Beruflich Dokumente
Kultur Dokumente
SKID-STEER LOADER
SERVICE
MANUAL
PART #917438
Revision B - 06/10
INTRODUCTION
With correct maintenance and proper use, Mustang skid-steer loaders will give years of dependable service.
This service manual is intended to be a guide in the assembly and disassembly, installation and removal,
adjustment and testing, troubleshooting and replacement of components that together make up the Mustang
2056 skid-steer loader.
In many of the procedures found within, the installation steps are the exact opposite of the removal steps
and vice versa, and therefore, the opposite procedure is not written. Instead, a note to reverse the procedure
will be stated. This reduces redundancy and excessive pages in the manual. In cases though, where the assembly and disassembly or removal and installation procedures differ and additional steps or safety concerns are paramount, the entire reverse procedure will be written out to include the new information.
The Table of Contents and Index can be used to make the procedure you need to find an easier process. Also,
there are black tabs extending off the pages highlighting the chapters for those who prefer to thumb through
the manual. Many schematics, photographs, and line- art drawings are used to help perform the necessary
repairs, tests or adjustments that the Mustang 2056 skid-steer loader needs to keep it in good running condition.
If you have any additional questions, please contact your authorized Mustang dealer or call the Mustang Service Department for assistance.
IMPORTANT
For maximum engine life, when shutting the engine down, allow the engine to idle, without load, for five
minutes. This will allow engine components that operate at high temperatures to cool slightly before the engine itself is shut down.
MUSTANG 2056
TABLE OF CONTENTS
TABLE OF CONTENTS
Specifications
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SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety
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General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Signal Words. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Additional Safety Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mandatory Safety Shutdown Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Arm Support Device Engagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Arm Support Device Disengagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROPS Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROPS Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Relieving Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loader Raising Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Loader Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication System
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General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Oil Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Crankcase Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chaincases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grease Fitting Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling System Drain Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mainframe
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Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mainframe (Chassis) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Grille and Engine Cover Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Access Cover - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Roll Over and Falling Object Protective Structure Components - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . .
ROPS Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seat Slide Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Duct Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Duct Louver Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROPS Rear Window Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restraint Bar Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Multi-Tach Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power-A-Tach Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restraint Bar Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mustang Multi-Tach or Power-A-Tach Hitch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Arm Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Arm Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRINTED IN USA
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TABLE OF CONTENTS
MUSTANG 2056
Wheel Drives
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Chain Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Housing Assembly Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Chain Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Axle and Wheel Bearing Disassembly and Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controls
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Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Locations - Dual Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Locations - Dual Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Locations - Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Drive Components - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Drive Components - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift and Tilt Components - Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift and Tilt Components - Dual Joystick Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift and Tilt Components - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Handle Removal and Installation - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Handle Assembly Removal and Installation - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Auxiliary Grip Removal and Installation - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Handle Position Adjustment - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Handle Tracking Adjustment, Wheel Drive Controls - Dual Hand and Hand/Foot Controls . . . . . . . . . .
Control Handle Tracking Adjustment, Wheel Drive Controls - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . .
Hand/Foot and Dual Hand Control Handle Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dual Joystick Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pivot Tube Removal and Installation - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral Centering Device Adjustment - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Neutral Centering Adjustment - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Control Arm Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift/Tilt Controls Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift/Tilt Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulics Controls - Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Flow Auxiliary Hydraulics Controls - Dual Hand Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulics Controls - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Flow Auxiliary Hydraulics Controls - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard and High-Flow Auxiliary Hydraulics Controls - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulics Cable Removal and Installation - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . .
Auxiliary Hydraulics Cable Adjustment - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . .
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PRINTED IN USA
MUSTANG 2056
TABLE OF CONTENTS
Hydrostatic System
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Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Single-Speed Hydrostatic Components - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Two-Speed Hydrostatic Components - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Single-Speed Hydrostatic Components - Hand/Foot and Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Two-Speed Hydrostatic Components - Hand/Foot and Dual Hand Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Charge Pressure Test and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Hydrostatic Pump Relief Valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Hydrostatic Pump Removal / Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Hydrostatic Pump Drive Coupling Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Drive Motor Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Hydrostatic/Hydraulic Schematic - Dual Joystick Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Hydrostatic/Hydraulic Schematic - Non-Dual Joystick Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Hydraulic System
Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Auxiliary - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Auxiliary - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Flow Auxiliary - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Flow Auxiliary - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Lift Arm Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
High-Flow Lift Arm Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Tests, Control Valve and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-Leveling Valve Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Cylinder Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Solenoid Valve Test - Tilt, Lift, Brake and Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Oil Filter Element Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift/Tilt Cylinder Disassembly / Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Gear Pump Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-Leveling Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Self-Leveling Valve Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PRINTED IN USA
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TABLE OF CONTENTS
MUSTANG 2056
Electrical System
Page
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Description of Operation - Right and Left Instrument Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Battery Disconnect Switch Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical ROPS/FOPS Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Fuse, Module and Relay Test and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Master Fuse Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Relay Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ISO SPDT Interlock, Joystick, EGR, Fuel and Horn Relays Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter and Glow Solenoid Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glow Control Module Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glow Control Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glow Control Module Time/Temp Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interlock Control Module Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interlock Control Module Truth Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two-Speed, Ride Control and Float Module Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Two-Speed, Ride Control and Float Module Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Handle Actuation Buttons - Two-Speed and Ride Control and Float Module . . . . . . . . . . . . . . . . . . . . .
Seat Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restraint Bar Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Restraint Bar Switch Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Disconnect Switch - Remote Battery Terminal Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Lights Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front and Rear Work Light Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dome Light Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrically-controlled Standard Auxiliary Hydraulic Flow System Test and Operation . . . . . . . . . . . . . . . . . . .
Electrically-controlled High-Flow Auxiliary Hydraulic Flow System Test and Operation . . . . . . . . . . . . . . . . .
Lift and Tilt Solenoid Test and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction Solenoid Test and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Neutral Start Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-Bank and 4-Bank Coil Function Colored Wire Connector Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chassis - Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ROPS/FOPS - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Auxiliary Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EGR Solenoid - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
137
138
139
141
142
143
144
145
146
153
153
157
158
159
160
160
160
161
162
162
163
163
164
165
166
167
168
169
170
171
172
173
174
174
175
176
176
177
177
178
179
180
181
182
183
184
PRINTED IN USA
MUSTANG 2056
Engine
TABLE OF CONTENTS
Page
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner and Exhaust Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator/Cooler Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote Oil Filter Element Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Filter Element Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Battery and Battery Tray Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starter Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator/ Oil Cooler Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Shroud and Radiator/Oil Cooler Mounting Brackets Removal and Installation . . . . . . . . . . . . . . . . . . . . . .
Fan Shroud Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fan Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INDEX
PRINTED IN USA
185
185
187
188
189
190
191
192
193
194
195
195
196
198
199
200
201
205
TABLE OF CONTENTS
MUSTANG 2056
PRINTED IN USA
MUSTANG 2056
SPECIFICATIONS
SPECIFICATIONS
Model
Make of Engine
Engine Model
Fuel
Displacement
Horsepower - Net
Peak Torque
Operating Load - SAE*
Operating Weight
Shipping Weight
Capacities
Engine Oil
Fuel Tank
Chaincase (each)
Hydraulic Reservoir
Engine Coolant
Electrical
Battery
Starter
Alternator
Hydraulic System
Hydraulic System Pressure
Standard Auxiliary Flow Rate
High-Flow Auxiliary Flow Rate
Travel Speed - Single-Speed
Travel Speed - Two-Speed
Tire Options
10 X 16.5 Heavy Duty 8-Ply
10 X 16.5 Heavy Duty 8-Ply
12 x 16.5 Heavy Duty 10-Ply
12 x 16.5 Heavy Duty 10-Ply
33 x 15.50 x 16.5 12-Ply
31 x 15.50-15
10 x 16.5 10-Ply
10 x 16.5 10-Ply
12 x 16.5 12-Ply
12 x 16.5 12-Ply
10 x 16.5
12 x 16.5
8.00 x 16
Buckets and Capacities
2056
Deutz
TD2009L04 Turbocharged
Diesel
140 CID (2,29 L)
62 hp (47 kW)
148 lbf-ft (200 Nm)
1900 lbs (862 kg)
6800 lbs (3084 kg)
6100 lbs (2767 kg)
Capacities
8.0 US qts (7,5 L), 8.5 US qts (8,0 L) w/ filter change
16.0 US gal (60,5 L)
8.0 US qts (7,57 L)
15.0 US gal (56,8 L)
8.0 US qts (7,57 L)
Electrical
12-V DC, Group 31, 950 CCA, 170 Reserve
12-V DC (2,0 kW)
80 A
Hydraulic System
2750 PSI (190 bar): High-Flow 2650 PSI (183 bar)
19 gal/min (72 L/min)
29 gal/min (110 L/min)
0 to 8.4 mph (0 to 13,5 km/h)
0 to 12.5 mph (0 to 20 km/h)
Tire Options Description
Flotation Wide Sidewall
Flotation Wide Sidewall Foam-Filled
Flotation Wide Sidewall
Flotation Wide Sidewall Foam-Filled
Extra Wide / Wide Sidewall
Heavy Duty
H/E Severe Duty
H/E Severe Duty Foam-Filled
H/E Severe Duty
H/E Severe Duty Foam-Filled
Solid Flex
Solid Flex
Solid Rubber
Capacity (Heaped)
10.8 cubic feet : 0,31 cubic meters
14.7 cubic feet : 0,42 cubic meters
15.3 cubic feet : 0,43 cubic meters
19.0 cubic feet : 0,54 cubic meters
20.4 cubic feet : 0,58 cubic meters
18.6 cubic feet : 0,53 cubic meters
32.5 cubic feet : 0,92 cubic meters
NA
*Operating capacity rated with a 66" inch (1676 mm) 17.9 cubic foot dirt/construction bucket in accordance with SAE J818,
SAEJ732 and ISO 14397-1.
PRINTED IN USA
917438/BP0610
SPECIFICATIONS
MUSTANG 2056
A
G
B
F
O
W
S
P
D
20561
Dimensional Specifications
A
B
C
D
E
F
G
I
M
O
P
Q
R
S
U
V
W
X
Y
Z
Z
Y
in.
160.0
121.6
79.3
126.3
90.0
23.0
39.5
42.0
63.2
66.0
7.5
94.2
79.2
44.5
57.5
mm
4064
3089
2014
3208
43.2
2286
584
22
91.5
1003
1067
1605
1676
191
88.1
2393
25.5
2012
1130
1461
917438/BP0610
PRINTED IN USA
MUSTANG 2056
SAFETY
Signal Words
DANGER
DANGER indicates an imminently hazardous
situation, which, if not avoided, will result in
death or serious injury.
General Information
The above safety alert symbol means: ATTENTION!
BECOME ALERT! YOUR SAFETY IS INVOLVED!
It stresses an attitude of safety awareness and can be
found throughout this service manual and on decals on
the machine.
Before operating or working on this machine, read and
study the following safety information. In addition, be
sure that everyone who operates or works on this
equipment is familiar with these safety precautions. It is
essential to have competent and careful operators, who
are not physically or mentally impaired, and who are
thoroughly trained in the safe operation of the machine
and the handling of loads. It is recommended that the
operator be capable of obtaining a valid motor vehicle
operators license.
The use of skid-steer loaders is subject to certain
hazards that cannot be eliminated by mechanical means,
but only by exercising intelligence, care and common
sense. Such hazards include, but are not limited to,
hillside operation, overloading, instability of the load,
poor maintenance and using the equipment for a
purpose for which it is not intended or designed.
The Mustang Manufacturing Company ALWAYS
considers the operators safety when designing its
machinery and guards exposed moving parts for the
operators protection. However, some areas cannot be
guarded or shielded in order to assure proper operation.
Furthermore, the Operators Manual and the decals on
the machine warn of additional hazards and should be
read and observed closely.
These topics in the Safety chapter of the service manual
include procedures, which, when followed, will allow
safe performance of service procedures: Mandatory
Safety Shutdown Procedure, Lift Arm Support Device,
Roll-Over Protective Structure (ROPS)/Falling Object
Protective Structure (FOPS) Lock Mechanism, Loader
Raising and Lowering Procedures, and Relieving
Hydraulic Pressure.
WARNING
WARNING indicates a potentially hazardous
situation, which, if not avoided, could result in
death or serious injury.
CAUTION
CAUTION indicates a potentially hazardous
situation, which, if not avoided, may result in
minor or moderate injury. May also alert
against unsafe practices.
PRINTED IN USA
917438/BP0610
SAFETY
MUSTANG 2056
917438/BP0610
PRINTED IN USA
MUSTANG 2056
SAFETY
WARNING
BEFORE leaving operators compartment to
work on loader with lift arm raised, ALWAYS
engage lift arm support device. Turn keyswitch to OFF, remove key and take it with
you.
Many service procedures require a raised lift arm to
allow easier access to loader components. For operator
and service personnel safety, a lift arm support device is
standard on Mustang skid-steer loaders. Used as a
cylinder block, it helps prevent a raised lift arm from
unexpectedly lowering.
BE SURE to engage the lift arm support device
whenever the lift arm is raised. When the device is not
being used, secure it to the anchor on the underside of
the lift arm using the lock pin and retainer provided.
PRINTED IN USA
917438/BP0610
SAFETY
MUSTANG 2056
ROPS Raising
For service, the ROPS can be unbolted and tilted back.
Gas-charged springs help tilt it back. A self-actuating
lock mechanism engages to lock the ROPS in a rolledback position.
WARNING
NEVER leave the operators compartment to
disengage the lift arm support device with the
engine running.
To return the lift arm support device to its storage
position, proceed as follows:
1. Raise the lift arm completely.
WARNING
BEFORE testing the machine, ALWAYS clear
people from the area.
3. Before leaving the operators compartment, check
to be sure the lift arm is being held in the raised
position by the solenoid valve (See NOTE).
WARNING
DO NOT leave the operators compartment
with the engine running. Before leaving the
loader, shut off the engine according to the
Mandatory Safety Shutdown Procedure
described in this chapter.
4. Remove one capscrew and washer on each side of
the ROPS forward stantions.
917438/BP0610
PRINTED IN USA
MUSTANG 2056
SAFETY
5. Lift ROPS up and tilt it back until the self-actuating lock mechanism engages. The lock mechanism
locks the ROPS in a rolled-back position.
IMPORTANT
Avoid damaging control handles by slowly
lowering the ROPS. BE SURE the control handles clear the ROPS.
IMPORTANT
BEFORE raising the ROPS, position the seat
as far back as it will go. Avoid damaging control handles by slowly raising the ROPS. BE
SURE the control handles clear the ROPS.
ROPS Lowering
1. Apply upward force on the ROPS and push the
lock mechanism handle toward the front of the
loader.
PRINTED IN USA
917438/BP0610
SAFETY
MUSTANG 2056
Auxiliary Hydraulics
6. Hand/Foot units:
Auxiliary Hydraulics
917438/BP0610
PRINTED IN USA
MUSTANG 2056
SAFETY
3. Place two jack stands (or blocks) under the flat part
of the loader chassis. Place them parallel with, but
not touching, the rear tires.
