3. The outdoor connection main tubing (LO portion) is determined by the total capacity of the outdoor units that are
connected to the tube ends.
4.
Sizes of indoor unit connection tubing 1 64 are determined by the connection tubing sizes on the indoor units.
L1
H3
L2
R410A optional distribution joint

CZ-P680PJ1U (for outdoor unit)
CZ-P1350PJ1U (for outdoor unit)
CZ-P160BK1U (for indoor unit)
LM
Balance tubing
(1/4" (6.35mm))
LO
LA
L3
LC
No.1 distribution joint for outdoor unit

No.1 distribution joint (for indoor unit)
LD
LB
Explanation of symbols
LF
For
extension
Distribution joint
(CZ: optional parts)
Max.1.3 ft (40cm)
For
extension
Ball valve (field supply)
Max.1.3 ft (40cm)
62
63
H1
64
H2
LH
T-joint (field supply)
LG
Solidly welded shut

(pinch weld)
L4
NOTE
* Be sure to use special R410A distribution joints (CZ: optional parts) for outdoor unit connections and tubing branches.
Table 1-2 Ranges that Apply to Refrigerant Tubing Lengths and to Differences in Installation Heights
Item
Mark
L1
L (L2 L4)
Allowable tubing
length
LM
1, 2~ 64
L1 + 1 + 2~ 63 + A
+ B + LF + LG + LH
Allowable length of
joint tubing
Max. tubing length
Length
Actual length
656 (200)*2
Equivalent length
689 (210)*2
Difference between max. length and min.

length from the No.1 distribution joint
Max. length of main tubing (at maximum size)
Max. length of each distribution tube
Total max. tubing length including length of each distribution
tube (only liquid tubing)
164 (50)*4
-
*3
164 (50)*6
3280 (1000)
Maximum tubing length from outdoors 1st distribution

joint to each outdoor unit
33 (10)
When outdoor unit is installed higher than indoor unit
164 (50)
When outdoor unit is installed lower than indoor unit
131 (40)
H2
Max. difference between indoor units
49 (15)*5
H3
Max. difference between outdoor units
13 (4)
L3
T-joint tubing (field-supply); Max. tubing length between the

first T-joint and solidly welded-shut end point
6.6 (2)
A, B + LO, C + LO
Allowable elevation
difference
Contents
unit: ft. (m)
H1
L = Length
H = Height
NOTE
1: The outdoor connection main tubing (LO portion) is determined by the total capacity of the outdoor units that are connected to
the tube ends.
2: If the longest tubing length (L1) exceeds 295 ft. (90m) (equivalent length), increase the sizes of the main tubes (LM) by 1 rank
for gas tubes and liquid tubes. (Use a field supply reducer.) (Select the tube size from the table of main tube sizes (Table 1-3) on
the following page (LA table), and from the table of refrigerant tubing sizes (Table 1-9) on the second following page.)
3: If the longest main tubing length (LM) exceeds 164 ft. (50m), increase the main tube size at the portion before 164 ft. (50m) by 1
rank for the gas tubes. (Use a field supply reducer.)
(For the portion that exceeds 164 ft. (50m), set based on the main tube sizes (LA) listed in the table on the following page.)
4: If the tubing length marked "L" (L2 - L4) exceeds 131 ft. (40m), increase the liquid tube and gas tube by 1 rank.
5: If the total distribution tubing length exceeds 1,640ft. (500m), maximum allowable elevation difference (H2) between the indoor
units is calculated by the following formula. Make sure the indoor units actual elevation difference should fall within the figure
calculated as follows.
Unit of account (feet): 15 x (2 - total tubing length(ft.) 1,640) or Unit of account (meter): 15 x (2 - total tubing length(m) 500)
6: If any of the tubing length exceeds 98ft. (30m), increase the size of the liquid and gas tubes by 1 rank.
8
1-6. Tubing Size

Table 1-3 Main Tubing Size (LA)
Between No.1 distribution joint for outdoor unit and No.1 distribution joint (for indoor unit)
BTU/h
(kW)
Total system
tonnage
Gas tubing
Liquid tubing
72,000
(21.1)
96,000
(28.1)
Unit: in. (mm)
120,000 144,000 168,000 192,000 216,000 240,000 264,000 288,000 312,000 336,000 360,000
(35.2)
(42.2)
(49.2)
(56.3)
(63.3)
(70.3)
(77.4)
(84.4)
(91.4)
(98.5)
(105.5)
10
3/4"
7/8"
(19.05) (22.22)
3/8"
(9.52)
12
14
16
18
20
22
24
1-1/8"
(28.58)
1/2"
(12.7)
26
28
30
1-3/8"
(34.92)
3/4"
(19.05)
5/8"
(15.88)
1-5/8"
(41.28)
*1: If future extension is planned, select the tubing diameter based on the total tonnage after extension.
However extension is not possible if the resulting tubing size is three ranks higher.
*2: The balance tube (outdoor unit tube) diameter is 1/4" (6.35mm).
*3: Type 1 tubing should be used for the refrigerant tubes.
n Size of tubing (LO) between outdoor units
Select the size of tubing between outdoor units based on the main tubing size (LA) as given in the table above.
Table 1-4 Main Tubing Size After Distribution (LB, LC...)
Total capacity
after distribution
Unit: in. (mm)
Below BTU/h (kW)
24,200
(7.09)
54,600
(16.0)
76,800
(22.5)
102,400
(30.0)
143,300
(42.0)
178,800
(52.4)
238,900
(70.0)
340,000
(99.6)
Over BTU/h (kW)
24,200
(7.09)
54,600
(16.0)
76,800
(22.5)
102,400
(30.0)
143,300
(42.0)
178,800
(52.4)
238,900
(70.0)
340,000
(99.6)
Gas tubing
1/2"
(12.7)
5/8"
(15.88)
3/4"
(19.05)
7/8"
(22.22)
1-1/8"
(28.58)
1-1/8"
(28.58)
1-1/8"
(28.58)
1-3/8"
(34.92)
1-5/8"
(41.28)
Liquid tubing
3/8"
(9.52)
3/8"
(9.52)
3/8"
(9.52)
3/8"
(9.52)
1/2"
(12.7)
1/2"
(12.7)
5/8"
(15.88)
3/4"
(19.05)
3/4"
(19.05)
Tubing size
Note: In case the total capacity of connected indoor units exceeds the total capacity of the outdoor units, select the main tubing
size for the total capacity of the outdoor units.
Table 1-5 Outdoor Unit Tubing Connection Size
BTU/h
(kW)
72,000
(21.1)
96,000
(28.1)
Gas tubing
3/4" *1
(19.05) *1
7/8" *2
(22.22)*2
3/8" (9.52)
3/8" (9.52)
120,000
(35.2)
C)
Unit: in. (mm)
ex.) type72
144,000
(42.2)
1-1/8"
(28.58)
Brazing connection
Liquid tubing
1/2" (12.7)
Balance
tube
Flare connection
1/4" (6.35)
Balance tubing
Liquid tube
Flare connection
Gas tube
Table 1-6 Refrigerant Charge Amount at Shipment (for outdoor unit)

BTU/h (kW)
Initial amount
oz (g)
72,000 (21.1)
96,000 (28.1)
321 (9,100)
363 (10,300)
120,000 (35.2) 144,000 (42.2)

300 (8,500)
416 (11,800)
Table 1-7 Indoor Unit Tubing Connection Size

Indoor unit type
12
Unit: in. (mm)
15
18
19
24
36
48
Gas tubing
1/2" (12.7)
5/8" (15.88)
Liquid tubing
1/4" (6.35)
3/8" (9.52)
54
1-7. Straight Equivalent Length of Joints

Design the tubing system by referring to the following table for the straight equivalent length of joints.
Table 1-8 Straight Equivalent Length of Joints
Unit: ft. (m)

1/2"
(12.7)
1
(0.30)
0.8
(0.23)
3
(0.90)
7.5
(2.30)
Gas tubing size (in. (mm))

90 elbow
45 elbow
U-shape tube bent (R2-3/8" 4" (60 100mm))
Trap bend
5/8"
(15.88)
1.1
(0.35)
0.9
(0.26)
3.4
(1.05)
9.2
(2.80)
3/4"
(19.05)
1.4
(0.42)
1
(0.32)
4.1
(1.26)
10.5
(3.20)
7/8"
(22.22)
1.6
(0.48)
1.2
(0.36)
4.7
(1.44)
12.5
(3.80)
1-1/8"
(28.58)
1.9
(0.57)
1.4
(0.43)
5.6
(1.71)
15.4
(4.70)
1-3/8"
(34.92)
2.5
(0.76)
1.8
(0.55)
7.4
(2.26)
19.2
(5.85)
Y-branch distribution joint
Equivalent length conversion not needed.
Ball valve for service
Equivalent length conversion not needed.
1-5/8"
(41.28)
2.8
(0.85)
2.0
(0.61)
8.4
(2.56)
22.3
(6.80)
Table 1-9 Refrigerant tubing (Existing tubing can be used.)

Tubing size (in. (mm))
Material: O
* When bending the tubes, use a

bending radius that is at least 4 times
the outer diameter of the tubes.
Outer diameter Wall thickness Outer diameter Wall thickness Outer diameter Wall thickness
In addition, take sufficient care to
1/4" (6.35)
0.025 (0.635)
5/8" (15.88)
0.040 (1.016)
1-1/8" (28.58)
0.050 (1.27)
avoid crushing or damaging the tubes
3/8" (9.52)
0.030 (0.762)
3/4" (19.05)
0.042 (1.0668) 1-3/8" (34.92)
0.055 (1.397)
when bending them.
1/2" (12.7)
0.035 (0.889)
7/8" (22.22)
0.045 (1.143)
1-5/8" (41.28)
0.060 (1.524)
Material: O
Material: O
1-8. Additional Refrigerant Charge

Additional refrigerant charge amount is calculated from the liquid tubing total length, combination number of outdoor unit and
refrigerant amount according to all indoor unit cooling capacity.
Required amount of additional refrigerant charge
= [(Necessary amount of additional refrigerant charge per ft. (m) of each size of liquid tube x its tube length) + (...) + (...)]
+ [Necessary amount of additional refrigerant charge per outdoor unit]
+ [Necessary amount of additional refrigerant charge for all indoor unit cooling capacity]
* Always charge accurately using a scale for weighing.
Table 1-10-1 Necessary Amount of Additional Refrigerant Charge Per ft. (or per meter), According to Liquid Tubing Size
Liquid tubing size
Additional amount
inch
1/4"
3/8"
1/2"
5/8"
3/4"
7/8"
(mm)
(6.35)
(9.52)
(12.7)
(15.88)
(19.05)
(22.22)
oz/ft.
0.279
0.602
1.38
1.99
2.78
3.93
(g/m)
(26)
(56)
(128)
(185)
(259)
(366)
Table 1-10-2 Necessary Amount of Additional Refrigerant Charge Per Outdoor Unit
Further charge a certain amount listed below in addition to the amount of refrigerant charge.
Combination number of outdoor unit
Additional amount
oz (g)
70.5 (2,000)
141.0 (4,000)
212 (6,000)
Necessary Amount of Additional Refrigerant Charge for All Indoor Unit Cooling Capacity
Charge a refrigerant amount calculated in the following formula according to the total amount of indoor unit cooling capacity.
Additional refrigerant amount when cooling capacity is BTU/h = Cooling capacity (BTU/h) x 1.034 x 0.001 + 10.6 (oz)
or Additional refrigerant amount when cooling capacity is kW = Cooling capacity (kW) x 1000 x 0.1 + 300 (g)
10
1-9. System Limitations

Table 1-11 System Limitations
Max. No. allowable connected outdoor units
Max. capacity allowable connected outdoor
units
Maximum number of connectable indoor units

when connected with minimum capacity
*2
360,000 BTU/h
(30 ton, 105.5 kW)
Max. connectable indoor units
64
Max. allowable indoor/outdoor capacity ratio
*1
50 200 %
*1: In the case of 18 ton (63.3kW) or smaller units, the number is

limited by the total capacity of the connected indoor units.
*2: Up to 3 units can be connected if the system has been extended.
*3: It is strongly recommended that you choose the unit so the load
can become between 50 and 130%.
Total system Number of Total system Number of

tonnage
indoor units
tonnage
indoor units
6
20
14
45
8
25
16
50
10
32
18
55
12
39
20~30
64
Table 1-12 System Limitations of Total Refrigerant Amount

Combination number of outdoor unit
Upper limit
oz (g)
1,763 (50,000)
2,821 (80,000)
3,703 (105,000)
Make sure the values calculated using the following formula should not exceed the maximum allowable values (Table 1-12).
Total refrigerant amount = Refrigerant charge amount at shipment (for outdoor unit)

+ Necessary amount of additional refrigerant charge per ft. (or per meter) according to liquid tubing size

+ Necessary amount of additional refrigerant charge per outdoor unit

+ Necessary amount of additional refrigerant charge for all indoor unit cooling capacity
Always check the gas density limit for the
room in which the unit is installed.
1-10. Check of Limit Density
Tube branching methods

(horizontal use & direct connection to indoor unit)
Arrow view D
15
1-11. Installing Distribution Joint

(1) Refer to HOW TO ATTACH DISTRIBUTION JOINT enclosed
with the optional distribution joint kit
(CZ-P680PJ1U, CZ-P1350PJ1U, CZ-P160BK1U,
CZ-P680BK1U, CZ-P1350BK1U).
(3) If there are height differences between indoor units or if branch
tubing that follows a distribution joint is connected to only 1
unit, a trap or ball valve must be added to that distribution joint.
(When adding the ball valve, locate it within 1.3 ft. (40cm) of the
distribution joint.)
If a trap or ball valve is not added, do not operate the system
before repairs to a malfunctioning unit are completed.
(The refrigerant oil sent through the tubing to the
malfunctioning unit will accumulate and may damage the
compressor.)
11
30
Arrow view C
(2) When creating a branch using a commercially available T-joint

