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Proportional

Screw-in Cartridges

Edition 15 18

Screw-in cartridges and line mount bodies

Contents proportional cartridge brochure


Table of contents
Overview
Denomination

Type

Proportional pressure relief valves


Proportional pressure relief cartridge pilot operated M18
Proportional pressure relief cartridge direct operated M18
Proportional pressure relief cartridge pilot operated M22
Proportional pressure relief cartridge inverse pilot operated M22
Prop. pressure relief cartridge pilot operated explosion proof Ex d II C M22
Prop. pressure relief cartridge pilot operated M22 (integrated electronics)
Proportional pressure relief cartridge direct operated M22
Prop. pressure relief cartridge direct operated explosion proof Ex d II C M22
Proportional pressure relief cartridge inverse direct operated M22
Proportional pressure relief cartridge pilot operated M33
Prop. pressure relief cartridge pilot operated M33 (integrated electronics)
Proportional pressure relief cartridge direct operated M22 (integr. electronics)
Prop. pressure relief cartridge inverse direct operated M22 (integr. electronics)
Prop. pressure relief cartridge pilot operated M42

BVPPM18
BDPPM18
BVPPM22
BNIPM22
BVBPM22
BVPPM22-../ME
BDPPM22
BDBPM22
BDIPM22
BVPPM33
BVPPM33-../ME
BDPPM22-../ME
BDIPM22-../ME
BVPPM42

2.3-510
2.3-520
2.3-529
2.3-533
2.3-536
2.3-537
2.3-539
2.3-547
2.3-548
2.3-551
2.3-553
2.3-561
2.3-562
2.3-590

Proportional pressure reducing valves


Prop. pressure reducing cartridge direct operated explosion proof Ex d II C M16 MDBPM16
Prop. pressure reducing cartridge direct operated M16
MDPPM16
Prop. pressure reducing cartridge direct operated M16
MGPPM16
Prop. pressure reducing cartridge direktgesteuert explosion proof Ex d II C M16 MGBPM16
Proportional pressure reducing cartridge pilot operated M18
MVPPM18
Proportional pressure reducing cartridge pilot operated M22
MVPPM22
Prop. pressure reducing cartridge pilot operated M22 (integrated electronics) MVPPM22-../ME
Prop. pressure reducing cartridge pilot operated explosion proof Ex d II C M22 MVBPM22
Prop. pressure reducing cartridge pilot operated M22
MQPPM22
Prop. pressure reducing cartridge pilot operated M22 (integrated electronics)
MQPPM22-../ME
Prop. pressure reducing cartridge pilot operated explosion proof Ex d II C M22 MQBPM22
Proportional pressure reducing cartridge pilot operated M33
MVPPM33
Prop. pressure reducing cartridge pilot operated M33 (integrated electronics) MVPPM33-../ME
Prop. pressure reducing cartridge pilot operated explosion proof Ex d II C M33 MVBPM33
Prop. pressure reducing cartridge pilot operated M42
MVPPM42

2.3-602
2.3-605
2.3-607
2.3-608
2.3-610
2.3-629
2.3-632
2.3-635
2.3-641
2.3-643
2.3-644
2.3-649
2.3-652
2.3-654
2.3-690

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet

Page 1
Edition 15 18

Screw-in cartridges and line mount bodies

Denomination

Type

Proportional throttle valves


Proportional throttle cartridge M18
Proportional throttle cartridge M22
Proportional throttle cartridge M22 (integrated electronics)
Proportional throttle cartridge M33
Proportional throttle cartridge M33 (integrated electronics)

D.PPM18
D.PPM22
DNPPM22-../ME
DNPPM33
DNPPM33-../ME

Proportional flow control valves


Proportional 2-way flow control cartridge M18
Proportional 2-way flow control cartridge M22
Proportional 2-way flow control cartridge M22 (integrated electronics)
Proportional 3-way flow control cartridge M22
Proportional 3-way flow control cartridge M22 (integrated electronics)
Proportional 2-way flow control cartridge M33
Proportional 2-way flow control cartridge M33 (integrated electronics)
Proportional 2-way flow control cartridge M33 (All-In-One)
Proportional 3-way flow control cartridge M33
Proportional 3-way flow control cartridge M33 (integrated electronics)
Proportional 2-way flow control cartridge M42
Proportional 3-way flow control cartridge M42

QZPPM18
2.6-610
QNPPM22
2.6-631
QNPPM22-../ME
2.6-633
QDPPM22
2.6-644
QDPPM22-../ME
2.6-647
QNPPM33
2.6-651
QNPPM33-../ME
2.6-659
QSPPM33
2.6-661
QDPPM33 2.6-666
QDPPM33-../ME
2.6-668
QNPPM42
2.6-690
QDPPM42 2.6-695

Line mount bodies


Line mount body for pressure relief valves
Line mount body for 2-way valves
Line mount body for 3-way valves

C02/D02
A01/B01
F04/G04

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet

2.6-510
2.6-531
2.6-541
2.6-551
2.6-561

2.9-200
2.9-205
2.9-210

Page 2
Edition 15 18

Screw-in cartridges

Overview Proportional pressure relief valves


Function

Size
M18x1.5

Pressure relief valve pilot operated

  

  

Pressure relief valve direct operated

  

  

  

  

Pressure relief valve direct operated


Inverse function
  

  

M42x2

BVPPM22

BVPPM33

BVPPM42

2.3-529

2.3-551

2.3-590

Type

BVPPM22-./ME

BVPPM33-./ME

Data sheet no.

2.3-537

2.3-553

Type

BVBPM22

Data sheet no.

2.3-536

Cavity

2.13-1001

2.13-1003

Type

BDPPM18

BDPPM22

Data sheet no. 2.3-520

2.3-539

Type

BDPPM22-./ME

Data sheet no.

2.3-561

Type

BDBPM22

Data sheet no.

2.3-547

Cavity
Pressure relief valve pilot operated
Inverse function

M33x2

Data sheet no. 2.3-510

Type

BVPPM18

M22x1.5

2.13-1001

2.13-1041

2.13-1048

2.13-1003

Type

BNIPM22

Data sheet no.

2.3-533

Cavity

2.13-1003

Type

BDIPM22

Data sheet no.

2.3-548

Type

BDIPM22-../ME

Data sheet no.

2.3-562

Cavity

2.13-1003
Execution with integrated electronics Execution Ex d

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Page 3
Edition 15 18

Screw-in cartridges
A

Function

30

pressure reducing valves


Size

(3)

Pressure reducing valve, pilot operated

(2)

M18x1.5
Type (1)
MVPPM18
Data sheet no. 2.3-610

A(1)

90

Type
78.4

61
P(2)

40

30

139.4

Data sheet no.

70

Type

T(3)

50

Pressure reducing valve, pilot operated

20

A(1)

2.13-1020

2.3-652

M16x1.5

MVBPM33

2.3-635

2.3-654

2.13-1004

2.13-1040

2.13-1047

2.3-643

60 70

MQBPM22
2.3-644

10

(2)

(3)

2.13-1004

(1)
(2)

Execution with integrated electronics Execution Ex d

44
pressure
reducing valves

Size
M16x1.5
Type

M18x1.5

M22x1,5

M33x2

MDPPM16
MGPPM16

Data sheet no. 2.3-605


2.3-607
Type

T (3)

MVPPM33-./ME

Data sheet no.

105.4

P (2)

MVPPM22-./ME
2.3-632

Type

86,3operated proportional
Overview Direct

A (1)

2.3-690

MQPPM22-./ME

Data sheet no.

27.1

Pressure reducing valve, direct


operated

2.3-649

(1)

78.3

130,3

2.3-629

MQPPM22

Cavity

Function

MVPPM42

2.3-641

(3)

30

M42x2

MVPPM33

Type

M18x1,5

SW 30

s24

T(3)

M33x2

MVPPM22

Data sheet no.


40

Type 50
10 70 11 60
50 90 40 80

P(2)

M22x1.5

MVBPM22

80 Data
60 sheet no.
Cavity

68

M22x1.5

Overview Pilot operated proportional


s30

10

MDBPM16
MGBPM16

Data sheet no. 2.3-602


2.3-608
Cavity

2.13-1051

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Execution Ex d

Page 4
Edition 15 18

M 18 X 1.5

s 24

68

20
15

(2)

Screw-in cartridges

(1)

70 40
30

66.3

29.4

s 24

68

s 24

M 18 X 1.5

Overview Proportional throttle95.7valves


20
Function
(2)

Size

15

M18x1.5

(1)
Throttle valve, normally closed

Data sheet no. 2.6-510


2

29.4
95.7

30

66.3

M22x1.5

M33x2

DNPPM22

DNPPM33

(1) 2.6-531

2.6-551

Type

DNPPM22-../ME

DNPPM33-../ME

Data sheet no. 1

2.6-541

2.6-561

2.13-1008

2.13-1005

29.4
2.13-1002

Cavity
95.7
Type

Throttle valve, normally open

DOPPM18

Data sheet no. 2.6-510

(2)

DNPPM18

Type

2
66.3

70 40

M 18 X 1.5

10 60 50

10 60 50

20
1

60

70 40
Cavity

2.13-1002

68

10 50
15

Execution with integrated electronics

s 24

M 18 X 1.5

s32

(2)
10
20
Overview
Proportional flow control valves

30
Function

71

(1)

2(P)

Size

47

M18x1.5

118

20

(1)

M33x2

58,2

2-way flow control valve

M22x1.5
1(T)

QZPPM18

Type

Type

40

Data sheet no.

82,5

18,7

6,2

78,4

50,55

60

(3)

133,05
Type

70

M42x2

QNPPM33

QNPPM42

2.6-631

2.6-651

2.6-690

QNPPM22-../ME

QNPPM33-../ME

2.6-633

2.6-659

(2)

(1)

Data sheet no.


Cavity

2-way flow control valve


15
seat-tight

50

M22x1,5

10

30
20

6,2

s30

15

58,2

Data sheet no. 2.6-610

M33x2

QNPPM22

2.13-1038

2.13-1008

Typ

QSPPM33

Data sheet no.

2.6-661

60,5

40

50

60 80

70

Cavity

3
2

2.13-1005

Type

QDPPM22

QDPPM33

QDPPM42

Data sheet no.

2.6-644

2.6-666

2.6-695

QDPPM22-../ME

QDPPM33-../ME

2.6-647

2.6-668

2.13-1004

2.13-1040

Type
1

2.13-1050

90

138,9

301
3-way flow control valve

2.13-1005

Data sheet no.


1
Cavity
2

2.13-1047

Execution with integrated electronics

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Page 5
Edition 15 18

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Pilot operated
Qmax = 25 l/min
pmax = 350 bar
pN max = 315 bar
DESCRIPTION
Pilot operated proportional pressure relief
valve as a screw-in cartridge with a thread
M18x1,5 for cavity according to ISO 7789.
4 standard pressure levels are available:
20, 100, 200 and 315 bar. Adjustmend by a
Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.

M18x1,5
ISO 7789

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve
can be adjusted very sensitively. To control
the valve proportional amplifiers are available
from Wandfluh (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions to problems. Installation of the screw-in
cartridge in control blocks as well as in the
Wanfluh sandwich plates (vertical stacked
systems) and flange valves of the NG3-Mini
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

type code

Pressure relief valve

B V P PM18 -

Pilot operated
Proportional
Screw-in cartridge M18x1,5
20 bar 20
Nominal pressure range pN

100 bar 100
200 bar 200

315 bar 315
12 VDC G12
Nominal voltage UN
24 VDC G24
Design-Index (Subject to change)
GENERAL SPECIFICATIONS
Description
Pilot operated proportional pressure

relief valve
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M18x1,5
Ambient temperature -2050C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge

MD = 1,2 Nm (qual. 8.8) for solenoid screws
Weight
m = 0,36 kg

ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight.
Standard-Nominal voltage UN = 12 VDC
Limiting current IG = 1080 mA

UN = 24 VDC
IG = 540 mA

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar

pTmax= pP+80 bar
Nominal pressure ranges pN = 20 bar, pN= 100 bar,

pN = 200 bar, pN= 315 bar
Volume flow
Q = 0,325 l/min
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
2%

at optimal dither signal
symbol
P (1)

Relative duty factor


100% DF (see data sheet 1.1-430)
Protection class
IP 65 to EN 60 529
Connection/Power
Over device plug connection to
supply
ISO 4400/DIN 43 650 (2P+E)
Other electrical specifications see data sheet 1.1-90 (PI29V)

T (2)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

20

60 11 50

40 70

Data sheet no.


2.3-510E 1/2
Edition 07 18

Proportional
pressure relief valves
CHARACTERISTICS oil viscosity = 30 mm2/s
p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)

p= f (Q)

p [bar]
400
K0249

p [bar]
30
25
20
15
10
5
0
0
K0250

PN = 315 bar

300

PN = 200 bar

200

PN = 100 bar

100
0

PN = 20 bar

10

15

20

p = f (l)
Pressure adjustment characteristics

(Q = 1 l/min)
p [bar]
400

25

Q [l/min]

QL = f (p)

P (1)

150

200

PN = 200 bar

100

100

PN = 100 bar

50

T (2)

PN = 20 bar

10 20

30 40

50

60

70

80

PN = 20 bar

10

15

20

25

Q [l/min]

Leakage volume flow characteristics

K0252

PN = 315 bar

300

PN = 100/200/
315 bar

Q [cm3/min]
200

K0251

Pressure volume flow characteristics


(Minimum adjustable pressure)

90 100 l [%]

50

100

150

200

250

300

350 p [bar]

DIMENSIONS / SECTIONAL DRAWINGs

20

Cavity drawing according to


ISO 77891802098

40 70

M18x1,5

M18x1,5

68

s 24

60 11 50

(2)

10
15

(1)
(1)

30

86,6

30
116,6

parts list
Position

Article

10
256.2453

256.2418
11
034.0111
15
253.8000

20
219.2002
30
246.0151
40
160.2093
50
160.2156
60
160.2120
70
49.3137

Description
Proportional solenoid PI29V-G24
Proportional solenoid PI29V-G12
Pin RD 4x10,1
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head cap screw M3x50 DIN912
O-ring ID 9,25x1,78
O-ring ID 15,60x1,78
O-ring ID 12,42x1,78
Back up ring RD 10,6x13,5x1,4

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1001

ACCESSORIES
Flange-/sandwich plate NG3-Mini
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-700


Data sheet 2.9-200
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-510E 2/2
Edition 07 18

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Direct operated
Qmax = 8 l/min
pmax = 350 bar
pN max = 315 bar
description
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M18x1,5 for cavity according to ISO 7789. Four
standard pressure ranges are available: 20,
100, 200 and 315 bar. Good flow performance
thanks to the differential area principle. Small
leak along the poppet guide. Adjustmend by
a Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.

M18x1,5
ISO 7789

function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T (2) influences the pressure
in P (1). When the operating pressure set
by the proportional solenoid is reached, the
poppet spool opens and connects the protected line to the tank T (2). These pressure relief
valves are built according to the differential
spool principle and are therefore very sensitive
adjustable over the whole pressure range and
also suitable for systems with extremely low
minimum pressures. Wandfluh proportional
amplifiers are available to control the proportional pressure relief valve (register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions to problems. Installation of the screw-in
cartridge in control blocks as well as in the
Wandfluh sandwich plates (vertical stacked
systems) and flange valves of the NG3-Mini
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

type code

Pressure relief valve

B D P PM18 -

Direct operated
Proportional
Screw-in cartridge M18x1,5
Nominal pressure range pN


20 bar 20
100 bar 100
200 bar 200
315 bar 315

Nominal voltage UN

12 VDC G12
24 VDC G24

Design-Index (Subject to change)

GENERAL SPECIFICATIONS
Description
Direct operated proportional pressure

relief valve
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M18x1,5
Ambient temperature -2050C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge

MD = 1,2 Nm (qual. 8.8) for solenoid screws
Weight
m = 0,25 kg

ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight.
Standard-Nominal voltage UN = 12 VDC
Limiting current IG = 1080 mA

UN = 24 VDC
IG = 540 mA

Relative duty factor


100% DF (see data sheet 1.1-430)
Protection class
IP 65 acc. to EN 60 529
Connection/Power
Over device plug connection to
supply
ISO 4400/DIN 43 650 (2P+E)
Other electrical specifications see data sheet 1.1-90 (PI29V)

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal pressure ranges pN = 20 bar, pN = 100 bar,

pN = 200 bar, pN = 315 bar
Min. volume flow
Qmin = 0,1 l/min
Max. volume flow
Qmax = 8 l/min fr pN = 20/100 bar

Qmax = 6 l/min fr pN = 200 bar

Qmax = 3 l/min fr pN = 315 bar
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
2%

at optimal dither signal
symbol
P (1)

T (2)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

60 50

70 40

Data sheet no.


2.3-520E 1/2
Edition 07 18

Proportional
pressure relief valves
CHARACTERISTICS oil viscosity = 30 mm2/s
p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
350
300
250
200
150
100
500
0
0
1

p= f (Q)

K0196

p = f (l)

Pressure volume flow characteristics


(Minimum adjustable pressure)

p [bar]
15
K0193

PN = 315 bar
PN = 200 bar
PN = 100 bar
PN = 20 bar

Q [l/min]

PN = 100 bar

PN = 200 bar

PN = 20 bar

6
3
0

QL = f (p)

Pressure adjustment characteristics


(Q = 1 l/min)

p [bar]
350
300
250
200
150
100
50
0
0 10 20

PN = 315 bar

12

Q [l/min]

Leakage volume flow characteristics

Q [cm3/min]
40
K0699

K0194

PN = 315 bar

P (1)

PN = 200 bar
PN = 100 bar
PN = 20 bar

30 40

50

60

70

80 90 100 l [%]
T (2)

30
20
10
0

50

100

150

200

250

300

350 p [bar]

DIMENSIONS / SECTIONAL DRAWINGs


Cavity drawing according to
ISO 77891802098

68

s 24

20
15

70 40

M18x1,5

M18x1,5

60 50

(2)

10

(1)

30

63

30,3
93,3

11

parts list
Position

Article

10
256.2453

256.2418
11
034.0111
15
253.8000

20
219.2002
30
249.0006
40
160.2093
50
160.2156
60
160.2120
70
49.3137

Description
Proportional solenoid PI29V-G24
Proportional solenoid PI29V-G12
Pin RD 4x10,1
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head cap screw M3x42
O-ring ID 9,25x1,78
O-ring ID 15,60x1,78
O-ring ID 12,42x1,78
Back up ring RD 10,6x13,5x1,4

(1)

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1001

ACCESSORIES
Flange-/sandwich plate NG3-Mini
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-700


Data sheet 2.9-200
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-520E 2/2
Edition 07 18

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Pilot operated
M22x1,5
Qmax = 100 l/min
ISO 7789
pmax = 400 bar
pN max = 350 bar
DESCRIPTION
Pilot operated proportional pressure relief valve
as a screw-in cartridge with a thread M22x1,5
for cavity according to ISO 7789. 7 standard
pressure levels are available. The adjustment
takes place by means of a Wandfluh proportional solenoid (VDE-standard 0580). The
cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil
is zinc-/nickel-coated.

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable for
large volume flows and high pressures. To control the valve, Wandfluh proportional amplifiers
are available (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wandfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini, NG6 and NG10 types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

Pressure relief valve

B V P PM22 -

Pilot operated
Proportional
Screw-in cartridge M22x1,5
Nominal pressure range pN 20 bar 20 200 bar 200
275 bar 275
63 bar 63
100 bar 100
350 bar 350
160 bar 160

18,7

Metal housing, round W*


Metal housing, square M*

Connection execution
10

20

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material

NBR
FKM (Viton) D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

s30

Slip-on coil

M22x1,5

58,2

Nominal voltage UN
12 VDC G12
24 VDC G24

without solenoid coil X5

(2)

15 Design-Index (Subject to change)


6,2

78,4

D
J
G

(1)

HB0
HB4.5

38,5

Only available in conjunction with other nominal voltages


and connection versions. (See
data sheet 1.1-174)
116,9

40 50

30
Symbols

P (1)

T (2)

60 70
General specifications
Description
Pilot operated proportional pressure

relief valve
Construction
Screw-in cartridge for cavity to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+70C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,5 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-529E 1/3
Edition 11 25

Proportional
pressure relief valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard-Nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

UN = 24 VDC
IG = 660 mA

Relative duty factor

100% DF (see data sheet 1.1-430)

Protection class
acc. EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Characteristics Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
400

p= f (Q)

K0221

PN = 350 bar
PN = 275 bar

300

PN = 200 bar

200
100
25

p = f (l)

50

75

20

PN = 63 bar

10

100 Q [l/min]

Pressure adjustment characteristics


(Q = 10 l/min)
PN = 350 bar

300

PN = 275 bar

200

10 20

30 40

50

60

70

80

50

75

100 Q [l/min]

Leakage volume flow characteristics

K0223

200
150

PN = 160 bar

100

90 100 l [%]

25

Q [cm3/min]
250

PN = 200 bar
PN = 100 bar
PN = 63 bar
PN = 20 bar

100

PN = 20/63/
100 bar

QL = f (p)

p [bar]
400
K0222

PN = 160/200/
275/350 bar

30

PN = 160 bar
PN = 100 bar
PN = 20 bar

Pressure volume flow characteristics


(Minimum adjustable pressure)

p [bar]
40

K0220

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax= pP+20 bar
Nominal pressure ranges
pN = 20 bar, 63 bar, 100 bar, 160 bar,

200 bar, 275 bar, 350 bar
Volume flow
Q = 0,3100 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
4%

at optimal dither signal

50
0

50

100

150

200

250

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

300

350 p [bar]

Data sheet no.


2.3-529E 2/3
Edition 11 25

Proportional
pressure relief valves
Dimensions / Sectional drawings

s30

10

20

M22x1,5

M22x1,5

58,2

Cavity drawing according to


ISO 77892202098

(2)
(2)

18,7

(1)

15

(1)
(1)

6,2

78,4

38,5
116,9

40 50

30

60 70

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1003

Dimensions of the other connection versions see data sheet 1.1-173

Parts list

P (1)

T (2)

Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

60

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

70

049.3177

Backup ring RD14,6x17,5x1,4

ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-529E 3/3
Edition 11 25

Proportional
pressure relief valves
Proportional inverse pressure relief valve
Screw-in cartridge
Pilot operated
M22x1,5
Nominal pressure adjustable +20% / -30%
ISO 7789
Qmax = 100 l/min
pmax = 400 bar
pN max = 200 bar
DESCRIPTION
Pilot operated proportional pressure relief
valve with inverse function. Thread M22x1,5
and cavity according to ISO 7789. As standard
versions, 4 pressure levels are available.
The adjustment takes place by means of a
Wandfluh proportional solenoid (VDE-standard
0580). The cartridge body made of steel is
zinc coated and therefore rust-protected. The
solenoid coil is made of plastic.

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable for
large volume flows and high pressures. To control the valve, Wandfluh proportional amplifiers
are available (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.
Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.

Type CODE

Pressure relief valvel

B N I PM22 -

/K

Pilot operated, inverse


Proportional
Screw-in cartridge M22x1,5
63 bar
63
Nominal pressure range pN
100 bar 100
160 bar 160
200 bar 200
12 VDC G12
Nominal voltage UN
24 VDC G24

without coil X5
Slip-on coil

Plastic housing round

Connection execution

Connector socket EN175301-803 / ISO4400 D


Connector socketAMP Junior-Timer
J
Connector Deutsch DT04-2P
G

Sealing material

NBR
FKM (Viton) D1

(only for G24)

Design-Index (Subject to change


General specifications
Description
Pilot operated proportional pressure

relief valve with inverse function
Construction
Screw-in cartridge for cavity to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+50C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 3 1,2 Nm for knurled nut
MD = 9,5 Nm for hexagon nut
Weight
m = 0,45kg

Symbols

1(P)

2(T)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

10

Data sheet no.


2.3-533E 1/3
Edition 13 48

Proportional
pressure relief valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard-Nominal voltage
Limiting current

UN = 12 VDC
IG = 1250 mA

UN = 24 VDC
IG = 680 mA

Relative duty factor

100% DF (see data sheet 1.1-430)

Protection class
acc. EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 / IP69K acc. EN 40050

For further electrical specifications see data sheet 1.1-172

Characteristics Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
300
250
200
150
100
50
0
0

p= f (Q)

K4040

Pressure volume flow characteristics


(Minimum adjustable pressure)

p [bar]
40
K4041

PN = 200 bar

25

50

75

PN = 160 bar

30

PN = 100 bar

20

PN = 63bar

10

100 Q [l/min]

p = f (l)
Pressure adjustment characteristics

(Q = 5 l/min)
p [bar]
125

PN = 160/200 bar
PN = 63/100 bar

QL = f (p)

25

50

75

100 Q [l/min]

Leakage volume flow characteristics

Q [cm3/min]
200

K4042

K4043

100

150

75

100

50

50

25
0

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax= 50 bar
Nominal pressure ranges pN = 63, 100 bar, 160 bar, 200 bar
Volume flow
Q = 5100 l/min

with pN = 63 / 100 / 160 bar

Q = 10100 l/min

with pN = 200 bar
Leakage volume flow
see characteristics
Hysteresis
5%

at optimal dither signal

10 20

30 40

50

60

70

80

90 100 l [%]

50

100

150

200 p [bar]

Adjustable range of nomial pressure, adjusted


with set screw..

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-533E 2/3
Edition 13 48

Proportional
pressure relief valves

2(T)
Dimensions / Sectional drawings


Adjusting screw for setting the nominal pressure (+20 % / -30 %)

Cavity drawing according to


ISO 77892202098
M22x1,5

M22x1.5

20

s27

53.5

10
40

70

(2)

30

2(T)
(1)
(1)

19.5

1(P)

~5

25

50

38
~117.7

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1003

Dimensions of the other connection versions see data sheet 1.1-172

Position

Article

Description

10

206.2301
206.2300

EN 175301
solenoid coil KD35/16-G24
solenoid coil KD35/16-G12

206.2303
206.2302

Junior-Timer
solenoid coil KJ35/16-G24
solenoid coil KJ35/16-G12

206.2304

Deutsch
solenoid coil KG35/16-G24

20

154.2600

Knurled nut

25

153.1402

Hexagon nut M8x1

30

160.2140
160.6141

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM)

40

160.2188
160.6188

O-ring ID 18,77x1,78 (NBR)


O-ring ID 18,77x1,78 (FKM)

50

160.6156

O-ring ID15,60 x1,78 (FKM)

70

049.3177

Backup ring RD14,6x17,5x1,4

Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN175301-803

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-533E 3/3
Edition 13 48

Proportional
pressure relief valves

M22x1,5

Proportional pressure relief valve


Screw-in cartridge
Pilot operated
Qmax = 100 l/min
pmax = 400 bar
pN max = 350 bar

in accordance with

M22x1,5

CERTIFICates

s 30

10

DESCRIPTION
For explosion-hazard zones
Pilot operated proportional pressure relief valve
as a screw-in cartridge with a thread M22x1,5
for cavity according to ISO 7789. Activated
with Wandfluh-explosion-proof-solenoid. The
cartridge body 60
made of steel is zinc coated for
corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
30
The design prevents a surface temperature
20
capable of igniting.

Surface
gas+dust

Mining

ATEX

ISO 7789

II 2 G Ex d IIC
II 2 D Ex tD A21 IP65
I M2 Ex d I Mb
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable for
large volume flows and high pressures.

20

40

Type Code

T(2)


Pressure
P(1) relief valve

B V B PM22 -

IECEx

GOST Ex

Proportional, Explosion proof execution, Ex d

Australia

Screw-in cartridge M22x1,5

Inmetro
NEPSI

95,6
134,1

P(1)

Pilot operated

38,5

The certificates can be found on www.wandfluh.com / DOWNLOADS / Accompanying


Ex-proof / MKY45/18-..-L..
Symbols

application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wandfluh sandwich plates (vertical stacked systems) and flange valves
of the NG4-Mini, NG6 and NG10 types. (Please
note the separate data sheets in register 2.3).
Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.


Nominal power PN: 15W / L15
9W / L9
20 200 20 160
Nominal pressure range pN [bar]

63 275 50 220
100 350
80 280
Nominal voltage UN

12 VDC
24 VDC

G 12
G24

Ambient temp. by:

Nominal power PN
9W
L9
40C
15W L15
70C
Certification
ATEX, IECEx, GOST Ex

Australia AU Inmetro IM
NEPSI NP
Sealing material

NBR
FKM (Viton)

D1

Design-Index (Subject to change)


T(2)

GENERAL SPECIFICATIONS
Description
Pilot operated proportional

pressure relief valve
Construction
Screw-in cartridge for cavity

according to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Admissible ambient temp. Execution L9
-20+40C (operation as T1T6/T80C)

Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm ffor fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg

electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA

L9/40C IG = 625 mA 305 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-536E 1/3
Edition 14 09

Proportional
pressure relief valves
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Admissible fluid temp.
Excecution L9
-20+40C (operation as T1T6/T80C)

Excecution L15
-20+70 C (operation as T1T4/T130 C)
Peak pressure
pmax=400 bar
Nominal pressure ranges Excecution L9:
pN=20 bar, 50 bar, 80 bar, 160 bar, 220 bar,

280 bar

Excecution L15:
pN=20 bar, 63 bar, 100 bar, 200 bar,

275 bar, 350 bar
Volume flow range
Q=0,3...100 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal

security operated

The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.

In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.

CHARACTERISTICs oil viscosity = 30 mm2/s


Execution L15 (measured at 50C)

Execution L9 (measured at 40C)

pred= f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)

pred= f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)

p [bar]
400

p [bar]
400

K0224

K0227

PN = 350 bar
PN = 275 bar

300

PN = 200 bar

200

PN = 100 bar

100
0

PN = 63 bar
PN = 20 bar

p = f (I)

25

50

75

100 Q [l/min]

PN = 280 bar

300

PN = 220 bar

200

PN = 160 bar

100

PN = 80 bar
PN = 50 bar

PN = 20 bar

p = f (I)

Pressure signal characteristics


(Q = 1 l/min)

p [bar]
40

25

50

75

100 Q [l/min]

Pressure signal characteristics


(Q = 1 l/min)

p [bar]
40

K0225

K0228

30

PN = 200/275/
350 bar

30

PN = 160/220/
280 bar

20

PN = 20/63/
100 bar

20

PN = 20/50/
80 bar

10
0

10
0

25

p = f (I)

50

75

100 Q [l/min]

p = f (I)

Pressure signal characteristics


(Q = 1 l/min)

p [%]
100

50

75

100 Q [l/min]

Pressure signal characteristics


(Q = 1 l/min)

K0226_1

80

80

60

60

40

40

20

20
0

25

p [%]
100

K0226

20

40

60

80

100

I [%]

20

40

60

80

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

100

I [%]

Data sheet no.


2.3-536E 2/3
Edition 14 09

Proportional
pressure relief valves
QL = f (p)

Leakage volume flow characteristics

Q [cm3/min]
250
K0223

200
150
100
50
0

50

100

150

200

250

300

350 p [bar]

Dimensions/sectional drawing
60

10

50

Cavity drawing acc. to


ISO 77892202098

30
M22x1,5

M22x1,5

s 30

93,3

20

20

40

T(2)

15

(2)

P(1)
(1)
(1)

95,6

38,5
134,1

For detailed cavity drawing and


cavity tools see data sheet 2.13-1003

Dimensions of the solenoid coil refer


P(1)to data sheet 1.1-183

parts list

T(2)

Position Article

Description

10
263.6...
15
253.8000

20
160.2140

160.8140
30
160.2188

160.8188
40
049.3177
50
111.1080

Slip-on coil MKY45/18x60-...


Plug with integrated manual
override HB4,5
O-ring ID 14,00x1,78 (NBR)
O-ring ID 14,00x1,78 (FKM)
O-ring ID 18,77x1,78 (NBR)
O-ring ID 18,77x1,78 (FKM)
Back-up ring RD 14,6x17,5x1,4
Cable gland brass M20

accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-536E 3/3
Edition 14 09

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Integrated amplifier or controller electronics
Pilot operated
Qmax = 100 l/min
pmax = 400 bar
pN max = 350 bar
description
Pilot operated proportional pressure relief valve
with integrated electronics as a screw-in cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with
protection class IP67 for harsh environment.
7 standard pressure levels are available. Adjustment by a Wandfluh proportional solenoid
(VDE standard 0580). The cartridge and the
solenoid made of steel are zinc coated and
therefore rustprotected. The housing for the
elctronics is made of aluminium.
Optionally these valves are available with integrated controller. As feedback value generator
sensors with voltage or current output can be
directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.

