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Author's Accepted Manuscript

Time-variant flexural reliability of RC beams


with externally bonded CFRP under combined
fatigue-corrosion actions
David Bigaud, Osama Ali

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PII:
DOI:
Reference:

S0951-8320(14)00084-2
http://dx.doi.org/10.1016/j.ress.2014.04.016
RESS5036

To appear in:

Reliability Engineering and System Safety

Received date: 4 April 2014


Accepted date: 23 April 2014
Cite this article as: David Bigaud, Osama Ali, Time-variant flexural reliability
of RC beams with externally bonded CFRP under combined fatigue-corrosion
actions, Reliability Engineering and System Safety, http://dx.doi.org/10.1016/j.
ress.2014.04.016
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COVER LETTER FOR SUBMISSION OF MANUSCRIPT TO RELIABILITY ENGINEERING


& SYSTEM SAFETY
March, 27, 2014
David BIGAUD, PhD
62 avenue Notre Dame du Lac
49100, Angers
France
Dear Editor:
Please find attached for your kind review our manuscript entitled Time-variant flexural reliability of RC
beams with externally bonded CFRP under combined fatigue-corrosion actions.
The study was presented to the ALT2010 conference and is addressed for publication in the special issue on
Accelerated Life Testing of Reliability Engineering & System Safety journal.
Look forward to your favourable consideration.
Most sincerely,
David Bigaud, PhD
_____________________________________________________________________________________
Title: Time-variant flexural reliability of RC beams with externally bonded CFRP under combined fatiguecorrosion actions.
Authors' names and affiliations:.
David Bigaud, LARIS Laboratory, Angers University, 62 avenue Notre Dame du Lac, F-49000, ANGERS,
Osama Ali, LARIS Laboratory, Angers University, 62 avenue Notre Dame du Lac, F-49000 ANGERS,
Corresponding Authors Name, Mailing Address, Fax and e-mail Address:
Corresponding author: David BIGAUD, Professor
Adress, LARIS Laboratory, Angers University, 62 avenue Notre Dame du Lac, F-49000
ANGERS. Phone:+33(0)244687500, Fax:+33(0) 244687501,
e-mail: david.bigaud@univ-angers.fr
Problem addressed in the paper:
Time-variant reliability analysis of RC highway bridges strengthened with carbon fibre reinforced polymer
CFRP laminates under four possible competing damage modes (concrete crushing, steel rupture after yielding,
CFRP rupture and FRP plate debonding) and three degradation factors is analyzed in terms of reliability index
using FORM.
Highlights:
We propose an approach to follow the time-variant reliability of RC beams repaired by CFRP.
We consider multiple competing failure modes of CFRP strengthened RC beams.
We consider combined degradation mechanisms (corrosion, fatigue, ageing of CFRP).
Major findings:
For non-strengthened RC sections, corrosion has the greatest effect on ultimate limit state especially pitting
corrosion. General corrosion has greater effect on section reliability at initial stages of the studied age (100
years). Regarding the effect of fatigue of RC section, it was remarked that fatigue effect have a slight effect on
the corroded RC beam; either for pitting or general corrosion. However, catastrophic failure for RC section
was observed in the reliability profile when coupling fatigue crack growth with pitting corrosion.
For CFRP strengthened RC sections, it was found that strengthening efficiency period after strengthening
with reliability index greater than 3 is significantly affected by the amount of live load frequency. In
addition, FRP deterioration due to fatigue has a slight effect on reliability profile of strengthened section,
while durability almost returns a negligible effect.

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Declaration:
I, David BIGAUD, Senior Author of the paper, declare that the work therein described is original, is not
currently submitted to any other journal, and will not be so submitted so long as it is under consideration by
Reliability Engineering & System Safety.
This manuscript is:
A paper for a special issue on Accelerated Life Testing of Reliability Engineering & System Safety journal
Documents submitted:
1, Cover letter (RESS_Cover letter_David BIGAUD.pdf)
2, Highlights (RESS_Highlights_David BIGAUD.pdf)
3, Manuscript (RESS_Manuscript_David BIGAUD_Special_Issue_Accelerated_Testing.pdf)
4, Tables (RESS_Tables_David BIGAUD.pdf)
5, Figures (RESS_Figures_David BIGAUD.pdf)

Sincerely
David BIGAUD
Corresponding author

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Time-variant flexural reliability of RC beams with externally bonded CFRP under


combined fatigue-corrosion actions
Osama Alia, David Bigauda,*
a

LARIS Laboratory, Angers University, 62 avenue Notre Dame du Lac, F-49000 Angers, France.

This paper is submitted to the


RESS Special Issue on Accelerated Life Testing

Abstract
Time-variant reliability analysis of RC highway bridges strengthened with carbon fiber reinforced polymer CFRP
laminates under four possible competing damage modes (concrete crushing, steel rupture after yielding, CFRP
rupture and FRP plate debonding) and three degradation factors is analyzed in terms of reliability index using
FORM. The first degradation factor is chloride-attack corrosion which induces reduction in steel area and concrete
cover cracking at characteristic key times (corrosion initiation, severe surface cover cracking). The second
degradation factor considered is fatigue which leads to damage in concrete and steel rebar. Interaction between
corrosion and fatigue crack growth in steel reinforcing bars is implemented. The third degradation phenomenon is
the CFRP properties deterioration due to aging. Considering these three degradation factors, the time-dependent
flexural reliability profile of a typical simple 15 m-span intermediate girder of a RC highway bridge is constructed
under various traffic volumes and under different corrosion environments. The bridge design options follow
AASHTO-LRFD specifications. Results of the study have shown that the reliability is very sensitive to factors
governing the corrosion. Concrete damage due to fatigue slightly affects reliability profile of non-strengthened
section, while service life after strengthening is strongly related to fatigue damage in concrete.

Keywords: Chloride-induced corrosion: Fatigue: CFRP strengthening: RC Bridges: Structural Reliability.


*Corresponding author: David Bigaud, Professor, LARIS Laboratory, Angers University, 62 avenue Notre Dame du Lac, F49000 Angers, France. Phone: +33(0)244688127, Fax:+33(0)241226521, e-mail: david.bigaud@univ-angers.fr

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1. Introduction
RC structures behave inadequately over the time when placed in severe or aggressive environments. Such
environments could dramatically damage the concrete structure and decrease its durability. Thus, considering
damage in degrading reinforced concrete structures is of major interest in the context of reliability through the
service life analysis and maintenance. Due to numerous sources of uncertainty in the degradation models, a
probabilistic approach is suitable. Important degradation mechanisms are concrete carbonation [1] and corrosion of
the rebars due to chloride ingress [2]. This mechanism greatly influences the ageing of bridge structures submitted
to deicing salts, marine environment or under heavy traffic. The aim of the present article is to merge these
degradation influences, and especially corrosion, with fatigue effects.
Chlorides-induced corrosion that affects the reinforcing steel in concrete is a major problem facing civil
structures. In the last two decades degradation due to corrosion had been extensively studied. It has been achieved
from these studies that, corrosion causes reduction in steel area, reduction of steel properties - area, yield strength,
and ultimate strain (as reported by Cairns et al. [3] and Almusallam [4]), losses of bond between concrete and
steel bars, and, cracking and spalling of concrete cover (from Liu [5] and Li et al. [6]). Palsson and Mizra [7]
reported that up to 80% loss of cross-section areas for reinforcing a 40-years-old Canadian bridge demolished in
1999.
As far as fatigue damage is concerned, it mainly causes modifications of the concrete mechanical properties. As a
consequence, in the compression zone, strains in concrete fibers are permanently increased with the applied cycles
of live load while the stiffness is decreased as mentioned by El-Tawil et al. [8] and Zanuy et al. [9]. Such a
continuous deterioration leads to strengthening decision.
The strengthening of existing RC bridges is one of the current problems faced by the structural engineers when the
strength evaluation indicates a decrease in flexural or shear strength. In general, strengthening takes place as the
structural performance deteriorates throughout the service lifetime of the structure. In the recent years, the need for
strengthening or rehabilitation of reinforced concrete structures had been increased, due to the aging of these
structures, damage of these structures, modifications in design codes, or to support higher vehicle loads. In the past,
additional number of dowelling bars embedded in a new concrete volume adjacently casted to the old concrete
element was used as strengthening solution. More recently, steel plates attached to the concrete surface of tension
zone using adhesive materials or bolts have been proposed as alternative of the previous solution. Even more
recently, carbon fibre reinforced plastic CFRP materials have been used for the purpose of strengthening.
Laminates are externally bonded to extreme concrete tensile surface to produce additional bending strength. CFRP
strengthening provides many advantages comparing to the two former techniques such as ease of installation,
strength to weight ratio, high resistivity to exposure conditions, etc. ACI committee 440 [10] concludes in a 10160% increase of resistance when strengthened with CFRP laminates, even if a reduction in ductility requirements
ranges between (5-40%) may be observed.
The strengthening of an element eventually permits to enhance its reliability, often expressed in terms of
margin between load and resistance. This measure of the structure reliability has been used for many years and it
has been considered in design of structural systems that both loads and strengths are deterministic values. However,
deterministic approaches are not efficient for decisions taken under uncertainty induced from high loading level
(i.e., structure is close to the ultimate limit state) or when performances are dramatically reduced during time. A
more useful assessment can be provided by adopting probabilistic approaches which are used in safety analysis.
Here, reliability of structural systems can be defined as the probability that the structure under consideration has a
proper performance (strength, serviceability, or other limit state) throughout its lifetime.

