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Basis

LBH/PM

Components L566 - L580 2plus2

Evaporator

Expansion valve

Compressor

Temperature sensors

AC Dryer/filter unit
LBH/PM

Pressure switch

Condenser

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Air-conditioning Circuit
Filling:
Refrigerant R 134A

Evaporator

Temperature
sensor

L550 L556 780g (+50g)

Id.Nr.10359187
L566 L580 1250g (+50g)
Id. Nr.10359178

(Sight glass or Scale)

Expansion valve
Low pressure
Compressor

Pressure switch

Condenser
High pressure

LBH/PM

Slide 3

L 544 - L 580 2plus2 Air-conditioning

AC dryer/filter unit

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Refrigerant R134 A
Evaporation curve R134a
P bar
Chemical Name
Tetra fluorine
Chemical Composition CF3 CH2F
Boiling point
- 26,3C
Solidification point - 101C
Concentration
1, 21

Fluid state

Gaseous state

LBH/PM

Slide 4

L 544 - L 580 2plus2 Air-conditioning

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Boiling Point Curve for Water

LBH/PM

Slide 5

L 544 - L 580 2plus2 Air-conditioning

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Temperature/Pressure diagram
T e m p e r a t u r e / P r e s s u r e d ia g r a m A C u n it
16 ,00

25 ,00

14 ,00
20 ,00
12 ,00

Pressure (bar)

8,0 0
10 ,00

Temperature (C)

10 ,00

15 ,00

6,0 0

4,0 0
5 ,00
2,30
1,50

1,3 5

2,0 0

1,7 5

0 ,00

0,0 0
15

20

25

30

35

40

45

50

55

A m b ie n t t e m p e r a t u r e ( C )

H ig h p re s u u re

LBH/PM

Slide 6

L 544 - L 580 2plus2 Air-conditioning

L o w p re s s u re

T e m p e r a tu r e V e n t ( fa c e r i g h t)

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Air-conditioning Compressor
1 Suction port
2 Pressure port
3 Filler plug AC compressor-oil
PAG SP 20 (8460275) 200 cm
4 Magnetic coupling
5 Cam wheel
6 Piston

To increase the life of the shaft seal, the AC

system should be switched on at least once
every 2 weeks.

SD 5 old 5 pistons
SDh 7 new 7 pistons
LBH/PM

Slide 7

L 544 - L 580 2plus2 Air-conditioning

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Expansion Valve

Liquid filled Chamber

membrane
Pressure chamber

Low pressure Port

The expansion valve is mounted on

the evaporator, and measures the
out-put temperature, which in turn
regulates of flow through of the
expansion valve.

High pressure port

Temperature probe

LBH/PM

Slide 8

Ball valve

L 544 - L 580 2plus2 Air-conditioning

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AC unit L550 - L586 2plus2

Pre filter (strainer)

Fresh air filter

LBH/PM

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AC unit L550 - L586 2plus2

Circulation filter

LBH/PM

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AC unit L550 - L586 2plus2

Fresh air filter
Servo motor Head area / Defrost
M
Servo motorMiddle area
M
Servo motor Feet area
M
Expansion valve

Slide 11

LBH/PM

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AC unit L550 - L586 2plus2

Servo motor, fresh-/circ. air
Control unit AC
Blower
Evaporator AC
Heat exchanger Heating
Servo motor, water valve
Fresh air filter

Servo motors, air distribution

Expansion valve

Slide 12

LBH/PM

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AC unit L550 - L586 2plus2

LBH/PM

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AC unit L550 - L586 2plus2

Vents head area

Defrosting door window

Driver vents
Middle area

Defrosting wind screen

Vents feet area

Defrosting side window

Folie 14
Slide

LBH/PM

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AC unit L550 - L586 2plus2

Plug connection A21 X1 29-pin
loader side + sun sensor/ambient temp.
Controller AC-unit
Plug connection A21 X2 pin
AC-unit side + Cab temperature sensor

Folie 15

LBH/PM

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Temperature Sensor

45
42
39
36
33
30
27
24
21
18
15
12
9
6
3
0

Resistance value:
bei 20C
15C
10C
5C
2,5C
1,7C
0C
-5C

12493
15713
19901
25390
29015
30174
32639
42292

25C

20C

15C

10C

5C

0C

Widerstandswerte (K-Ohm)

Temperature Sensor

- 5C

Temperatur

LBH/PM

Slide 16

L 544 - L 580 2plus2 Air-conditioning

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AC unit L550 - L586 2plus2

42 pin
AC- side

Inputs:
Kl. 15
Auxilliary heating
Values pressure switch
Output:
Compressor clutch
CAN
RS232
AUTO:
External Sensors:
Ambient Temp.
(mirror)
Sun Sensor (cab)

Slide 17

LBH/PM

Control unit
AC/Heating
A21

Internal sensor
Auto:
Cab inside temp.

Power supply
Kl. 30 / Ground

Blower

Servo motors

29 pin
loader- side

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AC unit L550 - L586 2plus2

The following possibilities can be chosen:
1.

Heating

Manual setting

2.

Ventilation

Manual setting

3.

AC-unit

Manual setting

The green marked buttons contain memory function

That means: after switch off and on again They are
in the same condition again.

With the AUTO button,

the whole system can be switched off and on!

Folie 18

LBH/PM

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AC unit L550 - L586 2plus2

Defrost mode

until
The defrost mode is pre-programmed
and looks like following:

Folie 19

LBH/PM

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AC unit L550 - L586 2plus2

The following possibilities can be chosen:

Heating - AUTO-MODE

Ventilation - AUTO-MODE

AC - AUTO-MODE

Folie 20

LBH/PM

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AC unit L550 - L586 2plus2

Heating - AUTO-MODE
T = 16C 28C
Heating AUTO-MODE
following settings can be done:
AC-unit

OFF or ON

Temperature

+/-

Circulation

on / off

bis

At any change on the red marked buttons, the

MANUAL mode will be activated.

The heating - AUTO-MODE is only activated when the

adjusted temperature > Ambient temperature.

Folie 21

LBH/PM

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AC unit L550 - L586 2plus2

Ventilation - AUTO-MODE

Ventilation - AUTO-MODE
following settings can be done:
AC-unit:

OFF

Temperature

+/-

Circulation air

ON / OFF

bis

At any change of the red marked buttons, the

MANUAL mode will be activated.

The ventilation - AUTO-MODE is only activated, when the

adjusted temperature ambient temperature.

Folie 22

LBH/PM

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AC unit L550 - L586 2plus2

AC-unit - AUTO-MODE

AC-unit - AUTO-MODE
following settings can be done:
AC-unit

ON

Temperature

+/-

Circulation air

ON / OFF

bis

At any change on the red marked buttons, the

MANUAL mode is activated.

The AC-unit - AUTO-MODE is only activated, when the

adjusted temperature < ambient temperature.

Folie 23

LBH/PM

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Troubleshooting on the A/C System

Fault

Not enough
refrigerant

Too much
refrigerant

Air in
system

Expansion valve
blocked

Condenser
blocked

Compressor
valves
damaged

Presser too
high
Pressure too
low
Suction
pressure too
low
Noisy
compressor
Liquid in
compressor
Bubbles in
sight glass
Not enough
cooling

LBH/PM

Slide 24

L 544 - L 580 2plus2 Air-conditioning

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Tools

LBH/PM

Slide 25

L 544 - L 580 2plus2 Air-conditioning

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End

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Basis

LBH/PM