M22x1,5
ISO 7789

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). The control
connection is provided by an analog interface
or a fieldbus interface (CANopen, J1939 or
Profibus DP). Parameter setting and diagnosis
with the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap..
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The
data remain saved in case of a power failure
and can also be reproduced and transferred
to other DSVs.

application
Proportional pressure relief valves with integrated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics. The
integrated controller relieves the machine control system and operates the pressure control
in a closed control circuit. The proportional
pressure relief catridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG4-Mini NG6 and
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

B V P PM22 -

/ M E

Pressure relief valve


Pilot operated
Proportional
Screw-in cartridge M22x1,5
Nominal pressure range pN
20 bar
63 bar

100 bar

160 bar

20
63
100
160

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Execution connection

Integrated electronics

200 bar
275 bar
350 bar

200
275
350

G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)

R1
R2

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-537E 1/4
Edition 13 30

135

Fieldbus174
interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

(not incl. in delivery)

Input voltage / current as well as signal


range can
be set by software.
(38.5)

M12, 4-poles
Plug (female), M12, 4-poles

2 3
5
1 4

(not incl. in delivery)

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

(not incl. in delivery)

2
1
M12, 5-poles, B-coded (acc. to IEC 947-5-2)
5
Plug (male), M12, 5-poles, B-coded
3 4

(not incl. in delivery)

Fieldbus

Feedback signal interface (Sensor):


(controller only)

Device receptacle (female) M12, 5-poles


Mating connector
Plug (male), M12, 5-poles

Feedback signal::

SCHALTZEICHEN

T(2)

P(1)

3
5
Voltage/current state when ordering
1 4
(not incl. in delivery)

Connector wiring diagram


Analog interface:

X1

Device receptacle (male) X1


8 9 1
7 12 10 2
6 11 3
5 4

1 = Supply voltage +
2 = Supply voltage 0 VDC
3 = Stabilised output voltage
4 = Preset value voltage +
5 = Preset value voltage 6 = Preset value current
8 9 +1
7 = Preset value current 7 12 10 2
8 = Reserved for extensions
6 11 3
9 = Reserved for extensions
5 4 input)
10 = Enable control (Digital
11 = Error signal (Digital output)
12 = Chassis

X3

2 3
5
1 4

Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
2 3
set-up8 and
software PASO.
9 diagnosis
1
5
Factory setting: Voltage (0+10 V), (PIN 4/5)
7 12 10 2
1 4
CANopen
6 11 interface:
3
5 4
Device
supply (male) X1
2 receptacle
1
2
1
5
MAIN
3 4
3 4 +
1 = Supply voltage
2
1
2 = Reserved for extensions
2 3
2
1
2
1
3 = Supply voltage 0 VDC
3 4
5
5
4 = Chassis
1 4
3 4
3 4

2 receptacle Device
3
Device
receptacle
5
CANopen
(male) X3
Profibus (female) X3
1 4
CAN

PROFIBUS
1 = not connected
1 = VP
2
3 2 = RxD/TxD - N
2
1 2 = not connected
2
1
5
3 = CAN Gnd 5
3 = DGND
1 4
3 4
3 4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
8 9 1
Parameterisation
interface (USB, Mini B) X2
7 12 10 2
Under
screw of the housing cover
6 the
11 closing
3
5 4
Feedback signal interface (Sensor)
2
3
5 receptacle (female) X4 (only controller)
Device
1 4
1 = Supply voltage (output) +
2 3
2 = Feedback signal +
5
3 = Supply voltage 0 VDC
1 4
4 = not connected
5 = stab. output voltage

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
5
3 4
3 4

X1

X3

101

95 signal
70Preset value

s 30

35

X2
Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529
X1
with suitable connector and closed

electronics housing
Supply voltage
12 VDC
90 or 24 VDC
80
X4 (nur Regler)
Ramps
adjustable
(conroller only)
110
Parameterisation

via Fieldbus100
or USB
Interface
USB (Mini B) for parameterisation

with PASO
8 9 1

(under the closing screw of the housing cover,
P(1)

Preset ex-works
7 12 10 2
Analog interface:
6 11 3
Device receptacle (male) M23, 12-poles
5 4
Mating connector
Plug (female),
T(2) M23, 12-poles

X4

17.5

Einbaulage
any, preferably horizontal
Anzugsdrehmoment MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Masse
m = 1,0 kg
20
21,22 30,40

83

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax= pP+20 bar
Nominal pressure ranges pN = 20 bar, pN = 63 bar
pN = 100 bar, pN = 160 bar
pN = 200 bar, pN = 250 bar
pN = 350 bar
Volume flow
Q = 0,3100 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
4%

17.5

General specifications
Description
Pilot operated proportional pressure relief

valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,

pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)

M 22x1.5

60

Proportional
pressure relief valves

Data sheet no.


2.3-537E 2/4
Edition 13 30

Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408
for DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.

Note!
The mating connectors and the cable to adjust are settings
is not part of the delivery. Refer to chapter Accessories.

Controllers are supplied configured as amplifiers. The setting of the mode


of control and the setting of the controller are done by the customer by
software setting (USB interface, Mini B).
Additional information can be found on our website:
www.wandfluh.com
CHARACTERISTICS Oil viscosity = 30 mm2/s
p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
400

p= f (Q)

p [bar]
40

K0220

K0221

PN = 350 bar
PN = 275 bar

300

PN = 200 bar

200

PN = 160 bar
PN = 100 bar

100
0

PN = 63 bar
PN = 20 bar

25

50

75

100 Q [l/min]

p red = f (l) Pressure adjustment characteristics



[at Q = 10 l/min]/(s corresponds to preset value signal)
p [bar]
120
K4100_1

PN = 100 bar

90

PN = 63 bar

60

PN = 160/200/
275/350 bar

30
20

PN = 20/63/
100 bar

10
0

25

QL = f (p)

50

75

100 Q [l/min]

Leakage volume flow characteristics

Q [cm3/min]
250
K0223

200
150
100

30
0

Pressure volume flow characteristics


(Minimum adjustable pressure)

PN = 20 bar

10 20

30 40

50

60

70

80

90 100 s [%]

p red = f (l) Pressure adjustment characteristics



[at Q = 10 l/min]/(s corresponds to preset value signal)
p [bar]
400

50
0

50

100

150

200

250

300

350 p [bar]

K4100

PN = 350 bar

300
200
100

PN = 275 bar
PN = 200 bar
PN = 160 bar

0 10 20 30 40 50 60 70 80 90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off
with command preset value signal < 5%
= Limited pressure in port P (1) at 70% of preset value signal:
248 bar with pressure range 350 bar
192 bar with pressure range 275 bar
144 bar with pressure range 200 bar
114 bar with pressure range 160 bar
72 bar with pressure range 100 bar
46 bar with pressure range 63 bar
16 bar with pressure range 20 bar

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-537E 3/4
Edition 13 30

X2
X1

M22x1,5

90

X2

(38.5)

83

100 110

(1)
(1)

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1003

95

135

M 22x1.5

70

s 30

17.5

35

P(1)

T(2)
(38.5)

174
With fieldbus interface
Amplifier

With fieldbus interface


Controller
X2

X1

X1

X3

X3
101

83

X2

X4

T(2)
(38.5)

17.5

90

M 22x1.5

s 30

17.5

35

P(1)

129
Parts list
Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


P(1)
HB 0 Plug screw (data
sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


X2
O-ring ID18,77x1,78
(FKM)

100

160.2140
160.6141

O-ring
ID14,00x1,78 (NBR)
X1
O-ring ID14,00x1,78 (FKM)

110

049.3177

Back-up ring RD14,6x17,5x1,4

101

Position

X3

T(2)

ACCESsoires
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200
see start-up

Cable to adjust the settings through interface USB


(from plug type A to Mini B, 3 m)
article no. 219.2896
Mating connector (plug female) for the analogue interface:
straight, soldering contact
article no. 219.2330
90, soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
X4
CH-3714 Frutigen

Data sheet no.


2.3-537E 4/4
Edition 13 30

17.5

83

T(2)

(2)

80 90

X4 (nur Regler)
(conroller only)

60

P(1)

129

X1

50

M 22x1.5

30,40

s 30

21,22

Cavity drawing according to


ISO 77892202098

17.5

20

35

P(1) Dimensions / Sectional drawings


With analog interface
Amplifier and Controller

Proportional
pressure relief valves

X3

83

0 110

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cardridge
M22x1,5
Direct operated
ISO 7789
Qmax = 25 l/min
pmax = 400 bar
pN max = 350 bar
description
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789.
Five standard pressure ranges are available:
20, 100, 200, 315 and 350 bar. Good flow
performance thanks to the differential area
principle.The guide of the tapered spool has
a lower leakage rate. The adjustment takes
place by means of a Wandfluh proportional
solenoid (VDE-standard 0580). The cartridge
body made of steel is zinc coated and therefore rust-protected. The solenoid coil is zinc-/
nickel-coated.

function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T influences the pressure
in P (1). When the operating pressure set
by the proportional solenoid is reached, the
poppet spool opens and connects the protected line to the tank T (2). These pressure relief
valves are built according to the differential
spool principle and are therefore very sensitive
adjustable over the whole pressure range and
also suitable for systems with extremely low
minimum pressures. Wandfluh proportional
amplifiers are available to control the proportional pressure relief valve (register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich
plates (vertical stacked systems) and flange valves of the NG4-Mini and NG6 types.
(Please note the separate data sheets in
register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type Code

Pressure relief valve

B D P PM22 -

Direct operated
Proportional
Screw-in cartridge M22x1,5

Nominal voltage UN

M22x1,5

s30

10

Nominal pressure range pN 20 bar 20



100 bar 100

200 bar 200

315 bar 315

350 bar 350

(2)

G12
G24
X5

Slip-on coil

Metal
(1) housing, round W*
Metal housing, square M*

Connection execution

Connector socket EN175301-803 / ISO4400 D


Connector socket AMP Junior-Timer
J
Connector Deutsch DT04-2P
G

78,4
Sealing
material

115,4

30

12 VDC
24 VDC
without coil

Manual override
40

60

37

50

NBR
FKM (Viton) D1

70

Armature tube closed (standard)


With screwed sealing plug
With manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)


Only available in conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)
symbols

P (1)

T (2)

General specifications
Description
Direct operated proportional pressure

relief valve
Construction
Screw-in cartridge for cavity to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+70C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge

MD = 5 Nm for knurled nut
Weight
m = 0,6 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-539E 1/3
Edition 11 25

Proportional
pressure relief valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

UN = 24 VDC
IG = 660 mA

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

CHARACTERISTICS Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
400

HYDRAULIc specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure ranges pN= 20 bar, 100 bar, 200 bar, 315 bar, 350 bar
Min. volume flow
Qmin = 0,1 l/min
Max. volume flow
Qmax = 25 l/min for pN = 20/100/200 bar
Qmax = 20 l/min for pN = 315 bar
Qmax = 2 l/min for pN = 350 bar
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
4%

at optimal dither signal

p= f (Q)

p [bar]
40

K0949

PN =315 bar

PN = 100 bar
PN = 20 bar

PN = 200 bar

20

100

PN = 100 bar

10

PN = 20 bar

p = f (l)

10

15

20

25

Q [l/min]

p [bar]
400

K0790

10

15

20

25

Q [l/min]

Leakage volume flow characteristics

30

PN = 200 bar

20

100

PN = 100 bar

10

PN = 20 bar

10 20

Q [cm3/min]
40

200

K0791

PN = 350 bar
PN = 315 bar

300

PN =350 bar

QL = f (p)

Pressure adjustment characteristics


(Q = 1 l/min)

PN = 200 bar

30

200

PN = 315 bar

K0950

PN = 350 bar

300

Pressure volume flow characteristics


(Minimum adjustable pressure)

30 40

50

60

70

80

90 100 l [%]

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-539E 2/3
Edition 11 25

Proportional
pressure relief valves
Dimensions /SECTIONAL DRAWINGs

M22x1,5

M22x1,5

20

10

s30

58,2

Cavity drawing acc. to


ISO 77892202098

(2)
(2)

18,7

(1)

(1)

15

6,2

78,4

60

37
115,4

40 50

30

70

(1)

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1003

Dimensions of the other connection versions see data sheet 1.1-173

Parts list
Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil
WDS37/19x50-G12
P (1)
T (2)

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

60

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

70

049.3177

Backup ring RD14,6x17,5x1,4

ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-539E 3/3
Edition 11 25

Proportional
pressure relief valves

M22x1,5

Proportional pressure relief valve


Screw-in cartridge
Direct operated
Qmax = 25 l/min
pmax = 400 bar
pN max = 350 bar

M22 x1,5

60

DESCRIPTION
For explosion-hazard zones
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid.
The cartridge body made of steel is zinc coated
for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
20 30
capable of igniting.
s 30

CERTIFICates
in accordance with

Mining

function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T (2) influences the pressure
in P (1). When the operating pressure set
by the proportional solenoid is reached, the
poppet spool opens and connects the protected line to the tank T (2). These pressure relief
valves are built according to the differential
spool principle and are therefore very sensitive
adjustable over the whole pressure range and
also suitable for systems with extremely low
minimum pressures.

application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions
to problems. Installation of the screw-in cartridge in control blocks as well as in the Wanfluh
sandwich plates (vertical stacked systems) and
flange valves of the NG4-Mini, NG6 and NG10
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type Code

Pressure relief valve

B D B PM22 -

IECEx

GOST Ex

Proportional, explosion proof execution, Ex d

Australia

Screw-in cartridge M22x1,5


Nominal power PN: 15W / L15
20 200
Nominal pressure range pN [bar]

63 275
100 350

9W / L9
20 160
50 220
80 280

Nominal voltage UN

G 12
G24

37

132,6

P(1)

II 2 G Ex d IIC
II 2 D Ex tD A21 IP65
I M2 Ex d I Mb

ATEX

Inmetro

95,6

40 20
Surface
gas+dust
T(2)

ISO 7789

The certificates can be found on www.wandfluh.com / DOWNLOADS / Accompanying

Direct operated

12 VDC
24 VDC

Ambient temp. by:


Nominal power PN
9W
L9
40C

symbols
P(1)

15W L15
70C
Certificate
ATEX, IECEx, GOST Ex

Australia AU Inmetro
IM
Sealing material

NBR
FKM (Viton)

NEPSI

NP

D1

Design-Index (Subject to change)


T(2)

GENERAL SPECIFICATIONS
Description
Direct operated proportional

pressure relief valve
Construction
Screw-in cartridge for cavity

according to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Admissible ambient temp.
Execution L9
-20+40C (operation as T1T6/T80C)

Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg

electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L9/40C IG = 625 mA 305 mA

L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Schutzart
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-547E 1/3
Edition 14 09

Proportional
pressure relief valves
hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Admissible fluid temp.
Execution L9
-20+40C (operation as T1T6/T80C)
Execution L15

-20+70 C operation as T1T4/T130 C)
Peak pressure
pmax=400 bar
Nominal pressure ranges Execution L9
pN=20 bar, 80 bar, 160 bar, 250 bar,

280 bar

Execution L15
pN=20 bar, 100 bar, 200 bar, 315 bar,

350 bar
Min. volume flow
Qmin=0,1 l/min
Max. volume flow
see characteristics
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
5%

at optimal dither signal

security operated

The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.

In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.

CHARACTERISTICs oil viscosity = 30 mm2/s


Execution L15 (measured at 50C)

Execution L9 (measured at 40C)


p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)

p = f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)
p [bar]
400

p [bar]
400

K0999

PN = 350 bar

300

K1003

PN =315 bar

200

PN = 200 bar

200

100

PN = 100 bar

100

PN = 20 bar

10

15

20

25

Q [l/min]

PN = 315 bar

K1001

PN = 20 bar

20
10
0

PN = 200 bar
PN = 100 bar

30

PN = 350 bar

p = f (I)

10

15

20

25

Q [l/min]

Pressure signal characteristics


(Q = 1 l/min)

PN = 80 bar
PN = 20 bar

10

15

p [bar]
400

20

25

Q [l/min]

PN = 250 bar

K1004

PN = 160 bar

300

PN = 80 bar
PN = 20 bar

200

PN = 280 bar

p = f (I)

10

15

20

25

80

100 l [%]

Q [l/min]

Pressure signal characteristics


(Q = 1 l/min)

p [%]
100

K1002

K1005

80

80

60

60

40

40

20

20
0

PN = 160 bar

100

p [%]
100

PN = 250 bar

p = f (Q) Pressure volume flow characteristics



(Minimum adjustable pressure)

p= f (Q) Pressure volume flow characteristics



(Minimum adjustable pressure)
p [bar]
40

PN = 280 bar

300

20

40

60

80

100 l [%]

20

40

60

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-547E 2/3
Edition 14 09

Proportional
pressure relief valves
Execution L9/40C

L15/70C
QL = f (p) Leakage volume flow characteristics
Q [cm3/min]
40
K0791

30
20
10
0

50

100

150

200

250

300

350 p [bar]

Dimensions/sectional drawing
60

10

Cavity drawing acc. to


ISO 77892202098

50

M22x1,5

15

(2)

M22 x1,5

s 30

93,3

20 30
40 20
(1)

T(2)
P(1)

(1)

For detailed cavity drawing and


cavity tools see data sheet 2.13-1003
95,6

37
132,6

Dimensions of the solenoid coil refer to data sheet 1.1-183


P(1)

parts list
T(2)

Position Article

Description

10
263.6...
15
253.8000

20
160.2140

160.8140
30
160.2188

160.8188
40
049.3177
50
111.1080

Slip-on coil MKY45/18x60-...


Plug with integrated manual
override HB4,5
O-ring ID 14,00x1,78 (NBR)
O-ring ID 14,00x1,78 (FKM)
O-ring ID 18,77x1,78 (NBR)
O-ring ID 18,77x1,78 (FKM)
Back-up ring RD 14,6x17,5x1,4
Cable gland brass M20

accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-547E 3/3
Edition 14 09

M22x1,5
ISO 7789

M22x1.5

Proportional inverse pressure relief valve


Screw-in cartridge
Direct operated
Nominal pressure adjustable -20% / +30%
Qmax = 25 l/min
20
p10
= 400 bar
max
pN max = 350 bar
s30

s13

s6

Proportional
pressure relief valves

(2)
description
Direct operated proportional pressure relief
valve with inverse function. Thread M22x1,5
for cavity according to ISO 7789. As standard
versions, 6 pressure ranges are available: 20,
100, 160, 200, 315, 350 bar. Good flow per30 due to the78differential area
40principle.
50 37
formance
Small leak along the poppet guide. Adjust113
mend by a Wandfluh proportional solenoid.
The cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil is
zinc-/nickel-coated. Wandfluh proportional amplifiers are needed to control the proportional
pressure relief valve (register 1.13).

function
The(1)valve limits the pressure in the port P
(1) and reliefs the volume flow to tank port T
(2). The back pressure in T (2) influences the
pressure in P (1). A spring, which is adjustable
from the outside within a limited range, pres60 poppet against the seat and hereby
70ses the
adjusts the maximum operating pressure. The
force of the proportional solenoid counteracts
the spring force. For this reason, the operating
pressure declines with the increasing solenoid
current (inverse function). When the solenoid
is currentless, the maximum operating pressure is present. The pressure on the guided
poppet acts on a differential area between the
seat diameter and poppet guide diameter. The
good flow characteristics are achieved through
large seat diameters.

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions
to problems. By means of the inverse function,
the maximum system pressure is maintained if
the electric valve control fails (safety function).
In such cases, e.g., the descending of a load is
prevented, or cooling ventilators with hydraulic
motor drives are kept in operation. Installation
of the screw-in cartridge in control blocks as
well as in the Wanfluh sandwich plates (vertical stacked systems) and flange valves of
the NG4-Mini, NG6 and NG10 types. (Please
note the separate data sheets in register 2.3).

Type Code

Pressure relief valve

BDIPM22-

Direct operated
Proportional, invers
Screw-in cartridge M22x1,5
Nominal pressure range pN 20 bar 20
100 bar 100
160 bar 160
200 bar 200
315 bar 315
350 bar 350
12 VDC G12
Nominal voltage UN
24 VDC G24

without coil X5
Slip-on coil

Metal housing, round W*


Metal housing, square M*

Connection execution

Connector socket EN175301-803 / ISO4400 D


Connector socket AMP Junior-Timer
J
Connector Deutsch DT04-2P
G

Sealing material

NBR
FKM (Viton) D1

Design-Index (Subject to change)


Only available in conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)
symbol
P (1)

T (2)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-548E 1/3
Edition 14 34

Proportional
pressure relief valves
GENERAL SPECIFICATIONS
Description
Direct operated proportional pressure relief

valve with inverse function
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid with spring
Mounting
Screw-in thread M22x1,5
Ambient temperature
-20+70C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for Knurled nut
Weight
m = 0,6 kg
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard-nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

UN = 24 VDC
IG = 660 mA

Relative duty factor

100% DF (see data sheet 1.1-430)

Protection class
acc. to EN 60 529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69 K

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 6...10 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pres. ranges see type code
Min. volume flow
Qmin = 0,2 l/min
Max. volume flow
Qmax = 25 l/min for pN = 20/40/100/160/200 bar
Qmax = 15 l/min for pN = 315/350 bar
Qmax = 5 l/min
Leakage volume flow see characteristics
Repeatability
2%
Hysteresis
4%

at optimal dither signal

Other electrical specifications see data sheet


1.1-173 (W)
1.1-174 (M)

characteristics oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics
p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
(Minimum adjustable pressure)
p [bar]
p [bar]
PN = 200 bar PN = 160 bar
400
50
K0842

K0843

PN = 350 bar

PN = 315 bar

300
200

PN = 200 bar
PN = 160 bar

100

PN = 100 bar

PN = 20 bar

p = f (l)

10

15

20

25

PN = 315 bar

40

Q [l/min]

30

PN = 20 bar

20

PN = 350 bar

10
0

QL = f (p)

Pressure adjustment characteristics


(Q = 1 l/min)

10

15

20

25

Q [l/min]

Leakage volume flow characteristics

p [%]
125

Q [cm3/min]
40

100

30

K0845

K0844

75

20

50

10

25
0

PN = 100 bar

10 20

30 40

50

60

70

80

90 100 I [%]

50

100

150

200

250

300

350 p [bar]

Adjustable range of nomial pressure, adjusted


with set screw.

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-548E 2/3
Edition 14 34

Proportional
pressure relief valves
Dimensions /SECTIONAL DRAWINGs


Adjusting screw for setting the nominal pressure (-20 % / +30 %)

Cavity drawing acc. to


ISO 77892202098

M22x1.5

s30

s13

20 10

77

s6

58

M22x1,5

(2)

(2)

19

(1)
E

30

78

40 50

37

70

(1)

60
(1)

113

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1003

E: Venting
- Release locknut
- Remove screw
- Press check-valve (with a pin or with allen key < 1,3 mm)
- Screw the screw back in
- Set the required pressure and tighten the lock nut

Under pressure oil shoot out!


Cover with a cloth.

Dimensions of the other connection versions see data sheet 1.1-173


Parts list
Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring
ID 18,72x2,62 (FKM)
P (1)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

60

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

70

049.3177

Backup ring RD14,6x17,5x1,4

ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

T (2)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-548E 3/3
Edition 14 34

Proportionalpressure relief valves


Proportional pressure relief valve
Screw-in cartridge
Pilot operated
Qmax = 230 l/min
pmax = 400 bar
pN max = 350 bar
description
Pilot operated, proportional pressure relief valve, as screw-in cartridge with a thread M33x2
for cavity according to ISO7789. 4 standard
pressure levels are available: 100 bar, 200 bar,
275 bar and 350 bar. The adjustment takes
place by means of a Wandfluh proportional
solenoid (VDE-standard 0580). The cartridge
body made of steel is zinc coated and therefore rust-protected. The solenoid coil is zinc-/
nickel-coated.

M33x2

ISO 7789

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with
the return line to the tank. The back pressure
in T influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable
for large volume flows and high pressures. To
control the valve, Wandfluh proportional amplifiers are available (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.Cavity tools are available for machining cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.

Type code

Pressure relief valve

B V P PM33 -

Pilot operated
Proportional
Screw-in cartridge M33x2
Nominal pressure range pN


100 bar
200 bar
275 bar
350 bar

100
200
275
350

10

s32

20

Slip-on coil

Connection execution

M33x2

Nominal voltage UN
12 VDC G12
24 VDC G24

without coil X5
Metal housing, round W*
Metal housing, square M*
Connector socket EN175301-803 / ISO4400
(2)
Connector
socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material

NBR
(1)
FKM (Viton) D1

Manual override

Armature tube closed (standard)


With screwed sealing plug
With manual emergency actuation

70

86,1
Design-Index
(Subject to change) 51,8

6,2

30

D
J
G

HB0
HB4.5

137,9
Only available in
conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)

40

Symbols
P(1)

T(2)

50

60

General specifications
Description
Pilot operated pressure relief valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature -20+70C
Mounting position
any, preferably horizontal
Fastening torque
MD= 80 Nm for screw-in cartridge
MD= 5 Nm for knurled nut
Weight
m = 0,7 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-551E 1/3
Edition 11 25

Proportionalpressure relief valves


Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

UN = 24 VDC
IG = 660 mA

Other electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 400 bar
pTmax = pP+15 bar
Nominal pressure ranges pN=100 bar, 200 bar, 275 bar, 350 bar
Volume flow
Q = 5230 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
4%

at optimal dither signal

Characteristics Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics
p = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
(Minimal adjustable pressure)
p [bar]
p [bar]
PN = 350 bar
400
20
K0731_1

K0732_1

PN = 275 bar

300

PN = 200 bar

200

PN = 100 bar

100
0

50

100

150

200

p = f (l)
Pressure adjustment characteristics

[at Q = 30 l/min (static)]
p [bar]
400
K0733_1

300

10 20

30 40

50

60

70

80

PN = 100 bar

5
0

50

PN = 350 bar

Q [cm3/min]
400

PN = 275 bar

300

PN = 100 bar

100

10

PN = 275 bar
PN = 200 bar

100

150

200

250 Q [l/min]

QL = f (p) Leakage volume flow characteristics

PN = 200 bar

200

250 Q [l/min]

15

PN = 350 bar

90 100 l [%]

K0734_1

200
100
0

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-551E 2/3
Edition 11 25

Proportionalpressure relief valves


Dimensions / Sectional drawing

10

20

M33x2

s32

58,2

Cavity drawing acc. to


ISO 77893302098
M33x2

(2)
(1)

20

(2)

(1)

15

70

51,8

86,1

6,2

137,9

30

40

50

60

(1)

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1041

Dimensions of the other connection versions see data sheet 1.1-173

P(1)

parts liste
Position

Ariticle

Description

10

206.2201
206.2200

EN 175301
T(2)
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2298
160.6296

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

60

160.2219
160.6216

O-ring ID21,89x2,62 (NBR)


O-ring ID21,89x2,62 (FKM)

70

049.3277

Backup ring RD22,5x27x1,4

Accessories
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.9-200


register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-551E 3/3
Edition 11 25

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Integrated amplifier electronics
Pilot operated
Qmax = 230 l/min
pmax = 400 bar
pN max = 315 bar
description
Pilot operated proportional pressure relief
valve with integrated electronics as a screw-in
car-tridge. Thread M33x2 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
repro-ducibility. Housing for electronics with
protection class IP67 for harsh environment.
Four standard pressure levels are available:
100, 200, 275 and 315 bar. Adjustment by a
Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rustprotected.

M33x2

ISO 7789

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). The control
connection is provided by an analog interface
or a fieldbus interface (CANopen, J1939 or
Profibus DP). Parameter setting and diagnosis
with the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap.
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The
data remain saved in case of a power failure
and can also be reproduced and transferred
to other DSVs.

application
Proportional pressure relief valves with
inte-grated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics. The
proportional pressure relief catridge is very
suitable for mounting in control blocks.Cavity
tools are available for machining the cavities in
steel and aluminium (hire or purchase). Please
refer to the data sheets in register 2.13.

Type Code

B V P PM33 -

/ M E

Pressure relief valve


Pilot operated
Proportional
Screw-in thread M33x2
Nominal pressure range pN


100 bar
200 bar
275 bar
350 bar

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Integrated electronics

100
200
275
350
G12
G24

Hardware configuration
With analog signal (0+10 V voreingestellt)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-553E 1/4
Edition 13 30

Proportional
pressure relief valves
GENERAL SPECIFICATIONS
Description
Pilot operated proportional pressure relief

valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,

pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)

symbol

T(2)

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)

P(1)

Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Masse
m = 1,25 kg

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax = pP+15 bar
Nominal pressure ranges
pN= 100 bar, 200 bar and 315 bar
Volume flow
Q = 5230 l/min
Leakage volume flow
see characteristics
Repeatability
3%
Hysterese
5%
8 9 1
7 12 10 2
6 11 3
5 4

Electrical SPECIFICATIONS
2
Protection class
IP 67 acc. to EN 60 529
5

with suitable connector and closed
1

electronic housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via Fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO

(under the closing screw of the housing cover

Preset ex-works
2
Analog interface:
5
Device receptacle (male) M23, 12-poles
3
Mating connector
Plug (female), M23, 12-poles

Preset value signal



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1
2
3
4
5
6
7
8
9
10
11
12

=
=
=
=
=
=
=
=
=
=
=
=

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current Reserved for extensions
Reserved for extensions
Enable control (Digital input)
Error signal (Digital
8 9 1output)
Chassis
7 12 10 2

2 3
5
1 4
6 116/7)3are selected with
Preset value voltage (PIN 4/5) resp. current (PIN
5 4
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 4/5)

28 9 1 1
2
1
5 10 2
7 12
3 4interface:
Fieldbus
3 4
6 11 3
Device5receptacle
supply
(male) X1
4

2 3
32 4
5 5
1 14

Input voltage / current as well as signal range


can be set by software.

(not incl. in delivery)

Analog interface:

(not incl. in delivery)

M12, 4-poles
Plug (female), M12, 4-poles

Connector wiring diagram

3
5
1 4

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

MAIN
1 = Supply voltage +
2 = Reserved for extensions
3 = Supply voltage 0 VDC
2
1
3 4 = Chassis
5
3 4
4

Device receptacle
CANopen (male) X3


1
2
5
3 4

2 3
5
1 4

Device receptacle
Profibus (female) X3

CAN

1 = not connected
2
3
2
1
2 = not connected
3 = CAN Gnd 5
1 4
3 4
4 = CAN High
5 = CAN Low

PROFIBUS
1 = VP
2 = RxD / TxD - N
3 = DGND
4 = RxD / TxD - P
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-553E 2/4
Edition 13 30

Proportional
pressure relief valves

Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg. Profibus DP protocol with device profile DSP-408
for DSV.

Inbetriebnahme
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.

Additional information can be found on our website:


www.wandfluh.com

CHARACTERISTICS Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics
p = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
(Minimal adjustable pressure)
p [bar]
p [bar]
PN = 350 bar
400
20
K0731_1

K0732_1

PN = 275 bar

300

PN = 200 bar

200

PN = 100 bar

100
0

50

100

150

200

250 Q [l/min]

p = f (l)
Pressure adjustment characteristics

[at Q = 30 l/min] / (s corresponds to preset value signal)
p [bar]
400
K4102

PN = 350 bar

15
10

200

100

PN = 100 bar

100

30 40

50

60

70

80

90 100 s [%]

50

100

150

200

250 Q [l/min]

Leakage volume flow characteristics

K0734_1

200

10 20

Q [cm3/min]
400

PN = 200 bar

PN = 100 bar

QL = f (p)

PN = 275 bar

PN = 275 bar
PN = 200 bar

300

PN = 350 bar

300

50

100

150

200

250

300

350 p [bar]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off with command preset value signal < 5%
= Limited pressure in port P (1) at 70% of preset value signal:

72 bar with pressure range 100 bar
143 bar with pressure range 200 bar
192 bar with pressure range 275 bar
233 bar with pressure range 350 bar

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-553E 3/4
Edition 13 30

Proportional
pressure relief valves
DIMENSIONS / SECTIONAL DRAWINGs
With analogue interface

20

21, 22

Cavity drawing according to


ISO 77893302098

30, 40

M33x2

X2
X1

90

110 100

83

83

80

(2)

50
35
17.5

17.5

(1)

P(1)

60

103

M33x2

70

40

s32

(1)

143

T(2)
(52)

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1041

With fieldbus interface

X2

83

X1

X3

98

M33x2

40

s32

17.5

35

P(1)

T(2)

(52)

150
Parts list
Position

Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

accessories
Line mount body

Data sheet 2.9-200

30

072.0021

Gasket 33,2x59,9x2

Set-up software

see start-up

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

Cable to adjust the settings through interface USB


(from plug type A to Mini B, 3 m)
article no. 219.2896

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2298
160.6296

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

100

160.2219
160.6216

O-ring ID21,89x2,62 (NBR)


T(2) (FKM)
O-ring ID21,89x2,62

110

049.3277

Back-up ring RD22,5x27x1,4

Mating connector (plug female) for the analogue interface:


streight, soldering contact
article no. 219.2330
90, soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)
Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

P(1)

Data sheet no.


2.3-553E 4/4
Edition 13 30

Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Integrated amplifier or controller electronics
Pilot operated
Qmax
= 25 l/min
p max
= 400 bar
pN max = 350 bar
description
Direct operated proportional pressure relief
valve with integrated electronics as a screw-in
cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with
protection class IP67 for harsh environment.
Five standard pressure levels are available:
20, 100, 200, 315 and 350 bar. Adjustment
by a Wandfluh proportional solenoid (VDE
standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.
Optionally these valves are available with integrated controller. As feedback value generator
sensors with voltage or current output can be
directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.

M22x1,5
ISO 7789

function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T (2) influences the pressure
in P (1). When the operating pressure set by
is reached, the poppet spool opens and connects the protected line to the tank T (2). The
control connection is provided by an analog
interface or a fieldbus interface (CANopen,
J1939 or Profibus DP). Parameter setting and
diagnosis with the free-of-charge software
PASO or via fieldbus interface. The USB parameterisation interface is accessible through
a cover flap.. PASO is a Windows program
in the flow diagram style, which enables the
intuitive setting and storing of all variable parameters. The data remain saved in case of a
power failure and can also be reproduced and
transferred to other DSVs.

application
Proportional pressure relief valves with
inte-grated electronics are well suited for
demand-ing applications, in which the pressure fre-quently has to be changed. They
are imple-mented in systems calling for good
valve- to-valve reproducibility, easy installation, comfortable operation and high precision
in industrial hydraulics as well as in mobile
hydraulics. The integrated controller relieves
the machine control system and operates the
pressure control in a closed control circuit. The
proportional pressure relief catridge is very
suitable for mounting in control blocks, flange
bodies and sandwich plates size NG4-Mini and
NG6. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type Code

B D P PM22 -

/ M E

Pressure relief valve


Direct operated
Proportional
Screw-in cartridge M22x1,5
Nominal pressure range pN
20 bar
20

100 bar
100

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Integrated electronics

200 bar
315 bar
350 bar

200
315
350

G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)

R1
R2

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-561E 1/4
Edition 13 30

Proportional
pressure relief valves
GENERAL SPECIFICATIONS
Description
Direct operated proportional pressure relief

valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,

pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)

any, preferably horizontal


MD = 50 Nm for screw-in cartridge
MD = 2,6 Nm (Qual. 8.8) for solenoid screws
m = 0,9 kg

Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529

with suitable connector and closed

electronic housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via Fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
(under the closing screw of the housing cover, 8 9 1

Preset ex-works

7 12 10 2
Analogue interface:
6 11 3
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
5 4

(not incl. in delivery)
Preset value signal
Input voltage / current as well as signal range

can be set by software.

