1- INDUSTRIAL MAINTENANCE, 2ND EDITION, 2014, CENGAGE LEARNING

Michael E. Brumbach York Technical College, Rock Hill, South Carolina (retired)
Jeffrey A. Clade York Technical College, Rock Hill, South Carolina
ISBN-10: 1133131190 | ISBN-13: 9781133131199
736 Pages
Table of Contents
Part I: GENERAL KNOWLEDGE.
1. Safety.
2. Tools.
3. Fasteners.
4. Industrial Print Reading.
Part II: MECHANICAL KNOWLEDGE.
5. Mechanical Power Transmission.
6. Bearings.
7. Coupled Shaft Alignment.
8. Lubrication.
9. Seals and Packing.
10. Pumps and Compressors.
11. Fluid Power.
12. Piping Systems.
Part III: ELECTRICAL KNOWLEDGE.
13. Electrical Fundamentals.
14. Test Equipment.
15. Electrical Circuits.
16. Wiring Methods.
17. Transformers and Power Distribution.
18. Electrical Machinery.
19. Control and Controlled Devices.
20. Motor Control Circuits.
21. Basic Industrial Electronics.
22. Electronic Variable Speed Drives.
23. Programmable Logic Controllers.
24. Industrial Communications
25. Lighting.
Part IV: WELDING KNOWLEDGE.
26. Gas Welding.

27. Arc Welding.

Part V: PREVENTIVE MAINTENANCE.
28. Preventive Maintenance - Developing and Implementing.
29. Mechanical PMs.
30. Electrical PMs.

