KILN

Daily Inspection Report

Check for the inlet air receiver tank pressure (4-8 kg/cm are
normal) and set pressure (1-2 kg/cm are normal) for inlet seal.
Check visually for gap/leakage of material at the sealing
surfaces.
Check the FRL unit for oil and dust.
Check for any leakage in inlet seal air line.
Check for any leakage in water line.
Check whether all pneumatic cylinders are working properly or
not.
Check the oil level of all roller bearings (weekly).
Check the oil level of kiln Main/Aux. gear box (weekly).
Check the water pressure (1.5-2.5 kg/cm are normal) and all
the valves (water line) for open/close position.
Check the oil level in P.A. Fan bearings.
Check the Hydraulic thruster panel/ for any leakage.
Check the Axial Pressure of kiln (120-160 kg/cm are normal)
for any fluctuations.
Check visually for any cracks formation in kiln tube.
Check visually for impressions made by foreign bodies on the
tire surfaces.
Check the bearing temperatures (60C at bearing or 50C at
bearing housing are normal).
Check the
graphite
lubrication
for
kiln
supporting
roller/thruster roller.
Check the gear case temperature (Main gear box) particularly at
shaft bearings (50C-70C are normal).
Check/listen whether there are abnormal noises on gears.
Check for leaks at the flanges and hose connection for burner
pipe.
Check visually for overheating or scorch marks on tire
surfaces/inlet sealing surfaces.