Harness Connector Location Chart

Wire Description Chart

Wire
Number

Wire
Color

101
102
103
105
109
112
113
116
118
119
120
121
122
123
124
126
128
143
157
161
194

RD
BU
YL
BR
OR
PU
OR
BR
GY
PK
YL
YL
BU
WH
GN
PK
PK
BR
YL
PK
GN

200
265
270

BK
BK
BK

303
304
306

BR
WH
GN

307

OR

308
309
310
321
322
367
372

YL
GY
PU
BR
GY
BU
GN

405
406
415
419
441
443

GY
PU
GN
YL
OR
YL

Wire
Number

Description
Power Distribution Circuits
BAT
HD LMP
AUX CKT
KEY SW
ALT OUTPUT (+) TERM.
MAIN POWER RELAY OUTPUT
OPR MON PANEL B+ SWITCHED
AUX CKT
AUX CKT
AUX CKT
AUX CKT
BACKUP ALARM TO LAMP
AUX CKT
AUX CKT
A/C
XMSN CONT
AUX CKT
AUX CKT
AUX CKT
AUX CKT
AUX CKT
Ground Circuits
MAIN CHASSIS
AUX
AUX
Basic Machine Circuits
KEY SW ACC POSITION
STARTER RELAY NO.1 OUTPUT
STARTER RELAY COIL TO NEUT START SW OR
KEY SW
KEY SW TO NEUT START SW OR VMIS SENSOR
MODULE
MAIN POWER RELAY COIL
ALTERNATOR REGULATOR TERM
START AID SW TO START AID SOL
BCKP ALARM LAMP TRAVEL ALARM
WARNING HORN (FORWARD)
WARNING HORN (REAR)
STABILIZER LOCK VALVE RTN
Monitoring Circuits
OPR MON OIL PRESS. (LO SETTING)
OPR MON COOLANT TEMP
OPR MON TEST SW.
OPR MON PARKING BRAKE
ENG COOLANT TEMP GAGE
POWER TRAIN TEMP GAGE

Wire
Color

447
450
483

PK
YL
BR

500
501
502
503
504
505
506
513
515
516
517
520
521
522
536
552
568
576
577
A512

BR
GN
OR
BR
YL
BU
PU
OR
GY
GN
BU
WH
YL
WH
WH
WH
GN
PK
PU
GN

603
604
605
606
607
608
610
611
614
617
618
619
620
630
634

PK
OR
YL
GY
PK
GN
OR
PU
PU
BR
YL
GN
WH
GY
WH

737
762
766
776

GN
YL
GN
YL

Connectors

Description
Monitoring Circuits (cont'd.)
FUEL LEVEL GAGE
TACH SENDER (+)
BRAKE FLUID LEVEL
Accessory Circuits
WIPER - FRONT (PARK)
WIPER - FRONT (LO)
WIPER - FRONT (HI)
WIPER - REAR (PARK)
WIPER - REAR (LO)
WIPER - REAR (HI)
WASHER - FRONT
A/C COMPRESSOR/REFRIGERANT PRESS SW
BLOWER MOTOR (HI)
BLOWER MOTOR (MEDIUM)
BLOWER MOTOR (LO)
OPR A/C SW TO THERMOSTAT/FUSE
A/C SW TO REFRIGERANT SW
A/C CLUTCH TO THERMOSTAT SW
HAZARD SW TO TURN SW
FOUR WHEEL DRIVE SOL
WARNING BUZZER TO DIODES
WIPER - AUX (LO)
WIPER - AUX (HI)
REAR INTERRUPT SW TO WIPER MOTOR
Lighting Circuits
ROTARY BEACON
STOP LAMP
TURN LAMP - LEFT
TURN LAMP - RIGHT
FLOOD LAMP - FRONT
FLOOD LAMP - REAR
HEAD LAMP BASIC
HEAD LAMP HI
PARK/TAIL/DASH LAMP
TAIL/POSITION LAMP - LEFT (ROAD PKG)/WIDTH
TAIL/POSITION LAMP - RIGHT (ROAD PKG)/WIDTH
HEAD LAMP LO
FLOOD LAMP - FRONT (ENG FLOOD LAMP)
FLOOD LAMP REAR (ATTACH)
HEAD LAMP SW TO WORK/HEAD LAMP JUMPER
Control Circuits
SWITCHING GEAR CODE 5 FRONT
BUCKET POSITIONER SOL SW
XMSN DISCONNECT SOL
BRAKE RELEASE RELAY CONT

