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Division 01 Sitework

02660 Water Distribution

Section

Division

02 Sitework

Section

02660 Water Distribution

Part 1: General

1 01 Summary
The work covered by this Section consists of providing all tools, labour,
equipment and materials, and performing all operations in connection with the water
distribution of potable water on building sites.
Water distribution for fire fighting purposes is not part of this Section.

1 01 01

Section Includes
01.0

Water supply pipelines and accessories

02.0

Water storage facility

1 01 02
Section

Products Delivered but not Installed under this

1 01 03
Section

Products Installed but not Delivered under this

1 01 04

Related Section
02200 Earthwork
03300 Cast-in Place Concrete
03400 Precast Concrete
04200 Unit Masonry
07100 Waterproofing
15410 Plumbing Piping
15430 Plumbing Specialities
15440 Plumbing Fixtures
15450 Plumbing Equipment
16000 Applicable Sections of Division 16 Electrical

1 02 References
1 02 01

Applicable Standards

1 02 01 01

Saudi-Arabian Standards
SASO 14 : 98 Pipes for Potable Water of
Unplasticized Plastic (Polyvinyl Chloride)
SASO 15 : 98 Methods of Testing Pipes for
Potable Water of Unplasticized Plastic
(Polyvinyl Chloride)
SASO 238 : 81 Domestic water meters
SASO 726 : 94 Steel Pipes Plane end,
alloy and non-alloy Wall thickness and
dimensions
SASO 728 : 94 Pressure Pipelines
Components Definition of Nominal Size
(Nominal Diameter) Nominal Pressure

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SASO 826 : 94 Horizontal potable water


tanks made of polyester resins (Glass fibre
reinforced)
SASO 1014 : 98
Socket and spigot
ductile cast iron pipes for pressure pipelines
SASO 1015 : 98
pipelines - Flanges

Ductile iron pressure

SASO 1016 : 98
Ductile cast iron
pipes External coating by zinc metal
spraying and bituminous material finishing
layer Methods of test
SASO 1017 : 98
Ductile cast iron
pipes External coating by zinc metal
spraying and bituminous material finishing
layer
SASO 1018 : 95
Flanged ductile iron
pipes for pressure pipelines
SASO 1019 : 97
Ductile iron pipes,
fittings and accessories for pressure pipelines
Test methods
SASO 1020 : 95
Ductile iron pipes,
fittings and accessories for pressure pipelines
General requirements
SASO 1021 : 98
Ductile iron fittings
and accessories for pressure pipelines
SASO 1022 : 98
Ductile iron pipes for
pressure pipelines Centrifugal cement
mortar lining Methods of test
SASO 1023 : 98
Ductile iron pipes for
pressure pipelines Centrifugal cement
mortar lining General requirements
SASO 1305 : 97
General requirements

Water centrifugal pumps

SASO 1401 : 98
general purposes

Polyethylene (PE) Pipes for

SASO 1402 : 98
Methods of testing
polyethylene pipes for general purposes

1 02 01 02

Gulf Standards

1 02 01 03

International Standards

1 02 01 03 01

International Standard Organization (ISO)

ISO 2850 : 75

Centrifugal Pumps
ISO 2531 : 98 Ductile Iron Pipes, Fittings
and Accessories for Pressure Pipelines
ISO 4179 : 85 Ductile Iron Pipes for
Pressure and Non-Pressure Pipelines
Centrifugal Cement Mortar Lining General
Requirements
ISO 4422-1 : 96 Pipes and Fittings Made of
Unplasticized Poly (Vinyl Chloride) (PVC-U)

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for Water Supply Specifications - Part 1:


General
ISO 4422-2 : 96 Pipes and Fittings Made of
Unplasticized Poly (Vinyl Chloride) (PVC-U)
for Water Supply Specifications - Part 2 :
Pipes (with or without Integral Sockets)
ISO 4422-3 : 96 Pipes and Fittings Made of
Unplasticized Poly (Vinyl Chloride) (PVC-U)
for Water Supply Specifications - Part 3:
Fittings and Joints
ISO 4422-4 : 97 Pipes and Fittings made of
Unplasticized Poly (Vinyl Chloride) (PVC-U)
for Water Supply Specifications- Part 4:
Valves and ancillary equipment
ISO 4422-5 : 97 Pipes and Fittings made of
Unplasticized Poly (Vinyl Chloride) (PVC-U)
for Water Supply Specifications- Part 5:
Fitness for Purpose of the System
ISO 4427 : 96
Water Supply

Polyethylene (PE) Pipes for

ISO 4633 : 96 Rubber Seals Joint Rings


for Water Supply Pipelines Specifications
for Materials
ISO 6708 : 95 Pipework Components
Definition and Selection of DN (Nominal Size)
ISO 7268 : 84 Pipe Components
Definition of Nominal Pressure
ISO 7370 : 82 Glass Fibre Reinforced
Thermosetting Plastics (GRP) Pipes and
Fittings Nominal Diameters and Standard
LengthsISO 12162 : 95 Thermoplastics Materials for
Pipes and Fittings for Pressure Applications
Classification and Designation Overall
Service (Design) Coefficient
ISO/TR 4191 : 89
UPVC pipes for
water supply Recommended practice for
laying

1 02 01 04

USA Standards

1 02 01 04 01

American Society for Testing and Material (ASTM)


ASTM C 33 : 93
Standard
Specification for Concrete Aggregates
ASTM D 1527 : 99
Standard
Specification for Acrylonitrile-ButadieneStyrene (ABS) Plastic Pipe, Schedule 40 and
80
ASTM D 1785 : 99
Standard
Specification for Poly (Vinyl Chloride) (PVC)
Plastic Pipe, Schedule 40, 80, 120
ASTM D 2104 : 99
Standard
Specification for Polyethylene (PE) Plastic
Pipe, Schedule 40

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ASTM D 2235 : 96
Standard
Specification for Solvent Cement for
Acrylonitrile-Butadiene-Styrene (ABS) Plastic
Pipe and Fittings
ASTM D 2239 : 99
Standard
Specification for Polyethylene Plastic Pipe
(SIDR-PR) Based on Controlled Inside
Diameter
ASTM D 2282 : 99
Standard
Specification for Acrylonitrile-ButadieneStyrene (ABS) Plastic Pipe (SDR-PR)
ASTM D 2241 : 96
Standard
Specification for Poly (Vinyl Chloride) (PVC)
Pressure-Rated Pipe (SDR Series)
ASTM D 2464 : 96
Standard
Specification for Threaded Poly (Vinyl
Chloride)(PVC) Plastic Pipe Fittings,
Schedule 80
ASTM D 2466 : 96
Standard
Specification for Poly (Vinyl Chloride)(PVC)
Plastic Pipe Fittings, Schedule 40
ASTM D 2467 : 96
Standard
Specification for Poly (Vinyl Chloride)(PVC)
Plastic Pipe Fittings, Schedule 80
ASTM D 2468 : 96
Standard
Specification for Acrylonitrilr-ButidieneStyrene (ABS) Plastic Pipe Fittings, Schedule
40
ASTM D 2564 : 96
Standard
Specification for Solvent Cements for Poly
(Vinyl Chloride) (PVC) Plastic Piping Systems
ASTM D 2666 : 96

Standard Specification for Polybutylene (PB) Plastic

Tubing
ASTM D 2672 : 96
Standard
Specification for Joints for IPS PVC Piping
Using Solvent Cement
ASTM D 2855 : 96
Standard Practice for
Making Solvent-Cemented Joints with Poly
(Vinyl Chloride) (PVC) Pipe and Fittings
ASTM D 3000 : 95
Standard
Specification for Polybutylene (PB) Plastic
Pipe (SDR-PR) Based on Outside Diameter
ASTM D 3035 : 95
Standard
Specification for Polyethylene (PE) Plastic
Pipe (SDR-PR) Based on Controlled Outside
Diameter
ASTM D 3139A : 96
Standard
Specification for Joints for Plastic Pressure
Pipes Using Flexible Elastomeric Seals
ASTM F 402 : 93
Standard Practice for
Safe Handling of Solvent Cements, Primers,
and Cleaners Used for Jointing
Thermoplastic Pipe and Fittings
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ASTM F 645 : 95
Standard Guide for
Selection, Design, and Installation of
Thermoplastic Water Pressure Piping
Systems

1 02 01 04 02

American Water Works Association

AWWA C 104 : 95
Fittings for Water

Cement-Mortar Lining for Ductile-Iron Pipe and


AWWA C 105 : 93
Polyethylene
Encasement for Ductile-Iron Piping Systems
AWWA C 110 : 93
Ductile-Iron and
Gray-Iron Fittings, 75 mm Through 1200 mm,
for Water and other Liquids
AWWA C 111 : 95
Rubber Gasket
Joints for Ductile-Iron Pressure Pipe and
Fittings
AWWA C 151 : 91
Ductile-Iron Pipe,
Centrifugally Cast, for Water or other Liquids
AWWA C 200 : 91
Steel Water Pipe
150 mm and Larger (Second Edition)
AWWA C 206 : 91
Steel Water Pipe

Field Welding of

AWWA C 500 : 93
Metal-Seated Gate
Valves, for Water Supply Service
AWWA C 504 : 94
Butterfly Valves

Rubber Seated

AWWA C 508 : 93
Swing-Check Valves
for Waterworks Service, 50 mm through 600
mm NPS
AWWA C 509 : 94
Resilient Seated
Gate Valves for Water Supply Service
AWWA C 510 : 92
Double Check Valve
Backflow-Prevention Assembly
AWWA C 511 : 92
Reduced-Pressure
Principle Backflow-Prevention Assembly
AWWA C 600 : 93
Installation of
Ductile-Iron Water Mains and Their
Appurtenances
AWWA C 605 : 94
Underground
Installation of Polyvinyl Chloride (PVC)
Pressure Pipe and Fittings for Water
AWWA C 651 : 92
Mains

Disinfecting Water

AWWA C 900A : 92
Standard for
Polyvinyl Chloride (PVC) pressure Pipe, 4
inch through 12 inch, for Water
AWWA C 901 : 88
Polyethylene (PE)
Pressure Pipe, Tubing, and Fittings, inch
through 3 inch, for Water

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AWWA M 14 : 90
Recommended
Practice for Backflow Prevention and CrossConnection Control