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Reliability of non-strengthened concrete section damaged by corrosion or fatigue was discussed in many previous
publications (Val et al. [11], Petryna et al. [12], Betti et al. [13], Elachachi et al. [14], El-Hassan et al. [15], Marsh
and Frangopol [16]). The main objective of this article is to perform a time-variant reliability analysis for RC
bridge girders subjected to a coupled fatigue-corrosion deterioration process and strengthened with FRP of Carbon
fibers. Two types of corrosions were considered: general and pitting corrosions. The later were coupled with crack
growth that may take place due to fatigue effect on steel reinforcing bars.
The concrete girder has to be strengthened when the reliability index of the girder is deteriorated to a minimum
reliability index (min=3). The CFRP section is designed in order that the RC section, once repaired, reaches a target
reliability index T (3.8). Before CFRP strengthening installation, it is considered that corroded steel bars are fully
cleaned. Corrosion mechanism after strengthening continues from diffusion of new amounts of chlorides from
girder sides because the lower concrete surface is totally covered by CFRP laminates. Flexural ultimate limit state
with multiple competing failure modes is taken into account: concrete crushing, steel rebars rupture after yielding,
CFRP mid span debonding and CFRP rupture.

2. Modeling of CFRP-Strengthened reinforced concrete beams with degradation effects


2.1 Modeling the design capacity of CFRP-strengthened RC-beams
In order to carry out a reliability study, it is necessary to compare the design capacity of the considered RC beam
(in terms of maximum moment or ultimate strains within the section) to its ultimate flexural capacity evaluated
through the assessment of the beam section equilibrium. Non-linear behaviour of concrete leads to the
redistribution of internal forces and accurate reliability assessment becomes mandatory. Mechanical models based
on fully nonlinear finite element analysis procedure to solve the system of equations at each loading implement
have been proposed by Soares et al. [17] or Neves et al. [18] increment. Varastehpour and Hamelin [19] have
developed a computer program dedicated to the estimation of deterministic flexural performances of RC beams and
taking into account the actual mechanical constitutive laws of individual materials. The concrete section is divided
into small discrete layers (see figure 1) and strain compatibility is assumed before to write section equilibrium. This
model is adopted here for its simplicity to compute the internal forces and strains within each layer.
Figure 1. Fiber section of RC section strengthened with FRP plates is discretized in several layers.

This approach has proven its accuracy to take into account the material non-linearity and has been validated in the
framework of static tests performed on several RC beams reinforced by composites. The same principle has been
applied by Bigaud et al. [20] for the case of pre-stressed RC beams and Plevris and Triantafillou [21] for modelling
the creep behaviour of RC beams reinforced with FRP. They implement the delayed properties of each constitutive
material to assess the beam section equilibrium. More recently Ferrier et al. [22] have improved the modelling by
taking into account the decreasing mechanical properties of all the constitutive materials subjected to fatigue (steel,
concrete, polymer adhesive and composite). The authors calculate the minimum and the maximum applied stresses
within each material under static initial conditions and consider that these stresses levels remain constant all along
the fatigue cycles. This simplified approach does not explicitly consider the cumulated damage and the actual
changing internal stresses during cycles. We correct this lack in this paper updating the repartition of stress within
materials every 10a cycles (a is an implementing natural number taken from 0 to 3). min and max correspond to
dead loads and combination of dead loads in addition to live loads respectively. Ultimate concrete strain which

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decreases due to plastic strain exert from fatigue loading is calculated for the concrete layer that has maximum
compression strain.
The concrete constitutive model is the one described in Table 1. The steel bars present an elastic-plastic behavior
and the FRP shows a linear elastic one.
Table 1. Constitutive models of concrete, steel and FRP (and its interface with concrete).

2.2

Corrosion effects

As shown in figure 2, corrosion deterioration process can be divided into three stages; initiation, propagation
before surface cover cracking and propagation after cover cracking. This deterioration process results from
variation in corrosion current parameters through each stage and has been detailed by several authors (Stewart and
Rosowsky [23], Bastidas-Arteaga et al. [24], Yuan, Ji and Jiang [25]).
The service time duration of girders depends eventually on the two characteristic times tini and tsp corresponding
respectively to the corrosion initiation and the severe surface cover cracking times. Derivations of these two
characteristic times are provided in appendix. For time t tini+tsp, (ie after cracking), reduction of steel rebar radius
is observed.
For general corrosion (see legend "general" in figure 2), Vu and Stewart [26] and Bastidas-Arteaga et al. [27] have
proposed to evaluate the average losses of steel rebar radius with the following equation:
t

pav ( t ) = 0.0116 icorr ( t )dt with t tini+tsp

(1)

t ini

where, icorr(t) is the current density of steel corrosion cell (also derived in appendix).
Different variables, used for intermediate calculations leading to the expression of icorr(t), contribute to the
statistical nature of pav(t) (variables dst, Cs, Cth, Dcl,ref seen in appendix) Also, Vu and Stewart [26] have added that
it is necessary to multiply icorr(t) by a bias factor icorr (model error) of 1 with CoV taken at 0.2.
Equation 1 is valid for losses due to general corrosion since losses are uniform in both bar length and perimeter. As
far as pitting corrosion (see legend "pit shape" in figure 2) is concerned, losses impact particular small areas on bar
surface. Val and Trapper [28] distinguish two types of pitting corrosion along rebars length in a site survey of
repaired bridges; coarse (20-100mm) and fine (2-4mm) pits. In the present study, we considered the fine pits only.
Spherical pit configuration shown in figure 2 was used to determine the reduced cross-sectional area of pit area
(Apit). Maximum pit depth was taken equal to p(t)= pav(t), where is the pitting factor experimentally obtained.
This factor is time dependent and takes a value greater than unity (4 to 8 depending on the bar diameter). It will be
taken as probabilistic with a mean value of 7.1 in our further study (see 3.2).
It is worth mentioning that, corrosion did not affect steel area only, but its actions also extend to change steel
mechanical properties with time. It can be assumed that, yield strength is linearly proportional to the reduced crosssectional area As(t) such that (from [3]):

A (t )
f y ( t ) = 1 y s f yo
Aso

(2)

where, fyo is the steel yield stress (that will be considered as probabilistic parameter), Aso is initial bar area, and y is
an empirical coefficient.
Cairns et al [3] review twelve experimental studies which report an average value of y up to 0.017. Based on these
experimental data, average value of y equal to 0.012 will be considered.

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Figure 2. Time-variant corrosion rate.

2.3 Fatigue effects


As mentioned by Barnes and Mays [29], a typical RC bridge deck may experience up to 7x108 stress cycles during
its 120-year life span, while an overpass on a typical highway with a design life of 40 years can experience a
minimum of 58x108 loading cycles of varying amplitude. These loading cycles will contribute to the continuous
deterioration of the constitutive materials. Models of fatigue deterioration for concrete and steel chosen for the
present study are detailed in the following paragraphs.
2.3.1 Fatigue effects on concrete
In the case of concrete, fatigue effect on design parameters results into a decrease of the ultimate strain c,ult through
occurrence of a plastic strain component p and into a decrease of the Young modulus Ec,N.
In order to evaluate the fatigue concrete damage, Holmen [30] proposed to consider that the total strain in concrete
fibre c,tot(N) is the sum of two parts; first, endurance strain (c,e=/Ec,N) and the second is the plastic or creep strain
(c,p(N)) related to loading and number of cycles as shown in Figure 3a. This author proposes to consider that the
fatigue life (Nf) of concrete is separated into three stages. The first (0 to 10% of Nf) and the third (80 to 100% of Nf)
are characterized by a rapid increase in plastic strain, while the second (10 to 80% of Nf) stage presents a uniform
increase in the plastic strain. After N applied cycles between minimum and maximum stresses max and min, total
strain c,tot(N) = c,e + c,p(N) is equal to :

f
c ,tot ( N ) = cu
E sec

S max + 3.18(1.183 S max ) N


N

0. 5

+ 0.413.10 3.S c1.184 . ln(t N + 1)

for 0 < (N N f ) 0.1


and for 0.8 < (N N f ) < 1.0

c ,tot ( N ) =

1.11 f cu
E sec

N
1 + 0.667

Nf

(3a)

+ 0.413.10 3.S c1.184 . ln(t N + 1)

(3b)

for 0.1 < (N N f ) 0.8

Where, Smax is the ratio of maximum stress to concrete strength (= max/fcu), N is the number of cycles, Esec is the
initial secant modulus (= max/c,0), c,0 is the concrete strain of the first cycle, tN is the load duration in hours.
In Eq.3, fatigue life Nf necessary to determine c,tot(N) is evaluated here according to Hsu [31] as:

max
= 1 0.0662(1 0.556 R )log N f + 0.0294 log T0
f cu (N )

(4)

Where R = c ,min c ,max and T0 is the cycle duration (sec per cycle).
Last term of Eq(3), Sc is the characteristic stress level expressed as:

S c = (S max + S min ) 2 + 1 2 2

(5)

Where, Smin is the ratio of minimum stress to concrete strength (= min/fcu). Maximum and minimum stresses are
related to total load (dead load + live load) and dead load only respectively.