WARNING
BEFORE servicing the machine, exercise the
Mandatory Safety Shutdown Procedure
described in this chapter.
WARNING
DO NOT rely on a jack or hoist to maintain the
raised position without additional blocking
and supports. Serious personal injury could
result from improperly raising or blocking the
skid-steer loader.
1. To raise and block the skid-steer loader, obtain
four jack stands (or blocks) of sufficient strength to
support the loader.
2. Using a jack or hoist capable of raising the fullyequipped loader, lift the rear of the loader until the
tires are off the ground.
PRINTED IN USA
917438/BP0610
SAFETY
MUSTANG 2056
CHAPTER NOTES
10
917438/BP0610
PRINTED IN USA
MUSTANG 2056
LUBRICATION
General Information
WARNING
NEVER service this unit when any part of the
machine is in motion. ALWAYS BE SURE to
exercise the Mandatory Safety Shutdown
Procedure (see Safety chapter) BEFORE servicing this equipment.
Routine lubrication is an important factor in preventing
excessive part wear and early failure. Loader and
engine operation depends on using correct grade, highquality lubricating oils. This chapter and the chart
below list locations, temperature ranges and types of
recommended lubricants to be used when servicing this
machine. In addition, refer to the engine manual for
specific grades and ratings as specified by the engine
manufacturer.
IMPORTANT
Whenever service is performed on hydraulic
components (valves, cylinders, hoses, etc.),
fuel tanks and lines, care must be taken to prevent discharging fluid onto the ground. Catch
and dispose of fluid per local waste disposal
regulations.
Hydraulic System
Reservoir
Use Petro-Canada Premium HVI60, or equivalent
that contains anti-rust,
anti-foam, and anti-oxidation additives & conforms
to ISO VG46.
Capacity:
15 Gallons (56,8 L)
PRINTED IN USA
Chaincases
Use hydraulic system oil
or SAE grade 15W-40
motor oil.
Capacity (each side):
8.0 Quarts (7,5 L)
Grease Fittings
Use lithium-based grease
Crankcase Oil
Below 32F (0C) use SAE
Grade* 10 or 10W-30
Above 32F (0C) use SAE
Grade* 15W-40
*Service Classification:
API - CF-4/CG-4
Capacity (w/ filter change):
8.5 Quarts (8,0 L)
917438/BP0610
11
LUBRICATION
MUSTANG 2056
Crankcase Oil
The Deutz four-cylinder diesel engine crankcase has a
capacity of 8.0 U.S. quarts (7,5 liters). The chart below
lists recommended oil viscosity for the Deutz engine.
Engine Oil Dipstick
12
917438/BP0610
PRINTED IN USA
MUSTANG 2056
LUBRICATION
Chaincases
Each chaincase requires eight quarts (7,5 L) of motor
oil. This quantity of oil should be maintained at all
times. The oil in both chaincases should be drained and
refilled every 500 hours of operation or annually,
whichever occurs first.
Change Chaincase Oil
1. Remove drain plug on chaincase and drain the oil.
Chaincase Drain Plug
IMPORTANT
Always dispose of waste lubricating oil
according to local regulations or take to a
recycling center for disposal; do not pour onto
the ground or down the drain.
2. Reinstall the drain plug.
Refer to engine operators manual (see NOTE) for
details on changing oil, and to Oil Filter Removal and
Oil Filter Installation procedures in Engine chapter of
this manual.
intervals,
PRINTED IN USA
917438/BP0610
13
LUBRICATION
MUSTANG 2056
1. Be sure the remote anti-freeze drain hose is protruding out the bottom of the chassis.
2. Place a catch pan with a capacity of at least 17-gallons (77,3 L) underneath the chassis, below the
hose.
3. Open the drain cock at the lower left bottom of the
radiator cooler to drain the anti-freeze.
Anti-freeze Drain Cock
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow it to cool.
14
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
Introduction
The lift arm and the lift and tilt cylinders are mounted
with pivot pins. Capscrews are used to secure the pivot
pins. A Rollover Protective Structure/Falling Object
Protective Structure (ROPS/FOPS) is standard for
operator safety, and both the seat and restraint bar
include interlock switches.
4
19
34
8
NOTE 2
17
19
5
35
21
14
18
8
31
34
22
14
NOTE 3
24
36
14
34
31
28
32
13
14
27
34
15
1
25
16
NOTE 1
7
7
NOTE 2
26
29
12
20
7
30
26
10
37
NOTES:
1. APPLY HI-TACK GASKET ADHESIVE
2. APPLY OIL-RESISTANT RTV
3. APPLY PIPE THREAD SEALANT
38
4
33
38
NOTE 2
27
23
10
11
23
NOTE 3
16
1
2
3
4
5
6
7
8
9
10
11
12
13
GASKET/FUEL SENDER
SCREW/CAP LOCK
SCREW/CAP LOCK
SCREW/CAP LOCK
CAP/HYDRAULIC RESERVOIR
BREATHER/HYD. RESERVOIR
PLUG
NUT/SPIRALOCK
STRAINER/FUEL FILL
WASHER/SEAL
COVER/TOEPLATE
NUT/SPIRALOCK
SIGHT PORT
PRINTED IN USA
14
15
16
17
18
19
20
21
22
23
24
25
26
NUT/SPIRALOCK
FUEL SENSOR/VDO
PLUG/PIPE SQUARE SOCKET
COVER/HYDRAULIC RESERVOIR
PLATE/CROSSMEMBER
ASSY/ROPS FILLER
WELDMENT/CHASSIS
COVER/UNDER SEAT RIGHT
COVER/UNDER SEAT LEFT
BELLYPAN
PLATE/COVER
SPACER/SOLENOID LIFT
COVER/CHAINCASE
917438/BP0610
27
28
29
30
31
32
33
34
35
36
37
38
SCREW/TAPPING
ASSY/BATTERY TRAY
BRACKET/FILTER
COVER/ACCESS
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/MACHINE
SCREW/MACHINE
SCREW/CAP
WASHER/FLAT
15
MAINFRAME
MUSTANG 2056
14
4
15
39
42
15
17
11
35
39
13
28
39
32
39
11
29
25
18
38
38
18
26
FASTEN TO
SIDE PANEL
OF ROPS
38
34
6
2
10
24
38
22
23
40
33
41
21
31
36
38
16
41
12 43 43
36
21
16
41
27
20
STORE STOP PIN
IN LOWER PIVOT
39
31
11
27
5
16
1
NUT/HEX LOCK
2
NUT/HEX LOCK
3
NUT/HEX LOCK
4
NUT/SERRATED LOCK
5
SCREW/CAP LOCKING
6
SPRING/COMPRESSION
7
STUD/BALL
8
WASHER/FLAT
9
MOUNT/LATCH
10 ASSY/LATCH ROD
11 BUMPER
12 BUSHING
13 SPRING/GAS
14 BRACKET
16
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30
16
CLIP/GAS SPRING
NUT/SPIRALOCK
BRACKET
SEAL/BULB
HANDLE/GRAB
PIN/LOCK
SEAL/EDGE
ROD/HANDLE
LATCH/REAR GRILLE
ASSY/COVER LEFT
ASSY/COVER RIGHT
SEAL/FOAM
SEAL/FOAM
WELDMENT/ENGINE COVER
917438/BP0610
TO FLANGE ON
BATTERY BRACKET
29
30
31
32
33
34
35
36
38
39
40
41
42
43
WELDMENT/REAR GRILLE
WELDMENT/BUMPER
WASHER/SPECIAL
SCREW/MACHINE
PIN/COTTER
SCREW/CAP
BOLT/CARRIAGE
BOLT/CARRIAGE
SCREW/PHILLIPS PAN HEAD
NUT/HEX JAM
WASHER/FLAT
WASHER/FLAT
WASHER/LOCK
WASHER/FLAT
PRINTED IN USA
MUSTANG 2056
MAINFRAME
WARNING
It is recommended that this service procedure
be performed by a certified Mustang dealer
mechanic. BEFORE beginning this service
procedure, perform the following SAFETY procedure:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
4. Remove two capscrews and all washers on the
ROPS bolts securing the access cover to the frame.
Removal Procedure
1. Open the engine access cover until the gas spring is
completely extended.
PRINTED IN USA
917438/BP0610
17
MAINFRAME
MUSTANG 2056
27
27
22
15
26
35
10
35
35
35
9
33
34
11
28
33
34
13
28
9
9
35
24
13
16
25
34
25
30
35
36
23
34
35
19
12
18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
NUT/HEX LOCK
NUT/LOCK
NUT/LOCK
ISOLATOR/ROPS
SPRING/TORSION
BUSHING
TAG/RIP CORD
RING
NUT/SPIRALOCK
COVER/BOOK BOX
HINGE/PIANO
WINDOW/REAR
CHANNEL/HARNESS
PIN
WINDOW/SKYLIGHT
GROMMET
SPRING/GAS ASSIST
WEATHERSTRIP
RIPCORD
ROPS SUPPORT
SPACER/TUBE
ROPS/FOPS
HEADLINER
COVER/WIRE
PLUG/HOLE
PLUG/RUBBER
SCREW/SEM
WASHER/FLAT
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
BOLT/CARRIAGE
SCREW/PHILLIPS
SCREW/MACHINE
WASHER/FLAT
WASHER/FLAT
WASHER/FLAT
PIN/COTTER
6
39
2
4
29
30
37
14
17
2
32
39
38
1
40
21
31
20
5
3
18
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Removal Procedure
1. Remove the engine access cover per the procedure
in this chapter.
2. Disconnect the negative (-) battery cable from the
battery.
3. Disconnect the instrument panel wiring harness
connector at the harness bulkhead attached to the
chassis bracket.
Panel Harness
3. On each side, carefully remove the capscrew securing the ROPS pivot to the frame.
4. Raise the ROPS per the procedure in the Safety
chapter of this manual.
5. With the ROPS rolled and locked back, attach a
hoist so that it is supporting the weight of the
ROPS.
WARNING
The hoist MUST BE situated precisely above
the ROPS or else performing the following
steps may cause the ROPS to swing as the
bolts are removed. This could cause serious
bodily injury and/or damage the loader.
PRINTED IN USA
917438/BP0610
19
MAINFRAME
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Removal Procedure
1. Remove four nuts from the studs attaching the seat
to the seat pan underneath the ROPS.
20
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
Removal Procedure
1. Remove the seat in the ROPS per the procedure in
this chapter.
2. On the outside of the ROPS, remove the four
screws securing the air ducts to the ROPS.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Removal Procedure
1. Grab and pull emergency exit tag until the ripcord
pulls free of rubber seal.
2. With an assistant outside the ROPS to catch the
window, push window outward.
3. Slide the back of the air duct out first, then slide the
front out. Remove air duct from ROPS.
Installation Procedure - Reverse the removal steps.
PRINTED IN USA
917438/BP0610
21
MAINFRAME
MUSTANG 2056
Installation Procedure
1. Recommended but not required: Mix a solution of
10% liquid dish soap and 90% water in a spray bottle.
6. Use the pigtail hook tool to pull down weatherstrip seal on the outside of the ROPS to secure the
window.
L-Hook
8. Using L-hook tool, secure the ripcord in the ripcord lip by pulling down the lip over the cord.
9. Test the window for security and mating of all
seals.
22
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
22
10
15
8
3
10
22
27
12
10
1
10
23
9
24
20
25
26
1
10
20
21
27
18
16
11
4
20
21
25
26
13
9
17
24
23
19
14
20
4
2
RING/RETAINING
NUT/SERRATED LOCK
SPRING/COMPRESSION
BUSHING/PIVOT
BUMPER
PIN/PIVOT
PIN/PIVOT GROOVED
ROD/SPRING GUIDE
NUT/HEX NYLON INSERT
CLIP/RETAINING
ASSY/PIVOT BRACKET
BRACKET/PIVOT
ASSY/PIVOT BRACKET
ASSY/PIVOT BRACKET
COVER/RIGHT/
COVER/LEFT/
BAR/RESTRAINT W/PAD
SWITCH/PROXIMITY
MAGNET/SWITCH
SCREW/CAP
BOLT/CARRIAGE
SCREW/PHILLIPS
WASHER/FLAT
NUT/HEX JAM
WASHER/FLAT
WASHER/FLAT
WASHER/FLAT
Multi-Tach Components
12
7
LEFT
20
22
6
21
19
13
16
NOTE 1
3
15
8
RIGHT
14
NOTES 1 & 2
18
1
19
10
NOTES :
4
17 NOTES 1 & 2
11
PRINTED IN USA
917438/BP0610
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
WASHER/FLAT
PIN/SPRING
NUT/LOCK
SPRING/COMPRESSION
ROD/PUSH
SPRING/COMPRESSION
LINK/LATCH LEFT
LINK/LATCH RIGHT
PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
ALL-TACH
HANDLE
WASHER/BEVEL
RING/RETAINING
SPACER
SCREW/CAP
GRIPS
FITTING/GREASE
SCREW/CAP
SCREW/CAP
WASHER/FLAT
23
MAINFRAME
MUSTANG 2056
Power-A-Tach Components
37
20
33
29
39
5
4
ROUTE HOSES THROUGH GUIDE
24
11
40
12
37
18
10
45
19
17
3
1
21
38
13
43
14
8
9
2
15
36
25
36
25
INNER TUBE
35
28
41
25
28
41
34
OUTER TUBE
26
ROUTE HOSES
THROUGH GUIDE
4
37
28
41
TO OUTER TUBE
30
22
44
27
23
16
42
6
6
31
TO INNER TUBE
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
24
WASHER/FLAT
PIN/SPRING
NUT/LOCK
CLAMP/HOSE
SCREW/CAP
FITTING/45
NUT/LOCK FLANGE
SPRING/COMPRESSION
ROD/PUSH
SPRING/COMPRESSION
LINK/LATCH LEFT
LINK/LATCH RIGHT
PLATE/LATCH LINK
ADAPTOR/PUSH ROD
PIN/LATCH
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Power-A-Tach
BRACKET/COVER SUPPORT
FLAG
WASHER/BEVEL
DECAL
SPACER
CYLINDER/POWER
ROD/EXTENSION
COVER/FRONT
CLAMP/DUAL TUBE
CLAMP/DUAL TUBE
TUBE CLAMP/PLATE
TUBE CLAMP/PLATE
PLATE/MULTI-TACH
HOSE/MEDIUM PRESSURE
917438/BP0610
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
HOSE/MEDIUM PRESSURE
SLEEVE/PROTECTIVE
COVER/BACK
POWER TUBE/OUTSIDE
POWER TUBE/INSIDE
HOSE/MEDIUM PRESSURE
SCREW/SELF-TAPPING
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/TAPPING
SCREW/CAP
NUT/HEX JAM
WASHER/FLAT
PRINTED IN USA
MUSTANG 2056
MAINFRAME
Removal Procedure
1. Lower the lift arm and slightly extend the two tilt
cylinders.