M12, 4-poles
Plug (female), M12, 4-poles

2 3
5
1 4

(not incl. in delivery)

(not incl. in delivery)

83

M12, 5-poles (acc. to DRP303-1)


Plug (female), M12, 5-poles
2
1
5
M12, 5-poles, B-coded (acc. to IEC 947-5-2)
3 4
Plug (male), M12, 5-poles, B-coded
(not incl. in delivery)

Feedback signal interface (Sensor):


(controller only)

Device receptacle (female) M12, 5-poles


Mating connector
Plug (male), M12, 5-poles

Feedback signal::

Symbol

T(2)

P(1)

3
5
1 4
Voltage/current state when ordering
(not incl. in delivery)

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current
8 9 1Reserved for7extensions
12 10 2
Reserved for extensions
6 11 3
Enable control (Digital input)
5 4output)
Error signal (Digital
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
2 3
Factory
Voltage
(0+10 V), (PIN 4/5)
9 1
8 setting:
X2
5
7 12 10 2
1 4
X1 interface:
Fieldbus
6 11 3
Device5receptacle
supply (male) X1
4
2
1
2
1
X3
5
MAIN
3 4 1 = Supply voltage
3 4 +
2
1
2 = Reserved for extensions
3 = Supply voltage 0 VDC
2 3
2
1
2
1
3 4
4 = Chassis
5
5
1 4
3 4 P(1)
3 4
35

Fieldbus

17.5

Fieldbus interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

Analog interface:

2 receptacle
3
Device
5
CANopen
(male) X3
1 4
CAN
190
= not connected
127
2
1
2 = not connected
2
1
5
3 = CAN Gnd
3 4
4 = CAN 3
High4
5 = CAN Low
8 9 1

M 22x1.5

Connector wiring diagram

s 30

Mountung position
Fastening torque

Weight

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure ranges
pN = 20 bar, pN = 100 bar,
pN = 200 bar, pN = 315 bar
Min. volume flow
Qmin = 0,1 l/min
Max. volume flow
Qmax = 25 l/min for pN = 20/100/200 bar

Qmax = 20 l/min for pN = 315 bar
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
4%

Device receptacle
T(2)
Profibus
(female) X3

(37)

3
2
5
1 4

PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield

7 12 10 2
Parameterisation
interface (USB, Mini B) X2
Under
screw of the housing cover
6 the
11 closing
3
5 4
IFeedback signal interface (Sensor)
2
3
5 receptacle (female) X4 (only controller)
Device
1 4
1 = Supply voltage (output) +
2 3
2 = Feedback signal +
5
3 = Supply voltage 0 VDC
1 4
4 = not connected
5 = stab. output voltage

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
X2
5
3 X1 4
3 4

Data sheet no.


2.3-561E 2/4
Edition 13 30

Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408
for DSV.

Start-uP
Normally there is no need to adjust settings by the customer. The connector has to be wired according to the chapter Connector wiring diagram.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.

Controllers are supplied configured as amplifiers. The setting of the mode


of control and the setting of the controller are done by the customer by
software setting (USB interface, Mini B).
Additional information can be found on our website:
www.wandfluh.com

CHARACTERISTICS Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
400

p = f (Q) Pressure volume flow characteristics



(Minimum adjustable pressure)
p [bar]
PN = 315 bar
40

K0949

PN = 350 bar

K0950

PN =315 bar

300

30

PN = 100 bar
PN = 20 bar

200

PN = 200 bar

20

100

PN = 100 bar

10

PN = 20 bar

10

15

20

25

Q [l/min]

p = f (l)
Pressure adjustment characteristics

[at Q = 5 l/min] / (s corresponds to preset value signal)
p [bar]
120
K4103_1

PN = 100 bar

20

10 20

30 40

50

60

70

80

90 100 s [%]

10

15

20

25

Q [l/min]

Leakage volume flow characteristics

K0791

60

Q [cm3/min]
40
30

PN = 20 bar

PN =350 bar

QL = f (p)

90

30

PN = 200 bar

10
0

50

100

150

200

250

300

350 p [bar]

p = f (l)
Pressure adjustment characteristics

[at Q = 5 l/min] / (s corresponds to preset value signal)
p [bar]
400
PN = 350 bar
K4103

PN = 315 bar

300

PN = 200 bar

200
100
0

10 20

30 40

50

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off with command preset value signal < 5 %
= Limited pressure in port P (1) at 70 % of preset value signal:
250 bar with pressure range 350 bar
225 bar with pressure range 315 bar
143 bar with pressure range 200 bar

72 bar with pressure range 100 bar
14,5 bar with pressure range 20 bar

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-561E 3/4
Edition 13 30

X2
X1

Proportional
pressure relief valves

X3

83

110 100
DIMENSIONS/SECTIONAL DRAWINGs

T(2)

M22x1,5

X2

90

X1

(37)

127

80 90

X4 (Nur Regler)
(controller only)

50

T(2)

(2)

110 100

83

83

(37)

P(1)

Cavity drawing according to


ISO 77892202098
M 22x1.5

30, 40

s 30

21, 22

35

20

17.5

WithP(1)
analog interface
Amplifier and Controller

(1)

135

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1003

(37)

P(1)

172
With fieldbus interface
Controller

With fieldbus interface


Amplifier

X2

X1

X1

X3

X3

T(2)

101

83

X2

X4

P(1)

T(2)
(37)

17.5

90

M 22x1.5

s 30

17.5

35

P(1)

127

parts list
Position

Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-Ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

100

160.2140
160.6141

O-ring ID14,00x1,78
(NBR)
X2
O-ring ID14,00x1,78 (FKM)

110

049.3177

Back-up ring RD14,6x17,5x1,4

X1

ACCESsoires
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software

101

see start-up

Cable to adjust the settings through interface USB


article no. 219.2896
(from plug type A to Mini B, 3 m)
Mating connector (plug female) for the analogue interface:
straight, soldering contact
article no. 219.2330
90, soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel.
E-mail: sales@wandfluh.com
Illustrations not obligatory
X3 +41 33 672 72 72
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
X4

Data sheet 2.3-720


Data sheet 2.3-740
Data sheet 2.3-760
Data sheet 2.9-200

Data sheet no.


2.3-561E 4/4
Edition 13 30

17.5

35

95

(1)

T(2)

M 22x1.5

70
60

P(1)

s30

17.5

T(2)

Proportional
pressure relief valves
Proportional pressure relief valve inverse
Screw-in cartridge
Integrated amplifier or controller electronics
Direct operated
Qmax = 20 and 25 l/min
pmax = 400 bar
pN max = 350 bar
description
Direct operated proportional pressure relief
valve with integrated electronics and inverse
function. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with
protection class IP67 for harsh environment.
As standard versions, 6 pressure ranges are
available: 20, 40, 63, 100, 160, 200, 315 and
350 bar. Good flow performance due to the
differential area principle. Small leakage along
the poppet guide. Adjustment by a Wandfluh
(VDE-Norm 0580) proportional solenoid. The
cartridge and the solenoid made of steel are
zinc coated and therefore rust-protected.

M22x1,5
ISO 7789

function
The valve limits the pressure in the port P
(1) and reliefs the volume flow to tank port
T (2). The back pressure in T (2) influences
the pressure in P (1). The reliefed pressure
drops with rising solenoid current (inverse
function), and the with deenergised solenoid,
a maximum pressure is present. The control
connection is provided by an analog interface
or a fieldbus interface (CANopen or Profibus
DP). Parameter setting and diagnosis with
the free-of-charge software PASO or via
fieldbus interface. After taking off the cover of
the electronic housing, the serial interface to
adjust the settings is accessible. The menu
controlled Windows program PASO allows
easy adjustment of all variable settings. Data
are stored in a non-volatile memory. Even after
an electric power failure settings can easily be
reproduced and transmitted.

application
Proportional pressure relief valves with
inte-grated electronics are well suited for
demanding applications, in which the pressure frequently has to be changed. They
are implemented in systems calling for good
valve-to-valve reproducibility, easy installation, comfortable operation and high precision
in industrial hydraulics as well as in mobile
hydraulics. The proportional pressure relief
catridge is very suitable for mounting in control
blocks, flange bodies and sandwich plates size
NG4-Mini and NG6. (Please note the separate
data sheets in register 2.3). Cavity tools are
available for machining the cavities in steel and
aluminium (hire or purchase). Please refer to
the data sheets in register 2.13.

Type Code

B D I PM22 -

/ M E

Pressure relief valve


Direct operated
Proportional, inverse
Screw-in cartridge M22x1,5
Nominal pressure rang pN

20 bar
100 bar
160 bar

20
100
160

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Execution connection

Integrated electronics

200 bar
315 bar
350 bar
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)

R1
R2

Sealing material

D1

NBR
FKM (Vitron)

200
315
350

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-562E 1/4
Edition 14 43

Proportional
pressure relief valves

Einbaulage
any, preferably horizontal
Anzugsdrehmoment MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Masse
m = 1,0 kg

s6

Preset value signal



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

M12, 4-poles
Plug (female), M12, 4-poles

17.5

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

2 3
5
1 4

60

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


2
1
Plug (male), M12, 5-poles, B-coded
5
(not incl. in delivery)
3 4
Fieldbus

Feedback signal interface (Sensor):


(controller only)

Device receptacle (female) M12, 5-poles


Mating connector
Plug (male), M12, 5-poles

Feedback signal::

(not incl. in delivery)

2
3
Voltage/current state when ordering
5
1 4

Symbol

1 = Supply voltage +
2 = Supply voltage 0 VDC
3 = Stabilised output voltage
7 12 10 2
4 = Preset value voltage +
6 11 3
8 9 -1
5 = Preset value voltage
5 4
6 = Preset value current
7 12 10+ 2
7 = Preset value current
6 11 - 3
8 = Reserved for extensions
5 4
9 = Reserved for extensions
10 =
Enable
control
(Digital
input)
2 3
11 = Error signal (Digital output)
5
12 = Chassis
1 4
95
2 3
Preset8 value
9 1 voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
5
set-up
and
diagnosis
software
PASO.
10 2
7 12135.4
1 4
Factory setting: Voltage (0+10 V), (PIN 4/5)
6 11 3
5 4interface:
CANopen

70

80

T (2)

110 1

T(2)

90 37

172.4

Device
supply (male) X1
2 receptacle
1
2
1
5
MAIN
3 4
3 4 +
1 = Supply voltage
22 31
2
1
2 = Reserved for extensions
5
5
3 = Supply voltage 0 VDC
3
1 44
3 4
4 = Chassis

Device receptacle Device receptacle


CANopen
Profibus (female) X3
2
3(male) X3
5
CAN

PROFIBUS
1 4 1 = not connected
1 = VP
2
3 2 = RxD/TxD - N
2
1 2 = not connected
2
1
5
3 = CAN Gnd 5
3 = DGND
1 4
3 4
3 4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
8 9 1
X1
Parameterisation
interface (USB, Mini B) X2
7 12 10 2
Under
the
closing
screw
of
the
housing
cover
6 11 3
5 4
Feedback signal interface (Sensor)
2
3
5 receptacle (female) X4 (only controller)
Device
1 4
1 = Supply voltage (output) +
2 3
2 = Feedback signal +
5
3 = Supply voltage 0 VDC
1 4
4 = not connected
5 = stab. output voltage

83

P (1)

only)

.5

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
5
3 4
3 4

X2

X3

Data sheet no.


2.3-562E 2/4
Edition 14 43

35

8 9 1

7 12 10 2
6 11 3
(not incl. in delivery)
5 4
Input voltage / current as well as signal
range can be set by software.

(not incl. in delivery)

(controller
Analog interface:
8 9 1

Preset ex-works

X4wiring diagram
(nur Regler)
Connector
Device receptacle (male) X1

Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

30, 40

35

83

Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via Fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO

(under the closing screw of the housing cover,

20 21, 22

M22x1.5

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pres. ranges
pN= 20 bar, 100 bar, 160 bar, 200 bar,

315 bar, 350 bar
X2
= 0,1 l/min
Min. volume flow
Qmin
Max. volume flow
Qmax = 25 bar for pN = 20 bar/100 bar/

160 bar/200 bar
X1

Qmax= 20 l/min for pN = 315 bar

Qmax= 5 l/min for pN = 350 bar
Leakage volume flow
see characteristics
Repeatability
3%
Hysteresis
5%

s30

General specifications
Description
Direct operated proportional pressure relief

valve with integrated electronics inverse function
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,

pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)

Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408
for DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.

Note!
The mating connectors and the cable to adjust are settings
is not part of the delivery. Refer to chapter Accessories.

Controllers are supplied configured as amplifiers. The setting of the mode


of control and the setting of the controller are done by the customer by
software setting (USB interface, Mini B).
Additional information can be found on our website:
www.wandfluh.com
CHARACTERISTICS Oil viscosity = 30 mm2/s
p = f (Q) Pressure volume flow characteristics

(Maximum adjustable pressure)
p [bar]
400

p= f (Q) Pressure volume flow characteristics



(Minimum adjustable pressure)
p [bar]
PN = 200 bar PN = 160 bar
50

K0842

PN = 350 bar

K0843

PN = 315 bar

300
200

PN = 200 bar
PN = 160 bar

100

PN = 100 bar

PN = 20 bar

10

15

20

25

PN = 315 bar

40

Q [l/min]

p red = f (l) Pressure adjustment characteristics



[at Q = 10 l/min]/(s corresponds to preset value signal)

30

PN = 20 bar

20

PN = 350 bar

10
0

QL = f (p)

Q [cm3/min]
40

100

30

75

25

Q [l/min]

10

25
0

10 20

30 40

50

60

70

80

90 100 I [%]

p = f (l)
Pressure adjustment characteristics

[at Q = 5 l/min]/(s corresponds to preset value signal)
p [bar]
120
K491_1

PN = 100 bar

60

20

20

50

30

15

K0845

K0844

90

10

Leakage volume flow characteristics

p [%]
125

PN = 100 bar

PN = 20 bar

10 20

30 40

50

60

70

80

90 100 s [%]

p = f (l)
Pressure adjustment characteristics

[at Q = 5 l/min]/(s corresponds to preset value signal)
p [bar]
400
PN = 350 bar

300

50

100

150

200

250

300

350 p [bar]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off
with command preset value signal <5 %
 = p mechanicallly pre-set at Q = 5 l/min
N
 = Limited pressure in port P (1) at 70 % of preset value signal:
95 bar with pressure range 350 bar
65 bar with pressure range 315 bar
56 bar with pressure range 200 bar
32 bar with pressure range 160 bar
25 bar with pressure range 100 bar
4 bar with pressure range 20 bar

K491

PN = 315 bar

PN = 200 bar
200

PN = 160 bar
100

10 20

30 40

50

60

70

80

90 100 s [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-562E 3/4
Edition 14 43

DIMENSIONS/SECTIONAL DRAWINGs
*Adjusting screw for setting the nominal pressure (-20% / +30%)
With analog interface
Amplifier and Controller

20 21, 22

E: Venting
- Release locknut
- Remove screw
- Press check-valve (with a pin or with allen key < 1,3 mm)
- Screw the screw back in
- Set the required pressure and tighten the lock nut

30, 40

X2

30, 40

M22x1.5

s30

35

17.5

X4 (nur Regler)
(controller only)

70

110 100

70P(1)

60
80

95

135.4

T(2)

s30

X4 (nur Regler)
(controller only)

s6

83

X2
X1

M22x1.5

X1

110 100

35

20 21, 22

P(1)

80

95

135.4

T(2)

90 37

172.4

90 37

172.4
With fieldbus
interface
Amplifier

Under pressure oil shoot out!


Cover with a cloth.

With fieldbus interface


Controller
X2
X1
X2

90.2

37
127.2

127.2

s30

17.5

35

90.2

35

s30
T(2)

P(1)
T(2)

17.5

35

17.5

P(1)

P(1)
T(2)

37
90.2

37
127.2

T(2)
90.2

M22x1,5

37
127.2

Cavity drawing according to


ISO 77892202098
Parts list
Position

Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

100

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

110

049.3177

Back-up ring RD14,6x17,5x1,4

M22x1.5

101

M22x1.5

s30

X4

X4

35

s30

M22x1.5

X3

T (2)

X3
101

X3

X3

M22x1.5

X1

83
83

X2
X1

X1

X2

P (1)

17.5

Proportional
pressure relief valves

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1003

(2)

(1)

accessories
Cartridge built in:
flange and sandwich bodies
Set-up software

(1)

see register 2.3


see start-up

Cable to adjust the settings through interface USB


(from plug type A to Mini B, 3 m)
article no. 219.2896
Cable connector for analog interface:
straight, soldering contact
90, soldering contact
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

article no. 219.2330


article no. 219.2331

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-562E 4/4
Edition 14 43

20

Proportionalpressure relief valves


Proportional pressure relief valve
Screw-in cartridge
Pilot operated
Qmax = 400 l/min
pmax = 400 bar
pN max = 350 bar
description
Pilot operated, proportional pressure relief valve, as screw-in cartridge with a thread M42x2
for cavity according to ISO7789. 4 standard
pressure levels are available: 100 bar, 200 bar,
275 bar and 350 bar. The adjustment takes
place by means of a Wandfluh proportional
solenoid (VDE-standard 0580). The cartridge
body made of steel is zinc coated and therefore rust-protected. The solenoid coil is zinc-/
nickel-coated.

M42x2

ISO 7789

FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with
the return line to the tank. The back pressure
in T influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable
for large volume flows and high pressures. To
control the valve, Wandfluh proportional amplifiers are available (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has to
be changed. The facility for electric remote controlling of the valve in conjunction with process
control systems enables economic problem
solutions with repeatable sequences.

Type code

Pressure relief valve

B V P PM42 -

Pilot operated
Proportional
Screw-in cartridge M42x2
Nominal pressure range pN


100 bar
200 bar
275 bar
350 bar

100
200
275
350

Nominal voltage UN
12 VDC G12
24 VDC G24

without coil X5

Connection execution


s41

10

Metal housing, round W*


Metal housing, square M*

M42x2

Slip-on coil

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector
Deutsch DT04-2P
(2)

Sealing material

NBR
FKM (Viton) D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

(1)

Design-Index (Subject to change)


85.8

30

D
J
G

HB0
HB4.5

56.7

Only available148.7
in conjunction with other nominal voltages
60
and connection versions. (See data sheet 1.1-174)

40

50

Symbols
P(1)

T(2)

70

General specifications
Description
Pilot operated pressure relief valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M42x2
Ambient temperature -20+70C
Mounting position
any, preferably horizontal
Fastening torque
MD= 100 Nm for screw-in cartridge
MD= 5 Nm for knurled nut
Weight
m = 0,9 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-590E 1/3
Edition 11 04

Proportionalpressure relief valves


Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

UN = 24 VDC
IG = 660 mA

Other electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 400 bar
pTmax = pP+15 bar
Nominal pressure ranges pN=100 bar, 200 bar, 275 bar, 350 bar
Volume flow
Q = 5400 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
5%

at optimal dither signal

Characteristics Oil viscosity = 30 mm2/s


p = f (Q) Pressure volume flow characteristics
p = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
(Minimal adjustable pressure)
p [bar]
p [bar]
PN = 350 bar
400
30
PN = 350 bar
25
PN = 275 bar
PN = 275 bar
300
PN = 200 bar
20
PN = 100 bar
PN = 200 bar
15
200
10
PN = 100 bar
100
5
0
0
0
50 100 150 200 250 300 350 400 Q [l/min]
0
50 100 150 200 250 300 350 400 Q [l/min]
K0731_2

K0732_2

p = f (l)
Pressure adjustment characteristics

[at Q = 30 l/min (static)]
p [bar]
400

QL = f (p) Leakage volume flow characteristics

K0733_2

QL [cm3/min]
2000
K0734_2

PN = 350 bar

300

PN = 275 bar

1500

200

PN = 200 bar

1000

100

PN = 100 bar

500

10 20

30 40

50

60

70

80

90 100 l [%]

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-590E 2/3
Edition 11 04

Proportionalpressure relief valves


Dimensions / Sectional drawing

20

10

M42x2

s41

58.2

Cavity drawing acc. to


ISO 77894202007
M42x2
(2)
(2)

23.5

(1)

(1)

15 6.2

85.8

56.7
148.7

30

40

50

70

60

(1)

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1048

Dimensions of the other connection versions see data sheet 1.1-173


P(1)

parts liste
Position

Ariticle

Description
T(2)

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.6187

O-ring ID 18,72x2,62 (FKM)

40

160.6172

O-ring ID 17,17x1,78 (FKM)

50

160.2377
160.8378

O-ring ID37,77x2,62 (NBR)


O-ring ID37,77x2,62 (FKM)

60

160.2314
160.6315

O-ring ID31,42x2,62 (NBR)


O-ring ID31,42x2,62 (FKM)

70

049.3364

Backup ring RD31,5x36x1,4

Accessories
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.9-200


register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-590E 3/3
Edition 11 04

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
Direct operated
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 40 bar

22.5

64.5

42

15

in accordance with

Surface
gas+dust
x

IECEx

GOST Ex

xT(3)

Australia

Inmetro

NEPSI

95.5

70

A (1)

I M2 Ex d I Mb
Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
sy-stems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.


Pressure reducing valves

M D B PM16 -

/ L15 /

Direct operated
Proportional, explosion proof execution Ex d

A(1)

Screw-in cartridge M16x1,5

P(2)

50
x
27.1

The certificates can


be found on www.wand122.6
fluh.com / DOWNLOADS / Accompanying
Ex-proof / MKY45/18-..-L..
symbols

II 2 D Ex tD A21d IIC

Type code

Mining60

ATEX

II 2 G Ex d IIC

Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).

M16x1.5

CERTIFICates

SW 30

80

DESCRIPTION
For explosion-hazard zones
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M16x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid.
The cartridge body made of steel is zinc coated
for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
10(acc. to EN/IEC
The flameproof enclosures
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
capable of igniting.

M16x1,5

Wandfluh standard

Nominal pressure range pN 25 bar


40 bar
Nominal voltage UN

12 VDC
24 VDC

25
40
G 12
G24
Ambient temp. by:

Nominal power PN
15W
70C
Certificate
ATEX, IECEx, GOST Ex

Australia AU Inmetro IM
Sealing material

NBR
FKM (Viton)

System pressure max. 210 bar


System pressure max. 350 bar Z406

NEPSI NP

D1

Design-Index (Subject to change)

P (2)

T (3)

GENERAL SPECIFICATIONS
Description
Direct operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity

according to Wandfluh standards
Operations
Proportional solenoid
Mounting
Screw-in thread M16x1,5
Admissible ambient temp.
Execution L15

-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg

electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Schutzart
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
T1T4
(acc. to EN 60079-0)
Nominal power:
15 W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-602E 1/3
Edition 14 09

Proportional
pressure reducing valves
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar (350 bar)
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 40 bar
Volume flow range
Q = 06 l/min
Leakage volume flow
25 bar version
psys = 210 bar
pred = 0 bar: <10 ml/min.
pred = 25 bar: <50 ml/min.

40 bar version
pred = 0 bar: <10 ml/min.
pred = 40 bar: <40 ml/min.
Repeatability
1%
Hysteresis
4%

at optimal dither signal

security operated

The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.

In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.

Characteristics Oil viscosity = 30 mm2/s


pred = f (Q)


Pressure volume flow characteristics


(Maximal adjustable pressure)
25 bar version
* Limits of the working range

pred = f (Q)


p [bar]
30

p [bar]
60

20

40

K1144

20

4
2
A T

pred = f (l)


0
Q [l/min]

4
P A

4
2
A T

pred = f (l)


Pressure adjustment characteristics


[at Q = 0 l/min (static)]
25 bar version
** Slightly higher hysteresis

p [bar]
25

0
Q [l/min]

4
P A

Pressure adjustment characteristics


[at Q = 0 l/min (static)]
40 bar version
** Slightly higher hysteresis

p [bar]
40

K1155

K1156

20

30

15

20

10
5
0

10

K1145

Pressure volume flow characteristics


(Maximal adjustable pressure)
40 bar version
* Limits of the working range

10

**
0

10 20

30 40

50

60

70

80

90 100 l [%]

**
0

10 20

30 40

50

60

70

80

90 100 l [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-602E 2/3
Edition 14 09

Proportional
pressure reducing valves
Dimensions/sectional drawing

80

10
Cavity drawing acc. to
Wandfluh standard
M16x1.5

60 70

42

93

SW 30

M16x1,5

64.5

(3)

22.5

A(1)
T(3) P(2)

(2)

50

15

95.5

(1)

27.1
122.6

(1)

Dimensions of the solenoid coil refer to data sheet 1.1-183

For detailed cavity drawing


see data sheet 2.13-1051

A (1)

P (2)

T (3)

Parts list
Position

Article

Description

10

263.6...

Slip-on coil MKY45/18x60-...

15

253.8000

Plug with integrated manual


override HB4,5

50

160.2140
160.8140

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM)

60

160.2093
160.8092

O-ring ID 9,25x1,78 (NBR)


O-ring ID 9,25x1,78 (FKM)

70

160.2076
160.8076

O-ring ID 7,65x1,78 (NBR)


O-ring ID 7,65x1,78 (FKM)

80

111.1080

Cable gland brass M20

Accessoires
Propotional amplifier

register 1.13

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-602E 3/3
Edition 14 09

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M16x1,5
Direct operated
Wandfluh
standard
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 40 bar
Description
Direct operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M16x1,5. The adjustment takes place by
means of a Wandfluh proportional solenoid
(VDE-standard 0580). The cartridge body
made of steel. The special surface coating
protects the external parts against corrosion
and reduces friction of the control spool. The
solenoid coil is zinc-/nickel-coated.

Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).

Application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.

Type Code

Pressure reducing valve

MDPPM16-

Direct operated
Proportional
Screw-in thread M16x1,5

6.2

Nominal voltage UN

12 VDC G12
24 VDC G24
without coil X5

Slip-on coil

Metal housing round W


40 housing square M*
Metal

Connection execution

Connector socket EN175301-803 / ISO4400 D


50socket AMP Junior-Timer
Connector
J
Connector Deutsch DT04-2P
G
M16x1.5

25 bar
40 bar

SW 30

Nominal pressure range pNred


25
40

60 70

Sealing material

NBR
FKM (Viton) D1

Manual override

Armature tube closed (standard)


Screwed sealing(1)plug
Manual
emergency
actuation
(2)
(3)

HB0
HB4.5

System pressure max. 210 bar


System pressure max. 350 bar

Z406

78.3

Design-Index (Subject to change)

27.1

105.4

* Only available in conjunction with other nominal voltages


and connection
data sheet 1.1-174)
30 versions. (See 10
Symbols

A (1)

P (2)

T (3)

General specifications
Denomination
Direct operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity

acc. to Wandfluh standard
Actuation
Proportional solenoid
Mounting
Screw in thread M16x1,5
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,45 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-605E 1/3
Edition 13 48

Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1360 mA

Relative duty factor

100%ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 40 bar
Volume flow range
Q = 06 l/min
Leakage volume flow
25 bar version
psys = 210 bar
pred = 0 bar: <10 ml/min.
pred = 25 bar: <50 ml/min.

40 bar version
pred = 0 bar: <10 ml/min.
pred = 40 bar: <40 ml/min.
Repeatability
1%
Hysteresis
4%

at optimal dither signal

UN = 24 VDC
IG = 680 mA

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Characteristics Oil viscosity = 30 mm2/s


pred = f (Q)


Pressure volume flow characteristics


(Maximal adjustable pressure)
25 bar version
* Limits of the working range

pred = f (Q)


p [bar]
30

p [bar]
60

20

40

K1144

20

4
2
A T

pred = f (l)


0
Q [l/min]

4
P A

4
2
A T

pred = f (l)


Pressure adjustment characteristics


[at Q = 0 l/min (static)]
25 bar version
** Slightly higher hysteresis

p [bar]
25

0
Q [l/min]

4
P A

Pressure adjustment characteristics


[at Q = 0 l/min (static)]
40 bar version
** Slightly higher hysteresis

p [bar]
40

K1147

K1146

20

30

15

20

10
5
0

10

K1145

Pressure volume flow characteristics


(Maximal adjustable pressure)
40 bar version
* Limits of the working range

10

**
0

10 20

30 40

50

60

70

80

90 100 l [%]

**
0

10 20

30 40

50

60

70

80

90 100 l [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-605E 2/3
Edition 13 48

Proportional
pressure reducing valves
Dimensions / sectional drawings

Cavity drawing acc. to


Wandfluh standard

40
M16x1.5

SW 30

58.2

M16x1,5

50
60 70
(3)

18.7

(1)

15

(3)

(2)

(2)
78.3

6.2

27.1
105.4

30

20

(1)

10
(1)

Dimensions of the other connection versions see data sheet 1.1-173

A (1)
Parts list
Position

Article

Description

10

206.2201
206.2200

EN 175301
P (2)
T (3)
Solenoid
coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual overdrive (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2140
160.8140

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM)

60

160.2093
160.8092

O-ring ID 9,25x1,78 (NBR)


O-ring ID 9,25x1,78 (FKM)

70

160.2076
160.8076

O-ring ID 7,65x1,78 (NBR)


O-ring ID 7,65x1,78 (FKM)

For detailed cavity drawing


see data sheet 2.13-1051

Accessoires
Propotional amplifier
Mating connector EN175301-803

register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-605E 3/3
Edition 13 48

30 10

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M16x1,5
Direct operated
Wandfluh
standard
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 100 bar
Description
Direct operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M16x1,5. The adjustment takes place by
means of a Wandfluh proportional solenoid
(VDE-standard 0580). The cartridge body
made of steel. The special surface coating
protects the external parts against corrosion
and reduces friction of the control spool. The
solenoid coil is zinc-/nickel-coated.

Type Code

M16x1.5

s30


Pressure reducing valve

Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).

MGPPM16 - 100 -

(3) (2)

Direct operated

Application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.

(1)

Proportional
Screw-in thread M16x1,5

Nominal pressure range pNred 100 bar


Nominal voltage UN


78.3

40

50 60 1270
VDC G12
27.1

112.6

24 VDC G24
without coil X5

Slip-on coil

Metal housing round W


Metal housing square M*

Connection execution

Connector socket EN175301-803 / ISO4400 D


Connector socket AMP Junior-Timer
J
Connector Deutsch DT04-2P
G

Sealing material

NBR
FKM (Viton) D1

Manual override

Armature tube closed (Standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

System pressure max. 210 bar


System pressure max. 350 bar

Z406

Design-Index (Subject to change)


* Only available in conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)

Symbols

A (1)

P (2)

T (3)

General specifications
Denomination
Direct operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity

acc. to Wandfluh standard
Actuation
Proportional solenoid
Mounting
Screw in thread M16x1,5
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,45 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-607E 1/3
Edition 13 50

Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1360 mA

UN = 24 VDC

Relative duty factor

100%ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

IG = 680 mA

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar (350 bar)
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 100 bar
Volume flow range
Q = 06 l/min
Leakage volumen flow
psys = 160 bar
pred = 0 bar: <15 ml/min
pred =0,5 pN red : <60 ml/min
Repeatability
1%
Hysteresis
4%

at optimal dither signal

Characteristics Oil viscosity = 30 mm2/s


pred = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
p [bar]
120
100
80
60
40
20
0
6
K1154

pred = f (l)

4
2
A T

0
Q [l/min]

4
P A

Pressure adjustment characteristics


[at Q = 0 l/min (static)]
** Slightly higher hysteresis

p [bar]
100
K1153

80
60
40
20
0

**
0

10 20

30 40

50

60

70

80

90 100 l [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-607E 2/3
Edition 13 50

Proportional
pressure reducing valves
Dimensions / sectional drawings

Cavity drawing acc. to


Wandfluh standard

s30

15

M16x1.5

76.8

58.2

M16x1,5

(3) (2)
(3)

18.6

(1)

20

(2)

7.2

30 10

78.3

50 60 70

40

27.1

(1)

112.6
(1)

Dimensions of the other connection versions see data sheet 1.1-173

Parts list

For detailed cavity drawing


see data sheet 2.13-1051

Accessoires
Propotional amplifier
Mating connector EN175301-803

Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual overdrive (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2140
160.8140

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM) P

60

160.2093
160.8092

O-ring ID 9,25x1,78 (NBR)


O-ring ID 9,25x1,78 (FKM)

70

160.2076
160.8076

O-ring ID 7,65x1,78 (NBR)


O-ring ID 7,65x1,78 (FKM)

register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

A (1)

(2)

T (3)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-607E 3/3
Edition 13 50

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
Direct operated
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 100 bar
Description
For explosion-hazard zones
Direct operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M16x1,5. Activated with Wandfluh-explosionproof-solenoid. The cartridge body made of
steel. The special surface coating protects the
external parts against corrosion and reduces
friction of the control spool.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
capable of igniting.

M16x1,5

Wandfluh standard
II 2 G Ex d IIC
II 2 D Ex tD A21 IP65
I M2 Ex d I Mb

Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).

Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control systems enable elegant, comfortable solutions to
problems. Installation of the screw-in cart-ridge
in control blocks.

Type Code
MGBPM16 - 100 -


Pressure reducing valve

/ L15 /

Direct operated
Proportional, explosion proof execution, Ex d
Screw-in thread M16x1,5
Nominal pressure range pNred 100 bar
Nominal voltage UN
12 VDC G12
24 VDC G24

Ambient temp. by:

Nominal power PN
Certificate

15W

ATEX, IECEx, GOST Ex


Australia

70C

AU

Inmetro

Sealing material

NBR
FKM (Viton) D1

System pressure max. 210 bar


System pressure max. 350 bar

IM

NEPSI

NP

Z406

Design-Index (Subject to change)

General specifications
Denomination
Direct operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity

acc. to Wandfluh standard
Actuation
Proportional solenoid
Mounting
Screw in thread M16x1,5
Admissible ambient temp. -20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg

CERTIFICates
in accordance with

Surface
gas+dust

Mining

ATEX

IECEx

GOST Ex

Australia

Inmetro

NEPSI

The certificates can be found on www.wandfluh.com/DOWNLOADS/Accompanying Ex-proof / MKY45/18-..-L..

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-608E 1/3
Edition 14 10

Proportional
pressure reducing valves
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar (350 bar)
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 100 bar
Volume flow range
Q = 06 l/min
Leakage volumen flow
psys = 160 bar
pred = 0 bar: <15 ml/min
pred =0,5 pN red : <60 ml/min
Repeatability
1%
Hysteresis
4%

at optimal dither signal

electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Schutzart
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
T1T4
(acc. to EN 60079-0)
Nominal power:
15W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183

10

security operated

The solenoid coil must only be put into operation, if the require80
ments of the operating instructions supplied are observed to
their full extent.