(header joint system), orient the main tubing so that it is either
horizontal (level) or vertical.
In order to prevent accumulation of refrigerant oil in stopped units,
if the main tubing is horizontal and directly connected to the indoor
unit, each branch tubing length should be at an angle that is
greater than horizontal.
If there are other cases, keep the main tubing horizontal (level).
If the main tubing is vertical, provide a raised starting portion for
each branch.
CAUTION
Pay special attention to any location, such as

a basement, etc., where leaking refrigerant
can accumulate, since refrigerant gas is
heavier than air.
When installing an air conditioner in a room, it is necessary to

ensure that even if the refrigerant gas accidentally leaks out, its
density does not exceed the limit level for that room.
15
WARNING
o3
Horizontal
A
line
View as seen
view D
view C
from arrow
Types of vertical trap specifications

(When using ball valve)
Main tubing
Indoor unit (more than 2 units)

Ball valve
(If only 1 unit is connected, a ball valve
(BV: purchased
is also needed on this side.)
separately)
Indoor unit (1)
(When not using ball valve)

Main tubing
Horizontal
Indoor unit
Branch tubing is
directed upward.
More than
8inch (20cm)
Indoor unit is directed downward
(Each unit is connected

to tubing that is either
level or is directed
downward.)
1-12. Optional Distribution Joint Kits

See the installation instructions packaged with the distribution joint kit for the installation procedure.
Table 1-12
Model name
Cooling capacity after distribution
Remarks
1. CZ-P680PJ1U
232,000 BTU/h (68.0 kW) or less
For outdoor unit
2. CZ-P1350PJ1U
460,700 BTU/h (135.0 kW) or less
For outdoor unit
3. CZ-P160BK1U
76,400 BTU/h (22.4 kW) or less
For indoor unit
4. CZ-P680BK1U
232,000 BTU/h (68.0 kW) or less
For indoor unit
5. CZ-P1350BK1U
460,700 BTU/h (135.0 kW) or less
For indoor unit
n Tubing size (with thermal insulation)

1. CZ-P680PJ1U
For outdoor unit (Capacity after distribution joint is 232,000 BTU/h (68.0 kW) or less.)
Example:
Gas tubing
6-59/64
(175)
5-5/16
(135)
Liquid tubing
4-21/64
(110)
3-13/16
(97) G
DEF
4-31/64
(114)
HI
G
G
Distribution
Joint
Distribution
Joint
H
I
Reducing
Joints
Insulation
Reducing
Joints
2-53/64
(72)
Unit: in. (mm)
Insulation
Table 1-13 Size of connection point on each part (Shown are inside diameters of tubing)
Size
Part A
Part B
Part C
Part D
Part E
Part F
Part G
Part H
Part I
in. (mm)
1-3/8"
(34.92)
1-1/4"
(31.75)
1-1/8"
(28.58)
1"
(25.4)
7/8"
(22.22)
3/4"
(19.05)
5/8"
(15.88)
1/2"
(12.7)
3/8"
(9.52)
2. CZ-P1350PJ1U
For outdoor unit (Capacity after distribution joint is greater than 232,000 BTU/h (68.0 kW) and no more than
460,700BTU/h (135.0 kW).)
Gas tubing
Example:
C D
G
G
C
D
Distribution
Joint
Insulation
H
I
Reducing
Joints
Insulation
E
F
HI
(72)
Distribution
Joint
4-21/64
(110)
3-13/16
(97) G
4-31/64
(114)
Liquid tubing
Reducing
Joints
2-53/64
D C
6-57/64
(175)
5-5/16
(135)
Unit: in. (mm)
: Outside dimension
Size
Part A
Part B
Part C
Part D
Part E
Part F
Part G
Part H
Part I
in. (mm)
1-3/8"
(34.92)
1-1/4"
(31.75)
1-1/8"
(28.58)
1"
(25.4)
7/8"
(22.22)
3/4"
(19.05)
5/8"
(15.88)
1/2"
(12.7)
3/8"
(9.52)
12
3. CZ-P160BK1U
Use: For indoor unit (Capacity after distribution joint is 76,400 BTU/h (22.4 kW) or less.)
4-21/64
(110)
3-13/16
(97)
Example:
D
Insulation
C
Distribution
C
Joint
Liquid tubing
D
E
2-53/64
(72)
2-53/64
(72)
Insulation
B
Distribution
B
Joint
4-21/64
(110)
3-13/16
(97)
Gas tubing
DE
Unit: in. (mm)
Size
Part A
Part B
Part C
Part D
Part E
in. (mm)
3/4"
(19.05)
5/8"
(15.88)
1/2"
(12.7)
3/8"
(9.52)
1/4"
(6.35)
4. CZ-P680BK1U
Use: For indoor unit (Capacity after distribution joint is greater than 76,400 BTU/h (22.4 kW) and no more than 232,000 BTU/h (68.0 kW).)
Example:
6-57/64
(175)
5-5/16
(135)
B CD
EF
Distribution
Joint
Reducing
Joints
E
F
F GH
E
Distribution
Joint
B
C
D
Insulation
GF
F
G
H
2-53/64
(72)
Liquid tubing
4-21/64
(110)
3-13/16
(97)
4-31/64
(114)
DC B
Gas tubing
Reducing
Joints
Insulation
Unit: in. (mm)
Size
Part A
Part B
Part C
Part D
Part E
Part F
Part G
Part H
in. (mm)
1-1/8"
(28.58)
1"
(25.4)
7/8"
(22.22)
3/4"
(19.05)
5/8"
(15.88)
1/2"
(12.7)
3/8"
(9.52)
1/4"
(6.35)
5. CZ-P1350BK1U
Use: For indoor unit (Capacity after distribution joint is greater than 232,000 BTU/h (68.0 kW) and no more than 460,700 BTU/h (135.0 kW).)
6-57/64
(175)
5-5/16
(135)
Example:
A
C D
C
D
F
G
G
Distribution
Joint
Liquid tubing
Insulation
Reducing
Joints
G
H
H
I
J
E
F
2-53/64
(72)
Distribution
Joint
Insulation
F
4-31/64
(114)
D C
4-21/64
(110)
3-13/16
(97)
Gas tubing
Reducing
Joints
Unit: in. (mm)
: Outside dimension
Size
Part A
Part B
Part C
Part D
Part E
Part F
Part G
Part H
Part I
Part J
in. (mm)
1-3/8"
(34.92)
1-1/4"
(31.75)
1-1/8"
(28.58)
1"
(25.4)
7/8"
(22.22)
3/4"
(19.05)
5/8"
(15.88)
1/2"
(12.7)
3/8"
(9.52)
1/4"
(6.35)
13
1-13. Example of Tubing Size Selection and Refrigerant Charge Amount

Additional refrigerant charging
Based on the values in Tables 1-3, 4, 5, 7, 10-1 and 10-2, use the liquid tubing size and length, and calculate the amount of
additional refrigerant charge using the formula below.
Unit of account (oz)
Required additional
refrigerant charge (oz)
Necessary Amount of Additional Refrigerant Charge Per Outdoor Unit

= + 3.93 (a) + 2.78 (b) + 1.99 (c) + 1.38 (d) + 0.602 (e) + 0.279 (f)
or
Unit of account (g)
Required additional
refrigerant charge (g)
Necessary Amount of Additional Refrigerant Charge Per Outdoor Unit

= + 366 (a) + 259 (b) + 185 (c) + 128 (d) + 56 (e) + 26 (f)
(a) : Liquid tubing
Total length of 7/8" (ft.) or (m)
(d) : Liquid tubing
(b) : Liquid tubing
(e) : Liquid tubing
(c) : Liquid tubing
(f) : Liquid tubing
l Charging procedure
Be sure to charge with R410A refrigerant in liquid form.

1. After performing a vacuum, charge with refrigerant from the liquid tubing side.
At this time, all valves must be in the fully closed position.
2. If it was not possible to charge the designated amount, operate the system in Cooling mode while charging with refrigerant
from the gas tubing side. (This is performed at the time of the test run. For this, all valves must be in the fully open position.
However if only one outdoor unit is installed, a balance tube is not used. Therefore, leave the valves fully closed.)
Charge with R410A refrigerant in liquid form.
With R410A refrigerant, charge while adjusting the amount being fed a little at a time in order to prevent liquid refrigerant from
backing up.
l After charging is completed, turn all valves to the fully open position.
l Replace the tubing covers as they were before.
CAUTION
1. R410A additional charging absolutely must be done through liquid charging.

2. The R410A refrigerant cylinder has a gray base color, and the top part is pink.
3. The R410A refrigerant cylinder includes a siphon tube. Check that the siphon tube is present.
(This is indicated on the label at the top of the cylinder.)
4. Due to differences in the refrigerant, pressure, and refrigerant oil involved in installation, it is
not possible in some cases to use the same tools for R22 and for R410A.
For type 72
For type 96
For type 120/144
Balance tube
Balance tube
Balance tube
Use a flathead screwdriver and

open by turning the part with the
screw groove to the right, from
to |.

to |.

to |.
Liquid tube
Use a hex wrench
(width 5/32 inch (4mm))
and turn to the left to
open.
Gas tube
to |.
Liquid tube
Liquid tube
Use a hex wrench

open.
Gas tube
Use a hex wrench

open.
Gas tube

to |.
14

to |.
Example:
l Example of all outdoor units

cooling capacity
Type 72: 72,000BTU/h (21.1 kW)
Outdoor unit
Type 96
Type 72
Type 96: 96,000BTU/h
(28.1 kW)
[Total]
(49.2 kW)
A
LA
LB
1
Type 48
168,00 BTU/h
l Example of each tubing length

Main tubing
LA = 131 ft. (40m)
LB = 16 ft. (4.9m)
LC = 16 ft. (4.9m)
Distribution joint tubing

Outdoor side
Indoor side
(2.1m)
A = 7 ft.
1 = 98 ft. (30m)
B = 7 ft. (2.1m)
2 = 16 ft. (4.9m)
3 = 16 ft. (4.9m)
4 = 65 ft. (19.8m)
LC
2
Type 48
Type 48
Type 36
l Example of all indoor unit cooling capacity

[Type 48 x 3] 47,800 x 3 = 143,400 BTU/h (14.0 x 3 = 42.0 kW)
[Type 36 x 1] 36,000 x 1 = 36,000 BTU/h
[Total]
(10.6 x 1 = 10.6 kW)
179,400 BTU/h
(52.6 kW)
l Obtain liquid tubing size from Tables 1-3, 4, 5, 7 and 10-1.

Main tubing
LA = 5/8 (ft. (m)) (Total capacity of indoor unit is 179,400 BTU/h (52.6kW))
LB = 1/2 (ft. (m)) (Total capacity of indoor unit is 131,600 BTU/h (38.6kW))
LC = 3/8 (ft. (m)) (Total capacity of indoor unit is 83,800 BTU/h (24.6kW))
Distribution joint tubing
Outdoor side
Indoor side
A: 3/8 (ft. (m))

1: 3/8 (ft. (m))
The longest tubing length in this example

(LA = 131 ft. (40m))
B: 3/8 (ft. (m)) (from outdoor unit connection tubing)

2: 3/8 (ft. (m)) 3: 3/8 (ft. (m)) 4: 3/8 (ft. (m)) (from indoor unit connection tubing)
l Obtain additional charge amount for each tubing size and additional refrigerant charge amount for all indoor unit cooling capacity.
Note 1: The charge amounts per 1 ft. are different for each liquid tubing size.
5/8 (ft.)(m)
LA
: 131 ft. 1.99 oz/ft. = 261 oz
(40m 185 g/m = 7,400g)
1/2 (ft.)(m)
LB
: 16 ft. 1.38 oz/ft.
(4.9m 128 g/m =
3/8 (ft.)(m)
LC +
AB+
= 22 oz
627g)
1 4 : 225 ft. 0.602 oz/ft. = 135 oz
(68.6m 56 g/m = 3,842g)
Total 418 oz
(Total 11,869g)
Additional refrigerant charge amount is 418 oz (11,869g).

