Beruflich Dokumente
Kultur Dokumente
Screw-in Cartridges
Edition 15 18
Type
BVPPM18
BDPPM18
BVPPM22
BNIPM22
BVBPM22
BVPPM22-../ME
BDPPM22
BDBPM22
BDIPM22
BVPPM33
BVPPM33-../ME
BDPPM22-../ME
BDIPM22-../ME
BVPPM42
2.3-510
2.3-520
2.3-529
2.3-533
2.3-536
2.3-537
2.3-539
2.3-547
2.3-548
2.3-551
2.3-553
2.3-561
2.3-562
2.3-590
2.3-602
2.3-605
2.3-607
2.3-608
2.3-610
2.3-629
2.3-632
2.3-635
2.3-641
2.3-643
2.3-644
2.3-649
2.3-652
2.3-654
2.3-690
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Data sheet
Page 1
Edition 15 18
Denomination
Type
D.PPM18
D.PPM22
DNPPM22-../ME
DNPPM33
DNPPM33-../ME
QZPPM18
2.6-610
QNPPM22
2.6-631
QNPPM22-../ME
2.6-633
QDPPM22
2.6-644
QDPPM22-../ME
2.6-647
QNPPM33
2.6-651
QNPPM33-../ME
2.6-659
QSPPM33
2.6-661
QDPPM33 2.6-666
QDPPM33-../ME
2.6-668
QNPPM42
2.6-690
QDPPM42 2.6-695
C02/D02
A01/B01
F04/G04
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Data sheet
2.6-510
2.6-531
2.6-541
2.6-551
2.6-561
2.9-200
2.9-205
2.9-210
Page 2
Edition 15 18
Screw-in cartridges
Size
M18x1.5
M42x2
BVPPM22
BVPPM33
BVPPM42
2.3-529
2.3-551
2.3-590
Type
BVPPM22-./ME
BVPPM33-./ME
2.3-537
2.3-553
Type
BVBPM22
2.3-536
Cavity
2.13-1001
2.13-1003
Type
BDPPM18
BDPPM22
2.3-539
Type
BDPPM22-./ME
2.3-561
Type
BDBPM22
2.3-547
Cavity
Pressure relief valve pilot operated
Inverse function
M33x2
Type
BVPPM18
M22x1.5
2.13-1001
2.13-1041
2.13-1048
2.13-1003
Type
BNIPM22
2.3-533
Cavity
2.13-1003
Type
BDIPM22
2.3-548
Type
BDIPM22-../ME
2.3-562
Cavity
2.13-1003
Execution with integrated electronics Execution Ex d
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Page 3
Edition 15 18
Screw-in cartridges
A
Function
30
(3)
(2)
M18x1.5
Type (1)
MVPPM18
Data sheet no. 2.3-610
A(1)
90
Type
78.4
61
P(2)
40
30
139.4
70
Type
T(3)
50
20
A(1)
2.13-1020
2.3-652
M16x1.5
MVBPM33
2.3-635
2.3-654
2.13-1004
2.13-1040
2.13-1047
2.3-643
60 70
MQBPM22
2.3-644
10
(2)
(3)
2.13-1004
(1)
(2)
44
pressure
reducing valves
Size
M16x1.5
Type
M18x1.5
M22x1,5
M33x2
MDPPM16
MGPPM16
T (3)
MVPPM33-./ME
105.4
P (2)
MVPPM22-./ME
2.3-632
Type
86,3operated proportional
Overview Direct
A (1)
2.3-690
MQPPM22-./ME
27.1
2.3-649
(1)
78.3
130,3
2.3-629
MQPPM22
Cavity
Function
MVPPM42
2.3-641
(3)
30
M42x2
MVPPM33
Type
M18x1,5
SW 30
s24
T(3)
M33x2
MVPPM22
Type 50
10 70 11 60
50 90 40 80
P(2)
M22x1.5
MVBPM22
80 Data
60 sheet no.
Cavity
68
M22x1.5
10
MDBPM16
MGBPM16
2.13-1051
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Execution Ex d
Page 4
Edition 15 18
M 18 X 1.5
s 24
68
20
15
(2)
Screw-in cartridges
(1)
70 40
30
66.3
29.4
s 24
68
s 24
M 18 X 1.5
Size
15
M18x1.5
(1)
Throttle valve, normally closed
29.4
95.7
30
66.3
M22x1.5
M33x2
DNPPM22
DNPPM33
(1) 2.6-531
2.6-551
Type
DNPPM22-../ME
DNPPM33-../ME
2.6-541
2.6-561
2.13-1008
2.13-1005
29.4
2.13-1002
Cavity
95.7
Type
DOPPM18
(2)
DNPPM18
Type
2
66.3
70 40
M 18 X 1.5
10 60 50
10 60 50
20
1
60
70 40
Cavity
2.13-1002
68
10 50
15
s 24
M 18 X 1.5
s32
(2)
10
20
Overview
Proportional flow control valves
30
Function
71
(1)
2(P)
Size
47
M18x1.5
118
20
(1)
M33x2
58,2
M22x1.5
1(T)
QZPPM18
Type
Type
40
82,5
18,7
6,2
78,4
50,55
60
(3)
133,05
Type
70
M42x2
QNPPM33
QNPPM42
2.6-631
2.6-651
2.6-690
QNPPM22-../ME
QNPPM33-../ME
2.6-633
2.6-659
(2)
(1)
50
M22x1,5
10
30
20
6,2
s30
15
58,2
M33x2
QNPPM22
2.13-1038
2.13-1008
Typ
QSPPM33
2.6-661
60,5
40
50
60 80
70
Cavity
3
2
2.13-1005
Type
QDPPM22
QDPPM33
QDPPM42
2.6-644
2.6-666
2.6-695
QDPPM22-../ME
QDPPM33-../ME
2.6-647
2.6-668
2.13-1004
2.13-1040
Type
1
2.13-1050
90
138,9
301
3-way flow control valve
2.13-1005
2.13-1047
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Page 5
Edition 15 18
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Pilot operated
Qmax = 25 l/min
pmax = 350 bar
pN max = 315 bar
DESCRIPTION
Pilot operated proportional pressure relief
valve as a screw-in cartridge with a thread
M18x1,5 for cavity according to ISO 7789.
4 standard pressure levels are available:
20, 100, 200 and 315 bar. Adjustmend by a
Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.
M18x1,5
ISO 7789
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve
can be adjusted very sensitively. To control
the valve proportional amplifiers are available
from Wandfluh (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions to problems. Installation of the screw-in
cartridge in control blocks as well as in the
Wanfluh sandwich plates (vertical stacked
systems) and flange valves of the NG3-Mini
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
type code
Pressure relief valve
B V P PM18 -
Pilot operated
Proportional
Screw-in cartridge M18x1,5
20 bar 20
Nominal pressure range pN
100 bar 100
200 bar 200
315 bar 315
12 VDC G12
Nominal voltage UN
24 VDC G24
Design-Index (Subject to change)
GENERAL SPECIFICATIONS
Description
Pilot operated proportional pressure
relief valve
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M18x1,5
Ambient temperature -2050C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (qual. 8.8) for solenoid screws
Weight
m = 0,36 kg
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,
pressure tight.
Standard-Nominal voltage UN = 12 VDC
Limiting current IG = 1080 mA
UN = 24 VDC
IG = 540 mA
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
pTmax= pP+80 bar
Nominal pressure ranges pN = 20 bar, pN= 100 bar,
pN = 200 bar, pN= 315 bar
Volume flow
Q = 0,325 l/min
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
2%
at optimal dither signal
symbol
P (1)
T (2)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
20
60 11 50
40 70
Proportional
pressure relief valves
CHARACTERISTICS oil viscosity = 30 mm2/s
p = f (Q) Pressure volume flow characteristics
(Maximum adjustable pressure)
p= f (Q)
p [bar]
400
K0249
p [bar]
30
25
20
15
10
5
0
0
K0250
PN = 315 bar
300
PN = 200 bar
200
PN = 100 bar
100
0
PN = 20 bar
10
15
20
p = f (l)
Pressure adjustment characteristics
(Q = 1 l/min)
p [bar]
400
25
Q [l/min]
QL = f (p)
P (1)
150
200
PN = 200 bar
100
100
PN = 100 bar
50
T (2)
PN = 20 bar
10 20
30 40
50
60
70
80
PN = 20 bar
10
15
20
25
Q [l/min]
K0252
PN = 315 bar
300
PN = 100/200/
315 bar
Q [cm3/min]
200
K0251
90 100 l [%]
50
100
150
200
250
300
350 p [bar]
20
40 70
M18x1,5
M18x1,5
68
s 24
60 11 50
(2)
10
15
(1)
(1)
30
86,6
30
116,6
parts list
Position
Article
10
256.2453
256.2418
11
034.0111
15
253.8000
20
219.2002
30
246.0151
40
160.2093
50
160.2156
60
160.2120
70
49.3137
Description
Proportional solenoid PI29V-G24
Proportional solenoid PI29V-G12
Pin RD 4x10,1
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head cap screw M3x50 DIN912
O-ring ID 9,25x1,78
O-ring ID 15,60x1,78
O-ring ID 12,42x1,78
Back up ring RD 10,6x13,5x1,4
ACCESSORIES
Flange-/sandwich plate NG3-Mini
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Direct operated
Qmax = 8 l/min
pmax = 350 bar
pN max = 315 bar
description
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M18x1,5 for cavity according to ISO 7789. Four
standard pressure ranges are available: 20,
100, 200 and 315 bar. Good flow performance
thanks to the differential area principle. Small
leak along the poppet guide. Adjustmend by
a Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.
M18x1,5
ISO 7789
function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T (2) influences the pressure
in P (1). When the operating pressure set
by the proportional solenoid is reached, the
poppet spool opens and connects the protected line to the tank T (2). These pressure relief
valves are built according to the differential
spool principle and are therefore very sensitive
adjustable over the whole pressure range and
also suitable for systems with extremely low
minimum pressures. Wandfluh proportional
amplifiers are available to control the proportional pressure relief valve (register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions to problems. Installation of the screw-in
cartridge in control blocks as well as in the
Wandfluh sandwich plates (vertical stacked
systems) and flange valves of the NG3-Mini
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
type code
Pressure relief valve
B D P PM18 -
Direct operated
Proportional
Screw-in cartridge M18x1,5
Nominal pressure range pN
20 bar 20
100 bar 100
200 bar 200
315 bar 315
Nominal voltage UN
12 VDC G12
24 VDC G24
GENERAL SPECIFICATIONS
Description
Direct operated proportional pressure
relief valve
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M18x1,5
Ambient temperature -2050C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (qual. 8.8) for solenoid screws
Weight
m = 0,25 kg
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,
pressure tight.
Standard-Nominal voltage UN = 12 VDC
Limiting current IG = 1080 mA
UN = 24 VDC
IG = 540 mA
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal pressure ranges pN = 20 bar, pN = 100 bar,
pN = 200 bar, pN = 315 bar
Min. volume flow
Qmin = 0,1 l/min
Max. volume flow
Qmax = 8 l/min fr pN = 20/100 bar
Qmax = 6 l/min fr pN = 200 bar
Qmax = 3 l/min fr pN = 315 bar
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
2%
at optimal dither signal
symbol
P (1)
T (2)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
60 50
70 40
Proportional
pressure relief valves
CHARACTERISTICS oil viscosity = 30 mm2/s
p = f (Q) Pressure volume flow characteristics
(Maximum adjustable pressure)
p [bar]
350
300
250
200
150
100
500
0
0
1
p= f (Q)
K0196
p = f (l)
p [bar]
15
K0193
PN = 315 bar
PN = 200 bar
PN = 100 bar
PN = 20 bar
Q [l/min]
PN = 100 bar
PN = 200 bar
PN = 20 bar
6
3
0
QL = f (p)
p [bar]
350
300
250
200
150
100
50
0
0 10 20
PN = 315 bar
12
Q [l/min]
Q [cm3/min]
40
K0699
K0194
PN = 315 bar
P (1)
PN = 200 bar
PN = 100 bar
PN = 20 bar
30 40
50
60
70
80 90 100 l [%]
T (2)
30
20
10
0
50
100
150
200
250
300
350 p [bar]
68
s 24
20
15
70 40
M18x1,5
M18x1,5
60 50
(2)
10
(1)
30
63
30,3
93,3
11
parts list
Position
Article
10
256.2453
256.2418
11
034.0111
15
253.8000
20
219.2002
30
249.0006
40
160.2093
50
160.2156
60
160.2120
70
49.3137
Description
Proportional solenoid PI29V-G24
Proportional solenoid PI29V-G12
Pin RD 4x10,1
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head cap screw M3x42
O-ring ID 9,25x1,78
O-ring ID 15,60x1,78
O-ring ID 12,42x1,78
Back up ring RD 10,6x13,5x1,4
(1)
ACCESSORIES
Flange-/sandwich plate NG3-Mini
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Pilot operated
M22x1,5
Qmax = 100 l/min
ISO 7789
pmax = 400 bar
pN max = 350 bar
DESCRIPTION
Pilot operated proportional pressure relief valve
as a screw-in cartridge with a thread M22x1,5
for cavity according to ISO 7789. 7 standard
pressure levels are available. The adjustment
takes place by means of a Wandfluh proportional solenoid (VDE-standard 0580). The
cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil
is zinc-/nickel-coated.
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable for
large volume flows and high pressures. To control the valve, Wandfluh proportional amplifiers
are available (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wandfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini, NG6 and NG10 types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
Pressure relief valve
B V P PM22 -
Pilot operated
Proportional
Screw-in cartridge M22x1,5
Nominal pressure range pN 20 bar 20 200 bar 200
275 bar 275
63 bar 63
100 bar 100
350 bar 350
160 bar 160
18,7
Connection execution
10
20
Sealing material
NBR
FKM (Viton) D1
Manual override
s30
Slip-on coil
M22x1,5
58,2
Nominal voltage UN
12 VDC G12
24 VDC G24
without solenoid coil X5
(2)
78,4
D
J
G
(1)
HB0
HB4.5
38,5
40 50
30
Symbols
P (1)
T (2)
60 70
General specifications
Description
Pilot operated proportional pressure
relief valve
Construction
Screw-in cartridge for cavity to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+70C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,5 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard-Nominal voltage
Limiting current
UN = 12 VDC
IG = 1320 mA
UN = 24 VDC
IG = 660 mA
Protection class
acc. EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
p= f (Q)
K0221
PN = 350 bar
PN = 275 bar
300
PN = 200 bar
200
100
25
p = f (l)
50
75
20
PN = 63 bar
10
100 Q [l/min]
300
PN = 275 bar
200
10 20
30 40
50
60
70
80
50
75
100 Q [l/min]
K0223
200
150
PN = 160 bar
100
90 100 l [%]
25
Q [cm3/min]
250
PN = 200 bar
PN = 100 bar
PN = 63 bar
PN = 20 bar
100
PN = 20/63/
100 bar
QL = f (p)
p [bar]
400
K0222
PN = 160/200/
275/350 bar
30
PN = 160 bar
PN = 100 bar
PN = 20 bar
p [bar]
40
K0220
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax= pP+20 bar
Nominal pressure ranges
pN = 20 bar, 63 bar, 100 bar, 160 bar,
200 bar, 275 bar, 350 bar
Volume flow
Q = 0,3100 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
at optimal dither signal
50
0
50
100
150
200
250
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
300
350 p [bar]
Proportional
pressure relief valves
Dimensions / Sectional drawings
s30
10
20
M22x1,5
M22x1,5
58,2
(2)
(2)
18,7
(1)
15
(1)
(1)
6,2
78,4
38,5
116,9
40 50
30
60 70
Parts list
P (1)
T (2)
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2140
160.6141
70
049.3177
ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Proportional inverse pressure relief valve
Screw-in cartridge
Pilot operated
M22x1,5
Nominal pressure adjustable +20% / -30%
ISO 7789
Qmax = 100 l/min
pmax = 400 bar
pN max = 200 bar
DESCRIPTION
Pilot operated proportional pressure relief
valve with inverse function. Thread M22x1,5
and cavity according to ISO 7789. As standard
versions, 4 pressure levels are available.
The adjustment takes place by means of a
Wandfluh proportional solenoid (VDE-standard
0580). The cartridge body made of steel is
zinc coated and therefore rust-protected. The
solenoid coil is made of plastic.
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable for
large volume flows and high pressures. To control the valve, Wandfluh proportional amplifiers
are available (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.
Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.
Type CODE
Pressure relief valvel
B N I PM22 -
/K
Connection execution
Sealing material
NBR
FKM (Viton) D1
Symbols
1(P)
2(T)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
10
Proportional
pressure relief valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard-Nominal voltage
Limiting current
UN = 12 VDC
IG = 1250 mA
UN = 24 VDC
IG = 680 mA
Protection class
acc. EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 / IP69K acc. EN 40050
p= f (Q)
K4040
p [bar]
40
K4041
PN = 200 bar
25
50
75
PN = 160 bar
30
PN = 100 bar
20
PN = 63bar
10
100 Q [l/min]
p = f (l)
Pressure adjustment characteristics
(Q = 5 l/min)
p [bar]
125
PN = 160/200 bar
PN = 63/100 bar
QL = f (p)
25
50
75
100 Q [l/min]
Q [cm3/min]
200
K4042
K4043
100
150
75
100
50
50
25
0
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax= 50 bar
Nominal pressure ranges pN = 63, 100 bar, 160 bar, 200 bar
Volume flow
Q = 5100 l/min
with pN = 63 / 100 / 160 bar
Q = 10100 l/min
with pN = 200 bar
Leakage volume flow
see characteristics
Hysteresis
5%
at optimal dither signal
10 20
30 40
50
60
70
80
90 100 l [%]
50
100
150
200 p [bar]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
2(T)
Dimensions / Sectional drawings
M22x1.5
20
s27
53.5
10
40
70
(2)
30
2(T)
(1)
(1)
19.5
1(P)
~5
25
50
38
~117.7
Position
Article
Description
10
206.2301
206.2300
EN 175301
solenoid coil KD35/16-G24
solenoid coil KD35/16-G12
206.2303
206.2302
Junior-Timer
solenoid coil KJ35/16-G24
solenoid coil KJ35/16-G12
206.2304
Deutsch
solenoid coil KG35/16-G24
20
154.2600
Knurled nut
25
153.1402
30
160.2140
160.6141
40
160.2188
160.6188
50
160.6156
70
049.3177
Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
M22x1,5
in accordance with
M22x1,5
CERTIFICates
s 30
10
DESCRIPTION
For explosion-hazard zones
Pilot operated proportional pressure relief valve
as a screw-in cartridge with a thread M22x1,5
for cavity according to ISO 7789. Activated
with Wandfluh-explosion-proof-solenoid. The
cartridge body 60
made of steel is zinc coated for
corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
30
The design prevents a surface temperature
20
capable of igniting.
Surface
gas+dust
Mining
ATEX
ISO 7789
II 2 G Ex d IIC
II 2 D Ex tD A21 IP65
I M2 Ex d I Mb
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable for
large volume flows and high pressures.
20
40
Type Code
T(2)
Pressure
P(1) relief valve
B V B PM22 -
IECEx
GOST Ex
Australia
Inmetro
NEPSI
95,6
134,1
P(1)
Pilot operated
38,5
application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wandfluh sandwich plates (vertical stacked systems) and flange valves
of the NG4-Mini, NG6 and NG10 types. (Please
note the separate data sheets in register 2.3).
Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.
Nominal power PN: 15W / L15
9W / L9
20 200 20 160
Nominal pressure range pN [bar]
63 275 50 220
100 350
80 280
Nominal voltage UN
12 VDC
24 VDC
G 12
G24
Nominal power PN
9W
L9
40C
15W L15
70C
Certification
ATEX, IECEx, GOST Ex
Australia AU Inmetro IM
NEPSI NP
Sealing material
NBR
FKM (Viton)
D1
GENERAL SPECIFICATIONS
Description
Pilot operated proportional
pressure relief valve
Construction
Screw-in cartridge for cavity
according to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Admissible ambient temp. Execution L9
-20+40C (operation as T1T6/T80C)
Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm ffor fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg
electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
L9/40C IG = 625 mA 305 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Admissible fluid temp.
Excecution L9
-20+40C (operation as T1T6/T80C)
Excecution L15
-20+70 C (operation as T1T4/T130 C)
Peak pressure
pmax=400 bar
Nominal pressure ranges Excecution L9:
pN=20 bar, 50 bar, 80 bar, 160 bar, 220 bar,
280 bar
Excecution L15:
pN=20 bar, 63 bar, 100 bar, 200 bar,
275 bar, 350 bar
Volume flow range
Q=0,3...100 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal
security operated
The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.
In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.
p [bar]
400
p [bar]
400
K0224
K0227
PN = 350 bar
PN = 275 bar
300
PN = 200 bar
200
PN = 100 bar
100
0
PN = 63 bar
PN = 20 bar
p = f (I)
25
50
75
100 Q [l/min]
PN = 280 bar
300
PN = 220 bar
200
PN = 160 bar
100
PN = 80 bar
PN = 50 bar
PN = 20 bar
p = f (I)
p [bar]
40
25
50
75
100 Q [l/min]
p [bar]
40
K0225
K0228
30
PN = 200/275/
350 bar
30
PN = 160/220/
280 bar
20
PN = 20/63/
100 bar
20
PN = 20/50/
80 bar
10
0
10
0
25
p = f (I)
50
75
100 Q [l/min]
p = f (I)
p [%]
100
50
75
100 Q [l/min]
K0226_1
80
80
60
60
40
40
20
20
0
25
p [%]
100
K0226
20
40
60
80
100
I [%]
20
40
60
80
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
100
I [%]
Proportional
pressure relief valves
QL = f (p)
Q [cm3/min]
250
K0223
200
150
100
50
0
50
100
150
200
250
300
350 p [bar]
Dimensions/sectional drawing
60
10
50
30
M22x1,5
M22x1,5
s 30
93,3
20
20
40
T(2)
15
(2)
P(1)
(1)
(1)
95,6
38,5
134,1
parts list
T(2)
Position Article
Description
10
263.6...
15
253.8000
20
160.2140
160.8140
30
160.2188
160.8188
40
049.3177
50
111.1080
accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Integrated amplifier or controller electronics
Pilot operated
Qmax = 100 l/min
pmax = 400 bar
pN max = 350 bar
description
Pilot operated proportional pressure relief valve
with integrated electronics as a screw-in cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with
protection class IP67 for harsh environment.
7 standard pressure levels are available. Adjustment by a Wandfluh proportional solenoid
(VDE standard 0580). The cartridge and the
solenoid made of steel are zinc coated and
therefore rustprotected. The housing for the
elctronics is made of aluminium.
Optionally these valves are available with integrated controller. As feedback value generator
sensors with voltage or current output can be
directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.
M22x1,5
ISO 7789
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). The control
connection is provided by an analog interface
or a fieldbus interface (CANopen, J1939 or
Profibus DP). Parameter setting and diagnosis
with the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap..
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The
data remain saved in case of a power failure
and can also be reproduced and transferred
to other DSVs.
application
Proportional pressure relief valves with integrated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics. The
integrated controller relieves the machine control system and operates the pressure control
in a closed control circuit. The proportional
pressure relief catridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG4-Mini NG6 and
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
B V P PM22 -
/ M E
20
63
100
160
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Execution connection
Integrated electronics
200 bar
275 bar
350 bar
200
275
350
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)
R1
R2
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
135
Fieldbus174
interface:
Device receptacle
supply (male)
Mating connector
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
M12, 4-poles
Plug (female), M12, 4-poles
2 3
5
1 4
2
1
M12, 5-poles, B-coded (acc. to IEC 947-5-2)
5
Plug (male), M12, 5-poles, B-coded
3 4
Fieldbus
Feedback signal::
SCHALTZEICHEN
T(2)
P(1)
3
5
Voltage/current state when ordering
1 4
(not incl. in delivery)
X1
1 = Supply voltage +
2 = Supply voltage 0 VDC
3 = Stabilised output voltage
4 = Preset value voltage +
5 = Preset value voltage 6 = Preset value current
8 9 +1
7 = Preset value current 7 12 10 2
8 = Reserved for extensions
6 11 3
9 = Reserved for extensions
5 4 input)
10 = Enable control (Digital
11 = Error signal (Digital output)
12 = Chassis
X3
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
2 3
set-up8 and
software PASO.