In case of non-observance, no liability can be assumed.

p [bar]
120
100
80
60
40
20
0
6

s30

pred = f (Q) Pressure volume flow characteristics



(Maximal adjustable pressure)

64.5

42

93

K1154

15

Installation
For stack assembly please observe the remarks in the operating
instructions.
A(1)

22.5

4
2
A T

0
Q [l/min]

4
P A

M16x1.5

Characteristics Oil viscosity = 30 mm2/s

T(3)

40

P(2)

50 60 70
27.1

95.5
122.6

pred = f (l)

Symbols

Pressure adjustment characteristics


[at Q = 0 l/min (static)]
** Slightly higher hysteresis

A (1)

p [bar]
100
K1153

80
60

P (2)

40
20
0

T (3)

**
0

10 20

30 40

50

60

70

80

90 100 l [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-608E 2/3
Edition 14 10

Proportional
pressure reducing valves
Dimensions / sectional drawings
Cavity drawing acc. to
Wandfluh standard

10

M16x1,5

64.5

42

M16x1.5

93

s30

80

(3)

15
(2)

22.5

A(1)
T(3)

40
95.5

50 60 70
27.1

122.6

P(2)

(1)

(1)

For detailed cavity drawing


see data sheet 2.13-1051

Dimensions of the solenoid coil refer to data sheet 1.1-183

A (1)
Parts list
Position

Article

Description

10

263.6...

Slip-on coil MKY45/18x60-...

15

253.8000

Plug with integrated manual


override HB4,5

P (2)

T (3)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2140
160.8140

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM)

60

160.2093
160.8092

O-ring ID 9,25x1,78 (NBR)


O-ring ID 9,25x1,78 (FKM)

70

160.2076
160.8076

O-ring ID 7,65x1,78 (NBR)


O-ring ID 7,65x1,78 (FKM)

80

111.1080

Cable gland brass M20

Accessoires
Propotional amplifier

register 1.13

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-608E 3/3
Edition 14 10

Proportionalpressure reducing valves

Proportional pressure reducing valve


Screw-in
cartridge

Pilot operated
Qmax = 20 l/min
p max = 350 bar
pN red max = 315 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M18x1,5 for cavity according to Wandfluh
standard. 4 standard pressure levels are available: 20, 100, 200 and 315 bar. Adjustment
by a Wandfluh proportional solenoid (VDE
standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.

M18x1,5

Wandfluh standard

function
The proportional pressure regulating valve
con-trols the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port P
(2). A pressure rise in Port A (1) above the set
pressure e.g. due to an active oil consumer, will
be prevented by reliefing excess volume flow to
tank via port T (3). With deneergised solenoid
the volume flow passes freely from port P to the
consumer port A. Design specific a minimum
adjustable pressure according characteristic
curve cannot be underpassed. To control the
valve proportional amplifiers are available from
Wandfluh (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
sy-stems enable elegant, comfortable solutions to problems. Installation of the screw-in
cart-ridge in control blocks as well as in the
Wanfluh sandwich plates (vertical stacked
systems) and flange valves of the NG3-Mini
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or pur-chase). Please refer to the data
sheets in register 2.13.

Type code

Pressure reducing valve

M V P PM18 -

Pilot operated
Proportional
Screw-in thread M18x1,5
Nominal pressure range pN red 20 bar

100 bar

200 bar

315 bar

20
100
200
315

Nominal voltage UN

G12
G24

12 VDC
24 VDC

Design-Index (Subject to change)


GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional pressure

reducing valve
Construction
Screw-in cartridge for cavity

acc. to Wandfluh standard
Operation
Proportional solenoid
Mounting
Screw in thread M18x1,5
Ambient temperature -20...+50 C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (qual. 8.8) for solenoid screws
Weight
m = 0,38 kg
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight.

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70 C
Peak pressure
pmax = 350 bar
Nominal pressure range
pN red = 20 bar, pN red = 100 bar
pN red = 200 bar, pN red = 315 bar
Volume flow range
Q = 020 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
1%
Hysteresis
2%

at optimal dither signal

Standard nominal voltage UN = 12 VDC


Limiting current
IG = 1080 mA

symbol

UN = 24 VDC
IG = 540 mA

Relative duty factor


100% DF (see date sheet 1.1-430)
Protection class
IP 65 acc. to EN 60 529
Connection/Power supply Over device plug connection to

EN175301-803 (DIN43650) ISO4400,

form A, (2P+E), other connections on
request.
Other electrical specifications see data sheet 1.1-90 (PI29V)

A(1)

P(2)

T(3)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

20

Data sheet no.


2.3-610E 1/2
Edition 08 30

Proportionalpressure reducing valves

CHARACTERISTICS oil viscosity = 30 mm2/s


pred = f (Q)
pred = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)

p [bar]
p [bar]
400
25
K0245

K0246

PN red = 315 bar

PN red = 200 bar

100

PN red = 100 bar

10

15

pred = f (l)

10
5
0
5
10
15
A T
P A
Q [l/min]

20

Pressure adjustment characteristics


[at Q = 0 l/min (static)]

p [bar]
400

T(3)

100

PN red = 315 bar

300

PN red = 200 bar

200

PN red = 100 bar

100

PN red = 20 bar

10 20

10
5
0
5
10
15
A T
P A
Q [l/min]

20

K0247

P(2)

15

Q [cm3/min]
400

A(1)

300

20

Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]

K0248

200

PN red = 20/100 bar

PN red = 20 bar

20

PN red = 200/315 bar

15

200

20

300

Pressure volume flow characteristics


(Minimal adjustable pressure)
Consumption resistance dependent on system

30 40

50

60

70

80

90 100 l [%]

50

100

150

200

250

300

350 p [bar]

dimensions/SECTIONAL DRAWINGs

20

M18x1,5

M18x1,5

68

s24

10 70 11 60 50 90 40 80

Cavity drawing acc. to


Wandfluh standard

(3)

(1)
(3)

15
30

(2)

(2)

44

86,3
130,3

PARTS LIST

(1)

(1)

Position Article

Description

10
256.2453

256.2418
11
034.0111
15
253.8000

20
219.2002
30
246.0151
40
160.2093
50
160.2111
60
160.2156
70
160.2120
80
049.3137
90
049.3156

Proportional solenoid PI29V-G24


Proportional solenoid PI29V-G12
Pin RD 4x10,1
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head cap screw M3x50 DIN912
O-ring ID 9,25x1,78
O-ring ID 11,11x1,78
O-ring ID 15,6x1,78
O-ring ID 12,42x1,78
Back-up ring RD 10,6x13,5x1,4
Back-up ring RD 12,1x15x1,4

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1020
ACCESSORIES
Flange-/sandwich plate NG3-Mini
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-800


Data sheet 2.9-210
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-610E 2/2
Edition 08 30

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M22x1,5
Pilot operated
ISO 7789
Qmax = 60 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789.
Seven standard pressure levels are available.
The adjustment takes place by means of a
Wandfluh proportional solenoid (VDE-standard
0580). The cartridge body made of steel is
zinc coated and therefore rust-protected. The
solenoid coil is zinc-/nickel-coated.

function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of. To control the
valve, proportional amplifiers are available from
Wandfluh (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini, NG6 and NG10 types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

Pressure reducing valve

M V P PM22 -

Pilot operated
Proportional
Screw-in thread M22x1,5
020 bar 20
Nominal pressure range pNred

063 bar 63
100 bar 100

160 bar 160

12 VDC G12
24 VDC G24
without coil X5

Slip-on coil

Metal housing, round W*


Metal housing, square M*

Connection execution

s30

10

Nominal voltage UN

M22x1,5

20

(3)

Sealing material

Manual override

200
275
350

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P
(2)

78,4

D
J
G

NBR
FKM (Viton)
(1) D1
Armature tube closed (standard)
Screwed sealing plug
Manual emergency actuation

Design-Index (Subject to change)

6,2

200 bar
275 bar
350 bar

90

HB0
HB4.5

59,9

Only available in conjunction with other nominal voltages


70
138,3
and connection versions.
(See data sheet 1.1-174)

50

40

30
Symbols

A(1)

P(2)

T(3)

60 80
GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M22x1,5
Ambient temperature -2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,53 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-629E 1/3
Edition 11 25

Proportional
pressure reducing valves

Standard nominal voltage


Limiting current

UN = 12 VDC
IG = 1320 mA

UN = 24 VDC

Relative duty factor

100%ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

IG = 660 mA

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

CHARACTERISTICS Oil viscosity = 30 mm2/s


pred = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range:
pN red = 20 bar, 63 bar,100 bar,160 bar,

200 bar, 275 bar, 350 bar
Volume flow range
Q = 060 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
4%

at optimal dither signal

pred = f (Q)


p [bar]
40

p [bar]
400
PN red = 350 bar

300

PN red = 275 bar

30

200

PN red = 200 bar


PN red = 160 bar

20

100

PN red = 100 bar

10

60

40
20
A T

pred = f (l)

0
Q [l/min]

20
40
P A

PN red = 63 bar
PN red = 20 bar

60

Pressure adjustment characteristics


[at Q = 0 l/min (static)]

60

40
20
A T

0
Q [l/min]

20
40
P A

60

K0760_1

PN red = 350 bar

300
200
100
10 20

Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]

(Pressure in P (2) = 350 bar)

K0761

b: PN red = 20/63/100 bar

Q [cm3/min]
1000

p [bar]
400

a: PN red = 160/200/275/350 bar

K0443_2

K0434_3

Pressure volume flow characteristics


(Minimal adjustable pressure)
Consumption resistance dependent on system

Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight

30 40

60

70

80

800

PN red = 275 bar

600

PN red = 200 bar


PN red = 160 bar

400

PN red = 100 bar


PN red = 63 bar
PN red = 20 bar

200

90 100 l [%]

50

100

150

PN red = 20/63/100 bar


PN red = 160/200/275/350 bar

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-629E 2/3
Edition 11 25

Proportional
pressure reducing valves
Dimensions / Sectional drawings

10

s30

20

M22x1,5

M22x1,5

58,2

Cavity drawing acc. to


ISO 77892204098

(3)

(2)
(1)

18,7

(3)

15

90
78,4

6,2

59,9

70

138,3

50

40

30

A(1)

Parts List
Article

Description
P(2)

T(3)

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

60

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

70

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

80

049.3196

Backup ring RD 16,1x19x1,4

90

049.3176

Backup ring RD 14,1x17x1,4

10

(1)

60 80

Dimensions of the other connection versions see data sheet 1.1-173

Position

(2)

(1)
For detailed cavity drawing
and cavity tools
see data sheet 2.13-1004

ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-820


Data sheet 2.3-840
Data sheet 2.3-860
Data sheet 2.9-210
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-629E 3/3
Edition 11 25

Proportionalpressure reduced valves


Proportional pressure reducing valve
Screw-in cartridge
Integrated amplifier or controller electronics
Pilot operated
Qmax = 60 l/min
pmax
= 400 bar
pN red max = 350 bar
description
Pilot operated proportional pressure reducing
valve with integrated electronics as a screw-in
cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are factory set and adjusted. High valve-to-valve reproducibility. Housing for electronics with protection class IP67 for harsh environment. Seven standard pressure levels are available.
Adjustment by a Wandfluh proportional solenoid (VDE standard 0580). The cartridge and
the solenoid made of steel are zinc coated and
therefore rustprotected. The housing for the
elctronics is made of aluminium.

M22x1,5
ISO 7789

function
The proportional pressure reducing valve controls the pressure in port A (1). Proportionally
to the solenoid current solenoid force and pressure in port A rise. The valve functions practically independently of the pressure in port
P(2). The control connection is provided by an
analog interface or a fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting
and diagnosis with the free-of-charge software
PASO or via fieldbus interface. The USB parameterisation interface is accessible through
a cover flap.. PASO is a Windows program in
the flow diagram style, which enables the intuitive setting and storing of all variable parameters. The data remain saved in case of a power failure and can also be reproduced and
transferred to other DSVs.

Optionally these valves are available with integrated controller. As feedback value generator sensors with voltage or current output can
be directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.

application
Proportional pressure reducing valves with
integrated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics. The
integrated controller reliefs the machine control system and operates the pressure regulation in a closed control loop. The proportional
pressure reducing cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG4-Mini, NG6 and
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

M V P PM22 -

/ M E

Pressure reducing valve


Pilot operated
Proportional
Screw-in thread M22x1,5
Nominal pressure range pN red


20 bar
63 bar
100 bar
160 bar

20
63
100
160

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Execution connection

Integrated electronics

200 bar
275 bar
350 bar

200
275
350

G12
G24

Hardware configuration
With analog signal (0+10 V voreingestellt)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)

R1
R2

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-632E 1/4
Edition 13 30

90

60
150

Proportional
pressure reduced valves
Symbol

Connector wiring diagram

A(1)

Analog interface:
Device receptacle (male) X1

P(2)

T(3)

8 9 1

7 12 10 2
HYDRAULIC SPECIFICATIONS
6 11 3
Fluid
Mineral oil, other fluids on request 5 4
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
2 3
Fluid temperature
-20+70C
5
Peak pressure
pmax = 400 bar
Nominal pressure ranges pN red = 20 bar, 63 bar, 100 bar, 11604bar,
200 bar, 275 bar, 350 bar
Volume flow range
Q = 060 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
2
1

at optimal dither signal
5
3 4
Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529

with suitable connector and closed

electronic housing
Supply voltage
12 VDC or 24 VDC
Ramps (amplifier only)
separate adjustment for up and

down for each solenoid
2
3
Preset value generator
preset value speed adjustable 5
(controller only)

Parameterisation
Interface


1 4
via fieldbus or USB
USB (Mini B) for parameterisation
with PASO
(under the closing screw of the housing cover,
Preset ex-works)

Analog interface (MAIN):


Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal:



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

(not incl. in delivery)

Input voltage / current as well as signal


range can be set by software.
M12, 4-poles
Plug (female), M12, 4-poles
M12, 5-poles (acc. to DRP 303-1)
Plug (female), M12, 5-poles

Device receptacle
Profibus (female)
Mating connector

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

Preset value signal:

Fieldbus

2 receptacle
1
Device
supply
X1
2 (male)
1
5
MAIN
3 4
3 4
22 31
1 = Supply voltage +
2
1
2 = Reserved for extensions 5
5
3 4
3 = Supply voltage 0 VDC 3 4
1 4
4 = Chassis

7 12 10 2
Parameterisation interface (USB, Mini B) X2
6 11 3
Under the closing screw of the housing cover
5 4
2
3
Feedback
signal interface (Sensor)
5
1 4 receptacle (female) X4 (only controller)
Device
2 3
5
1 4

(not incl. in delivery)

(not incl. in delivery)

Device
receptacle
2 receptacle Device
3
CANopen
(male) X3
Profibus (female) X3
5
1 4
CAN
PROFIBUS
2
3
1
2
1 = not connected
1 = VP
2
1
5
5
2 = not connected
2 = RxD/TxD - N
1 4
3 4
3 4
3 = CAN Gnd
3 = DGND

4 = CAN High
4 = RxD/TxD - P

5 = Shield
8 9 15 = CAN Low

(not incl. in delivery)

Device receptacle
CANopen (male)
Mating connector

1 = Supply voltage +
2 = Supply voltage 0 VDC
8 9 1
3 = Stabilisierte Ausgangsspannung
7 12 10 2
4 = Stabilised output voltage
6 11 3
4 = Preset value voltage
8 9 1+
5 = Preset value voltage 5 4
7 12 10 2
6 = Preset value current +
6 11 -3
7 = Preset value current
5 4
8 = Reserved for extensions
9 = Reserved for extensions
2 3
10 = Enable control (Digital input)
5
11 = Error signal (Digital output)
1 4
12 = Chassis
2 3
9
8
1
Preset value voltage (PIN 4/5) resp. current5(PIN 6/7) are selected with
set-up
and
software PASO.
10 diagnosis
2
7 12
1 4
Factory
setting:
6 11
3 Voltage (0+10 V), (PIN 4/5)
5 4
Fieldbus interface:

1
5
3 4

1 = Supply voltage (output) +


2 = Feedback signal +
3 = Supply voltage 0 VDC
4 = not connected
5 = stab. output voltage
NOTE!
The mating connectors and the cable to adjust the settings2are 1not part of the delivery. Refer chapter Accessories.
3 4

Feedback signal interface (Sensor):


(controller only)

Device receptacle (female) M12, 5-poles


Mating connector
Plug (male), M12, 5-poles

Feedback signal::

(not incl. in delivery)

Voltage/current state when ordering

NOTE!
Detailed electrical characteristics and description of
DSV electronics are shown on data sheet 1.13-76.

3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-632E 2/4
Edition 13 30

Proportionalpressure reduced valves

Controllers will be supplied configurated as amplifiers. Switching into


controller mode and setting of the adjustments of the controller must
be done by the customer using the set-up software (USB interface, Mini B).

CHARACTERISTICS Oil viscosity = 30 mm2/s


pred = f (Q)
Pressure volume flow characteristics

(Maximal adjustable pressure)
p [bar]
400

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen protocol eg. Profibus DP protocol with device profile
DSP-408 for DSV.

pred = f (Q)


p [bar]
40

PN red = 275 bar

30

200

PN red = 200 bar

20

100

PN red = 100 bar

10

60

40
20
A T

pred = f (l)



p [bar]
120

0
Q [l/min]

20
40
P A

PN red = 63 bar
PN red = 20 bar

60

Pressure adjustment characteristics


[at Q = 0 l/min]/(s corresponds to preset value signal)
Inlet pressure: pN +10%
Mesured with closed port A

PN = 100 bar
PN = 63 bar

60
30

PN = 20 bar

10 20

pred = f (l)



p [bar]
400

60

40
20
A T

0
Q [l/min]

20
40
P A

60

Qst + L = f (p) Pilot- and leakage volume flow characteristic [A (1) T (3)]

(Pressure in P (2) = 350 bar)

K0760_1

90

b: PN red = 20/63/100 bar

Q [cm3/min]
1000

K0764_3

a: PN red = 160/200/275/350 bar

K0443_2

PN red = 350 bar

300

Pressure volume flow characteristics


(Minimal adjustable pressure)
Consumption resistance dependent on system

K0434_1

Additional information can be found on our website:


www.wandfluh.com

Inbetriebnahme
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.

30 40

50

60

70

80

90 100 s [%]

Pressure adjustment characteristics


[at Q = 0 l/min]/(s corresponds to preset value signal)
Inlet pressure: pN +10%
Mesured with closed port A

800
600
400
200
0

50

100

150

PN red = 20/63/100 bar


PN red = 160/200/275/350 bar

200

250

300

350 p [bar]

K0764_2

PN red = 350 bar

300

PN red = 275 bar

200

PN red = 200 bar


PN red = 160 bar

100
0

10 20

30 40

50

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off

 with command preset value signal <5%
= Regulated pressure in port A (1) at 70% of preset value signal::
250 bar with pressure range 350 bar
192 bar with pressure range 275 bar
143 bar with pressure range 200 bar
112 bar with pressure range 160 bar
72 bar with pressure range 100 bar
45 bar with pressure range 63 bar

14,5 bar with pressure range 20 bar
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-632E 3/4
Edition 13 30

Proportional
pressure reduced valves
dimensions
With analog interface
Amplifier and controller

M22x1,5
40

21, 22

Cavity drawing acc. to


ISO 77892204098

20, 30

X2

(3)

83

X1

90

X4 (Nur Regler)
(controller only)

120

60

95

s30

M22x1.5

17.5

70

110

130

(2)

A(1)

35

50

100

80

(1)

T(3) P(2)

135

(1)

For detailed cavity drawing


and cavity tools see data sheet 2.13-1004

60
195

With fieldbus interface


Controller

With fieldbus interface


Amplifier
X2

X2
X1

83

X1

X3
101

X3

X4

T(3) P(2)

17.5

90

M22x1.5

s30

17.5

35

A(1)

60

150

parts list
Position

Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

30

072.0021

O-ring ID 13,00x1,5
A(1)

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


P(2)
T(3)
O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

100

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

110

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

120

049.3196

Backup ring RD16,1x19x1,4

130

049.3176

Backup ring RD14,1x17x1,4

Gasket 33,2x59,9x2

accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software

Data sheet 2.3-820


Data sheet 2.3-840
Data sheet 2.3-860
Data sheet 2.9-210
see start-up

Cable to adjust the settings through interface USB


(from plug type A to Mini B, 3 m)
article no. 219.2896
Cable connector for analog interface:
straight, soldering contact
90, soldering contact
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

article no. 219.2330


article no. 219.2331

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-632E 4/4
Edition 13 30

Proportionalpressure reducing valves


Proportional pressure reducing valve
Screw-in cartridge
Pilot operated
Qmax = 60 l/min
p max = 400 bar
pN red max = 350 bar

M22x1,5

s 30

60

Description
For explosion-hazard zones
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid.
The cartridge body made of steel is zinc coated
for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
P(2)
T(3)
capable of igniting.

ATEX20

95,6
155,5

IECEx

ISO 7789

II 2 G Ex d IIC
II 2 D Ex tD A21 IIC
I M2 Ex d I Mb

FUNCTION
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of.

A(1)

CERTIFICates
in accordance with

M22x1,5

Surface
gas+dust

30 50
x

59,9

40 60

Mining
x

GOST Ex

Australia

Inmetro

NEPSI

Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
sy-stems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich plates
(vertical stacked systems) and flange valves of
the NG4-Mini, NG6 and NG10 types. (Please
note the separate data sheets in register 2.3).
Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.

Type Code

Pressure reducing valve

M V B PM22 -

Pilot operated
Proportional, explosion proof execution Ex d
Screw-in cartridge M22x1,5

Nominal power PN: 15W/L15
9W/L9
20 200 20 160
Nominal pressure range pN:
[bar] 63
275
50 220
100 350
80 280

The certificates can be found on www.wandfluh.com / DOWNLOADS / Accompanying


Ex-proof / MKY45/18-..-L..

Nominal voltage UN

Symbols

Ambient temp. by:


Nominal power PN
9W L9
40C

12 VDC
24 VDC


15W
Certificate
ATEX, IECEx, GOST Ex

Australia

A (1)

Sealing material

NBR
FKM (Viton)

G 12
G24
L15

AU

70C

Inmetro

IM

NEPSI NP

D1

Design-Index (Subject to change)


P (2)

T (3)

GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity acc.

to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M22x1,5
Ambient temperature
Excecution L9
-20+40C (operation as T1T6/T80C)

Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg

Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA

L9/40C IG = 625 mA 305 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical specifications see data sheet: 1.1-183

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-635E 1/3
Edition 14 09

Proportionalpressure reducing valves


Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
Excecution L9
-20+40C (operation as T1T6/T80C)
Excecution L15

-20+70 C (operation as T1T4/T130 C)
Peak pressure
pmax=350 bar
Nominal pressure range: Excecution L9
pNred=20 bar, 50 bar,80 bar, 160 bar,

220 bar, 280 bar

Excecution L15
pNred=20 bar, 63 bar, 100 bar, 200 bar,

275 bar, 350 bar
Volume flow range
Q = 060 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal

security operated

The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.

In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.

Characteristics oil viscosity = 30 mm2/s


Execution L15 (measured at 50C)

Execution L9 (measured at 40C)

pred= f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)
p [bar]
400

pred= f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)
p [bar]
400

K0434

K0435_1

PN = 350 bar

300

PN = 275 bar

300

PN red = 280 bar


PN red = 220 bar
PN red = 160 bar

200

PN = 200 bar

200

100

PN = 100 bar

100

PN = 63 bar
PN = 20 bar

60

40
20
A T

p = f (I)

0
Q [l/min]

20
40
P A

60

80

60

60

40

40

20

20
0

20

40

60

80

100 l [%]

Pressure volume flow characteristics


(Minimum adjustable pressure)
Consumption resistance dependent on system
a: PN red = 200/275/350 bar

K0443

b: PN red = 20/63/100 bar

60

Pressure signal characteristics


(Q = 1 l/min)

20

pred = f (Q)


p [bar]
40

40

60

80

100 l [%]

Pressure volume flow characteristics


(Minimum adjustable pressure)
Consumption resistance dependent on system
a: PN red = 160/220/280 bar

K0443_1

30

b: PN red = 20/50/80 bar

60

40
20
A T

0
Q [l/min]

20
40
P A

10
60

60

40
20
A T

0
Q [l/min]

10

20

20

20
40
P A

K1005

80

30

0
Q [l/min]

p [%]
100

K1002

pred = f (Q)


p [bar]
40

40
20
A T

p = f (I)

Pressure signal characteristics


(Q = 1 l/min)

p [%]
100

60

PN red = 80 bar
PN red = 50 bar
PN red = 20 bar

20
40
P A

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

60
Data sheet no.
2.3-635E 2/3
Edition 14 09

Proportionalpressure reducing valves


Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]

(Pressure in P (2) = 350 bar)
Q [cm3/min]
1000
K0760_1

800
600
400
200
0

50

100

150

PN red = 20/63/100 bar


PN red = 160/200/275/350 bar

200

250

300

350 p [bar]

Dimensions / Sectional drawings


Cavity drawing acc. to
ISO 77892204098

60

10

M22x1,5

(3)

M22x1,5

93,3

s 30

70

P(2)

T(3)

(2)

A(1)

15

20

95,6

30 50

59,9

155,5

(1)

40 60
(1)

For detailed cavity drawing and cavity tools


see data sheet 2.13-1004
Dimensions of the other connection versions see data sheet 1.1-183

Parts list
Position Article

Description

10
263.6...
15
253.8000

20
160.2188

160.8188
30
160.2156

160.8156
40
160.2140

160.8140
50
049.3196
60
049.3176
70
111.1080

Slip-on-coil MKY45/18x60-...
Plug with integrated manual
override HB4,5
O-ring ID 18,77x1,78 (NBR)
O-ring ID 18,77x1,78 (FKM)
P (2)
O-ring ID 15,60x1,78 (NBR)
O-ring ID 15,60x1,78 (FKM)
O-ring ID 14,00x1,78 (NBR)
O-ring ID 14,00x1,78 (FKM)
Backup ring RD 16,1x19x1,4
Backup ring RD 14,1x17,1,4
Cable gland brass M20

Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body

A (1)

Data sheet 2.3-820


Data sheet 2.3-840
Data sheet 2.3-860
Data sheet 2.9-210

Technical explanation see data sheet 1.0-100


T (3)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-635E 3/3
Edition 14 09

Proportional pressure reducing valve


Screw-in cartridge
M22x1,5
Pilot operated
ISO 7789
Statically controllable under 1 bar
Qmax = 40 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789.
Seven standard pressure levels are available.
The adjustment takes place by means of a
Wandfluh proportional solenoid (VDE-standard
0580). The cartridge body made of steel is
zinc coated and therefore rust-protected. The
solenoid coil is zinc-/nickel-coated.

function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid deenergised, the oil flows freely from consumer
port A to tank T. To control the valve, proportional amplifiers are available from Wandfluh
(see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini, NG6 and NG10 types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

Pressure reducing valve

M Q P PM22 -

Pilot operated (from connection P)


Proportional
Screw-in thread M22x1,5
040 bar 40
Nominal pressure range pNred

063 bar 63
100 bar 100

160 bar 160

12 VDC G12
24 VDC G24
without coil X5

Slip-on coil

Metal housing, round W*


Metal housing, square M*

s30

10

Connection execution

(3)

(2)

200
275
350

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector
Deutsch DT04-2P
(1)

Sealing material

NBR
FKM (Viton) D1

Manual override

78.4

90tube closed (standard)


Armature
With screwed sealing plug
With ml emergency actuation

61

139.4
Design-Index
(Subject to change)

30

200 bar
275 bar
350 bar

Nominal voltage UN

A

M22x1.5

20

Proportional
pressure reducing valves

70

D
J
G

HB0
HB4.5

Only available
in conjunction with
40
80 other
50
60 nominal voltages
and connection versions. (See data sheet 1.1-174)

Symbols

A(1)

P(2)

T(3)

GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M22x1,5
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,53 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-641E 1/3
Edition 12 23

Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1360 mA

UN = 24 VDC

Relative duty factor

100%ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

IG = 680 mA

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

CHARACTERISTICS Oil viscosity = 30 mm2/s


pred = f (Q)
Pressure volume flow characteristics

(Maximal adjustable pressure)
p [bar]
400
K1011

30

20
10
0
10
20
30
A T
P A
Q [l/min]

PN red = 275 bar

60

PN red = 200 bar


PN red = 160 bar

40

PN red = 100 bar


PN red = 63 bar
PN red = 40 bar

20

40

Pressure adjustment characteristics


[bei Q = 0 l/min] / (static)

p [bar]
100
8
6

PN red = 63 bar

PN red = 40 bar

2
0

pred = f (l)

10 20

30 40

50

60

70

80

40

30

20
10
0
10
20
30
A T
P A
Q [l/min]

40

Qst + L = f (pred) Pilot- and leakage volume flow characteristic [P (2) T (3)]

(Pressure in P (2) = 350 bar)
PN red = 100 bar

K1013

100

pred = f (l)

Pressure volume flow characteristics


(Minimal adjustable pressure)
Consumption resistance dependent on system

200

40

pred = f (Q)


p [bar]
80
K0809

PN red = 350 bar

300

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range:
pN red = 40 bar, 63 bar,100 bar,160 bar,

200 bar, 275 bar, 350 bar
Volume flow range
Q = 040 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
1%
Hysteresis
4%

at optimal dither signal

90 100 l [%]

Q [cm3/min]
600
K0812_1

450
300
150
0

50

100

150

PN red = 40/63/100/160 bar


PN red = 200/275/350 bar

200

250

300

350 p [bar]

Pressure adjustment characteristics


[bei Q = 0 l/min] / (static)

p [bar]
350
300
250
200
150
100
50
0
0 10 20

PN red = 350 bar

K1012

PN red = 275 bar


PN red = 200 bar
PN red = 160 bar

30 40

50

60

70

80

90 100 l [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-641E 2/3
Edition 12 23

Proportional
pressure reducing valves
Dimensions / Sectional drawings
Cavity drawing acc. to
ISO 77892204098

20

s30

10

M22x1,5

M22x1.5

57.5

(3)

(2)
(1)

18.5

(3)

90

15
6.2

78.4

61

70

139.4

30

40

50

80

(1)

60

Dimensions of the other connection versions see data sheet 1.1-173

A(1)

Parts List

(2)

Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid
P(2) coil WDS37/19x50-G12
T(3)

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

60

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

70

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

80

049.3196

Backup ring RD 16,1x19x1,4

90

049.3176

Backup ring RD 14,1x17x1,4

(1)

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1004
Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.3-820


Data sheet 2.3-840
Data sheet 2.3-860
Data sheet 2.9-210
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-641E 3/3
Edition 12 23

Proportional
pressure reduced valves
Proportional pressure reducing valve
M22x1,5
Screw-in cartridge
ISO 7789
Integrated amplifier or controller electronics
Pilot operated
Statically controllable under 1 bar
Qmax = 40 l/min
pmax
= 400 bar
pN red max = 350 bar
description
Pilot operated proportional pressure reducing
valve with integrated electronics as a screw-in
cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are factory set and adjusted. High valve-to-valve reproducibility. Housing for electronics with protection class IP67 for harsh environment. Seven standard pressure levels are available: 30,
55, 100, 150, 240 and 340 bar. Adjustment by
a Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rustprotected. The housing for the elctronics is
made of aluminium.
Optionally these valves are available with integrated controller. As feedback value generator sensors with voltage or current output can
be directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.

function
The proportional pressure reducing valve controls the pressure in port A (1). Proportionally
to the solenoid current solenoid force and pressure in port A rise. The valve functions practically independently of the pressure in port
P(2). The control connection is provided by an
analog interface or a fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting
and diagnosis with the free-of-charge software
PASO or via fieldbus interface. The USB parameterisation interface is accessible through
a cover flap.. PASO is a Windows program in
the flow diagram style, which enables the intuitive setting and storing of all variable parameters. The data remain saved in case of a power failure and can also be reproduced and
transferred to other DSVs.

application
Proportional pressure reducing valves with
integrated electronics has its application in
hydraulic systems, in which the pressure changes frequently and has to be statically controlled to under 1 bar. They are imple-mented
in systems calling for good valve-to-valve reproducibility, easy installation, comfort-able
operation and high precision in industrial hydraulics as well as in mobile hydraulics. The
integrated controller reliefs the machine control system and operates the pressure regulation in a closed control loop. The proportional
pressure reducing cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG4-Mini, NG6 and
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

M Q P PM22 -

/ M E

Pressure reducing valve


Pilot operated
Proportional
Screw-in thread M22x1,5
Standard nominal
40 bar
40
pressure range pN red:
63 bar
63

100 bar
100

Standard nominal voltage UN:

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Execution connection

Integrated electronics

160 bar
200 bar
275 bar
350 bar

160
200
275
350

G12
G24

Hardware Konfiguration:
mit Analogsollwertsignal (0+10 V voreingestellt)
mit CANopen nach DSP-408
mit Profibus DP nach Fluid Power Technology
mit CAN J1939 (auf Anfrage)

A1
C1
P1
J1

Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)

R1
R2

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)


Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-643E 1/4
Edition 13 30

Proportional
pressure reduced valves
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar (connection P)
pmax = 100 bar (connection T)
pTmax= pP+20 bar
Nominal pressure ranges pN red = 40,63,100,160,200,275,350 bar
Supply pressure
pP pred +10 bar (statically)

pP pred +80 bar (at 40l/min)
Volume flow range
see characteristics
Pilot- and leakage
volume flow
see characteristics
Repeatability
3%
Hysteresis
5%

general specifications
Description
Pilot operated proportional pressure

reducing valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)




(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can
be obtained from the operating instructions DSV.)

Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 2,6 Nm (Qual. 8.8) for solenoid screws
Weight
m = 1,05 kg

83

21,

Symbol
A(1)

P(2) T(3)

(not incl. in delivery)

Voltage/current state when ordering

17.5

8 9 1
7 12 10 2
Parameterisation interface (USB, Mini B) X2
6 11 3
Under the closing screw of the housing cover
5 4
2
3
Feedback
signal interface (Sensor)
5
1
4
Device receptacle (female) X4 (only controller)
2 3
5
1 4

1 = Supply voltage (output) +


2 = Feedback signal +
3 = Supply voltage 0 VDC
4 = not connected
5 = stab. output voltage

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
5
3 4
3 4

X3
101

Feedback signal::

X4

17.5

M22x1.5

s30

17.5

35

83

Electrical SPECIFICATIONS
Connector wiring diagram
Protection class
IP 67 acc. to EN 60 529
Analog interface:

with suitable connector and closed
Device receptacle (male) X1

electronic housing
Supply voltage
12 VDC or 24 VDC
1 = Supply voltage +
Ramps (amplifier only)
separate adjustment for up and
2 = Supply voltage 0 VDC
8 9 1
down
3 = Stabilised output voltage
Preset value generator
preset value speed adjustable
7 12 10 2
4 = Preset value voltage +
(controller only)
8 9 1
6 11 3
5 = Preset value voltage Parameterisation
via fieldus or USB
5 4
7 12 10 220, 30
6 = Preset value current
8 9 1+
Interface
USB (Mini40
B) for parameterisation
21, 22
40
7 = Preset value 7current
6 11 3

with PASO
12 10- 2

(under the closing screw of the housing cover, 5 4
8 = Reserved for extensions
6 11 3

Preset ex-works)
9 = Reserved for extensions
5 4 input)
X2
10 = Enable control (Digital
Analog interface (MAIN):
2 3
11 = Error signal (Digital output)
Device receptacle (male) M23, 12-poles
5
X1
X1
12 = Chassis
Mating connector
Plug (female), M23, 12-poles
1 4
2
3

(not incl. in delivery)
Preset value voltage (PIN 4/5) resp. current
Preset value signal:
Input voltage / current as well as5 signal
2 (PIN
3 6/7) are selected with
1 4
9901diagnosis
8 and
set-up
PASO.
X3
100 software110

range can be set byX4
software.
5
(Nur Regler)
Factory
(0+10 V), (PIN 14/5)4
10 120
2 Voltage130
7 12 setting:
(controller only)
50
Fieldbus interface:
50
6 11 3
Device receptacle
Fieldbus interface:
5 4
supply (male)
M12, 4-poles
Device
supply
X1
2 receptacle
1
Mating connector
Plug (female), M12, 4-poles
2 (male)
1

(not incl. in delivery)
A(1)
5
MAIN
Device receptacle
3 4 1 = Supply 3
4 +
voltage
1
2
1
CANopen (male)
M12, 5-poles (acc. to DRP 303-1) 2
2 = Reserved for extensions
5
2 3
Mating connector
Plug (female), M12, 5-poles
1
2
1
= Supply voltage 0 VDC 2
3 4
35 4 T(3)3 P(2)

(not incl. in delivery)
5
4
=
Chassis
Device receptacle
1 4
3 4
3 4
80
70
70
Profibus (female)
M12, 5-poles B-coded (acc. to
95IEC 947-5-2)
60 M12, 5-poles, B-coded
60
Mating connector
Plug (male),
135
61
Device receptacle
Device receptacle

(not incl. in delivery)
2
3
CANopen (male) X3
Profibus (female) X3
Preset value signal:
Fieldbus
196
5
Feedback signal
Analog voltage/current
1 4
CAN
PROFIBUS
2
3
(controller only)

1 = not connected 1 = VP
5
2
3
1 2 = not connected
IFeedback signal interface (Sensor):
2
2 = RxD/TxD - N
2
1
1 4
(controller only)
5
3 = CAN Gnd 5
3 = DGND
Analog
1 4
3 4
Device receptacle (female) M12, 5-poles
3 4
4 = CAN High
4 = RxD/TxD - P
X1
Mating connector
Plug (male), M12, 5-poles

5 = CAN Low
5 = Shield

Data sheet no.


2.3-643E 2/4
Edition 13 30

90

Proportional
pressure reduced valves
NOTE!
Detailed electrical characteristics and description of
DSV electronics are shown on data sheet 1.13-76.

Start-up
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter
Pin assignment.
Controllers will be supplied configurated as amplifiers. Switching into
controller mode and setting of the adjustments of the controller must
be done by the customer using the set-up software (USB interface, Mini B).
CHARACTERISTICS Oil viscosity = 30 mm2/s
pred = f (Q)
Pressure volume flow characteristics

(Maximal adjustable pressure)

PN red = 275 bar


PN red = 200 bar
PN red = 160 bar

100

PN red = 100 bar


PN red = 63 bar
PN red = 40 bar

30

20
10
0
10
20
30
A T
P A
Q [l/min]

40

Pressure adjustment characteristics


[at Q = 0 l/min]/(s corresponds to preset value signal)
Inlet pressure: pN + 15 %
Mesured with closed port A (static conditions)

K4100_1

PN = 100 bar
PN = 63 bar

60
30

PN = 20 bar

10 20

pred = f (l)



p [bar]
400

40
20
0

40

30

20
10
0
10
20
30
A T
P A
Q [l/min]

40

Qst + L = f (pred) Pilot- and leakage volume flow characteristic [P (2) T (3)]

(Druck in P (2) = 350 bar)
Q [cm3/min]
600
K0812_1

90

60

PN red = 350 bar

200

Pressure volume flow characteristics


(Minimal adjustable pressure)
Consumption resistance dependent on system

K0809

300

pred = f (l)



p [bar]
120

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen protocol eg. Profibus DP protocol with device profile
DSP-408 for DSV.

K1011

40

Additional information can be found on our website:


www.wandfluh.com

pred = f (Q)


p [bar]
80

p [bar]
400

NOTE!
The mating connectors and the cable to adjust the settings are not part of the delivery. Refer to chapter Accessories.

30 40

50

60

70

80

90 100 s [%]

Pressure adjustment characteristics


[at Q = 0 l/min]/(s corresponds to preset value signal)
Inlet pressure: pN + 15 %
Mesured with closed port A (static conditions)

450
300
150
0

50

100

150

PN red = 40/63/100/160 bar


PN red = 200/275/350 bar

200

250

300

350 p [bar]

K4100

PN = 350 bar

300

PN = 275 bar

200

PN = 200 bar
PN = 160 bar

100
0

10 20

30 40

50

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off
with command preset value signal 5 -10%
= Open point: preset value signal + 10%
= Regulated pressure in port A (1) at 70% of preset value signal:
230 bar with pressure range 350 bar
180 bar with pressure range 275 bar
130 bar with pressure range 200 bar
102 bar with pressure range 160 bar
68 bar with pressure range 100 bar
38 bar with pressure range 63 bar
21 bar with pressure range 40 bar

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-643E 3/4
Edition 13 30

Proportional
pressure reduced valves

21, 22

21, 22

20, 30

20, 30

40

acc. to
M22x1,5 40 Cavity drawing
21, 22
20, 30
ISO 77892204098

21, 22

20, 30

X2

X2

X1

X1

120

100

130

With fieldbus interface


196
Amplifier
40

83

X3

61

With fieldbus interface


Controller

20, 30

151

X2

Analog
X1

AnalogX2

X2
X1

X3

101

X1

A(1)

90

X3

83

110

50

120

100

130

X3

110

X4

101

X4

A(1)

90

17.5

M22x1.5

80

T(3) P(2)
61

17.5

60

70

s30

17.5

35

P(2) T(3)

A(1)

151

Parts List
Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33x2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


X4screw (data sheet 1.1-300)
HB 0 Plug

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

100

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

110

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

120

049.3196

Back-up ring RD 16,1x19x1,4

130

049.3176

Back-up ring RD 14,1x17x1,4

17.5

101

Position

X2

X1

X3

100

80
70
(1)
90
T(3) P(2)
For detailed cavity60
drawing and cavity tools see data
151
80
70
sheet 2.13-1004
90
61
60

61

21, 22

120

s30

17.5

T(3) P(2)

90

(2)

(1)

17.5

A(1)

90

X3

50

s30

T(3) P(2)

M22x1.5

95

196

135

s30

80

M22x1.5

s30

80

95

135

110

A(1)

35

17.5

70

60

70

60

130

50

35

50

90

120
110

35

50 Regler)
X4 (Nur
(controller only)

X4 (Nur Regler)
(controller only)

100

83

83

X1

90

X1

(3)

accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software

Data sheet 2.3-820


Data sheet 2.3-840
Data sheet 2.3-860
Data sheet 2.9-210
see start-up

Cable to adjust the settings through interface USB


article no. 219.2896
(from plug type A to Mini B, 3 m)
Mating connector (plug female) for the analogue interface:
straight, soldering contact
article no. 219.2330
90, soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)
Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

130

120
110

35

X2

X2

M22x1.5

40

40

M22x1.5

dimensions
With analog interface
Amplifier and controller

Data sheet no.


2.3-643E 4/4
Edition 13 30

A(1)

T(3) P(
61

Proportionalpressure reducing valves

M22x1,5

Proportional pressure reducing valve


Screw-in cartridge
Pilot operated
Statically controllable under 1 bar
Qmax = 40 l/min
pmax = 400 bar, pN red max = 350 bar
Description
For explosion-hazard zones
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid. The cartridge body made of steel is zinc
coated for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature capable of igniting.

ISO 7789

II 2 G Ex d IIC
II 2 D Ex tD A21d IIC
I M2 Ex d I Mb

function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the
set pressure, e.g. due to an active oil consumer, will be prevented by reliefing excess volume flow to tank via port T(3). With the solenoid de-energised, the oil flows freely from consumer port A to tank T. To control the valve,
proportional amplifiers are available from
Wandfluh (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has to
be changed. The facility for electric remote controlling of the valve in conjunction with process
control systems enables economic problem solutions with repeatable sequences. Installation
of the screw-in cartridge in control blocks as
well as in the Wanfluh sandwich plates (vertical stacked systems) and flange valves of the
NG4-Mini, NG6 and NG10 types. (Please note
the separate data sheets in register 2.3). Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.

Type CODE
MQBPM22 - -


Pressure reducing valve

/L15 /

Pilot operated (from connection P)


Proportional explosion proof, execution Ex d II C
Screw-in cartridge M22x1,5
40 63
Nominal pressure range pNred
[bar]
100 160

200 275
350
12 VDC G12
Standard nominal voltage UN
24 VDC G24

Execution:

15W

Certificates: ATEX, IECEx, GOST Ex



Australia AU
Sealing material

Ambient temp. by:


70C

Inmetro IM

NEPSI

NP

NBR
FKM (Viton) D1

Design-Index (Subject to change)

GENERAL SPECIFICATIONS
Description
Pilot operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Admissible ambient
-20+70 C (operation as T1T4/T130 C)
temperature
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg

CERTIFICates
in accordance with
ATEX

Surface
gas+dust

Mining

IECEx

GOST Ex

Australia

Inmetro

NEPSI

The certificates can be found on www.wandfluh.com / DOWNLOADS / Accompanying Ex-proof / MKY45/18-..-L..


Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-644E 1/3
Edition 14 12

Proportionalpressure reducing valves


HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

Required filtration grade ( 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Admissible fluid
-20+70 C (operation as T1T4/T130 C)
temperature
Peak pressure
pmax = 400 bar
Nominal pressure range
pN red = 40, 63, 100, 160, 200, 275,

350 bar
Supply pressure
pP pred +10 bar (statically)

pP pred +80 bar (at 40l/min)
Volume flow range
Q = 040 l/min
Pilot- and leakage
see characteristics
volume flow
Repeatability
3 % **
Hysteresis
5 % **

** at optimal dither signal
security operated

The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to their full extent.

In case of non-observance, no liability can be assumed.

22.5

64.5

42

93.3

electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN = 12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
T1T4
(acc. to EN 60079-0)
Nominal power
15W
For further electrical specifications see data sheet: 1.1-183

15

symbol

Installation
For stack assembly please observe the remarks in the operating instructions.

CHARACTERISTICS Oil viscosity = 30 mm2/s


pred = f (Q)
Pressure volume flow characteristics

(Maximal adjustable pressure)

pred = f (Q)


PN red = 350 bar

300

PN red = 275 bar

200

PN red = 200 bar


PN red = 160 bar

100
0

PN red = 100 bar


PN red = 63 bar
PN red = 40 bar

40

30

pred = f (l)

20
10
0
10
20
30
A T
P A
Q [l/min]

40

Pressure adjustment characteristics


[bei Q = 0 l/min] / (static)

p [bar]
100

PN red = 100 bar

K1013

p [bar]
80
K0809

60
40
20
0

K1011

p [bar]
400

Pressure volume flow characteristics


(Minimal adjustable pressure)
Consumption resistance dependent on system

40

30

20
10
0
10
20
30
A T
P A
Q [l/min]

Qst + L = f (pred) Pilot- and leakage volume flow characteristic [P (2) T (3)]

(Pressure in P (2) = 350 bar)

PN red = 63 bar

Q [cm3/min]
600

PN red = 40 bar

450

2
0

40

K0812_1

300
0

pred = f (l)

10 20

30 40

50

60

70

80

90 100 l [%]

Pressure adjustment characteristics


[bei Q = 0 l/min] / (static)

p [bar]
350
300
250
200
150
100
50
0
0 10 20

0
PN red = 350 bar

K1012

150
0

50

100

150

PN red = 40/63/100/160 bar


PN red = 200/275/350 bar

200

250

300

350 p [bar]

PN red = 275 bar


PN red = 200 bar
PN red = 160 bar

30 40

50

60

70

80

90 100 l [%]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-644E 2/3
Edition 14 12

Proportionalpressure reducing valves


Dimensions / Sectional drawings

S30

M22x1,5
40

30

60 20

(3)

(2)

50

64.5

42

M22x1.5

10

70

93.3

Cavity drawing acc. to


ISO 77892204098

(3)

22.5

(1)

(2)

15

95.6

61

(1)

156.6

(1)

Parts List

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1004

Position

Article

Description

10

263.6...

Slip-on-coil MKY45/18x60-...

15

253.8000

HB 4,5 Plug with integrated manual override (Data sheet 1.1-300)

20

160.2140
160.6141

O-ring ID14,00x1,78 (NBR)


O-ring ID14,00x1,78 (FKM)

30

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Propotional amplifier

40

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

50

049.3176

Backup ring RD 14,1x17x1,4

Technical explanation see data sheet 1.0-100

60

049.3196

Backup ring RD 16,1x19x1,4

70

111.1080

Cable gland brass M20

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet 2.3-820


Data sheet 2.3-840
Data sheet 2.3-860
Data sheet 2.9-210
register 1.13

Data sheet no.


2.3-644E 3/3
Edition 14 12

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M33x2
Pilot operated
ISO
7789
Qmax = 160 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M33x2 for cavity according to ISO 7789. Four
standard pressure levels are available. The adjustment takes place by means of a Wandfluh
proportional solenoid (VDE-standard 0580).
The cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil
is zinc-/nickel-coated.

function
The proportional pressure reducing valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P (2). A pressure rise in Port A (1) above the
set pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T (3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of. To control the
valve, proportional amplifiers are available from
Wandfluh (see register 1.13).

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks. Cavity tools are available for machining cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.

Type code

Pressure reducing valve

M V P PM33 -

Pilot operated
Proportional
Screw-in thread M33x2
Nominal pressure range pN red 100 bar 100
200 bar 200
275 bar 275

350 bar 350

M33x2

Nominal voltage UN
12 VDC G12
24 VDC G24

without coil X5

164

0 50

Slip-on coil

Metal housing, round W*


Metal housing, square M*

Electric connection

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material

NBR
FKM (Viton) D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

(3)

(2)

(1)

70 to change)
Design-Index (Subject

D
J
G

HB0
HB4.5

77,9

Only available in conjunction with other nominal voltages


and connection90
versions. (See data sheet 1.1-174)

80 60

Symbols
A(1)

P(2)

T(3)

General specifications
Denomination
Pilot operated proportional pressure

reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M33x2
Ambient temperature -2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,75 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-649E 1/3
Edition 11 25

Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

Relative duty factor

100% ED/DF (see date sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

UN = 24 VDC
IG = 660 mA

Other electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range pN red = 100 bar, 200 bar, 275 bar, 350 bar
Volume flow range
Q = 0160 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
4%

at optimal dither signal

Characteristics Oil viscosity = 30 mm2/s


pred = f (Q) Pressure volume flow characteristics
pred = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
(Minimal adjustable pressure)
Consumption resistance dependent on system
p [bar]
p [bar]
400
32
K0658_1

K0659

PN red = 350 bar

200

PN red = 200 bar

16

100

PN red = 100 bar

160 120

pred = f (l)

80
40
0
40
80 120
A T
P A
Q [l/min]

PN red = 350 bar

300

PN red = 275 bar


PN red = 200 bar
PN red = 100 bar

100
0

10 20

30 40

50

60

70

80

80
40
0
40
80 120 160
A

T
P
A on system
Q
[l/min]
Consumption resistance dependent

Qst + L = f (pred) Pilot- and leakage volume flow characteristic


[A (1) T (3)]

p [bar]
400

200

160 120

Pressure adjustment characteristics


[at Q = 0 l/min (static)]

K0433

160

24

PN red = 275 bar

300

90 100 l [%]

Q [cm3/min]
1000
K0792

800
600
400
200
0

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-649E 2/3
Edition 11 25

Proportional
pressure reducing valves
Dimensions / SECTIONAL DRAWINGs

10

M33x2

M33x2

20

s32

58,2

Cavity drawing acc. to


ISO 77893304098

(3)

(2)
(1)

20

(3)

15

6,2

86,1

70

77,9
164

40 50

30

90

80 60

(1)

(1)

Dimensions of the other connection versions see data sheet 1.1-173


A(1)

P(2)

Parts list
Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2298
160.6296

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

60

160.2235
160.6235

O-ring ID23,47x2,62 (NBR)


O-ring ID23,47x2,62 (FKM)

70

160.2219
160.6216

O-ring ID21,89x2,62 (NBR)


O-ring ID21,89x2,62 (FKM)

80

049.3297

Backup ring RD 24,5x29x1,4

90

049.3277

Backup ring RD 22,5x27x1,4

(2)

T(3)

For detailed cavity drawing


see data sheet 2.13-1040

Accessories
Line mount body
Proportional-Amplifier
Mating connector EN175301-803

Data sheet 2.9-210


register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-649E 3/3
Edition 11 25

Proportional
pressure reducing valves
Proportional pressure reducing valve
M33x2
Screw-in cartridge
ISO
7789
Integrated amplifier electronics
Pilot operated
Qmax = 160 l/min
p max = 400 bar
pN red max = 350 bar
description
Pilot operated proportional pressure reducing
valve with integrated electronics as a screw-in
cartridge. Thread M33x2 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with protection class IP67 for harsh environment. Four
standard pressure levels are available: 100,
200 and 350 bar. Adjustment by a Wandfluh
proportional solenoid (VDE standard 0580).
The cartridge and the solenoid made of steel
are zinc coated and therefore rust-protected.

function
The proportional pressure reducing valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force
and pressure in port A rise. The valve functions
practically independently of the pressure in
port P (2). The control connection is provided
by an analog interface or a fieldbus interface
(CANopen, J1939 or Profibus DP). Parameter
setting and diagnosis with the free-of-charge
software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case
of a power failure and can also be reproduced
and transferred to other DSVs.

application
Proportional pressure reducing valves with
in-tegrated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics.
The proportional pressure reducing catridge
is very suitable for mounting in control blocks,
flange bodies and sandwich plates of the size
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

M V P PM33 -

/ M E

Pressure reducing valve


Pilot operated
Proportional
Screw-in cartridge M33x2

Nominal pressure range pN red


100 bar
200 bar
275 bar
350 bar

Bominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Execution connection

Integrated electronics

100
200
275
350
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-652E 1/4
Edition 13 30

s32

M33x2

103

80

40

17.

17.

60

70

T(3)

Proportional
(78)
pressure reducing valves

143
221

General specifications
Description
Pilot operated proportional pressure

reducing valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)

(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)

P(2)

Symbol

A(1)

P(2)

T(3)

Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,35 kg

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure ranges
pN red = 100 bar, pN red = 200 bar,
pN red = 350 bar
8 9 1
Volume flow range
Q = 0160 l/min
Pilot- and leakage
7 12 10 2
volume flow
see characteristics
6 11 3
Repeatability
2%
5 4
Hysteresis
4%
at optimal dither signal

2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal


Device receptacle
CANopen (male)
Mating connector

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Device receptacle
Profibus (female)
Mating connector

Preset value signal

1
4

(not incl. in delivery)

M12, 4-poles
Plug (female), M12, 4-poles

Input voltage / current as well as signal range


can be set by software

Fieldbus interface:
Device receptacle
supply (male)
Mating connector

3
5
1 4

(not incl. in delivery)

Connector wiring diagram


Analog interface:
Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN

1 = not connected
2
3
2
1
2 = not connected
5
3 = CAN Gnd
1 4
3 4
4 = CAN High
5 = CAN Low

PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-652E 2/4
Edition 13 30

60

Proportional
pressure reducing valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408
for DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.

Additional information can be found on our website:


www.wandfluh.com
CHARACTERISTICS Oil viscosity = 30 mm2/s
pred = f (Q) Pressure volume flow characteristics
pred = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
(Minimal adjustable pressure)
Consumption resistance dependent on system
p [bar]
p [bar]
400
32
K0658_1

K0659

24

200

PN red = 200 bar

16

100

PN red = 100 bar

160 120

80
40
0
40
80 120
A T
P A
Q [l/min]

160

pred = f (s) Pressure adjustment characteristics



[at Q = 0 l/min] / (s corresponds to preset value signal)
p [bar]
120
K4100_1

PN red = 100 bar

90

160 120

80
40
0
40
80 120
A T
P A
Q [l/min]

160

Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]
Q [cm3/min]
1000
K0792

800
600

60

400

30
0

PN red = 275 bar

PN red = 350 bar

300

200

10 20

30 40

50

60

70

80

90 100 s [%]

50

100

150

200

250

300

350 p [bar]

pred = f (s) Pressure adjustment characteristics



[at Q = 0 l/min] / (s corresponds to preset value signal)
p [bar]
400
K4100

PN red = 350 bar

300

PN red = 275 bar

200

PN red = 200 bar

100
0

10 20

30 40

50

60

70

80

90 100 s [%]

Inlet pressure: pN +10 %


Mesured with closed port A (static conditions).
Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off
with command preset value signal <5%
= Regulated pressure in port A (1) at 70% of preset value signal:
250 bar with pressure range 350 bar
192 bar with pressure range 275 bar
143 bar with pressure range 200 bar

72 bar with pressure range 100 bar

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-652E 3/4
Edition 13 30

DIMENSIONS/SECTIONAL DRAWINGs
Cavity drawing acc. to
ISO 77893304098
40
21, 22
M33x2

With analog interface


40

21, 22

20, 30

X2

20, 30

X2

X1

X1

120

100

130

110

X3

83

83

90

(2)

60

143

60

(78)
221

With fieldbus interface


40

21, 22

70

98

80

(1)

s32

(1)

P(2)

176

For detailed cavity drawing


see data sheet 2.13-1040

20, 30

X2

A(1)

X1

90

X3

120

50

P(2)

100

130

110

T(3)
A(1)

60

98

80

M33x2

70

s32

17.5

35

A(1)

40

110

T(3)

P(2)

78

176

Parts list
Position

Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2298
160.6296

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

100

160.2235
160.6235

O-ring ID23,47x2,62 (NBR)


O-ring ID23,47x2,62 (FKM)

110

160.2219
160.6216

O-ring ID21,89x2,62 (NBR)


O-ring ID21,89x2,62 (FKM)

120

049.3297

Backup ring RD 24,5x29x1,4

130

049.3277

Backup ring RD 22,5x27x1,4

accessories
Line mount body
Set-up software
Cable to adjust the settings through
interface USB
(from plug type A to Mini B, 3 m)

Data sheet 2.9-210


see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)
Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-652E 4/4
Edition 13 30

M33x2

103

T(3)

40

80

M33x2

s32

70

40

17.5

35

35

A(1)

17.5

90

(3)

50

50

83

Proportional
pressure reducing valves

T(3

Proportionalpressure reducing valves

M33x2

Proportional pressure reducing valve


Screw-in cartridge
Pilot operated
Qmax = 160 l/min
p max = 400 bar
pN red max = 350 bar
Description
For explosion-hazard zones
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M33x12 for cavity according to ISO 7789.
Activated with Wandfluh-explosion-proofsolenoid. The cartridge body made of steel is
zinc coated for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
capable of igniting.
Details of the solenoid coil: refer to data sheet
1.1-183.

ISO 7789
II 2 G Ex d IIC
II 2 D Ex tD A21 IIC
I M2 Ex d I Mb

FUNCTION
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of.

CERTIFICATES
in accordance
with
ATEX

Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks. Cavity tools are available for machining
the cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.

Symbols
Surface
Gas and Staub
x

Mining

IECEx

A(1)

GOST Ex
x
x

Australia
x
x
P(2)
T(3)

Inmetro
x
x

NEPSI
x

The certificates can be found on www.wandfluh.com / DOWNLOADS / Accompanying Ex-proof / MKY45/18-..-L..

10

Typenschlssel

Pressure reducing valve

M V B PM33 -

60
-

Proportional, explosion proof execution Ex d

Nominal power PN
9W

15W
Certification

ATEX, IECEx, GOST Ex

Australia AU
Sealing material

NBR
FKM (Viton)

L9
L15

T(3)

P(2)
A(1)

G 12
G24

15

22.5

12 VDC
24 VDC

93.3


Nominal power PN: 15W/L15 9W/L9
Nominal pressure range pN [bar] 100
80
200
160
275
220
350
280

s 32

Screw-in cartridge M33x2

M33x2

70

Pilot operated

Nominal voltage UN

Ambient temp. with:


40C

103.3

70C

60

77.9
181.2

Inmetro

IM

NEPSI

NP

20

50 30

D1

Design-Index (Subject to change)


Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-654E 1/4
Edition 14 09

40

Proportionalpressure reducing valves


GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional

pressure reducing valve
Construction
Screw-in cartridge for cavity acc.

to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M33x2
Ambient temperature
Excecution L9

-20+40C (operation as T1T6/T80C)

Execution L15

-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for fixing screw
MD = 9 Nm for knurled nut
Weight
m = 2,4 kg

Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA

L15/70C IG = 910 mA 420 mA

L9/40C IG = 625 mA 305 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for

cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical specifications see data sheet: 1.1-183

Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
Excecution L9

-20+40C (operation as T1T6/T80C)
Excecution L15


-20+70 C (operation as T1T4/T130 C)
Peak pressure
pmax=350 bar
Nominal pressure range: Excecution L9
pNred=80 bar, 160 bar, 220 bar, 280 bar

Excecution L15
pNred=100 bar, 200 bar, 275 bar, 350 bar
Volume flow range
Q = 0160 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal

security operated

The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.

In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-654E 2/4
Edition 14 09

Proportionalpressure reducing valves


Characteristics oil viscosity = 30 mm2/s
Execution L15 (measured at 50C)

Execution L9 (measured at 40C)

pred= f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)
p [bar]
400

pred= f (Q) Pressure volume flow characteristics



(Maximum adjustable pressure)
p [bar]
400

K0658_1

K4107

PN red = 350 bar

300

PN red = 275 bar

300

200

PN red = 200 bar

200

100

PN red = 100 bar

100

160 120

p = f (I)

80
40
0
40
80 120
A T
P A
Q [l/min]

160

PN red = 80 bar

160 120

80
40
0
40
80 120 160
A T
P A
Q [l/min]

Pressure signal characteristics


(Q = 1 l/min)

K1005

80

80

60

60

40

40

20

20
0

20

40

60

100 l [%]

80

Pressure volume flow characteristics


(Minimum adjustable pressure)
Consumption resistance dependent on system

20

40

60

80

100 l [%]

Qst + L = f (pred) Pilot- and leakage volume flow [A (1) T (3)]



(Pressure in P (2) = 350 bar)
Q [cm3/min]
1000

K0659

K0792

800

24

600

16

PN red = 160 bar

p [%]
100

K1002

pred = f (Q)


p [bar]
32

PN red = 220 bar

p = f (I)

Pressure signal characteristics


(Q = 1 l/min)

p [%]
100

PN red = 280 bar

400
200

160 120

80
40
0
40
80 120
A T
P A
Q [l/min]

160

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-654E 3/4
Edition 14 09

P(2)

T(3)

Proportionalpressure reducing valves


Dimensions / Sectional drawings

10

60

Cavity drawing acc. to


ISO 778933040
M33x2

93.3

M33x2

s 32

70

15

T(3)

(3)

P(2)
A(1)

22.5

(2)

103.3

77.9
181.2

20

(1)

60
50 30

40

(1)

For detailed cavity drawing and cavity tools


see data sheet 2.13-1040

Dimensions of the other connection versions see data sheet 1.1-183

Parts list
Position Article

Description

10
263.6...
15
253.8000

20
160.2298

160.6296
30
160.2235
160.6235
40
160.2219
160.6216
50
049.3297
60
049.3277
70
111.1080

Slip-on-coil MKY45/18x60-...
Plug with integrated manual
override HB4,5
O-ring ID 29,82x2,62 (NBR)
O-ring ID 29,82x2,62 (FKM)
O-ring ID 23,47x2,62 (NBR)
O-ring ID 23,47x2,62 (FKM)
O-ring ID 21,89x2,62 (NBR)
O-ring ID 21,89x2,62 (FKM)
Backup ring RD 24,5x29x1,4
Backup ring RD 22,5x27x1,4
Cable gland brass M20

Accessories
Line mount body

Data sheet 2.9-210

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-654E 4/4
Edition 14 09

Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M42x2
Pilot operated
ISO
7789
Qmax = 250 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M42x2 for cavity according to ISO 7789. Four
standard pressure levels are available. The adjustment takes place by means of a Wandfluh
proportional solenoid (VDE-standard 0580).
The cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil
is zinc-/nickel-coated.

application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.

Type Code

Pressure reducing valve

M V P PM42 -

Pilot operated
Proportional
Screw-in cartridge M42x2
Nominal pressure range pN red 100 bar 100
200 bar 200
275 bar 275

350 bar 350

20

M42x2

58,2

10

Slip-on coil

s 41

Standard nominal voltage UN


12 VDC G12
24 VDC G24

without coil X5

Connection execution

Metal housing, round W*


Metal housing, square M*
Connector socket EN175301-803 / ISO4400 D
Connector
socket AMP Junior-Timer
J
(3)
(2)
Connector Deutsch DT04-2P
G

Sealing material

18,6

function
The proportional pressure reducing valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P (2). A pressure rise in Port A (1) above the
set pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T (3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of. To control the
valve, proportional amplifiers are available from
Wandfluh (see register 1.13).

NBR
(1)
FKM (Viton) D1

Manual override

85,8

6,2

Armature tube closed (standard)


Screwed sealing plug
70 actuation
87,9 Manual emergency

173,7 to change)
Design-Index (Subject

30

HB0
HB4.5

90

80 nominal
Only available in40conjunction
voltages
60
50 with other
and connection versions. (See data sheet 1.1-174)

Symbols

A(1)

P(2)

T(3)

General Specifications
Denomination
Pilot operated proportional pressure

reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M42x2
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 100 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,05 kg

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-690E 1/3
Edition 11 02

Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
Limiting current

UN = 12 VDC
IG = 1320 mA

Relative duty factor

100% ED/DF (see date sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

UN = 24 VDC
IG = 660 mA

Other electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range pN red = 100 bar, 200 bar, 275 bar, 350 bar
Volume flow range
Q = 0250 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%

at optimal dither signal

Characteristics Oil viscosity = 30 mm2/s


pred = f (Q) Pressure volume flow characteristics
pred = f (Q) Pressure volume flow characteristics

(Maximal adjustable pressure)
(Minimal adjustable pressure)
Consumption resistance dependent on system
p [bar]
p [bar]
400
32
K0995

K0996

PN red = 275 bar

24

200

PN red = 200 bar

16

100

PN red = 100 bar

0
250 200 150 100 50 0 50 100 150 200 250
A T
P A
Q [l/min]
pred = f (l)

Pressure adjustment characteristics


[at Q = 0 l/min (static)]

p [bar]
400

200

PN red = 200 bar

100

PN red = 100 bar

10 20

Q [cm3/min]
3200
2800
2400
2000
1600
1200
800
400
0
0
50
K0998

PN red = 350 bar


PN red = 275 bar

300

0
250 200 150 100 50 0 50 100 150 200 250
A T
P A
Q [l/min]
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]

K0997

300

PN red = 350 bar

30 40

50

60

70

80

90 100 l [%]

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.3-690E 2/3
Edition 11 02

Proportional
pressure reducing valves
Dimensions / SECTIONAL DRAWINGs

M42x2

s 41

58,2

10

Cavity drawing acc. to


ISO 77894204007

20

M42x2
(3)

(2)

18,6

(1)

15

6,2

85,8
173,7

40

30

50

(3)

70

87,9

80 60

90

(2)

(1)

Dimensions of the other connection versions see data sheet 1.1-173


(1)

For detailed cavity drawing


see data sheet 2.13-1047

A(1)

P(2)

Parts list

T(3)

Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.6187

O-ring ID 18,72x2,62 (FKM)

40

160.6172

O-ring ID 17,17x1,78 (FKM)

50

160.2377
160.8378

O-ring ID33,77x2,62 (NBR)


O-ring ID33,77x2,62 (FKM)

60

160.2329
160.6325

O-ring ID32,99x2,62 (NBR)


O-ring ID32,99x2,62 (FKM)

70

160.2314
160.6315

O-ring ID31,42x2,62 (NBR)


O-ring ID31,42x2,62 (FKM)

80

049.3384

Backup ring RD 33,5x38x1,4

90

049.3364

Backup ring RD 33,5x36x1,4

Accessories
Line mount body
Proportional-Amplifier
Mating connector EN175301-803

Data sheet 2.9-210


register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.3-690E 3/3
Edition 11 02

Proportional throttle valves


Proportional throttle valve
Screw-in cartridge
Direct operated, not pressure compensated
Throttle in one flow direction
Qmax = 12 l/min, pmax = 250 bar
QN max = 6,3 l/min
DESCRIPTION
Direct operated proportional throttle valve.
Thread M18x1,5 and cavity in accordance with
ISO 7789. Spool options normally closed and
normally open. Two flow ranges are available.
The volume flow is adjusted by a Wandfluhproportional solenoid (VDE standard 0580).
Progressive increase and decrease of volume
flow and reduced hysteresis are characteristics of this valve. The cartridge body is made
of steel. Its special surface coating protects
the outside against corrosion and reduces
friction of the control spool. The solenoid is
zinc coated.