1 02 01 05

European Standards
See BS-EN and DIN-EN Standards

1 02 01 06

British Standards
BS 534 : 90
Specification for steel pipes,
joints and specials for water and sewage
BS 1710 : 89
Services

Identification of pipelines and

BS 3505 : 98

identical with ISO 4422

BS 4346
Joints and Fittings for use
with unplasticized PVC pressure pipes
BS 4346-1 : 98 Injection molded
unplasticized PVC fittings for solvent welding
for use with pressure pipes, including potable
water supply
BS 4346-2 : 98 Mechanical joints and fittings,
principally of unplasticized PVC
BS 5480 : 90 Specification for glass
reinforced plastics (GRP) pipes, joints and
fittings for use for water supply or sewerage
BS 6700 : 97 Design, Installation, Testing
of Services Supplying Water for Domestic
Use within Buildings and Their Curtilages
BS-EN 545 : 95 Ductile iron pipes, fittings,
accessories and their joints for water
pipelines. Requirements and test methods

1 02 01 07

German Standards

DIN 8075 : 99

Polyethylene (PE) pipes

DIN-EN 12201 : 96

1 02 02

Plastic piping systems for water supply

Codes
BS 8007 : 87 Code of practice for design of
concrete structures for retaining aqueous
liquids

1 02 03

Other References

ASSE American Society of Sanitary Engineers


MSS Manufacturers Standardization Society of the
Valve and Fittings Industry 127 Park St NE, 22180
Vienna, VA; USA
IAPMO International Association of Plumbing
Officials and Mechanical Officials 2001 Walnut,
California, USA

1 03 Definitions
1 03 01

Technical Terms

air release valve a valve to release air which tends to accumulate at high
points on pipelines
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butterfly valve a circular disc fitted inside a pipe and hinged at two pivots on a
diameter axis
centrifugal pump a rotodynamic pump with an impeller of primarily radial design
(SASO 1305)
coating a durable material applied to the external surface of pipes and fittings to
protect the external surface from corrosion.
collar (or coupling) connecting piece used to join together the spigots (plain ends)
of mating pipes or fittings
design pressure the maximum sustained internal pressure that the system is to be
subjected to under normal operating conditions
discharge valve valve in a pipeline for increasing or reducing the flow
drain valve valve provided at low points for allowing water to escape when
the piping system is to be emptied
flexible joint a joint capable of allowing relative movement between the
component parts (e.g. socket and spigot joints with an elastomeric sealing element or
a clamped joint, for example a bolted coupling) (BS 5480)
float valve valve actuated by a float in a fluid container
gate valve valve that closes or regulates the flow in a pipeline by a plate
sliding at right angles to the flow
gasket sealing component of a joint
head the potential energy of water due to its height above a given level.
initial backfill layer of fill immediately above the crown of the pipe.(see Annex
6/Figure 1
lining a durable material applied to the internal surface of pipes and fittings to
protect the surface from corrosion or chemical attack.
maximum working pressure - maximum anticipated sustained operating pressure
mechanical joint flexible joint, with compression sealing rings (gasket), in which
sealing is obtained by applying pressure to the sealing ring by mechanical means, e.g.
clamps, glands, etc.
non-return valve valve that prevents reversal of flow (backflow preventor)
pressure rating (PR) the estimated maximum pressure that the medium in
the pipe can exert continuously with a high degree of certainty that failure of the pipe
will not occur (ASTM F 771 and others)
pressure pipe a pipe to be used with internal pressure greater than 0,5 bar
pressure reducing valve valve that reduces the pressure of a fluid
pressure sustaining valve valve that maintains a predetermined pressure
upstream of its position in a pipeline
rigid joints a joint which does not allow angular deflection and has an
incorporated resistance to axial loading (e.g. butt jointed and flanged joints; a threaded
joint; a solvent cement joint) (BS 5480)
Side fill filling material between bedding material and initial backfill (see
Annex 6/ Figure 1
solenoid valve electrically operated control valve, used to activate a
hydraulic valve
stop valve a valve to stop or start the flow of water, usually in a pipe
swing-check valve a non-return valve with a freely rotatable closure
actuated by the resultant forces on both sides

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system design pressure the maximum sustained internal pressure that the
system is to be subjected to under normal operating conditions
surge a sudden increase of pressure in a pipeline resulting from closing a
valve at its lower end
tapping valve a special gate valve designed with end connections and an
unobstructed waterway to provide positioning of a tapping sleeve, valve, and machine
for tapping pipe dry or under pressure (AWWA C 500)
water hammer a shock wave created by a fast-closing valve
working pressure the maximum pressure which a piping system can
sustain in continuous use under given service conditions without pressure surge (ISO
4422)

1 03 02

Abbreviations
DN
nominal size which is common to all
components in a piping system (ISO 6708)
DR

Dimension ratio

IPS

internal pipe size

min

minutes

MH

manhole

NPS

nominal pipe size

PN
nominal pressure expressed by a number
which is used for reference purpose. (ISO 7268)
PMA allowable maximum operating pressure,
including surge, that a component can safely
withstand in service (ISO definition)
PR

Pressure ratio

SDR

Standard dimension ratio

1 04 System Description
Note: Select one of the options marked with asterisk (*),
modify the given options, or specify your individual project
system description as appropriate!
* 01.0 The water distribution system shall be a pumped
system with a break storage underground tank from which the
water is pumped to (a) storage roof tank(s) (indirect boosting).
* 02.0 The water distribution system shall be a pumped
system with a break storage underground tank from which the
water is pumped to the water supply system inside the
building (direct boosting).

1 04 01

Design Requirements
Note: Restrict this paragraph to statements describing
design requirements and operational properties when the
system shall be designed by the Contractor!

1 04 02

Performance Requirements

The water distribution system shall be installed to avoid waste, undue


consumption, misuse and contamination of water and to avoid trapping of air during
filling and the formation of air locks during operation.

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Precautions shall be taken to minimize the effects of ground movement on the


pipes and fittings which may occur due to other underground operations, settlement,
slope stability failures or otherwise.
The installation shall not adversely affect the quality of drinking water:
-by materials in contact with the water being unsuitable for the
purpose
-by cross-connection between pipes conveying water
with pipes conveying water from some other source
-as a result of backflow of water from water fittings, into
pipework connected to mains.
-by stagnation of water, particularly at high temperatures
Where the method of jointing, pipe bedding and trench backfilling is
inadequate to prevent longitudinal movement, provide thrust restraints designed to
resist the thrusts produced by the test pressure when testing the piping system.

1 05 Submittals
Note: Select one of the options marked with asterisk (*) !
In compliance with Conditions of Contract and provisions of Section 01300,
the following shall be submitted:
* 01.0 Thirty (30) days before water distribution works are
scheduled to commence.
* 02.0 Sixty (60) days before water distribution works are
scheduled to commence.

1 05 01

Product Data

Manufacturers product specification and recommended installation


instructions for each item to be furnished and installed, including manufacturers
certifications showing compliance with requirements.
Manufacturers operating and maintenance requirements if applicable.
Product data shall include principal dimensions, general construction and
material for each item intended to be furnished and installed by the Contractor.
Information of maintenance requirements for valves, pumps, water meter and
the like.

1 05 02

Shop Drawings

Shop drawings for water tank(s),pump station if any, sump pits, inspection
chambers, manholes, thrust blocks, and the like.
Shop drawings for valves, valve boxes, pressure gauges, and the like.
Longitudinal section profile drawings showing pipe sizes and manholes,
locations, elevations, and other piping in the same trench, including connections to the
public water supply.
Diagrammatic drawing(s) identifying all valves and their function.

1 05 03

Samples

Accompanying the above submittals, the Contractor shall submit samples of


each item of adequate size and construction.

1 05 04

Quality Control Submittals

Documented experience of Contractors site supervisor


Records and reports of Contractors Internal Q.C.
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Division 01 Sitework
02660 Water Distribution

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Records and reports of Contractors External Q.C.


Records and reports of Contractors field Q.C.

1 05 05

Handing Over Submittals

1 05 05 01

Project Records

1 05 05 02

Operation & Maintenance Data

1 05 06

Other Submittals

1 06 Quality Assurance
Sampling, testing and checking procedures shall be recorded on a daily basis
(i.e. indicating day, month, year) including corrective actions taken by the Contractor if
necessary.
Reports and records shall be available to the Engineer not later than three (3)
days after testing and checking.
Reports and records shall be established and maintained in a manner to
ensure traceability.
Arrangements shall be made in Contractors work schedule and time allowed
for checking and testing as indicated.

1 06 01

Qualifications

Contractors site supervisor shall have knowledge of referenced standards


and at least five (5) years of documented experience in works related to water supply
and shall have successfully completed works similar in design, material, and extent to
that indicated in the Project.
Installers shall be familiar with the material and installation procedures
indicated and shall be skilled and trained.
Contractors personnel performing disinfection of the water distribution system
shall be familiar with the physiological, chemical, and physical properties of the
chemicals being used and shall be trained and equipped to handle any emergency
which may arise.

1 06 02

Regulatory Requirements
Note: Specify obligations to comply with specific code
requirements for Contractor designed items and other
requirements of local authorities.

1 06 03

Certifications

For all pipes, fittings, components, materials which are used for the transport
of, or intended for contact with potable water, provide a third-party certificate issued by
a testing agency acceptable and approved by the local water authority, confirming that
the use for this purpose is safe and will not harm. The evaluation of the testing agency
shall be in accordance with requirements including but not limited to chemical
extraction, taste, and odor.
A similar certificate shall be provided by the Contractor after disinfection of the
water distribution system indicating that the water quality is equal or better than that
required for the water of the public water supply (See Part3: Execution)

1 06 04

Quality Control

1 06 04 01

Internal Quality Control

Contractors Internal Quality Control shall include but not limited to:
Checking suppliers test certificates and certificates of compliance to conform
with specification and referenced standards prior to first delivery.