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Finally, the plastic strain is then:

c , p ( N ) = c ,tot ( N ) c ,e with c ,e =

max
Ec ,N

(6)

The ultimate strain becomes:

c ,ult ( N ) = ult ,0 c , p ( N )

(7)

where c,ult,0 is the initial ultimate strain (N = 1).


For the concrete Young modulus, we use the following expression from [30]:

N
Ec ,N = 1 0.33

Nf

.Ec ,1

(8)

where Ec,1 is the initial concrete Young modulus.


It is worth noting that since the stress is variable along the compressive concrete part, the damage level will
evidently be different and dependent of the position relative to the neutral axis. This difference of parameters
(c,ult(N), Ec,N) evolutions according to this position is taken into account in the equilibrium equations of normal
efforts and moments.
It is also worth noting that variables such as fcu, Ec (see Eq.22b) contribute to the statistical nature of c,ult(N) and
Ec,N.
Figure 3. Effects of fatigue on each constitutive material.

2.3.2 Fatigue effects on steel


Fatigue effects on steel rebar result in the reduction of the mechanical characteristics fr, fy, Ac in accordance with

Figure 3b. The uniform reduction of these characteristics is described by the model X = 1 D X , fat .X o . The
deterioration coefficient D X , fat may be expressed through a linear damage rule such as:
m

D X , fat =
k =1

nk ( k )
N f ( k )

(9)

where k represents the stress amplitude, nk the number of load cycles within the corresponding stress range
and N f the fatigue life. Dusicka, Itanib and Buckle [32] have observed that despite minor individual differences,
the overall fatigue strain life for all grades of steel exhibited similar behaviour.
As mentioned in 2.2, pitting corrosion initiated losses in steel area in terms of a small pit nucleation. This pit
propagates with time due to corrosion. However, another effect takes place based on the formed pit due to fatigue.
In this cases fatigue tends to increase the pit area based on fatigue crack growth concept leading to an excessive and
rapid cracking of steel bar. In order to know either the corrosion pit depth p(t) or fatigue crack growth size a(t) is
the governing degradation mode, two rates must be estimated. The first is the maximum pit corrosion rate which is
estimated as:

dp (t )
= 0.0116icorr (t )
dt

(10)

The second rate is the fatigue crack growth rate which is estimated by using Paris-Erdogan law:

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da( t ) dt = f .C p .(K (t , a ))

(11)

Where, f is the load frequency (or the truck daily traffic), Cp and m are material coefficients related to crack growth
stage; at surface Cp=3.83x10-29 MPam.m-m/2+1 and m=20.863, and, through the volume Cp=3.16x10-12 MPam.m-m/2+1
and m=3.143. The stress intensity factor K has to be considered as dependent of time and crack size [27].
The crack growth (t), either by pitting corrosion or fatigue, depends on the competition between corrosion pit and
fatigue crack growth rates (see figure 4). At early stage, crack growth is governed by pitting corrosion (for t < tpt) as
dp(t)/dt>>>da(t)/dt, thus (t)=p(t). When da(t)/dt is greater than dp(t)/dt equals p(t) (for t = tpt), crack growth
becomes governed by fatigue and thus (t) = a(t). The time of transition corrosion pit to fatigue crack, tpt (see
figure 4), is defined as the time at which the crack growth rate reaches the maximum pit depth rate due to
corrosion. Such this definition can be estimated by solving numerically the following equation:

0.0116icorr (t pt ) = f .C p .(K (t pt , a ))

(12)

Figure 4. Crack rate and pit rate competition

icorr(t) being statistical, it will contribute to the probabilistic nature of crack and pit rates.
2.3.3 Fatigue effects on FRP and its interface with concrete
As far as the FRP composite is concerned, effects of fatigue consist in modulus EFRP decrease (figure 3c) as
observed by Ferrier et al. [33]. According to the authors, deterioration coefficient DE FRP , fat can be expressed as

DEFRP , fat = 1 0.071.log10 ( N ) . The ultimate tensile strain FRP,ult being assumed constant during time by the
authors, strength fFRP will decrease with cycles according to the expression fFRP = FRP,ult.EFRP(N) =

FRP,ult.EFRPo. DE FRP , fat (where EFRPo is the initial FRP composite modulus).
Concerning the interface FRP to concrete, effects of fatigue results in the reduction of the maximum normal load
supported by the FRP N FRP ,t max ( N ) as a function of applied cycles (figure 3d). Yao et al. [34] have shown that
this reduction is a consequence of the deterioration of the concrete compressive strength f cu ( N ) due to fatigue.
Nevertheless, considering in addition that FRP modulus will decrease with cycles, we finally notice that fatigue
will either induce a decrease or an increase of maximum strain to debonding debonding ( N ) under the comparative
variations of N FRP ,t max ( N ) and EFRP ( N ) within Equation (13):

debonding ( N ) =

N FRP ,t max ( N )

bFRP .t FRP .E FRP (N )

(13)

In our case, FRP Young modulus decreasing more rapidly than the maximum normal load - for the specific
calculated levels of stress within each constituent -, we eventually observe an increase of the maximum strain to
debonding.

debonding(N) will be probabilistic by nature since parameters such as fFRPo or EFRPo are statistical.
2.4 Effect of CFRP durability
2.4.1 Environmental durability only
The long-term performances of CFRP laminates, either modulus or ultimate strength, are affected by field
conditions (humidity, temperature, method of installation, curing, etc). Karbhari and Abanilla [35] have formulated

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a simplified durability model based on Arrhenius acceleration law for ageing effects. The long-term performance
P(t) can thus be expressed in the general following form :

P( t )

B = DP ,ageing B = A.ln(t )
P0

(14)

With the aim to express the effect of moisture on the degradation of any grade of CFRP, the same authors propose a
three-step approach to formulate the long-term performance model. The first step consists in carrying out
accelerated tests; the performances of CFRP samples subjected to constant immersion in de-ionized water are
measured. The evolution of performance as a function of % gain of moist weight absorbed by CFRP specimen (P =
f(%moist)) is obtained. The second step consists in following the time-evolution of the moisture profile within the
same grade of CFRP under natural conditions (real conditions of moisture) and assuming a Fickian response. Thus,
this second step leads to express a % gain of moist weight under real moisture exposure as a function of time
(%moist = f(t)). From these two steps, it is finally possible to express the evolution of performance as a function of
time under real moist conditions (P = f(t)). In our subsequent reliability analysis study, we will consider the same
CFRP configuration as Karbhari and Abanilla [35], i.e. wet layup carbon/epoxy for external strengthening. For this
one, the authors give the following expression for the long-term ultimate strength fFRP(t) and modulus EFRP(t):

f FRP ( t )

= DFRP ,ageing = A f FRP .ln(t ) + B f FRP


f FRPo

(15a)

with A f FRP = - 0.03366 and B f FRP = 1.0607 and where, fFRPo is the initial CFRP ultimate strength, t is the time in
days.

EFRP ( t )

= DEFRP ,ageing = AEFRP .ln(t ) + BEFRP


E FRP0

(15b)

with AEFRP = -0.0418 and BEFRP = 1.0607 and where EFRP0 is the initial CFRP modulus.
Here the values of constants B f FRP and BEFRP are not equal to the unity because the parameters of the formula
were obtained by fitting experimental data. This is considered acceptable as an assessment of predictive accuracy
of the model shows reliable predictions of the model especially for long periods of exposure conditions.
Since parameters fFRPo and EFRPo are probabilistic, fFRP(t) and EFRP(t) will show the sale nature.
Atadero et al. [36], in their study about the variability of CFRP properties (thickness tp, modulus EFRP and strength
fFRP), conclude that FRP modulus and strength are statistically correlated to CFRP thickness. CFRP properties used
in this study and reported in Table 3 were statistically de-correlated from its thickness by the authors. CFRP
strength and modulus statistical distribution were fitted respectively with Lognormal and Weibull distributions.
According to five data sets which were reported in [36, 37] it can be observed that the CFRP number of layers has
an insignificant effect on EFRPo, while fFRPo decreases with respect to number of layers by 0, 2, 11, and 23% (as an
average between the data sets reported) for 1, 2, 3, and 4 layers respectively. Since we assume in our study that the
strengthening is ensured by two FRP layers, we further consider a decrease of 2% for fFRP. The same authors also
show that the number of layers slightly affects the mean and coefficient of variation of CFRP modulus and
strength.