Machine
Location

C
12 Contacts

C
C
1 E

8 Contacts

D
*
C
*

6 Contacts

*
1 E
*

4 Contacts

Schematic
Location

Harness And/Or Components

B - 9R-8619

SENR5814-01
June 2005

A-8

E - 9R-8622
E - 9R-8622

B-7

H - 9R-8623
E - 9R-8622

B-8

H - 9R-8623
D - 9R-8621

B-4

E - 9R-8622
E - 9R-8622

E-4

L - 9R-8624
E - 9R-8622

D-5

Diode As.
A - 9R-9554

B-7

K - 9R-9555
A - 9R-9554

D-3

Front Wiper Motor

A - 9R-9554

E-9

Rear Wiper Motor (Upper)

E - 9R-8622

A-4

G - 9R-8843
E - 9R-8622

E-3

Turn/Hazard Switch
E - 9R-8622

B-8

H - 9R-8623

416B, 426B, 428B, 436B And 438B

Backhoe Loaders
Electrical System

* = Connector is located at the component.

C = Connector in right console.
D = Connector in front console/dash.
E = Connector in operator compartment - under floor plate.

Off Machine Switch Specifications

Part No.

Function

6T2665

Coolant Temperature

9D6888

Refrigerant Pressure

Actuate
107.2 2.8C
(225 5F)
234 kPa MAX
(34 psi MAX)

Deactuate
93C MIN
(196F MIN)
152 kPa MIN
(22 psi MIN)

Contact Position
Normally
Closed
Normally
Open

416B:
8SG1-UP
8ZK1-UP

428B:
7EJ1-UP

438B:
3KK1-UP

426B:
5YJ1-UP
6KL1-UP

436B:
6MJ1-UP
7FL1-UP

Resistor and Solenoid Specifications

Component

Part No.
8C4110

Resistance (Ohms)
22 1.1

Resistor - Blower Motor Speed

7T3828

Overall 1.0 .1; Tap 0.5 .05

Solenoid - A/C Clutch

3E7703

3.5 0.15

Solenoid - Bucket Positioner

3E8620

21.8 1.0

Solenoid - Front Drive/Trans Neutralizer

3E7507

7.7 .77

Resistor - Alternator

Printed in U.S.A.

2005 Caterpillar
All Rights Reserved

At room temperature.

Harness And Wire Electrical Schematic Symbols

Component Location Chart

Machine

Location
9

Component

Schematic

Location
1

Alarm - Backup

Location
B-9

Alarm - Action

D-5

10

Sender - Fuel

A-6

Alternator

B-1

12

Solenoid - Air Conditioner Clutch

D-1

Batteries

F-5

13

Solenoid - Bucket Positioner

A-4

Breaker - Running Lamp

B-8

14

Solenoid - Engine Shutdown

D-2

Coil - Start Aid

B-2

15

Solenoid - Front Drive

B-2

Diode As.

D-5

18E

Solenoid - Transmission Neutralizer

C-2

Flasher

C-7

17E

Switch - Backup Alarm/Parking Brake

C-2

Fuses

C-9, E-5

Switch - Beacon

D-7

Gauge - Converter Temperature

D-8

Switch - Blower (A/C)

E-5

Gauge - Coolant Temperature

D-8

Switch - Blower (Heater)

D-4

Gauge - Fuel

D-9

27

Switch - Brake Fluid Level

C-4

Gauge - Tachometer

D-9

20

Switch - Coolant Temperature

D-2

Sender - Coolant Temperature

Location
C-1

Horn - Forward

A-1

22

Switch - Engine Oil Pressure

D-2

Meter - Service

D-8

Switch - Forward Horn

C-3

Meter - Volt

D-8

Switch - Front Drive

C-3

Motor - Blower (A/C)

E-5

Switch - Front Wiper

C-6

Motor - Blower (Heater)