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Checking suppliers delivery tickets of each delivery for completeness and


compliance with supply order and specification.
Checking markings and labels and condition of pipes, components, and water
supply equipment of each delivery, particular to ensure that:
-pipes, components and equipment are undamaged
-protective coatings and linings of pipes and fittings are undamaged
-where pipes are provided with factory applied jointing
material, jointing material is in proper condition
Checking if equipment and tools are in a serviceable conditions at least every week
Checking the correct storage of pipes, components, and water supply equipment at
least every week.
Checking pits and trenches to ensure that excavation is to the correct depth to guard
against mechanical damage due to traffic or any other activity prior to any pipe
bedding and pipe laying operation.
As work proceeds and prior to any backfilling operation, checking line and level of
pipes, irregularities at joints, the correct fitting of valves together with any other
equipment and accessories specified, including the correct installation of thrust blocks
where required.
Checking all pipework to ensure that it has been securely fixed, at least every week,
however, prior to any backfilling operation.
Checking that valve and hydrant boxes are properly aligned, that suitable operating
keys are provided, and in case of deep valves, that adequate extension spindles are
installed prior to handing over.
Field Quality Control as indicated. (see Part 3: Execution)

1 06 04 02

External Quality Control

see 1 06 03 Certifications

1 06 04 03

Source Quality Control

1 07 Delivery, Storage and Handling


1 07 01

Packing and Shipping

Whether moved by hands, hoists, or other acceptable method, pipes,


components and equipment shall not be thrown, dropped, dragged, bumped, or
allowed to impact on objects that cause damage.

1 07 02

Storage and Protection

Package units on the ground shall be protected by appropriate pieces of


timber.
When unloading individual pipes, the pipes shall be placed on wooden
supports, placed about one-fifth of the length of the pipe from each end.
Rubber gaskets and similar material shall be stored in their original containers
and kept away from oil, grease, direct sunlight, sources of ozone such as fluorescent
light and electric motors, excessive heat and areas where temperatures exceed 60
deg.C
All plastic pipes and similar material, components, and equipment shall be
kept away from direct sunlight.

1 07 03

Acceptance at Site
Note: Applies for Employer provided products only, for
which conditions of acceptance at site should be specified
here!

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02660 Water Distribution

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1 08 Project and Site Conditions


1 08 01

Existing Conditions

Protect all existing utility lines, overhead or underground, from damage due to
any construction activity.
Identify and determine unexpected variations to subsoil conditions, water
sources, or discovery of uncharted utility lines or other facilities.
Repair any damage to existing utility lines or other facilities and pay all
associated costs.

1 08 02

Environmental Requirements

Refer to Section 01060 Regulatory Requirements, 1 01 02 .


Comply with any applicable portion of local environmental regulations
pertaining to water supply works on building sides.

1 09 Schedules and Programs


Note: Specify requirements for co-ordinating certain works
which must be done in special sequence with, or at the time
as, work in other Sections. The particular sequence should
be specified here!

1 10 Special Warranty
Note: Describe special or extended warranty only (e.g. in
landscaping when warranty depends on growing periods
may be exceeding the normal warranty period!)

1 11 Maintenance
1 11 01

Maintenance Services

1 11 02

Operation Services

1 11 03

Extra Material
Note: Specify products to be supplied by the Contractor for
future maintenance and repair and state to whom, when,
and where items are to be delivered!

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Division 01 Sitework
02660 Water Distribution

Section

Part 2: Products

2 01 Pipes and Fittings


All pipes, pipe fittings material and components shall be compatible with each
other and shall be designed and manufactured for the intended use, pressure, and
temperature.
All jointing material shall be of material, composition and size that will not
damage the pipe and shall be suitable for use at the design pressure for the pipeline.
All pipes, fittings and their joints, in permanent or temporary contact with water
intended for human consumption, shall not change the quality of that water to such an
extent that it fails to comply with the requirements of the water authority.
No pipe, fitting or water storage facility shall be lined internally with coal tar or
any material that includes coal tar.

2 01 01

Thermoplastic Pipes

2 01 01 01

PVC Pipes

The material from which pipes and fittings are made shall conform to the
applicable requirements of the Standard(s) indicated and shall have a minimum
required strength (MRS) of 25 MPa in compliance with ISO12162.
Fittings shall be made either for solvent cement joints or elastomeric sealing ring type
joints (push-in or mechanically fixed) as indicated and shall comply with one of the
following Standards as appropriate:
ISO 4422-3; ASTM D 2466; ASTM D 2467; AWWA C 900 ; or
equivalent.
Adapter fittings shall be flanged type unless otherwise indicated.

PVC pipes shall comply with the following Standard(s):


01.0
SASO 14, unplasticized Poly Vinyl Chloride (uPVC)
pipe, spigot and socket type, pipe diameter as indicated,
01.1

class 1, for non pressure applications

01.2

class 2, nominal pressure 4 bar.

01.3

class 3, nominal pressure 6 bar.

01.4

class 4, nominal pressure 10 bar.

.5

class 5, nominal pressure 16 bar.

01.6
Jointing: flexible joints with push-in elastomeric
sealing rings.
02.0
ISO 4422 unplasticized Poly (vinyl chloride) (PVC-U)
pipe, spigot and socket type, for potable water supply, pipe
diameter as indicated,
02.1

nominal pressure (PN) 5 (SDR 41)

02.2

nominal pressure (PN) 6 (SDR 34,4)

02.3

nominal pressure (PN) 6,3 (SDR 33)

02.4

nominal pressure (PN) 8 (SDR 26)

02.5

nominal pressure (PN) 10 (SDR 21)

02.6

nominal pressure (PN) 12,5 (SDR 17)

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02.7
Jointing: rigid joints, solvent cemented in compliance
with ISO 7387-1 and ISO 9311-1 as applicable.
02.8
Jointing: flexible joints with push-in elastomeric
sealing rings. Rings to comply with ISO 4633.
03.0
ASTM D 1785 Poly (Vinyl Chloride) (PVC) plastic
pipe, spigot and socket type,
03.1
schedule 40, pressure rating (PR) to comply with
system design pressure, pipe diameter as indicated.
03.2
schedule 80, pressure rating (PR) to comply with
system design pressure, pipe diameter as indicated.
03.3
schedule 120, pressure rating (PR) to comply with
system design pressure, pipe diameter as indicated.
03.4
Jointing: rigid joints, solvent cemented, in compliance
with ASTM D 2672 and ASTM D 2855 as applicable.
03.5
Jointing: flexible joints with push-in elastomeric
sealing rings in compliance with ASTM D 3139.
04.0
ASTM D 2241 Poly (Vinyl Chloride) (PVC) plastic
pipe, spigot and socket type, pressure rating (PR) to comply
with system design pressure, pipe diameter and standard
dimension ratio (SDR) as indicated.
04.1
Jointing: rigid joints, solvent cemented in compliance
with ASTM D 2672 and ASTM D 2855 as applicable.
04.2
Jointing: flexible joints with push-in elastomeric
sealing rings in compliance with ASTM D 3139 and ASTM D
2855 as applicable.
05.0
AWWA C 900 Poly (Vinyl Chloride) (PVC) plastic
pipe, spigot and socket type, dimension ratio (DR) and
pressure rating (PR) to comply with system design pressure,
pipe diameters as indicated.
05.1
Jointing: Flexible joints with push-in elastomeric
sealing rings or compression gasket rings in compliance with
ASTM D 3139 as applicable

2 01 01 02

Polyethylene Pipes (PE) Pipes


Note: LDPE (low density) pipes have a certain flexibility
while HDPE (high density) Pipes are rigid!

The material from which the pipes and fittings are made shall conform to the
applicable requirements of the Standard(s) indicated.
Fittings shall be made either for solvent cement joints, elastomeric sealing ring
type joints (push-in or mechanically fixed), or coupling sleeve joints as indicated and
shall comply with one of the following Standard(s) as appropriate:
AWWA C 901 or equivalent

Polyethylene (PE) pipes shall comply with the following Standard(s):


01.0
SASO 1401 polyethylene pipe, pipe diameter as
indicated,
01.1

type LDPE (low density),

01.2

type HDPE (high density),

01.3

class 1, nominal pressure up to 2,5 bar.

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01.4

class 2, nominal pressure up to 4 bar.

01.5

class 3, nominal pressure up to 6 bar.

01.6

class 4, nominal pressure up to 10 bar.

01.7

class 5, nominal pressure up to 16 bar.

01.8
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings.
02.0
ISO 4127 Polyethylene (PE) pipes for water supply,
allowable hydrostatic pipe design stress to comply with water
supply system design stress, pipe diameter as indicated.
02.1 Jointing: rigid joints, fusion welded.
02.2
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings.
.0
AWWA C 901 Polyethylene (PE) pressure pipe,
for water, pressure class and dimension ratio (DR) to
comply with system design pressure, pipe diameters as
indicated.
03.1

Jointing: rigid joints, fusion welded.

03.2
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings.
04.0
ASTM D 3035 Polyethylene (PE) plastic pipe (DRPR). Based on controlled outside diameter, pressure rating
(PR) and dimension ratio (DR) to comply with system design
pressure, pipe diameters as indicated.
04.1

Jointing: rigid joints, fusion welded.

04.2
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings.
05.0
ASTM D 2239 Polyethylene (PE) plastic pipe (SIDRPR), pressure rating (PR) and standard dimension ratio
(SDR) to comply with system design pressure, pipe diameters
as indicated.
05.1

Jointing: rigid joints, fusion welded.

05.2
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings.
06.0
ASTM D 2104 Polyethylene (PE) plastic pipe,
Schedule 40, pressure rating (PR) to comply with system
design pressure, pipe diameters as indicated.
06.1

Jointing: rigid joints, fusion welded.

06.2
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings.
07.0
DIN 8075 Polyethylene (PE) pipes, pipe diameter as
indicated,
07.1

PE-HD type, for non-pressure applications.

07.2
material designation (PE 63, PE 80, PE 100) as
indicated.
07.3

Jointing: rigid joints, fusion welded.

07.4
Jointing: compression sealing rings, mechanically
fixed by proprietary non-corrosive compression fittings

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Division 01 Sitework
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Section

2 01 02

Cast Iron Pipes

2 01 02 01

Ductile Cast Iron Pipes


Note: BS-EN 545 is the European equivalent of ISO 2531,
ISO 4179, ISO 8179, however, with some additional
performance requirements! SASO 1014, SASO 1020 are
based to the above mentioned ISO Standards but are not
identical!