9 diagnosis
1
5
Factory setting: Voltage (0+10 V), (PIN 4/5)
7 12 10 2
1 4
CANopen
6 11 interface:
3
5 4
Device
supply (male) X1
2 receptacle
1
2
1
5
MAIN
3 4
3 4 +
1 = Supply voltage
2
1
2 = Reserved for extensions
2 3
2
1
2
1
3 = Supply voltage 0 VDC
3 4
5
5
4 = Chassis
1 4
3 4
3 4
2 receptacle Device
3
Device
receptacle
5
CANopen
(male) X3
Profibus (female) X3
1 4
CAN
PROFIBUS
1 = not connected
1 = VP
2
3 2 = RxD/TxD - N
2
1 2 = not connected
2
1
5
3 = CAN Gnd 5
3 = DGND
1 4
3 4
3 4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
8 9 1
Parameterisation
interface (USB, Mini B) X2
7 12 10 2
Under
screw of the housing cover
6 the
11 closing
3
5 4
Feedback signal interface (Sensor)
2
3
5 receptacle (female) X4 (only controller)
Device
1 4
1 = Supply voltage (output) +
2 3
2 = Feedback signal +
5
3 = Supply voltage 0 VDC
1 4
4 = not connected
5 = stab. output voltage
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
5
3 4
3 4
X1
X3
101
95 signal
70Preset value
s 30
35
X2
Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529
X1
with suitable connector and closed
electronics housing
Supply voltage
12 VDC
90 or 24 VDC
80
X4 (nur Regler)
Ramps
adjustable
(conroller only)
110
Parameterisation
via Fieldbus100
or USB
Interface
USB (Mini B) for parameterisation
with PASO
8 9 1
(under the closing screw of the housing cover,
P(1)
Preset ex-works
7 12 10 2
Analog interface:
6 11 3
Device receptacle (male) M23, 12-poles
5 4
Mating connector
Plug (female),
T(2) M23, 12-poles
X4
17.5
Einbaulage
any, preferably horizontal
Anzugsdrehmoment MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Masse
m = 1,0 kg
20
21,22 30,40
83
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax= pP+20 bar
Nominal pressure ranges pN = 20 bar, pN = 63 bar
pN = 100 bar, pN = 160 bar
pN = 200 bar, pN = 250 bar
pN = 350 bar
Volume flow
Q = 0,3100 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
17.5
General specifications
Description
Pilot operated proportional pressure relief
valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,
pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)
M 22x1.5
60
Proportional
pressure relief valves
Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
Note!
The mating connectors and the cable to adjust are settings
is not part of the delivery. Refer to chapter Accessories.
p= f (Q)
p [bar]
40
K0220
K0221
PN = 350 bar
PN = 275 bar
300
PN = 200 bar
200
PN = 160 bar
PN = 100 bar
100
0
PN = 63 bar
PN = 20 bar
25
50
75
100 Q [l/min]
PN = 100 bar
90
PN = 63 bar
60
PN = 160/200/
275/350 bar
30
20
PN = 20/63/
100 bar
10
0
25
QL = f (p)
50
75
100 Q [l/min]
Q [cm3/min]
250
K0223
200
150
100
30
0
PN = 20 bar
10 20
30 40
50
60
70
80
90 100 s [%]
50
0
50
100
150
200
250
300
350 p [bar]
K4100
PN = 350 bar
300
200
100
PN = 275 bar
PN = 200 bar
PN = 160 bar
0 10 20 30 40 50 60 70 80 90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off
with command preset value signal < 5%
= Limited pressure in port P (1) at 70% of preset value signal:
248 bar with pressure range 350 bar
192 bar with pressure range 275 bar
144 bar with pressure range 200 bar
114 bar with pressure range 160 bar
72 bar with pressure range 100 bar
46 bar with pressure range 63 bar
16 bar with pressure range 20 bar
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
X2
X1
M22x1,5
90
X2
(38.5)
83
100 110
(1)
(1)
95
135
M 22x1.5
70
s 30
17.5
35
P(1)
T(2)
(38.5)
174
With fieldbus interface
Amplifier
X1
X1
X3
X3
101
83
X2
X4
T(2)
(38.5)
17.5
90
M 22x1.5
s 30
17.5
35
P(1)
129
Parts list
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2140
160.6141
O-ring
ID14,00x1,78 (NBR)
X1
O-ring ID14,00x1,78 (FKM)
110
049.3177
101
Position
X3
T(2)
ACCESsoires
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
X4
CH-3714 Frutigen
17.5
83
T(2)
(2)
80 90
X4 (nur Regler)
(conroller only)
60
P(1)
129
X1
50
M 22x1.5
30,40
s 30
21,22
17.5
20
35
Proportional
pressure relief valves
X3
83
0 110
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cardridge
M22x1,5
Direct operated
ISO 7789
Qmax = 25 l/min
pmax = 400 bar
pN max = 350 bar
description
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789.
Five standard pressure ranges are available:
20, 100, 200, 315 and 350 bar. Good flow
performance thanks to the differential area
principle.The guide of the tapered spool has
a lower leakage rate. The adjustment takes
place by means of a Wandfluh proportional
solenoid (VDE-standard 0580). The cartridge
body made of steel is zinc coated and therefore rust-protected. The solenoid coil is zinc-/
nickel-coated.
function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T influences the pressure
in P (1). When the operating pressure set
by the proportional solenoid is reached, the
poppet spool opens and connects the protected line to the tank T (2). These pressure relief
valves are built according to the differential
spool principle and are therefore very sensitive
adjustable over the whole pressure range and
also suitable for systems with extremely low
minimum pressures. Wandfluh proportional
amplifiers are available to control the proportional pressure relief valve (register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich
plates (vertical stacked systems) and flange valves of the NG4-Mini and NG6 types.
(Please note the separate data sheets in
register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type Code
Pressure relief valve
B D P PM22 -
Direct operated
Proportional
Screw-in cartridge M22x1,5
Nominal voltage UN
M22x1,5
s30
10
(2)
G12
G24
X5
Slip-on coil
Metal
(1) housing, round W*
Metal housing, square M*
Connection execution
78,4
Sealing
material
115,4
30
12 VDC
24 VDC
without coil
Manual override
40
60
37
50
NBR
FKM (Viton) D1
70
HB0
HB4.5
P (1)
T (2)
General specifications
Description
Direct operated proportional pressure
relief valve
Construction
Screw-in cartridge for cavity to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+70C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,6 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage
Limiting current
UN = 12 VDC
IG = 1320 mA
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
UN = 24 VDC
IG = 660 mA
HYDRAULIc specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure ranges pN= 20 bar, 100 bar, 200 bar, 315 bar, 350 bar
Min. volume flow
Qmin = 0,1 l/min
Max. volume flow
Qmax = 25 l/min for pN = 20/100/200 bar
Qmax = 20 l/min for pN = 315 bar
Qmax = 2 l/min for pN = 350 bar
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
4%
at optimal dither signal
p= f (Q)
p [bar]
40
K0949
PN =315 bar
PN = 100 bar
PN = 20 bar
PN = 200 bar
20
100
PN = 100 bar
10
PN = 20 bar
p = f (l)
10
15
20
25
Q [l/min]
p [bar]
400
K0790
10
15
20
25
Q [l/min]
30
PN = 200 bar
20
100
PN = 100 bar
10
PN = 20 bar
10 20
Q [cm3/min]
40
200
K0791
PN = 350 bar
PN = 315 bar
300
PN =350 bar
QL = f (p)
PN = 200 bar
30
200
PN = 315 bar
K0950
PN = 350 bar
300
30 40
50
60
70
80
90 100 l [%]
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
Proportional
pressure relief valves
Dimensions /SECTIONAL DRAWINGs
M22x1,5
M22x1,5
20
10
s30
58,2
(2)
(2)
18,7
(1)
(1)
15
6,2
78,4
60
37
115,4
40 50
30
70
(1)
Parts list
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil
WDS37/19x50-G12
P (1)
T (2)
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2140
160.6141
70
049.3177
ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
M22x1,5
M22 x1,5
60
DESCRIPTION
For explosion-hazard zones
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid.
The cartridge body made of steel is zinc coated
for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
20 30
capable of igniting.
s 30
CERTIFICates
in accordance with
Mining
function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T (2) influences the pressure
in P (1). When the operating pressure set
by the proportional solenoid is reached, the
poppet spool opens and connects the protected line to the tank T (2). These pressure relief
valves are built according to the differential
spool principle and are therefore very sensitive
adjustable over the whole pressure range and
also suitable for systems with extremely low
minimum pressures.
application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions
to problems. Installation of the screw-in cartridge in control blocks as well as in the Wanfluh
sandwich plates (vertical stacked systems) and
flange valves of the NG4-Mini, NG6 and NG10
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type Code
Pressure relief valve
B D B PM22 -
IECEx
GOST Ex
Australia
Nominal power PN: 15W / L15
20 200
Nominal pressure range pN [bar]
63 275
100 350
9W / L9
20 160
50 220
80 280
Nominal voltage UN
G 12
G24
37
132,6
P(1)
II 2 G Ex d IIC
II 2 D Ex tD A21 IP65
I M2 Ex d I Mb
ATEX
Inmetro
95,6
40 20
Surface
gas+dust
T(2)
ISO 7789
Direct operated
12 VDC
24 VDC
symbols
P(1)
15W L15
70C
Certificate
ATEX, IECEx, GOST Ex
Australia AU Inmetro
IM
Sealing material
NBR
FKM (Viton)
NEPSI
NP
D1
GENERAL SPECIFICATIONS
Description
Direct operated proportional
pressure relief valve
Construction
Screw-in cartridge for cavity
according to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Admissible ambient temp.
Execution L9
-20+40C (operation as T1T6/T80C)
Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg
electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L9/40C IG = 625 mA 305 mA
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Schutzart
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Admissible fluid temp.
Execution L9
-20+40C (operation as T1T6/T80C)
Execution L15
-20+70 C operation as T1T4/T130 C)
Peak pressure
pmax=400 bar
Nominal pressure ranges Execution L9
pN=20 bar, 80 bar, 160 bar, 250 bar,
280 bar
Execution L15
pN=20 bar, 100 bar, 200 bar, 315 bar,
350 bar
Min. volume flow
Qmin=0,1 l/min
Max. volume flow
see characteristics
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal
security operated
The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.
In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.
p [bar]
400
K0999
PN = 350 bar
300
K1003
PN =315 bar
200
PN = 200 bar
200
100
PN = 100 bar
100
PN = 20 bar
10
15
20
25
Q [l/min]
PN = 315 bar
K1001
PN = 20 bar
20
10
0
PN = 200 bar
PN = 100 bar
30
PN = 350 bar
p = f (I)
10
15
20
25
Q [l/min]
PN = 80 bar
PN = 20 bar
10
15
p [bar]
400
20
25
Q [l/min]
PN = 250 bar
K1004
PN = 160 bar
300
PN = 80 bar
PN = 20 bar
200
PN = 280 bar
p = f (I)
10
15
20
25
80
100 l [%]
Q [l/min]
p [%]
100
K1002
K1005
80
80
60
60
40
40
20
20
0
PN = 160 bar
100
p [%]
100
PN = 250 bar
PN = 280 bar
300
20
40
60
80
100 l [%]
20
40
60
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Execution L9/40C
L15/70C
QL = f (p) Leakage volume flow characteristics
Q [cm3/min]
40
K0791
30
20
10
0
50
100
150
200
250
300
350 p [bar]
Dimensions/sectional drawing
60
10
50
M22x1,5
15
(2)
M22 x1,5
s 30
93,3
20 30
40 20
(1)
T(2)
P(1)
(1)
37
132,6
parts list
T(2)
Position Article
Description
10
263.6...
15
253.8000
20
160.2140
160.8140
30
160.2188
160.8188
40
049.3177
50
111.1080
accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
ISO 7789
M22x1.5
s13
s6
Proportional
pressure relief valves
(2)
description
Direct operated proportional pressure relief
valve with inverse function. Thread M22x1,5
for cavity according to ISO 7789. As standard
versions, 6 pressure ranges are available: 20,
100, 160, 200, 315, 350 bar. Good flow per30 due to the78differential area
40principle.
50 37
formance
Small leak along the poppet guide. Adjust113
mend by a Wandfluh proportional solenoid.
The cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil is
zinc-/nickel-coated. Wandfluh proportional amplifiers are needed to control the proportional
pressure relief valve (register 1.13).
function
The(1)valve limits the pressure in the port P
(1) and reliefs the volume flow to tank port T
(2). The back pressure in T (2) influences the
pressure in P (1). A spring, which is adjustable
from the outside within a limited range, pres60 poppet against the seat and hereby
70ses the
adjusts the maximum operating pressure. The
force of the proportional solenoid counteracts
the spring force. For this reason, the operating
pressure declines with the increasing solenoid
current (inverse function). When the solenoid
is currentless, the maximum operating pressure is present. The pressure on the guided
poppet acts on a differential area between the
seat diameter and poppet guide diameter. The
good flow characteristics are achieved through
large seat diameters.
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
systems enable elegant, comfortable solutions
to problems. By means of the inverse function,
the maximum system pressure is maintained if
the electric valve control fails (safety function).
In such cases, e.g., the descending of a load is
prevented, or cooling ventilators with hydraulic
motor drives are kept in operation. Installation
of the screw-in cartridge in control blocks as
well as in the Wanfluh sandwich plates (vertical stacked systems) and flange valves of
the NG4-Mini, NG6 and NG10 types. (Please
note the separate data sheets in register 2.3).
Type Code
Pressure relief valve
BDIPM22-
Direct operated
Proportional, invers
Screw-in cartridge M22x1,5
Nominal pressure range pN 20 bar 20
100 bar 100
160 bar 160
200 bar 200
315 bar 315
350 bar 350
12 VDC G12
Nominal voltage UN
24 VDC G24
without coil X5
Slip-on coil
Connection execution
Sealing material
NBR
FKM (Viton) D1
T (2)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
GENERAL SPECIFICATIONS
Description
Direct operated proportional pressure relief
valve with inverse function
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid with spring
Mounting
Screw-in thread M22x1,5
Ambient temperature
-20+70C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for Knurled nut
Weight
m = 0,6 kg
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard-nominal voltage
Limiting current
UN = 12 VDC
IG = 1320 mA
UN = 24 VDC
IG = 660 mA
Protection class
acc. to EN 60 529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69 K
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 6...10 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pres. ranges see type code
Min. volume flow
Qmin = 0,2 l/min
Max. volume flow
Qmax = 25 l/min for pN = 20/40/100/160/200 bar
Qmax = 15 l/min for pN = 315/350 bar
Qmax = 5 l/min
Leakage volume flow see characteristics
Repeatability
2%
Hysteresis
4%
at optimal dither signal
K0843
PN = 350 bar
PN = 315 bar
300
200
PN = 200 bar
PN = 160 bar
100
PN = 100 bar
PN = 20 bar
p = f (l)
10
15
20
25
PN = 315 bar
40
Q [l/min]
30
PN = 20 bar
20
PN = 350 bar
10
0
QL = f (p)
10
15
20
25
Q [l/min]
p [%]
125
Q [cm3/min]
40
100
30
K0845
K0844
75
20
50
10
25
0
PN = 100 bar
10 20
30 40
50
60
70
80
90 100 I [%]
50
100
150
200
250
300
350 p [bar]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Dimensions /SECTIONAL DRAWINGs
M22x1.5
s30
s13
20 10
77
s6
58
M22x1,5
(2)
(2)
19
(1)
E
30
78
40 50
37
70
(1)
60
(1)
113
E: Venting
- Release locknut
- Remove screw
- Press check-valve (with a pin or with allen key < 1,3 mm)
- Screw the screw back in
- Set the required pressure and tighten the lock nut
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2140
160.6141
70
049.3177
ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803
T (2)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with
the return line to the tank. The back pressure
in T influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable
for large volume flows and high pressures. To
control the valve, Wandfluh proportional amplifiers are available (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.Cavity tools are available for machining cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.
Type code
Pressure relief valve
B V P PM33 -
Pilot operated
Proportional
Screw-in cartridge M33x2
Nominal pressure range pN
100 bar
200 bar
275 bar
350 bar
100
200
275
350
10
s32
20
Slip-on coil
Connection execution
M33x2
Nominal voltage UN
12 VDC G12
24 VDC G24
without coil X5
Metal housing, round W*
Metal housing, square M*
Connector socket EN175301-803 / ISO4400
(2)
Connector
socket AMP Junior-Timer
Connector Deutsch DT04-2P
Sealing material
NBR
(1)
FKM (Viton) D1
Manual override
70
86,1
Design-Index
(Subject to change) 51,8
6,2
30
D
J
G
HB0
HB4.5
137,9
Only available in
conjunction with other nominal voltages
and connection versions. (See data sheet 1.1-174)
40
Symbols
P(1)
T(2)
50
60
General specifications
Description
Pilot operated pressure relief valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature -20+70C
Mounting position
any, preferably horizontal
Fastening torque
MD= 80 Nm for screw-in cartridge
MD= 5 Nm for knurled nut
Weight
m = 0,7 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
UN = 12 VDC
IG = 1320 mA
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
UN = 24 VDC
IG = 660 mA
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 400 bar
pTmax = pP+15 bar
Nominal pressure ranges pN=100 bar, 200 bar, 275 bar, 350 bar
Volume flow
Q = 5230 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
at optimal dither signal
K0732_1
PN = 275 bar
300
PN = 200 bar
200
PN = 100 bar
100
0
50
100
150
200
p = f (l)
Pressure adjustment characteristics
[at Q = 30 l/min (static)]
p [bar]
400
K0733_1
300
10 20
30 40
50
60
70
80
PN = 100 bar
5
0
50
PN = 350 bar
Q [cm3/min]
400
PN = 275 bar
300
PN = 100 bar
100
10
PN = 275 bar
PN = 200 bar
100
150
200
250 Q [l/min]
PN = 200 bar
200
250 Q [l/min]
15
PN = 350 bar
90 100 l [%]
K0734_1
200
100
0
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
10
20
M33x2
s32
58,2
(2)
(1)
20
(2)
(1)
15
70
51,8
86,1
6,2
137,9
30
40
50
60
(1)
P(1)
parts liste
Position
Ariticle
Description
10
206.2201
206.2200
EN 175301
T(2)
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2298
160.6296
60
160.2219
160.6216
70
049.3277
Accessories
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Integrated amplifier electronics
Pilot operated
Qmax = 230 l/min
pmax = 400 bar
pN max = 315 bar
description
Pilot operated proportional pressure relief
valve with integrated electronics as a screw-in
car-tridge. Thread M33x2 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
repro-ducibility. Housing for electronics with
protection class IP67 for harsh environment.
Four standard pressure levels are available:
100, 200, 275 and 315 bar. Adjustment by a
Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rustprotected.
M33x2
ISO 7789
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with the
return line to the tank. The back pressure in T
(2) influences the pressure in P (1). The control
connection is provided by an analog interface
or a fieldbus interface (CANopen, J1939 or
Profibus DP). Parameter setting and diagnosis
with the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap.
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The
data remain saved in case of a power failure
and can also be reproduced and transferred
to other DSVs.
application
Proportional pressure relief valves with
inte-grated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics. The
proportional pressure relief catridge is very
suitable for mounting in control blocks.Cavity
tools are available for machining the cavities in
steel and aluminium (hire or purchase). Please
refer to the data sheets in register 2.13.
Type Code
B V P PM33 -
/ M E
100 bar
200 bar
275 bar
350 bar
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Connection execution
Integrated electronics
100
200
275
350
G12
G24
Hardware configuration
With analog signal (0+10 V voreingestellt)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
GENERAL SPECIFICATIONS
Description
Pilot operated proportional pressure relief
valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,
pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)
symbol
T(2)
P(1)
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Masse
m = 1,25 kg
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
pTmax = pP+15 bar
Nominal pressure ranges
pN= 100 bar, 200 bar and 315 bar
Volume flow
Q = 5230 l/min
Leakage volume flow
see characteristics
Repeatability
3%
Hysterese
5%
8 9 1
7 12 10 2
6 11 3
5 4
Electrical SPECIFICATIONS
2
Protection class
IP 67 acc. to EN 60 529
5
with suitable connector and closed
1
electronic housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via Fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
(under the closing screw of the housing cover
Preset ex-works
2
Analog interface:
5
Device receptacle (male) M23, 12-poles
3
Mating connector
Plug (female), M23, 12-poles
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
8 9 1
7 12 10 2
6 11 3
5 4
1
2
3
4
5
6
7
8
9
10
11
12
=
=
=
=
=
=
=
=
=
=
=
=
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current Reserved for extensions
Reserved for extensions
Enable control (Digital input)
Error signal (Digital
8 9 1output)
Chassis
7 12 10 2
2 3
5
1 4
6 116/7)3are selected with
Preset value voltage (PIN 4/5) resp. current (PIN
5 4
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 4/5)
28 9 1 1
2
1
5 10 2
7 12
3 4interface:
Fieldbus
3 4
6 11 3
Device5receptacle
supply
(male) X1
4
2 3
32 4
5 5
1 14
Analog interface:
M12, 4-poles
Plug (female), M12, 4-poles
3
5
1 4
MAIN
1 = Supply voltage +
2 = Reserved for extensions
3 = Supply voltage 0 VDC
2
1
3 4 = Chassis
5
3 4
4
Device receptacle
CANopen (male) X3
1
2
5
3 4
2 3
5
1 4
Device receptacle
Profibus (female) X3
CAN
1 = not connected
2
3
2
1
2 = not connected
3 = CAN Gnd 5
1 4
3 4
4 = CAN High
5 = CAN Low
PROFIBUS
1 = VP
2 = RxD / TxD - N
3 = DGND
4 = RxD / TxD - P
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.
Inbetriebnahme
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.
K0732_1
PN = 275 bar
300
PN = 200 bar
200
PN = 100 bar
100
0
50
100
150
200
250 Q [l/min]
p = f (l)
Pressure adjustment characteristics
[at Q = 30 l/min] / (s corresponds to preset value signal)
p [bar]
400
K4102
PN = 350 bar
15
10
200
100
PN = 100 bar
100
30 40
50
60
70
80
90 100 s [%]
50
100
150
200
250 Q [l/min]
K0734_1
200
10 20
Q [cm3/min]
400
PN = 200 bar
PN = 100 bar
QL = f (p)
PN = 275 bar
PN = 275 bar
PN = 200 bar
300
PN = 350 bar
300
50
100
150
200
250
300
350 p [bar]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off with command preset value signal < 5%
= Limited pressure in port P (1) at 70% of preset value signal:
72 bar with pressure range 100 bar
143 bar with pressure range 200 bar
192 bar with pressure range 275 bar
233 bar with pressure range 350 bar
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
DIMENSIONS / SECTIONAL DRAWINGs
With analogue interface
20
21, 22
30, 40
M33x2
X2
X1
90
110 100
83
83
80
(2)
50
35
17.5
17.5
(1)
P(1)
60
103
M33x2
70
40
s32
(1)
143
T(2)
(52)
X2
83
X1
X3
98
M33x2
40
s32
17.5
35
P(1)
T(2)
(52)
150
Parts list
Position
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
accessories
Line mount body
30
072.0021
Gasket 33,2x59,9x2
Set-up software
see start-up
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2298
160.6296
100
160.2219
160.6216
110
049.3277
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
P(1)
Proportional
pressure relief valves
Proportional pressure relief valve
Screw-in cartridge
Integrated amplifier or controller electronics
Pilot operated
Qmax
= 25 l/min
p max
= 400 bar
pN max = 350 bar
description
Direct operated proportional pressure relief
valve with integrated electronics as a screw-in
cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with
protection class IP67 for harsh environment.