C-4

Switch - Front Flood

E-7

Motor - Fan

E-7

Switch - Key Start

C-7

Motor - Front Wiper

E-3

23

Switch - Neutral/Start

C-2

Motor - Rear Wiper (Lower)

E-8

Switch - Parking Brake

D-5

Motor - Rear Wiper (Upper)

E-9

Switch - Rear Flood Lamp

E-7

Motor - Starter

E-2

Switch - Rear Lower Wiper

E-6

Relay - ACC

C-7

Switch - Rear Upper Wiper

C-6

Relay - A/C

B-9

26

Switch - Refrigerant

F-1

Relay - Cab

C-9

21

Switch - Return To Dig

D-1

Relay - Lamp Check

B-7

Switch - Running Lamp

D-6

Relay - Main

C-8

Switch - Start Aid

D-7
D-5

Relay - Start

B-8

Switch - Thermostat

Resistor - Alternator Field

C-7

Switch - Turn Signal/Hazard

E-3

Resistor - Blower Motor Speed (A/C)

E-5

27D

Switches - Brake (Stop Light)

D-4, E-4

Resistor - Blower Motor Speed (Heater)

D-4

Switches - Transmission Neutralizer

B-6, C-5

Electrical Schematic Symbols And Definitions

AA

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pressure
Symbol

A
1
B

5 14 22

27
15
18 1 8
17 23

Level
Symbol

Flow
Symbol

Pin or Socket
Number

12 26
4
9

Wire, Cable, or Harness

Assembly Identification

21
2
20

Component
Part Number

Single Wire
Connector

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

13

Temperature
Symbol

A
325-PK-14

10

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

Pin

AA
1

9X-1123
325-PK-14

Wire
Color

Socket

200-BK-14

Normally closed switch that will open with an increase of a specific condition.
Circuit Number
Identification

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

Electrical Schematic Symbols And Definitions

FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

8
Sender - Converter
B-2
A = Components in operator compartment.
B = Components in operator compartment - right console.
C = Components on relay panel (inside right console).
D = Components in front console/dash.
E = Components in operator compartment - under floor plate.

Wire
Gauge

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

No circle indicates that the wire cannot be disconnected from the component.
B

13

27
17
18 1
8 23
10
15
3

7
14
5

4
20 9
2
22

12

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.

21

This indicates that the component has a wire connected to it that is connected to ground.
26