2- MAINTENANCE ENGINEERING HANDBOOK, EIGHTH EDITION, PUBLISHED ON SEP 9,

2015, MCGRAW HILL
by: R. Keith Mobley, MBB, CMRP,
Expanded Table of Contents

A. ABOUT THE EDITOR

B. CONTRIBUTORS

C. FOREWORD

D. PREFACE

A. SECTION 1: ORGANIZATION AND MANAGEMENT OF THE MAINTENANCE FUNCTION

1.1. INTRODUCTION TO THE THEORY AND PRACTICE OF MAINTENANCE

SCOPE OF RESPONSIBILITIES

ORGANIZATION

MANPOWER REQUIREMENTS

SELECTION AND TRAINING

1.2. MAINTENANCE VERSUS RELIABILITY ENGINEERING

RESPONSIBILITIES OF RELIABILITY AND MAINTENANCE ENGINEERING

MAINTENANCE ENGINEERING

1.3. OPERATING POLICIES OF EFFECTIVE MAINTENANCE

POLICIES WITH RESPECT TO WORK ALLOCATION

POLICIES WITH RESPECT TO WORK FORCE

POLICIES WITH RESPECT TO INTRAPLANT RELATIONS

POLICIES WITH RESPECT TO CONTROL

1.4. RELIABILITY-BASED MAINTENANCE

KEY ASPECTS OF RELIABILITY-BASED MAINTENANCE

RELIABILITY-CENTERED MAINTENANCE

1.5. TOTAL PRODUCTIVE MAINTENANCE

TOTAL PRODUCTIVE MAINTAINANCE CONCEPTS

TPM METRICS

BENEFITS OF TPM

TPM IMPLEMENTATION

COMMON BARRIERS ENCOUNTERED

SUCCESS FACTORS AND ENABLERS

RECOMMENDATIONS FOR IMPROVEMENT

1.6. ECONOMICS OF RELIABILITY

RELIABILITY AND VALUE

RELIABILITY AND COST

PARTICULAR ISSUES

REVIEW OF ECONOMIC TOOLS

B. SECTION 2: MAINTENANCE BEST PRACTICES

2.1. KEY PERFORMANCE INDICATORS

INTRODUCTION

THE KNOWLEDGE-BASED ORGANIZATION

MEASURING WITH A PURPOSE

PMS MODELS
BALANCED SCORECARD: ALIGNING MEASURES WITH THE ORGANIZATIONAL

o
CONTEXT

STRATEGY MAPPING FOR A BALANCED SCORECARD

PERFORMANCE MEASUREMENT SYSTEM

WORK MEASUREMENT

LEVELS OF MAINTENANCE WORK MEASUREMENT METHODOLOGY

RELIABILITY MEASUREMENT

CONCLUSION

2.2. FUNDAMENTAL REQUIREMENTS OF PREVENTIVE MAINTENANCE

FUNDAMENTALS OF EFFECTIVE MAINTENANCE
2.3. SUSTAINING MAINTENANCE

PREVENTIVE MAINTENANCE

PERIODIC REPLACEMENT

CORRECTIVE MAINTENANCE

OVERHAULS AND UPGRADES

BREAKDOWN MAINTENANCE

2.4. COMPUTERIZED PLANNING AND SCHEDULING

WHY COMPUTERIZE MAINTENANCE MANAGEMENT?

ORGANIZING FOR COMPUTERIZATION

IMPLEMENTATION OF A COMPUTERIZED MAINTENANCE MANAGEMENT PROGRAM

OPERATING CHARACTERISTICS OF A GOOD SYSTEM

WORK ORDER SYSTEM

PRIORITY SYSTEM

PLANNING PROCEDURE DEFINED

SCHEDULING PROCEDURE DEFINED

PLANNING FOLLOW-UP

ANALYSES AND REPORTS

2.5. MAINTENANCE REPAIR AND OPERATIONSSTOREROOM EXCELLENCE

OBJECTIVES OF INVENTORY

TYPES OF INVENTORY

THE IMPORTANCE OF HAVING AN ACCURATE EQUIPMENT BILL OF MATERIAL

EXPECTED OUTCOMES OF WORLD-CLASS STOREROOM OPERATIONS

MRO FUNDAMENTALS

TACTICAL MRO PROCESSES

BARRIERS TO BEST PRACTICE INVENTORY MANAGEMENT

TO STOCK OR NOT TO STOCKTHAT IS THE QUESTION

RISK MANAGEMENT

STOCKING LEVELS

INVENTORY CONTROL

LOSS ELIMINATION

INVENTORY CRITICALITY

CARRYING COST

ROLES AND RESPONSIBILITIES FOR STOREROOM MANAGEMENT

STOREROOM CLERK

COMPUTERIZED MAINTENANCE MANAGEMENT SYSTEMS

SUMMARY

2.6. THE ORGANIZATION AND MANAGEMENT OF LUBRICATION

ORGANIZED PLANT LUBRICATION

FLUID MANAGEMENT

LUBRICANT PROTECTION

GREASES

C. SECTION 3: PREDICTIVE MAINTENANCE BEST PRACTICES

3.1. PREDICTIVE MAINTENANCE

DEFINITION OF PREDICTIVE MAINTENANCE

TOTAL PLANT MANAGEMENT

MAINTENANCE MANAGEMENT

PRODUCTION MANAGEMENT

QUALITY IMPROVEMENT

PREDICTIVE MAINTENANCE TECHNIQUES

VIBRATION MONITORING

THERMOGRAPHY

TRIBOLOGY

PROCESS PARAMETERS

ELECTRIC MOTOR ANALYSIS

VISUAL INSPECTION

ULTRASONIC MONITORING

OPERATING DYNAMICS ANALYSIS

OTHER TECHNIQUES

PROGRAM COSTS

VIBRATION MONITORING

THERMOGRAPHY

TRIBOLOGY

ULTRASONICS

BENEFITS

3.2. VIBRATION MONITORING AND ANALYSIS

VIBRATION ANALYSIS FOR PREDICTIVE MAINTENANCE

OTHER USES OF VIBRATION ANALYSIS

WHAT IS VIBRATION?