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2.4.2 Combined effects of durability and fatigue


Under the combined effects of fatigue and ageing, deterioration of CFRP properties may be observed. We consider
in our study that the FRP modulus and strength will follow the expression:

E FRP ( t ) = E FRPo .DEFRP , fat .D EFRP ,ageing

(16a)

f FRP ( t ) = f FRPo .D f FRP , fat .D f FRP ,ageing

(16b)

This simple approach does not consider any coupling between ageing and fatigue effects.
These empirical expressions can be questionable in the sense that degradation parameters D E FRP , fat , D f FRP , fat ,

D E FRP , ageing and D f FRP , ageing may be negative. But this problem happens at N=1.2x1015 cycles for D E FRP , fat and
D f FRP , fat , and, at t = 7.9x105 and 3.7x107 years respectively for D E FRP , ageing and D f FRP , ageing . Thus, we will
consider this empirical models as relevant.
The flow diagram of figure 5 illustrates how the design capacity of CFRP-strengthened RC-beams is estimated
considering all the deterioration models.
Figure 5. Scheme of corrosion-fatigue deterioration process in RC structures

2.5 Limit states expressions for reliability analysis


Both ultimate limit state (ULS) and serviceability limit state (SLS) are important for design of RC structures.
Steward [38], Quan and Gengwei [39], Picard [40] have studied reliability index for SLS. Our study focus on the
effects of deterioration on reliability FRP-strengthened RC girders according to the four ULS observed
experimentally by Ashour et al. [41], Bogas and Gomes [42], Aram and Czaderski [43], Pham and Al-Mahaidi
[44], Teng et al. [45]. Other limit states than those detailed below are theoretically possible but not observed in
actual well-design RC girders even after ageing or any other degradation processes.
The four ULS considered are all expressed in terms of strain or forces. The first ULS is concrete crushing when
maximum concrete strain reaches the ultimate strain c,ult(t):

c (t ) m ,cc . c ,ult (t )

(17a)

m,cc is the model error for concrete crushing. Ali [46] has shown through a comparison with an important database
of experimental results that this error follows a normal distribution, with a bias of 1.066 and a CoV of 0.121.
The second is steel rupture after yielding that may occurred after fatigue and combined effect of corrosion
which reduces the steel area -:

s (t ) s ,ult (t )

(17b)

Generally, it is assumed that model error is low.


The third is FRP rupture as maximum FRP strain reaches rupture strain FRP,ult(t)) of laminates:

FRP (t ) m , fr . FRP ,ult (t ) = f FRP (t ) E FRP (t )

(17c)

m,fr is the model error for FRP rupture. Ali [46] has shown this error follows a normal distribution, with a bias of
1.045 and a CoV of 0.102.
And the fourth is debonding (end or intermediate crack debonding) of FRP from the concrete surface when force
applied to the FRP reaches the maximum allowable force NFRP,debonding(t). This fourth ULS is condidered to be more
frequent than FRP rupture:

N FRP (t ) m , fd .N FRP ,debonding (t )

(17c)

m,fd is the model error for FRP rupture. Ali [46] has shown this error follows a normal distribution, with a bias of
1.023 and a CoV of 0.106.

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Chen and Teng [47] propose an analytical model for the maximum FRP laminates applied force N FRP ,debonding (t )
that causes debonding:

N FRP ,debonding (t ) = 1.1 w . l .Le ( N ).bFRP

f cu (t )

(18a)

Where,

Le (t ) =

E FRP (t )t FRP
f cu (t )

; w =

1
2 bFRP b c

L
; l =
sin
1 + bFRP bc
2 Le

L Le
L < Le

(18b-c-d)

With bc the girder width, tFRP, the FRP laminate width. L is the bond length. We have compared this debonding
model to experimental results and have obtained a high correlation close to the unity (=0.958). This model gives a
correlation higher than the debonding model reported in ACI Committee 44 [10] which gives a correlation of about
0.938.

3. Time-variant reliability analysis of FRP-strengthened RC bridge girders under coupled


corrosion-fatigue conditions
3.1 Reliability general aspects
All new design codes recommend the use of reliable approaches to assess the uncertainties in design variables such
as loads, geometry, material properties, manufacturing processes, environments effects. For problems in which
randomness is relatively small, a deterministic model is usually used rather than a stochastic model. However, the
importance of stochastic model uses in structural engineering comes with the high level of uncertainty and variation
existed in design variables which used to define limit state functions, as reliability analysis aims mainly to specify a
reliable safety factors for both loads and material strengths, where these factors improve the reliability of limit state
functions to a target reliability level calibration of safety coefficients which depends on structure type, structure
service life, degree of environmental degradations.
The concrete section performance, in terms of reliability, may be expressed through the following limit state
function:

G( X i ( t )) = m R( t ) S ( t ) = m R( X 1 ( t ), X 2 ( t ),.....X n ( t )) ( DL DL + LL LL( t ))

(19)

Where, R(t) is the random section resistance function of system of random variables (geometric and material
properties), S(t) is the applied random loads. m, DL, and LL are random variables that correspond to uncertainties
existing in resistance model (ie model error), dead loads, live loads respectively. Plevris et al [21] propose to
consider a bias value taken at 1.01 and a coefficient of variation at 0.046.
The above limit state formulation shows its evolution as a function of time. In our paper, the time-dependent
reliability analysis results in distinct studies at consecutive time t or cycles N increments considering the evolution
of each variable Xi (e.g. icorr(t), fcu(N), EFRP(N), fy(t), etc) detailed in 2.
The calculation of reliability index requires the transformation of the random variable vector {X} from the
physical variable space to standard, centred and independent variables as explained by Lemaire et al. [48]. Thus,
the limit state G(Xi(t)) must be redefined, using the transformation u i = T ( X i ( t )) , as

H (u i ( t )) = G T 1 ( X i ( t )) . Each corresponding variable ui in the standardized space are non-dimensional and are
represented with a standard Gaussian distribution (with u=0 and u=1).
The structural safety can be estimated in terms of reliability index (or of probability of failure Pf(t)) which can be
determined from the optimization problem:

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( t ) = 1 (Pf ( t )) = min

u
i =1

2
i

( t ) under the constra int H (u( t )) 0

(20)

There are several algorithms to search the reliability index such as first order algorithms (ie Hasofer-LindRackwitz-Fiessler, HLRF, first order method), second order algorithms (ie Newton method and sequential
quadratic programming method) and hybrid algorithms. All these algorithms are based on iterative processes that
require the calculation of partial derivatives of the performance function H(u).
In the present study FORM algorithm is used to solve the optimization problem. It is the most frequently used in
the literature and permits to identify directly the contribution of each factor to the safety index, as it is the simplest
method and the most frequently used in the literature.
Noting u* the optimal solution, importance or sensitivity coefficients can be obtained:

i =

u i

(21a)
u =u *

Or under the normalized form:

{ } = {H (u * )}
*

( )

H u

(21b)

Sensitivity factors have two major purposes. First, the sign of the sensitivity factor shows the relationship between
the performance function and the physical variables. For example, a positive i means that the performance
function H(u1,,ui, un) decreases as the random variable ui increases. Second, these sensitivity factors show the
contributions of the random variables to the safety-index or failure probability. The physical meaning of sensitivity
factor implies the relative contribution of each random variable to the reliability index .
For each reliability simulation, it is necessary to reduce the number of parameters taken among a set of 32 variables
available (the 12th of Table 2 and the 20st of Table 3), otherwise computing time is too long and results are
questionable. It is question to select which are the variables to be considered as deterministic or probabilistic. For
this, in the cases where we have reliable information about the distribution laws of variables (otherwise we must
therefore consider by defaults the deterministic nature of the variable), we simulate their effects on the variability
of reliability index through an a priori sensitivity analysis. This analysis consists in calculating the value of
importance coefficient i = -/ui of variable ui considering that all other parameters u k i are deterministic. This
a priori analysis certainly does not show the potential interactions between variables but is a good indicator so as to
select which are the parameters to be considered as probabilistic or deterministic. We will finally consider
separately the deterministic variables with low values of sensitivity (12 variables of Table 2) and the probabilistic
variables that may claim a high sensitivity (20 variables of Table 3), whatever the case considered. Indeed,
according to the level of chloride concentration, to if the calculation considers the RC beam before strengthening,
or after strengthening, to the level of traffic frequency, the value of sensitivity may vary. But a set of 20
probabilistic variables is too large to carry out a relevant reliability study. Thus a second-step analysis is carried out
in order to classify the sensitivity coefficients of variables in order of importance. An excerpt of a sensitivity
analysis is shown in 3.4.