Note 2: Necessary amount of additional refrigerant charge per outdoor unit is 141oz (4,000g) in combination of 2 units.
(See the Table 1-10-2.)
Note 2) Amount of additional charge for outdoor unit (combination number)
: 141oz
(4,000g)
Note 3: Necessary amount of additional refrigerant charge for all indoor unit cooling capacity
[BTU/h]
[kW]
(52.6 kW)
179,400 BTU/h
(Cooling capacity (kW) x1000 x 0.1 + 300g
Cooling capacity (BTU/h) x 1.034 x 0.001 + 10.6 oz
= 52.6 x 1000 x 0.1 + 300 = 5,560 g)
= 179,400 x 1.034 x 0.001 + 10.6 = 196 oz
Note 1) Amount of additional charge per tubing length
Note 2) Amount of additional charge for outdoor unit (combination number)
Note 3) Amount of additional charge for all indoor unit cooling capacity
: 418 oz
: 141 oz
196 oz
(11,869g)
(4,000g)
(5,560g)
Total of additional refrigerant charge amount
: 755 oz
(21,429g)
Therefore, the total of additional refrigerant charge amount reaches 755 oz (21,429g).
l Obtain overall refrigerant charge amount.
Overall refrigerant charge amount of the system indicates the calculated value shown above the additional charge amount in
addition to the total refrigerant charge amount (shown in the Table 1-6) at shipment in total cooling capacity of outdoor unit.
Refrigerant charge amount at shipment
(total cooling capacity of outdoor unit) :
: [168,000BTU/h] 684 oz
[49.2kW] (19,400g)
Total of additional refrigerant charge amount
755 oz
(21,429g)
:
Grand total
1,439 oz
(40,829g)
Therefore, overall refrigerant charge amount of the system reaches 1,439 oz (40,829g).
Remark:
Be sure to include the values in Table 1-10-2 Necessary Amount of Additional Refrigerant Charge Per Outdoor Unit.
CAUTION
Be sure to check the limit density for the room in which the indoor unit is installed.
15
2. SELECTING THE INSTALLATION SITE
Example: 2 units installation
2-1. Outdoor Unit
* For other installation, follow the standards of combination

installation.
AVOID:
Wall height: Less than 1.7ft. (500mm)

Wall height:
Unlimited
l heat sources, exhaust fans, etc.

l damp, humid or uneven locations
Over 1 ft.(300mm)
l indoors (no-ventilation location)
* Over 2 in. (50mm)
DO:
l choose a place as cool as possible.
* Over 2 in.
(50mm)
l choose a place that is well ventilated.

l allow enough room around the unit for air intake/exhaust
and possible maintenance.
l use lug bolts or equal to bolt down unit, reducing vibration
and noise.
Over 1.7ft. (500mm)
Over 2-3/8 in. (60mm)
Wall height: Unlimited
Wall height: Less than 4.9 ft. (1500mm)
Exhaust fan
Hot air
Outdoor
unit
* When setting the anchor bolt to "B" or "C" (see page 19),
make enough space for installation operation.
(Space between units: Over 0.6 ft. (180mm), Space from
wall: Over 0.83 ft. (250mm))
* When installing a snow-proof ducting, make space between
the units 7-3/32 (180mm) regardless of the positions (A - C)
for installation holes.
* Make a walk-in space in front and behind the unit to ensure
ease of operation.
Heat
source
Fig. 2-1
Installation Space
Install the outdoor unit where there is enough space for
ventilation. Otherwise the unit may not operate properly.
Fig.2-2 shows the minimum space requirement around
the outdoor units when 3 sides are open and only 1 side is
shuttered, with open space above the unit. The mounting
base should be concrete or a similar material that allows for
adequate drainage. Make provisions for anchor bolts, platform
height, and other site-specific installation requirements.
CAUTION
Fig. 2-2
l Leave space open above the

unit.
l Construct louvers or other
openings in the wall, if
necessary, to ensure adequate
ventilation.
NOTE
l
Do not do any wiring or tubing within 1 ft. (0.3m) of the front
panel, because this space is needed as a servicing space
for the compressor.
l
Ensure a base height of 4" (10cm) or more to ensure that
drainage water does not accumulate and freeze around the
bottom of the unit.
l
If installing a drain pan, install the drain pan prior to
installing the outdoor unit.
* Make sure there is at least 6" (15cm) between the outdoor
unit and the ground.
Also, the direction of the tubing and electrical wiring should
be from the front of the outdoor unit.
16
2-2. Shield for Horizontal Exhaust Discharge

It is necessary to install an air-discharge chamber (field
supply) to direct exhaust from the fan horizontally if it is
difficult to provide a minimum space of 7 ft. (2m) between the
air-discharge outlet and a nearby obstacle. (Fig. 2-3)
CAUTION
In regions with heavy snowfall,

the outdoor unit should be
provided with a solid, raised
platform and snow-proof
ducting (field supply). (Fig. 2-4)
2-3. Installing the Outdoor Unit in Heavy Snow

Areas
In locations where wind-blown snow can be a problem,
snowproof ducting (field supply) should be fitted to the unit
and direct exposure to the wind should be avoided as much as
possible. (Fig. 2-5) The following problems may occur if proper
countermeasures are not taken:
Fig. 2-3
DO
l The fan in the outdoor unit may stop running, causing the
unit to be damaged.
l There may be no air flow.
l The tubing may freeze and burst.
l The condenser pressure may drop because of strong wind,
and the indoor unit may freeze.
AVOID
2-4. Precautions When Installing in Heavy Snow

Areas
a) The platform should be higher than the maximum snow
depth. (Fig. 2-4)
b) The 2 anchoring feet of the outdoor unit should be used for
the platform, and the platform should be installed beneath
the air-intake side of the outdoor unit.
Fallen snow
Without snowproof ducting

(Without platform)
c) The platform foundation must be solid and the unit must

be secured with anchor bolts.
With snowproof ducting

(High platform)
Fig. 2-4
d) When installing on a roof subject to strong wind,

countermeasures must be taken to prevent the unit from
being overturned.
Fig. 2-5
17
2-5. Dimensions of Wind Ducting

Reference diagram for air-discharge chamber (field supply)
For type 72/96
Note: Can be installed so that the air direction is to the front or rear direction.
unit: in. (mm)
Air direction: Front direction
Air direction: Rear direction
Top view
30-35/64
(776)
29-29/64
(748)
27-43/64
(703)
5/64 (2)
5/64 (2)
39-31/64
(1003)
3/64 (1)
30-5/16
(770)
Front view
101-3/16
(2570)
101-3/16
(2570)
28-55/64
(733)
39-31/64
(1003)
30-35/64
(776)
29-29/64
(748)
28-55/64
(733)
3/64 (1)
Top view
30-5/16
(770)
Front view
Right side view
Right side view
For type 120/144

unit: in. (mm)
Top view
3/64 (1)
39-31/64
(1003)
5/64 (2)
46-11/16
(1186)
45-19/32
(1158)
39-31/64
(1003)
101-3/16
(2570)
101-3/16
(2570)
46-29/64
(1180)
Front view
5/64 (2)
28-55/64
(733)
28-55/64
(733)
46-11/16
(1186)
45-19/32
(1158)
43-13/16
(1113)
Top view
Right side view
18
46-29/64
(1180)
Front view
Right side view
3/64 (1)
Reference diagram for air-discharge chamber (field supply) (continued)

Combination of units
For various types of combination, refer to Technical Data.
unit: in. (mm)
J
H
G
E
F
K
Top view
F
L
M
L
M
3/64 (1)
39-31/64
(1003)
5/64 (2)
28-55/64
(733)
L
M
101-3/16
(2570)
A : 37-61/64 (964) Installation hole pitch forward tubing direction
B : 28-47/64 (730) Installation hole pitch downward tubing direction
C : 28-47/64 (730) Installation hole pitch
Top view
(Before installing air-discharge chamber)
D
Front view
Right side view
According to the installation site, you may choose the setting position in the depth direction of the anchor bolt from A, B or C.
Sample of small size models (3 units):

D
A:
Installation hole pitch
2-23/64
(60)
2-1/8
(54)
95-29/32
(2,436)
3-35/64
(90)
94-31/64
(2,400)
3-15/64
(82)
29-9/64
(740)
30-35/64
(776)
29-29/64
(748)
27-43/64
(703)
B:
7-3/32
(180)
6-27/32
(174)
105-23/64
(2,676)
8-17/64
(210)
103-15/16
(2,640)
7-61/64
(202)
29-9/64
(740)
30-35/64
(776)
29-29/64
(748)
27-43/64
(703)
C:
7-3/32
(180)
6-27/32
(174)
105-23/64
(2,676)
8-17/64
(210)
103-15/16
(2,640)
7-61/64
(202)
29-9/64
(740)
30-35/64
(776)
29-29/64
(748)
27-43/64
(703)
Sample of middle size models (3 units):

D
A:
2-23/64
(60)
2-1/8
(54)
144-21/64
(3,666)
3-35/64
(90)
142-29/32
(3,630)
3-15/64
(82)
45-9/32
(1,150)
46-11/16
(1,186)
45-19/32
(1,158)
43-13/16
(1,113)
B:
7-3/32
(180)
6-27/32
(174)
153-25/32
(3,906)
8-17/64
(210)
152-23/64
(3,870)
7-61/64
(202)
45-9/32
(1,150)
46-11/16
(1,186)
45-19/32
(1,158)
43-13/16
(1,113)
C:
7-3/32
(180)
6-27/32
(174)
153-25/32
(3,906)
8-17/64
(210)
152-23/64
(3,870)
7-61/64
(202)
45-9/32
(1,150)
46-11/16
(1,186)
45-19/32
(1,158)
43-13/16
(1,113)
19
2-6. Dimensions of Snow Ducting

Reference diagram for snow-proof ducting (field supply)
For type 72/96
26-7/64
(663)
26-7/64
(663)
34-21/64
(872)
34-21/64
(872)
Top view
39-31/64
(1003)
3/64 (1)
Top view
30-35/64
(776)
29-29/64
(748)
5/64 (2)
5/64 (2)
39-31/64
(1003)
3/64 (1)
28-55/64
(733)
2-29/32
(74)
30-35/64
(776)
29-29/64
(748)
27-43/64
(703)
unit: in. (mm)
19-1/4
(489)
30-5/16
(770)
68-13/64
(1748)
19-1/4
(489)
25-25/32
(655)
57-9/16
(1462)
101-3/16
(2570)
19-1/4
(489)
18-13/16
(478)
18-13/16
(478)
57-9/16
(1462)
25-25/32
(655)
19-1/4
(489)
58-5/8
(1489)
Front view
Right side view
Front view
Right side view
For type 120/144 Note: Can be installed so that the air direction is to the front or rear direction.
42-1/4
(1073)
42-1/4
(1073)
34-21/64
(872)
34-21/64
(872)
Top view
3/64(1)
39-31/64
(1003)
5/64(2)
Top view
46-11/16
(1186)
45-19/32
(1158)
5/64(2)
39-31/64
(1003)
3/64(1)
28-55/64
(733)
2-29/32
(74)
46-11/16
(1186)
45-19/32
(1158)
43-13/16
(1113)
unit: in. (mm)
19-1/4
(489)
25-25/32
(655)
57-9/16
(1462)
18-13/16
(478)
25-25/32
(655)
18-13/16
(478)
46-29/64
(1180)
84-61/64
(2158)
Front view
19-1/4
(489)
101-3/16
(2570)
19-1/4
(489)
57-9/16
(1462)
19-1/4
(489)
58-5/8
(1489)
Right side view
Front view
20
Right side view
Reference diagram for snow-proof ducting (field supply) (continued)

Combination of units
For various types of combination, refer to Technical Data.
8-17/64 (210)
7-3/32 (180)
unit: in. (mm)
8-17/64 (210)
7-3/32 (180)
G
E
Top view
(Before installing snow-proof ducting)
F
7-61/64 (202)
7-61/64 (202)
35/64 (14)
Top view
3/64 (1)
39-31/64
(1003)
5/64 (2)
28-55/64
(733)
35/64
(14)
2-29/32
(74)
34-21/64
(872)
18-13/16
(478)
57-23/32
(1466)
20-9/32
(515)
57-23/32
(1466)
20-9/32
(515)
19-19/64
(490)
18-13/16
(478)
25-53/64
(656)
57-9/16
(1462)
19-1/4
(489)
25-25/32
(655)
57-9/16
(1462)
101-3/16
(2570)
19-1/4
(489)
18-13/16
(478)
A : 37-61/64 (964) Installation hole pitch forward tubing direction

57-9/16
34-21/64
2-29/32 (74)
25-25/32 (1462)
(872)
(655)
B : 28-47/64 (730) Installation hole pitch downward tubing direction
C : 28-47/64 (730) Installation hole pitch
39-3/8
(1000)
I
Front view
Right side view
According to the installation site, you may choose the setting position in the depth direction of the anchor bolt from A, B or C.
Sample of small size models (3 units):

D
29-9/64
(740)
30-5/16
(770)
105-23/64
(2,676)
105-1/8
(2,670)
100-29/32
(2,563)
143-5/8
(3,648)
A : Installation hole pitch

B : Installation hole pitch
C : Installation hole pitch
Sample of middle size models (3 units):

D
A : Installation hole pitch

B : Installation hole pitch
45-9/32
(1,150)
46-29/64 153-25/32 153-35/64 149-21/64 192-3/64

(1,180)
(3,906)
(3,900)
(3,793)
(4,878)
C : Installation hole pitch
21
3. HOW TO INSTALL THE OUTDOOR UNIT

3-1. Transporting
When transporting the unit, have it delivered as close to the installation site as
possible without unpacking. Use a hook for suspending the unit. (Fig. 3-1)
CAUTION
l When hoisting the outdoor unit, pass ropes or straps under the bottom plate
as shown in the figure at right. When hoisting, the angle between the rope
and top panel must be 70 or greater so that the rope does not come into
contact with the fan guard.
(Use 2 lengths of rope 25 ft. (approx. 7.6 m) long or more.)
l When passing the ropes through the square holes of the bottom plate:
Place the rope in the outer edge of the square holes.
l Use protective panels or padding at all locations where the rope
contacts the outer casing or other parts to prevent scratching.
Rope
In particular, use protective material (such as cloth or cardboard)
to prevent the edges of the top panel from being scratched.
l Be careful of the fan.
There is danger of injury if the fan starts to turn during inspection.
Be sure to turn OFF the remote power switch before beginning
Detailed
drawing A
inspection.
A
This is not a lifting lug.
<Do not attempt to lift the unit by one of the
legs at each corner of the unit or with hooks
or shackles attached for installing the legs.>
Fig. 3-1
3-2. Installing the Outdoor Unit
E
C: 28-47/64 (730)
(Installation hole pitch)
Vibration insulator
B: 28-47/64 (730)
Vibration insulator
A: 37-61/64 (964)
(1) Use anchor bolts (15/32" or M12) or similar to securely anchor the unit in place. (Fig. 3-2)
(2) Make sure the rubber vibration insulator and platform extend to the inside of the legs. In addition, the washers used to anchor
the unit from the top must be larger than the installation anchor holes. (Figs. 3-2 and 3-3)
Type 120/144
Unit: in. (mm)
D
D
D
D
Vibration insulator
<Detailed view of legs>

2 support area per each leg (x2) must install vibration insulator material and mount.
The area of dimension marked with the asterisk (*) must cover the base.
19-32 (15)
*2-51/64 (71)
Base
Leg
Vibration insulator
*3-15/16 (100)
Base
45/64 (18)
9-59/64 (252)
Unit: in. (mm)
19/32 (15)
Anchor bolt
Vibration insulator
Washer
*3-15/16 (100)
Base
Fig. 3-2
<Detailed view of installation holes>
Installation elongated hole

(19/32 (15) x 53/64(21))
Unit: in. (mm)

View H (area E)
4 (100)
Leg
Anchor bolt
Washer
Vibration insulator
View G (area D)
Anchor bolt
Washer
Over 4 (100)
View F (area D/E)

Over 4 (100)
Unit: in. (mm)
Fig. 3-3
22
Type 72/96
Type 120/144
A : 37-61/64 (964) [Installation hole pitch] * The tubing is routed out from the front.
B : 28-47/64 (730) [Installation hole pitch] * The tubing is routed out from the bottom.
C : 28-47/64 (730) [Installation hole pitch]
3-3. Routing the Tubing
A
45/64 (18)
45-9/32 (1150)
46-29/64 (1180)
19/32 (15)
Air intake
C
Air intake
39-3/8 (1000)
B
C
45/64 (18)
29-9/64 (740)
30-5/16 (770)
19/32 (15)
Unit: in. (mm)
Air intake
Air intake
Air intake
39-3/8 (1000)
Air intake
Fig. 3-4
l The tubing can be routed out either from the front or from the bottom. (Fig. 3-5)
l The connecting valve is contained inside the unit. Therefore, remove the front panel. (Fig. 3-5)
(1) If the tubing is routed out from the front, use cutting pliers or a similar tool to cut out the tubing outlet slit (part indicated by
from the tubing cover. (Figs. 3-5 and 3-6)
For type 120/144
For type 72/96
Front
ex.) type 72/96
Front
Bottom
Bottom
Tubing cover
Remove 2 screws
Use cutting pliers or similar tool
to cut cover out
Tubing cover
Slit hole
Remove 8 panel screws

from front panel
Remove 10 panel screws

from front panel
Fig. 3-5
(2) If the tubing is routed out from the bottom, remove the slit part (
).
l Use a drill bit approximately 13/64" (5.2 mm) dia. to create holes at the
5 slit hole indentations (openings).
l Punch out the slit part (
Tubing cover
Slit part
).
l Be careful not to damage the base plate.