CAUSES OF MACHINE VIBRATION

CHARACTERISTICS OF VIBRATION

MONITORING PARAMETERS FOR PLANT MACHINERY

MACHINERY DYNAMICS

COMMON FAILURE MODES

DATABASE DEVELOPMENT

INSTRUMENTS FOR VIBRATION MEASUREMENT

GETTING STARTED

3.3. AN INTRODUCTION TO THERMOGRAPHY

INFRARED TECHNOLOGY

INFRARED EQUIPMENT

EVALUATION OF INFRARED EQUIPMENT

INFRARED THERMOGRAPHY SAFETY

INFRARED SCANNING PROCEDURES

GLOSSARY

APPENDIX: MATERIAL LIST

3.4. TRIBOLOGY

LUBRICATING OIL ANALYSIS

SPECTROGRAPHIC ANALYSIS

FERROGRAPHY

WEAR PARTICLE ANALYSIS

LIMITATIONS OF TRIBOLOGY

3.5. ULTRASONICS
ULTRASONIC APPLICATIONS

TYPES OF ULTRASONIC SYSTEMS

LIMITATIONS

3.6. OPERATING DYNAMICS ANALYSIS

IT'S NOT PREDICTIVE MAINTENANCE

SIMPLIFIED DIAGNOSTIC LOGIC

INTERPRETING OPERATING DYNAMICS

D. SECTION 4: ENGINEERING AND ANALYSIS TOOLS

4.1. MAINTENANCE ENGINEER'S TOOLBOX

RELIABILITY BLOCK DIAGRAM

LIFE CYCLE COST ANALYSIS

FAULT-TREE ANALYSIS

CAUSE-AND-EFFECT ANALYSIS

SEQUENCE-OF-EVENTS ANALYSIS

THE WHY-WHY

STATISTICAL ANALYSES TOOLS

4.2. SIMPLIFIED FAILURE MODES AND EFFECTS ANALYSIS

SIMPLIFIED FAILURE MODES AND EFFECTS ANALYSIS

COMMON FAILURE MODES

4.3. CRITICALITY ANALYSIS

ASSET CRITICALITY ANALYSIS

FAILURE MODE CRITICALITY ANALYSIS

FAILURE MODE CRITICALITY AND RISK ASSESSMENT

4.4. ROOT CAUSE ANALYSIS

CONCEPT AND METHODOLOGY

MANAGING PROBLEM-SOLVING PROCESS

THE RCA PROCESS

FORMAL PROCESS

ROOT CAUSE ANALYSIS METHODOLOGY

IDENTIFYING A POTENTIAL RCA EVENT

CLARIFY THE PROBLEM

CONFIRM THE FACTS

IS ROOT CAUSE ANALYSIS REQUIRED?

DESIGN REVIEW

CAN PROBLEM BE RESOLVED BASED ON DESIGN REVIEW?

APPLICATION REVIEW

CAN PROBLEM BE SOLVED BASED ON APPLICATION REVIEW?