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3.2 Input data for the reliability analysis


3.2.1 Girder specifications
The model is applied to construct reliability profile of a typical simple span bridge intermediate girder (Figure 6).
The total bridge deck width is 11.4 m (three lanes), with a span of 15 m, bridge slab is 250 mm thickness with 160
mm surface layer, girder spacing taken 2.2 m. The bridge was designed according to AASHTO [49] specifications
for HL-93 Live load and to produce an initial reliability index of a value greater than 3.8 using FORM. Girder
design dimensions required 400 mm wide and 1200 mm steel depth with tension and compression steel 1425 and
420mm respectively.
Figure 6. Bridge cross-section and trucks position - Reinforcements and dimensions details of the interior beam.

After strengthening, lower steel rebars are considered to be fully cleaned (chloride concentration through the cover
returns to zero), as concrete cover are considered to be repaired or changed. Chloride attack is considered to be
reinitiated from the sides of the girder and stopped at girder bottom. It will be considered that, strengthening time
corresponds to the time required for reliability index to reach a minimum allowed value (min = 3). From other
side, strengthening has to increase reliability index to a value greater than a target value (T = 3.8). CFRP laminates
width will be taken equal to beam width. CFRP laminates thickness will be taken equal to 7 mm. It will be
considered that, live load growths annually in magnitude by 0.005 and in frequency by 0.023 [9]. f (truck/day) can
be considered as a fraction of the total traffic flow (from 10 to 20%), this fraction depends on the class (rural,
urban etc) of highway AASHTO [49].
3.2.2 Reliability data
Considering both the above mentioned sensitivity analysis and a complete literature review, we have selected what
are the variables to be considered as deterministic or statistical. Tables 2 and 3 report this selection. Distribution
laws are specified for each statistical variable.
In order to consider dependency between concrete compressive strength fc and modulus Ec, Ec is expressed via fc as:

Ec = Ec ( 0.1 f c )2 / 3

(22)

It can be considered that fc and coefficient Ec are independent random variables [11, 36].
Atadero et al [36] study the variability of CFRP properties (thickness tp, modulus EFRP, strength fFRP). The study
concludes that, CFRP modulus and strength are statistically correlated to CFRP thickness. CFRP strength and
modulus statistical distribution were fitted by the authors. It was proved that, lognormal and Weibull distributions
are the best descriptor for CFRP modulus and strength respectively. CFRP properties used in this study and
reported in Table 3 were statistically decorrelated from their thickness.
As mentioned in 2.2 and in appendix, corrosion process is influenced by temperature and relative humidity
conditions. We consider for the simulations average monthly profiles for temperature and relative humidity in the
ranges (20 to 40C) and (0.6 to 0.75) respectively (see figure 7). We assume these profiles are constant all along
lifetime in the reliability analysis (i.e., for example, that the temperature for month mm the year y will be the same
for year y+1, and so on). The chosen profiles is relevant to cities located in Arabic Golf (e.g. Jeddah which is
located on the west coast of Saudi Arabia), which is characterized by its moist and hot conditions.

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Different values of the surface chloride concentration Cs ranging from 2 to 4 kg/m3 were considered. The
coefficient between average steel area loss for uniform corrosion and for pitting corrosion is considered to follow
a Gumbel law with a mean at 7.1 and a CoV of 0.11 [50].
Different values of truck numbers per day (f) were considered. Truck duration T0 is taken to 0.05 (seconds per
cycle).
Figure 7. Temperature (C) and Relative Humidity year profiles.

Table 2. Material constant (deterministic)

Table 3. Probabilistic parameters of the variables

3.3 Time-variant reliability simulations


3.3.1 Corrosion effects only
Safety of the above described concrete girder is presented in the terms of reliability index . It is considered in the
present study that damage due to losses in bond strength is neglected. According to the results of the simulation
shown in Fig.8, it is found that general corrosion (continuous lines) is characterized by a linear deterioration rate
after corrosion initiation. The calculation shows that the general corrosion leads to a slightly greater loss than
pitting type (dotted lines) within the period directly before corrosion initiation (that is difficult to see on the figure).
The graph also shows at late ages for bridges that pitting type is more hazardous (high reduction of index) and
may lead to a non-reliable section in the last fifth of assumed life duration (100 years).
Figure 8. Reliability profile for non strengthened section (no fatigue).

Figure 9. Reliability profile for strengthened section and Cs = 3 kg/m3 (no fatigue).

The strengthening by FRP increases highly the section reliability (see figure 9). This strengthening is done when a
target value of =3 is reached. The time required to reach this target value is defined as the time-to-repaired (TTR).
The increasing of reliability mainly relies on the optimization of the FRP thickness. It was found that strengthening
with 7 mm thickness of FRP laminates may increase reliability of the concrete section by about 1.3 () for both
general and pitting corrosion (with Cs =3 kg/m3).
After repair and up to the 90th year, the decrease of reliability is mainly related to the live load increase along time
and is almost linear. The loss of reliability index is around
-1.31x10-2 year-1. During this period, FRP debonding is the governing failure mode. A change of slope is observed
after 90th year (slope becomes -4.02x10-2 year-1). This is due to the fact that concrete crushing progressively
becomes the governing failure mode.
Other results are shown in Table 4. It illustrates the increase in service life (years) and reliability index for
strengthening section with 7 mm of FRP laminates. It can be observed that strengthening may double service life of
section.
Table 4. Increase in reliability index and service life.

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3.3.2 Adding corrosion and fatigue effects


Adding fatigue damage of concrete in compression zone with corrosion may induce a slight reduction in reliability
index for non strengthened section as shown in figures 10 and 11. Thus the time to repair is reduced.
It is also found that reliability right after strengthening is related to live load frequency increase. However, a
vertical drop is observed after strengthening under high frequencies 500 and 1000 trucks per day (for example, in
the case of general corrosion drops are respectively observed at 39 and 18 years). This drop is related to the great
reduction in ultimate concrete strain c,ult due to fatigue. Before this drop, the beam failure mode is FRP debonding.
After, the failure mode is replaced by the concrete crushing (tensile steel bars are not yielded) due to the decrease
of c,ult.
Figure 10. Reliability profile for fatigue of concrete added to general corrosion effects (general corrosion with Cs = 3 kg/m3
+ fatigue of concrete)
Figure 11. Reliability profile for fatigue of concrete added to pitting corrosion effects (pitting corrosion with Cs = 3 kg/m3 +
fatigue of concrete)

3.3.3 Combining corrosion to fatigue crack growth effects


As mentioned in 2.3.2, fatigue tends to increase the pit area based on fatigue crack growth concept leading to an
excessive and rapid cracking of steel bar. Actually, there is a competition between corrosion pitting (see expression
of corrosion rate in equation 10) and fatigue crack growing (fatigue crack rate in equation 11).
When combining fatigue crack growth effects on steel area reduction as shown in figure 12. It is observed that
strengthening prevents the effect of crack growth since adding FRP laminates decreases steel stresses through the
serviceability limit state thus decreases the stress intensity factor K (used in equation 11).

Figure 12. Reliability profile considering complementary fatigue crack growth effects combined with pitting corrosion
(pitting corrosion with Cs = 3 kg/m3 + fatigue of concrete + fatigue crack growth effect on steel)

3.3.4 Effects of FRP degradation


FRP durability and fatigue are considered to be secondary deterioration factors when compared with results
obtained above. Figure 13 presents the effect of adding FRP fatigue damage to corrosion and concrete damage due
to fatigue. When comparing this figure to results obtained above (see figure 11; pitting corrosion coupled with
concrete fatigue damage), it can be observed that fatigue of FRP causes a slight decrease of reliability profile of
about 0.25, but the overall performance still without changes along time when considering this effect. Effect of
FRP durability is almost negligible as shown in figure 14 when compared with results obtained in figure 9, so
damage due to FRP durability may be neglected.