2. While supporting the tilt cylinder, remove two capscrews and locknuts securing the lower tilt cylinder
pivot pins, and drive the lower pivot pins out of
their mounts.
Capscrew
PRINTED IN USA
917438/BP0610
25
MAINFRAME
MUSTANG 2056
5
20
NOTE 1
8
18
17
4
NOTE 1
19
7
14 NOTE 3
22
NOTE 4
3 NOTE 2
10
NOTES:
16
11
NOTE 5
1
2
3
4
5
6
7
8
26
12
NOTE 5
NUT/HEX LOCK
STEM/RUBBER
SCREW/CAP
NUT/HEX
PAD/ARM BRACE
PIN/KLIK
CAP/GREASE
STEP
16
10
12
NOTE 5 11
NOTE 5
1. DO NOT OVERTIGHTEN
2. APPLY LOCTITE 242
3. ADDITIONAL SHIMS MAY BE USED TO INSURE CONTACT
BETWEEN SHIMS AND CHASSIS STOP BLOCKS.
9
22
NOTE 4
9
10
11
12
13
14
15
19
7
WASHER/FLAT
NUT/SPIRALOCK
SHIM
SHIM
PIN
SHIM
LIFT ARM
917438/BP0610
4. 220 FT-LBS
5. ADD SHIMS 136765 AND 136766 AS REQUIRED TO
ACHIEVE A GAP BETWEEN THE LIFT ARMS AND THE
ALL-TACH FROM O.OOO" TO 0.060" WIDE.
16
17
18
19
20
21
22
PIN/MULTI-TACH PIVOT
ARM/SAFETY
SCREW/SELF-TAPPING
FITTING/GREASE
SCREW/CAP
SCREW/CAP
SCREW/CAP
PRINTED IN USA
MUSTANG 2056
MAINFRAME
WARNING
BEFORE continuing this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
(For detailed instructions, refer to the Safety
chapter of this manual.)
WARNING
ALWAYS wear safety glasses with side
shields when operating the machine or striking metal against metal. In addition, it is recommended that a softer (chip-resistant)
material be used to cushion the blow. Failure
to heed could lead to serious injury to eyes or
other parts of the body.
Installation Procedure - Reverse the removal steps.
5. While supporting the lift cylinder, remove the lift
cylinder pin from the lift arm.
6. Repeat steps 4 and 5 for other side of the lift arm.
PRINTED IN USA
917438/BP0610
27
MAINFRAME
MUSTANG 2056
10. Remove both tilt cylinders from the lift arm per the
procedure in the Hydraulics System chapter.
11. Remove six capscrews securing the step to the top
of the lift arm crossmember.
28
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
3. Secure the lift arm pivot pin in place with two capscrews and locknuts.
19. Drive the lift arm pivot pins out of the chassis.
20. Remove the lift arm assembly from the loader with
a suitable hoist.
Installation Procedure
1. Use a suitable hoist to position the lift arm assembly on the chassis.
this
PRINTED IN USA
chapter
if
bushings
require
917438/BP0610
29
MAINFRAME
MUSTANG 2056
9. Attach the step to the top of the lift arm crossmember with six capscrews.
14. Connect the lift cylinder to the lower lift arm with a
pivot pin, capscrew and locknut. Repeat this step
for the other side.
30
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
WARNING
ALWAYS wear safety glasses with side
shields when operating the machine or striking metal against metal. In addition, it is recommended that a softer (chip-resistant)
material be used to cushion the blow. Failure
to heed could lead to serious injury to eyes or
other parts of the body.
Replacement Procedure
1. Remove the lift arm from the loader per the procedure in this chapter.
2. Use a punch to drive out the four upper lift arm
bushings, two on each side of the lift arm.
7. Reinstall the lift arm on the loader per the procedure in this chapter.
PRINTED IN USA
917438/BP0610
31
MAINFRAME
MUSTANG 2056
6
6
9
8
4
2
8
10
8
10
1
4
4
10
1
8
6
5
3
4
7
6
1
Hand/Foot Controls
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
32
NUT/SPIRALOCK
ASSY/FRONT FLOOR
SUPPORT/BOOT BEZEL
SPACER
COVER/BOOT
COVER/CONTROLS
PAD/SOUND
SCREW/MACHINE
SCREW/TAPPING
SCREW/TRUSS
SUPPORT/BOOT BEZEL
SPACER
COVER/BOOT
COVER/CONTROLS
PAD/SOUND
SCREW/MACHINE
SCREW/TAPPING
SCREW/TRUSS
917438/BP0610
NUT/SPIRALOCK
ASSY/FRONT FLOOR
SPACER
COVER/CONTROLS
SOUND PAD/HEEL
SCREW/MACHINE
SCREW/TRUSS
PRINTED IN USA
MUSTANG 2056
MAINFRAME
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm, engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Removal Procedure
PRINTED IN USA
917438/BP0610
33
MAINFRAME
MUSTANG 2056
Dual Hand and Dual Joystick Controls Remove the two locknuts securing the floor cover
to the control cover, and the two machine screws at
the front of the floor cover securing the floor cover
to the chassis.
6. Unbolt the two machine screws securing the control cover plate to the crossmember.
34
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
PRINTED IN USA
917438/BP0610
35
MAINFRAME
MUSTANG 2056
3. Dual Hand and Hand/Foot Controls: Underneath the crossmember, locate the two wheel drive
control rods that connect the pivot tube to the top
of the hydrostatic pump at the pump control arms.
Disconnect both control rods at the pivot tube.
36
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
6. On the outside of the chassis, remove the three capscrews securing the ROPS filler panels on each
side of the chassis and remove the panels.
9. With an assistants help, carefully lift the crossmember out of the chassis.
7. On the inside of the chassis, remove the two capscrews and locknuts securing the ROPS filler panels to the crossmember.
PRINTED IN USA
917438/BP0610
37
MAINFRAME
MUSTANG 2056
Installation Procedure
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Drain fuel tank into a clean approved container.
Drain fuel below the sensor mounting ( full).
2. Disconnect the two wires from the sensor.
3. With the float to the rear of the fuel tank, install the
sensor in the fuel tank.
4. Install four of the five screws through the sensor
into the fuel tank. DO NOT OVERTIGHTEN.
5. Attach #25 (brown) wire to center stud with a nut,
and #0 (black) wire to ground stud with the fifth
screw.
38
917438/BP0610
PRINTED IN USA
MUSTANG 2056
MAINFRAME
Removal Procedure
1. Open the rear grille and lock open with the lock
pin.
Removal Procedure
1. Open the engine access cover and swing the rear
grille fully open.
2. Disconnect the tail lights wire harness.
3. Remove one capscrew, washer and locknut fastening the grille to the chassis.
3. Pull out the two carriage bolts, washers and bushing and remove the latch.
Installation Procedure - Reverse the removal steps.
4. Support the rear grille with a suitable hoist and lift
the rear grille off its mounts.
Installation Procedure - Reverse the removal steps.
PRINTED IN USA
917438/BP0610
39
MAINFRAME
MUSTANG 2056
CHAPTER NOTES
40
917438/BP0610
PRINTED IN USA
MUSTANG 2056
WHEEL DRIVES
Introduction
This chapter covers removal, installation, assembly and
adjustment procedures for wheel drive system
components on 2056 model skid-steer loaders. Wheel
drive components covered in this chapter are shown
below.
motors are directly connected to chaincases. Singlespeed or two-speed, each motor drives one set of wheels
on each side of the loader through a chain and sprocket
system.
Service procedures related to the hydrostatic pump and
drive motors can be found in the Hydrostatic System
chapter.
2
4
4
2
1
7
3
FRONT
1
6
7
1
2
3
4
5
6
7
8
PRINTED IN USA
WASHER/FLAT HARDENED
ASSY/AXLE
BOLT/CARRIAGE
CHAIN
CHAIN
NUT/SPIRALOCK
NUT/WHEEL
SPROCKET
917438/BP0610
41
WHEEL DRIVES
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Raise and securely block the loader so all
four tires are off the ground.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the wheels and tires on the side of the
loader to be serviced.
2. Remove 14 tapping screws on the chaincase access
cover (between tires) to gain access to the drive
chain.
Fill Plug
10. Reinstall the wheels and tires. Wheel nut torque is:
180 ft.-lbs. (244 Nm).
11. Repeat the adjustment procedure for the other side.
42
917438/BP0610
PRINTED IN USA
MUSTANG 2056
WHEEL DRIVES
Installation Procedure
1. Support the axle housing assembly with a suitable
hoist.
2. Install a new o-ring on the axle housing assembly
and secure it with grease.
3. Align the holes in the axle housing with the studs
in the chassis and push the axle housing into place.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Raise and securely block the loader so all
four tires are off the ground.
6. Reinstall the chaincase access cover using oilresistant RTV sealant (or equivalent) between the
cover and the chaincase.
PRINTED IN USA
917438/BP0610
43
WHEEL DRIVES
MUSTANG 2056
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Raise and securely block the loader so all
four tires are off the ground.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the wheels and tires on the side of the
loader being serviced.
2. Drain the oil from the chaincase. See the procedure
in the Lubrication chapter.
44
917438/BP0610
PRINTED IN USA
MUSTANG 2056
WHEEL DRIVES
1
2
3
4
6
3
9
Assembly Notes:
1) Press inner seal into casting (500 lbs)
2) Press outside bearing cup into casting (6000 lbs)
3) Press outer seal into casting (500 lbs)
4) Press inner bearing cup into casting (6000 lbs)
5) Pack bearing with lithium grease
6) Press bearing cone onto axle (6000 lbs)
7) Assemble axle into housing
8) Pack bearing with lithium grease
9) Press bearing onto axle and into casting (6000 lbs)
10) Install retaining ring
11) Measure gap between bearing and snap ring
12) Remove retaining ring
13) Install special washer of appropriate thickness
14) Install retaining ring and remove pressure
1
2
3
4
5
6
7
ASSEMBLY/AXLE W/ STUDS
SEAL/AXLE
SET/BEARING
HOUSING/AXLE/MACHINED
RETAINING RING/EXTERNAL
O-RING
WASHER/SPECIAL
PRINTED IN USA
11
10
12
13
14
5
8
9
10
11
12
13
14
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
WASHER/SPECIAL
917438/BP0610
45
WHEEL DRIVES
MUSTANG 2056
46
917438/BP0610
PRINTED IN USA
MUSTANG 2056
WHEEL DRIVES
Bearing Cups
Axle Seal
917438/BP0610
47
WHEEL DRIVES
MUSTANG 2056
9. Install the special washer(s) of appropriate thickness to fill the space below the teeth of the axle and
above the axle housing.
Special Washers
48
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
Introduction
This chapter covers the removal, installation, assembly,
and adjustment procedures for standard and optional
control equipment on 2056 model skid-steer loaders.
Equipment Identification
Float Control
Hand/Foot Controls
On skid-steer loaders with Hand/Foot Controls, the
left and right drive control handles operate
independently of each other. Pushed forward together
causes the skid-steer loader to move forward, but push
either one farther forward than the other and the skidsteer loader turns. Separate foot pedals control the lift
and tilt functions of the lift arm and bucket. Engine
speed is controlled with the hand throttle lever located
right of the operators seat. A lock pin is located on the
right control handle, which controls the standard
auxiliary hydraulics. On high-flow models, a rocker
switch in the right instrument panel activates the highflow hydraulics.
Two-Speed Control
Skid-steer loaders with this option have high- and lowspeed settings. It is controlled by a button switch in the
left control handle, which lights a lamp on the
instrument panel.
Hydraglide Ride Control
The Hydraglide Ride Control option is controlled by
a button switch in the right control handle, which lights
a lamp on the instrument panel.