M18x1,5
ISO 7789

FunCtion
The force controlled wet pin proportional
solenoid acts directly on the control spool
which opens or closes the trottle segments of
the radial holes in the valve body. The throttle
opening and therefore the flow volume changes
proportionally to the current input to the proportional solenoid. With deenergised solenoid
the control spool is held in closed respectivly
open position by a spring. To control the valve
proportional amplifiers are available from
Wandfluh (see register 1.13).

APPLICATION
Proportional throttel valves are suitable for
precise feed control systems. Very sensitive
opening and closing characteristics allow
smooth control of movements in stationary or
mobile installations, e.g. machine tools, public
vehicles. Installation of the screw-in cartridge
in control blocks as well as in the Wanfluh
sandwich plates (vertical stacked systems)
and flange valves of the NG3-Mini types. (Please note the separate data sheets in register
2.6). Cavity tools are available for machining
the cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.

type code

P PM18 -

Throttle valve
Normally closed
Normally open

N
O

Proportional
Screw-in cartridge M18x1,5
Nominal volume flow rate QN

4 l/min
6,3 l/min

4
6,3

Nominal voltage UN

12 VDC
24 VDC

G12
G24

Design-Index (Subject to change)

GENERAL SPECIFICATIONS
Description
Direct operated proportional throttle valve
Construction
Screw-in cavity acc. to ISO 7789
Operations
Proportional solenoid
Befestigungsart
Screw-in thread M18x1,5
Ambient temperature -2050C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (Qual. 8.8) for solenoid screws
Weight
m = 0,25 kg
Volume flow direction 1 2

ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight.
Standard-Nominal voltage UN = 12 VDC
Limiting current IG = 1080 mA

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 6...10 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 250 bar
Nominal volume flow rates QN = 4 l/min, QN= 6,3 l/min

at 10 bar pressure drop
Max. Volume flow
Qmax = 12 l/min
Leakage volume flow
see characteristics
Resolution
1 mA
Repeatability
1%
Hysteresis
2%

at optimal dithersignal

UN = 24 VDC
IG = 540 mA

Relative duty factor


100% DF (see data sheet 1.1-430)
Protection class
IP 65 to EN 60 529
Connection/Power
Over device plug connection to
supply
ISO 4400 / DIN 43 650 (2P+E)
Other electrical specifications see data sheet 1.1-90 (PI29V)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-510E 1/2
Edition 05 06

(1)

30

66.3

29.4

Proportional throttle valves

95.7

SYMBOLS
Normally closed

Normally open

CHARACTERISTICS Oil viscosity = 30 mm2/s


QL = f (p) Leakage volume flow characteristics
Q [cm3/min]
200
K0140

150
100
50
0

50

100

150

200

250 p [bar]

Q = f (I) Volume flow adjustment characteristics


DNPPM18
Q [l/min]
8
7
6
5
4
3
2
1
0
0 10 20

Q = f (p) Volume flow pressure characteristics


Q [l/min]
15
QN = 6.3 l/min
12.5
10
QN = 4 l/min
7.5
5
2.5
0
0
50
100
150
200
K0143

250 p [bar]

Q = f (I) Volume flow adjustment characteristics


DOPPM18
Q [l/min]

K0142

QN = 6.3 l/min
QN = 4 l/min

30 40

50

60

70

80

90 100 l [%]

8
7
6
5
4
3
2
1
0

K0141

QN = 6.3 l/min
QN = 4 l/min

10 20

30 40

50

60

70

80

90 100 l [%]

DIMENSIONS / SECTIONAL DRAWINGs


M18x1,5

Cavity drawing according to


ISO 77891801098

(1)
(1)

20

s 24

68

(2)

15

70 40

M 18 X 1.5

10 60 50

(2)

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1002.

(1)

30

66.3

29.4
95.7

parts list
Position Article

Description

10
256.2453

256.2418
15
253.8000

20
219.2002
30
246.0146
40
160.2111
50
160.2156
60
160.2120
70
049.3156

Proportional solenoid PI29V-G24


Proportional solenoid PI29V-G12
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head cap screw M3x45 DIN912
O-ring ID 11,11x1,78
O-ring ID 15,60x1,78
O-ring ID 12,42x1,78
Back up ring RD 12,1x15x1,4

ACCESSORIES
2
Flange-/sandwich plate NG3-Mini
Line mount body Data sheet
Proportional amplifi er
1
Mating connector EN 175301-803

2
Data sheet 2.6-700
2.9-205
Register 1.13
1
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-510E 2/2
Edition 05 06

Proportional throttle valves


Proportional throttle valve
Screw-in cartridge
Direct operated, not pressure compensated
Throttle in one flow direction
Qmax = 32 l/min, pmax = 350 bar
QN max = 25 l/min

10

M22x1.5

s30

58.2

20

APPLICATION
Proportional throttle valves are suitable for precise feed control systems. Very sensitive opening and closing characteristics allow smooth
control of movements in stationary or mobile
installations, e.g. machine tools, public vehicles. Installation of the screw-in cartridge in control blocks as well as in the Wandfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini and NG6 types. size.
(Please note the separate data sheets in register 2.6). Cavity tools are available for machining the cavities in steel and aluminium (hire
or purchase). Please refer to the data sheets
in register 2.13.

type code

2(T)
D
P PM22 -
-
/

-

#
1(P)
Throttle valve
Normally open
Normally closed

30
15Proportional
6.2

50

40

91.3

Screw-in cartridge M22x1,5

O
N

60

37.5

Nominal volume flow rate QN



128.8
6,3 l/min 6,3
10 l/min 10
25 l/min 25

Nominal voltage UN

12 VDC
24 VDC
without coil

70

G12
G24
X5
W
M*

Connection execution
20
10

Connector socket EN175301-803 / ISO4400 D


Connector socket AMP Junior-Timer
J
Connector Deutsch DT04-2P
G

Sealing material

NBR
FKM (Viton)

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

18.6

s30

58.2

M22x1.5

A Metal housing, round


Metal housing, square

Slip-on coil

76.8

ISO 7789

FunCtion
The force controlled wet pin proportional solenoid acts directly on the throttle spool which
opens, resp., closes the openings on the cartridge body. The throttle opening, and therefore
the flow volume, changes proportionally to the
current absorption of the proportional solenoid.
To control the valve proportional amplifiers are
available from Wandfluh (see register 1.13).

18.6

76.8

DESCRIPTION
Direct operated proportional throttle valve with
thread M22x1,5 and cavity in accordance with
ISO 7789. Three nominal flow rates are available. The volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard
0580). Progressive increase and decrease of
volume flow and reduced hysteresis are characteristics of this valve. The cartridge body is
made of steel. Its special surface coating protects the outside against corrosion and reduces friction of the control spool. The solenoid
coil is zinc-/nickel-coated.
A

M22x1,5

(Subject to change)
15Design-Index30

2(T)
D1

50

40

60

6.2 available in conjunction91.3


* Only
with other nominal voltages 37.5
and connection versions. (See data sheet 1.1-173)
128.8
symbol
normally open

normally close

1(P)

70

HB0
HB4.5

GENERAL SPECIFICATIONS
Description
Direct operated proportional throttle valve
Construction
Screw-in cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature
-2070 C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,57 kg
Volume flow direction
12

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-531E 1/3
Edition 14 34

Proportional throttle valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push

type, pressure tight
Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 1320 mA

IG = 660 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 6,3 l/min, 10 l/min, 25 l/min

at 10 bar pressure drop
Max. volume flow
Qmax = 32 l/min
Leakage volume flow
on request
Hysteresis
8%

at optimal dither signal

CHARACTERISTICS Oil viscosity = 30 mm2/s


Q = f (I) Volume flow adjustment characteristics (p = 20 bar)
Q = f (I) Volume flow adjustment characteristics (p = 20 bar)

normally open
normally closed
Q [l/min]
Q [l/min]
35
35
QN = 25 l/min
QN = 25 l/min
30
30
25
25
20 QN = 10 l/min
20
QN = 10 l/min
15
15
QN = 6,3 l/min
10
10
5
5
QN = 6,3 l/min
0
0
0 10 20 30 40 50 60 70 80 90 100 l [%]
0 10 20 30 40 50 60 70 80 90 100 l [%]
K0145_1

K1165

Q = f (p) Volume flow pressure characteristics (I = IG)



normally open
Q [l/min]
45
40
QN = 25 l/min
35
30
QN = 10 l/min
25
20
QN = 6,3 l/min
15
10
5
0
0
50
100 150 200 250 300 350 p [bar]

Q = f (p) Volume flow pressure characteristics (I = IG)



normally closed
Q [l/min]
35
30
QN= 6.3 l/min
25
QN= 10 l/min
20
QN= 25 l/min
15
10
5
0
0
50
100 150 200 250 300 350 p [bar]

p = f (Q) Pressure drop volume flow characteristics (I = IG)



normally open

p = f (Q) Pressure drop volume flow characteristics (I = IG)



normally closed

K1166

p [bar]
50

QN = 6,3 l/min

K1164

p [bar]
40

QN = 10/min

QN = 6,3 l/min

K1163

40

QN = 10 l/min

QN = 25 l/min

30

30

QN = 25 l/min

20

20
10

10
0

K0205_1

10

15

20

25

30

35

Q [l/min]

10

15

20

25

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

30

35

Q [l/min]

Data sheet no.


2.6-531E 2/3
Edition 14 34

Proportional throttle valves


DIMENSIONS / SECTIONAL DRAWINGs
Normally open

10

Cavity drawing accorging to


ISO 77892201098

M22x1.5

20

s30

58.2

76.8

M22x1,5

2(T)

(2)

18.6

1(P)
(1)

30

15 6.2

50

40

91.3

60

37.5

70

(1)

For detailed cavity drawing


and cavity tools see data sheet 2.13-1008

128.8
Dimensions of the other connection versions see data sheet 1.1-173
Normally closed

10

M22x1.5

20

s30

58.2

76.8

2(T)

18.6

1(P)

15

6.2

30

50

40

91.3

60

70

37.5

128.8
parts list
Position

Article

10

206.2201
206.2200

2Description

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

Junior-Timer
1
206.2203 1Solenoid coil WJS37/19x50-G24
206.2202 Solenoid coil WJS37/19x50-G12
206.2205
206.2204

Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

60

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

70

049.3196

Back up ring RD16,1x19x1,4

ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803

Data sheet 2.6-720


Data sheet 2.6-740
2.9-205
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-531E 3/3
Edition 14 34

Proportional throttle valves


Proportional throttle valve
Screw-in cartridge construction
Integrated amplifier electronics
Direct operated, not pressure compensated
Qmax = 32 l/min
QN max = 25 l/min
pmax = 350 bar
description
Direct operated proportional throttle valve with
integrated electronics as a screw-in cartridge
with a thread M22x1,5 for cavity acc. to ISO
7789. These plug & play valves are factory set
and adjusted. High valve-to-valve reproducibility. Housing for electronics with protection
class IP67 for harsh environment. Three flow
ranges are available. The volume flow is adjusted by a Wandfluh proportional solenoid
(VDE standard 0580). The cartridge and the
solenoid made of steel are zinc coated and
therefore rustprotected. The housing for the
elctronics is made of aluminium.

M22x1,5
ISO 7789

function
The force controlled wet pin proportional solenoid acts directly on the throttle spool which
opens, resp., closes the openings on the cartridge body. The control connection is provided
by an analog interface or a fieldbus interface
(CANopen, J1939 or Profibus DP). Parameter
setting and diagnosis with the free-of-charge
software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case of
a power failure and can also be reproduced
and transferred to other DSVs.

application
Proportional throttle valves with integrated
electronics are well suited for demanding applications where high resolution, high volume
flow and low hysteresis are requested. They
are implemented in systems calling for good
valve-to-valve reproducibility, easy installation,
comfortable operation and high precision in industrial hydraulics as well as in mobile hydraulics. The proportional throttle cartridge is very
suitable for mounting in control blocks, flange
bodies and sandwich plates of the size NG4,
NG6 and NG10. Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

Type code

D
P PM22 -
-
/ M E
-
#
Throttle valve
Normally open
Normally closed

O
N

Proportional
Screw-in thread M22x1,5
Nominal volume flow rate QN

6,3 l/min
10 l/min
25 l/min

6,3
10
25

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Integrated electronics

G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Viton)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-541E 1/4
Edition 14 34

Proportional throttle valves

M 22x1.5

s 30

P(1)

T(2)
general specifications
Description
Direct operated proportional throttle valve
(37.5)

with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)

Symbol
normally open

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can
be obtained from the operating instructions DSV.)

normally closed
2

Mounting position
any, preferably, horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,95 kg
Flow direction
12

Connector wiring diagram


Analog interface:
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination
ISO 4406:1999, classe 18/16/13
efficiency
(Required filtration grade 61075)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
8 9 1
Peak pressure
pmax = 350 bar
7 12 10 2
Nominal volume flow
QN= 6,3 l/min, 10 l/min, 25 l/min

(at DpN = 10 bar)
6 11 3
Max. volume flow
Qmax = 32 l/min
5 4
Leakage volume flow
see characteristic
Hysteresis
8%
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

3
4

1
4

(not incl. in delivery)

Input voltage / current as well as signal range


can be set by software

2
M12, 4-poles
Plug (female), M12, 4-poles

3
5
1 4

(not incl. in delivery)

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3
4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-541E 2/4
Edition 14 34

Proportional throttle valves


Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408 for
DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.

Additional information can be found on our website:


www.wandfluh.com

CHARACTERISTICS Oil viscosity = 30 mm2/s


Q = f (p) Volume flow pressure characteristics (I = IG)

normally open
Q [l/min]
45
40
35
30
25
20
15
10
5
0
0
50

Q = f (p)

K1166

QN = 25 l/min
QN = 10 l/min
QN = 6,3 l/min

100

150

QN = 6,3 l/min

K1164

200

250

300

350 p [bar]

QN = 10/min

QN= 6.3 l/min

QN= 10 l/min
QN= 25 l/min

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop volume flow characteristics (I = IG)



normally closed
p [bar]
QN = 6,3 l/min QN = 10 l/min QN = 25 l/min
40
K1163

40

30

30

QN = 25 l/min

20

20
10

10
0

Q [l/min]
35
30
25
20
15
10
5
0
0
50
K0205_1

p = f (Q) Pressure drop volume flow characteristics (I = IG)



normally open
p [bar]
50

Volume flow pressure characteristics (I = IG)


normally closed

10

15

20

25

30

35

Q [l/min]

Q = f (s) Volume flow adjustment characteristics



(p1 - p2 = 20 bar)/(s corresponds to preset value signal)

normally open
Q [l/min]
35
QN = 25 l/min
30
25
20
QN = 10 l/min
15
10
QN = 6,3 l/min
5
0
0 10 20 30 40 50
K1167

10

15

20

25

30

35

Q [l/min]

Q = f (s) Volume flow adjustment characteristics



(p1 - p2 = 20 bar)/(s corresponds to preset value signal)

normally closed
Q [l/min]
35
30
25
20
15
10
5
0
0 10 20
K1141

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off with command signal <5%
 = Closing point: at 90%

QN = 25 l/min

QN = 10 l/min
QN = 6,3 l/min

30 40

50

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off with command signal <5%
 = Opening point: at 10%
= Flow p = 30 bar with 70 % value signal
15,0 l/min for QN = 25 l/min
10,0 l/min for QN = 10 l/min
5,2 l/min for QN = 6,3 l/min

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-541E 3/4
Edition 14 34

Proportional throttle valves


DIMENSIONS/SECTIONAL DRAWINGs
With analogue interface

20

21,22 30,40
Cavity drawing according to
ISO 77892201098

X2

M22x1,5

83

X1

80

90 100 110

50

(2)

70
148

108

M 22x1.5

60

s 30

17.5

35

P(1)

(1)
(1)

T(2)

(37.5)

186

With fieldbus interface

For detailed cavity drawing


and cavity tools
see data sheet 2.13-1008

X2

83

X1

X3

103

M 22x1.5

s 30

17.5

35

P(1)

141

Parts list
Position

Article

Description

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID18,77x1,78 (NBR)


O-ring ID18,77x1,78 (FKM)

100

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

110

049.3196

Back up ring RD16,1x19x1,4

T(2)

(37.5)
2

accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Set-up software
Cable to adjust the settings through
interface USB
(from plug type A to Mini B, 3 m)

Data sheet 2.6-720


Data sheet 2.6-740
2.9-205
see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-541E 4/4
Edition 14 34

Proportional throttle valves


Proportional throttle valve
Screw-in cartridge
Direct operated, not pressure compensated
Throttle in one flow direction
Qmax = 65 l/min, pmax = 350 bar
QN max = 63 l/min
DESCRIPTION
Direct operated proportional throttle valve with
thread M33x2 and cavity in accordance with
ISO 7789. Two nominal flow rates are available. The volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard
0580). Progressive increase and decrease of
volume flow and reduced hysteresis are characteristics of this valve. The cartridge body is
made of steel. Its special surface coating protects the outside against corrosion and reduces friction of the control spool. The solenoid
coil is zinc-/nickel-coated.

M33x2

ISO 7789

FunCtion
The force controlled proportional solenoid running in the fluid acts directly on the control
spool which opens or closes the triangular
shaped throttling notches in the cartridge body.
The throttle opening, and therefore the flow volume, changes proportionally to the current absorption of the proportional solenoid. When the
solenoid is without current, the control spool is
held in the closed position by a spring. To control the valve proportional amplifiers are available from Wandfluh (see register 1.13).

APPLICATION
Proportional throttle valves are suitable for precise feed control systems. Very sensitive opening and closing characteristics allow smooth
control of movements in stationary or mobile
installations, e.g. machine tools, public vehicles. Installation of the screw-in cartridge in control blocks as well as in the Wandfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG10 size. (Please note the separate data sheets in register 2.6). Cavity tools
are available for machining the cavities in
steel and aluminium (hire or purchase). Please
refer to the data sheets in register 2.13.

type code

D N P PM33 -

Throttle valve
Normally closed
Proportional
Screw-in cartridge M33x2
Nominal volume flow rate QN

63 l/min
32 l/min

63
32

Nominal voltage UN

12 VDC
24 VDC
without coil

Slip-on coil

Metal housing, round


Metal housing, square

Connection execution

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material

NBR
FKM (Viton)

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

G12
G24
X5
W
M*
D
J
G

D1
HB0
HB4.5

Design-Index (Subject to change)


* Only available in conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-181)

symbol

GENERAL SPECIFICATIONS
Description
Direct operated proportional throttle valve
Construction
Screw-in cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature
-2070 C
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 7 Nm for knurled nut
Weight
m = 0,9 kg
Volume flow direction
12

normally closed
2

20

10

M 33 x2

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
s 36

62,2

(2)

Data sheet no.


2.6-551E 1/3
Edition 11 25

Proportional throttle valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push

type, pressure tight
Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 1560 mA

IG = 780 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN60529

Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K

For further electrical specifications see data sheet 1.1-180 (W)



1.1-181 (M)

CHARACTERISTICS Oil viscosity = 30 mm2/s


Q = f (I) Volume flow adjustment characteristics (p = 20 bar)
Q [l/min]
75
K0610_1

QN = 63 l/min

60

QN = 32 l/min

45

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32 l/min, 63 l/min
Max. volume flow
Qmax = 65 l/min
Leakage volume flow
on request
Hysteresis
8%

at optimal dither signal

Q = f (p) Volume flow pressure characteristics (I = IG)


Q [l/min]
75
K0611_1

60
45

30

30

15

15

10 20

30 40

50

60

70

80

90 100 l [%]

QN = 63 l/min
QN = 32 l/min

50

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop volume flow characteristics (I = IG)


p [bar]
20

QN = 32 l/min

K0778_1

QN = 63 l/min

15
10
5
0

15

30

45

60

75

Q [l/min]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-551E 2/3
Edition 11 25

Proportional throttle valves

DIMENSIONS / SECTIONAL DRAWINGs


Cavity drawing accorging to
ISO 77893301098
M 33 x2

10

20

s 36

62,2

M33x2

(2)
(2)

22,5

(1)

(1)

15
3

30

40
96,2

50

60
49,7

145,9

70

(1)

For detailed cavity drawing


and cavity tools see data sheet 2.13-1005

Dimensions of the other connection versions see data sheet 1.1-180

parts list
Position

Article

Description

10

206.1200
206.1203

EN 175301
Solenoid coil WDS45/23x50-G24
Solenoid coil WDS45/23x50-G12

206.1201
206.1204

Junior-Timer
Solenoid coil WJS45/23x50-G24
Solenoid coil WJS45/23x50-G12

206.1202
206.1205

Deutsch
Solenoid coil WGS45/23x50-G24
Solenoid coil WGS45/23x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2701

Knurled nut

30

160.2222
160.6222

O-ring ID 22,12x2,62 (NBR)


O-ring ID 22,12x2,62 (FKM)

40

160.6218

O-ring ID 21,95x1,78 (FKM)

50

160.2298
160.6296

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

60

160.2238
160.6238

O-ring ID23,81x2,62 (NBR)


O-ring ID23,81x2,62 (FKM)

70

049.3297

Back up ring RD24,5x29x1,4

ACCESSORIES
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.6-760


Data sheet 2.9-205
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-551E 3/3
Edition 11 25

Proportional throttle valves


Proportional throttle valve
Screw-in cartridge construction
Integrated amplifier electronics
Direct operated, not pressure compensated
Qmax = 65 l/min
QN max = 63 l/min
pmax = 250 bar
description
Direct operated proportional throttle valve with
integrated electronics as a screw-in cartridge
with a thread M33x2 for cavity acc. to ISO 7789.
These plug & play valves are factory set and
adjusted. High valve-to-valve reproducibility.
Housing for electronics with protection class
IP67 for harsh environment. The volume flow
is adjusted by a Wandfluh-proportional solenoid
(VDE standard 0580). The cartridge and the
solenoid made of steel are zinc coated and
therefore rustprotected. The housing for the
elctronics is made of aluminium.

M33x2

ISO 7789

function
Proportionally to the command signal applied to
the electronics spool stroke, metering opening
and volume flow increase. The control connection is provided by an analog interface or a
fieldbus interface (CANopen, J1939 or Profibus
DP). Parameter setting and diagnosis with the
free-of-charge software PASO or via fieldbus
interface. The USB parameterisation interface
is accessible through a cover flap. PASO is
a Windows program in the flow diagram style,
which enables the intuitive setting and storing
of all variable parameters. The data remain
saved in case of a power failure and can also
be reproduced and transferred to other DSVs.

application
Proportional throttle valves with integrated
electronics are well suited for demanding appli-cations where high resolution, high volume
flow and low hysteresis are requested. They
are implemented in systems calling for good
valve-to-valve reproducibility, easy installation,
comfortable operation and high precission in
industrial hydraulics as well as in mobile hydraulics. The proportional throttle cartridge is
very suitable for mounting in control blocks,
flange bodies and sandwich plates of the size
NG10. Cavity tools are available for machining
the cavities in steel and aluminium (hire or
pur-chase). Please refer to the data sheets in
re-gister 2.13.

Type code

D N P PM33 -

/ M E

Throttle valve
Normally closed
Proportional
Screw-in thread M33x2
Nominal volume flow rate QN 32 l/min
63 l/min
Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Execution connection

Integrated electronics

32
63
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-561E 1/4
Edition 13 43

M 33x2

s 36

22.5

45

P(1)

T(2)
Proportional throttle
valves
106
general specifications
Description
Direct operated proportional throttle valve

with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)

Mounting position
Fastening torque

Weight
Flow direction

156

(50)

symbol
normally closed

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)

any, preferably horizontal


MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
m = 1,5 kg
12

Connector wiring diagram


Analog interface:
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination efficiency ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 250 bar
8 9 1
Nominal volume flow rates QN = 63 l/min
7 12 10 2

QN = 32 l/min
6 11 3
Max. volume flow
Qmax = 65 l/min
5 4
Leakage volume flow
on request
Hysteresis
8%

2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal


Device receptacle
CANopen (male)
Mating connector

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Device receptacle
Profibus (female)
Mating connector

Preset value signal

1
4

(not incl. in delivery)

M12, 4-poles
Plug (female), M12, 4-poles

Input voltage / current as well as signal range


can be set by software

Fieldbus interface:
Device receptacle
supply (male)
Mating connector

3
5
1 4

(not incl. in delivery)

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN

1 = not connected
2
3
2
1
2 = not connected
5
3 = CAN Gnd
1 4
3 4
4 = CAN High
5 = CAN Low

PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-561E 2/4
Edition 13 43

Proportional throttle valves


Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408
for DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.

Additional information can be found on our website:


www.wandfluh.com

CHARACTERISTICS oil viscosity = 30 mm2/s


Q = f (p) Volume flow pressure characteristics
Q = f (s) Volume flow adjustment characteristics (p = 20 bar)

(s corresponds to preset value signal)
(Preset value signal = 100%)
Q [l/min]
Q [l/min]
75
75
K0611_1

K1136

QN = 63 l/min

60

QN = 32 l/min

45

60
45

30

30

15

15

10

20

30 40

50

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off
with command preset value signal <5%
 = Opening point: at command signal 10%
= Flow at p = 20 bar at command signal 70%
24 l/min for QN = 32 l/min
34 l/min for QN = 63 l/min

QN = 63 l/min
QN = 32 l/min

50

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop volume flow characteristics



(Preset value signal = 100%)
p [bar]
QN = 32 l/min QN = 63 l/min
20
K0778_1

15
10
5
0

15

30

45

60

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

75

Q [l/min]

Data sheet no.


2.6-561E 3/4
Edition 13 43

Proportional throttle valves


DIMENSIONS/SECTIONAL DRAWINGs
With analogue interface

20

21,22

30,40

X2
X1

110

88

80

100

90

Cavity drawing according to


ISO 77893301098

50

M33x2

70
111

151

M 33x2

60

s 36

22.5

45

P(1)

(2)

T(2)
(50)

201

(1)
(1)

With fieldbus interface

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1005.

X2
X1

P(1)

106

156

M 33x2

s 36

22.5

45

88

X3

T(2)
(50)

Position

Article

Description

accessories
Flange-/sandwich plate NG10
Line mount body

20

062.0102

Cover square

Set-up software

21

223.1317

22

160.6131

Dummy plug
1 M16x1,5

30

072.0021

Gasket 33,2x59,9x2

Cable to adjust the settings through


interface USB
(from plug type A to Mini B, 3 m)

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.6218

O-ring ID 21,95x1,78 (FKM)

90

160.2298
160.6296

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

100

160.2238
160.6238

O-ring ID23,81x2,62 (NBR)


O-ring ID23,81x2,62 (FKM)

110

049.3297

Back up ring RD24,5x29x1,4

Parts list

O-ring ID 13,00x1,5

Data sheet 2.6-760


Data sheet 2.9-205
see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)
Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-561E 4/4
Edition 13 43

Proportional flow control valves


Proportional 2-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 6,3 l/min, pmax = 350 bar
QN max = 6,3 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow regulating valve, as a screw-in
cartridge with a thread M18x1,5 for cavity
acc. to Wandfluh standard. 3 flow ranges are
available. The volume flow is adjusted by a
proportional solenoid (VDE standard 0580).
A progressive increase in volume flow and
reduced hysteresis are characteristic of this
valve. The cartridge body and the solenoid
made of steel are zinc coated and therefore
rust-protected.

M18x1,5

Wandfluh standard

Function
The force controlled proportional solenoid
running in the fluid acts directly on the control
spool wich opens the triangular shaped throttling notches in the cartridge body. The throttle
opening, and therefore the flow volume changes proportionally to the current absorption of
the proportional solenoid. If pressure in the
system changes the pressure compensator
will change the area of the oil passage to an
extend as to keep the pressure drop over the
restrictor constant. When the solenoid is without courrent, the control spool is held in the
closed position by a spring. To control the valve
Wandfluh proportional amplifiers are available
(see register 1.13).

APPLICATION
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespectiv of the load. Proportional flow control
valves are suitable for precise feed control
system where the supply volume flow needs
to be kept constant even when the load fluctuates. The screw-in cartridge is very suitable
for mounting in control blocks.

type code

Q Z P PM18 -

Flow control valve


2-way
Proportional
Screw-in cartridge M18x1,5
Nominal volume flow rate QN

2 l/min
4 l/min
6,3 l/min

2
4
6,3

Nominal voltage UN

12 VDC
24 VDC

G12
G24

Design-Index (Subject to change)

Standard-Nominal voltage UN = 12 VDC


Limiting current IG = 1080 mA

UN = 24 VDC
IG = 540 mA

Relative duty factor


100% DF (see data sheet 1.1-430)
Protection class
IP 65 to EN 60 529
Connection/Power
Over device plug connection to
supply
ISO 4400 / DIN 43 650 (2P+E)
Other electrical specifications see data sheet 1.1-90 (PI29V)

30

M 18 X 1.5

ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight.

20
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
10 50 60(Required
70 40filtration grade 6...1075)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s...320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 350 bar
Nominal volume flow
QN = 2 l/min, QN= 4 l/min,
(1)

QN = 6,3 l/min
Max. Volume flow
Qmax = 6,3 l/min
(2)
(1)
Min. Volume flow
Qmin = 0,02 l/min
Leakage volume flow
see characteristics
Resolution
1 mA
71
Repeatability
1% 47
118
Hysteresis
3%

at optimal dither signal
s 24

68

GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity

acc. to Wandfluh standard
Operations
Proportional solenoid
Mounting
Screw-in thread M18x1,5
Ambient temperature
-20...50C
15
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (Qual. 8.8) for solenoid screws
Weight
m = 0,7 kg

symbols
simplified

detailed

2
1

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-610E 1/2
Edition 05 06

Proportional flow control valves


characteristics Oil viscosity = 30mm2/s
Q = f (I) Volume flow adjustment characteristics
Q [l/min]
8

Q = f (p) Volume flow pressure characteristics


Q [l/min]
7
6
5
4
3
2
1
0
0
50
100 150 200 250 300

K0579

K0578

QN = 6,3 l/min

6
QN = 4 l/min

QN = 2 l/min

2
0

10 20

30 40

50

60

70

90 100 l [%]

80

QL = f (p) Leakage volume flow characteristics



QN = 2 l/min
Q [cm3/min]
80

60

40

40

20

20
50

100

150

200

250

QN = 2 l/min

350 p [bar]

K0576

60

QN = 4 l/min

QL = f (p) Leakage volume flow characteristics



QN = 4 l/min; 6,3 l/min
Q [cm3/min]
80

K0577

QN = 6,3 l/min

300

350 p [bar]

50

100

150

200

250

300

350 p [bar]

dimensions / Selectional drawing


Cavity drawing acc. to
Wandfluh standard

20

60

70 40

68

10 50

M18x1,5

(2)

15

30
71

M 18 X 1.5

s 24

(1)
(2)

(1)

(1)

(1)

For detailed cavity drawing


see data sheet no. 2.13-1038

47

118

parts list
Position

Article
1

10
256.2453

256.2418
15
253.8000

20
219.2002
30
246.0151
40
160.2111
50
160.2120
60
160.2156
70
049.3156

Description
2
Proportional solenoid
1 PI29V-G24
Proportional solenoid PI29V-G12
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head screw M3 x 50 DIN912
O-ring ID 11,11 x 1,78
O-ring ID 12,42 x 1,78
O-ring ID 15,60 x 1,78
Back up ring RD 12,1 x 15 x 1,4

accessories
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803

2.9-205
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-610E 2/2
Edition 05 06

Proportional flow control valves


Proportional 2-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 25 l/min, pmax = 350 bar
QN max = 25 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve, as a screw-in cartridge with a thread M33x2 for cavity acc. to
ISO7789. Four flow ranges are available. The
volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard 0580). The cartridge body is made of steel. A special surface
treatment guarantees a good protection against
corrosion and wear as well as very good lowfriction characteristics of the pressure compensating- and throttle spool. The solenoid coil is
zinc-/nickel-coated.

type code

M22x1,5
ISO 7789

Function
The 2-way flow control valve with following pressure compensation (secondary controller) serves
for maintaining the speed of a consumer constant
independent of the load. The power controlled,
proportional solenoid running in oil acts directly
on the throttle spool, which opens the throttle segments in the cartridge body. Proportional to the
current demand of the proportional solenoid, the
throttle aperture changes, and with this the volume flow. In case of pressure fluctuations, the
flow cross-section in the pressure compensation
spool changes in such a manner, that the pressure difference in the measuring diaphragm is
maintained constant. In case of a current-free solenoid, the throttle spool is held in closed position
by a spring. For driving the valve, Wandfluh proportional amplifiers are available (see Register
1.13).

APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs as well as in flangeand sandwich valves of the NG4 and NG6 ranges. Cavity tools are available for machining
the cartridge cavities in steel and aluminium
(for hire or for purchase). Please refer to the
data sheets in Reg. 2.13 of our documentation.