Figure 13. Same reliability profile than figure 12 but considering now additional effect of fatigue of FRP (pitting corrosion
with Cs = 3 kg/m3 + fatigue of concrete + fatigue crack growth effect on steel + fatigue of FRP)

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Figure 14. Same reliability profile than figure 13 but considering now additional effect of FRP environmental degradation
(pitting corrosion with Cs = 3 kg/m3 + fatigue of concrete + fatigue crack growth effect on steel + fatigue of FRP + FRP
durability)

3.4 Sensitivity analysis


As mentioned in 3.1, we have 20 possible probabilistic variables to consider for a reliability-based design. In order
to reduce this number, a second-step sensitivity analysis, following the a priori analysis, is useful.
As an example, we show in Table 5 the importance coefficients i for each variable in the case of a strengthened
RC beams submitted to various traffic frequencies f from 50, 500, to 1000 trucks/day. The importance coefficients
are calculated at TTR (first value given) and at time to failure - or at simulation ending at 100 years- (second value
given). 15 variables only are considered here ; chloride concentration on concrete surface Cs, threshold value of
chloride concentration at initiation time Cth, chloride diffusion coefficient at reference conditions Dcl,ref, surface
crack width wc, pitting coefficient are excluded because we consider that corrosion effects will stop after
strengthening.
For this example, the sensitivity analysis leads to the conclusion that parameters fcu, dst, EFRP, fFRP, m,fr, icorr, c, IL,
SL have less influence than parameters fy, LL, DL and also Ec (for large values of f just after repair). Even, if the
former parameters have a great influence on the values of index, they do not show a significant sensitivity on it so
they can be considered as deterministic in the reliability analysis.
The cases of model errors m,cc, m,fr, m,fd, icorr are particular. For example, value of importance coefficient for m,cc
is low right at TTR because concrete crushing is not the determining failure mode. FRP debonding is the governing
one. Thus, it seems sufficient to consider this parameter as deterministic in a first time. After fatigue, concrete
crushing becomes determining, it is why this parameter must enter the set of probabilistic variables in order to carry
out the reliability analysis in a second time. Same discussion can be done for m,fd. For m,fr, the sensitivity is zero ;
this is because there is too low probability that FRP rupture occurs. For icorr we assume that once repaired by FRP,
the RC beam is not longer submitted to corrosion; thus the contribution of this parameters to the variability of is
negligible.
It is also observed almost no notable change between first (at TTR) and second (at failure or at 100 years) values
excepted for concrete compressive strength and steel yielding stress. For concrete as the control failure mode is
FRP debonding after TTR thus it gives positive factor, then with large fatigue deterioration of concrete ultimate
strain the section returned to be controlled by concrete strain. For steel yielding, importance coefficient moves from
0.59 to zero for a frequency of 1000 truck/day. This zero value reflects that steel is not yielded at failure since it is
governed by FRP debonding for this configuration.

Table 5. Variables importance coefficients from TTR up to failure (or end of simulation at 100 years) at different traffic
frequencies f [truck/day] and with Cs=3 kg/m3

3.5 Discussion
The proposed reliability models could show the long-term beaviour and the deterioration scenarios included in FRP
strengthening of RC beam subjected to fatigue-corrosion damage effects. The proposed model considers two types
of corrosion: pitting and uniform. Moreover, fatigue effects were considered in the concrete, FRP and steel. A

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coupled effect of both fatigue and pitting corrosion was also performed. The proposed model was performed using
FORM method which enables to show the importance of the considered random variables.
Finally, long-term predictions of bridge performance are inherently uncertain since it is very difficult to predict
with any degree of confidence long-term deterioration processes and increasing loads over the time. Hence,
prediction of the effect of deterioration processes on bridge performance can only be relatively accurate for
relatively short time periods: e.g. Regular intervals not exceeding 2 years as recommended by National Bridge
Inspection Standard (NBIS) [51]. However, over these short periods serviceability performance may change
dramatically

Conclusions.
The present study constitutes an elementary step towards a perspective reliability research for CFRP strengthening
of RC elements affected by corrosion and fatigue damages of RC elements.
In order to illustrate the model, an interior girder of a bridge located in different corrosion environments was
studied. Time variant reliability analysis of flexural limit of the girder was performed. Two deterioration factors
were considered: corrosion of steel reinforcement and fatigue. Fatigue damages were evaluated deterministically
using the fatigue serviceability limit state described in AASHTO specifications. Corrosion model includes
corrosion initiation, and propagation. Two types of corrosion were considered: pitting and uniform. Fatigue was
considered to affect the compression zone of the RC section, steel bars and FRP material after strengthening.
Fatigue crack growth based on the pit zone, which has been formed due to pitting corrosion was considered in the
model. Time to FRP strengthening was defined as the time that the reliability index reaches a minimum value
equals to 3.Four failure modes were considered: concrete crushing, steel failure after yielding, FRP rupture and
FRP intermediate crack debonding. In what concerns end failure of FRP plate, they were neglected in the model as
they can be totally omitted using anchoraged system.
For non-strengthened RC section, corrosion has the greatest effect on ultimate limit state especially pitting
corrosion. General corrosion has greater effect on section reliability at initial stages of the studied age (100 years).
An excessive damage is found at latest stages for pitting corrosion. It is possible to affirm that time to strengthening
(time for = min) is approximately more than 40 and 60 years for pitting and uniform corrosion when considering
and neglecting live load growth. Regarding the effect of fatigue of RC section, it was remarked that fatigue effect
have a slight effect on the corroded RC beam; either for pitting or uniform corrosion. However, catastrophic failure
for RC section was observed in the reliability profile when coupling fatigue crack growth with pitting corrosion.
This can be explained due to the excessive losses in steel are due to the coupling effect.
Applying FRP strengthening to the corroded beams, the observed failure mode after strengthening is the debonding
failure mode. In contrast, the other considered failure modes (concrete crushing of FRP rupture) were not observed.
It was found that strengthening efficiency period after strengthening with reliability index greater than 3 is
significantly affected by the amount of live load frequency. In addition, the excessive losses in steel area due to
coupling effect was totally omitted, as the stress intensity of steel bars decreases dramatically due to FRP
strengthening. FRP deterioration due to fatigue has a slight effect on reliability profile of strengthened section,
while durability almost returns a negligible effect.
The most perspective advantage of the proposed model is that it can show the effect of fatigue damage in
compression zone on the reliability profile. It was found that the reliability profile after strengthening changes
significantly with respect to load frequency, as the service life after strengthening decreases as the load frequency
increases. This decrease takes place due to the losses in the ultimate failure strain of concrete leading to a
transformation of the failure mode after strengthening for FRP debonding to concrete crushing.

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Appendix.
As shown in figure 2, corrosion deterioration process can be divided into three stages; initiation, propagation
before surface cover cracking and propagation after cover cracking.
The service time duration of girders depends eventually on the two characteristic times tini and tsp corresponding
respectively to the corrosion initiation and the severe surface cover cracking times. These times depends on many
parameters that are cited below. These parameters can present a great variability and have a high sensitivity on the
characteristic times. Some of them are then considered as statistical in this article.
Derivation of corrosion initiation time tini.
Time to initiate corrosion (tini) is the time required for the chloride ions concentration at the concrete cover level
C(c,tini) to reach a threshold value Cth at the contact surface between concrete and steel. Bastidas-Arteaga et al. [24]
propose a value of 0.90 kg/m3 for Cth. From resolution of the 1D Fick second law of diffusion process, it is
possible to formulate the chloride concentration inside concrete C(x,t) as a function of time (t) and depth (x) from
concrete surface and thus to obtain tini (a detailed derivation can be found in [15])

tini = c 2 erf 1 (1 Cth Cs )

4 DCl

(A.1)

where, c is the clear concrete cover, erf is the error function, Cth is the threshold value of chloride concentration at
initiation time, Cs is the chloride concentration on concrete surface and Dcl is the chloride diffusion coefficient.
This later parameter depends on many others. To enlighten the paper, we direct the reader toward Val and Trapper
[28] so as to catch the influence of temperature, time and relative humidity and toward Vu and Stewart [26] to see
the effect of concrete mix proportions (aggregate to cement ratio, water to cement ratio), mass densities of cement
and aggregates, water diffusion coefficient in an infinite solution. These parameters are summed up in Tables 2 and
3.
Cs depends on the distance from construction site to the coast (d in km) as expressed in the following empirical
model [27]:

2.95 kg/m 3
d < 0.1km

Cs ( d ) = 1.15 1.81log10 ( d ) 0.1 < d < 2.84

d > 2.84
0.35

(A.2)

Derivation of severe surface cover cracking time tsp.