917438/BP0610
49
CONTROLS
MUSTANG 2056
6
3
11
9
1
2
8
1 - Drive Control
2 - Lift/Tilt Control
3 - Two-Speed Button Switch
4 - Horn Button Switch
10
1 - Drive Control
2 - Lift/Tilt Control
3 - Two-Speed Button Switch
4 - Horn Button Switch
50
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
1, 3, 4
1, 5, 6, 7
1 - Drive Control
2 - Lift/Tilt Control
3 - Two-Speed Button Switch
7 - Auxiliary Hydraulics
8 - Hand Throttle Handle
10 - High-Flow Aux. Flow Control
10
PRINTED IN USA
917438/BP0610
51
CONTROLS
MUSTANG 2056
32
19
18
20
22
TO JOYSTICK
SINGLE SPD = PORT #4
TWO SPD = PORT #2
7
18
TO JOYSTICK
SINGLE SPD = PORT #2
TWO SPD = PORT #4
TO JOYSTICK PORT #1
TO JOYSTICK PORT #3
24
4
34
28
10
6
TO JOYSTICK
PORT #P
26
PORTS T & P 17
16
21
12
11
3
33
35
TO JOYSTICK
PORT #T
15
31
35
25
23
30
5
13
30
14
27
1
FITTING/STRAIGHT
2
FITTING/TEE
3 FITTING/90
4 FITTING/90
5
BUSHING/PIVOT
6
NUT/SPIRALOCK
7
HOSE/MEDIUM PRESSURE
8
HOSE/MEDIUM PRESSURE
9 FITTING/90
10 JOYSTICK/DRIVE
11 VALVE/SOLENOID
12 PLATE/SPACER
52
13
14
15
16
17
18
19
20
21
22
23
24
PIN/TILT CONSOLE
MOUNT/TOWER
HANDLE/RATCHET
ADAPTER/QD/HD
ADAPTER/QD/HD
HOSE/LOW PRESSURE
FLANGE/BOOT/JOYSTICK
FLANGE/BOOT/JOYSTICK/REAR
JOYSTICK STAND
BOOT/JOYSTICK LEFT
COVER/CONSOLE
BOOT/JOYSTICK
917438/BP0610
25
26
27
28
29
30
31
32
33
34
35
HARNESS/JUMPER/VALVE
HOSE/LOW PRESSURE
NUT/LOCK
HOSE/LOW PRESSURE
SCREW/CAP
BOLT/CARRIAGE
SCREW/CAP
SCREW/THREAD CUTTING
SCREW/MACHINE
SCREW/TAP/R
WASHER/FLAT
PRINTED IN USA
MUSTANG 2056
CONTROLS
24
22
18
5
21
11
27
10
33
35
32
32
31
35
13
2
19
4
20
32
4
19
17
21
13
27
29
32
19
23
30
16
4640 LAYOUT
13
28
14
3
1
35
20
12
30
25
33
34
34
12
17
28
13
24
11
35
19
28
15
30
13
8
13
34
26
12
12
30
31
34
19
28
9
32
5
10 32
18
5240 LAYOUT
PARTS NOTED IN THIS PRINT ARE
ARRANGED DIFFERENTLY THAN IN
THE 4640 LAYOUT
1
2
3
4
5
6
7
8
9
WASHER/FLAT
NUT/HEX
PIN/ROLL
ROD END
ROD END
SPACER
BUSHING/PIVOT
BRACKET/PIVOT
ROD
PRINTED IN USA
10
11
12
13
14
15
16
17
18
ROD
ARM/ASSY
ROD END
NUT/SPIRALOCK
NUT/SPIRALOCK
LEVER ASSY/LEFT
LEVER ASSY/RIGHT
DEVICE/CENTERING
ROD END
19
20
21
22
23
24
25
26
27
NUT/HEX
BOOT/T-BAR
CONTROL ARM/PUMP
ASSY/PIVOT TUBE
SHAFT/PIVOT
NUT/HEX
SCREW/CAP
SCREW/CAP
SCREW/CAP
917438/BP0610
28
29
30
31
32
33
34
35
SCREW/CAP
SCREW/CAP
SCREW/CAP
BOLT/CARRIAGE
NUT/JAM
WASHER/FLAT
WASHER/FLAT
NUT/HEX
53
CONTROLS
MUSTANG 2056
21
8
21
17
NOTE 1
NOTE 1
17
NOTE 1 17
20
20
4
19
17
NOTE 1
19
5
5
16
11
18
15
18
NOTES 2 & 3
11
15
12
18
16
18
13
10
12
NOTE 4
14
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED
1
2
3
4
5
6
7
54
NUT/HEX
PIVOT/SPACER
ROD END
BEARING/FLANGED
HANDLE/LOWER
GRIP
MOUNT/GRIP LEFT
8
9
10
11
12
13
14
MOUNT/GRIP RIGHT
PLUG 4-PIN
WEDGE 4-PIN
PIN
BONNET
CABLE DUAL HAND TILT
CABLE DUAL HAND LIFT
917438/BP0610
15
16
17
18
19
20
21
CLEVIS/CABLE
SCREW/SET
SCREW/CAP
NUT/HEX
WASHER/FLAT
SCREW/CAP
PIN/ROLL
PRINTED IN USA
MUSTANG 2056
CONTROLS
24
10
11
NO. 2 PORT
19
NO. 3 PORT
T PORT
13
TO ELECTRIC
AUX HYD ENABLE
CONNECTOR ON
CHASSIS WIRE
HARNESS
NO. 1 PORT
P PORT
CK
PO
R
6
NO. 4 PORT
TO JOYSTICK
PORT 1
20
12
14
S TI
T2
TO JOYSTICK
PORT T
TO JOYSTICK
PORT P
8
PORTS T & P
JO
Y
18
25
23
PORTS
1,2,3 & 4
27
TO JOYSTICK
PORT 3
23
1
4
TO JOYSTICK
PORT 4
16
22
21
17
A
2
1
2
3
4
5
6
7
8
9
BUSHING/PIVOT
BULB/LAMP
PIN/TILT CONSOLE
MOUNT/TOWER
HANDLE/RATCHET
HOSE/LOW PRESSURE
ADAPTER/QD/HD
ADAPTER/QD/HD
FLANGE/BOOT/JOYSTICK
PRINTED IN USA
10
11
12
13
14
15
16
17
18
FLOAT INDICATOR
DETAIL A
FLANGE/BOOT/JOYSTICK/REAR
BOOT/JOYSTICK
JOYSTICK STAND
JOYSTICK
ADAPTOR/FLOAT ENABLE
BOOT/JOYSTICK
COVER/CONSOLE
HOSE/LOW PRESSURE
HOSE/LOW PRESSURE
917438/BP0610
19
20
21
22
23
24
25
26
27
GRIP/ELECTRIC AUXILIARY
HOSE/MEDIUM PRESSURE
NUT/LOCK FLANGE
SCREW/CAP
BOLT/CARRIAGE
SCREW/THREAD CUTTING
SCREW/MACHINE
SCREW/TAP/R
WASHER/FLAT
55
CONTROLS
MUSTANG 2056
20
19
18
12
13
25
SOUND PAD LOCATION VIEW
16
12
22
15
22
14
24
16
13
6
2
23
2
2
17
7
4
2
8
10
1
2
11
2
17
21
23
2
9
21
1
2
3
4
5
6
7
8
9
56
BUSHING/OILITE
SCREW/CAP
PEDAL/FOOT
PIN/SPRING CLEVIS
PLATE/FOOT SUPPORT
COVER/LINKAGE
SUPPORT RIGHT
SUPPORT LEFT
SUBFLOOR
10
11
12
13
14
15
16
17
18
PIVOT/PEDAL RIGHT
PIVOT/PEDAL LEFT
PIN
BONNET
CABLE/LIFT
CABLE/TILT
CLEVIS/CABLE
CLEVIS
PAD/ACOUSTIC RIGHT
917438/BP0610
19
20
21
22
23
24
25
PAD/ACOUSTIC LEFT
PAD/ACOUSTIC LEFT
SCREW/CAP
NUT/HEX
SCREW/CAP
SCREW/CAP
SCREW/CAP
PRINTED IN USA
MUSTANG 2056
CONTROLS
Control Handle Removal and Installation Dual Hand and Hand/Foot Controls
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Left Handle
Removal Procedure
1. Remove the control cover per the procedure in the
Mainframe chapter.
2. Disconnect the electrical connector in the control
handle from the wiring harness.
IMPORTANT
Note the wire terminal connections in the electrical connector for reassembling the control
handle if replacing the handles electrical
cable.
PRINTED IN USA
917438/BP0610
57
CONTROLS
MUSTANG 2056
WARNING
BEFORE beginning this Service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Roll back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this service manual.)
Front of Control Valve
Removal Procedure
1. Remove the control cover per the procedure in the
Mainframe chapter.
2. Underneath the crossmember, disconnect the connector on the electrical harness in the left and right
joystick stands.
IMPORTANT
Note the wire terminal connections in the electrical connector for reassembling the joystick
handles if replacing the handles electrical
cable.
58
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
5. Remove two hoses on the 2-Bank (standard auxiliary hydraulics) or the 4-Bank (high-flow auxiliary
hydraulics) proportional valve behind the right
control grip.
PRINTED IN USA
917438/BP0610
59
CONTROLS
MUSTANG 2056
WARNING
BEFORE beginning this Service procedure,
perform the following SAFETY procedures:
Thread Screw
Console Cover
60
Joystick Stand
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
Joystick Drive
PRINTED IN USA
917438/BP0610
61
CONTROLS
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Rod End
Jam Nut
62
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
Adjustment Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the control cover per the procedure in the
Mainframe chapter.
2. Decide which capscrew to adjust. If the skid-steer
loader turns right, the left side speed must be
reduced and vice versa. DO NOT attempt to
increase the speed of either side, because it may
cause the control arm assemblies to overtravel,
resulting in damage to the hydrostatic pumps.
Travel Arms
Capscrew
917438/BP0610
63
CONTROLS
MUSTANG 2056
3. Two-speed models have the FORWARD adjustment points on the right side of the pump. The
REVERSE adjustment points are on the left side of
the pump.
WARNING
BEFORE beginning this Service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Roll back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this service manual.)
1. Decide which side needs adjusting. If the skid-steer
loader turns right going FORWARD, the left side
speed must be reduced and vice versa. DO NOT
attempt to increase the speed of either side,
because it may cause damage to the tandem pumps.
2. Single-speed models have the FORWARD adjustment points on the right front and the left rear locations of the tandem pump. The REVERSE
adjustment points are the left front and the right
rear.
4. If the skid-steer loader is turning right in the FORWARD position, remove the front plastic cap on
the tandem pump with pliers. Use an allen wrench
to hold the stud in place while loosening the locknut. With an allen wrench in a clockwise motion,
tighten 1/4 turn. Retighten the locknut.
5. If the skid-steer loader is turning right in the
REVERSE position, use the adjustment points
opposite the FORWARD position adjustment
points in Step 4.
6. If the skid-steer loader is turning left in the FORWARD position, remove the rear plastic cap on the
tandem pump with pliers. Use an allen wrench to
hold the stud in place while loosening the locknut.
With an allen wrench in a clockwise motion,
tighten 1/4 turn. Retighten the locknut.
7. If the skid-steer loader is turning left in the
REVERSE position, use the adjustment points
opposite the FORWARD position adjustment
points in Step 6.
8. Lower and secure the ROPS. Start the skid-steer
loader. Test the skid-steer loader tracking and
repeat the adjustment procedure as needed.
64
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
Assembly Procedure
The left Hand/Foot control handle operates the drive
function for the left side of the skid-steer loader. There
is a button switch for the horn in the grip assembly. On
two-speed models, a button switch in the grip assembly
controls the skid-steer loader speed range.
The right Hand/Foot control handle operates the drive
function for the right side of the skid-steer loader and
the auxiliary hydraulics. There is a button switch for
Hydraglide Ride Control (option) in the grip
assembly.
The left Dual Hand control handle operates the drive
function for the left side of the skid-steer loader and lift
functions. There is a button switch for the horn in the
grip assembly. On two-speed models, a button switch in
the grip assembly controls the speed range of the loader.
PRINTED IN USA
917438/BP0610
65
CONTROLS
MUSTANG 2056
7. Right Handle: Apply Loctite 242 onto two capscrews and secure the grip mount to the lower handle with locknuts.
66
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
PRINTED IN USA
917438/BP0610
67
CONTROLS
MUSTANG 2056
7. Pull the boot down over the control grip and top of
the joystick stand.
68
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
3. On the left, remove the hex nuts securing two centering devices and two control rods to the pivot
PRINTED IN USA
917438/BP0610
69
CONTROLS
MUSTANG 2056
Installation Procedure
WARNING
70
917438/BP0610
PRINTED IN USA
MUSTANG 2056
2.
CONTROLS
Neutral Centering Adjustment - Dual Joystick Controls
WARNING
BEFORE beginning this Service procedure,
perform the following SAFETY procedures:
Adjustment Capscrews
IMPORTANT
BE SURE control levers still contact tracking
adjustment capscrews. If they do not contact
capscrews, extend capscrews counter-clockwise to prevent overtravel of control arms,
which may cause pump damage. See Control
Handle Tracking Adjustment procedure in
this chapter.
PRINTED IN USA
917438/BP0610
71
CONTROLS
MUSTANG 2056
2. Install pressure gauges at MA and MB in this configuration: MA/MB forward valves together and
MA/MB rearward valves together.
MA Valves
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the locknut on each rod end attached to
the two pump control arm assemblies and slide the
rod ends out of the control arms.
MB Valves
72
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
2. Loosen a large jam nut on both the lift and tilt control cables where they attach at the foot pedal support weldment.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Removal Procedure - Hand/Foot Controls
4. If needed, unbolt the two capscrews on the foot
pedal assemblies and lift the foot pedal out of the
chassis.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the floor linkage cover per the procedure
in the Mainframe chapter.
PRINTED IN USA
917438/BP0610
73
CONTROLS
MUSTANG 2056
74
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove floor cover/control cover per the procedure in the Mainframe chapter.
PRINTED IN USA
917438/BP0610
75
CONTROLS
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
8. Remove the pins securing the lift and tilt cables to
the control valve, and remove the cables.
76
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
NOTES
Jam Nut
PRINTED IN USA
917438/BP0610
77
CONTROLS
MUSTANG 2056
14
22
12
15
16
19
13
17
18
8
11
21
24
4
6
9
10
20
2
1
2
3
4
5
6
7
8
78
NUT/LOCK
END/YOKE
NUT/LOCK
NUT/LOCK
PIN/SPRING CLEVIS
U-BOLT/LD CABLE
JOURNAL/PIVOT
NUT/LOCK
18
23
9
10
11
12
13
14
15
16
BUSHING/PIVOT
AUX ASSY/PEDAL
BAR/PEDAL SUPPORT
PIN
CABLE/AUXILIARY
BRACKET/VALVE
KIT/VALVE CABLE
SWITCH/DX
917438/BP0610
17
18
19
20
21
22
23
24
SUPPORT ASSY/PEDAL
SCREW/CAP
NUT/HEX
NUT/HEX MACHINE
SCREW/CAP
SCREW/CAP
WASHER/FLAT
WASHER/FLAT
PRINTED IN USA
MUSTANG 2056
CONTROLS
12
RIGHT INSTRUMENT
PANEL
14
21
15
11
24
16
3
13
17
20
25
18
1
27
23
6
3
7
20
8
19
22
9
2
26
LEFT TOWER
ELECTRICAL PANEL
10
4
1
2
3
4
5
6
7
8
9
NUT/LOCK
NUT/LOCK
NUT/LOCK
NUT/FLANGE
JOURNAL/PIVOT
BUSHING/PIVOT
AUX ASSY/PEDAL
U-BOLT/LD CABLE
PIN/SPRING CLEVIS
PRINTED IN USA
10
11
12
13
14
15
16
17
18
MODULE/HIGH FLOW
SWITCH/HIGH FLOW
PIN
CABLE/AUXILIARY
KIT/VALVE CABLE
BRACKET/VALVE
SWITCH/DX
SUPPORT ASSY/PEDAL
BAR/PEDAL SUPPORT
917438/BP0610
19
20
21
22
23
24
25
26
27
CLEVIS
SCREW/CAP
NUT/HEX
NUT/HEX MACHINE
SCREW/CAP
SCREW/CAP
NUT/HEX JAM
WASHER/FLAT
WASHER/FLAT
79
CONTROLS
MUSTANG 2056
10
2
19 NOTE 1
19
NOTE 1
23
25
22
1
24
7
9
18
20
14
13
20
16
21
NOTES 2 & 3
18
11
15
17
26
12
NOTE 4
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED
1
2
3
4
5
6
7
8
9
80
NUT/LOCK
PIVOT/SPACER
ROD END/ELASTOMERIC
BEARING/FLANGED
NUT/SPIRALOCK
HANDLE/LOWER
HANDLE/LOWER
GRIP
MOUNT/GRIP LEFT
10
11
12
13
14
15
16
17
18
MOUNT/GRIP RIGHT
PLUG 4-PIN
WEDGE 4-PIN
PIN
CABLE/AUXILIARY
BRACKET/VALVE
KIT/VALVE CABLE
SWITCH/DX
SCREW/SET
917438/BP0610
19
20
21
22
23
24
25
26
SCREW/CAP
SCREW/CAP
NUT/HEX
WASHER/FLAT
SCREW/CAP
SCREW/CAP
PIN/ROLL
SCREW/CAP
PRINTED IN USA
MUSTANG 2056
CONTROLS
11
3
22
5
5
15
22
NOTE 1
1
25
16
4
24
29
26
18
8
19
28
20
21
27
10
12 NOTES 2 & 3
14
23
NOTE 4
23
13
21
NOTES:
1) APPLY LOCTITE 242
2) ROUTE ELECTRICAL WIRES BEFORE INSTALLING
TERMINALS INTO CONNECTORS
3) INSERT RED WIRE INTO PIN LOCATION 1, GRAY
INTO 2, BLUE INTO 3, AND BLACK INTO 4
4) INSERT WEDGE AFTER ALL TERMINALS ARE INSTALLED
1
2
3
4
5
6
7
8
9
10
NUT/LOCK
NUT/FLANGE
PIVOT/SPACER
ROD END/ELASTOMERIC
BEARING/FLANGED
NUT/SPIRALOCK
HANDLE/LOWER
HANDLE/LOWER
GRIP
MOUNT/GRIP LEFT
PRINTED IN USA
11
12
13
14
15
16
17
18
19
20
MOUNT/GRIP RIGHT
PLUG 4-PIN
WEDGE 4-PIN
MODULE/HIGH FLOW
SWITCH/HIGH FLOW
PIN
CABLE/AUXILIARY
KIT/VALVE CABLE
BRACKET/VALVE
SWITCH/DX
917438/BP0610
21
22
23
24
25
26
27
28
29
SCREW/SET
SCREW/CAP
SCREW/CAP
WASHER/FLAT
SCREW/CAP
SCREW/CAP
PIN/ROLL
SCREW/CAP
NUT/HEX
81
CONTROLS
MUSTANG 2056
Standard
RIGHT CHASSIS
WALL
6
1
4
2
3
RIGHT INSTRUMENT
PANEL
6
High-Flow
RIGHT CHASSIS
WALL
9
LEFT CHASSIS
TOWER
5
2
1
7
Standard Auxiliary
High-Flow Auxiliary
1
2
3
4
5
6
1
2
3
4
5
6
7
8
9
82
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
PRINTED IN USA
917438/BP0610
83
CONTROLS
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. At the main control valve, disconnect the electrical
connector on the auxiliary hydraulics spool.