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

16 Page, Color

Component

Schematic

SENR5814-01

Machine

2
B

608-GN
200-BK

C
B
A

S
T
603-PK-16
603-PK-16

639-WH
617-BR
200-BK

STOP/
TAIL
LAMP
3E-7398

B
FLOOD
LAMP
9X-6853

200-BK
200-BK
200-BK
200-BK-16
605-YL
630-GY
639-WH
608-GN
617-BR
610-OR
620-WH
603-PK

200-BK
630-GY

606-GY
620-WH
610-OR
200-BK-16

608-GN
200-BK

L25

766-GN
143-BR

200-BK
200-BK-12
200-BK-16

E
R
E

L8

L8

L13

BK-16
GN-16
GY-16
BR-16
OR-16
1
2
4
6
3
5

L24

BK-00

200-BK
501-GN
118-GY
500-BR
502-OR

308-YL
405-GY

OPERATOR STATION

L4

521-YL
513-OR

AIR
CONDITIONER
CLUTCH
SOL
3E-7704

521-YL
522-WH

1
2

200-BK

BK
BK
ABBREV

D3
D 4

372-GN
419-YL

D
5 D

D6

419-YL

SYMBOL
109-OR-4

321-BR
321-BR

200-BK
200-BK

1
2

443-YL

D
T

L5

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

CONVERTER
SENDER
4W-9972

441-OR

ATCH WIRE, CABLE,

COMPONENT

310-PU-16

L# CIRCUIT GROUPING
DESIGNATION

START AID
COIL
35-8059

IDENT

450-YL
309-GY
D
D
200-BK
552-WH

1
2

FRONT DRIVE
SOLENOID
3E-7507

BK
BK

109-OR-4

D+
D
B+
R
GND
D

D
419-YL
405-GY
308-YL
406-PU
441-OR
310-PU-16
450-YL
309-GY

E D

L18

L18

L19
L20

304-WH-10
109-OR-10
109-OR-10
109-OR-10
109-OR-12

L4

ALTERNATOR
55A 3E-7295 STD
90A 9X-0341 ATCH

321-BR
322-GY
128-PK
128-PK
121-YL
447-PK
200-BK

109-OR-4

762-YL
200-BK

G
3
2
4
6
5
1

200-BK
322-GY
128-PK
447-PK
121-YL
321-BR

200-BK

200-BK
322-GY

NOTE

D
E

B-7
A-8
A-3
B-4
B-4
A-4
B-7
B-7
E-4
D-1
C-4
B-6
F-9
D-6
E-6

ATCH
D
ATCH
D
ATCH
ATCH

WIRE AS.
9R-9867
1V-1151

01
01

B-6/C-4
E-7

ATCH

00
00
00
00
01

F-5
F-5
F-5
F-5
D-2

CABLE AS.
AA 8Y-8074
8Y-8076
J
BB 8Y-8075
M 101-0732
KK 7P-6682

L3

1
2

LOC

01
04
02
04
05
02
03
02
02
03
02
00
01
00
00

U
S

109-OR-4
G

L18

PART NO. CHG

HARNESS AS.
9R-9554
A
9R-8619
B
9R-9536
C
9R-8621
D
9R-8622
E
9R-8843
G
9R-8623
H
9R-9555
K
L
9R-8624
R
9R-8625
V
7T-3550
CC 3E-9093
GG 9R-7939
HH 101-8461
JJ 101-4295