ORGANIZE YOUR THOUGHTS

INCIDENT CLASSIFICATION

4.5. PROCESS AND VALUE-STREAM MAPPING

PROCESS MAPPING

VALUE-STREAM BEST PRACTICES

E. SECTION 5: MAINTENANCE OF MECHANICAL EQUIPMENT

5.1. PLAIN BEARINGS

GENERAL

PREVENTIVE MAINTENANCE

BEARING MATERIALS

DESIGN

INSPECTION AND RECONDITIONING

5.2. ROLLING-ELEMENT BEARINGS

GENERAL

WHY BEARINGS FAIL

BEARING DESIGNS AND NOMENCLATURE

BOUNDARY DIMENSIONS

BEARING SERIES

LOAD RATINGS

SHAFT AND HOUSING FITS

BEARING MOUNTINGS

MOUNTING AND DISMOUNTING OF ROLLER BEARINGS

LUBRICATION

5.3. BELT DRIVES

GENERAL

V-BELT TYPES AND NOMINAL DIMENSIONS

V-BELT APPLICATION GUIDELINES

V-BELT SHEAVE INSTALLATION PROCEDURE

MAINTENANCE

BELT TENSION

TROUBLESHOOTING V-BELTS

SYNCHRONOUS BELTS

SYNCHRONOUS BELT TOOTH PROFILES

SYNCHRONOUS BELT NOMENCLATURE

SYNCHRONOUS SPROCKETS

SYNCHRONOUS APPLICATION GUIDELINES

SYNCHRONOUS BELT INSTALLATION

MAINTENANCE

BELT TENSION

TROUBLESHOOTING SYNCHRONOUS BELTS

BIBLIOGRAPHY

5.4. CHAINS FOR POWER TRANSMISSION

SERVICE FACTORS

SPECIAL INVERTED-TOOTH CHAINS

INSTALLATION OF CHAIN DRIVES

LUBRICATION OF PRECISION CHAIN DRIVES

METHODS OF LUBRICATION

MAINTENANCE OF PRECISION CHAIN DRIVES

5.5. FLEXIBLE COUPLINGS FOR POWER TRANSMISSION

GENERAL

DESCRIPTION OF TYPES

CAUSES OF COUPLING FAILURE

SHAFT CENTER LINE RELATIONSHIP

SHAFT MISALIGNMENT

ACROSS-THE-FLEX ELEMENT

5.6. GEAR DRIVES AND SPEED REDUCERS

GEAR-TOOTH WEAR AND FAILURE

CONCLUSION

5.7. MECHANICAL VARIABLE-SPEED DRIVES

GENERAL FRICTION-TYPE BELT

TYPES OF FRICTION DRIVES (BELT AND SHEAVE)

5.8. PUMPS: CENTRIFUGAL AND POSITIVE DISPLACEMENT

CENTRIFUGAL PUMPS

POSITIVE-DISPLACEMENT PUMPS

F. SECTION 6: MAINTENANCE OF ELECTRICAL EQUIPMENT

6.1. ELECTRIC MOTORS

INTRODUCTION

CHARACTERISTICS COMMON TO INDUSTRIAL AC AND DC MOTORS

AC INDUCTION MOTORS

DIRECT-CURRENT MOTORS

SCHEDULED ROUTINE MOTOR CARE MAINTENANCE PROGRAM

PREDICTIVE MAINTENANCE PROGRAM

MOTOR TROUBLESHOOTING

6.2. MAINTENANCE OF MOTOR CONTROL COMPONENTS

CONTROL COMPONENTS

QUALIFIED PERSONNEL

CONTROL COMPONENT ENCLOSURES

PREVENTIVE MAINTENANCE

POWER CIRCUIT COMPONENTS

DISCONNECT DEVICES

STARTING AND SPEED-REGULATING RHEOSTATS FOR MOTORS

DRUM CONTROLLERS

EQUIPMENT GROUNDING

CONTROL CIRCUIT COMPONENTS

MAINTENANCE OF MOTOR CONTROLLERS AFTER A FAULT

MAINTENANCE OF MOTOR CONTROL CENTERS

BIBLIOGRAPHY

6.3. MAINTENANCE OF INDUSTRIAL BATTERIES (LEAD-ACID, NICKEL-CADMIUM, NICKELIRON)

LEAD-ACID BATTERIES

VENTED NICKEL-CADMIUM BATTERIES

NICKEL-IRON BATTERIES

G. SI UNITS AND CONVERSION FACTORS

ACCELERATION

ANGULAR

AREA

CANDLEPOWER

CAPACITY, DISPLACEMENT

DENSITY, MASS/VOLUME

ENERGY AND WORK

ENERGY/AREA TIME

FLOW RATE MASS

FLOW RATE VOLUME

FORCE

LENGTH

MASS/WEIGHT

POWER

PRESSURE AND STRESS

THERMAL CONDUCTIVITY

TORQUE: BENDING MOMENT

VELOCITY

VOLUME

WATER HARDNESS

3- MECHANICAL PRINCIPLES AND SYSTEMS FOR INDUSTRIAL MAINTENANCE

Richard R. Knotek
Jon R. Stenerson, Fox Valley Tech-Appleto Trade & Technical Division
ISBN-10: 0130494178 ISBN-13: 9780130494177
2006 Prentice Hall Paper, 544 pp
Published 05/05/2005 Instock
Table of Contents

(NOTE:Each chapter begins with an Objectives and Introduction section and concludes with Questions.)
1. Maintenance Practices and Principles.
Organization.
Training and Education.
Preventative Maintenance.
Documentation and Surveys.
Predictive Maintenance.
2. Safety.
Accident Defined.
Causes of Accidents.
Accident Prevention.
Safe Use of Lab Equipment and Hand Tools.
Overview of Lockout/Tagout.
Lockout Requirements.
Tagout.
Training.
Sample Lockout Procedure.
3. Mechanical Power Transmission Fundamentals.