Pipes and fittings shall be made by any type of foundry process or


manufactured by fabrication of cast components.
All pipes shall be externally coated and internally lined unless otherwise indicated.
The internal lining shall be made of cement mortar and shall constitute a
dense, homogeneous layer, covering the total internal surface of the pipe barrel. The
internal lining shall be factory applied by a centrifugal spinning process or a centrifugal
spray head or a combination of both, minimum thickness 3,5 mm up to DN 300, 5 mm
from DN 350 to DN 600, 6 mm from DN 700 to DN 1200, and 9 mm for DN 1400 to
DN 2000 unless otherwise indicated in applied Standard(s).
The 28 day compressive strength of the cement mortar lining shall be not less than 50
MPa.
When approved by the Engineer, internal lining may be alternately made of
polyurethane, epoxy, or a cement mortar lining with a seal coat in compliance with
approved Standards.
External coating shall be zinc, covered with a finishing layer of bituminous
material or synthetic resin compatible with zinc, minimum thickness of finishing layer
70 micron. Both layers shall be factory applied. The zinc shall be applied on oxidesurfaced pipes after heat treatment or on blast-cleaned pipes; minimum zinc thickness
130 g/m2.
When approved by the Engineer, external coating may be alternately made of
polyethylene sleeving (as a supplement to the bituminous paint or the zinc coating),
epoxy coating, or adhesive tapes in compliance with approved Standards.
Fittings shall have a similar external coating and internal lining as the pipes and shall
comply with one of the following Standards as appropriate:
SASO 1020; ISO 2531; BS-EN 545; AWWA C 110; or equivalent

Ductile cast iron pipes shall comply with the following Standard(s):
01.0
SASO 1014/SASO1020, with external coating and
internal lining,
01.1
spigot and socket type, thickness class designation
(K value) to comply with system design pressure, pipe
diameter as indicated.
Jointing: flexible joints, with push-in elastomeric
sealing rings.
01.2
plain ended type, thickness class designation (K
value) to comply with system design pressure, pipe diameter
as indicated.
Jointing: compression sealing rings, mechanically fixed by
proprietary non-corrosive compression fittings or ductile castiron pipe collar with push-in elastomeric sealing rings
02.0
SASO 1018, flanged type, with external coating and
internal lining, thickness class designation (K value) to comply
with system design pressure, pipe diameter as indicated.

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Jointing: compression flange sealing ring, flanges


bolted.
03.0 ISO 2531ductile cast-iron pipe, with external coating and
internal lining,
03.1
spigot and socket type, thickness class designation
(K value ) to comply with system design pressure, pipe
diameter as indicated.
Jointing: flexible joints, with push-in elastomeric
sealing rings
03.2
plain ended type, thickness class designation (K
value) to comply with system design pressure, pipe diameter
as indicated.
Jointing: compression sealing rings, mechanically
fixed by proprietary non-corrosive compression fittings or
ductile cast iron pipe collar with push-in elastomeric sealing
rings.
03.3
with flanged ends, thickness class designation (K
value) to comply with system design pressure, pipe diameter
as indicated.
Jointing: compression flange gasket in compliance with ISO
7483, flanges bolted.
04.0
BS-EN 545 ductile cast iron pipe, with external
coating and internal lining,
04.1
spigot and socket type, thickness class designation
(K value) to comply with system design pressure, allowable
maximum operation pressure (PMA) depending on pipe
diameter.
Jointing: flexible joints, with push-in elastomeric
sealing rings.
04.2
plain ended (spigot) type, thickness class designation
(K value) to comply with system design pressure, allowable
maximum operating pressure (PMA) depending on pipe
diameter.
Jointing: compression sealing ring, mechanically fixed
by proprietary non-corrosive compression fittings or ductile
cast iron pipe collar with push-in elastomeric sealing rings.
04.3
with flanged ends, thickness class designation (K
value) to comply with system design pressure, allowable
maximum operating pressure (PMA) depending on pipe
diameter.
Jointing: compression flange gasket in compliance with ISO
7483, flanges bolted.
05.0
AWWA C 151 ductile-iron pipe, with external coating
and internal lining, pipe class designation to comply with
system design pressure, pipe diameter as indicated.
.1
Jointing: rubber gasket joints in compliance with
AWWA C 111.

2 01 03

Glass Reinforced Plastics (GRP) Pipes

GRP Pipes shall be made of a thermosetting resin reinforced with a fibrous


reinforcement. Additional material like aggregates, fillers, additives, and pigments may
be used in compliance with approved Standards.

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Division 01 Sitework
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Section

The internal surface of the pipe or fitting shall be smooth and both the internal
and external surface shall be clean and free from any imperfection that would impair
compliance with requirements established in the relevant Standards.
All GRP fittings shall be equal or superior in performance to pipe of the same
classification.
Pipes and fittings for use with potable water shall be factory marked in an
appropriate manner.
GRP pipes and fittings shall comply with the following Standard(s):
01.0

BS 5480, glass reinforced plastic pipe and fittings,

01.1
type G (under gravity, internal pressure up to 0,5 bar),
pipe diameter as indicated.
01.2
pressure rated, pressure rating to comply with system
design pressure, pipe diameter as indicated.
01.3
Jointing: flexible joints, with push-in elastomeric
sealing rings or compression sealing rings, mechanically fixed
by proprietary non-corrosive clamps or collars.
01.4
Jointing: rigid joints, as solvent cemented socket and
spigot joints or flanged joints as approved by the Engineer.

2 01 04

Steel Pipes
Note: BS 534 covers steel pipes of diameter 60,3 mm to
2235 mm (outside diameter)!

Steel pipes shall be made as welded or seamless carbon steel pipes. Joints
shall be sleeve joints for welding, slip-on type couplings, flanged joints, or threaded
joints as indicated.
Pipes and fittings shall have a factory applied external coating and an internal
lining. The external coating shall be bitumen sheathing, bitumen enamel wrapping,
coal tar wrapping or plastic sheeting consisting of an adhesive undercoat, minimum
thickness 0,1 mm, and a seamless sheath of polyethylene, minimum sheath thickness
0,6 mm.
The internal lining shall be factory applied bitumen, concrete or cement
mortar, or any other material in compliance with approved Standards.
The ends of all coated and lined pipes shall be sealed by a suitable protection
in form of plugs, discs, caps, or plastic sheeting to exclude foreign matters and
damages during shipment, storage and handling.
Depending of the type of joint and applied pipe Standard, external coating
and/or internal lining shall have the coating and lining stopped back a distance
sufficient to permit assembly of the joint without damage to the lining.
Steel pipes shall comply with the following Standard(s):
01.0
BS 534 steel pipes, with approved external coating
and internal lining, pipe diameter as indicated.
01.1
Jointing: welded sleeve joints or slip-on type
couplings.
01.2

Jointing: welded flanges.

02.0
AWWA C 200 steel water pipe, 150 mm and larger,
with approved external coating and internal lining, pipe
diameter as indicated.
02.1
Jointing: welded lap joints, or approved butt-strap
joints in compliance with AWWA C 206

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Division 01 Sitework
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Section

02.2
206.

Jointing: welded flanges in compliance with AWWA C

2 02 Valves
2 02 01

General
Note: Valves may be categorized by the valve design , i.e.
gate, ball butterfly, valve, etc. or by their function
e.g.drain , stop, check valve, etc.

Valves shall be made of cast-iron, brass, bronze, thermoplastic as indicated


or, when not indicated, as approved by the Engineer.
The valve pressure rating shall comply with design pressure of the water
distribution system.
Jointing of valves shall be by one of the following methods as appropriate and
in compliance with manufacturers recommendation:
-solvent-cemented joints
-elastomeric sealing ring joints (push-in or mechanically fixed)
-flanged joints
A valve box shall be provided for every valve that has no gearing or operating
mechanism or in which the gearing or operating mechanism is fully protected with a
gear case. The valve box shall not transmit shock or stress to the valve and shall be
centered over the operating nut of the valve, with the box cover set flush with the
finished surface of the surrounding area unless otherwise indicated. Valve box
extensions shall be of length required for depth of buried valves.
Valve box cover shall have a lettering Potable Water in Arabic and English.

2 02 02

Type of Valves
Note: Particular Project related requirements should be
specified by the Project Specifier!

2 02 02 01

Gate Valves
01.0
Gate vales up to DN 75 shall have a brass or
bronze body, non-rising stem, inside screw, single wedge or
disk, control rod, extension box and valve key.
Jointing: to fit adjoining pipework.
02.0
Gate valves DN 75 and larger shall have a cast iron
body, bronze trim, non-rising stem with square nut, single
wedge, control rods, extension box and valve key.
Gate valves shall comply with AWWA C 500 or approved
equal.
Jointing: to fit adjoining pipework.
03.0
Gate valves DN 75 and larger shall have a cast iron
body, bronze trim, non-rising stem with square nut, single
wedge, resilient seat, control rod, extension box and valve
key.
Gate valves shall comply with AWWA C 509 or approved
equal.
Jointing: to fit adjoining pipework.
04.0
Gate valves DN 50 and smaller shall have a body and
screw bonnet of ASTM B 62 bronze, with solid wedge, nonrising copper-silicon alloy stem, brass packing gland, teflon
impregnated packing, and a malleable iron handwheel.

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Division 01 Sitework
02660 Water Distribution

Section

Gate valves shall comply with MSS SP-80 or approved equal.


Jointing: to fit adjoining pipework.

2 02 02 02

Ball Valves
01.0
Ball vales up to DN 50 shall have a brass body,
Teflon coated brass ball, rubber seats and stem seals, control
rod, T-stem pre-drilled for control rod, extension box and
valve key.
Jointing: to fit adjoining pipework.

2 02 02 03

Butterfly Valve
01.0
Butterfly valves from DN 50 to DN 600 shall have a
cast iron body, bronze disc, resilient replaceable seat, water
or lug end, position lever handles.
Butterfly valves shall comply with AWWA C 504 or an
equivalent standard.
Jointing: to fit adjoining pipework.

2 02 02 04

Solenoid Valve

2 02 02 05

Stop Valve

2 02 02 06

Check Swing Valve


01.0
Swing check valves from DN 50 to DN 600 shall have
a cast iron body, bronze trim, swing disc, disc and seat shall
be replaceable.
Swing check valves shall comply with AWWA C 508
or an equivalent standard.
Jointing: to fit adjoining pipework.