Q N P PM22 -

10

s30

58,2

Normally closed

20

Proportional

M22x1,5

Flow control valve

Screw-in cartridge M22x1,5

18,7

Nominal volume flow rate QN 3,2 l/min



8 l/min

16 l/min

25 l/min

15
6,2

(2)

3,2
8
16
25

(1)

Nominal voltage UN

12 VDC G12
24 VDC
G24
without coil
X5

Slip-on coil

Metal housing, round


38,5
Metal housing,
square

78,4

Connection execution

30

116,9

Sealing material

Connector socket EN175301-803 / ISO4400 D


60
Connector socket AMP Junior-Timer
J
Connector
DT04-2P
G
40 50Deutsch70
NBR
FKM (Viton)

Manual override

W
M*

D1

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)


* Only available in conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)
Symbols
simplified detailed

2
1

GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature
-2050C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,64 kg
Flow direction
12

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-631E 1/3
Edition 11 25

Proportional flow control valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage
U = 12 VDC
U = 24 VDC
IG = 1360 mA

Limiting current

IG = 680 mA

Relative duty factor

100% ED (see data sheet 1.1-430)

Protection class
acc. toEN 60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

For further electrical specifications see data sheet 1.1-173 (W)


1.1-174 (M)

characteristics Oil viscosity = 30 mm2/s


Q = f (l) Volume flow adjustment characteristics

Q = f (p) Volume flow pressure characteristics

Q [l/min]
40

Q [l/min]
40

K0963

K0964

30

QN = 25 l/min

20

QN = 16 l/min

10
0

QN = 8 l/min
QN = 3,2 l/min

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Recommended filtration grade

6...10 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow
QN = 3,2/8/16/25 l/min
Max. Volume flow
Qmax = 25 l/min
Min. Volume flow
Qmin = 0,1 l/min
Leakage volume flow
see characteristics
Repeatability
2%*
Hysteresis
5%*

* at optimal dither signal

10 20

30 40

50

60

70

80

90 100 I [%]

30

QN = 25 l/min

20

QN = 16 l/min

10
0

QN = 8 l/min
QN = 3,2 l/min

50

100

150

200

250

300

350 p [bar]

Q = f (p) Leakage volume flow characteristics


Q [cm3/min]
100
K0965

80
60
40
20
0

50

100

150

200

250

300

350 p [bar]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-631E 2/3
Edition 11 25

Proportional flow control valves


DIMENSIONS/SECTIONAL DRAWINGs
Cavity drawing acc. to
ISO 77892201098

M22x1,5

10

20

s30

58,2

M22x1,5

(2)
(2)
(1)

18,7

(1)
(1)

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1008

15
6,2

78,4

38,5
116,9

30

60
40

50

PARTS LIST
Position

Article

Description

10

206.2201
206.2200

EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

15

253.8000
239.2033

Deutsch
2
Solenoid
coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
2
1
HB 4,5 Manual override (data sheet 1.1-300)
HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID 18,77x1,78 (NBR)


O-ring ID 18,77x1,78 (FKM)

60

160.2156
160.6156

O-ring ID 15,60x1,78 (NBR)


O-ring ID 15,60x1,78 (FKM)

70

049.3196

Backup ring RD 16,1x19x1,4

1
206.2205
206.2204

70

Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803

Data sheet 2.6-820


Data sheet 2.6-840
2.9-205
Register 1.13
Article Nr. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-631E 3/3
Edition 11 25

Proportional flow control valves


Proportional 2-way flow control valve
Screw-in cartridge
InteIntegrated amplifier electronics
Direct operated, pressure compensated
Qmax = 25 l/min, pmax = 350 bar
QN max = 25 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve with integrated
electronics as a screw-in cartridge with a thread
M22x1,5 for cavity acc. to ISO 7789. These
plug & play valves are factory set and adjusted.
High valve-to-valve reproducibility. Housing for
electronics with protection class IP67 for harsh
environment. The volume flow is adjusted by
a Wandfluh proportional solenoid (VDE standard 0580). Allmost linear flow increase and low
hysteresis are typical for this valve. The cartridge and the solenoid made of steel are zinc
coated and therefore rustprotected. The housing for the elctronics is made of aluminium.

M22x1,5
ISO 7789

FUNCTION
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. Proportionally to the command signal applied to the electronics spool
stroke, metering opening and volume flow increase. The control connection is provided by
an analog interface or a fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting and diagnosis with the free-of-charge software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case of
a power failure and can also be reproduced
and transferred to other DSVs.

APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precission in industrial
hydraulics as well as in mobile hydraulics. The
screw-in cartridge is very suitable for mounting in control blocks, flange bodies and sandwich plates of the size NG4-mini and NG6.
Cavity tools are available for machining cartridge cavities (hire or purchase). Please refer
to the data sheets in register 2.13.

Type code

Q N P PM22 -

/ M E

Flow control valve


Normally closed
Proportional
Screw-in thread M22x1,5
Nominal volume flow rate QN


3,2 l/min
8 l/min
16 l/min
25 l/min

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Integrated electronics

3,2
8
16
25
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Viton)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-633E 1/4
Edition 14 22

M 22x1.5

s 30

17.5

35

P(1)

T(2)

Proportional flow control valves


90
GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve

with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -2065C (typical)

(39)
129

SYMBOLS
simplified detailed


(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can

be obtained from the operating instructions DSV.)

Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,95 kg
Flow direction
12

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 3,2 l/min, 8 l/min,16 l/min, 25 l/min
Max. volume flow
Qmax = 100 l/min (1 2)
8 9 1
Min. volume flow
Qmin = 0,2 l/min
Leakage volume flow
see characteristics
7 12 10 2
Repeatability
2%
6 11 3
Hysteresis
5%
5 4

2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

3
4

1
4

(not incl. in delivery)

Input voltage / current as well as signal range


can be set by software

2
M12, 4-poles
Plug (female), M12, 4-poles

3
5
1 4

(not incl. in delivery)

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Connector wiring diagram


Analog interface:
Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions

Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3 4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-633E 2/4
Edition 14 22

Proportional flow control valves


Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408 for
DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter
Accessories.

Additional information can be found on our website:


www.wandfluh.com

characteristics Oil viscosity = 30mm2/s


Q = f (I)
Volume flow adjustment characteristics

[at 50 bar difference of pressure]

(s corresponds to preset value signal)

Q = f (p) Volume flow pressure characteristics

Q [l/min]
40

Q [l/min]
40
K1137

K0964

30

QN = 25 l/min

20

QN = 16 l/min

10
0
0 10

QN = 8 l/min
QN = 3,2 l/min

20

30

40 50 60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
=
Deadband: Solenoid switched off with command signal <5%

 = Beginning of control: at 10% of preset vale signal
= Regulated volume flow at 70% of preset value signal
18,0 l/min bei QN = 25 l/min
11,9 l/min bei QN = 16 l/min
6,0 l/min bei QN = 8 l/min
2,6 l/min bei QN = 3,2 l/min

30

QN = 25 l/min

20

QN = 16 l/min

10
0

QN = 8 l/min
QN = 3,2 l/min

50

100

150

200

250

300

350 p [bar]

QL = f (p) Leakage volume flow characteristics


Q [cm3/min]
100
K0965

80
60
40
20
0

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.6-633E 3/4
Edition 14 22

Proportional flow control valves


DIMENSIONS / SECTIONAL DRAWINGs
With analog interface

20

21,22

30,40

X2

83

X1

Cavity drawing acc. to


ISO 77892204098

50

M22x1,5

70

M 22x1.5

60

s 30

17.5

35

P(1)

T(2)
(2)

95

136

(39)
174

(1)

With fieldbus interface


(1)
X2
X1

80 90 110

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1008

P(1)

M 22x1.5

s 30

17.5

35

83

X3

100

90

T(2)
(39)

129

Parts list
Position

Article

20

062.0102

Cover square

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

Set-up software

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

Cable to adjust the settings through


interface USB
(from plug type A to Mini B, 3 m)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID 18,77x1,78 (NBR)


O-ring ID 18,77x1,78 (FKM)

100

160.2156
160.6156

O-ring ID 15,60x1,78 (NBR)


O-ring ID 15,60x1,78 (FKM)

110

049.3196

Backup ring RD 16,1x19x1,4

Description

accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803

Data sheet 2.6-820


Data sheet 2.6-840
2.9-205
Register 1.13
Article Nr. 219.2002
see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)
Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-633E 4/4
Edition 14 22

Proportional flow control valves


Proportional 3-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 40 l/min, pmax = 350 bar
QN max = 25 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve as screw-in cartridge with a thread M22x1,5 for cavity acc. to
ISO 7789. Three flow ranges are available. The
volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard 0580). The cartridge body is made of steel. A special surface
treatment guarantees a good protection against
corrosion and wear as well as very good lowfriction characteristics of the pressure compensating- and throttle spool. The solenoid coil is
zinc-/nickel-coated.

M22x1,5
ISO 7789

Function
The 3-way flow control valve serves for maintaining the speed of a consumer constant independent of the load. Superfluous pump output
flow is fed into the return flow system in a cost
saving manner, and as a result, prevents an
overheating of the hydraulic system. The power controlled, proportional solenoid running
in oil acts directly on the throttle spool, which
opens the throttle segments in the cartridge
body. Proportional to the current demand of the
proportional solenoid, the throttle aperture
changes, and with this the volume flow. In case
of a current-free solenoid, the throttle spool is
held in closed position by a spring. For driving
the valve, Wandfluh proportional amplifiers are
available (see Register 1.13).

APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs as well as in flangeand sandwich valves of the size NG6. Cavity
tools are available for machining the cartridge
cavities in steel and aluminium (for hire or for
purchase). Please refer to the data sheets in
Reg.
2.13
of
our
documentation.

type code

Q D P PM22 -

Flow control valve


3-way
Proportional
Screw-in cartridge M22x1,5

18,7

12 VDC
24 VDC
without coil

Slip-on coil

Metal housing, round


(3)
Metal housing, square

Connection execution

Connector socket EN175301-803 / ISO4400


D
(1)
Connector socket AMP Junior-Timer
J
Connector Deutsch DT04-2P
G

Sealing material

NBR
FKM (Viton)

15

Manual override
6,2

G12
G24
X5

M22x1,5

Nominal voltage UN

10
20

s30

58,2

8 l/min 8
Nominal volume flow rate QN

16 l/min
16

25 l/min
25

W(2)
M*

D1

Armature tube closed (standard)


60,5
Screwed sealing plug
Manual
138,9 emergency actuation

78,4

Design-Index (Subject to change)

30 in conjunction with other nominal


40 50voltages
* Only available
and connection versions. (See data sheet 1.1-174)
Symbols
simplified detailed

1
2

60 80

HB0

90HB4.5
70
GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -2050 C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,66 kg
Flow direction
see symbol

2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-644E 1/3
Edition 11 25

Proportional flow control valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 1360 mA

IG = 680 mA

Relative duty factor

100% ED (see data sheet 1.1-430)

Protection class
acc. toEN60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

characteristics Oil viscosity = 30 mm2/s


Q = f (I) Volume flow adjustment characteristics 1 3 (p3 = 200 bar)
Q [l/min]
30
25
20
15
10
5
0
0 10 20
K0966

Q = f (p) Volume flow pressure characteristics (I = IG)


Q [l/min]
30
25
20
15
10
5
0
0
50
K0967

QN = 25 l/min
QN = 16 l/min
QN = 8 l/min

30 40

50

60

70

80

90 100 I [%]

p = f (Q) Pressure drop-volume flow characteristics 1 2 (I = 0 mA)


p [bar]
30
25
20
15
10
5
0
0
5

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 8 l/min, 15 l/min, 25 l/min
Max. volume flow
Qmax = 40 l/min (1 2)
Min. volume flow
Qmin = 0,1 l/min
Hysteresis
7%

at optimal dither signal

QN = 16 l/min
QN = 8 l/min

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop-volume flow characteristics 1 3 (I = IG)


p [bar]
25

K0968

QN = 25 l/min

QN = 8 l/min

K0969

QN = 16 l/min

QN = 25 l/min

20
15
10
5
10

15

20

25

30

35

40

Q [l/min]

10

15

20

25

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

30

Q [l/min]

Data sheet no.


2.6-644E 2/3
Edition 11 25

Proportional flow control valves


Dimensions / Sectional drawings
Cavity drawing acc. to
ISO 77892204098

10

M22x1,5

20

s30

58,2

M22x1,5

(3)

(2)

(3)
(1)

18,7

(2)

15
6,2

78,4

(1)

60,5

90

138,9

30

40

50

Parts list
Position

Article

Description

10 1

206.2201
3
206.2200

EN175301
Solenoid coil WDS37/19x50-G24
Solenoid
1 coil WDS37/19x50-G12
3

206.2203
206.2202

Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12

206.2205
206.2204

Deutsch
2
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12

15

253.8000
239.2033

HB 4,5 anual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2188
160.6188

O-ring ID 18,77x1,78 (NBR)


O-ring ID 18,77x1,78 (FKM)

60

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

70

160.2140
160.6141

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM)

80

049.3196

Backup ring RD 16,1x19x1,4

90

049.3176

Backup ring RD 14,1x17x1,4

60 80

70

(1)

For detailed cavity drawing and


cavity tools see data sheet 2.13-1004

Accessories
Flange-/sandwich plate NG6
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.6-842


Data sheet 2.9-210
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-644E 3/3
Edition 11 25

Proportional flow control valves


Proportional 3-way flow control valve
Screw-in cartridge
Integrated electronic
Direct operated, pressure compensated
Qmax = 40 l/min, pmax = 350 bar
QN max = 25 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valvewith integrated
electronics as a screw-in cartridge with a thread
M22x1,5 for cavity acc. to ISO 7789. These
plug & play valves are factory set and adjusted.
High valve-to-valve reproducibility. Housing for
electronics with protection class IP67 for harsh
environment. Three flow ranges are available.
The volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard 0580). Allmost linear flow increase and low hysteresis
are typical for this valve. The cartridge and the
solenoid made of steel are zinc coated and
therefore rustprotected. The housing for the
elctronics is made of aluminium.

M22x1,5
ISO 7789

FUNCTION
The 3-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. Surplus volume flow will
be diverted to the tank line thus saving energy.
Proportionally to the command signal applied
to the electronics spool stroke, metering opening and volume flow increase. The control connection is provided by an analog interface or a
fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting and diagnosis with
the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap.
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The data
remain saved in case of a power failure and
can also be reproduced and transferred to
other DSVs.

APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. They are implemented in systems calling for good valveto-valve reproducibility, easy installation, comfortable operation and high precision in industrial hydraulics as well as in mobile hydraulics.
The screw-in cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG6. Cavity tools
are available for machining cartridge cavities
(hire or purchase).Please refer to the data
sheets in register 2.13.

Type code

Q D P PM22 -

/ M E

Flow control valve


3-way
Proportional
Screw-in thread M33x2
Nominal volume flow rate QN 8 l/min

15 l/min

25 l/min
Vominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Integrated electronics

8
15
25
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-647E 1/4
Edition 13 43

M 22x1.5

17.5

35

P(1)
T(2)

s 30

Proportional flow A(3)


control valves
90
GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve

with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -2065C (typical)


(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can

be obtained from the operating instructions DSV.)

SYMBOLS
simplified detailed

(60.5)

151

Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,0 kg
Flow direction
see symbol

2
Connector wiring diagram
Analog interface:

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
8 9 1
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 8 l/min, 15 l/min, 25 l/min7 12 10 2
Max. volume flow
Qmax = 40 l/min (1 2)
6 11 3
Min. volume flow
Qmin = 0,1 l/min
5 4
Hysteresis
5%

2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

3
4

1
4

(not incl. in delivery)

Input voltage / current as well as signal range


can be set by software

2
M12, 4-poles
Plug (female), M12, 4-poles

3
5
1 4

(not incl. in delivery)

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3
4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-647E 2/4
Edition 13 43

Proportional flow control valves


Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408 for
DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter
Accessories.

Additional information can be found on our website:


www.wandfluh.com

characteristics Oil viscosity = 30mm2/s


Q = f (I)
Volume flow adjustment characteristics

[at p=50 bar]

(s corresponds to preset value signal)
Q [l/min]
30
QN = 25 l/min
25
20
QN = 15 l/min
15
QN = 8 l/min
10
5
0
0 10 20 30 40 50 60 70 80 90 100 s [%]
K1138

Q = f (p) Volume flow pressure characteristics


Q [l/min]
30
25
20
15
10
5
0
0
50
K0967

QN = 25 l/min
QN = 16 l/min
QN = 8 l/min

100

150

200

250

300

350 p [bar]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off with command signal <5%
 = Opening point: at 10%
= Flow p = 50 bar with 70% value signal
18,5 l/min with QN = 25 l/min (Q in interface 1 = 30 l/min)
11,0 l/min with QN = 15 l/min (Q in interface 1 = 30 l/min)
6,4 l/min with QN = 8 l/min (Q in interface 1 = 30 l/min)
p = f (Q) Pressure drop volume flow characteristics 1 2
p [bar]
30
25
20
15
10
5
0
0
5

p = f (Q) Pressure drop volume flow characteristics 1 3


p [bar]
25

QN = 8 l/min

K0969

K0968

QN = 16 l/min

QN = 25 l/min

20
15
10
5
10

15

20

25

30

35

40

Q [l/min]

10

15

20

25

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

30

Q [l/min]

Data sheet no.


2.6-647E 3/4
Edition 13 43

Proportional flow control valves


DIMENSIONS / SECTIONAL DRAWINGs
With analog interface

20

30,40

21,22

Cavity drawing acc. to


ISO 77892204098

X2

M22x1,5

83

X1

80 90 100 120
130 110

70
136

95

M 22x1.5

s 30

17.5

60

(3)

P(1)

35

50

(2)

T(2)

A(3)
(60.5)

(1)

196
With fieldbus interface

(1)

For detailed cavity drawing and cavity tools


see data sheet 2.13-1004

X2
X1

P(1)

90

M 22x1.5

s 30

17.5

35

83

X3

T(2)

A(3)
(60.5)

151

Position

Article

Description

accessories
Flange-/sandwich plate NG6
Line mount body

20

062.0102

Cover square

Set-up software

21

223.1317

Dummy plug M16x1,5

22

160.6131

O-ring ID 13,00x1,5

Cable to adjust the settings through


interface USB
(from plug type A to Mini B, 3 m)

Parts list

30

1 072.0021 3 Gasket 33,2x59,9x2


1

40

208.0100
2

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

90

160.2188
160.6188

O-ring ID 18,77x1,78 (NBR)


O-ring ID 18,77x1,78 (FKM)

100

160.2156
160.6156

O-ring ID15,60x1,78 (NBR)


O-ring ID15,60x1,78 (FKM)

110

160.2140
160.6141

O-ring ID 14,00x1,78 (NBR)


O-ring ID 14,00x1,78 (FKM)

120

049.3196

Backup ring RD 16,1x19x1,4

130

049.3176

Backup ring RD 14,1x17x1,4

Data sheet 2.6-842


Data sheet 2.9-210
see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

Technical explanation see data sheet 1.0-100

Note!
The cable connector is not part of the delivery. Regarding the dimensions see also the connector in the chapter Accessories.

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-647E 4/4
Edition 13 43

Proportional flow control valves


Proportional 2-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 80 l/min, pmax = 350 bar
QN max = 80 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve, as a screw-in cartridge with a thread M33x2 for cavity acc. to
ISO 7789. Three flow ranges are available. The
volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard 0580). Allmost
linear flow increase and low hysteresis are typical for this valve. The cartridge body made
of steel is special surface coated for corrosion
rust protection and low friction of control- and
throttle spools. The solenoid coil is zinc-/nickelcoated.

M33x2

ISO 7789

Function
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. The force controlled proportional solenoid running in the fluid acts directly on the restrictor spool wich opens the
throttling notches in the cartridge body. The
throttle opening, and therefore the flow volume
changes proportionally to the current absorption of the proportional solenoid. If pressure in
the system changes the pressure compensator will change the area of the oil passage to
an extend as to keep the pressure drop over
the restrictor constant. When the solenoid is
with-out courrent, the restrictor spool is held in
the closed position by a spring. To control the
valve Wandfluh proportional amplifiers are
available (see register 1.13).

APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. The screw-in cartridge is very suitable for mounting in control
blocks, flange bodys and sandwich plates size
NG10. Stepped tools are available for making
the receptacle bores in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.

type code

Q N P PM33 -

Flow control valve


Normally closed
Proportional

22,5

32 l/min
63 l/min
80 l/min

Nominal voltage UN

10

20

12 VDC G12
24 VDC
G24
without coil
X5

Slip-on coil

Metal housing, round


W
Metal housing, square (2)M*

Connection execution

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
(1)
Connector Deutsch DT04-2P

Sealing material

NBR
FKM (Viton)


15

Manual override

2,2

32
63
80

M33x2

Nominal volume flow rate QN



s36

62,2

Screw-in cartridge M33x2

D1

Armature tube closed (standard)


Screwed sealing plug
50,9
Manual emergency actuation

92

D
J
G

HB0
HB4.5

Design-Index (Subject to change) 142,9


* Only available
in conjunction with other nominal
50
40 voltages
30
and connection versions. (See data sheet 1.1-181)
Symbols
simplified detailed

2
1

70 60
GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature
-2050C
Mounting position
any
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 7 Nm for knurled nut
Weight
m = 0,90 kg
Volume flow direction 1 2

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-651E 1/3
Edition 11 25

Proportional flow control valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push

type, pressure tight
Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 1560 mA

IG = 780 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

For further electrical specifications see data sheet 1.1-180 (W)


1.1-181 (M)

CHARACTERISTICS Oil viscosity = 30 mm2/s


Q = f (l) Volume flow adjustment characteristics

Q = f (p) Volume flow pressure characteristics

Q [l/min]
100
K0978

Q [l/min]
100
K0979

QN = 80 l/min

80

QN = 63 l/min

60
40

QN = 32 l/min

20
0

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 6...10 75)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32/63/80 l/min
Max. volume flow
Qmax = 80 l/min
Min. volume flow
Qmin = 0,2 l/min
Leakage volume flow
see characteristics
Repeatability
2%*
Hysterese
5%*

* at optimal dither signal

80

QN = 80 l/min

60

QN = 63 l/min

40

QN = 32 l/min

20
0

10 20

30 40

50

60

70

80

90 100 I [%]

50

100

150

200

250

300

350 p [bar]

QL = f (p) Leakage volume flow characteristics


Q [cm3/min]
200
K0980

150
100
50
0

50

100

150

200

250

300

350 p [bar]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-651E 2/3
Edition 11 25

Proportional flow control valves


DIMENSIONS / SECTIONAL DRAWINGs
Cavity drawing accorging to
ISO 77893301098

10

M33x2

20

s36

62,2

M33x2

(2)
(2)

22,5

(1)
(1)

15

(1)

2,2

92

50,9
142,9

40

30

50

parts list
1
Position

2
Article

Description

10

206.1200
206.1203

2
1
EN 175301
Solenoid coil WDS45/23x50-G24
Solenoid coil WDS45/23x50-G12

206.1201
206.1204

Junior-Timer
Solenoid coil WJS45/23x50-G24
Solenoid coil WJS45/23x50-G12

206.1202
206.1205

Deutsch
Solenoid coil WGS45/23x50-G24
Solenoid coil WGS45/23x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2701

Knurled nut

30

160.2222
160.6222

O-ring ID 22,22x2,62 (NBR)


O-ring ID 22,22x2,62 (FKM)

40

160.6218

O-ring ID 21,95x1,78 (FKM)

50

160.2298
160.6296

O-ring ID 29,82x2,62 (NBR)


O-ring ID 29,82x2,62 (FKM)

60

160.2238
160.6238

O-ring ID 23,81x2,62 (NBR)


O-ring ID 23,81x2,62 (FKM)

70

049.3297

Back up ring RD 24,5x29x1,4

70 60

For detailed cavity drawing


and cavity tools see data sheet 2.13-1005

ACCESSORIES
Flange-/sandwich plate
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.6-860


Data sheet 2.9-205
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-651E 3/3
Edition 11 25

Proportional flow control valves


Proportional 2-way flow control valve
Screw-in cartridge
Integrated amplifier electronics
Direct operated, pressure compensated
Qmax = 63 l/min, pmax = 350 bar
QN max = 63 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve with integrated
electronics as a screw-in cartridge. Thread
M33x2 for cavity according to ISO 7789. These
plug & play valves are factory set and adjusted.
High valve-to-valve reproducibility. Housing for
electronic with protection class IP67 for harsh
environment. The volume flow is adjusted by a
Wandfluh proportional solenoid (VDE standard
0580). Allmost linear flow increase and low
hysteresis are typical for this valve. The cartridge body made of steel is special surface
coated for corrosion rust protection and low
friction of control- and throttle spools. The
cartridge and the solenoid made of steel are
zinc coated and therefore rustprotected. The
housing for the elctronics is made of aluminium.

M33x2

ISO 7789

Function
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant
irrespective of the load. The throttle opening,
and therefore the flow volume changes proportionally to the current absorption of the
proportional solenoid. If the pressure in the
system changes, the pressure compensator
will change the diameter of the oil passage
to keep the pressure drop over the restrictor
constant. The control connection is provided
by an analog interface or a fieldbus interface
(CANopen, J1939 or Profibus DP). Parameter
setting and diagnosis with the free-of-charge
software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case
of a power failure and can also be reproduced
and transferred to other DSVs.

APPLICATION
Proportional flow control valves with integrated
electronics are well suited for precise feed
control systems where the supply volume flow
has to be kept constant even when the load
fluctuates. They are implemented in systems
calling for good valve-to-valve reproducibility,
easy installation, comfortable operation and
high precision in industrial hydraulics as well
as in mobile hydraulics. The proportional flow
control catridge is very suitable for mounting
in control blocks, flange bodies and sandwich
plates of the size NG10. Cavity tools are available for machining the cavities in steel and
alumini-um (hire or purchase). Please refer to
the data sheets in register 2.13.

Type code

Q N P PM33 -

/ M E

Flow control valve


Normally closed
Proportional
Screw-in thread M33x2
Nominal volume flow rate QN

32 l/min
63 l/min

Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Integrated electronics

32
63
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Dichtungswerkstoff

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-659E 1/4
Edition 13 43

80

45

P(1)

general specifications
Description
Proportional 2-way flow control valve

with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)

(The upper temperature limit is a guideline value for typical


applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too high
electronics temperature. More detailed information can be obtained from the operating instructions DSV.)

symbols

101
detailed 152

simplified

M 33x2

s 36

22.5

Proportional flow control valves


T(2)

(51)

2
1

Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,5 kg
Volume flow direction 1 2

Connector wiring diagram


Analog interface:
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 61075)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
8 9 1
Peak pressure
pmax = 350 bar
Nominal volume flow
QN = 32 l/min, 63 l/min
7 12 10 2
Max. volume flow
Qmax = 63 l/min
6 11 3
Min. volume flow
Qmin = 0,2 l/min
5 4
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal


Device receptacle
CANopen (male)
Mating connector

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Device receptacle
Profibus (female)
Mating connector

Preset value signal

1
4

(not incl. in delivery)

M12, 4-poles
Plug (female), M12, 4-poles

Input voltage / current as well as signal range


can be set by software

Fieldbus interface:
Device receptacle
supply (male)
Mating connector

3
5
1 4

(not incl. in delivery)

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN
1 = not connected
2
3
2
1
2 = not connected
5
3 = CAN Gnd
1 4
3 4
4 = CAN High
5 = CAN Low

PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-659E 2/4
Edition 13 43

Proportional flow control valves


Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408
for DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.

Additional information can be found on our website:


www.wandfluh.com

characteristics Oil viscosity = 30mm2/s


Q = f (I)
Volume flow adjustment characteristics

[at 50 bar difference of pressure]

(s corresponds to preset value signal)
Q [l/min]
100

Q = f (p) Volume flow pressure characteristics


Q [l/min]
100
K0979_1

K1139

80

80
QN = 63 l/min

60

QN = 32 l/min

40

40

QN = 32 l/min

20

20
0

QN = 63 l/min

60

0 10

0
20

30 40

50

60

70

80

90 100 s [%]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off
with command preset value signal < 5%
 = Beginning of control: at 10% of preset vale signal
= Regulated volume flow at 70% of preset value signal:
29,0 l/min with QN = 32 l/min
47,5 l/min with QN = 63 l/min

50

100

150

200

250

300

350 p [bar]

QL = f (p) Leakage volume flow characteristics


Q [cm3/min]
200
K0980

150
100
50
0

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.6-659E 3/4
Edition 13 43

Proportional flow control valves


DIMENSIONS/SECTIONAL DRAWINGs
With analog interface

20

21, 22

30, 40
Cavity drawing acc. to
ISO 77893301098

X2
X1

88

M33x2

50
(2)

22.5

45

P(1)

70
146

M 33x2

60

s 36

(1)

T(2)

106

(1)

(51)

197

For detailed cavity drawing


and cavity tools see data
sheet 2.13-1005.

With fieldbus interface


X2
X1

88

X3

80

90

110 100

101

152

M 33x2

s 36

22.5

45

P(1)

T(2)

(51)

Parts list
Position
20
21
22

Article

Description

accessories
Flange-/sandwich plate
Line mount body

062.0102

Cover square

Set-up software

1 223.1317 2 Dummy plug M16x1,5


1
160.6131 O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.6218

O-ring ID 21,95x1,78 (FKM)

90

160.2298
160.6296

O-ring ID 29,82x2,62 (NBR)


O-ring ID 29,82x2,62 (FKM)

100

160.2238
160.6238

O-ring ID 23,81x2,62 (NBR)


O-ring ID 23,81x2,62 (FKM)

110

049.3297

Back up ring RD 24,5x29x1,4

Cable to adjust the settings through


interface USB
(from plug type A to Mini B, 3 m)

Data sheet 2.6-860


Data sheet 2.9-205
see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)
Technical explanation see data sheet 1.0-100
Note!
The cable connector is not part of the delivery. Regarding
the dimensions see also the connector in the chapter
Accessories.

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-659E 4/4
Edition 13 43

Proportional operated flow control valve


Proportional flow control valve
Screw-in cardridge
Tight seating
Pilot operated
Qmax = 100 l/min
Pmax = 350 bar

M33x2

ISO 7789

DESCRIPTION
Pilot operated proportional flow control valve
with seating function in currentlessly closed
switching position. Thread M33x2 for cavity in
accordance with ISO 7789. The regulation
takes place through a Wandfluh proportional
solenoid (VDE-standard 0580). The cartridge
body made of steel is zinc coated and therefore rust-protected. The solenoid coil is zinc-/
nickel-coated.

FUNCTION
In case of a non-actuated proportional solenoid,
the control spool 2 closes seat-tight towards 1. In
reverse direction from 1 to 2 the control spool
opens like a non-return valve. The proportional
solenoid running in oil acts on a small pressure
compensating spool, which is pressed onto its
seat by a spring. With increasing solenoid current
the pilot operation volume flow is increased independent of the load pressure. For the preset pilot operation volume flow to be able to flow, the
control spool has to be opened to such an extent,
that the small control section areas at the back of
the spool allow the corresponding volume to flow
through. In case of an equal pilot operation volume flow and a greater load pressure, the control spool carries out a closing movement, so that
the control section area becomes smaller and the
volume flow remains practically constant.

APPLICATION
The valve is used in hydraulic systems, in
which the positioning of loads and the simultaneous controlling of the lowering of these loads
are demanded. The insensitivity to load changes and the very small leakage are a great advantage for this purpose. They are ideally used
in the bypass to the pump. The sensitive opening - and closing characteristics make possible the smooth controlling of movement sequences in stationary or mobile installations,
such as vertical elevators or fork-lift trucks. Cavity tools are available for machining the cavities (hire or purchase). Please refer to the data
sheets in register 2.13.

TYPE CoDE

Q S P PM33 - 80 -

Flow control valve


Poppet spool construction
Proportional
Screw-in cartridge M33x2

20

15
6,2

80 l/min

M33x2

20

s32

58,2

Nominal volume flow rate QN

10 voltage UN
Nominal

12 VDC
24 VDC
without coil

G12
G24
2(P)
X5

Slip-on coil

Metal housing, round


Metal housing, square

Electric connection

Connector socket EN175301-803 / ISO4400


Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material
30
Manual override

W
M*1(T)
D
J
G

NBR

82,5

50
40FKM (Viton)

60 70D1
50,55
Armature tube closed (standard)
133,05 Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)


* Only available in conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)
Symbols
simplyfied detailed
2

GENERAL SPECIFICATIONS
Description
Pilot proportional operated flow control
valve
Construction
Screw-in cartridge for cavity

acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,71 kg
Flow directio
21

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-661E 1/3
Edition 11 25

Proportional operated flow control valve


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight

For further electrical specifications see data sheet 1.1-173 (W)



1.1-174 (M)

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 80 l/min
Max. Volume flow
see characteristics
Min. pressure drop
see characteristics
Leakage volume flow
see characteristics
Hysteresis
5%bei 100 bar

bei optimalem Dithersignal

CHARACTERISTICS Oil viscosity = 30 mm2/s


Q = f (I) Volume flow adjustment characteristics (Dp =100 bar)

Dp = f (Q) Pressure drop-volume flow curve

Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 1320 mA

IG = 660 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. toEN60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

Q [l/min]
120
100
80
60
40
20
0
0 10 20

p [bar]
50
K0982

K0981_1

40

1 (l = 100%)
2 (l = 0%)

30
20
10
30 40

50

60

70

80

90 100 l [%]

Q = f (p) Pressure drop-volume flow characteristics


Q [l/min]
120
100
80
60
40
20
0
0
50

2
1

20

40

60

80

100

120 Q [l/min]

QL = f (p) Leakage volume flow curve


Q [cm3/min]
10

K0983_1

K0984

l = 100%
l = 75%
l = 60%
l = 45%

100

150

200

250

300

350 p [bar]

8
6
4
2
0

50

100

150

200

250

300

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

350 p [bar]

Data sheet no.


2.6-661E 2/3
Edition 11 25

Proportional operated flow control valve


Dimensions / Sectional drawings
Cavity drawing acc. to
ISO 77893301098

10

M33x2

20

s32

58,2

M33x2

2(P)

(2)

1(T)
20

(1)
(1)

15
6,2

30

40

82,5

50

50,55

60

70

For detailed cavity drawing and


cavity tools see data sheet 2.13-1005

133,05

Dimensions of the other connection versions see data sheet 1.1-173

Parts list
Position

Article

10

206.2201
206.2200

Description

1 EN175301

Solenoid coil WD37/19x50-G24


Solenoid coil WD37/19x50-G12

206.2203
206.2202

Junior-Timer
Solenoid coil WJ37/19x50-G24
Solenoid coil WJ37/19x50-G12

206.2205
206.2204

Deutsch
Solenoid coil WG37/19x50-G24
Solenoid coil WG37/19x50-G12

15

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2700

Knurled nut

30

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

40

160.2170
160.6172

O-ring ID 17,17x1,78 (NBR)


O-ring ID 17,17x1,78 (FKM)

50

160.2298
160.8298

O-ring ID29,82x2,62 (NBR)


O-ring ID29,82x2,62 (FKM)

60

160.2252
160.8252

O-ring ID25,12x1,78 (NBR)


O-ring ID25,12x1,78 (FKM)

70

049.3296

Backup ring RD26,1x29x1,4

Accessories
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.9-205


Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-661E 3/3
Edition 11 25

Proportional flow control valves


Proportional 3-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 100 l/min, pmax = 350 bar
QN max = 63 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve as a screw-in cartridge with a thread M33x2 for cavity acc. to
ISO 7789. Two flow ranges are available. The
volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard 0580). The cartridge body is made of steel. A special surface
treatment guarantees a good protection against
corrosion and wear as well as very good lowfriction characteristics of the pressure compensating- and throttle spool. The solenoid coil is
zinc-/nickel-coated.