84
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
917438/BP0610
85
CONTROLS
MUSTANG 2056
WARNING
86
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Sit in the seat, pull the restraint bar down and turn
the key to ON or ACCESSORY position (DO NOT
START ENGINE) to release the electrical detent
on the auxiliary hydraulics valve spool.
2. On the right control handle, lock open the auxiliary
hydraulics circuit.
PRINTED IN USA
917438/BP0610
87
CONTROLS
MUSTANG 2056
18
6
4
21
3
22
16
29
16
20
19
26
10
23
28
APPLY LOCTITE 242 OR
EQUIVALENT
25
10
26
3
17
24
13
15
9
6
11
5
12
27
9
7
14
1
2
3
4
5
6
7
8
9
10
88
GRIP/FLAT HANDLE
CLAMP/CABLE
END/YOKE
NUT/LOCK
STUD
PIN/SPRING CLEVIS
WASHER/FLAT
WASHER/BELLEVILLE
BUSHING/PIVOT
CABLE/THROTTLE
11
12
13
14
15
16
17
18
19
20
SPACER/PIVOT
ASSY/PEDAL
CLIP/SPRING
NUT/SPIRALOCK
SPRING
CLIP/RETAINING
CLEVIS/HALF
ASSY/THROTTLE LEVER
ROD/CONTROL
BRACKET/THROTTLE
917438/BP0610
21
22
23
24
25
26
27
28
29
SCREW/MACHINE
SCREW/CAP
WASHER/LOCK
PIN/COTTER
NUT/HEX
NUT/HEX MACHINE
WASHER/FLAT
SCREW/CAP
CLAMP/INJECTION LINE
PRINTED IN USA
MUSTANG 2056
CONTROLS
11
5
4
3
7
13
2
17
16
6
14
10
19
12
15
17
16
1
2
3
4
5
6
7
GRIP/FLAT HANDLE
CLAMP/CABLE
END/YOKE
NUT/LOCK
PIN/SPRING CLEVIS
ROD END/ELASTOMERIC
WASHER/BELLEVILLE
PRINTED IN USA
8
CABLE/THROTTLE
9
NUT/SPIRALOCK
10 BRACKET/CABLE SUPPORT
11 LEVER/THROTTLE ASSY
12 BRACKET/THROTTLE
13 SCREW/MACHINE
14 SCREW/CAP
917438/BP0610
15 SCREW/CAP
16 WASHER/LOCK
17 NUT/HEX MACHINE
18 SCREW/CAP
19 CLAMP/INJECTION LINE
89
CONTROLS
MUSTANG 2056
18
8
21
22
16
29
16
20
19
26
23
28
APPLY LOCTITE 242 OR
EQUIVALENT
10
25
26
13
3
15
17
9
24
11
5
12
7
27
1
2
3
4
5
6
7
8
9
10
90
GRIP/FLAT HANDLE
CLAMP/CABLE
END/YOKE
NUT/LOCK
STUD
PIN/SPRING CLEVIS
WASHER/FLAT
WASHER/BELLEVILLE
BUSHING/PIVOT
CABLE/THROTTLE
14
11
12
13
14
15
16
17
18
19
20
SPACER/PIVOT
ASSY/PEDAL
CLIP/SPRING
NUT/SPIRALOCK
SPRING
CLIP/RETAINING
CLEVIS/HALF
LEVER/THROTTLE
ROD/CONTROL
BRACKET/THROTTLE
917438/BP0610
21
22
23
24
25
26
27
28
29
SCREW/MACHINE
SCREW/CAP
WASHER/LOCK
PIN/COTTER
NUT/HEX
NUT/HEX MACHINE
WASHER/FLAT
SCREW/CAP
CLAMP/INJECTION LINE
PRINTED IN USA
MUSTANG 2056
CONTROLS
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
PRINTED IN USA
917438/BP0610
91
CONTROLS
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Belleville Washers
92
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. At the hand throttle, remove the hex nut and lock
washer on the elastomeric rod end of the throttle
cable and remove the cable from the throttle lever.
PRINTED IN USA
917438/BP0610
93
CONTROLS
MUSTANG 2056
Adjustment Locations
WARNING
Adjustment Procedure
Adjustment Locations
917438/BP0610
PRINTED IN USA
MUSTANG 2056
CONTROLS
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
1. With the hand throttle pulled back to an IDLE position, remove the cotter pin and washer to disconnect the half-clevis from the foot throttle assembly.
Slot
PRINTED IN USA
917438/BP0610
95
CONTROLS
MUSTANG 2056
CHAPTER NOTES
96
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
Introduction
41
DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
SEE NOTE 1
41
1
APPLY LOCTITE 242
42 TORQUE TO 55 FT-LBS
24
E
3
SEE NOTE 1
39
45
F
8
41
36
35
37
32
4
44
21
H
25
A
34
33
D
N
21
34
23 18
29
27
20
J
15
26
28
K
5
40
44
B
A
21
32
13
J
21
PRINTED IN USA
14
19
11
16
C
30
43
12
L
5
17
10
38
31
13
10
917438/BP0610
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
FITTING/STRAIGHT
FITTING/TEE
FITTING/TEE
FITTING/90
CAP/37 FLARE
CAP/37 FLARE
FITTING/TEE
FITTING/45
FITTING/STRAIGHT
PLUG
SWITCH/TEMP
NUT/SPIRALOCK
WASHER/FLAT
HOSE/PRESSURE
SCREW/CAP
HOSE/PRESSURE
VALVE/SOLENOID
PLATE/SPACER
MANIFOLD/RETURN
TUBE/BRAKE
FITTING/STRAIGHT
TUBE/CHARGE
HOSE/PRESSURE
HOSE/PRESSURE
PORT/TEST
TUBE/DRAIN
TUBE/BRAKE
TUBE/BRAKE
TUBE/DRAIN
HOSE/MANIFOLD
FITTING/45
MOTOR/DRUVE
CLAMP/HOSE
CROSS/TEE
HOSE/PRESSURE
HOSE/PRESSURE
HOSE/PRESSURE
HOSE/PRESSURE
FITTING/Y
HOSE/PRESSURE
PUMP/TANDEM
SCREW/CAP
SCREW/CAP
SCREW/CAP
WASHER/FLAT
97
HYDROSTATIC SYSTEM
MUSTANG 2056
NOTE 1
22
43
NOTE 1
8
10
18
42
36
35
41
32
34
40
C
A
D
38
23
33
10
7
38
30
21
14
29
15
25
F
11
37
12
24
10
N
H
13
C
44
17
G
45
16
37
31
19
28
41
13
45
39
10
K
L
38
27
26
1
FITTING/STRAIGHT
2
FITTING/TEE
3
FITTING/TEE
4
FITTING/TEE
5
CAP/37 FLARE
6
CAP/37 FLARE
7
FITTING/STRAIGHT
8
FITTING/45
9
FITTING/90
10 FITTING/STRAIGHT
11 SWITCH/TEMP
12 NUT/SPIRALOCK
98
13
14
15
16
17
18
19
20
21
22
23
24
WASHER/FLAT
HOSE/PRESSURE
SCREW/CAP
MANIFOLD/VALVE
PLATE/SPACER
HOSE/PRESSURE
MANIFOLD/RETURN
TUBE/CHARGE
HOSE/PRESSURE
HOSE/PRESSURE
PORT/TEST
TUBE/MOTOR
25
26
27
28
29
30
31
32
33
34
35
36
TUBE/BRAKE
TUBE/MOTOR
TUBE/BRAKE
TUBE/DRAIN
HOSE/MANIFOLD
MOTOR/DRIVE RIGHT
MOTOR/DRIVE LEFT
FITTING/45
CLAMP/HOSE
HOSE/PRESSURE
HOSE/PRESSURE
HOSE/PRESSURE
917438/BP0610
37
38
39
40
41
42
43
44
45
46
CROSS/TEE
FITTING/STRAIGHT
TUBE/DRAIN
HOSE/PRESSURE
FITTING/90
PUMP/TANDEM
SCREW/CAP
SCREW/CAP
SCREW/CAP
WASHER/FLAT
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
DRAIN -8 ORB
MAIN OUT -10 ORB (A,C)
DRIVE MOTOR PORT REFERENCE
SINGLE SPEED (STANDARD) WITHOUT SHUTTLES
15
G
12
11
28
45
43
10
13
9
42
13
42
42
26
42
C
38
39
D
H
29
47
14
30
41
23
N
46
6
19
40
29
41
24
2
35
25
17
H
22
36
32
37
20
27
21
16
33
34
44
39
31
19
47
29
B
A
14
29
PRINTED IN USA
917438/BP0610
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
FITTING/STRAIGHT
FITTING/TEE
FITTING/90
CAP/37 FLARE
FITTING/45
CAP/37 FLARE
FITTING/TEE
ADAPTER/90
FITTING/TEE
FITTING/90
FITTING/TEE
TUBE/CHARGE
FITTING/STRAIGHT
PLUG
HOSE/PRESSURE
SWITCH/TEMPERATURE
NUT/SPIRALOCK
WASHER/FLAT
WASHER/FLAT
HOSE/PRESSURE
SCREW/CAP
HOSE/PRESSURE
VALVE/SOLENOID
PLATE/SPACER
MANIFOLD/HYDRAULIC
PUMP/TANDEM
TUBE /BRAKE VALVE
TUBE/TANDEM PUMP
FITTING/STRAIGHT
PORT/TEST
TUBE/MOTOR DRAIN
TUBE/BRAKE
TUBE/BRAKE
TUBE MOTOR DRAIN
HOSE/MANIFOLD
HOSE/PRESSURE
HOSE/PRESSURE
FITTING/45
MOTOR/SINGLE-SPEED
CLAMP/HOSE
CROSS/TEE
HOSE/PRESSURE
FITTING/TEE
HOSE/PRESSURE
SCREW/CAP
SCREW/CAP
SCREW/CAP
99
HYDROSTATIC SYSTEM
MUSTANG 2056
44
25
12
11
14
17
10
40
2
37
13
38
13
A
B
24
41
40
39
7
6
16
20
22
L
47
41
18
21
35
43
48
26
42
27
13
M
36
33
32
28
19
34
31
15
23
18
48
13
L
B
45
K
A
29
1
FITTING/STRAIGHT
2
FITTING/90
3
FITTING/TEE
4
FITTING/TEE
5
CAP/37 FLARE
6
CAP/37 FLARE
7
UNION/FITTING
8
ADAPTER/90
9
FITTING/TEE
10 FITTING/90
11 FITTING/TEE
12 TUBE/CHARGE
100
13
14
15
16
17
18
19
20
21
22
23
24
FITTING/STRAIGHT
HOSE/PRESSURE
SWITCH/TEMP
NUT/SPIRALOCK
WASHER/FLAT
WASHER/FLAT
SCREW/CAP
HOSE/PRESSURE
MANIFOLD/VALVE
PLATE/SPACER
MANIFOLD
PUMP/TANDEM
43
30
25
26
27
28
29
30
31
32
33
34
35
36
TUBE/TANDEM PUMP
PORT/TEST
TUBE/TWO-SPEED
TUBE/MOTOR BRAKE
TUBE/TWO-SPEED
TUBE/MOTOR BRAKE
TUBE/DRAIN
HOSE/MANIFOLD
MOTOR/TWO-SPEED
MOTOR/TWO-SPEED
HOSE/PRESSURE
HOSE/PRESSURE
917438/BP0610
37
38
39
40
41
42
43
44
45
46
47
48
FITTING/45
HOSE/PRESSURE
CLAMP/HOSE
HOSE/PRESSURE
CROSS/TEE
HOSE/PRESSURE
FITTING/STRAIGHT
FITTING/TEE
TUBE/MOTOR DRAIN
SCREW/CAP
SCREW/CAP
SCREW/CAP
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Test Procedure
1. Remove the metal cap from the test port.
PRINTED IN USA
917438/BP0610
101
HYDROSTATIC SYSTEM
MUSTANG 2056
Pull the gear pump forward and up, out of the chassis.
Gear Pump Capscrews
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this service manual.)
Removal Procedure
1. Drain the oil from the hydraulic reservoir per the
procedure in the Lubrication chapter.
2. Remove the control cover and the floor cover per
the procedure in the Mainframe chapter.
3. Remove the crossmember per the procedure in the
Mainframe chapter.
4. Disconnect all the hydraulic pressure hoses from
their fittings at the gear pump.
6. Label and disconnect all the hydraulic hoses connected to the hydrostatic pump.
NOTE: Mark the hoses and fittings for reassembly, and
cap or plug them after they are disconnected to prevent
contaminants from entering the hydraulic system.
7. Position a hoist above the hydrostatic pump.
Attach lifting straps around the pump or use a lifting hook and raise the hoist to remove slack from
the strap/hook. The hoist should now support the
weight of the pump.
102
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
8. Remove the two capscrews securing the hydrostatic pump to the flywheel housing.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm, engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
9. Shift the hydrostatic pump forward to disengage
the splined shaft drive (with a part of the coupler
assembly attached) of the pump.
Shaft Drive with Coupler
PRINTED IN USA
917438/BP0610
103
HYDROSTATIC SYSTEM
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
Raise and securely block the loader so all
four tires are off the ground.
Installation Procedure - Follow all warnings first,
then reverse the removal steps.