2 02 02 07

Air Release Valve


01.0
Air release valves shall have a cast iron body and
cover, bronze internal parts, and a stainless steel float.

2 02 02 08

Drain Valve

2 02 02 09

Float Valve

2 02 03

Backflow Prevention Unit

Backflow prevention unit shall be a complete assembly of two independently


acting spring loaded check valves, with body, cover and trim made of bronze and a
relief valve, with bronze body and stainless steel trim. Shut-off valves shall be
provided at each end of the unit.
All parts and components shall be accessible for examination, repair and
replacement.
01.0
Backflow prevention unit shall comply with AWWA C
510 or an equivalent standard.
02.0
Backflow prevention unit shall comply with AWWA C
511 (reduced pressure principle) or an equivalent standard.

2 03 Pumps
Pumps shall be sized so that each pump is capable of overcoming the static
lift plus the friction losses in the pipework and valves.
All pipework connections to and from pumps shall be adequately supported
and anchored against any thrust to avoid stress on pump casings and to ensure
proper alignment.
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Division 01 Sitework
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Section

Pumps shall have flexible connections and anti-vibration pads.

2 03 01

Centrifugal Pumps
01.0
The pump shall be single or multistage pump,
including driver, baseplate, coupling, in compliance with
SASO 1305 or an equivalent standard.

2 04 Accessories
2 04 01

Trace Wire

Trace wire shall be made of a magnetic detectable conductor, coloured, with


plastic covering, imprinted with the words Potable Water or otherwise approved by
the Engineer. Imprint shall be in Arabic and English.
The trace wire shall have a width of approx. 300 mm unless otherwise
specified.

2 04 02

Granular Pipe Bedding Material

Granular pipe bedding material includes single-size granular material, graded


granular material, sand, all-in aggregates, and crushed aggregates.
Granular material shall be fine aggregate in accordance with BS 882, ASTM C
33 or an equivalent standard.
Unless otherwise approved by the Engineer, the grading shall conform to the
overall limits given in Table 1 / Annex 6

2 04 03

Water Meter

Water meters shall be of volumetric type unless otherwise approved by the


Engineer, suitable for water temperature up to 50 deg. C.
The casing and its component shall be made of brass, bronze, grey cast iron,
plastics, or any other material confirming to the requirements of the approved
Standard.
Water meters shall have an internal strainer and dry dial. The flow rate shall
be between 1,5m3/h and 15 m3/h, depending on diameter of end connection.
Water meters shall comply with the requirements of the local municipality and
the following Standard:
-SASO 238 or an equivalent standard.

2 04 04

Manholes

2 04 04 01

Construction
01.0
Reinforced precast concrete sections in compliance
with ASTM C 478 or equivalent, designed and formed with
male and female ends, with provision for rubber gasket joints,
minimum compressive strength 27,5 MPa (4000 psi),
manhole top (concentric cone, eccentric cone or flat slab top)
as indicated, top of cone to match grade rings, resilient
connectors between manhole, pipes and laterals.
01.1

Including base riser section and separate base slab.

01.2

Including base riser section with integral floor.

02.0
Reinforced cast-in place concrete as specified in
Section 03300, manhole design as shown on drawings or
otherwise indicated, minimum concrete compressive strength
27,5 MPa (4000 psi)
03.0
Concrete brick/block units, modular size, minimum
average compressive strength 24,1 MPa (3500 psi) unless

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Section

otherwise indicated, manhole design as shown on drawings


or otherwise indicated.
04.0
Clay manhole brick units, modular size, manhole
design as shown on drawings or otherwise indicated,
minimum average compressive strength 21 MPa (3000 psi)
unless otherwise indicated.
For excavation and backfilling see Section 02200 Earthwork.

2 04 04 02

Manhole Cover and Frame


01.0
Grey cast iron construction, machined flat bearing
surface, removable cover, in compliance with SASO 413, live
load rating and nominal sizes as indicated.
02.0
Grey cast iron construction, machined flat bearing
surface, removable cover, boltable unless otherwise
indicated, minimum tensile strength 207 MPa (min. class 30 B
ASTM A 48), with 100 mm minimum width flange, closed
surface or open checkerboard grille as indicated.
03.0
Cast iron construction, in compliance with EN 124,
machined flat bearing surface, removable cover, boltable
unless otherwise indicated, vented, minimum vent area > 5%
up to 600 mm clear opening and >140 cm2 for clear openings
> 600 mm, nominal sizes as indicated,

2 04 04 03

03.1

class A 15 (test load 15 KN) where indicated.

03.2

class B 125 (test load 125 KN) where indicated.

03.3

class C 250 (test load 250 KN) where indicated.

03.4

class D 400 (test load 400 KN) where indicated.

03.5

class E 600 (test load 600 KN) where indicated.

03.6

class F 900 (test load 900 KN) where indicated.

Manhole Steps

Shall be made of cast iron, epoxy coated, non-slip finishing, designed to


support a concentrated load of 227 kg, at 300 mm intervals unless otherwise
indicated.
Minimum tread length 300 mm, minimum tread width 25 mm unless otherwise
indicated.

2 04 05

Thrust Blocks

Thrust blocks shall be made of concrete and shall withstand the thrust forces
acting on them. Cement used for concrete shall be type V.
The magnitude of thrust which act on the thrust block shall be calculated by
multiplying the values given in Table 2 / Annex 6 by the test pressure (bar) intended to
apply on the system or parts thereof.
Concrete thrust blocks shall have a compressive strength not less than 13,8
MPa after 28 days.

2 05 Water Storage Facilities


2 05 01

Concrete Water Storage Tanks

2 05 01 01

General Requirements

Underground water tanks shall be made of watertight reinforced concrete.


Concrete strength shall be not less than 35 N/mm2 (characteristic cube strength after
28 days) unless otherwise indicated.

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Division 01 Sitework
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Section

Where walls or ground slabs are founded on the ground, a concrete blinding layer,
minimum thickness 75 mm, concrete class C 20 shall be provided. Where aggressive
soil or aggressive groundwater can be expected, the blinding concrete shall be at least
class C 25, and a sulphate resisting or other special cement shall be used.
The nominal cover of concrete for all steel, including stirrups, links, sheathing, and
spacers shall be not less than 40 mm. A greater cover may be necessary in contact
with aggressive soils or subject to erosion or abrasion. In thin sections where it is not
possible to achieve 40 mm cover, a higher cement content or special reinforcement
may be used as approved by the Engineer.
The internal tank surface shall be coated with a material suitable and approved for
use in contact with drinking water.
The ground slab of the tank shall permit thermal expansion and contraction. A
separation layer of not less than 1000g/m2 polyethylene sheet shall be provided
between the floor slab and the blinding concrete bed.
Any tank or tank compartment shall have at least one access hatch, minimum size
600 mm x 900 mm, lockable in both open and closed position.
Metal ladders, walkways, step iron etc. shall be corrosion resistant and shall not
adversely affect the quality of the drinking water.
Provisions shall be made for adequate ventilation to limit any possible dangerous
accumulations to acceptable limits.
Pipe connections to the concrete underground tank shall be made with flanged
connections The connections shall be properly aligned both in the horizontal and
vertical planes when being cast into the concrete.
Every pipe supplying water to a water tank shall be fitted with a float-operated
valve or another approved level control device to control the inflow of water and
maintain it at the required level. Such device shall be marked with water pressure,
temperature and other characteristics for which it is intended to be used.
The water level shall be at least 25 mm below the lowest point of the warning
pipe connection or, if no warning pipe is fitted, at least 50 mm below the lowest point
of the lowest overflow pipe connection.
The water tank shall have a pump sump of adequate size and shall be fitted
with a washout pipe. The washout pipe shall not be connected to a drain but may be
arranged to discharge into open air when approved by the Engineer.
01.0
The underground water storage tank shall be
constructed according to the Contract plans/drawings.
Design and installation shall comply with
requirements established in BS 6700 or an equivalent
Standard.

2 05 01 02

Movement and Construction Joints

All movement joints shall be designed and installed to accommodate repeated


movement of the structure without loss of water. Water pressure on the joints shall be
adequately resisted.
Movement joints may be designed and installed as expansion joint or
contraction joint. See Figure 2 / Annex 6.
Construction joints shall be only executed where indicated in the structural
design or as approved by the structural designer.

2 05 01 03

Internal and External Waterproofing


01.0
Internal and external waterproofing shall be as shown
on Contract plans/drawings or otherwise indicated.

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Division 01 Sitework
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2 05 01 04

Section

Water Tank Accessories


Note: Project related specialties shall be specified by the
Project Specifier!

2 05 02

Steel Storage Water Tanks


Note: to be specified by the Project Specifier!

2 05 03

Plastic Storage Water Tanks


Note: to be specified by the Project Specifier!

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Division 01 Sitework
02660 Water Distribution

Section

Part 3: Execution

3 01 General Examination
Immediately before laying, examine accessories, each pipe and joint again for
soundness and cleanliness and make sure that material and surfaces which form part
of a joint are clean and dry before commencing their assembly. All defective material
shall be replaced.
Check that the position and levels of existing drains and services have been
established.
Check that trench lines do not encroach on routes of other services and
obstructions.
Investigate if there is a risk of unplanned extraneous water entering drain pits
and trenches and investigate to determine the extent of this risk and provide adequate
protection.
Make an assessment of the soil on the site to detect any contamination.

3 02 General Preparation
Provide and fix clear, stable markers and reference points for lines and levels.
Hand trim excavations to required elevations.
Establish the centerline and width of trenches and locate manholes,
inspection chambers, etc. and ensure that proper branch drain alignments can be
achieved.

3 03 Installation
3 03 01

General

All buried pipelines shall be buried in a way to withstand the full loading of
backfilled soil and all traffic loading indicated and expected.
Where pipes are generally provided with flexible joints, locate joint positions
as closely as practicable to the external faces of structures, manholes, inspection
chambers and the like, through which the pipes are laid. Where pipes are generally
laid with rigid joints and there is no specified provision for flexible joints at the above
positions, get instructions of the Engineer, if it is required that such provisions are
necessary.
During installation work, excavations shall be kept free from water, e.g.
rainwater, seepage water, spring water or water from leaks from pipelines. Methods of
dewatering shall not affect the embedments and pipelines. Precautions shall be taken
to prevent loss of fine bedding and filling material.
On completion of dewatering, any temporary drains shall be adequately
sealed.
All metal water pipes shall be bonded to the electrical installation main earth
terminal as near as possible unless otherwise indicated.
No pipe or fitting shall be laid in, on, or through foul soil, refuse, sewer, drain,
cesspool or refuse chute, or any manhole connected with them.