Five standard pressure levels are available:
20, 100, 200, 315 and 350 bar. Adjustment
by a Wandfluh proportional solenoid (VDE
standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rust-protected.
Optionally these valves are available with integrated controller. As feedback value generator
sensors with voltage or current output can be
directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.
M22x1,5
ISO 7789
function
The valve limits the pressure in port P (1) and
reliefs the volume flow to tank port T (2). The
back pressure in T (2) influences the pressure
in P (1). When the operating pressure set by
is reached, the poppet spool opens and connects the protected line to the tank T (2). The
control connection is provided by an analog
interface or a fieldbus interface (CANopen,
J1939 or Profibus DP). Parameter setting and
diagnosis with the free-of-charge software
PASO or via fieldbus interface. The USB parameterisation interface is accessible through
a cover flap.. PASO is a Windows program
in the flow diagram style, which enables the
intuitive setting and storing of all variable parameters. The data remain saved in case of a
power failure and can also be reproduced and
transferred to other DSVs.
application
Proportional pressure relief valves with
inte-grated electronics are well suited for
demand-ing applications, in which the pressure fre-quently has to be changed. They
are imple-mented in systems calling for good
valve- to-valve reproducibility, easy installation, comfortable operation and high precision
in industrial hydraulics as well as in mobile
hydraulics. The integrated controller relieves
the machine control system and operates the
pressure control in a closed control circuit. The
proportional pressure relief catridge is very
suitable for mounting in control blocks, flange
bodies and sandwich plates size NG4-Mini and
NG6. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type Code
B D P PM22 -
/ M E
12 VDC
24 VDC
Slip-on coil
Connection execution
Integrated electronics
200 bar
315 bar
350 bar
200
315
350
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)
R1
R2
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
GENERAL SPECIFICATIONS
Description
Direct operated proportional pressure relief
valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,
pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)
Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529
with suitable connector and closed
electronic housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via Fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
(under the closing screw of the housing cover, 8 9 1
Preset ex-works
7 12 10 2
Analogue interface:
6 11 3
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
5 4
(not incl. in delivery)
Preset value signal
Input voltage / current as well as signal range
can be set by software.
M12, 4-poles
Plug (female), M12, 4-poles
2 3
5
1 4
83
Feedback signal::
Symbol
T(2)
P(1)
3
5
1 4
Voltage/current state when ordering
(not incl. in delivery)
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current
8 9 1Reserved for7extensions
12 10 2
Reserved for extensions
6 11 3
Enable control (Digital input)
5 4output)
Error signal (Digital
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
2 3
Factory
Voltage
(0+10 V), (PIN 4/5)
9 1
8 setting:
X2
5
7 12 10 2
1 4
X1 interface:
Fieldbus
6 11 3
Device5receptacle
supply (male) X1
4
2
1
2
1
X3
5
MAIN
3 4 1 = Supply voltage
3 4 +
2
1
2 = Reserved for extensions
3 = Supply voltage 0 VDC
2 3
2
1
2
1
3 4
4 = Chassis
5
5
1 4
3 4 P(1)
3 4
35
Fieldbus
17.5
Fieldbus interface:
Device receptacle
supply (male)
Mating connector
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
Preset value signal
Analog interface:
2 receptacle
3
Device
5
CANopen
(male) X3
1 4
CAN
190
= not connected
127
2
1
2 = not connected
2
1
5
3 = CAN Gnd
3 4
4 = CAN 3
High4
5 = CAN Low
8 9 1
M 22x1.5
s 30
Mountung position
Fastening torque
Weight
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure ranges
pN = 20 bar, pN = 100 bar,
pN = 200 bar, pN = 315 bar
Min. volume flow
Qmin = 0,1 l/min
Max. volume flow
Qmax = 25 l/min for pN = 20/100/200 bar
Qmax = 20 l/min for pN = 315 bar
Leakage volume flow
see characteristics
Repeatability
1%
Hysteresis
4%
Device receptacle
T(2)
Profibus
(female) X3
(37)
3
2
5
1 4
PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield
7 12 10 2
Parameterisation
interface (USB, Mini B) X2
Under
screw of the housing cover
6 the
11 closing
3
5 4
IFeedback signal interface (Sensor)
2
3
5 receptacle (female) X4 (only controller)
Device
1 4
1 = Supply voltage (output) +
2 3
2 = Feedback signal +
5
3 = Supply voltage 0 VDC
1 4
4 = not connected
5 = stab. output voltage
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
X2
5
3 X1 4
3 4
Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.
Start-uP
Normally there is no need to adjust settings by the customer. The connector has to be wired according to the chapter Connector wiring diagram.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.
K0949
PN = 350 bar
K0950
PN =315 bar
300
30
PN = 100 bar
PN = 20 bar
200
PN = 200 bar
20
100
PN = 100 bar
10
PN = 20 bar
10
15
20
25
Q [l/min]
p = f (l)
Pressure adjustment characteristics
[at Q = 5 l/min] / (s corresponds to preset value signal)
p [bar]
120
K4103_1
PN = 100 bar
20
10 20
30 40
50
60
70
80
90 100 s [%]
10
15
20
25
Q [l/min]
K0791
60
Q [cm3/min]
40
30
PN = 20 bar
PN =350 bar
QL = f (p)
90
30
PN = 200 bar
10
0
50
100
150
200
250
300
350 p [bar]
p = f (l)
Pressure adjustment characteristics
[at Q = 5 l/min] / (s corresponds to preset value signal)
p [bar]
400
PN = 350 bar
K4103
PN = 315 bar
300
PN = 200 bar
200
100
0
10 20
30 40
50
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off with command preset value signal < 5 %
= Limited pressure in port P (1) at 70 % of preset value signal:
250 bar with pressure range 350 bar
225 bar with pressure range 315 bar
143 bar with pressure range 200 bar
72 bar with pressure range 100 bar
14,5 bar with pressure range 20 bar
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
X2
X1
Proportional
pressure relief valves
X3
83
110 100
DIMENSIONS/SECTIONAL DRAWINGs
T(2)
M22x1,5
X2
90
X1
(37)
127
80 90
X4 (Nur Regler)
(controller only)
50
T(2)
(2)
110 100
83
83
(37)
P(1)
30, 40
s 30
21, 22
35
20
17.5
WithP(1)
analog interface
Amplifier and Controller
(1)
135
(37)
P(1)
172
With fieldbus interface
Controller
X2
X1
X1
X3
X3
T(2)
101
83
X2
X4
P(1)
T(2)
(37)
17.5
90
M 22x1.5
s 30
17.5
35
P(1)
127
parts list
Position
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-Ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2140
160.6141
O-ring ID14,00x1,78
(NBR)
X2
O-ring ID14,00x1,78 (FKM)
110
049.3177
X1
ACCESsoires
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software
101
see start-up
Wandfluh AG
Tel.
E-mail: sales@wandfluh.com
Illustrations not obligatory
X3 +41 33 672 72 72
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
X4
17.5
35
95
(1)
T(2)
M 22x1.5
70
60
P(1)
s30
17.5
T(2)
Proportional
pressure relief valves
Proportional pressure relief valve inverse
Screw-in cartridge
Integrated amplifier or controller electronics
Direct operated
Qmax = 20 and 25 l/min
pmax = 400 bar
pN max = 350 bar
description
Direct operated proportional pressure relief
valve with integrated electronics and inverse
function. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with
protection class IP67 for harsh environment.
As standard versions, 6 pressure ranges are
available: 20, 40, 63, 100, 160, 200, 315 and
350 bar. Good flow performance due to the
differential area principle. Small leakage along
the poppet guide. Adjustment by a Wandfluh
(VDE-Norm 0580) proportional solenoid. The
cartridge and the solenoid made of steel are
zinc coated and therefore rust-protected.
M22x1,5
ISO 7789
function
The valve limits the pressure in the port P
(1) and reliefs the volume flow to tank port
T (2). The back pressure in T (2) influences
the pressure in P (1). The reliefed pressure
drops with rising solenoid current (inverse
function), and the with deenergised solenoid,
a maximum pressure is present. The control
connection is provided by an analog interface
or a fieldbus interface (CANopen or Profibus
DP). Parameter setting and diagnosis with
the free-of-charge software PASO or via
fieldbus interface. After taking off the cover of
the electronic housing, the serial interface to
adjust the settings is accessible. The menu
controlled Windows program PASO allows
easy adjustment of all variable settings. Data
are stored in a non-volatile memory. Even after
an electric power failure settings can easily be
reproduced and transmitted.
application
Proportional pressure relief valves with
inte-grated electronics are well suited for
demanding applications, in which the pressure frequently has to be changed. They
are implemented in systems calling for good
valve-to-valve reproducibility, easy installation, comfortable operation and high precision
in industrial hydraulics as well as in mobile
hydraulics. The proportional pressure relief
catridge is very suitable for mounting in control
blocks, flange bodies and sandwich plates size
NG4-Mini and NG6. (Please note the separate
data sheets in register 2.3). Cavity tools are
available for machining the cavities in steel and
aluminium (hire or purchase). Please refer to
the data sheets in register 2.13.
Type Code
B D I PM22 -
/ M E
20 bar
100 bar
160 bar
20
100
160
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Execution connection
Integrated electronics
200 bar
315 bar
350 bar
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)
R1
R2
Sealing material
D1
NBR
FKM (Vitron)
200
315
350
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure relief valves
Einbaulage
any, preferably horizontal
Anzugsdrehmoment MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Masse
m = 1,0 kg
s6
M12, 4-poles
Plug (female), M12, 4-poles
17.5
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
2 3
5
1 4
60
Feedback signal::
2
3
Voltage/current state when ordering
5
1 4
Symbol
1 = Supply voltage +
2 = Supply voltage 0 VDC
3 = Stabilised output voltage
7 12 10 2
4 = Preset value voltage +
6 11 3
8 9 -1
5 = Preset value voltage
5 4
6 = Preset value current
7 12 10+ 2
7 = Preset value current
6 11 - 3
8 = Reserved for extensions
5 4
9 = Reserved for extensions
10 =
Enable
control
(Digital
input)
2 3
11 = Error signal (Digital output)
5
12 = Chassis
1 4
95
2 3
Preset8 value
9 1 voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
5
set-up
and
diagnosis
software
PASO.
10 2
7 12135.4
1 4
Factory setting: Voltage (0+10 V), (PIN 4/5)
6 11 3
5 4interface:
CANopen
70
80
T (2)
110 1
T(2)
90 37
172.4
Device
supply (male) X1
2 receptacle
1
2
1
5
MAIN
3 4
3 4 +
1 = Supply voltage
22 31
2
1
2 = Reserved for extensions
5
5
3 = Supply voltage 0 VDC
3
1 44
3 4
4 = Chassis
83
P (1)
only)
.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
5
3 4
3 4
X2
X3
35
8 9 1
7 12 10 2
6 11 3
(not incl. in delivery)
5 4
Input voltage / current as well as signal
range can be set by software.
(controller
Analog interface:
8 9 1
Preset ex-works
X4wiring diagram
(nur Regler)
Connector
Device receptacle (male) X1
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
30, 40
35
83
Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529
with suitable connector and closed
electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via Fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
(under the closing screw of the housing cover,
20 21, 22
M22x1.5
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 61075)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pres. ranges
pN= 20 bar, 100 bar, 160 bar, 200 bar,
315 bar, 350 bar
X2
= 0,1 l/min
Min. volume flow
Qmin
Max. volume flow
Qmax = 25 bar for pN = 20 bar/100 bar/
160 bar/200 bar
X1
Qmax= 20 l/min for pN = 315 bar
Qmax= 5 l/min for pN = 350 bar
Leakage volume flow
see characteristics
Repeatability
3%
Hysteresis
5%
s30
General specifications
Description
Direct operated proportional pressure relief
valve with integrated electronics inverse function
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid wet pin push type,
pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)
Proportional
pressure relief valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
Note!
The mating connectors and the cable to adjust are settings
is not part of the delivery. Refer to chapter Accessories.
K0842
PN = 350 bar
K0843
PN = 315 bar
300
200
PN = 200 bar
PN = 160 bar
100
PN = 100 bar
PN = 20 bar
10
15
20
25
PN = 315 bar
40
Q [l/min]
30
PN = 20 bar
20
PN = 350 bar
10
0
QL = f (p)
Q [cm3/min]
40
100
30
75
25
Q [l/min]
10
25
0
10 20
30 40
50
60
70
80
90 100 I [%]
p = f (l)
Pressure adjustment characteristics
[at Q = 5 l/min]/(s corresponds to preset value signal)
p [bar]
120
K491_1
PN = 100 bar
60
20
20
50
30
15
K0845
K0844
90
10
p [%]
125
PN = 100 bar
PN = 20 bar
10 20
30 40
50
60
70
80
90 100 s [%]
p = f (l)
Pressure adjustment characteristics
[at Q = 5 l/min]/(s corresponds to preset value signal)
p [bar]
400
PN = 350 bar
300
50
100
150
200
250
300
350 p [bar]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off
with command preset value signal <5 %
= p mechanicallly pre-set at Q = 5 l/min
N
= Limited pressure in port P (1) at 70 % of preset value signal:
95 bar with pressure range 350 bar
65 bar with pressure range 315 bar
56 bar with pressure range 200 bar
32 bar with pressure range 160 bar
25 bar with pressure range 100 bar
4 bar with pressure range 20 bar
K491
PN = 315 bar
PN = 200 bar
200
PN = 160 bar
100
10 20
30 40
50
60
70
80
90 100 s [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
DIMENSIONS/SECTIONAL DRAWINGs
*Adjusting screw for setting the nominal pressure (-20% / +30%)
With analog interface
Amplifier and Controller
20 21, 22
E: Venting
- Release locknut
- Remove screw
- Press check-valve (with a pin or with allen key < 1,3 mm)
- Screw the screw back in
- Set the required pressure and tighten the lock nut
30, 40
X2
30, 40
M22x1.5
s30
35
17.5
X4 (nur Regler)
(controller only)
70
110 100
70P(1)
60
80
95
135.4
T(2)
s30
X4 (nur Regler)
(controller only)
s6
83
X2
X1
M22x1.5
X1
110 100
35
20 21, 22
P(1)
80
95
135.4
T(2)
90 37
172.4
90 37
172.4
With fieldbus
interface
Amplifier
90.2
37
127.2
127.2
s30
17.5
35
90.2
35
s30
T(2)
P(1)
T(2)
17.5
35
17.5
P(1)
P(1)
T(2)
37
90.2
37
127.2
T(2)
90.2
M22x1,5
37
127.2
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2140
160.6141
110
049.3177
M22x1.5
101
M22x1.5
s30
X4
X4
35
s30
M22x1.5
X3
T (2)
X3
101
X3
X3
M22x1.5
X1
83
83
X2
X1
X1
X2
P (1)
17.5
Proportional
pressure relief valves
(2)
(1)
accessories
Cartridge built in:
flange and sandwich bodies
Set-up software
(1)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
20
M42x2
ISO 7789
FUNCTION
When the operating pressure set by the proportional solenoid is reached, the main spool
opens and connects the protected line with
the return line to the tank. The back pressure
in T influences the pressure in P (1). This pilot
operated proportional pressure relief valve can
be adjusted very sensitively and is suitable
for large volume flows and high pressures. To
control the valve, Wandfluh proportional amplifiers are available (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has to
be changed. The facility for electric remote controlling of the valve in conjunction with process
control systems enables economic problem
solutions with repeatable sequences.
Type code
Pressure relief valve
B V P PM42 -
Pilot operated
Proportional
Screw-in cartridge M42x2
Nominal pressure range pN
100 bar
200 bar
275 bar
350 bar
100
200
275
350
Nominal voltage UN
12 VDC G12
24 VDC G24
without coil X5
Connection execution
s41
10
M42x2
Slip-on coil
Sealing material
NBR
FKM (Viton) D1
Manual override
(1)
30
D
J
G
HB0
HB4.5
56.7
Only available148.7
in conjunction with other nominal voltages
60
and connection versions. (See data sheet 1.1-174)
40
50
Symbols
P(1)
T(2)
70
General specifications
Description
Pilot operated pressure relief valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw-in thread M42x2
Ambient temperature -20+70C
Mounting position
any, preferably horizontal
Fastening torque
MD= 100 Nm for screw-in cartridge
MD= 5 Nm for knurled nut
Weight
m = 0,9 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
UN = 12 VDC
IG = 1320 mA
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
UN = 24 VDC
IG = 660 mA
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 400 bar
pTmax = pP+15 bar
Nominal pressure ranges pN=100 bar, 200 bar, 275 bar, 350 bar
Volume flow
Q = 5400 l/min
Leakage volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal
K0732_2
p = f (l)
Pressure adjustment characteristics
[at Q = 30 l/min (static)]
p [bar]
400
K0733_2
QL [cm3/min]
2000
K0734_2
PN = 350 bar
300
PN = 275 bar
1500
200
PN = 200 bar
1000
100
PN = 100 bar
500
10 20
30 40
50
60
70
80
90 100 l [%]
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
20
10
M42x2
s41
58.2
23.5
(1)
(1)
15 6.2
85.8
56.7
148.7
30
40
50
70
60
(1)
parts liste
Position
Ariticle
Description
T(2)
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.6187
40
160.6172
50
160.2377
160.8378
60
160.2314
160.6315
70
049.3364
Accessories
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
Direct operated
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 40 bar
22.5
64.5
42
15
in accordance with
Surface
gas+dust
x
IECEx
GOST Ex
xT(3)
Australia
Inmetro
NEPSI
95.5
70
A (1)
I M2 Ex d I Mb
Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
sy-stems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.
Pressure reducing valves
M D B PM16 -
/ L15 /
Direct operated
Proportional, explosion proof execution Ex d
A(1)
P(2)
50
x
27.1
II 2 D Ex tD A21d IIC
Type code
Mining60
ATEX
II 2 G Ex d IIC
Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).
M16x1.5
CERTIFICates
SW 30
80
DESCRIPTION
For explosion-hazard zones
Direct operated proportional pressure relief
valve as a screw-in cartridge with a thread
M16x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid.
The cartridge body made of steel is zinc coated
for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
10(acc. to EN/IEC
The flameproof enclosures
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
capable of igniting.
M16x1,5
Wandfluh standard
12 VDC
24 VDC
25
40
G 12
G24
Ambient temp. by:
Nominal power PN
15W
70C
Certificate
ATEX, IECEx, GOST Ex
Australia AU Inmetro IM
Sealing material
NBR
FKM (Viton)
NEPSI NP
D1
P (2)
T (3)
GENERAL SPECIFICATIONS
Description
Direct operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity
according to Wandfluh standards
Operations
Proportional solenoid
Mounting
Screw-in thread M16x1,5
Admissible ambient temp.
Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg
electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Schutzart
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
T1T4
(acc. to EN 60079-0)
Nominal power:
15 W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar (350 bar)
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 40 bar
Volume flow range
Q = 06 l/min
Leakage volume flow
25 bar version
psys = 210 bar
pred = 0 bar: <10 ml/min.
pred = 25 bar: <50 ml/min.
40 bar version
pred = 0 bar: <10 ml/min.
pred = 40 bar: <40 ml/min.
Repeatability
1%
Hysteresis
4%
at optimal dither signal
security operated
The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.
In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.
pred = f (Q)
p [bar]
30
p [bar]
60
20
40
K1144
20
4
2
A T
pred = f (l)
0
Q [l/min]
4
P A
4
2
A T
pred = f (l)
p [bar]
25
0
Q [l/min]
4
P A
p [bar]
40
K1155
K1156
20
30
15
20
10
5
0
10
K1145
10
**
0
10 20
30 40
50
60
70
80
90 100 l [%]
**
0
10 20
30 40
50
60
70
80
90 100 l [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Dimensions/sectional drawing
80
10
Cavity drawing acc. to
Wandfluh standard
M16x1.5
60 70
42
93
SW 30
M16x1,5
64.5
(3)
22.5
A(1)
T(3) P(2)
(2)
50
15
95.5
(1)
27.1
122.6
(1)
A (1)
P (2)
T (3)
Parts list
Position
Article
Description
10
263.6...
15
253.8000
50
160.2140
160.8140
60
160.2093
160.8092
70
160.2076
160.8076
80
111.1080
Accessoires
Propotional amplifier
register 1.13
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M16x1,5
Direct operated
Wandfluh
standard
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 40 bar
Description
Direct operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M16x1,5. The adjustment takes place by
means of a Wandfluh proportional solenoid
(VDE-standard 0580). The cartridge body
made of steel. The special surface coating
protects the external parts against corrosion
and reduces friction of the control spool. The
solenoid coil is zinc-/nickel-coated.
Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).
Application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.
Type Code
Pressure reducing valve
MDPPM16-
Direct operated
Proportional
Screw-in thread M16x1,5
6.2
Nominal voltage UN
12 VDC G12
24 VDC G24
without coil X5
Slip-on coil
Connection execution
25 bar
40 bar
SW 30
25
40
60 70
Sealing material
NBR
FKM (Viton) D1
Manual override
HB0
HB4.5
Z406
78.3
27.1
105.4
A (1)
P (2)
T (3)
General specifications
Denomination
Direct operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity
acc. to Wandfluh standard
Actuation
Proportional solenoid
Mounting
Screw in thread M16x1,5
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,45 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage
Limiting current
UN = 12 VDC
IG = 1360 mA
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 40 bar
Volume flow range
Q = 06 l/min
Leakage volume flow
25 bar version
psys = 210 bar
pred = 0 bar: <10 ml/min.
pred = 25 bar: <50 ml/min.
40 bar version
pred = 0 bar: <10 ml/min.
pred = 40 bar: <40 ml/min.
Repeatability
1%
Hysteresis
4%
at optimal dither signal
UN = 24 VDC
IG = 680 mA
pred = f (Q)
p [bar]
30
p [bar]
60
20
40
K1144
20
4
2
A T
pred = f (l)
0
Q [l/min]
4
P A
4
2
A T
pred = f (l)
p [bar]
25
0
Q [l/min]
4
P A
p [bar]
40
K1147
K1146
20
30
15
20
10
5
0
10
K1145
10
**
0
10 20
30 40
50
60
70
80
90 100 l [%]
**
0
10 20
30 40
50
60
70
80
90 100 l [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Dimensions / sectional drawings
40
M16x1.5
SW 30
58.2
M16x1,5
50
60 70
(3)
18.7
(1)
15
(3)
(2)
(2)
78.3
6.2
27.1
105.4
30
20
(1)
10
(1)
A (1)
Parts list
Position
Article
Description
10
206.2201
206.2200
EN 175301
P (2)
T (3)
Solenoid
coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2140
160.8140
60
160.2093
160.8092
70
160.2076
160.8076
Accessoires
Propotional amplifier
Mating connector EN175301-803
register 1.13
Article no. 219.2002
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
30 10
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M16x1,5
Direct operated
Wandfluh
standard
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 100 bar
Description
Direct operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M16x1,5. The adjustment takes place by
means of a Wandfluh proportional solenoid
(VDE-standard 0580). The cartridge body
made of steel. The special surface coating
protects the external parts against corrosion
and reduces friction of the control spool. The
solenoid coil is zinc-/nickel-coated.
Type Code
M16x1.5
s30
Pressure reducing valve
Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).
MGPPM16 - 100 -
(3) (2)
Direct operated
Application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.