M33x2

ISO 7789

Function
The 3-way flow control valve serves for maintaining the speed of a consumer constant independent of the load. Superfluous pump output
flow is fed into the return flow system in a cost
saving manner, and as a result, prevents an
overheating of the hydraulic system. The power controlled, proportional solenoid running
in oil acts directly on the throttle spool, which
opens the throttle segments in the cartridge
body. Proportional to the current demand of the
proportional solenoid, the throttle aperture
changes, and with this the volume flow. In case
of a current-free solenoid, the throttle spool is
held in closed position by a spring. For driving
the valve, Wandfluh proportional amplifiers are
available (see Register 1.13).

APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs as well as in flangeand sandwich valves of the size NG10. Cavity
tools are available for machining the cartridge
cavities in steel and aluminium (for hire or for
purchase). Please refer to the data sheets in
Reg.
2.13
of
our
documentation.

type code

Q D P PM33 -

Flow control valve


3-way
Proportional
Nominal volume flow rates QN

32 l/min
63 l/min

Nominal voltage UN

12 VDC
24 VDC
without coil

Slip-on coil
10

Metal housing, round


Metal housing, square

20Connection execution

22,5

15

2,2

32
63
G12
G24
X5

M33x2

s36

62,2

Screw-in cartridge M33x2

W
M*

Connector(3)socket EN175301-803
/ ISO4400
(2)
Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material

NBR
FKM (Viton)

Manual override

92

Armature tube closed (standard)


Screwed sealing plug
79,7
Manual emergency
actuation

40

D1

171,7

Design-Index (Subject to change)

30

(1)

50

80

* Only available in conjunction with other nominal voltages


and connection versions. (See data sheet 1.1-181)
Symbols
simplified detailed

1
2

D
J
G

70
90

HB0
HB4.5

60

GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature -2050 C
Mounting position
any
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 7 Nm for knurled nut
Weight
m = 1,00 kg
Flow direction
see symbol

2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-666E 1/3
Edition 12 23

Proportional flow control valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight
Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 1560 mA

IG = 780 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. toEN60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

For further electrical specifications see data sheet 1.1-180 (W)



1.1-181 (M)

characteristics Oil viscosity = 30 mm2/s


Q = f (I) Volume flow adjustment characteristics 1 3 (p3 = 100 bar)
Q [l/min]
100

Q = f (p) Volume flow pressure characteristics (I = IG)


Q [l/min]
100

K0985

K0986

80

QN = 63 l/min

60

QN = 32 l/min

40
20
0

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32 l/min, 63 l/min
Max. volume flow
Qmax = 100 l/min (1 2)
Min. volume flow
Qmin = 0,4 l/min
Hysteresis
5%

at optimal dither signal

80
QN = 63 l/min

60
40

QN = 32 l/min

20
0

10 20

30 40

50

60

70

80

90 100 I [%]

p = f (Q) Pressure drop-volume flow characteristics 1 2 (I = 0 mA)


p [bar]
30
25
20
15
10
5
0
0
K0987

50

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop-volume flow characteristics 1 3 (I = IG)


p [bar]
30
25
20
15
10
5
0
0
10
K0988

20

40

60

80

100 Q [l/min]

QN = 32 l/min

QN = 63 l/min

20

30

40

50

60

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

70

80

Q [l/min]

Data sheet no.


2.6-666E 2/3
Edition 12 23

Proportional flow control valves


Dimensions / Sectional drawings

M33x2

10

s36

62,2

Cavity drawing acc. to


ISO 77893304098
M33x2

20

(3)

(2)

(3)

15
22,5

(1)

(2)

2,2

92

30

70

79,7

40

90

171,7

50

80

(1)

60
(1)

For detailed cavity drawing and


cavity tools see data sheet 2.13-1040
Parts list
Position

206.1200
2
206.1203

Description
3
EN175301 1
Solenoid coil WDS45/23x50-G24
Solenoid coil WDS45/23x50-G12

206.1201
206.1204

Junior-Timer
Solenoid coil WJS45/23x50-G24
2
Solenoid coil WJS45/23x50-G12

206.1202
206.1205

Deutsch
Solenoid coil WGS45/23x50-G24
Solenoid coil WGS45/23x50-G12

15

253.8000
239.2033

HB 4,5 anual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2701

Knurled nut

30

160.2222
160.6222

O-ring ID 22,22x2,62 (NBR)


O-ring ID 22,22x2,62 (FKM)

40

160.6218

O-ring ID 21,95x1,78 (FKM)

50

160.2298
160.6296

O-ring ID 29,82x2,62 (NBR)


O-ring ID 29,82x2,62 (FKM)

60

160.2238
160.6238

O-ring ID23,81x2,62 (NBR)


O-ring ID23,81x2,62 (FKM)

70

160.2236
160.6236

O-ring ID 23,52x1,78 (NBR)


O-ring ID 23,52x1,78 (FKM)

80

049.3297

Backup ring RD 24,5x29x1,4

90

049.3276

Backup ring RD 24,1x27x1,4

10

Article

Accessories
Flange and sandwich bodies
Line mount body
Proportional amplifier
Mating connector EN 175301-803

Data sheet 2.6-862


Data sheet 2.9-210
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-666E 3/3
Edition 12 23

Proportional flow control valves


Proportional 3-way flow control valve
Screw-in cartridge
Integrated amplifier electronics
Direct operated, pressure compensated
Qmax = 100 l/min, pmax = 350 bar
QN max = 63 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valvewith integrated electronics as a screw-in cartridge with a thread M33x2
for cavity acc. to ISO 7789. These plug & play
valves are factory set and adjusted. High valveto-valve reproducibility. Housing for electronics
with protection class IP67 for harsh environment. Two flow ranges are available. The volume flow is adjusted by a Wandfluh proportional
solenoid (VDE standard 0580). Allmost linear
flow increase and low hysteresis are typical for
this valve. The cartridge and the solenoid made
of steel are zinc coated and therefore rustprotected. The housing for the elctronics is made
of aluminium.

M33x2

ISO 7789

FUNCTION
The 3-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. Surplus volume flow will
be diverted to the tank line thus saving energy.
Proportionally to the command signal applied
to the electronics spool stroke, metering opening and volume flow increase. The control connection is provided by an analog interface or a
fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting and diagnosis with
the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap.
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The data
remain saved in case of a power failure and
can also be reproduced and transferred to
other DSVs.

APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. They are implemented in systems calling for good valveto-valve reproducibility, easy installation, comfortable operation and high precision in industrial hydraulics as well as in mobile hydraulics.
The screw-in cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG10. Cavity tools
are available for machining cartridge cavities
(hire or purchase).Please refer to the data
sheets in register 2.13.

Type code

Q D P PM33 -

/ M E

Flow control valve


3-way
Proportional
Screw-in thread M33x2
Nominal volume flow rate QN 32 l/min
63 l/min
Nominal voltage UN

12 VDC
24 VDC

Slip-on coil

Metal housing, square

Connection execution

Metal housing, square

32
63
G12
G24

Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)

A1
C1
P1
J1

Sealing material

NBR
FKM (Vitron)

D1

Manual override

Armature tube closed (standard)


Screwed sealing plug
Manual emergency actuation

HB0
HB4.5

Design-Index (Subject to change)

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-668E 1/4
Edition 13 43

M 33x2

s 36

22.5

P(1)

T(2)

A(3)

Proportional flow control valves


101

GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve

with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,

pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -2065C (typical)


(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can

be obtained from the operating instructions DSV.)

(80)

181

SYMBOLS
simplified detailed

Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,6 kg
Flow direction
see symbol

Connector wiring diagram


Analog interface:
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
8 9 1
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32 l/min, 63 l/min
7 12 10 2
Max. volume flow
Qmax = 100 l/min (1 2)
6 11 3
Min. volume flow
Qmin = 0,2 l/min
5 4
Hysteresis
5%

2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1

with suitable connector and closed

electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation

with PASO
2

under the closing screw of the housing cover,
5

Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles

Preset value signal



Fieldbus interface:
Device receptacle
supply (male)
Mating connector

Device receptacle
CANopen (male)
Mating connector

Device receptacle
Profibus (female)
Mating connector

Preset value signal

3
4

1
4

(not incl. in delivery)

Input voltage / current as well as signal range


can be set by software

2
M12, 4-poles
Plug (female), M12, 4-poles

3
5
1 4

(not incl. in delivery)

M12, 5-poles (acc. to DRP 303-1)


Plug (female), M12, 5-poles

Device receptacle (male) X1

8 9 1
7 12 10 2
6 11 3
5 4

1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =

Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis

2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4

2
3
5
Device receptacle
1 4
CANopen (male) X3
2

1
5
3 4

Device receptacle
Profibus (female) X3

CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3
4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield

(not incl. in delivery)

M12, 5-poles, B-coded (acc. to IEC 947-5-2)


Plug (male), M12, 5-poles, B-coded

(not incl. in delivery)

Fieldbus

Parameterisation interface (USB, Mini B) X2


Under the closing screw of the housing cover
2
3
5
1 4

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-668E 2/4
Edition 13 43

Proportional flow control valves


Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.

Free-of-charge download of the PASO-software and the instruction


manual for the DSV hydraulic valves as well as the operation instruction CANopen eg.Profibus DP protocol with device profile DSP-408 for
DSV.

Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.

Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter
Accessories.

Additional information can be found on our website:


www.wandfluh.com

characteristics Oil viscosity = 30mm2/s


Q = f (I)
Volume flow adjustment characteristics

[at p=50 bar]

(s corresponds to preset value signal)

Q = f (p) Volume flow pressure characteristics


Q [l/min]
100

Q [l/min]
100

K0986

K1140

80

80
60
40

QN = 63 l/min

60

QN = 32 l/min

40

QN = 32 l/min

20

20
0

QN = 63 l/min

0 10

0
20

30 40

50

60

70

80

90 100 s [%]

50

100

150

200

250

300

350 p [bar]

Factory settings:
Dither set for optimal hysteresis
 = Deadband: Solenoid switched off with command signal <5%
 = Opening point: at 50%
= Flow p = 50 bar with 70% value signal
42 l/min with QN = 25 l/min (Q in interface 1 = 80 l/min)
21 l/min with QN = 10 l/min (Q in interface 1 = 40 l/min)
p = f (Q) Pressure drop volume flow characteristics 1 2
p [bar]
30
25
20
15
10
5
0
0
20
40
60
80
100 Q [l/min]
K0987

p = f (Q) Pressure drop volume flow characteristics 1 3


p [bar]
30
QN = 32 l/min
25
20
15
QN = 63 l/min
10
5
0
0
10
20
30
40
50
60
70
80 Q [l/min]
K0988

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-668E 3/4
Edition 13 43

Proportional flow control valves


DIMENSIONS / SECTIONAL DRAWINGs
With analog interface

20

21,22

30,40
Cavity drawing acc. to
ISO 77893304098

X2
X1

88

M33x2

80

90

130
120 100
110

50
(3)

70

106

146

M 33x2

60

s 36

22.5

45

P(1)

T(2)

A(3)

(2)

(80)

226

(1)

With fieldbus interface


(1)

X2

For detailed cavity drawing and cavity tools


see data sheet 2.13-1040

X1

P(1)

101

M 33x2

s 36

22.5

45

88

X3

T(2)

A(3)
(80)

181

accessories
Flange and sandwich bodies
Line mount body

Parts list
Position

Article

Description

20

062.0102

Cover square

211

3
223.1317

1
Dummy
plug M16x1,5

160.6131

O-ring ID 13,00x1,5

30

072.0021

Gasket 33,2x59,9x2

40

208.0100

Socket head cap screw M4x10

50

253.8000
239.2033

HB 4,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

60

154.2700

Knurled nut

70

160.2187
160.6187

O-ring ID 18,72x2,62 (NBR)


O-ring ID 18,72x2,62 (FKM)

80

160.6218

O-ring ID 21,95x1,78 (FKM)

90

160.2298
160.6296

O-ring ID 29,82x2,62 (NBR)


O-ring ID 29,82x2,62 (FKM)

100

160.2238
160.6238

O-ring ID23,81x2,62 (NBR)


O-ring ID23,81x2,62 (FKM)

110

160.2236
160.6236

O-ring ID 23,52x1,78 (NBR)


O-ring ID 23,52x1,78 (FKM)

120

049.3297

Backup ring RD 24,5x29x1,4

130

049.3276

Backup ring RD 24,1x27x1,4

22

Set-up software

Cable to adjust the settings through


interface USB
(from plug type A to Mini B, 3 m)

Data sheet 2.6-862


Data sheet 2.9-210
see start-up
article no. 219.2896

Mating connector (plug female) for the analogue interface:


straight, soldering contact
article no. 219.2330
soldering contact
article no. 219.2331
Recommended cable size:
Outer diameter 910,5 mm
Single wire max. 1 mm2
Recommended wire size:
025 m = 0,75 mm2 (AWG18)
2550 m = 1 mm2 (AWG17)

Technical explanation see data sheet 1.0-100

Note!
The cable connector is not part of the delivery. Regarding the dimensions see also the connector in the chapter Accessories.

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-668E 4/4
Edition 13 43

Proportional flow control valves


Proportional 2-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 170 l/min, pmax = 350 bar
QN max = 160 l/min

DESCRIPTION
Direct operated, pressure compensated proportional flow control valve, as a screw-in cartridge with a thread M42x2 for cavity acc. to
ISO 7789. The volume flow is adjusted by a
Wandfluh proportional solenoid (VDE standard
0580). Allmost linear flow increase and low hysteresis are typical for this valve. The cartridge
body made of steel is special surface coated
for corrosion rust protection and low friction of
control- and throttle spools. The solenoid coil
is zinc- / nickel-coated.

M42x2

ISO 7789

Function
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. The force controlled proportional solenoid running in the fluid acts directly on the restrictor spool wich opens the
throttling notches in the cartridge body. The
throttle opening, and therefore the flow volume
changes proportionally to the current absorption of the proportional solenoid. If pressure in
the system changes the pressure compensator will change the area of the oil passage to
an extend as to keep the pressure drop over
the restrictor constant. When the solenoid is
with-out courrent, the restrictor spool is held in
the closed position by a spring. To control the
valve Wandfluh proportional amplifiers are
available (see register 1.13).

APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. The screw-in cartridge is very suitable for mounting in control
blocks.

type CODE

Q N P PM42 -

/ W

Flow control valve


Normally closed
Proportional
Screw-in cartridge M42x2

15

Nominal voltage UN

12 VDC G12
24 VDC
G24
without coil
X5

Slip-on coil

M42x2

100 l/min 100


160 l/min 160

s41

20

Nominal volume flow rate QN


10

2 (T)

Metal housing, round

1 (P)

Connection execution Connector socket EN175301-803 / ISO4400



Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

30 Sealing material

144
Manual override

203

NBR 50 56 70 60
FKM (Viton)
D1
58
Screwed sealing plug
Manual emergency actuation

D
J
G

HB0
HC8.5

Design-Index (Subject to change)

Symbols
simplified detailed

2
1

GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M42x2
Ambient temperature
-20+70C
Mounting position
beliebig
Fastening torque
MD = 100 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,26 kg
Volume flow direction 1 2

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-690E 1/3
Edition 15 08

Proportional flow control valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push

type, pressure tight
Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 2255 mA

IG = 1105 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. to EN 60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

For further electrical specifications see data sheet 1.1-190

CHARACTERISTICS Oil viscosity = 30 mm2/s


Q = f (l) Volume flow adjustment characteristics

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 6...10 75)

refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 100 l/min, 160 l/min
Max. volume flow
Qmax = 170 l/min
Min. volume flow
Qmin = 0,5 l/min
Leakage volume flow
see characteristics
Repeatability
3%*
Hysterese
7%*

* at optimal dither signal

Q = f (p) Volume flow pressure characteristics


Q [l/min]
200

Q [l/min]
200
K1126

K1127

160
120

QN = 160 l/min

160

QN = 100 l/min

120

80

80

40

40

10 20

30 40

50

60

70

80

90 100 l [%]

QL = f (p) Leakage volume flow characteristics


Q [cm /min]
450
400
350
300
250
200
150
100
50
0
0
50

QN = 160 l/min
QN = 100 l/min

50

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop volume flow characteristics


p [bar]
25

K4058

QN = 100 l/min

K1128

QN = 160 l/min

20
15
10
5
100

150

200

250

300

350 p [bar]

40

80

120

160

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

200 Q [l/min]

Data sheet no.


2.6-690E 2/3
Edition 15 08

Proportional flow control valves


DIMENSIONS / SECTIONAL DRAWINGs

69

20

s41

10

M42x2

Cavity drawing accorging to


ISO 77894201007
M42x2

2 (T)

15
(2)

32

1 (P)

(1)

30

(1)

50 56 70 60
144

58
203

For detailed cavity drawing


see data sheet 2.13-1050

Dimensions of the other connection versions see data sheet 1.1-190

parts list
Position

Article 1

2
Description

10

206.3212
206.3213

EN 175301
1
Solenoid coil WDE64/31x72-G12
Solenoid coil WDE64/31x72-G24

206.3214
206.3215

Junior-Timer
Solenoid coil WJE64/31x72-G12
Solenoid coil WJE64/31x72-G24

206.3216
206.3217

Deutsch
Solenoid coil WGE64/31x72-G12
Solenoid coil WGE64/31x72-G24

15

253.8022
239.2033

HC 8,5 Manual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2706

Knurled nut

30

160.8310

O-ring ID 31,00x2,50 (FKM)

50

160.2377
160.8378

O-ring ID 37,77x2,62 (NBR)


O-ring ID 37,77x2,62 (FKM)

60

160.2329
160.6325

O-ring ID 32,99x2,62 (NBR)


O-ring ID 32,99x2,62 (FKM)

70

049.3384

Back up ring RD 33,5x38x1,4

ACCESSORIES
Line mount body Data sheet
Proportional amplifier
Mating connector EN 175301-803

2.9-205
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-690E 3/3
Edition 15 08

Proportional flow control valves


Proportional 3-way flow control valve
Screw-in cartridge
Direct operated, pressure compensated
Qmax = 200 l/min, pmax = 350 bar
QN max = 160 l/min
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve as a screw-in cartridge with a thread M42x2 for cavity acc. to
ISO 7789. The volume flow is adjusted by a
Wandfluh proportional solenoid (VDE standard
0580). The cartridge body is made of steel. A
special surface treatment guarantees a good
protection against corrosion and wear as well
as very good low-friction characteristics of the
pressure compensating- and throttle spool.
The solenoid coil is zinc- / nickel-coated.

M42x2

ISO 7789

Function
The 3-way flow control valve serves for maintaining the speed of a consumer constant independent of the load. Superfluous pump output
flow is fed into the return flow system in a cost
saving manner, and as a result, prevents an
overheating of the hydraulic system. The power controlled, proportional solenoid running
in oil acts directly on the throttle spool, which
opens the throttle segments in the cartridge
body. Proportional to the current demand of the
proportional solenoid, the throttle aperture
changes, and with this the volume flow. In case
of a current-free solenoid, the throttle spool is
held in closed position by a spring. For driving
the valve, Wandfluh proportional amplifiers are
available (see Register 1.13).

APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs.

type code

Q D P PM42 - 160 -

/ W

Flow control valve


3-way
Proportional
Nominal volume flow rate QN

160 l/min

Nominal voltage UN

12 VDC
24 VDC
without coil

69

20

10

G12
G24
X5

Metal housing, round

s41

Slip-on coil

M42x2

Screw-in cartridge M42x2

2 (T)
3 (A)
Connector socket EN175301-803 / ISO4400
Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P

Sealing material

NBR
FKM (Viton)

Manual override

Screwed sealing plug


Manual emergency actuation

32

Connection execution
15

30

D1
HB0
HC8.5

50 80 60 90 70

Design-Index (Subject to change)


1

D
J
G
1 (P)

88

138

90

229

Symbols
simplified detailed

1
2

GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M42x2
Ambient temperature -2070 C
Mounting position
any
Fastening torque
MD = 100 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,34 kg
Flow direction
see symbol

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-695E 1/3
Edition 15 08

Proportional flow control valves


ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,

pressure tight

For further electrical specifications see data sheet 1.1-191

HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13

(Required filtration grade 610 75)

see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 160 l/min
Max. volume flow
Qmax = 200 l/min (1 2)
Min. volume flow
Qmin = 0,5 l/min
Hysteresis
6%

at optimal dither signal

characteristics Oil viscosity = 30 mm2/s


Q = f (I) Volume flow adjustment characteristics 1 3 (p3 = 100 bar)

Q = f (p) Volume flow pressure characteristics (I = IG)

Standard nominal voltage

U = 12 VDC

U = 24 VDC

Limiting current

IG = 2255 mA

IG = 1105 mA

Relative duty factor

100% ED/DF (see data sheet 1.1-430)

Protection class
acc. toEN60529

Connection version
D: IP65
J: IP66
G: IP67 and 69K

Q [l/min]
200

Q [l/min]
200

160

160

120

120

80

80

40

40

K4098

K4097

10 20

30 40

50

60

70

80

90 100 I [%]

p = f (Q) Pressure drop-volume flow characteristics 1 2 (I = 0 mA)


p [bar]
30

50

100

150

200

250

300

350 p [bar]

p = f (Q) Pressure drop-volume flow characteristics 1 3 (I = IG)


p [bar]
10

K4096

K4095

20

6
4

10
0

2
0

40

80

120

160

200 Q [l/min]

20

40

60

80

100 120 140 160 Q [l/min]

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-695E 2/3
Edition 15 08

Proportional flow control valves


Dimensions / Sectional drawings

69

s41

10

20

M42x2

Cavity drawing acc. to


ISO 77894204007
M42x2

15

2 (T)

3 (A)

1 (P)
32

(3)

(2)

50 80 60 90 70

30

88

138

90

(1)

229

(1)

Dimensions of the other connection versions see data sheet 1.1-190

For detailed cavity drawing see data sheet


2.13-1047
Parts list
1

Position
2

Article

10

206.3212
206.3213

1
Description

206.3214
206.3215

EN 175301
Solenoid coil WDE64/31x72-G12
Solenoid coil WDE64/31x72-G24
2
Junior-Timer
Solenoid coil WJE64/31x72-G12
Solenoid coil WJE64/31x72-G24

206.3216
206.3217

Deutsch
Solenoid coil WGE64/31x72-G12
Solenoid coil WGE64/31x72-G24

15

253.8022
239.2033

HC 8,5 anual override (data sheet 1.1-300)


HB 0 Plug screw (data sheet 1.1-300)

20

154.2706

Knurled nut

30

160.8310

O-ring ID 31,00x2,50 (FKM)

50

160.2377
160.8378

O-ring ID 37,77x2,62 (NBR)


O-ring ID 37,77x2,62 (FKM)

60

160.2329
160.6325

O-ring ID32,99x2,62 (NBR)


O-ring ID32.99x2,62 (FKM)

70

160.2314
160.6315

O-ring ID 31,42x2,62 (NBR)


O-ring ID 31,42x2,62 (FKM)

80

049.3384

Backup ring RD 33,5x38x1,4

90

049.3364

Backup ring RD 31,5x36x1,4

Accessories
Line mount body Data sheet
Proportional amplifier
Mating connector EN 175301-803

2.9-210
Register 1.13
Article no. 219.2002

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.6-695E 3/3
Edition 15 08

Line mount bodies

M18x1,5
M22x1,5
M33x2
M42x22

Line mount body


for pressure relief valves
in screw-in cartridge construction
pmax = 400 bar

variations
Types

type code

C02

Line mount body made of steel

KG

Port size

G 1/4
G14
G 1/2
G12
G 1 1/4 G114

G 3/8
G 3/4

Cavity thread diameter




M18x1,5
M22x1,5
M33x2
M42x2

G 1/4 and G 3/8


G 3/8 and G 1/2
G 3/4
G 1 1/4

Variations/Types

C02

18
22
33
42

- C02 #

G38
G34

Design index (subject to change)

Dimensions C02
E
2

M6

6,5

G
C

TYPE C02
Ordering
code

Size

KGG1418-C02

M18x1,5

Ports

Dimensions (in mm)

G 1/4

G 1/4

60

30

60

23

17.3 32.5

Wight

44

30

22

0.65 kg

KGG3818-C02

M18x1,5

G 3/8

G 3/8

60

30

60

23

17.3 32.5

44

30

22

0.65 kg

KGG3822-C02

M22x1,5

G 3/8

G 3/8

60

45

60

23

22.5

44

30

32

1.05 kg

23

22.5

40

44

30

32

1.05 kg

32.5 30.5

50

11

58

10

45

34

2.05 kg

62

11

79

12.5

55

44

3.60 kg

KGG1222-C02

M22x1,5

G 1/2

G 1/2

60

45

60

KGG3433-C02

M33x2

G 3/4

G 3/4

80

50

80

KGG11442-C02

M42x2

G 1 1/4

G 1 1/4

100

60

100

40

33.5

40

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.9-200E 1/2
Edition 14 09

Line mount bodies

General specifications
Description
Line mount body
Mounting
2 location holes

2 tapped holes
Connection
Threated connections
Mounting position
see valve data sheet
Surface protection zinc coated

Screw-in cartridges installed


According to the type the following screw-in cartridges can be installed
in the line mount bodies:
Type

Data sheet no.

M18x1,5
BV.PM18 2.1-510
BS.PM18 2.1-520
BS.PM18-Z36 2.1-522
BVPPM18 2.3-510
BDPPM18 2.3-520

HYDRAULc specifications
Peak pressure
pmax = 400 bar
Cartridge cavity

M22x1,5

(2)

(1)
(1)

Type

Cavity according to:

For detailed cavity drawing


see data sheet:

M18x1,5

ISO 77891802098 2.13-1001

M22x1,5

ISO 77892202098 2.13-1003

M33x2

ISO 77893302098 2.13-1041

M42x2

ISO 77894202007 2.13-1048

BV.PM22 2.1-530
BVTPM22 2.1-532
BVEPM22 2.1-536
BA.PM22 2.1-540
BK.PM22 2.1-542
BS.PM22-Z36 2.1-543
BVPPM22 2.3-529
BVPPM22-../ME 2.3-537
BNIPM22 2.3-533
BVBPM22 2.3-536
BDPPM22 2.3-539
BDPPM22-../ME 2.3-561
BDIPM22 2.3-548
BDIPM22-../ME 2.3-562
BDBPM22 2.3-547
M33x2
BV.PM33 2.1-550
BVPPM33 2.3-551
BVPPM33-../ME 2.3-553
M42x2
BVPPM42 2.3-590

Caution!
The performance data refer to the screw-in cartridges only.
The additional pressure drop in the line mount body must
be taken into consideration.

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.9-200E 2/2
Edition 14 09

Line mount bodies

M18x1,5
M22x1,5
M33x2
M42x2

Line mount body


for 2-way-valves
in screw-in cartridge construction
pmax = 400 bar

variations
Types

type code

A01 B01

Line mount body made of steel

KG

Port size

G 3/8
G 3/4

G38
G34

G 1/2
G12
G 1 1/4 G114

Cavity thread diameter




M18x1,5
M22x1,5
M33x2
M42x2

18
22
33
42

G 3/8
G 1/2
G 3/4
G 1 1/4

Variations/Types

A01 A01
B01 B01

Design index (subject to change)

Dimensions A01

Dimensions B01
E

M6

M6

6,5

6,5

F
C

TYPE A01
Ordering
code

Size

KGG3818-A01

M18x1,5

Ports

Dimensions (in mm)


E

Wight

G 3/8

G 3/8

G 1/4

60

30

65

23

17.3 44.5 32.5

44

30

22

23

22.5 53.5

40

44

30

32

1.45

32.5 30.5 61.5

50

11

58

10

45

34

1.90

62

11

78

12.5

55

44

3.20

KGG1222-A01

M22x1,5

G 1/2

G 1/2

G 1/4

60

45

80

KGG3433-A01

M33x2

G 3/4

G 3/4

G 1/4

80

50

80

KGG11442-A01

M42x2

G 1 1/4

G 1 1/4

G 1/4

100

60

100

40

33.5

60

45

80

23

22.5

60

40

44

30

32

80

0.75

TYPE B01
Ordering
code

Size

KGG1222-B01

M22x1,5

Ports
1

G 1/2

G 1/2

Dimensions (in mm)

Wight

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

1.45

Data sheet no.


2.9-205E 1/2
Edition 14 09

Line mount bodies

General specifications
Description
Line mount body
Mounting
2 location holes

2 tapped holes
Connection
Threated connections
Mounting position
see valve data sheet
Surface protection zinc coated

Screw-in cartridges installed


According to the type the following screw-in cartridges can be installed
in the line mount bodies:
Type

Data sheet no.

M18x1,5
SDSPM18-BA/AB 1.11-2050
SVSPM18-BC/CB 1.11-2080
DN.PM18 2.4-510
DR.PM18 2.4-610
QA.PM18 2.5-510
D.PPM18 2.6-510

HYDRAULc specifications
Peak pressure
pmax = 400 bar
Cartridge cavity
M18x1,5

M22x1,5
SDSPM22-BA/AB 1.11-2060
SDYPM22-BA/AB 1.11-2064
SVSPM22-DC/CD 1.11-2065
SVYPM22-BC/CB 1.11-2084
SVSPM22-BC/CB 1.11-2082
QRSPM22 2.5-530
QZ.PM22 2.5-535
DNPPM22 2.6-531
DNPPM22-../ME 2.6-541
QNPPM22 2.6-631
QNPPM22-../ME 2.6-633

(2)

(1)
(1)

Type

Cavity according to:

For detailed cavity drawing


see data sheet:

M18x1,5

ISO 77891801098 2.13-1002

M22x1,5

ISO 77892201098 2.13-1008

M33x2

ISO 77893301098 2.13-1005

M42x2

ISO 77894201007 2.13-1050

M33x2
SVSPM33-DC/CD 1.11-2076
SVSPM33-BA/AB 1.11-2076
SVYPM33-BC/CB 1.11-2085
SVYPM33-BA/AB 1.11-2085
QZ.PM33 2.5-550
DNPPM33 2.6-551
DNPPM33-../ME 2.6-561
QNPPM33 2.6-651
QNPPM33-../ME 2.6-659
QSPPM33 2.6-661
M42x2
SVSPM42-BA/AB 1.11-2091
QNPPM42 2.6-690

Caution!
The performance data refer to the screw-in cartridges only.
The additional pressure drop in the line mount body must
be taken into consideration.

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.9-205E 2/2
Edition 14 09

Line mount bodies

M18x1,5
M22x1,5
M33x2
M42x2

Line mount body


for 3-way-valves
in screw-in cartridge construction
pmax = 400 bar

variations
Types

type code

F04

Line mount body made of steel

KG

Port size

G 3/8
G 3/4

G38
G34

G 1/2
G12
G 1 1/4 G114

Cavity thread diameter




M18x1,5
M22x1,5
M33x2
M42x2

18
22
33
42

G 3/8
G 3/8 and G 1/2
G 3/4
G 1 1/4

Varianten/Typen

F04

- F04 #

Design index (subject to change)


Dimensions F04
P

L
K

L
K

I
1

3
F

3
6,5

F
G

M6

M6

6,5

G
O

O
C

TYPE F04
Ordering
code

Size

Ports
1

Dimensions (in mm)


3

KGG3818-F04

M18x1,5

G 3/8

G3/8

G3/8

G1/4

70

30

80

35

KGG3822-F04

M22x1,5

G 3/8

G3/8

G3/8

G1/4

80

45

100

40

32.8 17.3 32.5


44

22.5

44

55

Wight
K

18

44

20

30

22

60.5

48

1.10

11

58

25

30

32

77

25

2.45

KGG1222-F04

M22x1,5

G 1/2

G1/2

G1/2

G1/4

80

45

100

40

22.5

55

11

58

25

30

32

77

25

2.45

KGG3433-F04

M33x2

G 3/4

G3/4

G3/4

G1/4

100

50

110

50

58.5 30.5

70

11

80

27.5

45

34

89.5

35

3.40

KGG11442-F04

M42x2

G 1 1/4 G 1 1/4 G 1 1/4 G1/4

120

60

130

60

66.5 33.4

72

15

88

32.5

55

44

100

25

5.40

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.9-210E 1/2
Edition 14 09

Line mount bodies

General specifications
Description
Line mount body
Mounting
2 location holes

2 tapped holes
Connection
Threated connections
Mounting position
see valve data sheet
Surface protection zinc coated

Screw-in cartridges installed


According to the type the following screw-in cartridges can be installed
in the line mount bodies:
Type
M18x1,5
SDSPM18-FG 1.11-2050
MV.PM18 2.2-510
MVPPM18 2.3-610

HYDRAULc specifications
Peak pressure
pmax = 400 bar
Cartridge cavity

M22x1,5

M18x1,5

(3)

(2)

(1)

(1)

Type

Cavity according to:

Data sheet no.

For detailed cavity drawing


see data sheet:

M18x1,5

WAG standard

M22x1,5

ISO 77892204098 2.13-1004

M33x2

ISO 77893304098 2.13-1040

M42x2

ISO 77894204007 2.13-1047

2.13-1020

SDSPM22-FG 1.11-2060
SDYPM22-FG 1.11-2064
MV.PM22 2.2-530
MVEPM22
2.2-536
MVPPM22 2.3-629
MVPPM22-../ME 2.3-632
MVBPM22 2.3-635
MQPPM22 2.3-641
MQPPM22-../ME 2.3-643
QD.PM22 2.5-540
QDPPM22 2.6-644
QDPPM22-../ME 2.6-647
M33x2
MVPPM33 2.3-649
MVPPM33-../ME 2.3-652
MVBPM33 2.3-654
QD.PM33 2.5-555
QDPPM33 2.6-666
QDPPM33-../ME 2.6-668
M42x2
MVPPM42 2.3-690
QDPPM42 2.6-695
Caution!
The performance data refer to the screw-in cartridges only.
The additional pressure drop in the line mount body must
be taken into consideration.

Technical explanation see data sheet 1.0-100

Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen

Data sheet no.


2.9-210E 2/2
Edition 14 09

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