Indentation (5 locations)
Fig. 3-6
23
3-4. Prepare the Tubing

l Material: Use C1220 phosphorous deoxidized copper as described in JIS H3300, Copper and Copper Alloy Seamless Pipes and
Tubes.
l Tubing size
Use the tubing size indicated in the table below.
l When cutting the tubing, use a tube cutter, and be sure to remove any burrs.
(The same applies to distribution tubing (optional).)
l When bending the tubes, bend each tube using a radius that is at least 4 times the outer diameter of the tube.
When bending, use sufficient care to avoid crushing or damaging the tube.
l For flaring, use a flare tool, and be sure that flaring is performed correctly.
CAUTION
Use sufficient caution during preparation of the tubing. Seal the tube ends by means of caps or
taping to prevent dust, moisture, or other foreign substances from entering the tubes.
Refrigerant tubing (Existing tubing can be used.)

Tubing size (in. (mm))
Material: O
Material: O
Outer diameter
Wall thickness
Outer diameter
Wall thickness
1/4" (6.35)
0.025 (0.635)
7/8" (22.22)
0.045 (1.143)
3/8" (9.52)
0.030 (0.762)
1-1/8" (28.58)
0.050 (1.27)
1/2" (12.7)
0.035 (0.889)
1-3/8" (34.92)
0.055 (1.397)
5/8" (15.88)
0.040 (1.016)
1-5/8" (41.28)
0.060 (1.524)
3/4" (19.05)
0.042 (1.0668)
3-5. Connect the Tubing

l Use the supplied connector tubing. (See figure below.)
Type 72 (6 Ton)
3
Refrigerant
tubing
Connection
method
Supplied
parts used?
Gas tubing
Brazing
No
Liquid tubing
Flare
No
Balance tube
Flare
No
Type 96 (8 Ton)
3
Type 120 (10 Ton)
1
Refrigerant
tubing
Connection
method
Gas tubing
Brazing
Liquid tubing
Flare
No
Balance tube
Flare
No
Refrigerant
tubing
Connection
method
Supplied
parts used?
Gas tubing
Brazing
Liquid tubing
Flare
No
Balance tube
Flare
No
Supplied
parts used?
1"
(25.4
Yes
1-1/8"
28.58)
Type 144 (12 Ton)

3
Refrigerant
tubing
Connection
method
Supplied
parts used?
Gas tubing
Brazing
No
Liquid tubing
Flare
No
Balance tube
Flare
No
24
1"
(25.4
Yes
1-1/8"
28.58)
Refrigerant tube port
Tubing cover
l Use caulking, putty, or a similar material to fill any gaps at the

refrigerant tube port (
) in order to prevent rainwater, dust or
foreign substances from entering the unit.

* Perform this work even if the tubing is routed out in a downward
Tubing routed out
through the front side
direction.
l Tighten each cap as specified below.
Tightening torque for each cap
Bottom plate
Cap tightening torque
Service port cap
Width
unit: lbs inch
unit: N m
{unit: kgf cm}
43/64" (17mm)
90 - 100
10 - 12
{100 - 120}
35/64" (14mm),
43/64" (17 mm)
170 - 220
20 - 25
{200 - 250}
3/4" (19 mm)
120 - 170
14 - 20
{140 - 200}
17/16" (27mm)
190 - 240
22 - 28
{220 - 280}
Valve cap
For type 72
Tubing routed out

through the bottom
Unit: in. (mm)
For type 96
Service port cap

width 43/64 (17)
Service port cap

width 43/64 (17)
Valve cap
width3/4(19)
Valve cap
width3/4(19)
Valve cap
width35/64(14)
Valve cap
width35/64(14)
Service port cap

width 43/64 (17)
Service port cap

width 43/64 (17)
Valve cap
width35/64(14)
Flare nut
1/4 (6.35)
Flare nut
3/8 (9.52)
Valve cap
width43/64(17)
Flare nut
1/4 (6.35)
Service port cap

width 43/64 (17)
Flare nut
3/8 (9.52)
For type 120/144
Service port cap

width 43/64 (17)
Do not apply an adjustable wrench

to the hexagonal part.
Service port cap

width 43/64 (17)
Do not use two adjustable wrenches when removing or

installing the balance tube flare nut. In particular, do not
apply an adjustable wrench to the hexagonal part at the top
of the valve. (If force is applied to this part, gas leakage will
occur.)
Valve cap
width17/16 (27)
Valve cap
width35/64(14)
Service port cap
width 43/64 (17)
Valve cap
width43/64 (17)
Flare nut
1/4 (6.35)
Flare nut
1/2 (12.7)
Use two adjustable wrenches, as shown in the figure,

when removing the liquid tube valve flare nut.
Service port cap

width 43/64 (17)
1. Do not apply a wrench to the valve cap when

removing or installing the flare nuts.
Doing so may damage the valve.
2. If the valve cap is left off for a long period of time,
refrigerant leakage will occur.
Therefore, do not leave the valve cap off.
3. Applying refrigerant oil to the flare surface can be
effective in preventing gas leakage, however be
sure to use a refrigerant oil which is suitable for
the refrigerant that is used in the system. (This unit
utilizes R410A refrigerant, and the refrigerant oil is
ether oil (synthetic oil).
However, hub oil (synthetic oil) can also be used.)
25
l Precautions for brazing

Be sure to replace the air inside the tube with nitrogen to prevent
oxide film from forming during the brazing process. Be sure to use
a damp cloth or other means to cool the valve unit during brazing.
Work method
Pressure-reducing
valve (regulator)
Field-supply tube
CAUTION
Nitrogen
Brazing locations
Remote valve
Taping
1. Be sure to use nitrogen. (Oxygen, CO2, and CFC must not be used.)
2. Use a pressure-reducing valve on the nitrogen tank.
3. Do not use agents intended to prevent the formation of oxide film.
They will adversely affect the refrigeration oil, and may cause equipment failure.
4. The balance tube is not used if only 1 outdoor unit is installed.
Use the unit in the same conditions as when it was shipped from the factory.
26
4. ELECTRICAL WIRING
4-1. General Precautions on Wiring
(6) Unauthorized changes in the internal wiring can be very
(1) Before wiring, confirm the rated voltage of the unit as

shown on its nameplate, then carry out the wiring closely
dangerous. The manufacturer will accept no responsibility
following the wiring diagram.
for any damage or misoperation that occurs as a result of

such unauthorized changes.
WARNING
(7) Regulations on wire diameters differ from locality to
(2) This equipment is strongly recommended to be
locality. For field wiring rules, please refer to your LOCAL
installed with Earth Leakage Circuit Breaker (ELCB)
ELECTRICAL CODES before beginning.
or Residual Current Device (RCD). Otherwise,
it may cause electrical shock and fire in case of
You must ensure that installation complies with all relevant

rules and regulations.
equipment breakdown or insulation breakdown.
(8) To prevent malfunction of the air conditioner caused
Provide a power outlet to be used exclusively
by electrical noise, care must be taken when wiring as
for each unit, and Earth Leakage Circuit Breaker
follows:
(ELCB) for overcurrent protection should be
l The remote control wiring and the inter-unit control wiring
provided in the exclusive line.
should be wired apart from the inter-unit power wiring.
(3) To prevent possible hazards from insulation failure,
l Use shielded wires for inter-unit control wiring between
the unit must be grounded.
units and ground the shield on both sides.
(4) Each wiring connection must be done in accordance with
(9) If the power supply cord of this appliance is damaged,
the wiring system diagram. Wrong wiring may cause the
it must be replaced by a repair shop appointed by the
unit to misoperate or become damaged.
manufacturer, because special purpose tools are required.
(5) Do not allow wiring to touch the refrigerant tubing,

compressor, or any moving parts of the fan.
4-2. Recommended Wire Length and Wire Diameter for Power Supply System
Outdoor unit
Indoor unit
Time delay fuse or
circuit capacity
Type
Time delay fuse or

circuit capacity
U-72ME2U9
50 A
K1
10 16 A
U-96ME2U9
60 A
D1, U1, Y1, F1, M1, T1, P1, R1
10 16 A
U-120ME2U9
60 A
E1
10 16 A
U-144ME2U9
60 A
Type
Control wiring
(A) Inter-unit (between outdoor and
indoor units) control wiring*
(B) Remote control wiring
(C) Control wiring for group control
AWG #18 (0.75 mm2)
AWG #18 (0.75 mm2)
AWG #18 (0.75 mm2)
Max. 3,280 ft. (1,000 m)
Max. 1,640 ft. (500 m)
Max. 650 ft. (200 m) Total

(D) Inter-outdoor unit control wiring
NOTE
AWG #18 (0.75 mm2)
* With ring-type wire terminal.

Max. 980 ft. (300 m)
27
4-3. Wiring System Diagram

Power supply
208 / 230V, 60Hz, 1-PH
Remote
Controller
WHT 1
BLK 2
L2
U1
U1
U2
U2
R2
L1
L2
Indoor
unit(No. 2)
Outdoor unit
INV unit
U2
R1
1
2
R2
Indoor
unit(No. 3)
Group control:
U2
R1
BLK
WHT
2
1
Indoor
unit(No. n)
3P terminal board
L1
L2
U1
U2
BLK
WHT
BLK
WHT
3
1
RC
(BLU)
Ground
BLK
WHT
Ground
ALWAYS COMPLY WITH NATIONAL AND

LOCAL CODE REQUIREMENTS.
R2
Remote
Controller
Power supply
208 / 230V, 3, ~60Hz
* Disconnect switch
L2
L1
L2
L3
(Field Supply)
* NOTE:
Disconnect Switch may be needed by the
National/Local code.
U1
L1
L2
L3
L1
Ground
L1
L2
Ground
Inter-outdoor unit control wiring
U1
1
2
Power supply
208 / 230V, 60Hz, 1-PH
Power supply
208 / 230V, 60Hz, 3-PH
L2
K1 Type
L1
L2
L3
L1
Ground
L1
L2
L1
L2
L3
1
2
R1
1
2
Power supply
208 / 230V, 60Hz, 1-PH
Outdoor unit
INV unit
L1
Ground
Power supply
208 / 230V, 60Hz, 1-PH
Remote
Controller
WHT 1
BLK 2
L1
L2
Indoor
unit(No. 1)
CONNECTOR
2P (WHT)
L1
L2
L3
2P terminal board (x2)
NOTE
(1) Refer to Section 4-2. Recommended Wire Length
and Wire Diameter for Power Supply System for
the explanation of A, B, C, and D, in the above
U1
diagram.
U2
Inter-unit
control wiring
(2) The basic connection diagram of the indoor unit shows

the 7P terminal board, so the terminal boards in your
Inter-outdoor unit
control wiring
Outdoor Unit
equipment may differ from the diagram.