(1)
Proportional
Screw-in thread M16x1,5
78.3
40
50 60 1270
VDC G12
27.1
112.6
24 VDC G24
without coil X5
Slip-on coil
Connection execution
Sealing material
NBR
FKM (Viton) D1
Manual override
HB0
HB4.5
Z406
Symbols
A (1)
P (2)
T (3)
General specifications
Denomination
Direct operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity
acc. to Wandfluh standard
Actuation
Proportional solenoid
Mounting
Screw in thread M16x1,5
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,45 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage
Limiting current
UN = 12 VDC
IG = 1360 mA
UN = 24 VDC
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
IG = 680 mA
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar (350 bar)
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 100 bar
Volume flow range
Q = 06 l/min
Leakage volumen flow
psys = 160 bar
pred = 0 bar: <15 ml/min
pred =0,5 pN red : <60 ml/min
Repeatability
1%
Hysteresis
4%
at optimal dither signal
pred = f (l)
4
2
A T
0
Q [l/min]
4
P A
p [bar]
100
K1153
80
60
40
20
0
**
0
10 20
30 40
50
60
70
80
90 100 l [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Dimensions / sectional drawings
s30
15
M16x1.5
76.8
58.2
M16x1,5
(3) (2)
(3)
18.6
(1)
20
(2)
7.2
30 10
78.3
50 60 70
40
27.1
(1)
112.6
(1)
Parts list
Accessoires
Propotional amplifier
Mating connector EN175301-803
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2140
160.8140
60
160.2093
160.8092
70
160.2076
160.8076
register 1.13
Article no. 219.2002
A (1)
(2)
T (3)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
Direct operated
Qmax = 6 l/min
p max = 210 bar (350 bar)
pN red max = 100 bar
Description
For explosion-hazard zones
Direct operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M16x1,5. Activated with Wandfluh-explosionproof-solenoid. The cartridge body made of
steel. The special surface coating protects the
external parts against corrosion and reduces
friction of the control spool.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
capable of igniting.
M16x1,5
Wandfluh standard
II 2 G Ex d IIC
II 2 D Ex tD A21 IP65
I M2 Ex d I Mb
Function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid
deenergised the consumer port A is connected
with the port T.To control the valve, proportional
amplifiers are available from Wandfluh (see
register 1.13).
Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control systems enable elegant, comfortable solutions to
problems. Installation of the screw-in cart-ridge
in control blocks.
Type Code
MGBPM16 - 100 -
Pressure reducing valve
/ L15 /
Direct operated
Proportional, explosion proof execution, Ex d
Screw-in thread M16x1,5
Nominal pressure range pNred 100 bar
Nominal voltage UN
12 VDC G12
24 VDC G24
Ambient temp. by:
Nominal power PN
Certificate
15W
70C
AU
Inmetro
Sealing material
NBR
FKM (Viton) D1
IM
NEPSI
NP
Z406
General specifications
Denomination
Direct operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity
acc. to Wandfluh standard
Actuation
Proportional solenoid
Mounting
Screw in thread M16x1,5
Admissible ambient temp. -20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg
CERTIFICates
in accordance with
Surface
gas+dust
Mining
ATEX
IECEx
GOST Ex
Australia
Inmetro
NEPSI
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 210 bar (350 bar)
Minimum adjustable pressure < 0,5 bar
Nominal pressure range
pN red = 100 bar
Volume flow range
Q = 06 l/min
Leakage volumen flow
psys = 160 bar
pred = 0 bar: <15 ml/min
pred =0,5 pN red : <60 ml/min
Repeatability
1%
Hysteresis
4%
at optimal dither signal
electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Schutzart
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
T1T4
(acc. to EN 60079-0)
Nominal power:
15W
For further electrical characteristics, refer to the data sheet of the
solenoid coil: 1.1-183
10
security operated
The solenoid coil must only be put into operation, if the require80
ments of the operating instructions supplied are observed to
their full extent.
In case of non-observance, no liability can be assumed.
p [bar]
120
100
80
60
40
20
0
6
s30
64.5
42
93
K1154
15
Installation
For stack assembly please observe the remarks in the operating
instructions.
A(1)
22.5
4
2
A T
0
Q [l/min]
4
P A
M16x1.5
T(3)
40
P(2)
50 60 70
27.1
95.5
122.6
pred = f (l)
Symbols
A (1)
p [bar]
100
K1153
80
60
P (2)
40
20
0
T (3)
**
0
10 20
30 40
50
60
70
80
90 100 l [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Dimensions / sectional drawings
Cavity drawing acc. to
Wandfluh standard
10
M16x1,5
64.5
42
M16x1.5
93
s30
80
(3)
15
(2)
22.5
A(1)
T(3)
40
95.5
50 60 70
27.1
122.6
P(2)
(1)
(1)
A (1)
Parts list
Position
Article
Description
10
263.6...
15
253.8000
P (2)
T (3)
40
160.2170
160.6172
50
160.2140
160.8140
60
160.2093
160.8092
70
160.2076
160.8076
80
111.1080
Accessoires
Propotional amplifier
register 1.13
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M18x1,5
Wandfluh standard
function
The proportional pressure regulating valve
con-trols the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port P
(2). A pressure rise in Port A (1) above the set
pressure e.g. due to an active oil consumer, will
be prevented by reliefing excess volume flow to
tank via port T (3). With deneergised solenoid
the volume flow passes freely from port P to the
consumer port A. Design specific a minimum
adjustable pressure according characteristic
curve cannot be underpassed. To control the
valve proportional amplifiers are available from
Wandfluh (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for remote control
and signal processing from process control
sy-stems enable elegant, comfortable solutions to problems. Installation of the screw-in
cart-ridge in control blocks as well as in the
Wanfluh sandwich plates (vertical stacked
systems) and flange valves of the NG3-Mini
types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or pur-chase). Please refer to the data
sheets in register 2.13.
Type code
Pressure reducing valve
M V P PM18 -
Pilot operated
Proportional
Screw-in thread M18x1,5
Nominal pressure range pN red 20 bar
100 bar
200 bar
315 bar
20
100
200
315
Nominal voltage UN
G12
G24
12 VDC
24 VDC
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70 C
Peak pressure
pmax = 350 bar
Nominal pressure range
pN red = 20 bar, pN red = 100 bar
pN red = 200 bar, pN red = 315 bar
Volume flow range
Q = 020 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
1%
Hysteresis
2%
at optimal dither signal
symbol
UN = 24 VDC
IG = 540 mA
A(1)
P(2)
T(3)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
20
K0246
100
10
15
pred = f (l)
10
5
0
5
10
15
A T
P A
Q [l/min]
20
p [bar]
400
T(3)
100
300
200
100
PN red = 20 bar
10 20
10
5
0
5
10
15
A T
P A
Q [l/min]
20
K0247
P(2)
15
Q [cm3/min]
400
A(1)
300
20
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]
K0248
200
PN red = 20 bar
20
15
200
20
300
30 40
50
60
70
80
90 100 l [%]
50
100
150
200
250
300
350 p [bar]
dimensions/SECTIONAL DRAWINGs
20
M18x1,5
M18x1,5
68
s24
10 70 11 60 50 90 40 80
(3)
(1)
(3)
15
30
(2)
(2)
44
86,3
130,3
PARTS LIST
(1)
(1)
Position Article
Description
10
256.2453
256.2418
11
034.0111
15
253.8000
20
219.2002
30
246.0151
40
160.2093
50
160.2111
60
160.2156
70
160.2120
80
049.3137
90
049.3156
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M22x1,5
Pilot operated
ISO 7789
Qmax = 60 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789.
Seven standard pressure levels are available.
The adjustment takes place by means of a
Wandfluh proportional solenoid (VDE-standard
0580). The cartridge body made of steel is
zinc coated and therefore rust-protected. The
solenoid coil is zinc-/nickel-coated.
function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of. To control the
valve, proportional amplifiers are available from
Wandfluh (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini, NG6 and NG10 types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
Pressure reducing valve
M V P PM22 -
Pilot operated
Proportional
Screw-in thread M22x1,5
020 bar 20
Nominal pressure range pNred
063 bar 63
100 bar 100
160 bar 160
12 VDC G12
24 VDC G24
without coil X5
Slip-on coil
Connection execution
s30
10
Nominal voltage UN
M22x1,5
20
(3)
Sealing material
Manual override
200
275
350
78,4
D
J
G
NBR
FKM (Viton)
(1) D1
Armature tube closed (standard)
Screwed sealing plug
Manual emergency actuation
6,2
200 bar
275 bar
350 bar
90
HB0
HB4.5
59,9
50
40
30
Symbols
A(1)
P(2)
T(3)
60 80
GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M22x1,5
Ambient temperature -2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,53 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
UN = 12 VDC
IG = 1320 mA
UN = 24 VDC
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
IG = 660 mA
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range:
pN red = 20 bar, 63 bar,100 bar,160 bar,
200 bar, 275 bar, 350 bar
Volume flow range
Q = 060 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
at optimal dither signal
pred = f (Q)
p [bar]
40
p [bar]
400
PN red = 350 bar
300
30
200
20
100
10
60
40
20
A T
pred = f (l)
0
Q [l/min]
20
40
P A
PN red = 63 bar
PN red = 20 bar
60
60
40
20
A T
0
Q [l/min]
20
40
P A
60
K0760_1
300
200
100
10 20
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]
(Pressure in P (2) = 350 bar)
K0761
Q [cm3/min]
1000
p [bar]
400
K0443_2
K0434_3
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
30 40
60
70
80
800
600
400
200
90 100 l [%]
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
Proportional
pressure reducing valves
Dimensions / Sectional drawings
10
s30
20
M22x1,5
M22x1,5
58,2
(3)
(2)
(1)
18,7
(3)
15
90
78,4
6,2
59,9
70
138,3
50
40
30
A(1)
Parts List
Article
Description
P(2)
T(3)
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2156
160.6156
70
160.2140
160.6141
80
049.3196
90
049.3176
10
(1)
60 80
Position
(2)
(1)
For detailed cavity drawing
and cavity tools
see data sheet 2.13-1004
ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
ISO 7789
function
The proportional pressure reducing valve controls the pressure in port A (1). Proportionally
to the solenoid current solenoid force and pressure in port A rise. The valve functions practically independently of the pressure in port
P(2). The control connection is provided by an
analog interface or a fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting
and diagnosis with the free-of-charge software
PASO or via fieldbus interface. The USB parameterisation interface is accessible through
a cover flap.. PASO is a Windows program in
the flow diagram style, which enables the intuitive setting and storing of all variable parameters. The data remain saved in case of a power failure and can also be reproduced and
transferred to other DSVs.
Optionally these valves are available with integrated controller. As feedback value generator sensors with voltage or current output can
be directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.
application
Proportional pressure reducing valves with
integrated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics. The
integrated controller reliefs the machine control system and operates the pressure regulation in a closed control loop. The proportional
pressure reducing cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG4-Mini, NG6 and
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
M V P PM22 -
/ M E
20 bar
63 bar
100 bar
160 bar
20
63
100
160
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Execution connection
Integrated electronics
200 bar
275 bar
350 bar
200
275
350
G12
G24
Hardware configuration
With analog signal (0+10 V voreingestellt)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)
R1
R2
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
90
60
150
Proportional
pressure reduced valves
Symbol
A(1)
Analog interface:
Device receptacle (male) X1
P(2)
T(3)
8 9 1
7 12 10 2
HYDRAULIC SPECIFICATIONS
6 11 3
Fluid
Mineral oil, other fluids on request 5 4
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
2 3
Fluid temperature
-20+70C
5
Peak pressure
pmax = 400 bar
Nominal pressure ranges pN red = 20 bar, 63 bar, 100 bar, 11604bar,
200 bar, 275 bar, 350 bar
Volume flow range
Q = 060 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
2
1
at optimal dither signal
5
3 4
Electrical SPECIFICATIONS
Protection class
IP 67 acc. to EN 60 529
with suitable connector and closed
electronic housing
Supply voltage
12 VDC or 24 VDC
Ramps (amplifier only)
separate adjustment for up and
down for each solenoid
2
3
Preset value generator
preset value speed adjustable 5
(controller only)
Parameterisation
Interface
1 4
via fieldbus or USB
USB (Mini B) for parameterisation
with PASO
(under the closing screw of the housing cover,
Preset ex-works)
Device receptacle
Profibus (female)
Mating connector
Fieldbus
2 receptacle
1
Device
supply
X1
2 (male)
1
5
MAIN
3 4
3 4
22 31
1 = Supply voltage +
2
1
2 = Reserved for extensions 5
5
3 4
3 = Supply voltage 0 VDC 3 4
1 4
4 = Chassis
7 12 10 2
Parameterisation interface (USB, Mini B) X2
6 11 3
Under the closing screw of the housing cover
5 4
2
3
Feedback
signal interface (Sensor)
5
1 4 receptacle (female) X4 (only controller)
Device
2 3
5
1 4
Device
receptacle
2 receptacle Device
3
CANopen
(male) X3
Profibus (female) X3
5
1 4
CAN
PROFIBUS
2
3
1
2
1 = not connected
1 = VP
2
1
5
5
2 = not connected
2 = RxD/TxD - N
1 4
3 4
3 4
3 = CAN Gnd
3 = DGND
4 = CAN High
4 = RxD/TxD - P
5 = Shield
8 9 15 = CAN Low
Device receptacle
CANopen (male)
Mating connector
1 = Supply voltage +
2 = Supply voltage 0 VDC
8 9 1
3 = Stabilisierte Ausgangsspannung
7 12 10 2
4 = Stabilised output voltage
6 11 3
4 = Preset value voltage
8 9 1+
5 = Preset value voltage 5 4
7 12 10 2
6 = Preset value current +
6 11 -3
7 = Preset value current
5 4
8 = Reserved for extensions
9 = Reserved for extensions
2 3
10 = Enable control (Digital input)
5
11 = Error signal (Digital output)
1 4
12 = Chassis
2 3
9
8
1
Preset value voltage (PIN 4/5) resp. current5(PIN 6/7) are selected with
set-up
and
software PASO.
10 diagnosis
2
7 12
1 4
Factory
setting:
6 11
3 Voltage (0+10 V), (PIN 4/5)
5 4
Fieldbus interface:
1
5
3 4
Feedback signal::
NOTE!
Detailed electrical characteristics and description of
DSV electronics are shown on data sheet 1.13-76.
3
5
1 4
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
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Data subject to change
CH-3714 Frutigen
pred = f (Q)
p [bar]
40
30
200
20
100
10
60
40
20
A T
pred = f (l)
p [bar]
120
0
Q [l/min]
20
40
P A
PN red = 63 bar
PN red = 20 bar
60
PN = 100 bar
PN = 63 bar
60
30
PN = 20 bar
10 20
pred = f (l)
p [bar]
400
60
40
20
A T
0
Q [l/min]
20
40
P A
60
Qst + L = f (p) Pilot- and leakage volume flow characteristic [A (1) T (3)]
(Pressure in P (2) = 350 bar)
K0760_1
90
Q [cm3/min]
1000
K0764_3
K0443_2
300
K0434_1
Inbetriebnahme
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
30 40
50
60
70
80
90 100 s [%]
800
600
400
200
0
50
100
150
200
250
300
350 p [bar]
K0764_2
300
200
100
0
10 20
30 40
50
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off
with command preset value signal <5%
= Regulated pressure in port A (1) at 70% of preset value signal::
250 bar with pressure range 350 bar
192 bar with pressure range 275 bar
143 bar with pressure range 200 bar
112 bar with pressure range 160 bar
72 bar with pressure range 100 bar
45 bar with pressure range 63 bar
14,5 bar with pressure range 20 bar
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reduced valves
dimensions
With analog interface
Amplifier and controller
M22x1,5
40
21, 22
20, 30
X2
(3)
83
X1
90
X4 (Nur Regler)
(controller only)
120
60
95
s30
M22x1.5
17.5
70
110
130
(2)
A(1)
35
50
100
80
(1)
T(3) P(2)
135
(1)
60
195
X2
X1
83
X1
X3
101
X3
X4
T(3) P(2)
17.5
90
M22x1.5
s30
17.5
35
A(1)
60
150
parts list
Position
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
30
072.0021
O-ring ID 13,00x1,5
A(1)
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2156
160.6156
110
160.2140
160.6141
120
049.3196
130
049.3176
Gasket 33,2x59,9x2
accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
s 30
60
Description
For explosion-hazard zones
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M22x1,5 for cavity according to ISO 7789. Activated with Wandfluh-explosion-proof-solenoid.
The cartridge body made of steel is zinc coated
for corrosion protection.
Solenoid coil in acc. with directive 94/9/EC
(ATEX) for explosion-hazard zones.
The flameproof enclosures (acc. to EN/IEC
60079-1/31 and EN/IEC 61241-1) prevents an
explosion in the interior from getting outside.
The design prevents a surface temperature
P(2)
T(3)
capable of igniting.
ATEX20
95,6
155,5
IECEx
ISO 7789
II 2 G Ex d IIC
II 2 D Ex tD A21 IIC
I M2 Ex d I Mb
FUNCTION
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of.
A(1)
CERTIFICates
in accordance with
M22x1,5
Surface
gas+dust
30 50
x
59,9
40 60
Mining
x
GOST Ex
Australia
Inmetro
NEPSI
Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
sy-stems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich plates
(vertical stacked systems) and flange valves of
the NG4-Mini, NG6 and NG10 types. (Please
note the separate data sheets in register 2.3).
Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.
Type Code
Pressure reducing valve
M V B PM22 -
Pilot operated
Proportional, explosion proof execution Ex d
Screw-in cartridge M22x1,5
Nominal power PN: 15W/L15
9W/L9
20 200 20 160
Nominal pressure range pN:
[bar] 63
275
50 220
100 350
80 280
Nominal voltage UN
Symbols
12 VDC
24 VDC
15W
Certificate
ATEX, IECEx, GOST Ex
Australia
A (1)
Sealing material
NBR
FKM (Viton)
G 12
G24
L15
AU
70C
Inmetro
IM
NEPSI NP
D1
T (3)
GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity acc.
to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M22x1,5
Ambient temperature
Excecution L9
-20+40C (operation as T1T6/T80C)
Execution L15
-20+70C (operation as T1T4/T130C)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for fixing screw
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
L9/40C IG = 625 mA 305 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical specifications see data sheet: 1.1-183
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
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Data subject to change
CH-3714 Frutigen
security operated
The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.
In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.
K0434
K0435_1
PN = 350 bar
300
PN = 275 bar
300
200
PN = 200 bar
200
100
PN = 100 bar
100
PN = 63 bar
PN = 20 bar
60
40
20
A T
p = f (I)
0
Q [l/min]
20
40
P A
60
80
60
60
40
40
20
20
0
20
40
60
80
100 l [%]
K0443
60
20
pred = f (Q)
p [bar]
40
40
60
80
100 l [%]
K0443_1
30
60
40
20
A T
0
Q [l/min]
20
40
P A
10
60
60
40
20
A T
0
Q [l/min]
10
20
20
20
40
P A
K1005
80
30
0
Q [l/min]
p [%]
100
K1002
pred = f (Q)
p [bar]
40
40
20
A T
p = f (I)
p [%]
100
60
PN red = 80 bar
PN red = 50 bar
PN red = 20 bar
20
40
P A
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
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Data subject to change
CH-3714 Frutigen
60
Data sheet no.
2.3-635E 2/3
Edition 14 09
800
600
400
200
0
50
100
150
200
250
300
350 p [bar]
60
10
M22x1,5
(3)
M22x1,5
93,3
s 30
70
P(2)
T(3)
(2)
A(1)
15
20
95,6
30 50
59,9
155,5
(1)
40 60
(1)
Parts list
Position Article
Description
10
263.6...
15
253.8000
20
160.2188
160.8188
30
160.2156
160.8156
40
160.2140
160.8140
50
049.3196
60
049.3176
70
111.1080
Slip-on-coil MKY45/18x60-...
Plug with integrated manual
override HB4,5
O-ring ID 18,77x1,78 (NBR)
O-ring ID 18,77x1,78 (FKM)
P (2)
O-ring ID 15,60x1,78 (NBR)
O-ring ID 15,60x1,78 (FKM)
O-ring ID 14,00x1,78 (NBR)
O-ring ID 14,00x1,78 (FKM)
Backup ring RD 16,1x19x1,4
Backup ring RD 14,1x17,1,4
Cable gland brass M20
Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
A (1)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With the solenoid deenergised, the oil flows freely from consumer
port A to tank T. To control the valve, proportional amplifiers are available from Wandfluh
(see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks as well as in the Wanfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini, NG6 and NG10 types. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
Pressure reducing valve
M Q P PM22 -
12 VDC G12
24 VDC G24
without coil X5
Slip-on coil
s30
10
Connection execution
(3)
(2)
200
275
350
Sealing material
NBR
FKM (Viton) D1
Manual override
78.4
61
139.4
Design-Index
(Subject to change)
30
200 bar
275 bar
350 bar
Nominal voltage UN
A
M22x1.5
20
Proportional
pressure reducing valves
70
D
J
G
HB0
HB4.5
Only available
in conjunction with
40
80 other
50
60 nominal voltages
and connection versions. (See data sheet 1.1-174)
Symbols
A(1)
P(2)
T(3)
GENERAL SPECIFICATIONS
Denomination
Pilot operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M22x1,5
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,53 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage
Limiting current
UN = 12 VDC
IG = 1360 mA
UN = 24 VDC
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
IG = 680 mA
30
20
10
0
10
20
30
A T
P A
Q [l/min]
60
40
20
40
p [bar]
100
8
6
PN red = 63 bar
PN red = 40 bar
2
0
pred = f (l)
10 20
30 40
50
60
70
80
40
30
20
10
0
10
20
30
A T
P A
Q [l/min]
40
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [P (2) T (3)]
(Pressure in P (2) = 350 bar)
PN red = 100 bar
K1013
100
pred = f (l)
200
40
pred = f (Q)
p [bar]
80
K0809
300
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range:
pN red = 40 bar, 63 bar,100 bar,160 bar,
200 bar, 275 bar, 350 bar
Volume flow range
Q = 040 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
1%
Hysteresis
4%
at optimal dither signal
90 100 l [%]
Q [cm3/min]
600
K0812_1
450
300
150
0
50
100
150
200
250
300
350 p [bar]
p [bar]
350
300
250
200
150
100
50
0
0 10 20
K1012
30 40
50
60
70
80
90 100 l [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Dimensions / Sectional drawings
Cavity drawing acc. to
ISO 77892204098
20
s30
10
M22x1,5
M22x1.5
57.5
(3)
(2)
(1)
18.5
(3)
90
15
6.2
78.4
61
70
139.4
30
40
50
80
(1)
60
A(1)
Parts List
(2)
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid
P(2) coil WDS37/19x50-G12
T(3)
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2156
160.6156
70
160.2140
160.6141
80
049.3196
90
049.3176
(1)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reduced valves
Proportional pressure reducing valve
M22x1,5
Screw-in cartridge
ISO 7789
Integrated amplifier or controller electronics
Pilot operated
Statically controllable under 1 bar
Qmax = 40 l/min
pmax
= 400 bar
pN red max = 350 bar
description
Pilot operated proportional pressure reducing
valve with integrated electronics as a screw-in
cartridge. Thread M22x1,5 for cavity according
to ISO 7789. These plug & play valves are factory set and adjusted. High valve-to-valve reproducibility. Housing for electronics with protection class IP67 for harsh environment. Seven standard pressure levels are available: 30,
55, 100, 150, 240 and 340 bar. Adjustment by
a Wandfluh proportional solenoid (VDE standard 0580). The cartridge and the solenoid
made of steel are zinc coated and therefore
rustprotected. The housing for the elctronics is
made of aluminium.
