Beruflich Dokumente
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Installation Instructions
This kit includes the parts and documentation necessary to install the Applicator Interface
option/maintenance kit in the Xi4 printers.
Read these instructions thoroughly before installing this kit.
Description
Ref
1 P1007561
Xi4 5V Applicator Interface Option/Maintenance Kit
1
Xi4 24-28V Applicator Interface Option/Maintenance Kit
P1011156
Ref
1
Xi4 Applicator Interface
N/A
1
1
Power Distribution Cable
N/A
2
1
Communication Cable
N/A
3
2
HWQ06020 Cable Tie (sold in quantities of 20)
4
2
HW43968 Screw, M3 0.5 6 (sold in quantities of 25)
5
N/A = Not available as a separate part (listed for identification purposes only).
Bold = Part available for purchase.
Italic = Part not available for purchase; listed and shown for reference only.
Figure 1 Kit Contents
1
4
Printed in China
on chlorine-free
recycled paper.
2009 ZIH Corp. All product names and numbers are Zebra
trademarks, and Zebra and the Zebra logo are registered
trademarks of ZIH Corp. All rights reserved.
P1005575-001
Applicator Interface
Remove the Electronics Cover
Reference Materials
Xi4 User Guide
Xi4 Maintenance Manual
Tools Required
Tools You need these tools to complete this procedure:
Wire Cutters
Caution Turn off (O) the printer and disconnect it from the power source before
performing the following procedure.
Turn off (O) the printer and disconnect the AC power cord and all data cables.
P1005575-001
04/23/2009
Applicator Interface
Remove the Electronics Cover
2. See Figure 2. Remove the electronics cover by removing the three mounting screws
securing it.
Figure 2 Remove the Electronics Cover
Lift up at rear
corner.
2
1
2
Electronics cover
Mounting screws (3)
3. Lift up on the rear of the electronics cover and then lift the electronics cover off the
printer.
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P1005575-001
Applicator Interface
Remove the Electronics Cover
If
Then
No
a. See Figure 3. Remove and discard the option board slot cover by removing
1
2
3
P1005575-001
04/23/2009
Applicator Interface
Remove the Old Applicator Interface Board
If you have a
Then
110Xi4
b.
c.
d.
e.
140Xi4
170Xi4
220Xi4
AC/DC power supply and then open the white beaded cable tie
and remove the cables.
Cut the cable tie securing the applicator power cable to the
AC/DC power supply shield.
See Figure 5 on page 6. Remove the AC/DC power supply shield
by removing the two mounting screws and then lifting the shield
out of the printer.
See Figure 6 on page 6. Disconnect the applicator board cable
from J6, J7, or J8 on the AC/DC power supply.
See Figure 7 on page 7. Disconnect the applicator data cable
from P31, P32, P33, or P34 on the main logic board (MLB).
output connector on the DC power supply, J5, J6, J7, J8, J9, or
J10.
b. Open the white beaded cable tie and remove the applicator board
power cable.
c. See Figure 7 on page 7. Disconnect the applicator data cable
from P31, P32, P33, or P34 on the main logic board (MLB).
Figure 4 Remove the AC Power Input Cable (110Xi4)
3
1
2
1
2
3
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P1005575-001
Applicator Interface
Remove the Old Applicator Interface Board
2
1
2
1
4
2
3
1
2
3
4
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Applicator Interface
Remove the Old Applicator Interface Board
P31
P33
P34
P32
1
5
4
3
1
2
3
4
5
04/23/2009
DC power supply
J5 through J10
White beaded cable tie
P31, P32, P33, and P34
Main logic board (MLB)
P1005575-001
Applicator Interface
Remove the Old Applicator Interface Board
If you removed a
Then
5V
See Figure 9. Remove the two mounting screws and then slide
the applicator board out of the printer.
24-28V
Figure 10. Remove the two mounting screws and then slide the
applicator board out of the printer.