(3) Refrigerant Circuit (R.C.) address should be set before
turning the power on.
(4) Regarding the R.C. address setting, refer to Section 7-5.
Auto Address Setting. Address setting can be executed
by remote controller automatically.
28
CAUTION
(1) When linking outdoor units in a network, disconnect the terminal extended from the short plug (CN67, 2P Black,
location: left bottom on the outdoor main control PCB) from all outdoor units except any one of the outdoor units.
(When shipping: In shorted condition.)
For a system without link (no connection wiring between outdoor units), do not remove the short plug.
(2) Do not install the inter-unit control wiring in a way that forms a loop. (Fig. 4-1)
Outdoor unit
Outdoor unit
Outdoor unit
Prohibited
Prohibited
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Fig. 4-1
(3) Do not install inter-unit control wiring such as star branch
wiring. Star branch wiring causes mis-address setting.
Outdoor unit
NO
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Branch point
Fig. 4-2
(4) If branching the inter-unit control wiring, the number of branch points should be 16 or fewer.
Outdoor unit
: Branch point
More than 7ft. (2m) required
Central Controller
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Indoor unit
Outdoor unit
Outdoor unit
Fig. 4-3
29
Loose wiring may cause the terminal to overheat or result in unit malfunction.
A fire hazard may also exist.
Therefore, ensure that all wiring is tightly connected.
WARNING
When connecting each power wire to the terminal, follow the instructions on How to connect wiring to the terminal and fasten the
wire securely with the fixing screw of the terminal board.
Stranded wire
Strip 3/8" (10mm)
How to connect wiring to the terminal

n For stranded wiring
(1) Cut the wire end with cutting pliers, then strip the insulation to
expose the stranded wiring about 3/8" (10mm) and tightly twist
the wire ends. (Fig. 4-4)
Ring
pressure
terminal
(2) Using a Phillips head screwdriver, remove the terminal screw(s)

on the terminal board.
Fig. 4-4
(3) Using a ring connector fastener or pliers, securely clamp each

stripped wire end with a ring pressure terminal.
Special
washer
(4) Place the ring pressure terminal, and replace and tighten the
removed terminal screw using a screwdriver. (Fig. 4-5)
Screw
Ring pressure
terminal
Terminal board
Wire
Ring
pressure
terminal
Checking voltage of terminal board

Check if the wiring AC200V or more is connected to the inter-unit
control wiring connection terminal board.
(First, turn off the power and then proceed the work.)
Wire
Fig. 4-5
If AC200V or higher voltage is mistakenly applied to the P.C.

board, the fuse (FUSE3, 0.4A) of outdoor control P.C. board is
broken and the P.C. board will be protected.
In this case, reconnect the wires correctly and disconnect the 2P connector (BLU, OC, CN76) on P.C. board.
Then, replace that connector with the 2P connector (BRN, EMG, CN69).
Cut out the jumper (JP11).
Type 120 / 144
(CR-144ME2U9/A747593)
Type 72 / 96
(CR-72ME2U9/A747841)
Jumper
JP11
Jumper
JP11
EMG, CN69
2Pconnector,
BRN
EMG, CN69
2Pconnector,
BRN
JP11
OC, CN76
2Pconnector,
BLU
CN69
FUSE3
Fuse
FUSE3
Fuse
FUSE3
30
JP11
OC
EMG CN69
CN76
FUSE3
EMG
CN76
OC
OC, CN76
2Pconnector,
BLU
Screw and
Special washer
n Wiring sample
Type 72/96
Electronic component box
Type 120/144
Inter-unit control wiring (U1, U2)

2P terminal board *1
Inter-outdoor unit control wiring (1, 2)
Terminal board for power supply
Earth terminal *3
*1
*2
*3
Tightening torque
lbs.inch
Nm
3 1.25 0.25
11
2
6.2 0.2
55
4
8.2 0.4
73
Type 72/96
Type 120/144
Fit wires with cable clamps.
Fit power supply and Inter-unit

control wires with cable clamps
respectively (field supply).
Hollow to cut out opening *4

44 (Power supply wiring inserting port: knockout holes)
Wiring panel
(Front)
23 (Inter-unit control wiring inserting port: knockout holes)

Hollow to cut out opening *4

23 (Inter-unit control wiring inserting port: knockout holes)
Wiring panel
(Bottom)
*4 Hollow for jigsaw holes (Maximum allowed per hole is 48.)
Be sure to use waterproof conduit for electrical wiring to the outdoor unit.
Protective structure is necessary to avoid raindrops through wiring ports.
Hollow to cut out openings for wiring ports on the panel with a jigsaw.
31
5. HOW TO PROCESS TUBING
Deburring
The liquid tubing side is connected by a flare nut, and the gas
Before
After
tubing side is connected by brazing.
5-1. Connecting the Refrigerant Tubing

Use of the Flaring Method
Many of conventional split system air conditioners employ the
flaring method to connect refrigerant tubes which run between
indoor and outdoor units. In this method, the copper tubes are
flared at each end and connected with flare nuts.
Flaring Procedure with a Flare Tool
Fig. 5-1
(1) Cut the copper tube to the required length with a tube cutter.
It is recommended to cut approx. 1 2 ft. (0.3 - 0.6m) longer
than the tubing length you estimate.
Copper
tubing
(2) Remove burrs at the end of the copper tube with a tube
reamer or file. This process is important and should be done
carefully to make a good flare. (Fig. 5-1)
Reamer
NOTE
When reaming, hold the tube end downward and be sure that no
copper scraps fall into the tube. (Fig. 5-2)
Fig. 5-2
(3) Remove the flare nut from the unit and be sure to mount it
on the copper tube.
(4) Make a flare at the end of copper tube with a flare tool.
(Fig. 5-3)
Flare nut
NOTE
Copper
tubing
A good flare should have the following characteristics:

l inside surface is glossy and smooth
Flare tool
l edge is smooth
Fig. 5-3
l tapered sides are of uniform length
32
Caution Before Connecting Tubes Tightly

(1) Apply a sealing cap or water-proof tape to prevent dust or water from entering the
tubes before they are used.
(2) Be sure to apply refrigerant lubricant to the matching surfaces of the flare and union
before connecting them together. This is effective for reducing gas leaks. (Fig. 5-4)
Apply refrigerant
lubricant
(3) For proper connection, align the union tube and flare tube straight with each other,
then screw in the flare nut lightly at first to obtain a smooth match. (Fig. 5-5)
l Adjust the shape of the liquid tube using a tube bender at the installation site and
connect it to the liquid tubing side valve using a flare.
Fig. 5-4
Cautions During Brazing

l Replace air inside the tube with nitrogen gas to prevent copper oxide film
from forming during the brazing process. (Oxygen, carbon dioxide and Freon
are not acceptable.)
Union
l Do not allow the tubing to get too hot during brazing.

The nitrogen gas inside the tubing may overheat, causing refrigerant system
valves to become damaged.
Therefore allow the tubing to cool when brazing.
Flare nut
Fig. 5-5
Torque wrench
l Use a reducing valve for the nitrogen cylinder.

l Do not use agents intended to prevent the formation of oxide film.
These agents adversely affect the refrigerant and refrigerant oil, and may
cause damage or malfunctions.
Spanner
Indoor unit
Outdoor unit
5-2. Connecting Tubing Between Indoor and Outdoor Units

(1) Tightly connect the indoor-side refrigerant tubing
extended from the wall with the outdoor-side
tubing.
(2) To fasten the flare nuts, apply specified torque as at
right:
l When removing the flare nuts from the tubing
connections, or when tightening them after connecting the
tubing, be sure to use 2 adjustable wrenches or spanners
as shown. (Fig. 5-6)
If the flare nuts are over-tightened, the flare may be
damaged, which could result refrigerant leakage and
cause in injury or asphyxiation to room occupants.
Tube
diameter
in. (mm)
Fig. 5-6
Tightening torque, approximate
Tube thickness
lbs in.
Nm
{kgf cm}
inch
mm
1/4
(6.35)
120 160
14 18
{140 180}
0.025
0.635
3/8
(9.52)
300 360
34 42
{340 420}
0.030
0.762
1/2
(12.7)
430 610
49 61
{490 610}
0.035
0.889
5/8
(15.88)
590 710
67 81
{680 820}
0.040
1.016
3/4
870 1040 99 118 {1000 1200} 0.042 1.0668
l For the flare nuts at tubing connections, be sure to use
(19.05)
the flare nuts that were supplied with the unit, or else flare
nuts for R410A (type 2).
The refrigerant tubing that is used must be of the correct
wall thickness as shown in the table at right.
Because the pressure is approximately 1.6 times higher than conventional refrigerant pressure, the use of ordinary flare nuts
(type 1) or thin-walled tubes may result in tube rupture, injury, or asphyxiation caused by refrigerant leakage.
l In order to prevent damage to the flare caused by over-tightening of the flare nuts, use the table above as a guide when
tightening.
l When tightening the flare nut on the liquid tube, use an adjustable wrench with a nominal handle length of 7-7/8" (200 mm).
33
5-3. Insulating the Refrigerant Tubing
Two tubes arranged together

Liquid tubing
Tubing Insulation
l Thermal insulation must be applied to all unit tubing, including
the distribution joint (purchased separately).
(Fig. 5-7)
Gas tubing
Insulation
* For gas tubing, the insulation material must be heat resistant to

248F (120C) or above.
For other tubing, it must be heat resistant to 176F (80C) or
above.
Insulation material thickness must be 25/64" (10mm) or greater.
If the conditions inside the ceiling exceed DB 86F (30C) and
RH 70%, increase the thickness of the gas tubing insulation
material by 1 step.
If the exterior of the outdoor unit
valves has been finished with a
CAUTION
square duct covering, make sure
you allow sufficient space to use
the valves and to allow the panels
to be attached and removed.
Three tubes arranged together

Cosmetic
(finishing) tape
Balance tubing
Insulation
Fig. 5-7
Sealer (supplied)
Taping the flare nuts

Wind the white insulation tape around the flare nuts at the gas
tube connections.
Then cover up the tubing connections with the flare insulator, and
fill the gap at the union with the supplied black insulation tape.
Finally, fasten the insulator at both ends with the supplied vinyl
clamps. (Fig. 5-8)
Gas tubing
Liquid tubing
Insulation tape (white)

(supplied)
Flare insulator (supplied)
Tube insulator
(not supplied)
Heat resistant
248F (120C)
or above
Unit side
insulator
Flare nut
Vinyl clamps (supplied)
Fig. 5-8
5-4. Taping the Tubes

(1) At this time, the refrigerant tubes (and electrical wiring if local
codes permit) should be taped together with armoring tape in
1 bundle.
To prevent the condensation from overflowing the drain pan,
keep the drain hose separate from the refrigerant tubing.
(2) Wrap the armoring tape from the bottom of the outdoor unit to
the top of the tubing where it enters the wall.
As you wrap the tubing, overlap half of each previous tape
turn.
Clamp
Insulated tubes Drain hose
(3) Clamp the tubing bundle to the wall, using 1 clamp approx.
each ft. (m) (Fig. 5-9).
NOTE
Do not wind the armoring tape too tightly since this will decrease
the heat insulation effect.
Also ensure that the condensation drain hose splits away from the
bundle and drips clear of the unit and the tubing.
Fig. 5-9
Apply putty here
5-5. Finishing the Installation

After finishing insulating and taping over the tubing, use sealing
putty to seal off the hole in the wall to prevent rain and draft from
entering. (Fig. 5-10)
Tubing
Fig. 5-10
34
6. AIR PURGING
Manifold gauge
Air and moisture in the refrigerant system may have undesirable effects as
indicated below.
l pressure in the system rises
l operating current rises
l cooling (or heating) efficiency drops
l moisture in the refrigerant circuit may freeze and block capillary tubing
l water may lead to corrosion of parts in the refrigerant system
Fig. 6-1
Therefore, the indoor unit and tubing between the indoor and outdoor unit
must be leak tested and evacuated to remove any noncondensables and
moisture from the system.
Vacuum pump
Outlet
Inlet
n Air Purging with a Vacuum Pump (for Test Run) Preparation

Check that each tube (both liquid and gas tubes) between the indoor and
outdoor units have been properly connected and all wiring for the test run has
been completed.
Remove the valve caps from both the gas and liquid service valves on the
outdoor unit.
Note that both liquid and gas tube service valves on the outdoor unit are kept
closed at this stage.
Leak test
(1) With the service valves on the outdoor unit closed, remove the 5/16"
(7.94mm) flare nut and its bonnet on the gas tube service valve.
(Save for reuse.)
Fig. 6-2
Manifold valve
Pressure
gauge
Charge hose
(2) Attach a manifold valve (with pressure gauges) and dry nitrogen gas
cylinder to this service port with charge hoses.
CAUTION
Use a manifold valve for air purging.

If it is not available, use a stop valve for this
purpose.
The Hi knob of the manifold valve must always
be kept closed.
Cylinder
valve
Nitrogen gas cylinder
(In vertical standing
position)
(3) Pressurize the system to no more than 484 psig (3.34MPa {33.1 kgf/cm2G})
with dry nitrogen gas and close the cylinder valve when the gauge reading
reaches 484 psig (3.34MPa {33.1 kgf/cm2G}).
Then, test for leaks with liquid soap.
CAUTION
To avoid nitrogen entering the refrigerant system

in a liquid state, the top of the cylinder must be
higher than the bottom when you pressurize the
system.
Usually, the cylinder is used in a vertical
standing position.
Open
Gas
tube
Close
Open
Outdoor unit
Liquid
tube
Close
Open
Balance
tube
Close
Fig. 6-3
35
(4) Do a leak test of all joints of the tubing (both indoor and outdoor) and
both gas and liquid service valves.
Bubbles indicate a leak.
Wipe off the soap with a clean cloth after a leak test.
Manifold valve
Pressure
gauge
(5) After the system is found to be free of leaks, relieve the nitrogen
pressure by loosening the charge hose connector at the nitrogen
cylinder.
When the system pressure is reduced to normal, disconnect the hose
from the cylinder.
Evacuation
(1) Attach the charge hose end described in the preceding steps to the
vacuum pump to evacuate the tubing and indoor unit.
Confirm that the Lo knob of the manifold valve is open.
Then, run the vacuum pump.
The operation time for evacuation varies with the tubing length and
capacity of the pump.
Vacuum pump
NOTE
Open
Gas
tube
The vacuum condition should be less than 14.7 psig (-0.1MPa)

{755mmHg, 5 Torr}.
Close
(2) When the desired vacuum is reached, close the Lo knob of the
manifold valve and turn off the vacuum pump.
Please confirm that the gauge pressure is under 14.7 psig (-0.1MPa)
(755 mmHg, 5 Torr) after 4 to 5 minutes of vacuum pump operation.
Open
Outdoor unit
Liquid
tube
Close
CAUTION
Use a cylinder designed for use with

R410A respectively.
Open
Balance
tube
Close
Fig. 6-4
36
Manifold valve
Charging additional refrigerant

Pressure
gauge
l Charging additional refrigerant (calculated from the liquid

tube length as shown in Section 1-8. Additional Refrigerant
Charge) using the liquid tube service valve. (Fig. 6-5)
Valve
l Use a balance to measure the refrigerant accurately.

l If the additional refrigerant charge amount cannot be charged
at once, charge the remaining refrigerant in liquid form by
using the gas tube service valve with the system in cooling
operation mode at the time of test run. (Fig. 6-6)
Liquid
Finishing the job

(1) With a hex wrench, turn the liquid tube service valve stem
counter-clockwise to fully open the valve.
CAUTION
R410A
To avoid gas from leaking when

removing the charge hose, make
sure the stem of the gas tube is
turned all the way out (BACK
SEAT position).
Close
Gas
tube
Close
(2) Turn the gas tube service valve stem counter-clockwise to

fully open the valve.
Open
(3) Loosen the charge hose connected to the gas tube service
port (5/16" (7.94mm)) slightly to release the pressure, then
remove the hose.
Outdoor unit
Liquid
tube
Close
(4) Replace the 1/4" (6.35mm) flare nut and its bonnet on the
gas tube service port and fasten the flare nut securely with
an adjustable wrench or box wrench.
This process is very important to prevent gas from leaking
from the system.
Close
Balance
tube
(5) Replace the valve caps at both gas and liquid service valves
and fasten them securely.
Close
Fig. 6-5
This completes air purging with a vacuum pump.