Optionally these valves are available with integrated controller. As feedback value generator sensors with voltage or current output can
be directly connected. The available controller
structures are optimised for the utilisation with
hydraulic drives.
function
The proportional pressure reducing valve controls the pressure in port A (1). Proportionally
to the solenoid current solenoid force and pressure in port A rise. The valve functions practically independently of the pressure in port
P(2). The control connection is provided by an
analog interface or a fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting
and diagnosis with the free-of-charge software
PASO or via fieldbus interface. The USB parameterisation interface is accessible through
a cover flap.. PASO is a Windows program in
the flow diagram style, which enables the intuitive setting and storing of all variable parameters. The data remain saved in case of a power failure and can also be reproduced and
transferred to other DSVs.
application
Proportional pressure reducing valves with
integrated electronics has its application in
hydraulic systems, in which the pressure changes frequently and has to be statically controlled to under 1 bar. They are imple-mented
in systems calling for good valve-to-valve reproducibility, easy installation, comfort-able
operation and high precision in industrial hydraulics as well as in mobile hydraulics. The
integrated controller reliefs the machine control system and operates the pressure regulation in a closed control loop. The proportional
pressure reducing cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG4-Mini, NG6 and
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
M Q P PM22 -
/ M E
12 VDC
24 VDC
Slip-on coil
Execution connection
Integrated electronics
160 bar
200 bar
275 bar
350 bar
160
200
275
350
G12
G24
Hardware Konfiguration:
mit Analogsollwertsignal (0+10 V voreingestellt)
mit CANopen nach DSP-408
mit Profibus DP nach Fluid Power Technology
mit CAN J1939 (auf Anfrage)
A1
C1
P1
J1
Function
Amplifier
Controller with current feedback signal (0...20 mA / 4...20 mA)
Controller with voltage feedback signal (0...10 V)
R1
R2
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Proportional
pressure reduced valves
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar (connection P)
pmax = 100 bar (connection T)
pTmax= pP+20 bar
Nominal pressure ranges pN red = 40,63,100,160,200,275,350 bar
Supply pressure
pP pred +10 bar (statically)
pP pred +80 bar (at 40l/min)
Volume flow range
see characteristics
Pilot- and leakage
volume flow
see characteristics
Repeatability
3%
Hysteresis
5%
general specifications
Description
Pilot operated proportional pressure
reducing valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,
pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 2,6 Nm (Qual. 8.8) for solenoid screws
Weight
m = 1,05 kg
83
21,
Symbol
A(1)
P(2) T(3)
17.5
8 9 1
7 12 10 2
Parameterisation interface (USB, Mini B) X2
6 11 3
Under the closing screw of the housing cover
5 4
2
3
Feedback
signal interface (Sensor)
5
1
4
Device receptacle (female) X4 (only controller)
2 3
5
1 4
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
2
1
2
1
5
3 4
3 4
X3
101
Feedback signal::
X4
17.5
M22x1.5
s30
17.5
35
83
Electrical SPECIFICATIONS
Connector wiring diagram
Protection class
IP 67 acc. to EN 60 529
Analog interface:
with suitable connector and closed
Device receptacle (male) X1
electronic housing
Supply voltage
12 VDC or 24 VDC
1 = Supply voltage +
Ramps (amplifier only)
separate adjustment for up and
2 = Supply voltage 0 VDC
8 9 1
down
3 = Stabilised output voltage
Preset value generator
preset value speed adjustable
7 12 10 2
4 = Preset value voltage +
(controller only)
8 9 1
6 11 3
5 = Preset value voltage Parameterisation
via fieldus or USB
5 4
7 12 10 220, 30
6 = Preset value current
8 9 1+
Interface
USB (Mini40
B) for parameterisation
21, 22
40
7 = Preset value 7current
6 11 3
with PASO
12 10- 2
(under the closing screw of the housing cover, 5 4
8 = Reserved for extensions
6 11 3
Preset ex-works)
9 = Reserved for extensions
5 4 input)
X2
10 = Enable control (Digital
Analog interface (MAIN):
2 3
11 = Error signal (Digital output)
Device receptacle (male) M23, 12-poles
5
X1
X1
12 = Chassis
Mating connector
Plug (female), M23, 12-poles
1 4
2
3
(not incl. in delivery)
Preset value voltage (PIN 4/5) resp. current
Preset value signal:
Input voltage / current as well as5 signal
2 (PIN
3 6/7) are selected with
1 4
9901diagnosis
8 and
set-up
PASO.
X3
100 software110
range can be set byX4
software.
5
(Nur Regler)
Factory
(0+10 V), (PIN 14/5)4
10 120
2 Voltage130
7 12 setting:
(controller only)
50
Fieldbus interface:
50
6 11 3
Device receptacle
Fieldbus interface:
5 4
supply (male)
M12, 4-poles
Device
supply
X1
2 receptacle
1
Mating connector
Plug (female), M12, 4-poles
2 (male)
1
(not incl. in delivery)
A(1)
5
MAIN
Device receptacle
3 4 1 = Supply 3
4 +
voltage
1
2
1
CANopen (male)
M12, 5-poles (acc. to DRP 303-1) 2
2 = Reserved for extensions
5
2 3
Mating connector
Plug (female), M12, 5-poles
1
2
1
= Supply voltage 0 VDC 2
3 4
35 4 T(3)3 P(2)
(not incl. in delivery)
5
4
=
Chassis
Device receptacle
1 4
3 4
3 4
80
70
70
Profibus (female)
M12, 5-poles B-coded (acc. to
95IEC 947-5-2)
60 M12, 5-poles, B-coded
60
Mating connector
Plug (male),
135
61
Device receptacle
Device receptacle
(not incl. in delivery)
2
3
CANopen (male) X3
Profibus (female) X3
Preset value signal:
Fieldbus
196
5
Feedback signal
Analog voltage/current
1 4
CAN
PROFIBUS
2
3
(controller only)
1 = not connected 1 = VP
5
2
3
1 2 = not connected
IFeedback signal interface (Sensor):
2
2 = RxD/TxD - N
2
1
1 4
(controller only)
5
3 = CAN Gnd 5
3 = DGND
Analog
1 4
3 4
Device receptacle (female) M12, 5-poles
3 4
4 = CAN High
4 = RxD/TxD - P
X1
Mating connector
Plug (male), M12, 5-poles
5 = CAN Low
5 = Shield
90
Proportional
pressure reduced valves
NOTE!
Detailed electrical characteristics and description of
DSV electronics are shown on data sheet 1.13-76.
Start-up
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter
Pin assignment.
Controllers will be supplied configurated as amplifiers. Switching into
controller mode and setting of the adjustments of the controller must
be done by the customer using the set-up software (USB interface, Mini B).
CHARACTERISTICS Oil viscosity = 30 mm2/s
pred = f (Q)
Pressure volume flow characteristics
(Maximal adjustable pressure)
100
30
20
10
0
10
20
30
A T
P A
Q [l/min]
40
K4100_1
PN = 100 bar
PN = 63 bar
60
30
PN = 20 bar
10 20
pred = f (l)
p [bar]
400
40
20
0
40
30
20
10
0
10
20
30
A T
P A
Q [l/min]
40
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [P (2) T (3)]
(Druck in P (2) = 350 bar)
Q [cm3/min]
600
K0812_1
90
60
200
K0809
300
pred = f (l)
p [bar]
120
K1011
40
pred = f (Q)
p [bar]
80
p [bar]
400
NOTE!
The mating connectors and the cable to adjust the settings are not part of the delivery. Refer to chapter Accessories.
30 40
50
60
70
80
90 100 s [%]
450
300
150
0
50
100
150
200
250
300
350 p [bar]
K4100
PN = 350 bar
300
PN = 275 bar
200
PN = 200 bar
PN = 160 bar
100
0
10 20
30 40
50
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off
with command preset value signal 5 -10%
= Open point: preset value signal + 10%
= Regulated pressure in port A (1) at 70% of preset value signal:
230 bar with pressure range 350 bar
180 bar with pressure range 275 bar
130 bar with pressure range 200 bar
102 bar with pressure range 160 bar
68 bar with pressure range 100 bar
38 bar with pressure range 63 bar
21 bar with pressure range 40 bar
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reduced valves
21, 22
21, 22
20, 30
20, 30
40
acc. to
M22x1,5 40 Cavity drawing
21, 22
20, 30
ISO 77892204098
21, 22
20, 30
X2
X2
X1
X1
120
100
130
83
X3
61
20, 30
151
X2
Analog
X1
AnalogX2
X2
X1
X3
101
X1
A(1)
90
X3
83
110
50
120
100
130
X3
110
X4
101
X4
A(1)
90
17.5
M22x1.5
80
T(3) P(2)
61
17.5
60
70
s30
17.5
35
P(2) T(3)
A(1)
151
Parts List
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33x2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2156
160.6156
110
160.2140
160.6141
120
049.3196
130
049.3176
17.5
101
Position
X2
X1
X3
100
80
70
(1)
90
T(3) P(2)
For detailed cavity60
drawing and cavity tools see data
151
80
70
sheet 2.13-1004
90
61
60
61
21, 22
120
s30
17.5
T(3) P(2)
90
(2)
(1)
17.5
A(1)
90
X3
50
s30
T(3) P(2)
M22x1.5
95
196
135
s30
80
M22x1.5
s30
80
95
135
110
A(1)
35
17.5
70
60
70
60
130
50
35
50
90
120
110
35
50 Regler)
X4 (Nur
(controller only)
X4 (Nur Regler)
(controller only)
100
83
83
X1
90
X1
(3)
accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Set-up software
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
130
120
110
35
X2
X2
M22x1.5
40
40
M22x1.5
dimensions
With analog interface
Amplifier and controller
A(1)
T(3) P(
61
M22x1,5
ISO 7789
II 2 G Ex d IIC
II 2 D Ex tD A21d IIC
I M2 Ex d I Mb
function
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the
set pressure, e.g. due to an active oil consumer, will be prevented by reliefing excess volume flow to tank via port T(3). With the solenoid de-energised, the oil flows freely from consumer port A to tank T. To control the valve,
proportional amplifiers are available from
Wandfluh (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has to
be changed. The facility for electric remote controlling of the valve in conjunction with process
control systems enables economic problem solutions with repeatable sequences. Installation
of the screw-in cartridge in control blocks as
well as in the Wanfluh sandwich plates (vertical stacked systems) and flange valves of the
NG4-Mini, NG6 and NG10 types. (Please note
the separate data sheets in register 2.3). Cavity tools are available for machining the cavities in steel and aluminium (hire or purchase).
Please refer to the data sheets in register 2.13.
Type CODE
MQBPM22 - -
Pressure reducing valve
/L15 /
Execution:
15W
Inmetro IM
NEPSI
NP
NBR
FKM (Viton) D1
GENERAL SPECIFICATIONS
Description
Pilot operated proportional
pressure reducing valve
Construction
Screw-in cartridge for cavity to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Admissible ambient
-20+70 C (operation as T1T4/T130 C)
temperature
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,2 kg
CERTIFICates
in accordance with
ATEX
Surface
gas+dust
Mining
IECEx
GOST Ex
Australia
Inmetro
NEPSI
22.5
64.5
42
93.3
electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN = 12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
T1T4
(acc. to EN 60079-0)
Nominal power
15W
For further electrical specifications see data sheet: 1.1-183
15
symbol
Installation
For stack assembly please observe the remarks in the operating instructions.
pred = f (Q)
PN red = 350 bar
300
200
100
0
40
30
pred = f (l)
20
10
0
10
20
30
A T
P A
Q [l/min]
40
p [bar]
100
K1013
p [bar]
80
K0809
60
40
20
0
K1011
p [bar]
400
40
30
20
10
0
10
20
30
A T
P A
Q [l/min]
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [P (2) T (3)]
(Pressure in P (2) = 350 bar)
PN red = 63 bar
Q [cm3/min]
600
PN red = 40 bar
450
2
0
40
K0812_1
300
0
pred = f (l)
10 20
30 40
50
60
70
80
90 100 l [%]
p [bar]
350
300
250
200
150
100
50
0
0 10 20
0
PN red = 350 bar
K1012
150
0
50
100
150
200
250
300
350 p [bar]
30 40
50
60
70
80
90 100 l [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
S30
M22x1,5
40
30
60 20
(3)
(2)
50
64.5
42
M22x1.5
10
70
93.3
(3)
22.5
(1)
(2)
15
95.6
61
(1)
156.6
(1)
Parts List
Position
Article
Description
10
263.6...
Slip-on-coil MKY45/18x60-...
15
253.8000
20
160.2140
160.6141
30
160.2156
160.6156
Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Flange-/sandwich plate NG10
Line mount body
Propotional amplifier
40
160.2188
160.6188
50
049.3176
60
049.3196
70
111.1080
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M33x2
Pilot operated
ISO
7789
Qmax = 160 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M33x2 for cavity according to ISO 7789. Four
standard pressure levels are available. The adjustment takes place by means of a Wandfluh
proportional solenoid (VDE-standard 0580).
The cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil
is zinc-/nickel-coated.
function
The proportional pressure reducing valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P (2). A pressure rise in Port A (1) above the
set pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T (3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of. To control the
valve, proportional amplifiers are available from
Wandfluh (see register 1.13).
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks. Cavity tools are available for machining cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.
Type code
Pressure reducing valve
M V P PM33 -
Pilot operated
Proportional
Screw-in thread M33x2
Nominal pressure range pN red 100 bar 100
200 bar 200
275 bar 275
350 bar 350
M33x2
Nominal voltage UN
12 VDC G12
24 VDC G24
without coil X5
164
0 50
Slip-on coil
Electric connection
Sealing material
NBR
FKM (Viton) D1
Manual override
(3)
(2)
(1)
70 to change)
Design-Index (Subject
D
J
G
HB0
HB4.5
77,9
80 60
Symbols
A(1)
P(2)
T(3)
General specifications
Denomination
Pilot operated proportional pressure
reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M33x2
Ambient temperature -2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,75 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage
Limiting current
UN = 12 VDC
IG = 1320 mA
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
UN = 24 VDC
IG = 660 mA
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range pN red = 100 bar, 200 bar, 275 bar, 350 bar
Volume flow range
Q = 0160 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
4%
at optimal dither signal
K0659
200
16
100
160 120
pred = f (l)
80
40
0
40
80 120
A T
P A
Q [l/min]
300
100
0
10 20
30 40
50
60
70
80
80
40
0
40
80 120 160
A
T
P
A on system
Q
[l/min]
Consumption resistance dependent
p [bar]
400
200
160 120
K0433
160
24
300
90 100 l [%]
Q [cm3/min]
1000
K0792
800
600
400
200
0
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
Proportional
pressure reducing valves
Dimensions / SECTIONAL DRAWINGs
10
M33x2
M33x2
20
s32
58,2
(3)
(2)
(1)
20
(3)
15
6,2
86,1
70
77,9
164
40 50
30
90
80 60
(1)
(1)
P(2)
Parts list
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2298
160.6296
60
160.2235
160.6235
70
160.2219
160.6216
80
049.3297
90
049.3277
(2)
T(3)
Accessories
Line mount body
Proportional-Amplifier
Mating connector EN175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
M33x2
Screw-in cartridge
ISO
7789
Integrated amplifier electronics
Pilot operated
Qmax = 160 l/min
p max = 400 bar
pN red max = 350 bar
description
Pilot operated proportional pressure reducing
valve with integrated electronics as a screw-in
cartridge. Thread M33x2 for cavity according
to ISO 7789. These plug & play valves are
factory set and adjusted. High valve-to-valve
reproducibility. Housing for electronics with protection class IP67 for harsh environment. Four
standard pressure levels are available: 100,
200 and 350 bar. Adjustment by a Wandfluh
proportional solenoid (VDE standard 0580).
The cartridge and the solenoid made of steel
are zinc coated and therefore rust-protected.
function
The proportional pressure reducing valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force
and pressure in port A rise. The valve functions
practically independently of the pressure in
port P (2). The control connection is provided
by an analog interface or a fieldbus interface
(CANopen, J1939 or Profibus DP). Parameter
setting and diagnosis with the free-of-charge
software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case
of a power failure and can also be reproduced
and transferred to other DSVs.
application
Proportional pressure reducing valves with
in-tegrated electronics are well suited for demanding applications, in which the pressure
frequently has to be changed. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precision in industrial
hydraulics as well as in mobile hydraulics.
The proportional pressure reducing catridge
is very suitable for mounting in control blocks,
flange bodies and sandwich plates of the size
NG10. (Please note the separate data sheets
in register 2.3). Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
M V P PM33 -
/ M E
100 bar
200 bar
275 bar
350 bar
Bominal voltage UN
12 VDC
24 VDC
Slip-on coil
Execution connection
Integrated electronics
100
200
275
350
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
s32
M33x2
103
80
40
17.
17.
60
70
T(3)
Proportional
(78)
pressure reducing valves
143
221
General specifications
Description
Pilot operated proportional pressure
reducing valve with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,
pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)
(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can be
obtained from the operating instructions DSV.)
P(2)
Symbol
A(1)
P(2)
T(3)
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,35 kg
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluids on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure ranges
pN red = 100 bar, pN red = 200 bar,
pN red = 350 bar
8 9 1
Volume flow range
Q = 0160 l/min
Pilot- and leakage
7 12 10 2
volume flow
see characteristics
6 11 3
Repeatability
2%
5 4
Hysteresis
4%
at optimal dither signal
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1
with suitable connector and closed
electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
2
under the closing screw of the housing cover,
5
Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
1
4
M12, 4-poles
Plug (female), M12, 4-poles
Fieldbus interface:
Device receptacle
supply (male)
Mating connector
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN
1 = not connected
2
3
2
1
2 = not connected
5
3 = CAN Gnd
1 4
3 4
4 = CAN High
5 = CAN Low
PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
60
Proportional
pressure reducing valves
Note!
Detailed electrical characteristics and description of DSV
electronics are shown on data sheet 1.13-76.
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.
K0659
24
200
16
100
160 120
80
40
0
40
80 120
A T
P A
Q [l/min]
160
90
160 120
80
40
0
40
80 120
A T
P A
Q [l/min]
160
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]
Q [cm3/min]
1000
K0792
800
600
60
400
30
0
300
200
10 20
30 40
50
60
70
80
90 100 s [%]
50
100
150
200
250
300
350 p [bar]
300
200
100
0
10 20
30 40
50
60
70
80
90 100 s [%]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
DIMENSIONS/SECTIONAL DRAWINGs
Cavity drawing acc. to
ISO 77893304098
40
21, 22
M33x2
21, 22
20, 30
X2
20, 30
X2
X1
X1
120
100
130
110
X3
83
83
90
(2)
60
143
60
(78)
221
21, 22
70
98
80
(1)
s32
(1)
P(2)
176
20, 30
X2
A(1)
X1
90
X3
120
50
P(2)
100
130
110
T(3)
A(1)
60
98
80
M33x2
70
s32
17.5
35
A(1)
40
110
T(3)
P(2)
78
176
Parts list
Position
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2298
160.6296
100
160.2235
160.6235
110
160.2219
160.6216
120
049.3297
130
049.3277
accessories
Line mount body
Set-up software
Cable to adjust the settings through
interface USB
(from plug type A to Mini B, 3 m)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
103
T(3)
40
80
M33x2
s32
70
40
17.5
35
35
A(1)
17.5
90
(3)
50
50
83
Proportional
pressure reducing valves
T(3
M33x2
ISO 7789
II 2 G Ex d IIC
II 2 D Ex tD A21 IIC
I M2 Ex d I Mb
FUNCTION
The proportional pressure regulating valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P(2). A pressure rise in Port A (1) above the set
pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T(3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of.
CERTIFICATES
in accordance
with
ATEX
Application
These valves are suitable for applications in
explosion-hazard zones, open cast and also in
mines. The valve has its application in hydraulic
systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks. Cavity tools are available for machining
the cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.
Symbols
Surface
Gas and Staub
x
Mining
IECEx
A(1)
GOST Ex
x
x
Australia
x
x
P(2)
T(3)
Inmetro
x
x
NEPSI
x
The certificates can be found on www.wandfluh.com / DOWNLOADS / Accompanying Ex-proof / MKY45/18-..-L..
10
Typenschlssel
Pressure reducing valve
M V B PM33 -
60
-
Nominal power PN
9W
15W
Certification
ATEX, IECEx, GOST Ex
Australia AU
Sealing material
NBR
FKM (Viton)
L9
L15
T(3)
P(2)
A(1)
G 12
G24
15
22.5
12 VDC
24 VDC
93.3
Nominal power PN: 15W/L15 9W/L9
Nominal pressure range pN [bar] 100
80
200
160
275
220
350
280
s 32
M33x2
70
Pilot operated
Nominal voltage UN
103.3
70C
60
77.9
181.2
Inmetro
IM
NEPSI
NP
20
50 30
D1
40
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage UN=12 VDC, 24 VDC
12VDC 24VDC
Limiting current
L15/50C IG = 950 mA 450 mA
L15/70C IG = 910 mA 420 mA
L9/40C IG = 625 mA 305 mA
Voltage tolerance
+10% of rated voltage
Relative duty factor
100% ED
Protection class
IP67 acc. to EN 60 529
Connection/Power supply Through cable gland for
cable 6,514 mm
Temperature class:
(acc. to EN 60079-0)
Execution L9:
T1T6
Execution L15:
T1T4
Nominal power:
Execution L9
9W
Execution L15
15W
For further electrical specifications see data sheet: 1.1-183
Hydraulic specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
Excecution L9
-20+40C (operation as T1T6/T80C)
Excecution L15
-20+70 C (operation as T1T4/T130 C)
Peak pressure
pmax=350 bar
Nominal pressure range: Excecution L9
pNred=80 bar, 160 bar, 220 bar, 280 bar
Excecution L15
pNred=100 bar, 200 bar, 275 bar, 350 bar
Volume flow range
Q = 0160 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal
security operated
The solenoid coil must only be put into operation, if the requirements of the operating instructions supplied are observed to
their full extent.
In case of non-observance, no liability can be assumed.
Installation
For stack assembly please observe the remarks in the operating
instructions.
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
K0658_1
K4107
300
300
200
200
100
100
160 120
p = f (I)
80
40
0
40
80 120
A T
P A
Q [l/min]
160
PN red = 80 bar
160 120
80
40
0
40
80 120 160
A T
P A
Q [l/min]
K1005
80
80
60
60
40
40
20
20
0
20
40
60
100 l [%]
80
20
40
60
80
100 l [%]
K0659
K0792
800
24
600
16
p [%]
100
K1002
pred = f (Q)
p [bar]
32
p = f (I)
p [%]
100
400
200
160 120
80
40
0
40
80 120
A T
P A
Q [l/min]
160
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
P(2)
T(3)
10
60
93.3
M33x2
s 32
70
15
T(3)
(3)
P(2)
A(1)
22.5
(2)
103.3
77.9
181.2
20
(1)
60
50 30
40
(1)
Parts list
Position Article
Description
10
263.6...
15
253.8000
20
160.2298
160.6296
30
160.2235
160.6235
40
160.2219
160.6216
50
049.3297
60
049.3277
70
111.1080
Slip-on-coil MKY45/18x60-...
Plug with integrated manual
override HB4,5
O-ring ID 29,82x2,62 (NBR)
O-ring ID 29,82x2,62 (FKM)
O-ring ID 23,47x2,62 (NBR)
O-ring ID 23,47x2,62 (FKM)
O-ring ID 21,89x2,62 (NBR)
O-ring ID 21,89x2,62 (FKM)
Backup ring RD 24,5x29x1,4
Backup ring RD 22,5x27x1,4
Cable gland brass M20
Accessories
Line mount body
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Proportional pressure reducing valve
Screw-in cartridge
M42x2
Pilot operated
ISO
7789
Qmax = 250 l/min
p max = 400 bar
pN red max = 350 bar
DESCRIPTION
Pilot operated proportional pressure reducing
valve as a screw-in cartridge with a thread
M42x2 for cavity according to ISO 7789. Four
standard pressure levels are available. The adjustment takes place by means of a Wandfluh
proportional solenoid (VDE-standard 0580).