The severe cracking time corresponds to the time required for the surface crack width to reach a critical value.
Bastidas-Arteaga et al. [24] propose a value of 0.3 mm. The surface crack width can be obtained through an
analytical model derived by Li et al [6] :

wc ( t ) =

4d s ( t )
( 1 c )( a / b ) + ( 1 + c )( b / a )

2bf ct
Eef

(A.3)

where, c is the Poisson ratio of concrete and Eef (=1/c+1) is the effective elastic modulus of concrete. (1) is the
tangential stiffness reduction factor, which is used to account for residual tangential stiffness of cracked concrete

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and is related to the average tangential strain at the cracked surface and concrete properties. fct is the concrete
tensile strength.
To understand what represent a, b and ds(t), we must rely once again on the work of Li et al. [6] who have
experimentally verified that embedded bars and the surrounding concrete behave as a thick ring as shown in figure
2, where D is the bar diameter and do is the thickness of porous band around steel bar.
The inner and outer radii of thick ring are a= (D+2do)/2 and b=c+a respectively. Once corrosion process
starts, the corrosion rust layer formed around the steel bar fills the porous band do, the growth of rust layer
generates radial compression stresses which initiate radial cracks (see figure 2.c). The thickness of rust layer
required to start compression radial stresses can be determined as [5]

ds ( t ) =

Wr ( t ) 1

r
( d + d o ) rust st

(A.4)

where r is a coefficient related to corrosion type (assumed to be equal to 0.57 in [5]), r is specific weight of
corrosion products (in kg/m3), st is specific weight of steel, and Wr(t) is the amount of rust products (in kg/m).
As the rust layer grows thicker, the ionic diffusion distance increases, and the rate of rust production decreases
because the diffusion is inversely proportional to the oxide thickness. The rate of rust production can be written as
follows according to Liu [5]:

kp
dWr (t )
=
dt
Wr (t )

(A.5)

where kp is the rate of metal loss.


According to the author, rust production or corrosion process is function of the corrosion rate or the corrosion
current icorr. Based on the corrosion current, bar diameter D and the specific weights of steel and rust, the author
derived a simple formula of kp such that: kp=0.105.(1/r)Dicorr(t). Thus, integrating the corrosion product rate leads
to [5,6]:
12

t
Wr ( t ) = 2 0.105( 1 / r )Dicorr ( t )dt
0

(A.6)

Finally, the current density of steel corrosion cell icorr can be expressed based on the Faradays law of
electrochemical equivalence [15]:

icorr ( t ) =

nO2 FDO2 ( t )CO2


x( t )

(A.7)

where, nO2 is the obtained electric number of O2 molecule participating in chemical reaction ( nO2 =4), F is the
Faradays constant, CO2 is the oxygen concentration on the surface ( CO2 =8.93.10-10 mol/mm3), x(t) is the depth in
concrete media that has chloride concentration equal to Cth at time t tini, and DO2 (t ) is the oxygen diffusion
coefficient in concrete. For t tini+tsp , DO2 (t ) is considered as constant before cover cracking by Papadakis et al.
[52] and can be expressed as:
'

DO2 = 107 100.025 fck (m/sec)

(A.8)

Where, f ck' (= f cu 8) is the characteristic concrete cube compressive strength. It is proposed to reduce value
given by equation 7 by 50% for concrete exposed to relative humidity around 70% [49]. It is worth mentioning that
as fcu follows a normal distribution, the oxygen diffusion coefficient will follow a lognormal one.
It can be observed from equation A.7 in the second stage that corrosion current decreases with increasing the
depth of critical chloride concentration x(t) (see figure A.1). The described corrosion model simulates the corrosion

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process in the nature since corrosion rate continues to decrease due to formation of rust layer around the corroded
surface. This layer expands with time, thus transportation of oxygen and moist is gradually delayed leading to
reduction in corrosion rate [25].

d0
D

ds(t)

r0
Ps(t)

Ps(t)
radial crack

c
(a)

(b)

Figure A.1. Scheme of corrosion induced cracking process.

(c)

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[44]
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[45]
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[47]
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[49]
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[50]
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[52]
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List of Tables
Table 1. Constitutive models of concrete, steel and FRP (and its interface with concrete).
Table 2. Material constant (deterministic).
Table 3. Probabilistic parameters of the variables.
Table 4. Increase in reliability index and service life.
Table 5. Variables importance coefficients from TTR up to failure (or end of simulation at 100 years) at
different traffic frequencies f [truck/day] and with Cs=3 kg/m3

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Table 1. Constitutive models of concrete, steel and FRP (and its interface with concrete).

Table 2. Material constant (deterministic).


Description
Elastic steel modulus
Specific weight of concrete
Specific weight of Asphalt pavement
Concrete Poisson ratio
Thickness of porous band around steel bar
Specific weight of steel
Specific weight of corrosion rust
Coefficient related to corrosion (eq.A.4)
Specific weight of cement
Specific weight of aggregate
Aggregate to cement ratio
Concrete mix water to cement ratio

Variable.
Es
c
p
c
do
steel
r
r
c
a
ac
wc

Value
201300
22
18
0.2
12.5x10-3
78.5
36
0.57
29
26
5.14
0.45

Units
MPa
kN/m3
kN/m3
--mm
kN/m3
kN/m3
--kN/m3
kN/m3
-----

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Table 3. Probabilistic parameters of the variables.


Description [Source]
Concrete compressive strength [11]
Concrete crushing model error [46]
Coefficient linking concrete Young modulus to
compressive strength [11]
Steel yielding stress [27]
Depth of steel bars in tension [21]
Chloride concentration on concrete surface [26]
Threshold value of chloride concentration at
initiation time [27]
Chloride diffusion coefficient at reference
conditions (Tref=298 K, RHc=0.75, tref=28 days) [23]
icorr(t) model error [26]
Concrete cover [46]
Surface crack width
Pitting coefficient [27]
FRP Young modulus [36]
FRP tensile strength [36]
FRP rupture model error [47]
FRP debonding model error [47]
Dead load [11]
Surface load [11]
Live load [11]
Impact load [11]

Variable
fcu

Biasa
1
1.066
1

Covb
0.15
0.121
0.08

Ec

distribution
Normal
Normal
Normal

units
MPa
-----

nominal
35
1
2.15.104

fyo
dst
Cs
Cth

Normal
Normal
Lognormal
Uniform

MPa
mm
kg/m3
kg/m3

0.1
0.05
0.5

Dcl,ref

Lognormal

cm2/s

500
1
1212
1
2-4
1
Range (0.6 to 1.2)
with Cov of 0.19
2.10-8
1

icorr

Normal
Lognormal
Normal
Gumbel
Lognormal
Weibull
Normal
Normal
Normal
Normal
Normal
Normal

--mm
mm
--GPa
MPa
-----

1
40
Eq. 3
7.1
71
802.46
1
1

0.2
0.15
0.2
0.17
0.11
0.11
0.102
0.106
0.1
0.25
0.18
0.1

m,cc

c
wc

EFRP
fFRP

m,fr
m,fd

DL
SL
LL
IL

Depends on analysis

Bias; mean value/nominal value, bCov; coefficient of variation.

1
1
1
1
1
1
1.045
1.023
1.05
1
1
1

0.75

Unifo
rm

Increase in
Time To Repair TTR (year)
Total service life (year)
Increase in
Time To Repair TTR (year)
Total service life (year)

Pittin
g

Corrosion type

Table 4. Increase in reliability index and service life.

Chloride concentration Cs (kg/m3)


2
2.5
3
3.5
0.982 1.188 1.276 1.347
60.40 47.20 41.90 37.88
100
100
83.23 71.14
0.946 1.200 1.294 1.348
63.55 50.25 45.25 42.12
100
100
92.01 81.78

4
1.389
35.43
63.77
1.384
40.51
74.12

Table 5. Variables importance coefficients from TTR up to failure (or end of simulation at 100 years) at
different traffic frequencies f [truck/day] and with Cs=3 kg/m3
ui
f
50

fcu

fy

dst

Ec

EFRP

fFRP

m,cc

m,fr

0.09:0.06

0.58:0.49

0.03:0.03

0.08:0.05

0:-0.04

0.01:0

0:0.23

0:0

500

0.07:-0.05

0.59:0.06

0.07:0.03

0.15:0.06

0.06:-0.03

0:-0.01

0.01:0.25

0:0

1000
ui
f
50

0.04:-0.07

0.59:0

0.08:0.03

0.18:0.08

0.06-0.02

0.01:-0.01

0.01:0.27

0:0

m,fd

icorr

LL

IL

DL

SL

0.17:0.01

0:0

0.05:0.06

-0.73:-0.81

-0.05:-0.05

-0.12:-0.14

-0.08:-0.09

500

0.18:0.01

0:0

0.05:0.07

-0.72:-0.92

-0.05:-0.06

-0.13:-0.14

-0.08:-0.09

1000

0.18:0

0:0

0.06:0.08

-0.72:-0.93

-0.05:-0.06

-0.13:-0.15

-0.09:-0.10

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Figures

Nc

neutral
axis

s
FRP

FRP

strain

NS
NFRP
stress

force

Figure 1. Fiber section of RC section strengthened with FRP plates is discretized in several layers.

> 0.3 mm

Pit shape

Figure 2. Time-variant corrosion rate.

t ini

corrosion losses
t pt

fatigue
losses

p(t)
a(t)
Time
Figure 4. Crack rate and pit rate competition.

General

Figure 3. Effects of fatigue on each constitutive material.