The air conditioner is now ready for a test run.
Open
Gas
tube
Open
Close
Outdoor unit
Liquid
tube
Open
Close
Balance
tube
Open
Fig. 6-6
37
7. TEST RUN
7-1. Preparing for Test Run
l Before attempting to start the air conditioner, check
the following.
ON
(1) All loose matter is removed from the cabinet especially

steel filings, bits of wire, and clips.
(Power must be turned

ON at least 5 hours before
attempting test run)
(2) The control wiring is correctly connected and all electrical

connections are tight.
(3) The protective spacers for the compressor used for
transportation have been removed.
Power mains switch
If not, remove them now.
Fig. 7-1
(4) The transportation pads for the indoor fan have been
removed. If not, remove them now.
(5) The power has been connected to the unit for at least
5 hours before starting the compressor. The bottom of
the compressor should be warm to the touch and the
crankcase heater around the feet of the compressor
should be hot to the touch.
(Fig. 7-1)
(6) Both the gas and liquid tube service valves are open.
Balance tube
If not, open them now. (Fig. 7-2)
Gas tube
Liquid tube
(7) Request that the customer be present for the trial run.
Explain the contents of the instruction manual, then have
Fig. 7-2
the customer actually operate the system.

(8) Be sure to give the instruction manual and warranty
certificate to the customer.
(9) When replacing the control PCB, be sure to make all the
same settings on the new PCB as were in use before
replacement.
The existing EEPROM is not changed, and is connected
to the new control PCB.
7-2. Test Run Procedure

l Precautions before Test Run
(1) Electrify crankcase heater for over 5 hours before performing a test run.
(2) When finished leak testing of tube connections, vacuuming and refrigeration charge, fully open the service valve of the outdoor
unit.
If the outdoor unit is solely installed, fully close the service valve because the balance tube is not used.
(3) Request that the customer be present for the trial run. Explain the contents of the instruction manual, then have the customer
actually operate the system.
(4) Be sure to give the instruction manual and warranty certificate to the customer.
(5) When replacing the control PCB, be sure to make all the same settings on the new PCB as were in use before replacement.
38
l Test Run Procedure

Notes:
Recheck before the test run.
Have outdoor sub units been connected?
<All outdoor unit control P.C.B>

Unit number setting switch
(SW5)
<Outdoor main unit control P.C.B>
Number of outdoor units setting
switch (SW6)
Number of indoor units setting
switch (SW3 and SW4)

System address setting switch
(SW1 and SW2)
Refer to Fig. 7-4
YES
*1 The unit with unit

No.set to 1 becomes
Set outdoor unit address.
to the outdoor main
unit.
*1
2. These settings are not made on the indoor unit P.C.

board.
Set No. of outdoor units.
Set No. of indoor units.
Are indoor and outdoor control wires

connected to a multiple refrigerant system?
(Check link wiring.)
NO
1. Use caution when making the settings.

If there are duplicated system addresses, or if
the settings for the number of indoor units are not
consistent, an alarm will occur and the system will
not start.
NO
CASE 1
YES
System address setting
If the terminating resistance plug socket on outdoor

main unit P.C.B is made link wiring more than 2
refrigerant systems, set to OPEN side excepting the
nearest outdoor unit and the farthest outdoor unit
from the central controller.
Is it possible to turn ON power only

for 1 refrigerant system where the
test run will be performed?
Note:
It is not necessary to control the terminating
resistance plug socket excepting the outdoor
main unit.
YES
CASE 2
NO
CASE 3B
NO
Is auto address setting

performed in heating mode?
Make necessary
corrections.
Turn ON power to indoor and outdoor

units only for that refrigerant system.
Turn OFF power

to indoor and
outdoor units.
Short circuit the A.ADD pin (CN30)

on outdoor main unit P.C.B for over 1
second long and then open circuit.
Check alarm
contents.
LEDs 1 and 2 blink alternately.

(Approx. 2 - 3 minutes)
YES CASE 3A
Is it OK to start the compressor?
Is it OK to start the compressor?
Turn ON power to indoor and outdoor units.
Turn ON power to indoor and outdoor units.
*4
*2
*2
While COOL side of MODE pin (CN40) on
outdoor main unit P.C.B short circuited, short
circuit the A.ADD pin (CN30) on outdoor main
unit P.C.B for over 1 second long.
NO
Short circuit the A.ADD pin (CN30) on outdoor

main unit P.C. board for over 1 second long and
then open circuit.
Make necessary
corrections.
*3
*3
Cooling of indoor and outdoor units started.
Heating of indoor and outdoor units started.

Are LEDs 1 and 2 on

outdoor unit P.C.B OFF?
YES
Turn OFF power to

indoor and outdoor units.
*4
NO
Are LEDs 1 and 2 on

outdoor unit P.C.B OFF?
Check alarm contents.
YES
Test run preparation is completed. (Do not allow short-circuited pin to remain short-circuited.)
Set the remote controller to a test run.
Refer to section Setting Test

Run Remote Controller.
Does system operate?
YES
Return remote controller
to normal mode.
End test run.
Follow the section Self-Diagnosis Function Table and resolve the problem.
NO
*2 At least 5 hours must have passed after the power ON to the outdoor unit.
*3 All indoor units operate in all refrigerant systems where the power is ON.
*4 Refer to Self-Diagnosis Function Table and Contents of Alarm Display.
Fig. 7-3
39
7-3. Main Outdoor Unit PCB Setting

Type 72/96
SW5
Terminating resistance plug
SW6
SW3
SW4
CN30
SW4
SW3
SW2
COOL HEAT
MODE
SW1
ON
ON
OFF
OFF
NO. OF I / U
SW5
CR-72ME2U9 / A747841
A. ADD
CN40
R. C. ADD
SW2
SW1
SW6
ON
ON
OFF
OFF
O/U. ADD
NO. OF O/U
SHORT OPEN
CN67
Type 120/144
SW5
Terminating resistance plug
SW6
SW3
SW1
SW4
SW2
CN30
A. ADD
CN30
ON
OFF
O/U. ADD
ON
OFF
SW5
MODE
COOL HEAT
CN40
R. C. ADD
NO. OF I / U
SW4
CN40
ON
SW3
SW2
OFF
SW1
NO. OF O/U
ON
OFF SW6
CR-144ME2U9 / A747593
SHORT OPEN
CN67
Fig. 7-4
40
l <Sample> Outdoor unit number setting (SW5)

Unit number setting
Unit 1 (at shipment)
Unit number setting (SW5)

(3P Dip switch, blue)
1: ON
Unit 2
2: ON
Unit 3
1 & 2: ON
ON
2
(2) These settings are not required excepting the unit 1

outdoor unit.
OFF
ON
ON
1
(1) Unit 1 (outdoor main unit) needs to prepare the settings

of number of outdoor units, number of indoor units and
system address.
OFF
ON
1
Notes:
ON
ON
OFF
l <Sample> Setting number of outdoor units (SW6)

Number of outdoor units
1 unit (at shipment)
Setting number of units (SW6)

1: ON
2 units
2: ON
1 & 2: ON
OFF
ON
ON
1
3 units
ON
ON
OFF
ON
ON
1
OFF
l <Sample> Setting number of indoor units (SW4, SW3)
1 unit (at shipment)

102030
All: OFF
11 units
1: ON
21 units
2: ON
40 units
3: ON
1 & 3: ON
64 units
2 & 3: ON
All: ON
ON
2
Set to 0
OFF
ON
Set to 1
OFF
ON
Set to 1
OFF
ON
3
Set to 8
OFF
ON
ON
1
ON
2
Set to 1
OFF
ON
ON
2
Set to 1
OFF
ON
58 units
ON
1
31 units
ON
1
ON
ON
1

(Rotary switch, red)
Number of indoor units
OFF
Set to 4
l <Sample> Setting system address (Necessary when link wiring established.) (SW2, SW1)
System address number
1 system (at shipment)
System address (SW2)

(2P Dip switch, black)
1020
1
1: ON
21 systems
2: ON
30 systems
1 & 2: ON
Set to 1
OFF
Set to 1
OFF
ON
ON
1
ON
ON
Set to 1
OFF
ON
ON
11 systems
ON
ON
Both: OFF
System address (SW1)

(Rotary switch, black)
OFF
41
Set to 0
7-4. Function Switches on P.C. Board

Function Switch
Remarks
MODE pin (3P, BLK)

(CN40)
Changes to cooling/heating mode. (outdoor main unit is only usable.)

When in normal operation: When short circuited the COOL side, indoor unit operation in the same
refrigerant system changes to all cooling mode.
When short circuited the HEAT side, indoor unit operation in the same
refrigerant system changes to all heating mode.
When in auto address setting: Changes to heating mode with open-circuit.
A.ADD pin (2P, WHT)

(CN30)
Short circuited for over 1 second long

Auto address setting starts with open-circuit.
If short circuit lasts for over 1 second long during auto address setting, the setting is interrupted.
CHK pin (2P, WHT)

(CN23)
When short circuited, test run begins.

(If the remote controller is connected in test run mode, it is automatically cancelled after 1 hour.)
Also, if short-circuit is cancelled, test run mode is cancelled.
RC plug (3P, BLU)

(CN73)
Connects to outdoor unit maintenance remote controller and content of alarm message will be
checked.
RUN pin (2P, WHT)

(CN27)
When short circuited and pulse signal is given, all indoor units operate in the same refrigerant system.
STOP pin (2P, WHT)

(CN28)
When short circuited and pulse signal is given, all indoor units stop in the same refrigerant system.
(When short circuited, operation cannot be performed by the indoor unit's remote controller.)
AP pin (2P, WHT)

(CN24)
SNOW plug (3P, RD)
(CN34)
SILENT plug (2P, WHT)
(CN33)
Can be used when vacuuming the outdoor unit.

Can be used when installing a snowfall sensor device.
Can be used when setting the outdoor unit fan in sound absorbing mode.
For details, refer to Test Run Service Manual.
42
7-5. Auto Address Setting

Example: Basic Wiring Diagram (1)
C
ase of no link wiring
(Inter-unit control wiring is not connected to a multiple system.)
Indoor unit address setting is possible without starting the compressor.
Unit 1 setting (outdoor main unit)
* It is not necessary to control the terminating
No. of indoor units
resistance plug (3P) socket on the outdoor unit
(10 units setting)
System address
P.C. board.
(SW3)
(System 1 setting)
3P plug is plugged in SHORT side at shipment.
0
(SW1) (SW2)
Confirm it is plugged in SHORT side.
1
ON
ON
(SW4)
ON
OFF
Number of
outdoor units
(3 units setting)
(SW6)
ON
OFF
Outdoor Unit
OFF
(SW5)
Unit
number ON
setting
(unit 1) 1 2 3
ON
Unit 2 setting
ON
ON
OFF
Unit
number
setting
(unit 2)
Set the terminating

resistance plug
socket to SHORT
side.
Unit 1
(Main)
ON
OPEN
OFF
(SW5)
Unit
number
setting
(unit 3)
ON
ON
OFF
Unit 3
(Sub)
Unit 2
(Sub)
Inter-outdoor unit
control wiring
SHORT
Unit 3 setting
(SW5)
ON
3P terminating
resistance plug
(SHORT side)
Inter-outdoor unit
control wiring
Inter-unit control wiring
Indoor unit
1-1
1-2
1-3
1-10
Remote control
communication wiring
Remote controller
Case 1
Fig. 7-5
Auto Address Control from Outdoor Unit
1. Regarding the number of outdoor units, set the Dip switch (SW6) for setting the number of outdoor units on Unit 1 control P.C.B
to 3 units
ON
ON
and the Unit Number Setting Dip switch (SW5) to unit number 1.
2
ON
OFF
1
2
ON
(This unit becomes to the outdoor main unit.)

ON
2. Set the Unit Number Setting switch (SW5) on unit 2 control P.C. board to unit number 2.
Set the Unit Number Setting switch (SW5) on unit 3 control P.C. board to unit number 3.
1
3. Check the refrigerant system's Address Setting Rotary switch (SW1) on outdoor main unit control P.C. board to 1 and the Dip
switch (SW2) to 0 (at shipment).
ON
ON
OFF
4. Regarding the setting of the number of indoor units connected to the outdoor unit, set the Dip switch (SW4) for setting the
number of indoor units on outdoor main unit control P.C. board connected to the outdoor unit to 1.
ON
ON
OFF
If the Rotary switch (SW3) set to 0, 10 units can be prepared for operation.
5. Turn on power to indoor and outdoor units.
6. Short circuit the A.ADD pin (CN30) on outdoor main unit control P.C. board for over 1 second long and open circuit.
(Communication for auto address setting begins.)
* To cancel, short circuit the A.ADD pin (CN30) again for over 1 second long and then open circuit. The LED that
indicates auto address setting goes out and the process is stopped.
Be sure to perform auto address setting again.
(Auto address setting is completed when LEDs 1 and 2 on outdoor main unit control P.C. board go out.)
7. Remote control operation is now available.