104
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
PRINTED IN USA
917438/BP0610
105
HYDROSTATIC SYSTEM
MUSTANG 2056
Troubleshooting Guide
The troubleshooting guide lists potential hydrostatic
system problems, as well as possible causes and
remedies.
If you cannot locate a particular hydrostatic system
problem in this chart, consult the troubleshooting chart
in the Hydraulic System chapter.
Problem
Possible Cause
Creeps in NEUTRAL
Refer to the Neutral Centering Adjustment procedure in the Controls chapter of this manual.
106
917438/BP0610
Remedy
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
Troubleshooting Guide - Non-Dual Joystick Controls
Problem
No response from the hydrostatic drive
or the lift/tilt systems
PRINTED IN USA
Possible Cause
Remedy
Check switches.
917438/BP0610
107
HYDROSTATIC SYSTEM
MUSTANG 2056
Problem
Neutral difficult to maintain
Sluggish acceleration
108
Possible Cause
Remedy
Cycle the lift and tilt cylinders to maximum stroke and maintain pressure for
a short time to clear air from system.
Check hydraulic oil reservoir; fill as
needed.
Troubleshoot engine.
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
Troubleshooting Guide - Non-Dual Joystick Controls
Problem
Hydrostatic (drive) system noisy
Right side doesnt drive in either direction. Left side operates normally
PRINTED IN USA
Possible Cause
Remedy
917438/BP0610
109
HYDROSTATIC SYSTEM
MUSTANG 2056
Problem
Left side doesnt drive in either direction. Right side operates normally
110
Possible Cause
Remedy
Switch valves with those on rear hydrostatic pump. See Hydrostatic Pump
Relief Valves information in this chapter; problem should switch to the right
side. Replace defective relief valve as
needed.
917438/BP0610
PRINTED IN USA
OPTIONAL HYD
ALL-TACH
TILT CYLINDERS
AUXILIARY HYD
COUPLERS
T
P
T
P
LIFT/TILT
JOYSTICK
SAFETY LOCK
SOLENOID
TRAVEL
JOYSTICK
4
2
3
1
2
3
RIGHT
DRIVE
MOTOR
LEFT
DRIVE
MOTOR
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
STANDARD
HYDRAULIC
PUMP
G2
HYDROGLIDE
MANIFOLD
AC
X1
X2
JOYSTICK PILOT
SUPPLY SOLENOID
PILOT SUPPLY
SOLENOID VALVE
MANIFOLD
MG
Y B MB
MA A G1A MA
MB B G
HYD
ALL-TACH
VALVE
X2
BRAKE
SOLENOID
VALVE
T R
X1
SHOWN WITH
OPTIONAL
TWO-SPEED
SOLENOID
VALVE
P2
P1
HYDROSTATIC
PUMP
STD
AUX
TILT
LIFT
RESERVOIR
LIFT CYLINDERS
SAFETY LOCK
SOLENOID
FILTER ASSEMBLY
WITH BYBASS
HEAT EXCHANGER
111
917438/BP0610
PRINTED IN USA
HYDROSTATIC SYSTEM
MUSTANG 2056
112
917438/BP0610
TILT CYLINDERS
AUXILIAR HYD
COUPLERS
OPTIONAL HYD
ALL-TACH
CASE DRAIN
SAFETY LOCK
SOLENOID
LEFT
DRIVE
MOTOR
RIGHT
DRIVE
MOTOR
STANDARD
HYDRAULIC
PUMP
OPTIONAL
HIGH FLOW
HYDRAULIC
PUMP
AC
HYDROGLIDE
MANIFOLD
G
HYDRAULIC
ALL-TACH
VALVE
SHOWN WITH
OPTIONAL
TWO SPEED
SOLENOID VALVE
PILOT SUPPLY
SOLENOID VALVE
MANIFOLD
A B
SELF
LEVEL
VALVE
LIFT
TILT
STD AUX
BRAKE
SOLENOID
VALVE
HYDROSTATIC
PUMP
SAFETY LOCK
SOLENOID
LIFT CYLINDERS
RESERVOIR
HEAT EXCHANGER
FILTER ASSEMBLY
WITH BYPASS
HYDROSTATIC SYSTEM
MUSTANG 2056
PRINTED IN USA
MUSTANG 2056
HYDROSTATIC SYSTEM
CHAPTER NOTES
PRINTED IN USA
917438/BP0610
113
HYDROSTATIC SYSTEM
114
MUSTANG 2056
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
Introduction
25
TO START INTERLOCK ON
CHASSIS WIRE HARNESS
6
16
13
19
9
20
14
1
27
17
7
24
12
18
3
1
21
23
3
11
28
1
18
15
10
22
26
22
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
FITTING/STRAIGHT
FITTING/90
FITTING/90
FITTING/TEE
SCREW/CAP
FITTING/90
PLUG
PLUG
NUT/SPIRALOCK
PUMP/SINGLE GEAR
O-RING
VALVE/CONTROL
CLAMP/ACCUMULATOR
ACCUMULATOR
FITTING/45
TUBE/BANK TO TANK
TUBE/ACCUMULATOR
VALVE/PROPORTIONAL
TUBE/HYDRAULIC
TUBE/HYDRAULIC
HOSE/PRESSURE
CLAMP/T-BOLT
HOSE/PRESSURE
FITTING/STRAIGHT
JUMPER/INTERLOCK
HOSE/SUCTION PUMP
SCREW/CAP
SCREW/CAP
12
2
4
1
1
DETAIL VIEW
PROPORTIONAL VALVE
1
3
DETAIL VIEW
PILOT VALVE
PRINTED IN USA
917438/BP0610
115
HYDRAULIC SYSTEM
MUSTANG 2056
10
13
13
1
2
3
4
5
116
O-RING
FITTING/90
SCREW/CAP
FITTING/90
PLUG
11
8
7
12
6
7
8
9
10
11
PLUG
PUMP/GEAR
HOSE/SUCTION PUMP
HOSE/PRESSURE
VALVE/CONTROL
917438/BP0610
11 CLAMP/T-BOLT
12 ADAPTOR/45
13 SCREW/CAP
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
37
9
TO START INTERLOCK ON
CHASSIS WIRE HARNESS
34
26
10
22
24
27
17
23
13
1
20
21
18
3
36
11
6
1
33
25
28
4
1
1
12
16
31
15
32
29
30
4
30
11
1
38
14
35
19
28
16
3
7
DETAIL VIEW
PROPORTIONAL VALVE
2
1
4
1
4
DETAIL VIEW
PILOT VALVE
1
FITTING/STRAIGHT
2
FITTING/90
3
FITTING/90
4
FITTING/90
5
FITTING/TEE
6
SCREW/CAP
7
FITTING/45
8
CLAMP/TUBE
9
PLATE/TWIN COVER
10 FITTING/90
11 PLUG
12 PLUG
13 NUT/SPIRALOCK
PRINTED IN USA
14
15
16
17
18
19
20
21
22
23
24
25
26
PUMP/DOUBLE GEAR
O-RING
VALVE/CONTROL
CLAMP/ACCUMULATOR
ACCUMULATOR
FITTING/45
TUBE/FRONT LOW
TUBE/FRONT HIGH
TUBE/BACK LOW
TUBE/BACK HIGH
TUBE/TANK
TUBE/ACCUMULATOR
TUBE/HIGH FLOW
917438/BP0610
27
28
29
30
31
32
33
34
35
36
37
38
TUBE/HIGH FLOW
VALVE/PROPORTIONAL
HOSE/PRESSURE
CLAMP/T-BOLT
HOSE/PRESSURE
HOSE/PRESSURE
FITTING/STRAIGHT
JUMPER/INTERLOCK
HOSE/SUCTION PUMP
SCREW/CAP
SCREW/CAP
SCREW/CAP
117
HYDRAULIC SYSTEM
MUSTANG 2056
29
19
9
8
20
2
16
18
2
10
5
7
A
6
22
17
23
13
3
25
4
28
14
12
15
25
24
27
11
21
21
11
BACKSIDE DETAIL A
26
DETAIL A
1
2
3
4
5
6
7
8
9
10
118
FITTING/STRAIGHT
FITTING/90
O-RING
FITTING/90
FITTING/90
FITTING/90
SCREW/CAP
CLAMP/TUBE
PLATE/TWIN COVER
FITTING/90 ELBOW
11
12
13
14
15
16
17
18
19
20
PLUG
PUMP/DOUBLE GEAR
PLUG
HOSE/SUCTION PUMP
FITTING/45
TUBE/HYDRAULIC
VALVE/CONTROL
TUBE/BANK TO TANK
TUBE/HIGH FLOW
TUBE/HIGH FLOW
917438/BP0610
21
22
23
24
25
26
27
28
29
VALVE/PROPORTIONAL
HOSE/PRESSURE
HOSE/PRESSURE
TUBE/HYDRAULIC
CLAMP/T-BOLT
HOSE/PRESSURE
SCREW/CAP
SCREW/CAP
SCREW/CAP
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
18
18
40
9
28
29
17
NOTE 3
13
17 NOTE 3
6
7
36
24
5
14
38
NOTE 1
15
26
3
30
13
5
5
38
NOTE 1
13
33
6
31
6
5
23
19
36
24
26
39
NOTE 1
21
12
23
41 NOTE 2
19
25
16
10
20
27
14
39
NOTE 1
37 NOTE 1
11
10
5
40
1
37 NOTE 1
GREASE TAPER
OF PINS
35
30
38 NOTE 1
21
42
34
32
NOTE 2 41
39
NOTE 1
NOTES:
1. DO NOT OVER TIGHTEN CAP SCREWS
2. APPLY LOCTITE 242 TO CAP SCREWS AND
TORQUE TO 80FT-LBS.
25
22
20
3
22
1
2
3
4
5
6
7
8
9
10
11
12
13
14
FITTING/STRAIGHT
NUT/LOCK
NUT/HEX LOCK
CLAMP/HOSE
PLATE/TWIN COVER
CLAMP/TUBE
CLAMP/HOSE
CLAMP/TUBE
PLUG
TUBE/TILT
COUPLER/MALE
COUPLER/FEMALE
SPACER/TILT TUBE
TUBE/LIFT CYLINDER
PRINTED IN USA
15
16
17
18
19
20
21
22
23
24
25
26
27
28
917438/BP0610
29
30
31
32
33
34
35
36
37
38
39
40
41
42
HOSE/PRESSURE
HOSE/PRESSURE
TUBE/TILT INNER
TUBE/TILT OUTER
TUBE/AUXILIARY INNER
TUBE/AUXIILIARY OUTER
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
WASHER/FLAT
119
HYDRAULIC SYSTEM
MUSTANG 2056
1
ASSEMBLE TO TOP
OF HYDRAULIC TANK
4
14
10
3
11
2
12
13
4
14
10
3
2
4
8
14
7
10
9
3
2
1
2
3
4
5
6
7
120
FITTING/STRAIGHT
NUT/LOCK
CLAMP/TUBE
CLAMP/TUBE
HOSE/PRESSURE
HOSE/PRESSURE
COUPLER/MALE
8
9
10
11
12
13
14
COUPLER/FEMALE
COUPLER/MALE
BAR
TUBE/OUTER
TUBE/INNER
TUBE/DRAIN
BOLT/CARRIAGE
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
Chassis Hydraulics
50
47
45
11
40
12
13
35
16
12
52
36
3
24
17
25
46
20
32
41
21
5
19
44
46
38
7
28
34
4
18
42
15 2
48
7
8
12
14
38
37
13
27
43
12
52
49
12
33
10
26
14
51
31
29
13
12
30
3
23
22
39
6
24
21
21
46
24
20
19
44
32
5
7
7
SELF-LEVELING VALVE DETAIL
PRINTED IN USA
TILT-LOCK SOLENOID
LIFT-LOCK SOLENOID
917438/BP0610
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
FITTING/90
WASHER/FLAT
NUT/LOCK
FITTING/TEE
FITTING/90
NUT/LOCK
FITTING/STRAIGHT
FITTING/STRAIGHT
FITTING/TEE
CAP/37 FLARE
FITTING/TEE
PLATE/TWIN COVER
CLAMP/TUBE
CLAMP/TUBE
CLAMP/HOSE
ASSY/FILTER
NUT/SPIRALOCK
NUT/SPIRALOCK
STRAP
VALVE/SELF LEVEL
VALVE/SOLENOID
TUBE CLAMP
PLATE/TUBE CLAMP
FITTING/TEE
TUBE
TUBE/AUX
TUBE/AUX
HOSE/SUCTION
TUBE/LIFT
TUBE/TILT
TUBE/LIFT
SPACER/ LIFT
BRACKET/HARNESS
TUBE/TILT
TUBE/TILT
TUBE/TILT
TUBE/LIFT
CLAMP/T-BOLT
TUBE/SUCTION
BRACKET/FILTER
TUBE/FILTER
TUBE/TILT
TUBE/LIFT
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
BOLT/CARRIAGE
SCREW/MACHINE
SCREW/CAP
WASHER/FLAT
121
HYDRAULIC SYSTEM
MUSTANG 2056
The control valve on the skid loader controls lift and tilt
functions of the lift arm and standard and high-flow
auxiliary hydraulics. It is located on the right side of the
chassis. The relief valve in the control valve can be
tested at the lift arm couplers.
Test Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
(For detailed instructions, refer to the Safety
chapter of this manual.)
NOTE: To prevent contamination, ALWAYS clean the
area around hydraulic fittings before disconnecting any
hydraulic plug, hose or tube.
1. What youll need: an assistant and a minimum
5000 PSI (345 bar) pressure gauge.
2. Perform the pressure tests at the auxiliary hydraulic
couplers located on the left lift arm and the highflow couplers (if so equipped) located on the right
lift arm of high-flow auxiliary loaders.
WARNING
BEFORE continuing this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter in this manual.)
a. Remove the cap on the relief valve adjuster
screw(s). The high-flow relief valve is located at
the top rear area of the control valve. Standard
auxiliary relief valve can be found beneath the
122
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HYDRAULIC SYSTEM
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Load the bucket and allow it to rest on the ground.
NOTE: To prevent contamination, ALWAYS clean the
area around hydraulic fittings before disconnecting any
hydraulic hose or tube.
PRINTED IN USA
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HYDRAULIC SYSTEM
MUSTANG 2056
Self-Leveling Valve Test
WARNING
Test Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter in this manual.)
1. With the engine OFF and the ROPS raised and
locked, loosen the jam nut on the self-leveling
valve adjuster screw.
Self-Leveling Valve Adjuster Screw
124
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HYDRAULIC SYSTEM
WARNING
BEFORE continuing this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
(For detailed instructions, refer to the Safety
chapter in this manual.)
PRINTED IN USA
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HYDRAULIC SYSTEM
MUSTANG 2056
WARNING
Test Procedure
1. Climb into the operators seat, lower the restraint
bar and start the engine.
2. Using the lift control, raise the lift arm off the
ground enough so that the attachment can be tilted.