3 03 02

Trench Excavation and Backfilling

See Section 02200 Earthwork unless otherwise indicated

3 03 03

Pipe Installation

3 03 03 01

Preparation of Trench Bottom

The trench bottom shall be constructed to provide a firm, stable, and uniform
support for the full length of the pipe.
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Section

Trench bottom shall be as narrow as possible, but not less than the external
diameter of the pipe plus 300 mm, so that the sides of the pipes and fittings can be
correctly compacted.
Mud, rock projections, boulders, hard spots and local soft spots shall be
removed and replaced with selected fill material and compacted.
Unless otherwise indicated, a layer of fine granular pipe bedding material,
minimum thickness 100 mm, shall be applied (see Figure 1 / Annex 6). In rock
conditions this bedding layer shall be minimum 150 mm thick.

3 03 03 02

Pipe Laying

Foreign material and dirt on pipes and fittings that cannot be removed by
normal flushing, shall be cleaned by mechanical means.
As each length of pipe is placed on the fine granular bedding layer, the joint
shall be assembled and the pipe brought to required line and level.
Socket holes in the pipe bedding shall be provided at each joint position, deep
enough to prevent the weight of the pipe and the load upon it bearing on the socket,
collar, or coupling.
Foreign material shall be prevented from entering the pipe while it is being placed on
the bedding layer.
Any necessary adjustment to level shall be made by raising or lowering the
bedding, always ensuring that pipes are finally provided with the minimum thickness of
bedding layer and full support along their whole length.
Unless otherwise indicated or appropriate, the pipes shall be laid with the
socket end pointing in direction of work progress.
After laying, the pipes shall be secured with sidefill material compacted into
successive layers of 100 mm maximum, however the joints shall not be covered
before final hydraulic testing.(see Figure 1 / Annex 6)
The placement of sidefill and initial backfill shall only be commenced when
pipe joints and the bedding are in a condition to permit loading.
Sidefill shall be fine granular pipe bedding material or when approved by the
Engineer- selected material as specified in Section 02200 Earthwork.
Minimum thickness of initial backfill shall be 300 mm above the pipe barrel
unless otherwise indicated and shall be selected material as specified in Section
02200 Earthwork
Sidefill and initial backfill shall be carefully compacted. For general trench
backfilling and compaction see Section 02200 Earthwork.

3 03 03 03

Jointing

3 03 03 03 01

General

All proprietary joints shall be made in accordance with manufacturers


instructions.
When making joints by welding or cementing, precautions shall be taken to
avoid the risk of fire, and care taken to avoid inhalation of fumes from the jointing
process.
All burrs shall be removed from the ends of pipes and any jointing material
used shall be prevented from entering the water distribution system.
All piping and fittings shall be cleaned internally and shall be free from
particles of sand, soil, metal filings, chips, etc.
No metal pipe shall be connected by any other pipe or fitting by means of an
adhesive where the metal pipe is buried in the ground.

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Division 01 Sitework
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Section

When joints have to be made between pipes or fittings of different materials,


adapter couplings shall be used

3 03 03 03 02

Flexible Push-on Joints

Push-on joints comprises an elastomeric sealing ring which is automatically


compressed and which forms a seal when the spigot end is inserted into the socket.
The elastomeric sealing ring shall be located in the socket. The rings to be
used shall be those supplied by the manufacturer for his own assembly system. If the
sealing ring is not in place at the time of delivery, clean the groove, remove any
foreign matters and locate the ring correctly in the groove prior to placing of the pipe.
The spigot end shall be chamfered and lubricated together with the sealing
ring according to manufacturers recommendations prior to insertion into the socket.
The lubricant shall be part of the proprietary assembly system or shall comply with
pipe manufacturers recommendations for potable water supply piping.
The spigot end shall be inserted into the socket up to the reference mark
made by the manufacturer.
If pipes are cut on site, the cut shall have square end and the end shall be
chamfered by methods recommended by the manufacturer

3 03 03 03 03

Mechanically Fixed Joints

The elastomeric sealing ring shall be compressed by means of an external,


proprietary tightening system.
Care shall be taken not to overtighten the elastomeric sealing ring which is in
contact with the pipe.
For light thermoplastic pipes, an internal sleeve may be inserted to increase
their rigidity before jointing.

3 03 03 03 04

Solvent Cement Joints

According to the nature of the adhesive and the clearance tolerances between
spigot and socket ends, manufacturers instructions shall be followed. However, the
following shall be observed in general:
Do not smoke in the area in which solvent cement is used. Apply solvent cement in a
well ventilated space.
The solvent cement shall have the required viscosity. It shall not be diluted and shall
not contain any substance which is likely to affect the taste or odour of the water, nor
have a toxic effect, nor encourage the growth of bacteria.
Cut spigot ends square to its axis and chamfer the end.
The surfaces to be cemented shall be clean, dry, and free from grease.
Apply the solvent cement in an even layer in a longitudinal direction, but with a thicker
coating on the spigot end. Cementing shall be performed quickly. Smudges of solvent
cement shall be removed as soon as the joint has been made.
Once the joint is made, leave it to dry without disturbing according to manufacturers
instructions.
Special bonding techniques shall be used for pipe diameters of DN 200 and above.

3 03 03 03 05

Flanged Joints

The joint is obtained by compression of a gasket or sealing ring placed


against the flange. The flanges may be assembled by adhesive, bolting, or welding.

3 03 03 03 06

Welded Joints

Welded joints shall be fabricated so that a protective lining or coating could


not be damaged by heat.
Welded joints shall be lap joints, butt-strap joints, or sleeve joints as indicated.
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

Lap Joints:
Lap joints shall be single welded unless otherwise indicated. Joints shall be
assembled so that welding seams in adjacent pipe sections are offset from each other
by at least five times the thickness of the thinner of the pipes being joined.
Lap joints of the spigot and socket type shall be fabricated so that when
properly assembled, the maximum clearance of faying surfaces and weld location
restrictions indicated in reference standards, will not exceed.
Butt-strap Joints:
Where butt-strap joints are used, the butt straps shall have a minimum plate
thickness equal to the thinnest pipe or fitting member being joined and shall be
fabricated from material equal in chemical and physical properties to the thinnest
member being joint.
Strap width shall be not less than 102 mm for pipes less than diameter DN
900 and 152 mm for pipes of diameter DN 900 and larger. The minimum lap between
pipe ends and the edge of the butt strap shall be 25 mm for pipes less than diameter
DN 900 and 50 mm for pipe diameter DN 900 and larger.
Lap joints and butt-strap joints shall comply with AWWA C 206.
Sleeve Joints:
Pipes shall be supplied with spigot ends parallel and sleeve ends either
parallel or with the diameter tapered to approximately 0,8 mm per 25 mm length of
sleeve. The minimum length of sleeve shall be 75 mm.
The sleeve shall be sized to ensure that the spigot end will enter the sleeve
freely and be engaged by the sleeve socket when fully home.
When the Contractor intends to fabricate individual sleeve joints, each sleeve
shall be provided with a tapped hole, fitted with a matching plug. The tapped holes
shall be within the end 30 mm of the sleeves and be clear of any possible welding
runs.
Sleeve joints shall comply with BS 534.

3 03 03 04

Pipe Anchoring with Thrust Blocks

Anchoring thrust blocks shall be placed against the pipes at each change of direction
and at tees, plugs, caps, bends, valves, hydrant branches, and the like.
The mass of the block and/or the area of bearing on the pipe (or fitting) and on the
ground shall be so that thrust restraint is achieved by transferring the thrust force to
the soil structure outside the pipe in such a manner that joint separation will not occur
in unrestrained joints.
Unless otherwise indicated, the area of bearing shall be calculated by using
the data given in Table 3 /Annex 6.
All concrete thrusts shall be placed to permit full access to pipes and fittings.
To prevent bond between the thrust block and the pipe, a polyethylene sheet
shall be interposed.
For direction of possible thrust forces see Figure 3 and Figure 4 / Annex 6.

3 03 03 05

Trace Wiring

Install trace wire continuous over the top of every buried pipeline.

3 03 04

Installation of Valves

Install valves on a concrete base centered and plumb over wrench nut in
compliance with manufacturers recommendations.
Install every valve so that it is accessible for examination, maintenance and
operation by means by which it is designed to be operated.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

Any valve box cover shall be fixed by removable fastenings.

3 03 05

Identification

Surface valve boxes shall be marked to indicate what service is below them.
Durable corrosion resistant identification labels with stamped or set-in indexes shall be
fixed to indicate the pipe service, the size, the position and depth below surface.
Identification labels shall be in Arabic and English.

3 03 06

Filling and Flushing

Lines shall be filled slowly with potable water at a maximum velocity of 0,3
m/sec while venting all air. Precautions shall be taken to prevent entrapping air in the
pipelines.
After filling, pipelines shall be flushed at blow-offs and dead ends at a
minimum velocity of 0,9 m/sec.
A minimum of three changes of potable water shall be used as flushing
operations.
Valves shall be closed slowly to prevent surge while maintaining positive
pressure at all times throughout the pipeline.
Flushing water shall be discharged to natural drainage channels, stormwater
sewers, or proper reservoirs as approved by the local water authority. Such discharge
of water shall be in a manner that prevents property damage, erosion, or siltation.