* When auto address setting is controlled by the remote controller, perform auto address setting by the remote controller after
step 5 described above.
l Refer to section Auto Address Setting by Remote Controller.
43
Example: Basic Wiring Diagram (2)

Case of link wiring
* See the section ATTENTION!.
<No. 1 refrigerant system>

System address
(System 1 setting)
(SW1) (SW2)
ON
1
ON
No. of indoor units

(13 units setting)
(SW3)
(SW4)
OFF
Number of
outdoor units
(3 units setting)
(SW6)
ON
1
ON
ON
2
Unit 2 setting
OFF
Unit
(SW5)
number ON
setting
(unit 1) 1 2 3
ON
OFF
Outdoor unit
system 1
Unit
number
setting
(unit 2)
ON
OFF
Set the terminating

resistance plug socket
to SHORT side.
Unit 1
(Main)
Unit 3 setting
(SW5)
ON
ON
1
OFF
Unit 2
(Sub)
(SW5)
ON
1
ON
OFF
Unit 3
(Sub)
Inter-outdoor unit
control wiring
Central Controller
Unit
number
setting
(unit 3)
Inter-outdoor unit
control wiring

Inter-unit
control wiring
<No. 2 refrigerant system>
1-1
Indoor unit
1-2
1-3
1-13
Remote control
Remote
Controller
Number of indoor units

(9 units setting)
(SW3)
9
System address
(System 2 setting)
(SW1) (SW2)
ON
ON
2
2
Number of
outdoor units
(2 units setting)
(SW6)
2 3
ON
OFF
Outdoor unit
system 2
ON
2 3
1
OFF
Unit
(SW5)
ON
number ON
setting
(unit 1) 1 2 3 OFF
ON
ON
1
(SW4)
OFF
Unit 2 setting
Unit
number
setting
(unit 2)
Set the terminating

to OPEN side.
Unit 1
(Main)
<Z refrigerant system>
Inter-unit
control wiring
2-1
OFF
2-2
2-9
Remote control
Remote
Controller
Outdoor unit
Z refrigerant
systems
ON
Unit 2
(Sub)
Indoor unit
(SW5)
ON
Set the terminating

to SHORT side.
Unit 1
(Main)
Unit 2
(Sub)
To Z refrigerant system indoor unit
Make settings according to each case as described below.

In case of possibility of turning ON power to indoor/outdoor units for each refrigerant system
In case of impossibility of turning ON power to indoor/outdoor units for each refrigerant system
Auto address setting in heating mode
Auto address setting in cooling mode
44
Case 2
Case 3A
Case 3B
Fig. 7-6
Case 2
In case of possibility of turning ON power to indoor/outdoor units for each refrigerant system:
l In case of possibility of turning ON power to indoor/outdoor units for each refrigerant system:
Indoor unit address setting can be made without starting the compressor.
How to control auto address setting from outdoor unit
ON
1. Set the unit number setting switch (SW5) on unit 1 (outdoor main unit) control P.C. board to:
1
(Unit 1: This unit becomes to the outdoor main unit.)

ON
Set the unit number setting switch (SW5) on unit 2 control P.C. board to:
1
2
ON
Set the unit number setting switch (SW5) on unit 3 control P.C. board to:
1
2. Regarding the number of outdoor units, set the Dip switch (SW6) for setting the number of outdoor units on outdoor main unit
control P.C. board to 3 units.
ON
ON
OFF
3. Check that the refrigerant system address Rotary switch (SW1) on outdoor main unit control P.C. board in 1 refrigerant system is
set to 1 and the Dip switch (SW2) is set to 0 (at shipment).
ON
ON
OFF
4. Regarding the number of indoor units connected to the outdoor unit, set the Dip switch (SW4) for setting the number on indoor
units on outdoor main unit control P.C. board to 1
ON
ON
and set the Rotary switch (SW3) to 3.

2
OFF
Total of 13 units installation are made.

5. Turn ON power to all indoor and outdoor units in one refrigerant system.
6. Short circuit the A.ADD pin (CN30) of outdoor main unit for over 1 second long and then open circuit.
(Communication for auto address setting begins.)
* To cancel, again short circuit the A.ADD pin (CN30) for over 1 second long and then open circuit.
LEDs 1 and 2 that indicate auto address setting is in progress go out and that process is stopped.
(Auto address setting is completed when the compressor stops and LEDs 1 and 2 on outdoor main unit control P.C. board go
out.)
7. Turn ON power to indoor and outdoor units only for another refrigerant system and repeat steps 1 to 5 described above.
Complete auto address setting for each refrigerant system.

* When performing auto address setting by the remote controller, perform auto address setting by the remote controller after
step 5.
45
Case 3A (Auto address setting in heating mode)

l In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system:
Indoor unit auto address setting cannot be made unless the compressor is started.
How to control automatic address from outdoor unit
1. Make all settings following the same procedure described under steps 1 to 4 in Case 2 .
5. Turn ON power to all indoor and outdoor units in all refrigerant systems.
6. If you wish to make auto address setting in heating mode , short circuit the A.ADD pin (CN30) on outdoor main unit control
P.C. board for the desired auto address setting in a refrigerant system for over 1 second long and then open circuit.
(Be sure to make settings in each refrigerant system. It is impossible to perform auto address setting in a multiple refrigerant
system simultaneously.)
(Communication for auto address setting begins and the compressor is started and auto address setting in heating mode
begins.)
(All indoor units can also be operated.)
out.)
7. Short circuit the A.ADD pin (CN30) on outdoor main unit in another refrigerant system for over 1 second long and then open
circuit.
(Repeat the same procedure and complete auto address setting.)

* When installing auto address setting by the remote controller, control auto address setting by the remote controller after step 5.
46
Case 3B (Automatic address setting in cooling mode)

l In case of impossibility of turning ON power to indoor/outdoor units in each refrigerant system:
The indoor unit auto address setting cannot be made unless the compressor is started.
How to control automatic address from outdoor unit
1. Make all settings following the same procedure described under steps 1 to 4 of Case 2 .
5. Turn ON power to all indoor and outdoor units in all refrigerant systems.
6. If you wish to make auto address setting in cooling mode , while short circuiting COOL side of the MODE pin (CN40) on
outdoor main unit control P.C. board for the desired auto address setting, short circuit the A.ADD pin (CN30) for over 1 second
long and then open circuit.
(Be sure to install address settings in each refrigerant system. It is impossible to perform auto address setting in a multiple
refrigerant system simultaneously.)
(Communication for auto address setting begins and the compressor starts and auto address setting in cooling mode begins.)
(All indoor units can also be operated.)
out.)
7. Short circuit the A.ADD pin (CN30) on outdoor main unit in another refrigerant system for over 1 second long.
Then, open circuit.
(Repeat the same procedure and complete auto address setting.)

* It is impossible to perform auto address setting in cooling mode by the remote controller.
Auto Address Setting* by Remote Controller

l Selecting each refrigerant system individually for automatic address setting
---Automatic address setting for each system: Item code A1
button and
1. Press the remote controller timer time
(Press and hold for 4 seconds or longer.)
2. Next, press either the temperature setting
(Check that the item code is A1.)
3. Use the
4. Then press the
or
button simultaneously.
button.
button to set the system No. to perform automatic address setting.

button.
(Automatic address setting for one refrigerant system begins.)

(When automatic address setting for one system is completed, the system returns to
normal stopped status.) <Approximately 4 5 minutes is required.>
isisblinking
displayed on the remote controller.
(During automatic address setting,
This message disappears when automatic address setting is completed.)
5. Repeat the same steps to perform automatic address setting for each successive system.
47
Display During Auto Address Setting

l On the surface of outdoor unit control P.C. board
LED 1
Blinks alternately
* Do not short circuit the A.ADD pin (CN30) again during auto address setting.
LEDs 1 and 2 go out and address setting is interrupted.
* When auto address setting is normally completed, both LEDs 1 and 2 go out.
In other cases, correct settings referring to the following table and perform auto address setting again.
l Contents of LEDs 1 and 2 on outdoor unit control P.C. board

: Illuminating
: Blinking
: Go out
LED 1
LED 2
Contents of display
After turned ON power (not during auto address setting), it is entirely impossible to communicate with the indoor
unit in the system.
After turned ON power (not during auto address setting), although the indoor units more than 1 unit in the system
are recognized, there are inconsistencies between the number of indoor units and setting number of indoor units.
Alternately
Under auto address setting

Auto address setting completed
Simultaneously
Alternating
There are inconsistencies between the number of indoor units and setting number of indoor units.
(at the time of auto address setting)
Refer to section Self-Diagnosis Function Table and Contents of Alarm Display.
l Display of remote controller

Blinking
indicator
is
blinking
48
Display of Combination Numbers of Indoor and Outdoor Units

(When auto address setting completed, write and display the combination numbers.)
In the case of a multiple indoor and outdoor installation, using with a permanent marker or indelible marker, match the
corresponding number of indoor and outdoor units to the system address numbers on outdoor main unit control P.C. board and write
down each corresponding number and put a note near the name plate of the indoor unit for future maintenance.
Example:
(outdoor No.) unit 1 - (indoor No.) unit 1, 2 .... (outdoor No.) unit 2 - (indoor No.) unit 1, 2 ....
These numbers are necessary for late maintenance. Please be sure to indicate them.
Check for Indoor Unit Address
Check for indoor unit address by the remote controller.
<In case of 1 remote controller connected to 1 indoor unit>
button and
button simultaneously for
1. Keep pressing the
over 4 seconds long. (Simple setting mode)
2. Address of the indoor unit connected to the remote controller is
displayed.
(Address of the indoor unit connected to the remote controller
can only be checked.)
3. If the
button is pressed again, the unit will return to normal
Number changes to indicate which indoor

unit is currently selected.
Indoor unit address
remote control mode.

<In case of 1 remote controller connected to a multiple indoor units (group control)>
1. Keep pressing the
button and
button simultaneously for
over 4 seconds long. (Simple setting mode)
2. ALL is displayed on the remote controller.
3. Press the
button.
4. One of the addresses of the indoor units connected to the remote

controller is displayed and its indoor unit fan circulates and the air is
discharged.
5. Press the
button sequentially and check the address of the
indoor unit.
6. Press the
button again and the unit will return to normal remote
control mode.
49
Number changes to indicate which indoor

unit is currently selected.
Indoor unit address
7-6. Setting Test Run Remote Controller

1. First, keep pressing the
button on the remote controller for over 4 seconds long. Then, press the
button.
l During test run mode, Test Run is displayed on the LCD.

l Temperature adjustment cannot be made in Test Run mode.
(Do not attempt to use this mode excepting test run because excessive energy is charged to the unit.)
2. Test Run operation should be performed in heating, cooling or fan mode.
Note: After turned ON power to the system or the operation stopped, the outdoor unit does not operate for approx. 3 minutes.
3. If the remote controller cannot operate properly, a message code will be displayed on the LCD.
(Refer to section Self-Diagnosis Function Table and correct failure.)
4. When test run completed, press the
button again and confirm Test Run display goes out on the LCD.
(In order to prevent the unit from continuous test run operation, cancellation function after 60-minute timer is activated.)
* Test run by the wired remote controller can be available without installing an optional ceiling panel.
(P09 will not appear on the LCD.)
7-7. Caution for Pump Down

Pump down means refrigerant gas in the system is returned to the outdoor unit.
Pump down is used when the unit is to be moved, or before servicing the refrigerant circuit.
(Refer to the Service Manual)
l This outdoor unit cannot collect more than the rated refrigerant amount as shown by the
CAUTION
nameplate on the back.

l If the amount of refrigerant is more than that recommended, do not conduct pump down.
In this case use another refrigerant collecting system.
50
7-8. Self-Diagnosis Function Table and Contents of Alarm Display

How to know LEDs 1 and 2 alarm display on outdoor unit control P.C. board
LED 1
LED 2
Alternating
Contents of Alarm Display

Alarm display
After LED1 blinks M times, LED2 blinks N times.
This will be repeated.
Number of blinks
2
3
4
5
6
Type of alarm
Alarm P
Alarm H
Alarm E
Alarm F
Alarm L
N = number of alarm No.
For example: After LED1 blinks twice, LED2 blinks 17 times. This will be repeated.
The alarm shows P17.
(
: Blink) Connect the outdoor unit maintenance remote controller to the RC plug (3P, BLU) on outdoor main unit control
P.C. board and make confirmation.
n Self-Diagnosis Function Table

Cause and countermeasure against the symptom of auto address failure
Symptom

When turning ON power to the outdoor main unit, LEDs 1
and 2 illuminate or blink excluding going out.
Auto address setting is not available.
Cause and countermeasure
See Contents of Alarm Display and make corrections.
When auto address setting by the remote controller begins,

the alarm display appears immediately.
When auto address setting by the remote controller begins,
no display appears.
Are remote control wiring and inter-unit control wiring

connected properly?
Is indoor unit turned ON power?
Auto address setting begins but finishes improperly.

Symptom
Cause and countermeasure

Soon after a few seconds or after a few minutes, the alarm
content is displayed on the remote controller.
See Contents of Alarm Display and make a correction.