109-OR-4

200-BK-10
304-WH-10
E

L2

L2

L11

200-BK
322-GY

200-BK
BUCKET
POSITIONER
SOLENOID
3E-8620

L1

G
BK
BK

2
1

ATCH
ATCH

L11

L12

610-OR

447-PK

FORWARD
HORN
7T-0635

L23
FUEL
SENDER
3E-7128
NOTE F

FLOOD
LAMP
9X-6853

THIS SCHEMATIC IS FOR THE 416B, 426B, 428B, 436B &

438B BACKHOE NACD (9X-7210 CHG 00)
FOR A SINGLE SHEET VERSION OF THIS SCHEMATIC
CONTACT DESIGN CONTROL

L23

L3

L24

122-BU-12
639-WH
640-GN
605-YL
606-GY

CIRCUIT CONNECTED

568-GN

TRANSMISSION
NEUTRALIZER
SOL
3E-7507

BK
BK

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL

COOLANT
SENDER
7N-8532
D

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

200-BK

L7

PARK BRAKE/
BACKUP ALARM SW
3E-7273

L5

321-BR
372-GN
143-BR

L5

762-YL

L6

L6

L13
L5

8
1
6
2
7
3
4
5

RETURN
TO DIG SW
101-0811

L7

L7

L22

L7

200-BK
E
200-BK-10
E 200-BK
E
TO PLATFORM

L22

RD-00

L15
405-GY
113-OR
419-YL
406-PU
606-GY
143-BR
322-GY
128-PK
113-OR
113-OR

161-PK

L9

L19

L7

200-BK-12

307-OR

200-BK
766-GN

143-BR
307-OR
306-GN
321-BR
568-GN
766-GN
443-YL
552-WH

306-GN

BRAKE FLUID
LEVEL SW
4E-8619

143-BR
143-BR

L20

L5

143-BR

3
7
1
5
6
4
8
2

ENGINE
OIL SW
7W-1238

406-PU
200-BK-10
109-OR-4

109-OR-4

TRANSMISSION
NEUTRALIZER SW
9W-0625

E
2
1

BK
BR

1
2

405-GY

NEUTRAL/
START SW
8C-5492

FORWARD
HORN SW
3T-2357

E
200-BK
483-BR

L7

C
B
A

OPERATOR STATION

FRONT DRIVE
SW
3E-7270
L 2
143-BR

143-BR
776-GN

L21

200-BK-10
D
200-BK
D
200-BK-10
D

200-BK
200-BK

ENGINE
SHUTDOWN
SOLENOID
6I-1173

L7

766-GN
143-BR

2
1

308-YL
200-BK

406-PU

H
K

LT GN
BR

COOLANT SW
6T-2665

BRAKE FLUID
LEVEL IND LAMP
8L-9801

OR-14
BK-14

D
T

113-OR
483-BR

L16

LT GN
BR

L13

406-PU

BK-00
KK

109-OR-4

L13

322-GY
128-PK

LT GN
BR

PW
K

BB
M

TO
ENGINE

L21
OPERATOR STATION

119-PK

L37
L36
L37

LT GN
BR

L26

B B

L25
L17

CC

KK
D
200-BK D
200-BK

113-OR
406-PU

552-WH
483-BR

517-BU-12

516-GN-12

515-GY-12

200-BK-12

102-BU-16
309-GY
310-PU-16
367-BU
L36

200-BK
614-PU

161-PK

604-OR
604-OR

483-BR

200-BK-16
522-WH

405-GY
406-PU

102-BU
102-BU

119-PK

119-PK
118-GY

BK-00
BK-00

620-WH
200-BK

1
2
3
4
5
6
7
8
9
10
11
12
B

515-GY-12

109-OR-4

TO
FRAME

606-GY
200-BK
RIGHT TURN
IND LAMP
8M-6176
L

AA

STARTER
3E-7905

COOLANT
TEMP LAMP
8M-6176

MOTOR

L18

603-PK
610-OR-16
630-GY-16
620-WH-16
617-BR
618-YL
608-GN-16
639-WH
640-GN
605-YL
606-GY

L
K

MOTOR

L14

B K
B

L17

CC

L25

L 113-OR
419-YL

MTR BAT

762-YL
128-PK
L1

620-WH
610-OR
200-BK-16
606-GY

200-BK

L25

607-PK-16
443-YL
308-YL
441-OR
310-PU-16
450-YL
309-GY
161-PK-16
536-WH-16
113-OR
415-GN
143-BR

126-PK
306-GN
307-OR
367-BU
1
2
3
4

1
2
3
4
5
6
7
161-PK 8
536-WH 9
10
11
12

L12

640-GN
618-YL
200-BK

K L

200-BK
552-WH

AWD LAMP
8M-6176

E 1
2
V 5
V 4
V 3

552-WH

L33

304-WH-10

FRONT
WIPER
3E-7394
NOTE D

PARK BRAKE
LAMP
8M-6176

L39

200-BK

L11

K H

405-GY
113-OR
ENGINE OIL
PRESS LAMP
8M-6176

BLOWER
MOTOR
3E-7501
NOTE D

L9

L40

L33

617-BR
618-YL
126-PK
143-BR
113-OR
128-PK
121-YL
306-GN
308-YL
415-GN
307-OR
161-PK-16
536-WH-16
200-BK-16
309-GY
367-BU
310-PU-16
450-YL
447-PK
443-YL
441-OR
630-GY-16
608-GN-16
603-PK
607-PK-16
610-OR-16
620-WH-16
506-PU
H
E