The cartridge body made of steel is zinc coated
and therefore rust-protected. The solenoid coil
is zinc-/nickel-coated.
application
The valve has its application in hydraulic systems, in which the pressure frequently has
to be changed. The facility for electric remote
controlling of the valve in conjunction with
process control systems enables economic
problem solutions with repeatable sequences.
Installation of the screw-in cartridge in control
blocks.
Type Code
Pressure reducing valve
M V P PM42 -
Pilot operated
Proportional
Screw-in cartridge M42x2
Nominal pressure range pN red 100 bar 100
200 bar 200
275 bar 275
350 bar 350
20
M42x2
58,2
10
Slip-on coil
s 41
Connection execution
Sealing material
18,6
function
The proportional pressure reducing valve
controls the pressure in port A (1). Proportionally to the solenoid current solenoid force and
pressure in port A (1) rise. The valve functions
practically independently of pressure in port
P (2). A pressure rise in Port A (1) above the
set pressure, e.g. due to an active oil consumer,
will be prevented by reliefing excess volume
flow to tank via port T (3). With deneergised
solenoid the volume flow passes freely from
port P to the consumer port A. Thereby, because of the system, a minimum adjustable
pressure in accordance with the characteristic
curve cannot be fallen short of. To control the
valve, proportional amplifiers are available from
Wandfluh (see register 1.13).
NBR
(1)
FKM (Viton) D1
Manual override
85,8
6,2
173,7 to change)
Design-Index (Subject
30
HB0
HB4.5
90
80 nominal
Only available in40conjunction
voltages
60
50 with other
and connection versions. (See data sheet 1.1-174)
Symbols
A(1)
P(2)
T(3)
General Specifications
Denomination
Pilot operated proportional pressure
reducing valve
Construction
Screw-in cartridge for cavity acc. to ISO7789
Actuation
Proportional solenoid
Mounting
Screw in thread M42x2
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 100 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,05 kg
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Proportional
pressure reducing valves
Electrical specifications
Construction
Proportional solenoid, wet pin push type,
pressure tight
Standard nominal voltage
Limiting current
UN = 12 VDC
IG = 1320 mA
Protection class
acc. to EN 60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
UN = 24 VDC
IG = 660 mA
Hydraulic Specifications
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 61075)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 400 bar
Nominal pressure range pN red = 100 bar, 200 bar, 275 bar, 350 bar
Volume flow range
Q = 0250 l/min
Pilot- and leakage
volume flow
see characteristics
Repeatability
2%
Hysteresis
5%
at optimal dither signal
K0996
24
200
16
100
0
250 200 150 100 50 0 50 100 150 200 250
A T
P A
Q [l/min]
pred = f (l)
p [bar]
400
200
100
10 20
Q [cm3/min]
3200
2800
2400
2000
1600
1200
800
400
0
0
50
K0998
300
0
250 200 150 100 50 0 50 100 150 200 250
A T
P A
Q [l/min]
Qst + L = f (pred) Pilot- and leakage volume flow characteristic [A (1) T (3)]
K0997
300
30 40
50
60
70
80
90 100 l [%]
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
Proportional
pressure reducing valves
Dimensions / SECTIONAL DRAWINGs
M42x2
s 41
58,2
10
20
M42x2
(3)
(2)
18,6
(1)
15
6,2
85,8
173,7
40
30
50
(3)
70
87,9
80 60
90
(2)
(1)
A(1)
P(2)
Parts list
T(3)
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.6187
40
160.6172
50
160.2377
160.8378
60
160.2329
160.6325
70
160.2314
160.6315
80
049.3384
90
049.3364
Accessories
Line mount body
Proportional-Amplifier
Mating connector EN175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M18x1,5
ISO 7789
FunCtion
The force controlled wet pin proportional
solenoid acts directly on the control spool
which opens or closes the trottle segments of
the radial holes in the valve body. The throttle
opening and therefore the flow volume changes
proportionally to the current input to the proportional solenoid. With deenergised solenoid
the control spool is held in closed respectivly
open position by a spring. To control the valve
proportional amplifiers are available from
Wandfluh (see register 1.13).
APPLICATION
Proportional throttel valves are suitable for
precise feed control systems. Very sensitive
opening and closing characteristics allow
smooth control of movements in stationary or
mobile installations, e.g. machine tools, public
vehicles. Installation of the screw-in cartridge
in control blocks as well as in the Wanfluh
sandwich plates (vertical stacked systems)
and flange valves of the NG3-Mini types. (Please note the separate data sheets in register
2.6). Cavity tools are available for machining
the cavities in steel and aluminium (hire or
purchase). Please refer to the data sheets in
register 2.13.
type code
P PM18 -
Throttle valve
Normally closed
Normally open
N
O
Proportional
Screw-in cartridge M18x1,5
Nominal volume flow rate QN
4 l/min
6,3 l/min
4
6,3
Nominal voltage UN
12 VDC
24 VDC
G12
G24
GENERAL SPECIFICATIONS
Description
Direct operated proportional throttle valve
Construction
Screw-in cavity acc. to ISO 7789
Operations
Proportional solenoid
Befestigungsart
Screw-in thread M18x1,5
Ambient temperature -2050C
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (Qual. 8.8) for solenoid screws
Weight
m = 0,25 kg
Volume flow direction 1 2
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,
pressure tight.
Standard-Nominal voltage UN = 12 VDC
Limiting current IG = 1080 mA
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency ISO 4406:1999, class 18/16/13
(Required filtration grade 6...10 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 250 bar
Nominal volume flow rates QN = 4 l/min, QN= 6,3 l/min
at 10 bar pressure drop
Max. Volume flow
Qmax = 12 l/min
Leakage volume flow
see characteristics
Resolution
1 mA
Repeatability
1%
Hysteresis
2%
at optimal dithersignal
UN = 24 VDC
IG = 540 mA
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
(1)
30
66.3
29.4
95.7
SYMBOLS
Normally closed
Normally open
150
100
50
0
50
100
150
200
250 p [bar]
250 p [bar]
K0142
QN = 6.3 l/min
QN = 4 l/min
30 40
50
60
70
80
90 100 l [%]
8
7
6
5
4
3
2
1
0
K0141
QN = 6.3 l/min
QN = 4 l/min
10 20
30 40
50
60
70
80
90 100 l [%]
(1)
(1)
20
s 24
68
(2)
15
70 40
M 18 X 1.5
10 60 50
(2)
(1)
30
66.3
29.4
95.7
parts list
Position Article
Description
10
256.2453
256.2418
15
253.8000
20
219.2002
30
246.0146
40
160.2111
50
160.2156
60
160.2120
70
049.3156
ACCESSORIES
2
Flange-/sandwich plate NG3-Mini
Line mount body Data sheet
Proportional amplifi er
1
Mating connector EN 175301-803
2
Data sheet 2.6-700
2.9-205
Register 1.13
1
Article Nr. 219.2002
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
10
M22x1.5
s30
58.2
20
APPLICATION
Proportional throttle valves are suitable for precise feed control systems. Very sensitive opening and closing characteristics allow smooth
control of movements in stationary or mobile
installations, e.g. machine tools, public vehicles. Installation of the screw-in cartridge in control blocks as well as in the Wandfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG4-Mini and NG6 types. size.
(Please note the separate data sheets in register 2.6). Cavity tools are available for machining the cavities in steel and aluminium (hire
or purchase). Please refer to the data sheets
in register 2.13.
type code
2(T)
D
P PM22 -
-
/
-
#
1(P)
Throttle valve
Normally open
Normally closed
30
15Proportional
6.2
50
40
91.3
O
N
60
37.5
128.8
6,3 l/min 6,3
10 l/min 10
25 l/min 25
Nominal voltage UN
12 VDC
24 VDC
without coil
70
G12
G24
X5
W
M*
Connection execution
20
10
Sealing material
NBR
FKM (Viton)
Manual override
18.6
s30
58.2
M22x1.5
Slip-on coil
76.8
ISO 7789
FunCtion
The force controlled wet pin proportional solenoid acts directly on the throttle spool which
opens, resp., closes the openings on the cartridge body. The throttle opening, and therefore
the flow volume, changes proportionally to the
current absorption of the proportional solenoid.
To control the valve proportional amplifiers are
available from Wandfluh (see register 1.13).
18.6
76.8
DESCRIPTION
Direct operated proportional throttle valve with
thread M22x1,5 and cavity in accordance with
ISO 7789. Three nominal flow rates are available. The volume flow is adjusted by a Wandfluh proportional solenoid (VDE standard
0580). Progressive increase and decrease of
volume flow and reduced hysteresis are characteristics of this valve. The cartridge body is
made of steel. Its special surface coating protects the outside against corrosion and reduces friction of the control spool. The solenoid
coil is zinc-/nickel-coated.
A
M22x1,5
(Subject to change)
15Design-Index30
2(T)
D1
50
40
60
normally close
1(P)
70
HB0
HB4.5
GENERAL SPECIFICATIONS
Description
Direct operated proportional throttle valve
Construction
Screw-in cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature
-2070 C
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,57 kg
Volume flow direction
12
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
U = 12 VDC
U = 24 VDC
Limiting current
IG = 1320 mA
IG = 660 mA
Protection class
acc. to EN60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 6,3 l/min, 10 l/min, 25 l/min
at 10 bar pressure drop
Max. volume flow
Qmax = 32 l/min
Leakage volume flow
on request
Hysteresis
8%
at optimal dither signal
K1165
K1166
p [bar]
50
QN = 6,3 l/min
K1164
p [bar]
40
QN = 10/min
QN = 6,3 l/min
K1163
40
QN = 10 l/min
QN = 25 l/min
30
30
QN = 25 l/min
20
20
10
10
0
K0205_1
10
15
20
25
30
35
Q [l/min]
10
15
20
25
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
30
35
Q [l/min]
10
M22x1.5
20
s30
58.2
76.8
M22x1,5
2(T)
(2)
18.6
1(P)
(1)
30
15 6.2
50
40
91.3
60
37.5
70
(1)
128.8
Dimensions of the other connection versions see data sheet 1.1-173
Normally closed
10
M22x1.5
20
s30
58.2
76.8
2(T)
18.6
1(P)
15
6.2
30
50
40
91.3
60
70
37.5
128.8
parts list
Position
Article
10
206.2201
206.2200
2Description
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
Junior-Timer
1
206.2203 1Solenoid coil WJS37/19x50-G24
206.2202 Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2156
160.6156
70
049.3196
ACCESSORIES
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
ISO 7789
function
The force controlled wet pin proportional solenoid acts directly on the throttle spool which
opens, resp., closes the openings on the cartridge body. The control connection is provided
by an analog interface or a fieldbus interface
(CANopen, J1939 or Profibus DP). Parameter
setting and diagnosis with the free-of-charge
software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case of
a power failure and can also be reproduced
and transferred to other DSVs.
application
Proportional throttle valves with integrated
electronics are well suited for demanding applications where high resolution, high volume
flow and low hysteresis are requested. They
are implemented in systems calling for good
valve-to-valve reproducibility, easy installation,
comfortable operation and high precision in industrial hydraulics as well as in mobile hydraulics. The proportional throttle cartridge is very
suitable for mounting in control blocks, flange
bodies and sandwich plates of the size NG4,
NG6 and NG10. Cavity tools are available for
machining the cavities in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
Type code
D
P PM22 -
-
/ M E
-
#
Throttle valve
Normally open
Normally closed
O
N
Proportional
Screw-in thread M22x1,5
Nominal volume flow rate QN
6,3 l/min
10 l/min
25 l/min
6,3
10
25
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Connection execution
Integrated electronics
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Viton)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M 22x1.5
s 30
P(1)
T(2)
general specifications
Description
Direct operated proportional throttle valve
(37.5)
with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,
pressure tight
Mounting
Screw-in thread M22x1,5
Ambient temperature -20+65C (typical)
Symbol
normally open
normally closed
2
Mounting position
any, preferably, horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,95 kg
Flow direction
12
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
3
4
1
4
2
M12, 4-poles
Plug (female), M12, 4-poles
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3
4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.
Q = f (p)
K1166
QN = 25 l/min
QN = 10 l/min
QN = 6,3 l/min
100
150
QN = 6,3 l/min
K1164
200
250
300
350 p [bar]
QN = 10/min
QN= 10 l/min
QN= 25 l/min
100
150
200
250
300
350 p [bar]
40
30
30
QN = 25 l/min
20
20
10
10
0
Q [l/min]
35
30
25
20
15
10
5
0
0
50
K0205_1
10
15
20
25
30
35
Q [l/min]
10
15
20
25
30
35
Q [l/min]
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off with command signal <5%
= Closing point: at 90%
QN = 25 l/min
QN = 10 l/min
QN = 6,3 l/min
30 40
50
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off with command signal <5%
= Opening point: at 10%
= Flow p = 30 bar with 70 % value signal
15,0 l/min for QN = 25 l/min
10,0 l/min for QN = 10 l/min
5,2 l/min for QN = 6,3 l/min
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
20
21,22 30,40
Cavity drawing according to
ISO 77892201098
X2
M22x1,5
83
X1
80
90 100 110
50
(2)
70
148
108
M 22x1.5
60
s 30
17.5
35
P(1)
(1)
(1)
T(2)
(37.5)
186
X2
83
X1
X3
103
M 22x1.5
s 30
17.5
35
P(1)
141
Parts list
Position
Article
Description
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2156
160.6156
110
049.3196
T(2)
(37.5)
2
accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Set-up software
Cable to adjust the settings through
interface USB
(from plug type A to Mini B, 3 m)
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
FunCtion
The force controlled proportional solenoid running in the fluid acts directly on the control
spool which opens or closes the triangular
shaped throttling notches in the cartridge body.
The throttle opening, and therefore the flow volume, changes proportionally to the current absorption of the proportional solenoid. When the
solenoid is without current, the control spool is
held in the closed position by a spring. To control the valve proportional amplifiers are available from Wandfluh (see register 1.13).
APPLICATION
Proportional throttle valves are suitable for precise feed control systems. Very sensitive opening and closing characteristics allow smooth
control of movements in stationary or mobile
installations, e.g. machine tools, public vehicles. Installation of the screw-in cartridge in control blocks as well as in the Wandfluh sandwich
plates (vertical stacked systems) and flange
valves of the NG10 size. (Please note the separate data sheets in register 2.6). Cavity tools
are available for machining the cavities in
steel and aluminium (hire or purchase). Please
refer to the data sheets in register 2.13.
type code
D N P PM33 -
Throttle valve
Normally closed
Proportional
Screw-in cartridge M33x2
Nominal volume flow rate QN
63 l/min
32 l/min
63
32
Nominal voltage UN
12 VDC
24 VDC
without coil
Slip-on coil
Connection execution
Sealing material
NBR
FKM (Viton)
Manual override
G12
G24
X5
W
M*
D
J
G
D1
HB0
HB4.5
symbol
GENERAL SPECIFICATIONS
Description
Direct operated proportional throttle valve
Construction
Screw-in cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature
-2070 C
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 7 Nm for knurled nut
Weight
m = 0,9 kg
Volume flow direction
12
normally closed
2
20
10
M 33 x2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
s 36
62,2
(2)
U = 12 VDC
U = 24 VDC
Limiting current
IG = 1560 mA
IG = 780 mA
Protection class
acc. to EN60529
Connection version
D: IP 65
J: IP 66
G: IP 67 and 69K
QN = 63 l/min
60
QN = 32 l/min
45
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32 l/min, 63 l/min
Max. volume flow
Qmax = 65 l/min
Leakage volume flow
on request
Hysteresis
8%
at optimal dither signal
60
45
30
30
15
15
10 20
30 40
50
60
70
80
90 100 l [%]
QN = 63 l/min
QN = 32 l/min
50
100
150
200
250
300
350 p [bar]
QN = 32 l/min
K0778_1
QN = 63 l/min
15
10
5
0
15
30
45
60
75
Q [l/min]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
10
20
s 36
62,2
M33x2
(2)
(2)
22,5
(1)
(1)
15
3
30
40
96,2
50
60
49,7
145,9
70
(1)
parts list
Position
Article
Description
10
206.1200
206.1203
EN 175301
Solenoid coil WDS45/23x50-G24
Solenoid coil WDS45/23x50-G12
206.1201
206.1204
Junior-Timer
Solenoid coil WJS45/23x50-G24
Solenoid coil WJS45/23x50-G12
206.1202
206.1205
Deutsch
Solenoid coil WGS45/23x50-G24
Solenoid coil WGS45/23x50-G12
15
253.8000
239.2033
20
154.2701
Knurled nut
30
160.2222
160.6222
40
160.6218
50
160.2298
160.6296
60
160.2238
160.6238
70
049.3297
ACCESSORIES
Flange-/sandwich plate NG10
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
function
Proportionally to the command signal applied to
the electronics spool stroke, metering opening
and volume flow increase. The control connection is provided by an analog interface or a
fieldbus interface (CANopen, J1939 or Profibus
DP). Parameter setting and diagnosis with the
free-of-charge software PASO or via fieldbus
interface. The USB parameterisation interface
is accessible through a cover flap. PASO is
a Windows program in the flow diagram style,
which enables the intuitive setting and storing
of all variable parameters. The data remain
saved in case of a power failure and can also
be reproduced and transferred to other DSVs.
application
Proportional throttle valves with integrated
electronics are well suited for demanding appli-cations where high resolution, high volume
flow and low hysteresis are requested. They
are implemented in systems calling for good
valve-to-valve reproducibility, easy installation,
comfortable operation and high precission in
industrial hydraulics as well as in mobile hydraulics. The proportional throttle cartridge is
very suitable for mounting in control blocks,
flange bodies and sandwich plates of the size
NG10. Cavity tools are available for machining
the cavities in steel and aluminium (hire or
pur-chase). Please refer to the data sheets in
re-gister 2.13.
Type code
D N P PM33 -
/ M E
Throttle valve
Normally closed
Proportional
Screw-in thread M33x2
Nominal volume flow rate QN 32 l/min
63 l/min
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Execution connection
Integrated electronics
32
63
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M 33x2
s 36
22.5
45
P(1)
T(2)
Proportional throttle
valves
106
general specifications
Description
Direct operated proportional throttle valve
with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)
Mounting position
Fastening torque
Weight
Flow direction
156
(50)
symbol
normally closed
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1
with suitable connector and closed
electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
2
under the closing screw of the housing cover,
5
Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
1
4
M12, 4-poles
Plug (female), M12, 4-poles
Fieldbus interface:
Device receptacle
supply (male)
Mating connector
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN
1 = not connected
2
3
2
1
2 = not connected
5
3 = CAN Gnd
1 4
3 4
4 = CAN High
5 = CAN Low
PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.
K1136
QN = 63 l/min
60
QN = 32 l/min
45
60
45
30
30
15
15
10
20
30 40
50
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off
with command preset value signal <5%
= Opening point: at command signal 10%
= Flow at p = 20 bar at command signal 70%
24 l/min for QN = 32 l/min
34 l/min for QN = 63 l/min
QN = 63 l/min
QN = 32 l/min
50
100
150
200
250
300
350 p [bar]
15
10
5
0
15
30
45
60
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
75
Q [l/min]
20
21,22
30,40
X2
X1
110
88
80
100
90
50
M33x2
70
111
151
M 33x2
60
s 36
22.5
45
P(1)
(2)
T(2)
(50)
201
(1)
(1)
X2
X1
P(1)
106
156
M 33x2
s 36
22.5
45
88
X3
T(2)
(50)
Position
Article
Description
accessories
Flange-/sandwich plate NG10
Line mount body
20
062.0102
Cover square
Set-up software
21
223.1317
22
160.6131
Dummy plug
1 M16x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.6218
90
160.2298
160.6296
100
160.2238
160.6238
110
049.3297
Parts list
O-ring ID 13,00x1,5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M18x1,5
Wandfluh standard
Function
The force controlled proportional solenoid
running in the fluid acts directly on the control
spool wich opens the triangular shaped throttling notches in the cartridge body. The throttle
opening, and therefore the flow volume changes proportionally to the current absorption of
the proportional solenoid. If pressure in the
system changes the pressure compensator
will change the area of the oil passage to an
extend as to keep the pressure drop over the
restrictor constant. When the solenoid is without courrent, the control spool is held in the
closed position by a spring. To control the valve
Wandfluh proportional amplifiers are available
(see register 1.13).
APPLICATION
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespectiv of the load. Proportional flow control
valves are suitable for precise feed control
system where the supply volume flow needs
to be kept constant even when the load fluctuates. The screw-in cartridge is very suitable
for mounting in control blocks.
type code
Q Z P PM18 -
2 l/min
4 l/min
6,3 l/min
2
4
6,3
Nominal voltage UN
12 VDC
24 VDC
G12
G24
UN = 24 VDC
IG = 540 mA
30
M 18 X 1.5
ELECTRICAL SPECIFICATIONS
Construction
Proportional solenoid, wet pin push type,
pressure tight.
20
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination
ISO 4406:1999, class 18/16/13
efficiency
10 50 60(Required
70 40filtration grade 6...1075)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s...320 mm2/s
Fluid temperature
-20...+70C
Peak pressure
pmax = 350 bar
Nominal volume flow
QN = 2 l/min, QN= 4 l/min,
(1)
QN = 6,3 l/min
Max. Volume flow
Qmax = 6,3 l/min
(2)
(1)
Min. Volume flow
Qmin = 0,02 l/min
Leakage volume flow
see characteristics
Resolution
1 mA
71
Repeatability
1% 47
118
Hysteresis
3%
at optimal dither signal
s 24
68
GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity
acc. to Wandfluh standard
Operations
Proportional solenoid
Mounting
Screw-in thread M18x1,5
Ambient temperature
-20...50C
15
Mounting position
any
Fastening torque
MD = 30 Nm for screw-in cartridge
MD = 1,2 Nm (Qual. 8.8) for solenoid screws
Weight
m = 0,7 kg
symbols
simplified
detailed
2
1
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
K0579
K0578
QN = 6,3 l/min
6
QN = 4 l/min
QN = 2 l/min
2
0
10 20
30 40
50
60
70
90 100 l [%]
80
60
40
40
20
20
50
100
150
200
250
QN = 2 l/min
350 p [bar]
K0576
60
QN = 4 l/min
K0577
QN = 6,3 l/min
300
350 p [bar]
50
100
150
200
250
300
350 p [bar]
20
60
70 40
68
10 50
M18x1,5
(2)
15
30
71
M 18 X 1.5
s 24
(1)
(2)
(1)
(1)
(1)
47
118
parts list
Position
Article
1
10
256.2453
256.2418
15
253.8000
20
219.2002
30
246.0151
40
160.2111
50
160.2120
60
160.2156
70
049.3156
Description
2
Proportional solenoid
1 PI29V-G24
Proportional solenoid PI29V-G12
Mounted screw with integrated
manual override HB4,5
Plug (black)
Socket head screw M3 x 50 DIN912
O-ring ID 11,11 x 1,78
O-ring ID 12,42 x 1,78
O-ring ID 15,60 x 1,78
Back up ring RD 12,1 x 15 x 1,4
accessories
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803
2.9-205
Register 1.13
Article Nr. 219.2002
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
type code
M22x1,5
ISO 7789
Function
The 2-way flow control valve with following pressure compensation (secondary controller) serves
for maintaining the speed of a consumer constant
independent of the load. The power controlled,
proportional solenoid running in oil acts directly
on the throttle spool, which opens the throttle segments in the cartridge body. Proportional to the
current demand of the proportional solenoid, the
throttle aperture changes, and with this the volume flow. In case of pressure fluctuations, the
flow cross-section in the pressure compensation
spool changes in such a manner, that the pressure difference in the measuring diaphragm is
maintained constant. In case of a current-free solenoid, the throttle spool is held in closed position
by a spring. For driving the valve, Wandfluh proportional amplifiers are available (see Register
1.13).
APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs as well as in flangeand sandwich valves of the NG4 and NG6 ranges. Cavity tools are available for machining
the cartridge cavities in steel and aluminium
(for hire or for purchase). Please refer to the
data sheets in Reg. 2.13 of our documentation.
Q N P PM22 -
10
s30
58,2
Normally closed
20
Proportional
M22x1,5
18,7
15
6,2
(2)
3,2
8
16
25
(1)
Nominal voltage UN
12 VDC G12
24 VDC
G24
without coil
X5
Slip-on coil
78,4
Connection execution
30
116,9
Sealing material
Manual override
W
M*
D1
HB0
HB4.5
2
1
GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature
-2050C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,64 kg
Flow direction
12
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Limiting current
IG = 680 mA
Protection class
acc. toEN 60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
Q [l/min]
40
Q [l/min]
40
K0963
K0964
30
QN = 25 l/min
20
QN = 16 l/min
10
0
QN = 8 l/min
QN = 3,2 l/min
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Recommended filtration grade
6...10 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow
QN = 3,2/8/16/25 l/min
Max. Volume flow
Qmax = 25 l/min
Min. Volume flow
Qmin = 0,1 l/min
Leakage volume flow
see characteristics
Repeatability
2%*
Hysteresis
5%*
* at optimal dither signal
10 20
30 40
50
60
70
80
90 100 I [%]
30
QN = 25 l/min
20
QN = 16 l/min
10
0
QN = 8 l/min
QN = 3,2 l/min
50
100
150
200
250
300
350 p [bar]
80
60
40
20
0
50
100
150
200
250
300
350 p [bar]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
10
20
s30
58,2
M22x1,5
(2)
(2)
(1)
18,7
(1)
(1)
15
6,2
78,4
38,5
116,9
30
60
40
50
PARTS LIST
Position
Article
Description
10
206.2201
206.2200
EN 175301
Solenoid coil WDS37/19x50-G24
Solenoid coil WDS37/19x50-G12
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
15
253.8000
239.2033
Deutsch
2
Solenoid
coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
2
1
HB 4,5 Manual override (data sheet 1.1-300)
HB 0 Plug screw (data sheet 1.1-300)
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2156
160.6156
70
049.3196
1
206.2205
206.2204
70
Accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
ISO 7789
FUNCTION
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. Proportionally to the command signal applied to the electronics spool
stroke, metering opening and volume flow increase. The control connection is provided by
an analog interface or a fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting and diagnosis with the free-of-charge software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case of
a power failure and can also be reproduced
and transferred to other DSVs.
APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. They are implemented in systems calling for good valve-tovalve reproducibility, easy installation, comfortable operation and high precission in industrial
hydraulics as well as in mobile hydraulics. The
screw-in cartridge is very suitable for mounting in control blocks, flange bodies and sandwich plates of the size NG4-mini and NG6.
Cavity tools are available for machining cartridge cavities (hire or purchase). Please refer
to the data sheets in register 2.13.
Type code
Q N P PM22 -
/ M E
3,2 l/min
8 l/min
16 l/min
25 l/min
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Connection execution
Integrated electronics
3,2
8
16
25
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Viton)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M 22x1.5
s 30
17.5
35
P(1)
T(2)
(39)
129
SYMBOLS
simplified detailed
(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can
be obtained from the operating instructions DSV.)
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,95 kg
Flow direction
12
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 3,2 l/min, 8 l/min,16 l/min, 25 l/min
Max. volume flow
Qmax = 100 l/min (1 2)
8 9 1
Min. volume flow
Qmin = 0,2 l/min
Leakage volume flow
see characteristics
7 12 10 2
Repeatability
2%
6 11 3
Hysteresis
5%
5 4
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1
with suitable connector and closed
electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
2
under the closing screw of the housing cover,
5
Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
3
4
1
4
2
M12, 4-poles
Plug (female), M12, 4-poles
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3 4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter
Accessories.
Q [l/min]
40
Q [l/min]
40
K1137
K0964
30
QN = 25 l/min
20
QN = 16 l/min
10
0
0 10
QN = 8 l/min
QN = 3,2 l/min
20
30
40 50 60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
=
Deadband: Solenoid switched off with command signal <5%
= Beginning of control: at 10% of preset vale signal
= Regulated volume flow at 70% of preset value signal
18,0 l/min bei QN = 25 l/min
11,9 l/min bei QN = 16 l/min
6,0 l/min bei QN = 8 l/min
2,6 l/min bei QN = 3,2 l/min
30
QN = 25 l/min
20
QN = 16 l/min
10
0
QN = 8 l/min
QN = 3,2 l/min
50
100
150
200
250
300
350 p [bar]
80
60
40
20
0
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
20
21,22
30,40
X2
83
X1
50
M22x1,5
70
M 22x1.5
60
s 30
17.5
35
P(1)
T(2)
(2)
95
136
(39)
174
(1)
80 90 110
P(1)
M 22x1.5
s 30
17.5
35
83
X3
100
90
T(2)
(39)
129
Parts list
Position
Article
20
062.0102
Cover square
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
Set-up software
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2156
160.6156
110
049.3196
Description
accessories
Flange-/sandwich plate NG4-Mini
Flange-/sandwich plate NG6
Line mount body Data sheet
Proportional amplifi er
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
ISO 7789
Function
The 3-way flow control valve serves for maintaining the speed of a consumer constant independent of the load. Superfluous pump output
flow is fed into the return flow system in a cost
saving manner, and as a result, prevents an
overheating of the hydraulic system. The power controlled, proportional solenoid running
in oil acts directly on the throttle spool, which
opens the throttle segments in the cartridge
body. Proportional to the current demand of the
proportional solenoid, the throttle aperture
changes, and with this the volume flow. In case
of a current-free solenoid, the throttle spool is
held in closed position by a spring. For driving
the valve, Wandfluh proportional amplifiers are
available (see Register 1.13).
APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs as well as in flangeand sandwich valves of the size NG6. Cavity
tools are available for machining the cartridge
cavities in steel and aluminium (for hire or for
purchase). Please refer to the data sheets in
Reg.
2.13
of
our
documentation.
type code
Q D P PM22 -
18,7
12 VDC
24 VDC
without coil
Slip-on coil
Connection execution
Sealing material
NBR
FKM (Viton)
15
Manual override
6,2
G12
G24
X5
M22x1,5
Nominal voltage UN
10
20
s30
58,2
8 l/min 8
Nominal volume flow rate QN
16 l/min
16
25 l/min
25
W(2)
M*
D1
78,4
1
2
60 80
HB0
90HB4.5
70
GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M22x1,5
Ambient temperature -2050 C
Mounting position
any
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,66 kg
Flow direction
see symbol
2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
U = 12 VDC
U = 24 VDC
Limiting current
IG = 1360 mA
IG = 680 mA
Protection class
acc. toEN60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
QN = 25 l/min
QN = 16 l/min
QN = 8 l/min
30 40
50
60
70
80
90 100 I [%]
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 8 l/min, 15 l/min, 25 l/min
Max. volume flow
Qmax = 40 l/min (1 2)
Min. volume flow
Qmin = 0,1 l/min
Hysteresis
7%
at optimal dither signal
QN = 16 l/min
QN = 8 l/min
100
150
200
250
300
350 p [bar]
K0968
QN = 25 l/min
QN = 8 l/min
K0969
QN = 16 l/min
QN = 25 l/min
20
15
10
5
10
15
20
25
30
35
40
Q [l/min]
10
15
20
25
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
30
Q [l/min]
10
M22x1,5
20
s30
58,2
M22x1,5
(3)
(2)
(3)
(1)
18,7
(2)
15
6,2
78,4
(1)
60,5
90
138,9
30
40
50
Parts list
Position
Article
Description
10 1
206.2201
3
206.2200
EN175301
Solenoid coil WDS37/19x50-G24
Solenoid
1 coil WDS37/19x50-G12
3
206.2203
206.2202
Junior-Timer
Solenoid coil WJS37/19x50-G24
Solenoid coil WJS37/19x50-G12
206.2205
206.2204
Deutsch
2
Solenoid coil WGS37/19x50-G24
Solenoid coil WGS37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2188
160.6188
60
160.2156
160.6156
70
160.2140
160.6141
80
049.3196
90
049.3176
60 80
70
(1)
Accessories
Flange-/sandwich plate NG6
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M22x1,5
ISO 7789
FUNCTION
The 3-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. Surplus volume flow will
be diverted to the tank line thus saving energy.
Proportionally to the command signal applied
to the electronics spool stroke, metering opening and volume flow increase. The control connection is provided by an analog interface or a
fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting and diagnosis with
the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap.
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The data
remain saved in case of a power failure and
can also be reproduced and transferred to
other DSVs.
APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. They are implemented in systems calling for good valveto-valve reproducibility, easy installation, comfortable operation and high precision in industrial hydraulics as well as in mobile hydraulics.
The screw-in cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG6. Cavity tools
are available for machining cartridge cavities
(hire or purchase).Please refer to the data
sheets in register 2.13.
Type code
Q D P PM22 -
/ M E
12 VDC
24 VDC
Slip-on coil
Connection execution
Integrated electronics
8
15
25
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M 22x1.5
17.5
35
P(1)
T(2)
s 30
(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can
be obtained from the operating instructions DSV.)
SYMBOLS
simplified detailed
(60.5)
151
Mounting position
any, preferably horizontal
Fastening torque
MD = 50 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,0 kg
Flow direction
see symbol
2
Connector wiring diagram
Analog interface:
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
8 9 1
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 8 l/min, 15 l/min, 25 l/min7 12 10 2
Max. volume flow
Qmax = 40 l/min (1 2)
6 11 3
Min. volume flow
Qmin = 0,1 l/min
5 4
Hysteresis
5%
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1
with suitable connector and closed
electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
2
under the closing screw of the housing cover,
5
Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
3
4
1
4
2
M12, 4-poles
Plug (female), M12, 4-poles
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3
4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter
Accessories.
QN = 25 l/min
QN = 16 l/min
QN = 8 l/min
100
150
200
250
300
350 p [bar]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off with command signal <5%
= Opening point: at 10%
= Flow p = 50 bar with 70% value signal
18,5 l/min with QN = 25 l/min (Q in interface 1 = 30 l/min)
11,0 l/min with QN = 15 l/min (Q in interface 1 = 30 l/min)
6,4 l/min with QN = 8 l/min (Q in interface 1 = 30 l/min)
p = f (Q) Pressure drop volume flow characteristics 1 2
p [bar]
30
25
20
15
10
5
0
0
5
QN = 8 l/min
K0969
K0968
QN = 16 l/min
QN = 25 l/min
20
15
10
5
10
15
20
25
30
35
40
Q [l/min]
10
15
20
25
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
30
Q [l/min]
20
30,40
21,22
X2
M22x1,5
83
X1
80 90 100 120
130 110
70
136
95
M 22x1.5
s 30
17.5
60
(3)
P(1)
35
50
(2)
T(2)
A(3)
(60.5)
(1)
196
With fieldbus interface
(1)
X2
X1
P(1)
90
M 22x1.5
s 30
17.5
35
83
X3
T(2)
A(3)
(60.5)
151
Position
Article
Description
accessories
Flange-/sandwich plate NG6
Line mount body
20
062.0102
Cover square
Set-up software
21
223.1317
22
160.6131
O-ring ID 13,00x1,5
Parts list
30
40
208.0100
2
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.2170
160.6172
90
160.2188
160.6188
100
160.2156
160.6156
110
160.2140
160.6141
120
049.3196
130
049.3176
Note!
The cable connector is not part of the delivery. Regarding the dimensions see also the connector in the chapter Accessories.
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
Function
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. The force controlled proportional solenoid running in the fluid acts directly on the restrictor spool wich opens the
throttling notches in the cartridge body. The
throttle opening, and therefore the flow volume
changes proportionally to the current absorption of the proportional solenoid. If pressure in
the system changes the pressure compensator will change the area of the oil passage to
an extend as to keep the pressure drop over
the restrictor constant. When the solenoid is
with-out courrent, the restrictor spool is held in
the closed position by a spring. To control the
valve Wandfluh proportional amplifiers are
available (see register 1.13).
APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. The screw-in cartridge is very suitable for mounting in control
blocks, flange bodys and sandwich plates size
NG10. Stepped tools are available for making
the receptacle bores in steel and aluminium
(hire or purchase). Please refer to the data
sheets in register 2.13.
type code
Q N P PM33 -
22,5
32 l/min
63 l/min
80 l/min
Nominal voltage UN
10
20
12 VDC G12
24 VDC
G24
without coil
X5
Slip-on coil
Connection execution
Sealing material
NBR
FKM (Viton)
15
Manual override
2,2
32
63
80
M33x2
s36
62,2
D1
92
D
J
G
HB0
HB4.5
2
1
70 60
GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature
-2050C
Mounting position
any
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 7 Nm for knurled nut
Weight
m = 0,90 kg
Volume flow direction 1 2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
U = 12 VDC
U = 24 VDC
Limiting current
IG = 1560 mA
IG = 780 mA
Protection class
acc. to EN 60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
Q [l/min]
100
K0978
Q [l/min]
100
K0979
QN = 80 l/min
80
QN = 63 l/min
60
40
QN = 32 l/min
20
0
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 6...10 75)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32/63/80 l/min
Max. volume flow
Qmax = 80 l/min
Min. volume flow
Qmin = 0,2 l/min
Leakage volume flow
see characteristics
Repeatability
2%*
Hysterese
5%*
* at optimal dither signal
80
QN = 80 l/min
60
QN = 63 l/min
40
QN = 32 l/min
20
0
10 20
30 40
50
60
70
80
90 100 I [%]
50
100
150
200
250
300
350 p [bar]
150
100
50
0
50
100
150
200
250
300
350 p [bar]
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
10
M33x2
20
s36
62,2
M33x2
(2)
(2)
22,5
(1)
(1)
15
(1)
2,2
92
50,9
142,9
40
30
50
parts list
1
Position
2
Article
Description
10
206.1200
206.1203
2
1
EN 175301
Solenoid coil WDS45/23x50-G24
Solenoid coil WDS45/23x50-G12
206.1201
206.1204
Junior-Timer
Solenoid coil WJS45/23x50-G24
Solenoid coil WJS45/23x50-G12
206.1202
206.1205
Deutsch
Solenoid coil WGS45/23x50-G24
Solenoid coil WGS45/23x50-G12
15
253.8000
239.2033
20
154.2701
Knurled nut
30
160.2222
160.6222
40
160.6218
50
160.2298
160.6296
60
160.2238
160.6238
70
049.3297
70 60
ACCESSORIES
Flange-/sandwich plate
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
Function
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant
irrespective of the load. The throttle opening,
and therefore the flow volume changes proportionally to the current absorption of the
proportional solenoid. If the pressure in the
system changes, the pressure compensator
will change the diameter of the oil passage
to keep the pressure drop over the restrictor
constant. The control connection is provided
by an analog interface or a fieldbus interface
(CANopen, J1939 or Profibus DP). Parameter
setting and diagnosis with the free-of-charge
software PASO or via fieldbus interface. The
USB parameterisation interface is accessible
through a cover flap. PASO is a Windows program in the flow diagram style, which enables
the intuitive setting and storing of all variable
parameters. The data remain saved in case
of a power failure and can also be reproduced
and transferred to other DSVs.
APPLICATION
Proportional flow control valves with integrated
electronics are well suited for precise feed
control systems where the supply volume flow
has to be kept constant even when the load
fluctuates. They are implemented in systems
calling for good valve-to-valve reproducibility,
easy installation, comfortable operation and
high precision in industrial hydraulics as well
as in mobile hydraulics. The proportional flow
control catridge is very suitable for mounting
in control blocks, flange bodies and sandwich
plates of the size NG10. Cavity tools are available for machining the cavities in steel and
alumini-um (hire or purchase). Please refer to
the data sheets in register 2.13.
Type code
Q N P PM33 -
/ M E
32 l/min
63 l/min
Nominal voltage UN
12 VDC
24 VDC
Slip-on coil
Connection execution
Integrated electronics
32
63
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Dichtungswerkstoff
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
80
45
P(1)
general specifications
Description
Proportional 2-way flow control valve
with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations Proportional solenoid, wet pin push type,
pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -20+65C (typical)
symbols
101
detailed 152
simplified
M 33x2
s 36
22.5
(51)
2
1
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,5 kg
Volume flow direction 1 2
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
1
4
M12, 4-poles
Plug (female), M12, 4-poles
Fieldbus interface:
Device receptacle
supply (male)
Mating connector
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN
1 = not connected
2
3
2
1
2 = not connected
5
3 = CAN Gnd
1 4
3 4
4 = CAN High
5 = CAN Low
PROFIBUS
1 = VP
2 = RxD/TxD - N
3 = DGND
4 = RxD/TxD - P
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer
are required. The plugs have to be connected in accordance with the
chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter Accessories.
K1139
80
80
QN = 63 l/min
60
QN = 32 l/min
40
40
QN = 32 l/min
20
20
0
QN = 63 l/min
60
0 10
0
20
30 40
50
60
70
80
90 100 s [%]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off
with command preset value signal < 5%
= Beginning of control: at 10% of preset vale signal
= Regulated volume flow at 70% of preset value signal:
29,0 l/min with QN = 32 l/min
47,5 l/min with QN = 63 l/min
50
100
150
200
250
300
350 p [bar]
150
100
50
0
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
20
21, 22
30, 40
Cavity drawing acc. to
ISO 77893301098
X2
X1
88
M33x2
50
(2)
22.5
45
P(1)
70
146
M 33x2
60
s 36
(1)
T(2)
106
(1)
(51)
197
88
X3
80
90
110 100
101
152
M 33x2
s 36
22.5
45
P(1)
T(2)
(51)
Parts list
Position
20
21
22
Article
Description
accessories
Flange-/sandwich plate
Line mount body
062.0102
Cover square
Set-up software
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.6218
90
160.2298
160.6296
100
160.2238
160.6238
110
049.3297
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
DESCRIPTION
Pilot operated proportional flow control valve
with seating function in currentlessly closed
switching position. Thread M33x2 for cavity in
accordance with ISO 7789. The regulation
takes place through a Wandfluh proportional
solenoid (VDE-standard 0580). The cartridge
body made of steel is zinc coated and therefore rust-protected. The solenoid coil is zinc-/
nickel-coated.
FUNCTION
In case of a non-actuated proportional solenoid,
the control spool 2 closes seat-tight towards 1. In
reverse direction from 1 to 2 the control spool
opens like a non-return valve. The proportional
solenoid running in oil acts on a small pressure
compensating spool, which is pressed onto its
seat by a spring. With increasing solenoid current
the pilot operation volume flow is increased independent of the load pressure. For the preset pilot operation volume flow to be able to flow, the
control spool has to be opened to such an extent,
that the small control section areas at the back of
the spool allow the corresponding volume to flow
through. In case of an equal pilot operation volume flow and a greater load pressure, the control spool carries out a closing movement, so that
the control section area becomes smaller and the
volume flow remains practically constant.
APPLICATION
The valve is used in hydraulic systems, in
which the positioning of loads and the simultaneous controlling of the lowering of these loads
are demanded. The insensitivity to load changes and the very small leakage are a great advantage for this purpose. They are ideally used
in the bypass to the pump. The sensitive opening - and closing characteristics make possible the smooth controlling of movement sequences in stationary or mobile installations,
such as vertical elevators or fork-lift trucks. Cavity tools are available for machining the cavities (hire or purchase). Please refer to the data
sheets in register 2.13.
TYPE CoDE
Q S P PM33 - 80 -
20
15
6,2
80 l/min
M33x2
20
s32
58,2
10 voltage UN
Nominal
12 VDC
24 VDC
without coil
G12
G24
2(P)
X5
Slip-on coil
Electric connection
Sealing material
30
Manual override
W
M*1(T)
D
J
G
NBR
82,5
50
40FKM (Viton)
60 70D1
50,55
Armature tube closed (standard)
133,05 Screwed sealing plug
Manual emergency actuation
HB0
HB4.5
GENERAL SPECIFICATIONS
Description
Pilot proportional operated flow control
valve
Construction
Screw-in cartridge for cavity
acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature
-2070C
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 0,71 kg
Flow directio
21
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 80 l/min
Max. Volume flow
see characteristics
Min. pressure drop
see characteristics
Leakage volume flow
see characteristics
Hysteresis
5%bei 100 bar
bei optimalem Dithersignal
U = 12 VDC
U = 24 VDC
Limiting current
IG = 1320 mA
IG = 660 mA
Protection class
acc. toEN60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
Q [l/min]
120
100
80
60
40
20
0
0 10 20
p [bar]
50
K0982
K0981_1
40
1 (l = 100%)
2 (l = 0%)
30
20
10
30 40
50
60
70
80
90 100 l [%]
2
1
20
40
60
80
100
120 Q [l/min]
K0983_1
K0984
l = 100%
l = 75%
l = 60%
l = 45%
100
150
200
250
300
350 p [bar]
8
6
4
2
0
50
100
150
200
250
300
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
350 p [bar]
10
M33x2
20
s32
58,2
M33x2
2(P)
(2)
1(T)
20
(1)
(1)
15
6,2
30
40
82,5
50
50,55
60
70
133,05
Parts list
Position
Article
10
206.2201
206.2200
Description
1 EN175301
206.2203
206.2202
Junior-Timer
Solenoid coil WJ37/19x50-G24
Solenoid coil WJ37/19x50-G12
206.2205
206.2204
Deutsch
Solenoid coil WG37/19x50-G24
Solenoid coil WG37/19x50-G12
15
253.8000
239.2033
20
154.2700
Knurled nut
30
160.2187
160.6187
40
160.2170
160.6172
50
160.2298
160.8298
60
160.2252
160.8252
70
049.3296
Accessories
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
Function
The 3-way flow control valve serves for maintaining the speed of a consumer constant independent of the load. Superfluous pump output
flow is fed into the return flow system in a cost
saving manner, and as a result, prevents an
overheating of the hydraulic system. The power controlled, proportional solenoid running
in oil acts directly on the throttle spool, which
opens the throttle segments in the cartridge
body. Proportional to the current demand of the
proportional solenoid, the throttle aperture
changes, and with this the volume flow. In case
of a current-free solenoid, the throttle spool is
held in closed position by a spring. For driving
the valve, Wandfluh proportional amplifiers are
available (see Register 1.13).
APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs as well as in flangeand sandwich valves of the size NG10. Cavity
tools are available for machining the cartridge
cavities in steel and aluminium (for hire or for
purchase). Please refer to the data sheets in
Reg.
2.13
of
our
documentation.
type code
Q D P PM33 -
32 l/min
63 l/min
Nominal voltage UN
12 VDC
24 VDC
without coil
Slip-on coil
10
20Connection execution
22,5
15
2,2
32
63
G12
G24
X5
M33x2
s36
62,2
W
M*
Connector(3)socket EN175301-803
/ ISO4400
(2)
Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P
Sealing material
NBR
FKM (Viton)
Manual override
92
40
D1
171,7
30
(1)
50
80
1
2
D
J
G
70
90
HB0
HB4.5
60
GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M33x2
Ambient temperature -2050 C
Mounting position
any
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 7 Nm for knurled nut
Weight
m = 1,00 kg
Flow direction
see symbol
2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
U = 12 VDC
U = 24 VDC
Limiting current
IG = 1560 mA
IG = 780 mA
Protection class
acc. toEN60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
K0985
K0986
80
QN = 63 l/min
60
QN = 32 l/min
40
20
0
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 32 l/min, 63 l/min
Max. volume flow
Qmax = 100 l/min (1 2)
Min. volume flow
Qmin = 0,4 l/min
Hysteresis
5%
at optimal dither signal
80
QN = 63 l/min
60
40
QN = 32 l/min
20
0
10 20
30 40
50
60
70
80
90 100 I [%]
50
100
150
200
250
300
350 p [bar]
20
40
60
80
100 Q [l/min]
QN = 32 l/min
QN = 63 l/min
20
30
40
50
60
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
70
80
Q [l/min]
M33x2
10
s36
62,2
20
(3)
(2)
(3)
15
22,5
(1)
(2)
2,2
92
30
70
79,7
40
90
171,7
50
80
(1)
60
(1)
206.1200
2
206.1203
Description
3
EN175301 1
Solenoid coil WDS45/23x50-G24
Solenoid coil WDS45/23x50-G12
206.1201
206.1204
Junior-Timer
Solenoid coil WJS45/23x50-G24
2
Solenoid coil WJS45/23x50-G12
206.1202
206.1205
Deutsch
Solenoid coil WGS45/23x50-G24
Solenoid coil WGS45/23x50-G12
15
253.8000
239.2033
20
154.2701
Knurled nut
30
160.2222
160.6222
40
160.6218
50
160.2298
160.6296
60
160.2238
160.6238
70
160.2236
160.6236
80
049.3297
90
049.3276
10
Article
Accessories
Flange and sandwich bodies
Line mount body
Proportional amplifier
Mating connector EN 175301-803
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M33x2
ISO 7789
FUNCTION
The 3-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. Surplus volume flow will
be diverted to the tank line thus saving energy.