3 03 07

Disinfection

3 03 07 01

General

The water distribution system shall be thoroughly flushed prior to


commencement of the disinfection procedure.
The water distribution system, or parts of the system or a section of a pipe shall not be
used during the disinfection procedure and all outlets shall be marked with adequate
warning in Arabic and English.
Chemicals used for disinfection of drinking water installations shall be those which are
listed, approved and certified.
Disinfection chemicals shall be used only
-in combination with appropriate professional equipment to
provide a controlled concentration to the water to be
disinfected.
-under the direct supervision of a person who is familiar with
the physiological, chemical, and physical properties of applied
chemicals, and who is trained and equipped to handle any
emergency that may arise.
-when appropriate safety precautions are prepared and
observed to protect working personnel and the public.
After disinfection the system, or parts of the system or a section of a pipe, the piping
network shall be immediately flushed so often until measurements show that the
concentration of chemicals in the water is not higher than that generally prevailing and
accepted in the public water supply.
Any new water pipes shall be kept isolated from existing water distribution pipes until
satisfactory bacteriological samples have been taken and tests are completed.
The bacteriological test results shall certify that the water sampled and tested
is free from coliform bacteria contamination, and to be equal or better than the water
quality required by the local water authority.
The disinfection procedure shall follow the method(s) and Standard(s)
indicated.
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

3 03 07 02

Section

Disinfection according to AWWA C 651

Possible forms of chlorine used for disinfection shall be liquid chlorine, sodium
hypochlorite solution and calcium hypochlorite granules.
Chlorination shall be carried out by one of the following methods:
Tablet Method:
Place calcium hypochlorite granules or tablets at the upstream end of a
section of pipe, at the upstream end of each branch, and at 150 m intervals as pipes
are being installed.
The quantity of chlorine granules to be used shall be as given in Table 4 /
Annex 6.
When using calcium hypochlorite tablets instead of granules, a 5-gram tablet
shall be placed in each section of pipe and each appurtenance. The number of tablets
to be used shall be given in Table 5 / Annex 6.
The tablets shall be attached by food-grade adhesive inside and at the top of the pipe,
with approximately equal numbers of tablets at each end of a given pipe length.
If the tablets are attached before the pipe section is placed in the trench, their
position shall be marked so that it can be readily determined that the pipe is installed
with the tablets at the top.
When installation has been completed, the system, or a part of the system or
a pipe section shall be filled with water at a rate such that water within the pipe will
flow at a velocity not greater than 0,3m/s. Precautions shall be taken that all air
pockets are eliminated. The water shall remain in the pipe for at least 48 hours.
Warning: The tablet method shall not be used on solvent cemented plastic or
on screwed steel pipes because of the danger of fire or explosion from the reaction of
the joint compounds with calcium hypochlorite!
Continuous-Feed Method:
Place calcium hypochlorite granules in pipe sections during installation to
provide a strong chlorine concentration in the first flow of flushing.
The flushing velocity shall be not less than 0,76 m/s.
After flushing, the system, or a part of the system or a pipe section shall be
slowly filled with potable water and chlorinated at a constant rate of chlorine such that
the water will have not less than 25 mg/liter free chlorine. Table 6 /Annex 6 gives the
amount of chlorine required for each 30 m of pipe section of various diameters.
Solutions of 1% chlorine may be prepared with sodium hypochlorite or calcium
hypochlorite. The latter solution requires 450 grams of calcium hypochlorite in 30 liters
of water.
The equipment for chlorinating shall be a solution feed, vacuum-operated
chlorinator and a booster pump.
After 24 hours, the treated water in all portions of the pipe section shall have a
residual of not less than 10 mg/liter free chlorine.
During the 24 hour period all valves and appurtenances shall be operated to
ensure disinfection.
For pipe diameter DN 600 and larger, a special procedure shall be agreed
between the Contractor and the Engineer.
Slug Method:
Place calcium hypochlorite granules in the pipe section during installation to
provide an adequate chlorine concentration in the first flow of flushing.
The flushing velocity shall be not less than 0,76 m/s.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

After flushing, the system, or a part of the system or a pipe section shall be slowly
filled with potable water and chlorinated at a rate such that the water shall have not
less than 100 mg/liter free chlorine. The chlorine shall be applied continuously and for
a sufficient period of time to develop a solid column, or slug of chlorinated water that
will expose all interior surfaces of pipes and appurtenances for at least 3 hours.
The free chlorine residual shall be measured in the slug as it moves through the pipe
section. If at any time the concentration drops below 50 mg/liter, the flow shall be
stopped and the chlorination equipment relocated at the head of the slug. As flow of
water is resumed, additional chlorine shall be applied to restore a concentration not
less than 100 mg/liter.
As chlorinated water flows, all valves and appurtenances shall be operated to ensure
disinfection.

3 03 07 03

Disinfection according to BS 6700

The pipe section shall be filled with chlorinated water at an initial


concentration of 50 mg/liter for a period of 1 hour.
If the free residual chlorine measured at the end of this period is less than 30
mg/liter, the disinfection process shall be repeated.
When approved disinfectants other than chlorine are being used, the pipe
section shall be filled with the approved disinfectant solution at the initial concentration
and for the period of time as specified by the manufacturer.
If the residual of the approved disinfectant at the end of this period is less than
the manufacturers recommendation, the disinfection procedure shall be repeated.

3 03 08

Water Storage Facilities

3 03 08 01

Concrete Water Storage Tanks

Shall comply with requirements of Section 03300 Cast In Place Concrete.

3 03 09

Manholes and Inspection Chambers

3 03 09 01

General

Carry out the construction of manholes, inspection chambers, etc. in close


sequence with pipe laying and in accordance with drawings.
Build in channels for the whole length of the manhole or inspection chamber,
using the same material as for the pipeline unless otherwise indicated.
When bedding items of PVC or similar material on a cementious bedding, use
special clips or provide a mechanical key to the PVC items in accordance with
manufacturers instructions.
Form any concrete benching required vertically from the channel to the height
of the soffit of the outlet, then form a radius of 25 mm and rise with a slope of
approximately 1in 12 to the walls of the manhole. Finish benching smooth.
Apply on all external masonry surfaces a cement plaster and a bituminous
waterproofing for all surfaces in contact with soil unless otherwise indicated.

3 03 09 02

Brickwork Construction

Before commencing brickwork, construct a concrete slab base at least 150


mm thick, concrete class C 25 unless otherwise indicated.
Construct walls at least 200 mm thick. Fill joints with cement mortar at least 4
mm but not more than 6 mm thick, flush jointed as the work proceeds.
For further requirements see Section 04200 Unit Masonry and Division 03
Concrete.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

3 03 09 03

Section

Precast Concrete Construction

Ensure that precast concrete units are vertical and correctly aligned. Either
ensure that there is a full bed of cement mortar in the joints and finish jointing flush
internally, or use proprietary jointing material in accordance with manufacturers
instructions.
For further requirements see Section 03400 Precast Concrete.

3 03 09 04

Plastic or Clay Construction


Note: Proprietary product to be specified by the Project
Specifier!

3 03 09 05

Step Irons

Fix step irons into manholes at every fourth course or at intervals of between
230 mm and 300 mm so that the top step is not more than 750 mm below the surface
and the bottom step not more than 450 mm above the benching.
Maintain the steps at constant intervals. Stagger step irons in two vertical
rows at approximately 300 mm centres.

3 03 09 06

Cover Frames

Except for pre-fitted cover frames and unless otherwise indicated, bed the
cover frame and immediately insert the lid in position ensuring the bed mortar is still
plastic.
Bed the cover frame solidly in cement mortar over the whole of the seating
area.

3 04 Field Quality Control


3 04 01

General

Initial testing of pipelines may be required by the Engineer before any


backfilling is placed. However, for final acceptance, the pipeline, water storage tanks,
and any other equipment shall be tested after backfilling.
Arrange the timing of tests as follows:
Initial tests: as soon as practicable after completion of a particular section, with
particular attention to all work which will be buried or concealed.
Final tests: to be carried out on completion of all work on the water distribution system
and prior to handing over.
Satisfactory completion of an initial test does not constitute a final test.
Items failing any test shall be corrected immediately and re-tested before
further work proceeds.

3 04 02

Visual Inspection

Carry out general inspection both during progress of works and of the
complete installation. These inspection shall include but shall not be limited to:
-checking pits and trenches to ensure that excavation is to the
correct depth to guard against mechanical damage due to
traffic or any other activity prior to any pipe bedding and pipe
laying operation.
-as work proceeds and prior to any backfilling operation,
checking line and level of pipes, irregularities at joints, the
correct fitting of valves together with any other equipment and
accessories specified, including the correct installation of
thrust blocks where required.
-checking all pipework to ensure that it has been securely
fixed prior to any backfilling operation.
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

-checking that valve and hydrant boxes are properly aligned


prior to any backfilling operation.
-checking that suitable operating keys are provided, and in
case of deep valves, that adequate extension spindles are
installed prior to handing over.
-checking and carrying out performance tests on any
connected item to check that they meet the specified
requirements.

3 04 03

Hydraulic Testing

3 04 03 01

General

The installation to be tested shall be inspected for compliance with drawings


and specifications. Significant variations shall be investigated and corrected, if
required by the Engineer, before proceeding with the test.
To avoid the risk of contamination, water used for testing shall be potable
water from the public water supply system unless otherwise indicated.
Pipes shall adequately anchored by means of thrust blocks and/or sidefill prior
to hydraulic testing.
Manometers shall be calibrated according to the level at which they are used.
All defects revealed by the test shall be rectified and a new test shall be
carried out until a satisfactory result is obtained.
Hydraulic testing shall comply with Standard(s) and regulations as indicated.

3 04 03 02

Hydraulic Testing according to BS 6700

The pipes shall be slowly and carefully filled with water so that all air is
expelled, and then, tested under pressure in accordance with clauses given for rigid or
elastomeric pipes depending on the material from which the pipeline is constructed.
The system shall be subjected to twice the maximum working pressure of the
pipeline.

3 04 03 02 01

Test Procedure for Rigid Pipes

After being vented, the pipework shall be slowly filled with water and
subjected to the required test pressure.
Where there are significant differences between the ambient temperature and
the water temperature, there shall be an initial period of 30 min before the
commencement of the test period, to permit temperature equilibrium after the test
pressure has been applied.
There shall be no visible leakage of water and the test pressure shall be
maintained for a test period of one (1) hour.

3 04 03 02 02

Test Procedure for Elastomeric Pipes

After being vented, the pipework shall be slowly filled with water and shall be
subjected to the required procedures of test procedure A or test procedure B. The
selection of test procedure shall be agreed by the Engineer.
Test Procedure A:
-Apply the required test pressure by pumping, in accordance with Figure 5 /
Annex 6, for a period of 30 min. Inspect the pipework to identify any visible leaks in the
system.
-Reduce the pressure in the pipework by draining water from the system to
0,5 times the maximum working pressure.
-Close the drain valve. If the pressure remains at, or greater than, 0,5 times
the maximum working pressure, the system is regarded as leaktight.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

-Visually check for leakage and monitor for 90 min. The test criteria are met if
there is no reduction in pressure.
Test Procedure B:
-Apply the required test pressure by pumping, in accordance with Figure 6 /
Annex 6, for a period of 30 min and note the pressure in the pipeline at the end of the
period. Inspect the pipework to identify any visible leaks in the system. Continue the
test without further pumping.
-Note the pressure after a further 30 min. If the pressure drop is less than 60
kPa (0,6 bar), the system can be considered to have no obvious leakage.
-Visually check for leakage and monitor for 120 min. The test criteria are met if
the pressure drop in the system is less than 20 kPa (0,2 bar)

3 04 03 03

Hydraulic Testing according to AWWA Regulations

3 04 03 03 01

PVC Pipes

Hydraulic Testing shall comply with AWWA C 605.