504-YL

REAR UPPER
WIPER SW
3T-6655
NOTE D
K

FRONT
WIPER SW
3T-6655
NOTE D
H
K W
P

L38

L39

603-PK
610-OR-16
620-WH-16
630-GY-16
617-BR
618-YL
608-GN-16
506-PU
200-BK-16
128-PK
121-YL
447-PK
E

1
2
3
4
5
6
7
8
9
10
11
12

MOTOR

5
6

505-BU

L36
L37
L38

HH

307-OR

L37

COM

RESISTOR
7T-3828
NOTE D

503-BR

FLASHER
7T-4848
H
49
+ BATTERY
49A
OUT (LAMP)
31
GROUND

1 E

TRANSMISSION
NEUTRALIZER SW
9W-0625

DIODE H
8C-5444
H

L4

L35

415-GN

568-GN
113-OR

2
1

OR-16
YL-16
WH-16
RD-16
GN-16
BK-16

304-WH

BK-16 2
RD-16 1

3
2
1
4
5
6

200-BK
200-BK-10

HEATER
BLOWER
SW
6P-3236
NOTE D

605-YL
200-BK

LEFT TURN
IND LAMP
8M-6176

N/C 2
1E
E3
COM
N/O BRAKE SW
6T-5925
NOTE B

122-BU-12

ACTION
ALARM
3E-6330

200-BK

BRAKE SW
6T-5925
NOTE B
N/C 2
E3
N/O

L6

L26

776-GN

H 307-OR

L14

L29

119-PK

200-BK
200-BK
200-BK
200-BK

E
415-GN
483-BR
415-GN
406-PU
415-GN
405-GY

L12

L20

C
B
A

HH JJ
200-BK
2
1
119-PK

L22

L30

FLOOD
LAMP
9X-6853

PANEL
LAMP
8L-9801

161-PK-16
536-WH-16
200-BK
200-BK
200-BK

L
A
B
C

L42

L12

L11

L39

1 E 419-YL

E
483-BR
568-GN
568-GN
568-GN
406-PU
568-GN
405-GY
568-GN

307-OR
306-GN
443-YL
308-YL
441-OR
310-PU-16
450-YL
309-GY

LAMP CHECK
RELAY
7X-1379
200-BK

L20

L11

L39

N/C 2
E 3
N/O

118-GY

200-BK

L24

109-OR-10
109-OR-10
109-OR-10
304-WH-10

109-OR-12

L30

122-BU-12
109-OR-10

L11

L30

PARK
BRAKE SW
6T-5925

307-OR

H ACC RELAY
7X-1379
103-YL-10
H

DIODE AS.
2V-9473

TO
PLATFORM

L15

161-PK
122-BU-12

L16

L15

L
L
L

200-BK
200-BK
200-BK
200-BK-12
V

L43

RESISTOR
8C-4110

K
121-YL
321-BR

200-BK

102-BU-16
102-BU

L32

L32

102-BU-16

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

308-YL
308-YL-16
308-YL
308-YL
308-YL

L16

L15

L
8
7
2
4
5
1
3
6

200-BK-12

DIODE AS.
2V-9473

614-PU
614-PU

143-BR
552-WH

483-BR
415-GN
568-GN

634-WH-16

506-PU

L34

L30

200-BK

L36

RUNNING LAMP
BREAKER
3T-2662

143-BR
552-WH

505-BU
504-YL
503-BR
500-BR
501-GN
502-OR
118-GY
118-GY

START
RELAY
7X-1379

L34

102-BU-16
102-BU-16
102-BU-16

DOME
LAMP
4M-3601

WH
BK

605-YL
606-GY
536-WH
604-OR
640-GN
639-WH

119-PK
119-PK

H
2

1
2

522-WH
521-YL

L35

15A

L38

303-BR
R
H
H
H
K

103-YL-10

H 200-BK

OR-14
BK-14

THERMOSTAT SW
3E-5465

L40

109-OR-10

308-YL
200-BK

634-WH-16

606-GY
605-YL
128-PK
419-YL