3. Raise the restraint bar, use the lift and tilt controls
(one at a time) to see if either function will operate.
If the lift arm can be raised or lowered, the lift
solenoid is malfunctioning.
If the attachment can be tilted, the tilt solenoid is
malfunctioning.
Lift Solenoid
126
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HYDRAULIC SYSTEM
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
Replacement Procedure
WARNING
917438/BP0610
127
HYDRAULIC SYSTEM
MUSTANG 2056
Removal Procedure
NOTE: Refer to the Lift Arm Removal/Disassembly
procedure in the Mainframe chapter for instructions on
removing the complete lift arm group, including the tilt
cylinders.
1. Remove the bucket or attachment.
2. With the engine running, lower the lift arm until it
is in contact (or near contact) with the lift arm stops
(on front of chassis).
WARNING
BEFORE continuing this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
(For detailed instructions, refer to the Safety
chapter in this manual.)
128
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MUSTANG 2056
HYDRAULIC SYSTEM
WARNING
BEFORE continuing this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
(For detailed instructions, refer to the Safety
chapter in this manual.)
4. Remove plugs/caps and attach the upper and lower
tilt cylinder hoses to the cylinder, and then reconnect hoses to the tubes on top of the crossmember.
NOTE: After removing/replacing any component in
the hydraulic system, ALWAYS check the level of
hydraulic fluid in the reservoir. Add fluid if necessary.
Refer to the Lubrication chapter in this manual for the
hydraulic fluid requirements and specifications.
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
5. ALWAYS check for hydraulic fluid leaks after
reassembling components of the hydraulic system.
PRINTED IN USA
917438/BP0610
129
HYDRAULIC SYSTEM
MUSTANG 2056
WARNING
5. Remove the capscrew and locknut securing the
front lift cylinder pivot pin. Then drive the pivot
pin out to release the rod end of the lift cylinder.
WARNING
6. While supporting the weight of the lift cylinder,
remove the capscrew and locknut securing the rear
lift cylinder pivot pin. Drive the pivot pin out the
hole on the outside of the chassis. Remove the lift
cylinder from the chassis.
Installation Procedure
130
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
8
2
1 NUT/LOCK
2 TUBE/LIFT CYLINDER
3 ROD/LIFT CYLINDER
4 PISTON
5 GLAND/HEAD
6 CAP/GLAND
7 KIT/SEAL
8 BUSHING
7
6
8
3
8
8
3
8
2 1
7
1 NUT/LOCK
2 PISTON
3 TUBE/TILT CYLINDER
4 GLAND/HEAD
5 CAP/GLAND
6 ROD/TILT CYLINDER
7 KIT/SEAL
8 BUSHING/COMPOSITE
9 ZERK/GREASE
10 BUSHING/SPRING
7
10
5
10
PRINTED IN USA
917438/BP0610
131
HYDRAULIC SYSTEM
MUSTANG 2056
Disassembly Procedure
Remove the cylinder from the skid-steer loader. See
Lift Cylinder Removal or Tilt Cylinder Removal in
this chapter.
1. Purge the oil from the cylinder by facing the ports
downward and pumping the cylinder rod back and
forth several times.
2. Use an Allen wrench to loosen the set screw on the
cylinder collar.
5. Remove the rod assembly and inspect both the cylinder rod and the tube for dents or nicks that may
cause damage to the o-rings and seals.
3. Clamp a suitable shaft in a vise and slide the cylinder onto the shaft to prevent the cylinder tube from
turning.
132
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MUSTANG 2056
HYDRAULIC SYSTEM
6. Slide the collar down to the cylinder tube, thread it
onto the tube and tighten with a chain clamp
wrench. Tighten the set screw on the collar.
Piston
7. Install the cylinder on loader. See the Lift Cylinder Installation or the Tilt Cylinder Installation
procedures in this chapter.
Head Gland
8. Slide the head gland, seals, and o-rings off the cylinder rod and inspect them for wear.
PRINTED IN USA
917438/BP0610
133
HYDRAULIC SYSTEM
MUSTANG 2056
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shutdown the engine.
Relieve hydraulic system pressure.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter in this manual.)
1. Remove the hydraulic reservoir drain plug and
drain the hydraulic oil into a suitable container.
2. Remove the control cover/floor cover per the procedure in the Mainframe chapter.
3. Remove the crossmember per the procedure in the
Mainframe chapter.
4. Disconnect the hydraulic hoses from their fittings
on the gear pump. The high-flow auxiliary hydraulics gear pump has an additional hose to remove.
6. Pull the gear pump forward and out of the hydrostatic pump. BE CAREFUL not to lose the o-ring.
Installation Procedure
1. Install the o-ring on the mating surface of the gear
pump.
2. Attach the gear pump to the hydrostatic pump (BE
SURE the gear pump shaft engages the splined
coupler). Install two capscrews with Loctite 242
applied to secure the gear pump to the hydrostatic
pump.
3. Remove the caps/plugs and connect the hydraulic
hoses to the gear pump.
4. Reinstall the crossmember and the floor cover/control cover per the procedures in the Mainframe
chapter.
5. Reinstall the hydraulic reservoir drain plug.
6. Replace the hydraulic oil drained out of the reservoir in step 1.
NOTE: After removing and/or replacing any
component in the hydraulic system, ALWAYS check
the level of the hydraulic fluid in the reservoir. Add
fluid if necessary. Refer to the Lubrication chapter for
the hydraulic fluid requirements and specifications.
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
134
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PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
7. ALWAYS check for hydraulic fluid leaks after
reassembling components of the hydraulic system.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
PRINTED IN USA
917438/BP0610
135
HYDRAULIC SYSTEM
MUSTANG 2056
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
WARNING
BEFORE continuing this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter in this manual.)
WARNING
Surfaces inside the engine
compartment may be extremely
hot, particularly the engine muffler and exhaust pipes. Serious
136
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PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
7. Insert an Allen wrench into the adjuster screw on
the self-leveling valve and adjust the valve. Turn
the screw IN (clockwise) to shorten the cylinder
extension. Turn the screw OUT (counterclockwise)
to lengthen the cylinder extension.
PRINTED IN USA
917438/BP0610
137
HYDRAULIC SYSTEM
MUSTANG 2056
Lift and Tilt Solenoid Valve - Disassembly
and Assembly
Disassembly Procedure
1. Remove the nut that secures the coil to the cartridge.
138
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MUSTANG 2056
HYDRAULIC SYSTEM
Control Valve Removal and Installation
4. Install seal kit (or other new parts). Assemble solenoid valve in reverse order of disassembly.
O-Ring
O-Ring
O-Ring
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Relieve hydraulic system pressure.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Backup Rings
IMPORTANT
DO NOT torque coil retaining nut more than 45
in.-lbs. (5.1 Nm).
5. If removed from the loader, install the lift or tilt
solenoid on the hydraulic system. Refer to the procedure in this chapter.
PRINTED IN USA
917438/BP0610
139
HYDRAULIC SYSTEM
MUSTANG 2056
11
7
9
11
7
9
4
10
8
6
10
High-Flow Valve
8
6
High-Flow Valve
Installation Procedure
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
7. Port 5: Connect the auxiliary return tube and highflow return tube (high-flow only) to straight fittings on the control valve.
8. Port 4: Connect the auxiliary feed tube and highflow feed tube (high-flow only) to straight fittings
on the control valve.
9. Port 3: Connect the hydraulic filter tube to the
straight fitting on control valve.
10. Ports 1 and 2 (high-flow only): Connect the highflow tubes at the straight fittings on the valve.
WARNING
11. Reconnect the auxiliary hydraulics spool lock electrical connector at the rear of the control valve.
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
PRINTED IN USA
917438/BP0610
141
HYDRAULIC SYSTEM
MUSTANG 2056
Spool Cap
3. Pull spool cap off the spool and retain the o-ring.
Disassembly Procedure
Spool
Spring Assy
142
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MUSTANG 2056
HYDRAULIC SYSTEM
1. With a wrench, loosen and remove the anti-cavitation/relief valve from the main control valve.
O-Ring
Removal Procedure
Installation Procedure - Follow all warnings first,
then reverse removal steps.
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
Relieve hydraulic system pressure.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
PRINTED IN USA
917438/BP0610
143
HYDRAULIC SYSTEM
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine.
144
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MUSTANG 2056
HYDRAULIC SYSTEM
10
DETAIL A
LEFT INSTRUMENT PANEL
(REFERENCE)
RIDE CONTROL
(HYDRAGLIDE)
INDICATOR
1
4
11
12
2
1 FITTING/STRAIGHT
2 FITTING/90
3 BULB/LAMP
4 NUT/SPIRALOCK
PRINTED IN USA
5 MANIFOLD/HYDRAGLIDE
6 ACCUMULATOR
7 PLATE/VALVE SPACER
8 HOSE/PRESSURE
917438/BP0610
9 HYDRAGLIDE TUBE
10 HYDRAGLIDE TUBE
11 SCREW/CAP
12 WASHER/FLAT
145
HYDRAULIC SYSTEM
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Relieve hydraulic system pressure.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove three machine screws securing the left
interior fender (ROPS filler panel) to the side of the
chassis. The machine screws can be accessed from
outside the chassis.
2. Disconnect three electrical connectors on the manifold from the wire harness.
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
146
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MUSTANG 2056
HYDRAULIC SYSTEM
SECTION NOTES
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
PRINTED IN USA
917438/BP0610
147
HYDRAULIC SYSTEM
MUSTANG 2056
Troubleshooting Guide
Problem
Lift/tilt controls fail to respond
Possible Cause
Remedy
Drive disconnected
148
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MUSTANG 2056
HYDRAULIC SYSTEM
Troubleshooting Guide
Problem
Hydraulic cylinder action slow for
lift/tilt function
Possible Cause
Remedy
PRINTED IN USA
917438/BP0610
149
HYDRAULIC SYSTEM
MUSTANG 2056
Troubleshooting Guide
Problem
Lift arm doesnt maintain raised
position with lift control in
NEUTRAL
150
Possible Cause
Remedy
Linkage misadjusted
917438/BP0610
PRINTED IN USA
MUSTANG 2056
HYDRAULIC SYSTEM
Troubleshooting Guide
Problem
Lift arm will not raise a heavy load or
any load
Possible Cause
Remedy
PRINTED IN USA
917438/BP0610
151
HYDRAULIC SYSTEM
MUSTANG 2056
Troubleshooting Guide
Problem
Standard-flow auxiliary hydraulics
do not function
152
Possible Cause
Remedy
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
Introduction
Description of Operation - Right and Left
Instrument Panels
Right Instrument Panel
Hourmeter
Fuel Level
Gauge
Engine
Coolant
Temperature
Gauge
Air Filter
Restriction
Indicator
Engine Coolant
Temp
Battery
Glow Indicator
Hydraulic Oil
Temperature
Light Switch
High-Flow
Auxiliary Switch
(Optional)
Start
Keyswitch
Circuit
Breakers
PRINTED IN USA
On
Off
1
2
3
4
917438/BP0610
153
ELECTRICAL SYSTEM
MUSTANG 2056
STOP
6. 12-VDC Power Outlet - a plug-in outlet with rubber boot used for external electrical connections.
Two-Speed
Control
(Optional)
Parking Brake
Ride Control
(Optional)
Float Indicator
Switch
P
P
Power-A-Tach
Switch
(Optional)
Parking Brake
Switch
P
Fan
Switch
(Optional)
HVAC
Selector
Switch
(Optional)
12-VDC Power
Outlet
154
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ELECTRICAL SYSTEM
Troubleshooting Guide
Problem
Entire electrical system does not
function.
Possible Cause
Remedy
Battery faulty
Replace bulb.
Faulty sender
PRINTED IN USA
Faulty alternator
Faulty hourmeter
Replace hourmeter.
917438/BP0610
155
ELECTRICAL SYSTEM
MUSTANG 2056
Troubleshooting Guide
Problem
Starter will not engage when keyswitch
is turned to START.
Possible Cause
Remedy
No lights at all; circuit breaker #2 tripped Consult wiring diagram, check circuit
and find trouble before resetting breaker.