Proportionally to the command signal applied
to the electronics spool stroke, metering opening and volume flow increase. The control connection is provided by an analog interface or a
fieldbus interface (CANopen, J1939 or Profibus DP). Parameter setting and diagnosis with
the free-of-charge software PASO or via
fieldbus interface. The USB parameterisation
interface is accessible through a cover flap.
PASO is a Windows program in the flow diagram style, which enables the intuitive setting
and storing of all variable parameters. The data
remain saved in case of a power failure and
can also be reproduced and transferred to
other DSVs.
APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. They are implemented in systems calling for good valveto-valve reproducibility, easy installation, comfortable operation and high precision in industrial hydraulics as well as in mobile hydraulics.
The screw-in cartridge is very suitable for
mounting in control blocks, flange bodies and
sandwich plates of the size NG10. Cavity tools
are available for machining cartridge cavities
(hire or purchase).Please refer to the data
sheets in register 2.13.
Type code
Q D P PM33 -
/ M E
12 VDC
24 VDC
Slip-on coil
Connection execution
32
63
G12
G24
Hardware configuration
With analog signal (0+10 V factory set)
With CANopen acc. to DSP-408
With Profibus DP in accordance with Fluid Power Technology
With CAN J1939 (on request)
A1
C1
P1
J1
Sealing material
NBR
FKM (Vitron)
D1
Manual override
HB0
HB4.5
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M 33x2
s 36
22.5
P(1)
T(2)
A(3)
GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
with integrated electronics
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid, wet pin push type,
pressure tight
Mounting
Screw-in thread M33x2
Ambient temperature -2065C (typical)
(The upper temperature limit is a guideline value for typical
applications, in individual cases it may also be higher or lower.
The electronics of the valve limit the power in case of a too
high electronics temperature. More detailed information can
be obtained from the operating instructions DSV.)
(80)
181
SYMBOLS
simplified detailed
Mounting position
any, preferably horizontal
Fastening torque
MD = 80 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 1,6 kg
Flow direction
see symbol
2
Electrical SPECIFICATIONS
5
Protection class
IP 67 acc. to EN 60 529
1
with suitable connector and closed
electronics housing
Supply voltage
12 VDC or 24 VDC
Ramps
adjustable
Parameterisation
via fieldbus or USB
Interface
USB (Mini B) for parameterisation
with PASO
2
under the closing screw of the housing cover,
5
Preset ex-works
3
Analog interface:
Device receptacle (male) M23, 12-poles
Mating connector
Plug (female), M23, 12-poles
Device receptacle
CANopen (male)
Mating connector
Device receptacle
Profibus (female)
Mating connector
3
4
1
4
2
M12, 4-poles
Plug (female), M12, 4-poles
3
5
1 4
8 9 1
7 12 10 2
6 11 3
5 4
1 =
2 =
3 =
4 =
5 =
6 =
7 =
8 =
9 =
10 =
11 =
12 =
Supply voltage +
Supply voltage 0 VDC
Stabilised output voltage
Preset value voltage +
Preset value voltage Preset value current +
Preset value current 9 1
Reserved for 8extensions
Reserved for
12 10 2
7 extensions
Enable control
6 (Digital
11 3 input)
Error signal (Digital
5 4 output)
Chassis
2 3
5
1 4
Preset value voltage (PIN 4/5) resp. current (PIN 6/7) are selected with
set-up and diagnosis software PASO.
Factory setting: Voltage (0+10 V), (PIN 24/5)3
8 9 1
5
7 12 10 2
1 4
Fieldbus
6 11 interface:
3
2 5 receptacle
2 (male)
1
41
Device
supply
X1
5
3 4 MAIN
3 4
1 = Supply voltage +
2
1
2 = Reserved for extensions
2 3
3 = Supply voltage 0 VDC
2
1
2
1
3 4
5
4 = Chassis
5
1 4
3 4
3 4
2
3
5
Device receptacle
1 4
CANopen (male) X3
2
1
5
3 4
Device receptacle
Profibus (female) X3
CAN PROFIBUS
1 = not connected
1 = VP
2
3
2
1
2 = not connected
2 = RxD/TxD - N
5
3 = CAN Gnd
3 = DGND
1 4
3
4
4 = CAN High
4 = RxD/TxD - P
5 = CAN Low
5 = Shield
Fieldbus
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
Start-uP
For DSV amplifiers as a rule no parameter settings by the customer are
required. The plugs have to be connected in accordance with the chapter Pin assignment.
.
Note!
The mating connectors and the cable to adjust the settings
are not part of the delivery. Refer to chapter
Accessories.
Q [l/min]
100
K0986
K1140
80
80
60
40
QN = 63 l/min
60
QN = 32 l/min
40
QN = 32 l/min
20
20
0
QN = 63 l/min
0 10
0
20
30 40
50
60
70
80
90 100 s [%]
50
100
150
200
250
300
350 p [bar]
Factory settings:
Dither set for optimal hysteresis
= Deadband: Solenoid switched off with command signal <5%
= Opening point: at 50%
= Flow p = 50 bar with 70% value signal
42 l/min with QN = 25 l/min (Q in interface 1 = 80 l/min)
21 l/min with QN = 10 l/min (Q in interface 1 = 40 l/min)
p = f (Q) Pressure drop volume flow characteristics 1 2
p [bar]
30
25
20
15
10
5
0
0
20
40
60
80
100 Q [l/min]
K0987
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
20
21,22
30,40
Cavity drawing acc. to
ISO 77893304098
X2
X1
88
M33x2
80
90
130
120 100
110
50
(3)
70
106
146
M 33x2
60
s 36
22.5
45
P(1)
T(2)
A(3)
(2)
(80)
226
(1)
X2
X1
P(1)
101
M 33x2
s 36
22.5
45
88
X3
T(2)
A(3)
(80)
181
accessories
Flange and sandwich bodies
Line mount body
Parts list
Position
Article
Description
20
062.0102
Cover square
211
3
223.1317
1
Dummy
plug M16x1,5
160.6131
O-ring ID 13,00x1,5
30
072.0021
Gasket 33,2x59,9x2
40
208.0100
50
253.8000
239.2033
60
154.2700
Knurled nut
70
160.2187
160.6187
80
160.6218
90
160.2298
160.6296
100
160.2238
160.6238
110
160.2236
160.6236
120
049.3297
130
049.3276
22
Set-up software
Note!
The cable connector is not part of the delivery. Regarding the dimensions see also the connector in the chapter Accessories.
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
DESCRIPTION
Direct operated, pressure compensated proportional flow control valve, as a screw-in cartridge with a thread M42x2 for cavity acc. to
ISO 7789. The volume flow is adjusted by a
Wandfluh proportional solenoid (VDE standard
0580). Allmost linear flow increase and low hysteresis are typical for this valve. The cartridge
body made of steel is special surface coated
for corrosion rust protection and low friction of
control- and throttle spools. The solenoid coil
is zinc- / nickel-coated.
M42x2
ISO 7789
Function
The 2-way flow control valve is designed to
keep the oil flow to any actuator constant irrespective of the load. The force controlled proportional solenoid running in the fluid acts directly on the restrictor spool wich opens the
throttling notches in the cartridge body. The
throttle opening, and therefore the flow volume
changes proportionally to the current absorption of the proportional solenoid. If pressure in
the system changes the pressure compensator will change the area of the oil passage to
an extend as to keep the pressure drop over
the restrictor constant. When the solenoid is
with-out courrent, the restrictor spool is held in
the closed position by a spring. To control the
valve Wandfluh proportional amplifiers are
available (see register 1.13).
APPLICATION
Proportional flow control valves are suitable for
precise feed control system where the supply
volume flow needs to be kept constant even
when the load fluctuates. The screw-in cartridge is very suitable for mounting in control
blocks.
type CODE
Q N P PM42 -
/ W
15
Nominal voltage UN
12 VDC G12
24 VDC
G24
without coil
X5
Slip-on coil
M42x2
s41
20
2 (T)
1 (P)
30 Sealing material
144
Manual override
203
NBR 50 56 70 60
FKM (Viton)
D1
58
Screwed sealing plug
Manual emergency actuation
D
J
G
HB0
HC8.5
Symbols
simplified detailed
2
1
GENERAL SPECIFICATIONS
Description
2-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operations
Proportional solenoid
Mounting
Screw-in thread M42x2
Ambient temperature
-20+70C
Mounting position
beliebig
Fastening torque
MD = 100 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,26 kg
Volume flow direction 1 2
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
U = 12 VDC
U = 24 VDC
Limiting current
IG = 2255 mA
IG = 1105 mA
Protection class
acc. to EN 60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 6...10 75)
refer to data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 100 l/min, 160 l/min
Max. volume flow
Qmax = 170 l/min
Min. volume flow
Qmin = 0,5 l/min
Leakage volume flow
see characteristics
Repeatability
3%*
Hysterese
7%*
* at optimal dither signal
Q [l/min]
200
K1126
K1127
160
120
QN = 160 l/min
160
QN = 100 l/min
120
80
80
40
40
10 20
30 40
50
60
70
80
90 100 l [%]
QN = 160 l/min
QN = 100 l/min
50
100
150
200
250
300
350 p [bar]
K4058
QN = 100 l/min
K1128
QN = 160 l/min
20
15
10
5
100
150
200
250
300
350 p [bar]
40
80
120
160
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
200 Q [l/min]
69
20
s41
10
M42x2
2 (T)
15
(2)
32
1 (P)
(1)
30
(1)
50 56 70 60
144
58
203
parts list
Position
Article 1
2
Description
10
206.3212
206.3213
EN 175301
1
Solenoid coil WDE64/31x72-G12
Solenoid coil WDE64/31x72-G24
206.3214
206.3215
Junior-Timer
Solenoid coil WJE64/31x72-G12
Solenoid coil WJE64/31x72-G24
206.3216
206.3217
Deutsch
Solenoid coil WGE64/31x72-G12
Solenoid coil WGE64/31x72-G24
15
253.8022
239.2033
20
154.2706
Knurled nut
30
160.8310
50
160.2377
160.8378
60
160.2329
160.6325
70
049.3384
ACCESSORIES
Line mount body Data sheet
Proportional amplifier
Mating connector EN 175301-803
2.9-205
Register 1.13
Article no. 219.2002
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M42x2
ISO 7789
Function
The 3-way flow control valve serves for maintaining the speed of a consumer constant independent of the load. Superfluous pump output
flow is fed into the return flow system in a cost
saving manner, and as a result, prevents an
overheating of the hydraulic system. The power controlled, proportional solenoid running
in oil acts directly on the throttle spool, which
opens the throttle segments in the cartridge
body. Proportional to the current demand of the
proportional solenoid, the throttle aperture
changes, and with this the volume flow. In case
of a current-free solenoid, the throttle spool is
held in closed position by a spring. For driving
the valve, Wandfluh proportional amplifiers are
available (see Register 1.13).
APPLICATION
Proportional flow control valves are suitable for
feed control systems, where the consumer flow
has to be maintained constant with a changing
load. The screw-in cartridge is suitable for installation in control blocs.
type code
Q D P PM42 - 160 -
/ W
160 l/min
Nominal voltage UN
12 VDC
24 VDC
without coil
69
20
10
G12
G24
X5
s41
Slip-on coil
M42x2
2 (T)
3 (A)
Connector socket EN175301-803 / ISO4400
Connector socket AMP Junior-Timer
Connector Deutsch DT04-2P
Sealing material
NBR
FKM (Viton)
Manual override
32
Connection execution
15
30
D1
HB0
HC8.5
50 80 60 90 70
D
J
G
1 (P)
88
138
90
229
Symbols
simplified detailed
1
2
GENERAL SPECIFICATIONS
Description
3-way proportional flow control valve
Construction
Screw-in cartridge for cavity acc. to ISO 7789
Operation
Proportional solenoid
Mounting
Screw-in thread M42x2
Ambient temperature -2070 C
Mounting position
any
Fastening torque
MD = 100 Nm for screw-in cartridge
MD = 5 Nm for knurled nut
Weight
m = 2,34 kg
Flow direction
see symbol
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
HYDRAULIC SPECIFICATIONS
Fluid
Mineral oil, other fluid on request
Contamination efficiency
ISO 4406:1999, class 18/16/13
(Required filtration grade 610 75)
see data sheet 1.0-50/2
Viscosity range
12 mm2/s320 mm2/s
Fluid temperature
-20+70C
Peak pressure
pmax = 350 bar
Nominal volume flow rates QN = 160 l/min
Max. volume flow
Qmax = 200 l/min (1 2)
Min. volume flow
Qmin = 0,5 l/min
Hysteresis
6%
at optimal dither signal
U = 12 VDC
U = 24 VDC
Limiting current
IG = 2255 mA
IG = 1105 mA
Protection class
acc. toEN60529
Connection version
D: IP65
J: IP66
G: IP67 and 69K
Q [l/min]
200
Q [l/min]
200
160
160
120
120
80
80
40
40
K4098
K4097
10 20
30 40
50
60
70
80
90 100 I [%]
50
100
150
200
250
300
350 p [bar]
K4096
K4095
20
6
4
10
0
2
0
40
80
120
160
200 Q [l/min]
20
40
60
80
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
69
s41
10
20
M42x2
15
2 (T)
3 (A)
1 (P)
32
(3)
(2)
50 80 60 90 70
30
88
138
90
(1)
229
(1)
Position
2
Article
10
206.3212
206.3213
1
Description
206.3214
206.3215
EN 175301
Solenoid coil WDE64/31x72-G12
Solenoid coil WDE64/31x72-G24
2
Junior-Timer
Solenoid coil WJE64/31x72-G12
Solenoid coil WJE64/31x72-G24
206.3216
206.3217
Deutsch
Solenoid coil WGE64/31x72-G12
Solenoid coil WGE64/31x72-G24
15
253.8022
239.2033
20
154.2706
Knurled nut
30
160.8310
50
160.2377
160.8378
60
160.2329
160.6325
70
160.2314
160.6315
80
049.3384
90
049.3364
Accessories
Line mount body Data sheet
Proportional amplifier
Mating connector EN 175301-803
2.9-210
Register 1.13
Article no. 219.2002
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M18x1,5
M22x1,5
M33x2
M42x22
variations
Types
type code
C02
KG
Port size
G 1/4
G14
G 1/2
G12
G 1 1/4 G114
G 3/8
G 3/4
M18x1,5
M22x1,5
M33x2
M42x2
Variations/Types
C02
18
22
33
42
- C02 #
G38
G34
Dimensions C02
E
2
M6
6,5
G
C
TYPE C02
Ordering
code
Size
KGG1418-C02
M18x1,5
Ports
G 1/4
G 1/4
60
30
60
23
17.3 32.5
Wight
44
30
22
0.65 kg
KGG3818-C02
M18x1,5
G 3/8
G 3/8
60
30
60
23
17.3 32.5
44
30
22
0.65 kg
KGG3822-C02
M22x1,5
G 3/8
G 3/8
60
45
60
23
22.5
44
30
32
1.05 kg
23
22.5
40
44
30
32
1.05 kg
32.5 30.5
50
11
58
10
45
34
2.05 kg
62
11
79
12.5
55
44
3.60 kg
KGG1222-C02
M22x1,5
G 1/2
G 1/2
60
45
60
KGG3433-C02
M33x2
G 3/4
G 3/4
80
50
80
KGG11442-C02
M42x2
G 1 1/4
G 1 1/4
100
60
100
40
33.5
40
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
General specifications
Description
Line mount body
Mounting
2 location holes
2 tapped holes
Connection
Threated connections
Mounting position
see valve data sheet
Surface protection zinc coated
M18x1,5
BV.PM18 2.1-510
BS.PM18 2.1-520
BS.PM18-Z36 2.1-522
BVPPM18 2.3-510
BDPPM18 2.3-520
HYDRAULc specifications
Peak pressure
pmax = 400 bar
Cartridge cavity
M22x1,5
(2)
(1)
(1)
Type
M18x1,5
M22x1,5
M33x2
M42x2
BV.PM22 2.1-530
BVTPM22 2.1-532
BVEPM22 2.1-536
BA.PM22 2.1-540
BK.PM22 2.1-542
BS.PM22-Z36 2.1-543
BVPPM22 2.3-529
BVPPM22-../ME 2.3-537
BNIPM22 2.3-533
BVBPM22 2.3-536
BDPPM22 2.3-539
BDPPM22-../ME 2.3-561
BDIPM22 2.3-548
BDIPM22-../ME 2.3-562
BDBPM22 2.3-547
M33x2
BV.PM33 2.1-550
BVPPM33 2.3-551
BVPPM33-../ME 2.3-553
M42x2
BVPPM42 2.3-590
Caution!
The performance data refer to the screw-in cartridges only.
The additional pressure drop in the line mount body must
be taken into consideration.
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M18x1,5
M22x1,5
M33x2
M42x2
variations
Types
type code
A01 B01
KG
Port size
G 3/8
G 3/4
G38
G34
G 1/2
G12
G 1 1/4 G114
M18x1,5
M22x1,5
M33x2
M42x2
18
22
33
42
G 3/8
G 1/2
G 3/4
G 1 1/4
Variations/Types
A01 A01
B01 B01
Dimensions A01
Dimensions B01
E
M6
M6
6,5
6,5
F
C
TYPE A01
Ordering
code
Size
KGG3818-A01
M18x1,5
Ports
Wight
G 3/8
G 3/8
G 1/4
60
30
65
23
44
30
22
23
22.5 53.5
40
44
30
32
1.45
50
11
58
10
45
34
1.90
62
11
78
12.5
55
44
3.20
KGG1222-A01
M22x1,5
G 1/2
G 1/2
G 1/4
60
45
80
KGG3433-A01
M33x2
G 3/4
G 3/4
G 1/4
80
50
80
KGG11442-A01
M42x2
G 1 1/4
G 1 1/4
G 1/4
100
60
100
40
33.5
60
45
80
23
22.5
60
40
44
30
32
80
0.75
TYPE B01
Ordering
code
Size
KGG1222-B01
M22x1,5
Ports
1
G 1/2
G 1/2
Wight
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
1.45
General specifications
Description
Line mount body
Mounting
2 location holes
2 tapped holes
Connection
Threated connections
Mounting position
see valve data sheet
Surface protection zinc coated
M18x1,5
SDSPM18-BA/AB 1.11-2050
SVSPM18-BC/CB 1.11-2080
DN.PM18 2.4-510
DR.PM18 2.4-610
QA.PM18 2.5-510
D.PPM18 2.6-510
HYDRAULc specifications
Peak pressure
pmax = 400 bar
Cartridge cavity
M18x1,5
M22x1,5
SDSPM22-BA/AB 1.11-2060
SDYPM22-BA/AB 1.11-2064
SVSPM22-DC/CD 1.11-2065
SVYPM22-BC/CB 1.11-2084
SVSPM22-BC/CB 1.11-2082
QRSPM22 2.5-530
QZ.PM22 2.5-535
DNPPM22 2.6-531
DNPPM22-../ME 2.6-541
QNPPM22 2.6-631
QNPPM22-../ME 2.6-633
(2)
(1)
(1)
Type
M18x1,5
M22x1,5
M33x2
M42x2
M33x2
SVSPM33-DC/CD 1.11-2076
SVSPM33-BA/AB 1.11-2076
SVYPM33-BC/CB 1.11-2085
SVYPM33-BA/AB 1.11-2085
QZ.PM33 2.5-550
DNPPM33 2.6-551
DNPPM33-../ME 2.6-561
QNPPM33 2.6-651
QNPPM33-../ME 2.6-659
QSPPM33 2.6-661
M42x2
SVSPM42-BA/AB 1.11-2091
QNPPM42 2.6-690
Caution!
The performance data refer to the screw-in cartridges only.
The additional pressure drop in the line mount body must
be taken into consideration.
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
M18x1,5
M22x1,5
M33x2
M42x2
variations
Types
type code
F04
KG
Port size
G 3/8
G 3/4
G38
G34
G 1/2
G12
G 1 1/4 G114
M18x1,5
M22x1,5
M33x2
M42x2
18
22
33
42
G 3/8
G 3/8 and G 1/2
G 3/4
G 1 1/4
Varianten/Typen
F04
- F04 #
L
K
L
K
I
1
3
F
3
6,5
F
G
M6
M6
6,5
G
O
O
C
TYPE F04
Ordering
code
Size
Ports
1
KGG3818-F04
M18x1,5
G 3/8
G3/8
G3/8
G1/4
70
30
80
35
KGG3822-F04
M22x1,5
G 3/8
G3/8
G3/8
G1/4
80
45
100
40
22.5
44
55
Wight
K
18
44
20
30
22
60.5
48
1.10
11
58
25
30
32
77
25
2.45
KGG1222-F04
M22x1,5
G 1/2
G1/2
G1/2
G1/4
80
45
100
40
22.5
55
11
58
25
30
32
77
25
2.45
KGG3433-F04
M33x2
G 3/4
G3/4
G3/4
G1/4
100
50
110
50
58.5 30.5
70
11
80
27.5
45
34
89.5
35
3.40
KGG11442-F04
M42x2
120
60
130
60
66.5 33.4
72
15
88
32.5
55
44
100
25
5.40
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen
General specifications
Description
Line mount body
Mounting
2 location holes
2 tapped holes
Connection
Threated connections
Mounting position
see valve data sheet
Surface protection zinc coated
HYDRAULc specifications
Peak pressure
pmax = 400 bar
Cartridge cavity
M22x1,5
M18x1,5
(3)
(2)
(1)
(1)
Type
M18x1,5
WAG standard
M22x1,5
M33x2
M42x2
2.13-1020
SDSPM22-FG 1.11-2060
SDYPM22-FG 1.11-2064
MV.PM22 2.2-530
MVEPM22
2.2-536
MVPPM22 2.3-629
MVPPM22-../ME 2.3-632
MVBPM22 2.3-635
MQPPM22 2.3-641
MQPPM22-../ME 2.3-643
QD.PM22 2.5-540
QDPPM22 2.6-644
QDPPM22-../ME 2.6-647
M33x2
MVPPM33 2.3-649
MVPPM33-../ME 2.3-652
MVBPM33 2.3-654
QD.PM33 2.5-555
QDPPM33 2.6-666
QDPPM33-../ME 2.6-668
M42x2
MVPPM42 2.3-690
QDPPM42 2.6-695
Caution!
The performance data refer to the screw-in cartridges only.
The additional pressure drop in the line mount body must
be taken into consideration.
Wandfluh AG
Tel. +41 33 672 72 72 E-mail: sales@wandfluh.com
Illustrations not obligatory
Postfach
Fax +41 33 672 72 12 Internet: www.wandfluh.com
Data subject to change
CH-3714 Frutigen