After a few minutes when auto address setting begins, the
compressor may occasionally start and stop several times.
LEDs 1 and 2 on outdoor unit control P.C. board show the
display of automatic address setting with blinking alternately
but LEDs 1 and 2 do not indicate the completion of auto
address setting (go out).
Are remote control wiring and inter-unit control wiring

connected properly?
Is indoor unit turned ON power?
51
If the alarm display E15, 16 and E20 appear after auto address setting began, check the following items.
Alarm display
Alarm contents
Recognized number of indoor units at the time of auto address setting are fewer than that of indoor units
set by SW3 and SW4 on outdoor main unit P.C. board.
Recognized number of indoor units at the time of auto address setting are more than that of indoor units
set by SW3 and SW4 on outdoor main unit P.C. board.
Outdoor unit could not entirely receive serial communication signal from the indoor unit within 90
seconds after auto address setting began.
E15
E16
E20
Check
E15
Have you forgotten to turn ON power to indoor unit?
Are indoor and outdoor control wiring connected properly?

(Check for incorrect wiring to open & short-circuit, terminal plug and remote control terminal.)
Is remote control wiring connected properly? (Check for open & short-circuit, wrong connection
to indoor/outdoor unit control wiring terminal, inter-unit control wiring.)
Are the number of the connecting indoor units set by SW3 and SW4 of outdoor main unit control
P.C. board connected properly?
Is additional appropriate amount of refrigerant charge?
(Compressor ON at the time of auto address setting)
Is the refrigerant tubing connected properly?
Are E1 and E3 sensors of indoor unit normal?
Are there any wrong system address installed in indoor units caused by manual or incorrect auto
address control?
E16
E20
1) When auto address setting from outdoor main unit control P.C. board or remote controller begins, Under Setting appears on the
remote controller as for normal indoor units under the inter-unit control wirings and remote control wirings.
LEDs 1 and 2 indicators on outdoor main unit control P.C. board blink alternately.
2) If there is an error at the inter-unit control wiring of the remote controller when in the indoor unit group control, address setting
may not occasionally be made although under setting is displayed.
3) Although the alarm E15 and E16 are displayed, addresses will be installed in the recognized indoor units.
The installed addresses can be checked by the remote controller. Refer to section Check for Indoor Unit Address.
When operating the remote controller after auto address setting completed (LEDs 1 and 2 indicators on outdoor main unit control
P.C. board go out), correct the symptom if the following alarms appear on the remote controller.
Remote control display
Cause
Remote controller is not connected properly. (Power failure)

No display
When auto address setting was completed, the power of indoor unit was turned off.
Remote controller is not connected properly. (Receiving failure from remote control)
E01
Indoor unit address was mistakenly controlled by undesired indoor unit remote controller.
(Impossible to communicate with outdoor unit)
Remote controller is not connected properly.
E02
(Impossible to communicate with indoor unit by remote controller)
P09
Connector of indoor unit ceiling panel is not connected properly.
If any other alarm appear on the display, refer to Test Run Service Manual.
Alarm display can be checked by the outdoor maintenance remote controller. When operating, refer to Test Run Service Manual.
Alarm display can also be checked by number of blinking of LEDs 1 and 2 on outdoor unit control P.C. board.
(Refer to section How to know LEDs 1 and 2 alarm display on outdoor unit control P.C. board under Self-Diagnosis Function
Table and Contents of Alarm Display.
Alarm contents
E06
Outdoor unit receiving failure from indoor unit
E12
Prohibit starting auto address setting
E15
Auto address alarm (A small number of indoor units)
E16
Auto address alarm (A large number of indoor units)
52
Alarm contents
E20
No indoor unit during auto address setting
E21
Receiving failure of main system from sub system when link wiring is used for outdoor units
E22
Receiving failure of sub system from main system when link wiring is used for outdoor units
E24
Receiving failure of relay control unit from outdoor unit(s)
E25
Failure of outdoor unit address setting (Duplicative)
E26
Inconsistencies in number of outdoor units
E29
Failure of outdoor unit to receive relay control unit
E30
Failure of transferring outdoor unit serial
F04
Compressor 1 discharge temperature sensor abnormal
[DISCH1]
[DISCH2]
F05
Compressor 2 discharge temperature sensor abnormal
F06
Outdoor unit heat exchanger 1 gas (inlet) temperature sensor abnormal
[EXG1]
F07
Outdoor unit heat exchanger 1 liquid (outlet) temperature sensor abnormal
[EXL1]
[TO]
F08
Outdoor temperature sensor abnormal
F12
Compressor inlet temperature sensor abnormal
[SCT (suction temperature)]
F14
Supercooling gas temperature sensor abnormal
[SCG]
F16
High pressure sensor abnormal, high-load
[HPS]
F17
Low pressure sensor abnormal
[LPS]
F23
Outdoor unit heat exchanger 2 gas (inlet) temperature sensor abnormal
[EXG2]
F24
Outdoor unit heat exchanger 2 liquid (outlet) temperature sensor abnormal
[EXL2]
F31
Outdoor unit nonvolatile memory (EEPROM) error
H01
HIC board primary overcurrent
H03
Compressor 1 CT sensor disconnected, short-circuit
H05
Compressor 1 discharge temperature sensor disconnected
H06
Low pressure abnormal lowering
H07
Oil loss - error
H08
Oil sensor (connection) error 1
H11
Compressor 2 abnormal current values (Overcurrent)
H12
Compressor 2 abnormal current values (Lock)
H13
Compressor 2 CT sensor disconnected, short-circuit
H15
Compressor 2 discharge temperature sensor disconnected
H21
Compressor 2 HIC alarm (Check for alarm P19)
H27
Oil sensor (connection) error 2
H31
Compressor 1 HIC alarm (Check for alarm P29)
L04
Outdoor unit address settings duplicated
L05
Indoor unit priority duplicated (For priority indoor)
L06
Indoor unit priority duplicated (Not for priority indoor) and outdoor unit
L10
Outdoor unit capacity settings not made
L17
Inconsistencies in outdoor unit models
L18
4-way valve coil disconnected, line disconnected
P02
Compressor 2 actuated thermal relay
P03
Compressor 1 discharge temperature error
P04
Actuation of high pressure switch or compressor motor thermal protector
P05
Compressor 1 open-phase detection
P14
Actuation of O2 sensor
P15
Compressor 2 open-phase detection
P16
Compressor 1 secondary overcurrent
P17
Compressor 2 discharge temperature error
P19
Compressor 2 wiring open-phase, start failure caused by DCCT failure (DC compressor start failure)
P20
High load (Forgot to open valves)
P22
Outdoor unit fan failure (IPM damage, overcurrent, invertor failure, DC fan lock, hole IC open-phase)
P26
Compressor 2 secondary overcurrent
P29
Compressor 1 wiring open-phase, start failure caused by DCCT failure (DC compressor start failure)
53
Contents of alarm display on remote controller

For the remote controller, there are other alarm contents listed on the following table besides the alarm display on outdoor main
unit control P.C. board.
Wired remote
control display
<E01>
Detected contents
Remote controller detects abnormal signal transmitted

from the indoor unit.
<E02>
<<E03>>
E04
E08
<<E09>>
E18
Remote controller not connected properly.

Indoor unit failed to receive serial signal by remote controller (or central controller).
Indoor unit detects abnormal signal from outdoor main unit

control P.C. board.
Receiving failure of remote controller

(For group control, signal from the main unit.)
Inconsistencies in number of connected units and setting
units when outdoor unit is turned ON power.
(Excepting the system address 0)
Indoor unit address settings duplicated
Setting failure
Main remote control settings duplicated
Indoor unit communication error in group control wiring
Main indoor unit failed to receive serial signal from sub

indoor unit.
Indoor unit connected to multiple outdoor units is not for
multiple type.
<<L02>>
<L03>
L07
Failure of remote controller to receive.

(For group control, signal from the main unit.)
No setting of system address, indoor unit address,
indoor unit individualization / main / sub
(Auto address setting not completed.)
Main unit settings duplicated in group control indoor units

Group control wiring connected to individual control indoor
unit
Setting failure
L08
Indoor unit address settings not made
<<L09>>
Outdoor unit capacity settings not made
<<F01>>
Heat exchanger temperature sensor E1
<<F03>>
<<F10>>
Heat exchanger temperature sensor E3
Indoor unit thermistor failure
Inlet temperature sensor
<<F11>>
<<P09>>
Outlet temperature sensor

Connection failure of ceiling panel or connector
<<P01>>
<<P10>>
Fan protection thermostat

Indoor unit protection
Float switch
<<P12>>
F29
Actuation of fan invertor protecting function

Nonvolatile memory IC (EEPROM) failure on indoor unit control P.C. board
The parentheses of << >> used in the table of alarm display does not affect anything the operation of other indoor units.
The parentheses of < > used in the table of alarm display implies that there are two cases: according to the content of the
symptom, some affect the operation of other indoor units and others do not affect anything.
Alarm messages displayed on system controller
Serial
communication
errors
Missetting
Activation of
protective
device
Error in transmitting serial

communication signal
Indoor or main outdoor unit is not operating correctly.

Mis-wiring of control wiring between indoor unit, main outdoor unit and
system controller.
C05
Error in receiving serial

communication signal
Indoor or main outdoor unit is not operating correctly.

Mis-wiring of control wiring between indoor unit, main outdoor unit and
system controller.
CN1 is not connected properly.
C06
When using wireless remote controller or system controller, in order to

Protective device of sub indoor
check the alarm message in detail, connect wired remote controller to
unit in group control is activated.
indoor unit temporarily.
P30
NOTE
1. Alarm messages in << >> do not affect other indoor unit operations.
2. Alarm messages in < > sometimes affect other indoor unit operations depending on the fault.
54
ATTENTION!
Adjustment of terminating resistance (plug) is necessary.
Communication failure will occur unless adjustment is made correctly.
Terminating resistance (plug) is mounted on outdoor unit control P.C. board.
When connecting central controller, interface or peripheral equipment, adjustment of terminating resistance (plug) is necessary.
Although the connection is not made, confirmation is necessary for VRF systems.
In the case of a refrigerant system, the terminating resistance (plug) for this inter-unit control wiring (S-LINK wiring) is one
location (Refer to section 7-5. Auto Address Setting).
For 2 or more refrigerant systems, 2 locations should be valid (SHORT for VRF systems at shipment). (Refer to section
7-5.Auto Address Setting)
In order to make 2 locations valid, let the terminating resistance (plug) of the nearest outdoor unit and the farthest outdoor unit
be valid (SHORT side) from the location of central controller.
In other refrigerant systems excepting 2 locations described above, make them invalid (OPEN side).
It is prohibited making more than 3 locations of terminating resistance valid.
Since the use of linking the sub outdoor units of VRF systems is not connected to the inter-unit control wiring, it is not necessary
to make the terminating resistance invalid OPEN side.
Make final confirmation regarding the central controller or interface & inter-unit control wiring (S-LINK wiring) connected to the
peripheral equipment.
Measure the line resistance with a tester and check whether the values are in the range of 30 - 120.
If the resistance values are out of range, check again the terminating resistance.
Nevertheless, if the values are out of range, the problem comes from wiring.
Is the connection properly made?
Megger
Line
Are there any scratches or damages on the coated surface?

Measure the line, between wires and ground with the 500V megger (insulation
resistance meter) and check the values are over 100M.
When measuring, be sure to remove both edges of the wire from the terminal board.
If not removed, it will be damaged.
If the line resistance is within 100M, newly carry out the wiring work.
(Wire)
(Wire)
Between wires and ground

(Wire)
(Wire)
(Ground)
55
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DC0314-10414

Ex 2 Way Installation

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INSTALLATION INSTRUCTIONS

2WAY VRF System Air Conditioner

Unit: in. (mm)

External diameter of service port R410A: 5/16" (7.94mm)

2WAY VRF System

To be connecting Indoor Unit

Indoor Unit Type

Low Silhouette Ducted

Slim Low Static Ducted

High Static Pressure Ducted

Concealed Floor Standing

Indoor Unit Type

Low Silhouette Ducted

Slim Low Static Ducted

High Static Pressure Ducted

Concealed Floor Standing

This air conditioning system meets strict safety and

Be careful when picking up and moving the indoor and

For safe installation and trouble-free operation, you must:

Follow each installation or repair step exactly as shown.

Select an installation location which is rigid and strong

Observe all local, state, and national electrical codes.

This symbol refers to a hazard or

This symbol refers to a hazard or

In Moist or Uneven Locations

If Necessary, Get Help

These instructions are all you need for most installation

In Case of Improper Installation

The manufacturer shall in no way be responsible for

When Connecting Refrigerant Tubing

ELECTRICAL SHOCK CAN CAUSE

Keep all tubing runs as short as possible.

Check carefully for leaks before starting the test run.

When performing piping work do not

Do not leak refrigerant while piping work for an installation

Check of Density Limit

ASHRAE and the International Mechanical Code of

Precautions for Installation Using New Refrigerant

size: Be sure to use the sizes indicated in the table below.

Unit: in. (mm)

Types of refrigerant, refrigerating machine oil, and

To resist higher pressure, material must be changed.

Use a conventional vacuum pump if it is equipped with

Leak detectors for CFC and HCFC that react to chlorine

For systems that use R22, apply mineral oil (Suniso

3-2. Use R410A exclusive cylinder only.

New refrigerant R410A cannot be used for

Mineral oil (Suniso oil)

R407C refrigerating machine oil

Synthetic fluid (ether oil)

R410A refrigerating machine oil

Synthetic fluid (ether oil)

5-1. Connecting the Refrigerant Tubing

5-4. Taping the Tubes

5-2. Connecting Tubing Between Indoor and

1-1. Tools Required for Installation (not supplied)

1-3. Type of Copper Tube and Insulation Material

n Air Purging with a Vacuum Pump (for Test Run)

1-4. Additional Materials Required for Installation

1-6. Tubing Size

7-1. Preparing for Test Run

1-8. Additional Refrigerant Charge

7-2. Test Run Procedure

1-9. System Limitations

When Connecting Refrigerant Tubing

Keep all tubing runs as short as possible.

Check carefully for leaks before starting the test run.

When performing piping work do not

Do not leak refrigerant while piping work for an installation

Table 1-7 Indoor Unit Tubing Connection Size