Figure 9 Remove and Install the 5V Applicator Board
1
1
2
P1005575-001
Applicator board
Mounting screws (2)
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Applicator Interface
Install the Applicator Interface Board
1
2
Applicator board
Mounting screws (2)
If you have a
Then
5V
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P1005575-001
10
Applicator Interface
Reinstall the Electronics Cover
J4
24-28V Applicator
Board
J3
J1
J5
2. See Figure 7 on page 7. Connect the other end of the applicator data cable to P31, P32,
If you have a
Then
140Xi4
170Xi4
220Xi4
a. See Figure 8 on page 7. Connect the other end of the power cable
110Xi4
P1005575-001
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Applicator Interface
Applicator Port Pinouts
JP2
JP2
+5V
+5V
1A
JP1
+5V
1
2
+5V
START PRINT
REPRINT
+28V
+28V OUTPUT
POWER GROUND
RIBBON LOW
9
10
11
12
13
14
15
2
4
PAUSE
1
3
FEED
2A
JP1
+28V
1A
SERVICE REQUIRED
END PRINT
MEDIA OUT
RIBBON OUT
DATA READY
SPARE (Non-RFID)
VOID (RFID)
2A
6
7
8
9
10
11
12
13
14
15
SERVICE REQUIRED
END PRINT
MEDIA OUT
RIBBON OUT
DATA READY
SPARE (Non-RFID)
VOID (RFID)
Signal Name
Signal Type
Description
I/O SIGNAL
GROUND
(+5V Return)
I/O Signal
Ground
+5V I/O
(Fused at 1 A)
Power
Caution Replace
the fuse only with
one of the same
type and rating.
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P1005575-001
11
12
Applicator Interface
Applicator Port Pinouts
Signal Name
Signal Type
Description
START PRINT
Input
FEED
Input
PAUSE
Input
REPRINT
Input
+28 V
(Fused at 2 A)
Power
POWER GROUND
(+28 V DC Return)
Ground
RIBBON LOW
Output
10
SERVICE
REQUIRED
Output
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Applicator Interface
Applicator Port Pinouts
Signal Name
Signal Type
Description
11
END PRINT
Output
12
MEDIA OUT
Output
13
RIBBON OUT
Output
14
DATA READY
Output
15
(NonRFID)
SPARE
Output
To be determined.
15
(RFID)
VOID
Output
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P1005575-001
13
14
Applicator Interface
Applicator Port Pinouts
Jumpers Removed
P1005575-001
Non-Isolated
Jumpers Installed
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Applicator Interface
Applicator Port Pinouts
Then
110Xi4
140Xi4
170Xi4
220Xi4
See Figure 14 and Table 3 to identify the pins, signals, and functions for the 24-28V applicator
board port.
Figure 14 24-28V Applicator Board Pinouts
Non-isolated Power Supply
START PRINT
START PRINT
FEED
FEED
PAUSE
PAUSE
REPRINT
REPRINT
POWER GROUND
RIBBON LOW
RIBBON LOW
SERVICE REQUIRED
SERVICE REQUIRED
END PRINT
END PRINT
MEDIA OUT
MEDIA OUT
RIBBON OUT
RIBBON OUT
DATA READY
DATA READY
SPARE (non-RFID)
SPARE (non-RFID)
VOID (RFID)
VOID (RFID)
Signal Name
Signal Type
Description
I/O SIGNAL
GROUND
(+24-28V Return)
I/O Signal
Ground
No jumpers to configure.
Important Customer must provide this external
ground. (This ground can come from pin 8 when
operating at 28V for all printers except the
110Xi4.)
+24-28V I/O
(Fused at 2 A)
Power
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P1005575-001
15
16
Applicator Interface
Applicator Port Pinouts
Signal Name
Signal Type
Description
START PRINT
Input
FEED
Input
PAUSE
Input
REPRINT
Input
+28 V
(Fused at 500mA)
Power
Caution
Replace the
fuse only
with one of the same
type and rating.
POWER GROUND
(+28 V DC Return)
Ground
RIBBON LOW
Output
10
SERVICE
REQUIRED
Output
P1005575-001
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Applicator Interface
Applicator Port Pinouts
Signal Name
Signal Type
Description
11
END PRINT
Output
12
MEDIA OUT
Output
13
RIBBON OUT
Output
14
DATA READY
Output
15
(NonRFID)
SPARE
Output
To be determined.
15
(RFID)
VOID
Output
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P1005575-001
17
18
Applicator Interface
Input/Output Specifications
Input/Output Specifications
Figure 15 Typical Input Circuit
Opto
Isolator
LED
V_I/O
R
Input
Resistor at V_I/O
Maximum Current
Minimum Current
24-28V
4.7K Ohm
6mA at 28V
2mA
5V
220 Ohm
18mA at 5V
2mA
V_I/O
Present on 24-28V
Applicator Interface
Board Only
10K Ohm
Output
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