406-PU
322-GY
113-OR
405-GY

CC
515-GY-12
200-BK-12

CC

L7

103-YL-10

OFF C
ACC
ON S
ST B

303-BR

304-WH-10

CC
RESISTOR
7T-3828
NOTE D

614-PU
614-PU

L40

120-YL-12
200-BK-12

120-YL-12

L32

3
4 H

105-BR-16

109-OR-10

109-OR-16
109-OR-10
304-WH-10

450-YL
1 H 610-OR-16

L38

308-YL-16
START
AID SW
3E-7272

L40

116-BR-12
121-YL
157-YL

H
109-OR-10

R H
109-OR-12
R

H 1
H
3

NACD
RUNNING
LAMP SW
3E-7268

310-PU-16

112-PU-10

KEY
START
SW
3E-7341

P W

L39

200-BK-16

308-YL

103-YL-10

128-PK

308-YL

L35

MAIN
RELAY
7X-1379

BLOWER
3E-7501

L37

L42
L43

128-PK
128-PK
143-BR
157-YL
123-WH

102-BU-16
102-BU-16

L35

CC

L25

200-BK-12

503-BR
500-BR
501-GN
502-OR
118-GY
119-PK

L40

126-PK
113-OR

BUCKETPOS/HORN
REAR HORN
H
XSMN NEUT/FRONT DRIVE
10A
H FRONT FLOOD
10A
H GAGES
10A
H
112-PU-10
194-GN-10
10A

603-PK
121-YL

367-PU

L34

121-YL
121-YL

B B

L43

L41

10A

H
SPARE
H
MONITOR LAMPS

102-BU-16

H 2

L38

BEACON SW
3E-7270

103-YL-16

15A
10A
20A
10A

H 4

L16

CC

L39
447-PK
443-YL
441-OR

L44

L42

306-GN

194-GN-10
112-PU-10

STOP LAMPS

CC
1
124-GN-12
2
520-WH-12
5
517-BU-12
4
516-GN-12
3
515-GY-12
CC

MOTOR

1
2
3
4
5
6

105-BR-16
161-PK-16
161-PK-16

REAR FLOOD
LAMP SW
3E-7270
ATTACH
3E-7268

102-BU
505-BU
504-YL

H
KEY
H HAZARD LAMPS

H 5

L41

200-BK
200-BK

L26

536-WH
640-GN
639-WH
606-GY
605-YL
128-PK
419-YL
406-PU
322-GY
113-OR
405-GY

L9

SERVICE
METER
6T-7337

REAR
HORN SW

617-BR
618-YL

H H
K
HEATER
122-BU-12
K
119-PK
K
REAR WIPER
119-PK
K
FRONT WIPER
118-GY
H REAR FLOOD
116-BR-12
H BACKUP ALARM/BEACON 121-YL

20A
K

10A
10A

607-PK-16
607-PK-16
610-OR-16
610-OR-16

605-YL
606-GY

124-GN-12

L22

308-YL
103-YL-10

H
LEFT TAIL LAMP
H
RIGHT TAIL LAMP

CC

520-WH-12

BLOWER SW
6P-3236

L25

REAR LOWER
WIPER SW
3T-6655
JJ L
576-PK

CC

20A

L23

GRD

614-PU
614-PU

103-YL-16

109-OR-16
109-OR-16

L37

447-PK

200-BK

614-PU
H

630-GY-16
608-GN-16
603-PK

450-YL

LAMP
8M-6176
SEND
614-PU
H
GRD
VOLTMETER
H
3E-8533
200-BK

LAMP
8M-6176

GRD
H

H
IGN

608-GN-16
116-BR-16
116-BR-12
630-GY-16

L36

H
IGN

200-BK
123-WH
614-PU
614-PU

577-PU

620-WH-16

JJ

TURN/HAZARD SW
9X-9547

419-YL
419-YL
122-BU-12
606-GY
605-YL
639-WH
640-GN
322-GY
128-PK
161-PK
536-WH
143-BR
113-OR
415-GN
406-PU
405-GY
522-WH
568-GN
483-BR