Energy.
Force.
Inertia.
Friction.
Acceleration and Deceleration.
Angular Speed, Rotational Distance, and Velocity.
Radius of Gyration and Rotational InertiaWR2.
Work.
Mechanical Advantage.
Basic Machines.
Torque.
Power.
Horsepower.
Efficiency.
Load Classifications.
Service Factor.
Run-Out.
Overhung Load.
4. Lubrication.
Lubrication Fundamentals.
Lubrication Terminology.
Lubricant Additives.
Lubricant Film.
Industrial Lubricating Oils.

Industrial Lubricating Greases.

Grease Terminology.
Dry Film Lubricants.
Lubricant Compatibility.
Lubricant Delivery Systems.
Lubrication Handling and Safety.
5. Rigging.
Rigging.
Slings.
Basic Principles in the Use of Slings.
Fundamental Hitches.
Calculating the Load on Each Leg of a Sling.
Balancing the Load.
Calculating the Weight of the Load.
Guidelines for the Rigger.
Factors that Reduce Lift Capacity.
6. Fasteners.
Screw Threads and Fasteners.
Thread Terminology.
Thread Forms.
Thread Lengths.
Classes of Thread Fits.
Metric Threads.
Taper Pipe Threads.

Fastener Identification.
Bolt Grades and Torque Factors.
Screw Grades.
Nuts.
Washers.
Non-Thread Fastening Devices.
Cutting Threads.
Fastener Removal and Repair.
7. Shafting and Shaft Bushing Components.
Shaft Design, Materials, and Selection.
Shaft Locking Devices/Bushings.
8. Seals and Sealing Devices.
Radial Lip Seals.
Mechanical and Rotary Seals.
Packing and Stuffing Boxes.
O-Rings.
9. Bearings.
Plain Bearings.
Anti-Friction/Rolling Element Bearings.
Housed Type Anti-Friction Bearings.
Handling Bearings.
Bearing Dismounting and Mounting Practices.
Rolling Bearing Lubrication.
Rolling Bearing Failure Analysis.

10. V- and Synchronous-Belt Drives.

V-Belt Principles of Operation and Terminology.
V-Belt Sheaves.
Variable Speed/Pitch Sheaves.
V-Belt Drive Selection.
Synchronous Belt Drives.
V-Belt and Synchronous Drive Maintenance.
11. Drive Chain and Sprockets.
Drive Chain Function and Operation.
Drive Chain Types.
Sprockets.
Roller Chain Safety, Installation, and Maintenance.
Chain Lubrication.
12. Clutches, Brakes, and Backstops.
Clutch/Brake Selection.
Clutch, Brake, and Holdback Types.
13. Shaft Couplings and Alignment.
Rigid Shaft Couplings.
Flexible Shaft Couplings.
Non-Metallic Couplings Types.
Metallic Flexible Couplings.
Metallic Coupling Types.
Miscellaneous Couplings.
Universal Joints.

Flexible Coupling Selection.

Coupling Installation and Maintenance.
Metallic Coupling Lubrication.
Shaft Coupling Balance/Unbalance.
Flexible Coupling Alignment.
14. Gear Drives.
Gear Construction.
Gear Terminology.
Gear Types.
Open Gear Alignment.
Gear Wear and Failure Analysis.
Enclosed Gear Drives.
Enclosed Gearbox Types.
Gearbox Installation, Troubleshooting, and Maintenance.
15. Linear Motion Technology.
Linear Motion Operating Concerns.
Linear Guidance Components.
Linear Thrust Mechanisms.
16. Material Conveying Systems.
Conveyor Design and Selection.
Troughed Belt Conveyors.
Conveyor Idlers.
Conveyor Belting.
Roller, Slider Bed, and Gravity Conveyors.

17. Fluid Power Actuation.

Fluid Power Actuation.
Simple Application.
Types of Actuators.
Valve Actuation.
Design Practice.
Vacuum.

4- INDUSTRIAL MACHINERY REPAIR ,2003, ELSEVIER INC.

Best Maintenance Practices Pocket Guide
Author(s):
Ricky Smith and R. Keith Mobley
ISBN: 978-0-7506-7621-2