3 04 03 03 02

PE Pipes

Hydraulic testing shall comply with AWWA C 901.

3 04 03 03 03

Ductile Cast-Iron Pipes

Hydraulic testing shall comply with AWWA C 600.

3 04 03 03 04

Steel Pipes

Hydraulic testing shall comply with AWWA C 200.

3 04 03 04

Hydraulic Testing according to ISO TR 4191


Note: ISO TR 4191 is related to uPVC Pipes only!

The test pressure shall not exceed 1,5 times the rated pressure for the
weakest part of the pipeline.
All intermediate control vales shall be open throughout the duration of the test.
If a network is tested by sections, the ends shall be temporarily closed by means of
suitable joints. Air vents at high points shall be open during the filling of the network.
Slowly fill the pipes with potable water starting from the lowest point, thus
avoiding water hammer and removing all air.
Once the network has been completely filled with water, leave the pipeline to
rest for 24 hours. Close the air vents and carry out an initial inspection to check that all
the joints are leaktight.
Slowly increase the pressure, using a hand pump, until the required pressure
is obtained. A preliminary application of pressure for 15 min may be made before the
test, so that the elements in the pipeline can settle. For pipelines with diameters of DN
600 or larger, motor pumps shall be used.
Isolate the pipeline from the test pump for at least 1 hour. The test is
considered satisfactory if the quantity of water required for re-establishing the required
pressure does not exceed the quantity calculated by the following formula:
3 Liter per kilometer of pipe, per 25 mm of internal diameter,
per 0,3 MPa (3 bar) of test pressure, and per 24 hours.
For pipe sections not exceeding 30 m in length and 63 mm in diameter, the
pressure loss after the test period of 1 hour shall not exceed 0,05 MPa (0,5 bar).

3 04 04

Recording Results of Field Quality Control

For every test and visual inspection, record the following information and
provide copies to the Engineer as required:

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

-the location of pipeline or other item inspected or tested and


the date of the inspection or test.
-the results
-the personnel involved

3 05 Adjusting and Cleaning


See provisions for Filling and Flushing

3 06 Demonstration
Instruct Employers personnel in the operation and maintenance of the water
distribution system and demonstrate the content of the manuals furnished.

3 07 Protection
Protect completed sections of pipelines, equipment and accessories and all
other work from damage by construction traffic and work of other trades.

3 08 Schedules
Note: Include schedules (e.g. Door schedule) to indicate
what to put where, and provide other co-ordinating data if
necessary!

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

Part 4: Method of Measurement

4 01 General
The quantities to be paid for will be measured in place or will be determined
from drawings.
Pipes of differing material and size, special lining or coating etc. will be
measured separately.
All items which are measured by linear meter will be measured parallel to the base
upon which they are placed.
For measurement of excavation and general backfilling see Section 02200
Earthwork.

4 02 Units of Measurement
Pipes of different diameter will be measured by length (linear meter) between
the inside face of manholes, but over all bends, branches, valves, adapters and the
like, giving the depth of the pipeline in depth-range stages.
Bends, branches, valves, adapters and the like will be enumerated as extraover the pipeline in which they occur.
Concrete thrust blocks will be enumerated.
Water storage tanks, manholes, and inspection chambers will be enumerated,
indicating size, accessories, plaster, waterproofing, special internal lining and the like.
Manhole covers including frame will be enumerated, indicating type, material, size etc.
Accessories e.g. pumps and other equipment will be enumerated, indicating type,
size, quality, performance criteria, etc.
Trace wiring will be measured by linear meter.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

Part 5: Basis of Payment

5 01 General
Payment will be made for complete work including furnishing all material
necessary, equipment, tools, storage facilities, water, power, and for all labour
including samples, cutting, jointing, co-ordinating work with other trades, checking,
testing, quality assurance, filling, flushing and protecting and including but not limited
to ancillary works as indicated below.
Material which is unnecessarily wasted, disposed off site, or otherwise
misused, shall be replaced on Contractors expense.
No payment will be made for unauthorized operations.
Material which does not conform to specification requirements shall be
removed and replaced on Contractors expense.
When a complete structure or unit e.g. a water storage tank, manhole and the
like is specified as the unit of measurement, the unit will include all necessary fittings
and accessories.

5 02 Ancillary Works to be included in the Unit Price


Rates
Keeping trenches and excavation pits free of water at all times until final
handing over.
Connections to public mains or other existing piping.
Pipework support e.g. planking, sheeting, strutting and the like.
Pipe bedding and sidefill shall be included in the pipe laying operation.
Hydraulic testing and disinfecting.
Identification of pipes and valves.
Certifications.
Bacteriological tests.
Preparation of shop drawings.
Preparation of working drawings when indicated in the Contract.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

Annex: Tables and Figures

6 01 Tables
Table 1: Fine Aggregate for Granular Pipe Bedding
S
i
e
v
e
s
i
z
e

1
0
,
0
0

Percentage by mass passing BS sieve


O
v
e
r
a
l
l

Additional limits for


grading
C

l
i
m
i
t
s
1
0
0

m
m
5
,
0
0

8
9
1
0
0

6
0
1
0
0

6
0
1
0
0

6
5
1
0
0

8
0
1
0
0

3
0
1
0
0

3
0
9
0

4
5
1
0
0

7
0
1
0
0

1
5
1
0
0

1
5
5
4

2
5
8
0

5
5
1
0
0

m
m
2
,
3
6
m
m
1
,
1
8
m
m
6
0
0

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

0
0

7
0

4
0

4
8

7
0

0
1
5

m
1
5
0

Table 2: Thrust per Bar Internal Pressure


N
o
m
i
n
a
l
i
n
t
e
r
n
a
l

E
n
d
t
h
r
u
s
t

Radial thrust on bends of


angle

kN
9
0
o

4
5

2
2

1
1

1
/
2

1
/
4
o

d
i
a
m
e
t
e
r
o
f
p
i
p
e
m
m
5
0
7
5
1
0

0
.
3
8

0
.
5
3

0
.
2
9

0
.
1
5

0
.
0
7

0
.

1
.

0
.

0
.

0
.

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

0
1
2
5
1
5
0
1
7
5
2
0
0
2
2
5
2
5
0
3
0
0
3
5
0

7
2

0
2

5
5

2
8

1
5

1
.
1
7

1
.
6
6

0
.
9
0

0
.
4
6

0
.
2
4

1
.
7
6

2
.
4
9

1
.
3
5

0
.
6
9

0
.
3
5

2
.
4
7

3
.
5
0

1
.
8
9

0
.
9
6

0
.
4
9

3
.
2
9

4
.
6
6

2
.
5
2

1
.
2
9

0
.
6
5

4
.
2
4

5
.
9
9

3
.
2
4

1
.
6
6

0
.
8
4

5
.
2
7

7
.
4
6

4
.
0
4

2
.
0
6

1
.
0
4

6
.
4
3

9
.
0
9

4
.
9
2

2
.
5
1

1
.
2
6

9
.
3
8

1
3
.
2
6

7
.
1
8

3
.
6
6

1
.
8
4

9
.
5
9

4
.
8
9

2
.
4
6

1
2
.
5
3

1
7
.
7
1

Table 3: Bearing Capacity of Soils (to determine thrust block sizes)


Soil type

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Saf
e
be
ari

Division 01 Sitework
02660 Water Distribution

Section

ng
loa
d
kN/
m2
Soft clay

24

Sand

48

Sandstone and
gravel

72

Sand and gravel


bonded with clay

96
24
0

Shale

Table 4:Calcium HypoChlorite Granules Placed at the Beginning


and End of Pipe Section
Pipe Diameter
Calcium
Hypochlorite
in.
(mm)

Granules
oz
(g)

4
(100)

0.5
(14)

6
(150)

1.0
(28)

8
(200)

2.0
(57)

12
(300)

4.0
(113)

16 and larger
(400 and larger)

8.0
(227)

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Section

Table 5:Number of 5-g Hypochlorite Tablets Required


for Dose of 25mg/Liter
Length of Pipe Section, ft (m)
or less
30(9.1)

13(4.0)
18(5.5)
20(6.1)
40(12.2)

Pipe Diameter
in.
(mm)
Hypochlorite Tablets *)

Number of 5-g Calcium

4
1

(100)

6
2

(150)

8
4

(200)

10
5

(250)

12
7

(300)

16
13

(400)

10

*Based on 3.25-g available chlorine per tablet; any portion of tablet rounded to next higher integer.

Table 6:Chlorine Required to Produce 25-mg/Liter


Concentration
in 30 m of Pipe
Pipe Diameter
Chlorine Solution

100 percent Chlorine

in.
(L)

(mm)

lb

4
(0.6)

(100)

.013

(5.9)

.16

6
(1.4)

(150)

.030

(13.6)

.36

8
(2.5)

(200)

.054

(24.5)

.65

10
(3.9)

(250)

.085

(38.6)

1.02

12
(5.4)

(300)

.120

(54.4)

1.44

16
(9.8)

(400)

.217

(98.4)

2.60

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

(g)

1 percent
gal

Division 01 Sitework
02660 Water Distribution

6 02 Figures

Fig. 1: Standard Pipe Installation Method

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Section

Division 01 Sitework
02660 Water Distribution

Section

Fig.2: Example of Movement Joints in Water Storage Tanks (from BS 8007)

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Division 01 Sitework
02660 Water Distribution

Fig. 3: Possible Directions of Thrust

Fig. 4: Examples of Direction of Thrust

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Section

Division 01 Sitework
02660 Water Distribution

Fig. 5: Pressure Testing / Test Procedure A (BS 6700)

Fig. 6: Pressure Testing / Test Procedure B (BS 6700)

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Section

Division 01 Sitework
02660 Water Distribution

Annex: Specifier Information

GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia

Section

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