Composite

Concrete

c.

a.
fFRP

frp

min

max

fcu
decrease of Ec
with N

p(N)

FRP,ult

decrease of EFRP
with N

}curves N0

curve N=0

curve N0

curve N=0

Co(N=0) C,ult(N=0)

decrease of C,ult with N

tot(N)
e

Interface

Steel

d.

b.

ratio

fu
fy

S,ult

Ncyc

NFRP,max(N 0) / NFRP,max(N=0)

debonding(N 0) / debonding(N=0)

So

decrease of S,ult with N

decrease of fy
and fu with N

}curves N0

curve N=0

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Figure 5. Scheme of corrosion-fatigue deterioration process in RC structures

Figure 7. Temperature (C) and Relative Humidity year profiles.

Reliability index

5
4,5

corrosion
initiation

4
3,5

Cs=2 kg/m

3
2,5
2

Cs=3 kg/m

1,5
1

general
pitting

0,5
0
0

20

40

60

Years
Figure 8. Reliability profile for non strengthened section (no fatigue).

80

100

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Lane 2 width 3600 mm

400 mm

dlane2
= 0.9m

250mm
300 mm

bFRP=300mm

825mm
14
25mm

112@150

bs

4320mm
20mm

dp=
1200mm
ds=800mm
Lane 3 width 3600 mm

bc=400mm

c
2200 mm

1800 mm
dlane1
= 0.9m

Lane 1 width 3600 mm

160 mm
300 mm

250 mm

Figure 6. Bridge cross-section and trucks position - Reinforcements and dimensions details of the interior beam.

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failure mode governed


by FRP debonding

4,5

concrete
crushing

Reliability index

4
corrosion
initiation

3,5

strengthened

3
repairing

2,5
2
1,5
1

general
pitting

0,5

non-strengthened

0
0

20

40

60

80

100

Years

Figure 9. Reliability profile for strengthened section and Cs = 3 kg/m3 (no fatigue).
5
strengthened

4,5

Reliability index

4
corrosion
initiation

3,5
3

drop due to rapid


governing failure
mode changing

repairing

2,5
2
1,5

non-strengthened

50 truck/day

500 truck/day

0,5

1000 truck/day

0
0

20

40

60

80

100

Years

Figure 10. Reliability profile for fatigue of concrete added to general corrosion effects (general corrosion with Cs = 3 kg/m3 +
fatigue of concrete)
5
strengthened

4,5
4
corrosion
initiation

Reliability index

3,5
3

repairing

2,5
2
1,5

50 truck/day

non-strengthened

500 truck/day

0,5

1000 truck/day

0
0

20

40

60

80

100

Years

Figure 11. Reliability profile for fatigue of concrete added to pitting corrosion effects (pitting corrosion with Cs = 3 kg/m3 +
fatigue of concrete)

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5
corrosion
initiation

4,5

strengthened

Reliability index

3,5
3
repairing

2,5
2
1,5

non-strengthened
1
50 truck/day

0,5

500 truck/day
1000 truck/day

0
0

20

40

60

80

100

Years

Figure 12. Reliability profile considering complementary fatigue crack growth effects combined with pitting corrosion (pitting
corrosion with Cs = 3 kg/m3 + fatigue of concrete + fatigue crack growth effect on steel)
5
strengthened

4,5
4
corrosion
initiation

Reliability index

3,5
3

repairing

2,5
2
1,5

50 truck/day

non-strengthened

500 truck/day

0,5

1000 truck/day

0
0

20

40

60

80

100

Years

Figure 13. Same reliability profile than figure 12 but considering now additional effect of fatigue of FRP (pitting corrosion
with Cs = 3 kg/m3 + fatigue of concrete + fatigue crack growth effect on steel + fatigue of FRP)
5
4,5

Reliability index

4
3,5
3
2,5
2
1,5

500 truck/day - pitting - Cs=3 mg/m

with environmental degradation


without degradation

0,5
0
0

20

40

60

80

100

Years

Figure 14. Same reliability profile than figure 13 but considering now additional effect of FRP environmental degradation
(pitting corrosion with Cs = 3 kg/m3 + fatigue of concrete + fatigue crack growth effect on steel + fatigue of FRP + FRP
durability)

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Tables
Table 1. Constitutive models of concrete, steel and FRP (and its interface with concrete).

Table 2. Material constant (deterministic).


Description
Elastic steel modulus
Specific weight of concrete
Specific weight of Asphalt pavement
Concrete Poisson ratio
Thickness of porous band around steel bar
Specific weight of steel
Specific weight of corrosion rust
Coefficient related to corrosion (eq.A.4)

Variable.
Es
c
p
c
do
steel
r
r

Value
201300
22
18
0.2
12.5x10-3
78.5
36
0.57

Units
MPa
kN/m3
kN/m3
--mm
kN/m3
kN/m3
---

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Specific weight of cement


Specific weight of aggregate
Aggregate to cement ratio
Concrete mix water to cement ratio

c
a
ac
wc

kN/m3
kN/m3
-----

29
26
5.14
0.45

Table 3. Probabilistic parameters of the variables.


Description [Source]
Concrete compressive strength [11]
Concrete crushing model error [46]
Coefficient linking concrete Young modulus to
compressive strength [11]
Steel yielding stress [27]
Depth of steel bars in tension [21]
Chloride concentration on concrete surface [26]
Threshold value of chloride concentration at
initiation time [27]
Chloride diffusion coefficient at reference
conditions (Tref=298 K, RHc=0.75, tref=28 days) [23]
icorr(t) model error [26]
Concrete cover [46]
Surface crack width
Pitting coefficient [27]
FRP Young modulus [36]
FRP tensile strength [36]
FRP rupture model error [47]
FRP debonding model error [47]
Dead load [11]
Surface load [11]
Live load [11]
Impact load [11]

Variable
fcu

Biasa
1
1.066
1

Covb
0.15
0.121
0.08

Ec

distribution
Normal
Normal
Normal

units
MPa
-----

nominal
35
1
2.15.104

fyo
dst
Cs
Cth

Normal
Normal
Lognormal
Uniform

MPa
mm
kg/m3
kg/m3

0.1
0.05
0.5

Dcl,ref

Lognormal

cm2/s

500
1
1212
1
2-4
1
Range (0.6 to 1.2)
with Cov of 0.19
2.10-8
1

icorr

Normal
Lognormal
Normal
Gumbel
Lognormal
Weibull
Normal
Normal
Normal
Normal
Normal
Normal

--mm
mm
--GPa
MPa
-----

1
40
Eq. 3
7.1
71
802.46
1
1

0.2
0.15
0.2
0.17
0.11
0.11
0.102
0.106
0.1
0.25
0.18
0.1

m,cc

c
wc

EFRP
fFRP

m,fr
m,fd

DL
SL
LL
IL

Depends on analysis

Bias; mean value/nominal value, bCov; coefficient of variation.

1
1
1
1
1
1
1.045
1.023
1.05
1
1
1

0.75

Unifo
rm

Increase in
Time To Repair TTR (year)
Total service life (year)
Increase in
Time To Repair TTR (year)
Total service life (year)

Pittin
g

Corrosion type

Table 4. Increase in reliability index and service life.

Chloride concentration Cs (kg/m3)


2
2.5
3
3.5
0.982 1.188 1.276 1.347
60.40 47.20 41.90 37.88
100
100
83.23 71.14
0.946 1.200 1.294 1.348
63.55 50.25 45.25 42.12
100
100
92.01 81.78

4
1.389
35.43
63.77
1.384
40.51
74.12

Table 5. Variables importance coefficients from TTR up to failure (or end of simulation at 100 years) at different
traffic frequencies f [truck/day] and with Cs=3 kg/m3
ui
fcu
fy
dst
fFRP
EFRP
Ec
m,cc
m,fr
f
50

0.09:0.06

0.58:0.49

0.03:0.03

0.08:0.05

0:-0.04

0.01:0

0:0.23

0:0

500

0.07:-0.05

0.59:0.06

0.07:0.03

0.15:0.06

0.06:-0.03

0:-0.01

0.01:0.25

0:0

1000
ui
f
50

0.04:-0.07

0.59:0

0.08:0.03

0.18:0.08

0.06-0.02

0.01:-0.01

0.01:0.27

0:0

m,fd

icorr

LL

IL

DL

SL

0.17:0.01

0:0

0.05:0.06

-0.73:-0.81

-0.05:-0.05

-0.12:-0.14

-0.08:-0.09

500

0.18:0.01

0:0

0.05:0.07

-0.72:-0.92

-0.05:-0.06

-0.13:-0.14

-0.08:-0.09

1000

0.18:0

0:0

0.06:0.08

-0.72:-0.93

-0.05:-0.06

-0.13:-0.15

-0.09:-0.10

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Highlights
We propose a method to follow the time-variant reliability of strengthened RC beams.
We consider multiple competing failure modes of CFRP strengthened RC beams.
We consider combined degradation mechanisms (corrosion, fatigue, ageing of CFRP).

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