L41

614-PU
123-WH
FUEL GAGE
3E-8532
H
614-PU

L29
119-PK
JJ H

CC

10A

L44

COOLANT
TEMP GAGE
3E-8535
LAMP
8M-6176
200-BK
441-OR

SEND

200-BK
119-PK

CC

120-YL-12
200-BK-12

L39

L44

L42

634-WH-16

IGN

450-YL

H
H

123-WH

GRD
H

200-BK
A/C
R
RELAY
7X-1379

S
T

REFRIGERANT SW
NOTE A
9D-6888

521-YL
513-OR

10A FUSE 3K-8782

20A FUSE 8M-0546

L19

L44

200-BK

IGN

H SEND

BK-14

FRONT FLOOD
LAMP SW
3E-7270

157-YL
116-BR-12

L17

L27

L45

L45

157-YL

522-WH
521-YL

200-BK
501-GN
118-GY
500-BR
502-OR

119-PK

FUSE HOLDER
4K-5122

419-YL

447-PK
443-YL
441-OR
200-BK
200-BK
200-BK
200-BK

614-PU

200-BK
CAB
RELAY
7X-1379
NOTE D
109-OR-10

FLOOD
LAMP
9X-6853
R

L26

503-BR
504-YL
505-BU
119-PK
102-BU

MOTOR

119-PK

REAR LOWER
WIPER MOTOR
9X-4530

INTERMITTENT ADJ
INTERMITTENT JJ
LOW
576-PK
HIGH
577-PU
GROUND 200-BK
JJ

L27

614-PU

200-BK
200-BK
200-BK

123-WH

SIG

FUSE
HOLDER
9W-2035
NOTE C

109-OR-16

L
GND H

123-WH

CONV
TEMP
GAGE
3E-8534
LAMP
8M-6176

TACHOMETER
LAMP
8M-6176 3E-3507
450-YL
H

109-OR-16

B+

L35

L30

JJ

116-BR-16

443-YL

123-WH

123-WH
123-WH
123-WH
123-WH
123-WH

OPERATOR STATION

B
B
G
A

200-BK

1
2
4
6
3
5

BK-16
GN-16
GY-16
BR-16
OR-16

15A
H 15A
H

B
200-BK
620-WH

102-BU
200-BK

200-BK
200-BK
200-BK

S
119-PK

TO
PLATFORM
200-BK
119-PK
503-BR
505-BU
504-YL

FAN AS.
5D-2855

307-OR

MOTOR

SEND

STOP/
TAIL
LAMP
3E-7398

BB

BATTERY
3T-5760

RADIO
A
200-BK
102-BU
A

119-PK

L27

B B

OR-14
RD-14

MOTOR

TO
PLATFORM

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK-16
200-BK

603-PK
617-BR
639-WH
630-GY
608-GN
605-YL
610-OR
620-WH
200-BK
200-BK
200-BK
200-BK-16
L

L34

16 Page, Color

OPERATOR STATION

B
B
B

L30

SENR5814-01

L31

603-PK

BACKUP
ALARM
102-9236

OPERATOR STATION

REAR UPPER
WIPER MOTOR
3E-7566
NOTE D

ALL DASHED LINES ARE ATTACHMENTS.

200-BK
200-BK

605-YL
610-OR
620-WH
200-BK-16

L30

AA

POS NEG

OPERATOR STATION

K
HH
H

HEAD
LAMP
9X-6853

200-BK

RD-00
BK-00

483-BR
483-BR

603-PK

603-PK-16

BEACON
9R-8250
FIXED
MAGNETIC 9X-8079

START AID CIRCUIT.

PANEL LAMP CIRCUIT.

CONNECT HARNESS AS. GG TO HARNESS

AS. B AND BEACON 9R-8250 AS SHOWN

TURN SIGNAL CIRCUIT.

GAUGE CIRCUIT.

B
610-OR

BEACON
9R-8250
GG

GROUND CIRCUIT.

BATTERY
3T-5760

MONITOR CIRCUIT.

GG

GG

HEATER AND AIR CONDITIONER CIRCUIT.

STARTING CIRCUIT.

M
POS NEG

WIPER/WASHER CIRCUIT.

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS ON.

200-BK

WIRES THAT HAVE BATTERY VOLTAGE

WHEN THE KEY SWITCH IS OFF.

A
B
C

200-BK-16

GG
603-PK-16
GG 200-BK-16

BK-00

630-GY
200-BK

TURN
LAMP
3E-7500

2
1

605-YL
610-OR
200-BK-16
620-WH

L31

BK-00

B
FLOOD
LAMP
9X-6853

L31

RD-00

FLOOD
LAMP
9X-6853

L3

8
B

200-BK-10

B
1
2

COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OPERABLE MACHINE WITH THE KEY AND ENGINE OFF,
AND XMSN SHIFTER IN NEUTRAL

FLOOD
LAMP
9X-6853

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 18 GAGE

NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
NOTE B: NORMALLY CLOSED WHEN BRAKE IS DEPRESSED
NOTE C: FUSES 10A-9W1442 15A-9W1441 20A-9W1446
NOTE D: USED AS ATCH ON 416B, 426B &436B
NOTE E: USED AS ATCH ON 428B & 438B
NOTE F: USED ON 416B & 428B ONLY. FUEL SENDER
6T-0454 USED ON 426B, 436B & 438B ONLY

TURN
LAMP
3E-7500