156
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ELECTRICAL SYSTEM
TO LIFT LOCK
SOLENOID
TO TILT
LOCK SOLENOID
TO START
SOLENOID
MASTER BREAKER
34
TO WORK
TAIL LIGHTS
5
TO HORN RELAY OPTION
TO GLOW MODULE
24
TO GLOW
SOLENOID
TO SPEED SHIFT
HYDRAGLIDE OPTION
TO AMBER FLASHERS
OPTION
TO ALTERNATOR
TO MAIN ROPS
HARNESS
14
30
DETAIL E
TO TOP LIFT
EYE BOLT GRND
38
39
TO HIGH-FLOW
REVERSE OPTION
COLD START
SWITCH
33
31
TO AUX HYD
SPOOL LOCK
29
26
23
AUX INTERLOCK
TO START
19
TO STARTER
ENGINE HARNESS
TO CHASSIS GROUND
TO KEYED POWER TAP
TO RIDE
SOLENOID OPTION
TO RIDE/FLOAT
SOLENOID OPTION
TO RIDE/FLOAT
SOLENOID OPTION
14
DETAIL D
CHASSIS HARNESS
CONNECTOR
TO LEFT
CONTROL HANDLE
COLD START
ADVANCE
TO STARTER
30
FUEL SHUTOFF
SOLENOID
11
OIL PRESSURE
SWITCH
TO HORN
OPTION
3
15
ENGINE
TEMP
SENDER
38
TO RIGHT
CONTROL HANDLE
32
TO AMBER
FLASHER
OPTION
26
FUEL SHUTOFF
RELAY
11
39
TO HIGH-FLOW
FORWARD OPTION
TO HIGH
FLOW OPTION
ENGINE TEMPERATURE
SWITCH
TO PRESSURE
SWITCH
TO GLOW
PLUGS
27
TO EGR
SOLENOID
TO ELECTRIC
AUX HYD
11
14
30
TO BACK-UP
ALARM OPTION
POSITION HORIZONTAL OR AT
A SLIGHT DOWNWARD ANGLE
25
26
20
21
14
6
16
18
35
14
15
28
37
20
4
10
38
36
12
1
TO ENGINE GROUND
TO CHASSIS GROUND
4
36
22
13
1
CABLE/BATTERY
2
TIE/WIRE
3
CLAMP/HOSE
4
NUT/LOCK
5
NUT/LOCK
6
NUT/HEX
7
CLAMP/TUBE
8
CABLE/BATTERY
9
ROD/HOLDDOWN
10 COVER/TERMINAL
11 CLAMP/HOSE
12 ANGLE/HOLDDOWN
13 BATTERY/12-VDC
PRINTED IN USA
14
15
16
17
18
19
20
21
22
23
24
25
26
NUT/SPIRALOCK
NUT/SPIRALOCK
NUT/SERRATED
FUSE/MAXI 50 A
MODULE/GLOW CONTROL
HARNESS/CHASSIS
SOLENOID
DECAL/GLOW START
CABLE/BATTERY POSITIVE
HARNESS/ENGINE
ASSY/HARNESS BRACKET
ASSY/ELECTRICAL PANEL
RELAY 40 A
917438/BP0610
27
28
29
30
31
32
33
34
35
36
37
38
39
HARNESS/EGR
COVER/ELECTRICAL
SCREW/MACHINE
SCREW/CAP
WASHER/LOCK
SCREW/CAP
NUT/HEX
NUT/HEX
NUT/HEX
WASHER/FLAT
WASHER/LOCK
SCREW/CAP
CLIP/WIRE HARNESS
157
ELECTRICAL SYSTEM
MUSTANG 2056
11
12
4
10
1
2
3
4
5
6
158
SWITCH/DISCONNECT
PLATE/FACE
PLATE/SWITCH MOUNT
CABLE/BATTERY
BOOT/INSULATOR
NUT/SPIRALOCK
7
NUT/SERRATED
8
HORN/WARNING
9
NUT/LOCK
10 CABLE/BATTERY
11 RELAY/SEALED
12 SCREW/CAP
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
14
27
21
16
22
13
15
15
15
15 6
17
20
KEYED
POWER
15
24
HIGH
FLOW
8
KEYED
POWER
12
23
TO FLASHER
OPTION
28
10
19
11
18
2
29
2
29
TO DOOR
SWITCH
26
TO RADIO
OPTION
TO DOME LIGHT
25
25
TO RIGHT
WORK LIGHT
TO STROBE
LIGHT OPTION
25
TO LEFT
WORK LIGHT
TO RESTRAINT BAR
TO MAIN CHASSIS
HARNESS
1
1
26
TO SEAT
SWITCH
TO SEAT
PAN GROUND
1
2
3
4
5
6
7
8
9
10
TIE/WIRE
NUT/SPEED
NUT/LOCK
GAUGE/HOURMETER
RELAY ISO SPDT
HOUSING/DISPLAY
CLAMP/TUBE
BULB/LAMP
GASKET/HOUSING
CONNECTOR/POWER PORT
PRINTED IN USA
11
12
13
14
15
16
17
18
19
20
30
COVER/POWER PORT
SWITCH/PARK BRAKE
MODULE/CONTROL INTERLOCK
RELAY/POWER
NUT/SERRATED
PANEL/LEFT INSTRUMENT
GAUGE/FUEL LEVEL
BREAKER/CIRCUIT 20 A
BREAKER/CIRCUIT 30 A
GAUGE/TEMPERATURE
917438/BP0610
21
22
23
24
25
26
27
28
29
30
DECAL/PANEL
DECAL/PANEL
SWITCH/LIGHT
KNOB/LIGHT SWITCH
GROMMET
HARNESS/PANEL
PANEL/INSTRUMENT
SWITCH/IGNITION
SCREW/PHILLIPS
WASHER/LOCK
159
ELECTRICAL SYSTEM
MUSTANG 2056
Power Relay
87
85
30
86
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
WARNING
160
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
4. Turning keyswitch to ON position should provide 12-VDC to terminal #86 and produce an audible click from the relay. There should be
continuity between terminals #30 and #87.
5. If 12-VDC cannot be measured at terminal #86,
check for disconnected or damaged wiring. A dead
battery may also be the cause. If the relay does not
pass the above test conditions, it should be
replaced.
6. Relay Coil Test: Using a volt/ohm multimeter
with all wires disconnected, measure the resistance
across terminals #85 and #86. There should be 46
ohms 5 ohms. There should be no continuity
between terminals #30 and #87.
87
87a
Joystick Relay
85
86
30
EGR Relay
PRINTED IN USA
Relay Terminals
Fuel Relay
917438/BP0610
161
ELECTRICAL SYSTEM
MUSTANG 2056
#85
#86
RELAY
GLOW CONTROL
MODULE
RELAY
Load
RELAY
Live Power
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
Raise engine cover, lock open the rear grille.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Using a volt/ohm multimeter or test lamp, confirm
the following condition with the wiring connected.
With keyswitch in OFF position, there should be
12 VDC only on left large copper stud of each solenoid.
162
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
+12VDC
3
2
1
PIN DESCRIPTIONS:
1. RED - 12VDC IN
2. YEL - STARTER SIGNAL IN
3. +12VDC = GLOW CYCLE 1
GROUND = GLOW CYCLE 2
NC = GLOW CYCLE 3
4. PNK - GLOW RELAY OUTPUT
(5 AMP OUTPUT)
5. BLU - GLOW LIGHT OUTPUT
6. BLK - GROUND
4
5
6
GLOW OUTPUT
6 PIN DEUTSCH
PN DT15-06PA
MATING CONNECTOR:
DEUTSCH PN DT06-06S
Glow Control Module Time/Temp Cycle
180
160
LEGEND
140
AFTER-GLOW
120
PRE-GLOW
SECONDS
100
SPECS:
1. TEMP 2
C
2. TIME
10%
3. GLOW ON DURING
START IF TEMP
LESS THAN 45 C.
4. 1 SEC. LAMP TEST
AT POWER-UP.
5. LAMP OUTPUT ON
DURING PRE-GLOW.
6. LAMP OUTPUT OFF
DURING START AND
AFTER-GLOW.
80
60
40
20
10
0
-40
-30
-20
-10
10
20
50
TEMPURATURE CELSIUS
PRINTED IN USA
917438/BP0610
163
ELECTRICAL SYSTEM
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
6. Remove four Phillips-head screws securing left
instrument panel to ROPS. It should be possible to
expose wiring and interlock control module without disconnecting any wires from panel.
OIL PSI SW IN
AUTO-GLOW TIME IN
HYD TEMP SW IN
ENG TEMP SW IN
SEAT SW IN
PARK BRAKE SW IN
DOOR SW IN
+12VDC IN
ALARM BUZZER
OUTPUT CONNECTOR
6 PIN DEUTSCH
DT15-06
164
INPUT CONNECTOR
12 PIN DEUTSCH
DT15-12PA
917438/BP0610
MATING CONNECTOR:
DEUTSCH PNB DT06-06S
MATING CONNECTOR:
DEUTSCH PNB DT06-12S
PRINTED IN USA
PRINTED IN USA
917438/BP0610
LED Title
+12VDC (IN)
Brake Sol (OUT)
Fuel Sol (OUT)
Start Relay (OUT)
Hyd Relay (OUT)
Seat Belt Lt (OUT)
Park Brake Lt (OUT)
Restraint Bar Sw (IN)
Door Sw (IN)
Seat Sw (IN)
Park Brake Sw (IN)
Hyd Temp Sw (IN)
Engine Temp Sw (IN)
Oil PSI Sw (IN)
Auto-Glow Time (IN)
OFF
ON
OFF
AFTER
1 SEC
ON
OFF
ON
OFF
ON
Pin No.
1.1
2.1
2.5
2.6
2.2
2.3
2.4
1.4
1.9
1.3
1.5
1.6
1.7
1.8
1.10
OFF
ON
ON
SAFETY RELAYS
DISABLE
ON
ON
ON
ON
SAFETY RELAYS
DISABLE
SAFETY RELAYS
ENABLE
SAFETY RELAYS
DISABLE
ON
ON
ON
ON
AUTO-GLOW TIME
ON
ON
ON
AT POWER ON
ON
Pin No.
Function
ON
LED State
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
ON
n)
ON
s
Po
ON
OFF
11
12
ON
OFF
OFF
OFF
OFF
ON
OFF
OFF
ON FOR
5 SEC
ON
ON
Y
ET
Y
LA
RE
OFF
ON
ID
ON
ON
OFF
AFTER
30 SEC
OFF
AFTER
30 SEC
2
#
RM
LA nd)
A
P
N u
M
E
F
W So
)
LA
O
AS
SA
RM hirp T D larm
N
1
S
LE
D
P
I
A
E
D
#
O
I
R
Y
AL t C SHU t A
E
AM
NO
E
NO
LA
LT n
LE
AK
TL
E en
AK
LE
O
BE ite
RE
EL
IN it
BR
S
B
O
BR
T
T
m
r
G erm
S
K
L
T
R
A
D
e
E
R
N
E
A
A
D
E Int
S (Int
ST
PA
HY
FU
SE
(
HY
OUTPUTS (6 Pin Connector #2.X)
SO
O
EN
ON
10
n)
n)
n)
io
tio H itio
)
di ITC nd ITCH dit
w
n
F
T W
o
a
n
)t
F
o S W Co W o T )
PU LO
Se TCH r D
O
C
S IC U n
en
N
H
a
I
n
I
s
P
G
p RE S
P e E C in W p
ri
W B
r)
ER re
to R S int WIT l Sw P S Tem TEMTem SSU il P H IN Op TIM UTO
to
W CP
R
a
O C or
S
ra
M
T o
ca CH pe T BAestr KE ne TE ver VE ver PRE w
W A
I
PO VD
i
IT O IN R RA Pa VER O E O O IL Lo SWh D
C 12 D Ind
LO I N G E D
D
D
W
R
G
h
N
h
h
h
t
h
A
h
B
O
R
i
t
t
SE
t
t
V ith
S it
i
i
O it
U ED
IN i
R i
w TO DU T US
TU
AT N w EST N w ARKN w YD N w NG N w OW N w OON
12N w ROo L
U
E
N
L (O
D (O
E (O
R (O
A (O
P (O
H (O
S (O
+O
G (N
NO
NO
(
INPUTS (12 Pin Connector #1.X)
t)
MUSTANG 2056
ELECTRICAL SYSTEM
165
ELECTRICAL SYSTEM
MUSTANG 2056
GLOW CONTROL
MODULE
1. Most troubleshooting of the two-speed, ride control and float module can be done by observing the
green diagnostic LED indicators on the module.
2. Disconnect the 12-pin connector and inspect the
terminals. Be sure no pins are bent on the module
and no sockets are damaged on the harness.
Replace any damaged components and reconnect
the harness to the control module.
3. Refer to the truth table on the following page to
analyze the functionality of the module.
RELAY
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
Raise engine cover; lock open the rear grille.
GREEN LED
DIAGNOSTIC
INDICATORS (8)
1.
2.
3.
4.
5.
6.
7.
8.
BLK GROUND
TAN FLOAT LAMP
GRY RIDE CONTROL TOGGLE
PNK FLOAT SWITCH
RED +12VDC
WHT LOW/HIGH GEAR TOGGLE
BLU RIDE CONTROL LAMP
BRN RIDE CONTROL SOLENOID
(5 AMP OUTPUT)
9. YEL FLOAT/RIDE SOLENOID
(10 AMP OUTPUT)
10. OPERATOR PRESENCE INPUT
11. ORG HIGH GEAR LAMP
12. PUR HIGH GEAR SOLENOID
(5 AMP OUTPUT)
MATING CONNECTOR:
DEUTSCH PNB DT06-12S
12 PIN DEUTSCH
PN DT15-12PA
166
PIN DESCRIPTIONS:
917438/BP0610
PRINTED IN USA
917438/BP0610
Prev
State
Operator Taking
Seat
(hold
for
5 sec)
0
1
am
p
0
(after
.25 S
delay)
0
(after
.25 S
delay)
0
Prev
State
Rid
eC
o
ntro
lL
Prev
State
0
(after
.25 S
delay)
1
0
(after
.25 S
delay)
0
0
1
Low
Tog / Hig
hG
g
l
e
S w ea r
itc h
Rid
Tog e Co
gle ntro
S
witc l
h
Flo
Sw at M
itc o m
h
e
nta
ry
S ea
(Re t S ta
la y t e
O
utp
Flo
ut )
S ol a t/Rid
en
e
o
id C on
t ro
l
Rid
S eC
o
l
en ontr
oid o l
Hi g
Sol h G e
en
oid ar
Operator Leaving
Seat
Float No Effect
Float Hold ON
Control OFF
Ride Control
No Effect
Activate Float
ACTION
At Power Up
Toggle High
Gear ON
Toggle High
Gear OFF
Toggle Ride
Control ON
Toggle Ride
Ge
a
r
La m
p
Hi g
h
PRINTED IN USA
La m
p
Flo
at
COMMENTS
MUSTANG 2056
ELECTRICAL SYSTEM
167
ELECTRICAL SYSTEM
MUSTANG 2056
Control Handle Actuation Buttons - Two-Speed and Ride Control and Float Module
Two-Speed
LEFT
CONTROL
HANDLE
168
Horn
Ride
Float
Control Control
Rocker
Auxiliary
Hydraulics
Auxiliary Hydraulics
Lock-on Button
Switch - In Front
RIGHT
CONTROL
HANDLE
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the seat from the skid-steer loader per the
procedure found in the Mainframe chapter. Turn
the seat over.
2. Standard Seat: Remove the two Phillips-head
screws and nuts securing the seat switch to the seat.
Press the three tabs to separate the dome from the
base. Press the two tabs to remove the switch from
the base.
Seat Switch - Standard
WARNING
DO NOT attempt to operate the loader without
the seat switch installed.
Installation Procedure - Follow all warnings first,
then reverse the removal steps*.
* Install seat on loader per the procedure in the
Mainframe chapter.
PRINTED IN USA
917438/BP0610
169
ELECTRICAL SYSTEM
MUSTANG 2056
22
10
15
8
3
10
22
27
12
10
1
10
23
9
24
20
25
18
26
16
10
20
21
27
11
4
20
21
25
26
13
9
17
19
14
1
2
3
4
5
6
7
8
9
10
11
12
13
14
170
RING/RETAINING
NUT/LOCK
SPRING/COMPRESSION
BUSHING/PIVOT
BUMPER
PIN/PIVOT
PIN/PIVOT GROOVED
ROD/SPRING GUIDE
NUT/HEX NYLON INSERT
CLIP/RETAINING
ASSY/PIVOT BRACKET
BRACKET/PIVOT
ASSY/PIVOT BRACKET
ASSY/PIVOT BRACKET
24
23
20
4
2
15
16
17
18
19
20
21
22
23
24
25
26
27
COVER/RIGHT/RESTRAINT BAR
COVER/LEFT/RESTRAINT BAR
BAR/RESTRAINT W/PAD
SWITCH/PROXIMITY
MAGNET/SWITCH ACTUATOR
SCREW/CAP
BOLT/CARRIAGE
SCREW/PHILLIPS
WASHER/FLAT
NUT/HEX JAM
WASHER/FLAT
WASHER/FLAT
WASHER/FLAT
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
WARNING
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Remove the restraint bar assembly per the procedure in the Mainframe chapter.
2. Remove the two washers and hex nuts that secure
the restraint bar switches to the pivot assembly
bracket.
Restraint Bar Switch Connector
PRINTED IN USA
917438/BP0610
171
ELECTRICAL SYSTEM
MUSTANG 2056
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine.
Turn electrical disconnect switch to OFF.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Raise the engine access cover and lock open the
rear grille.
2. On the switch, find a small screw securing the
switch knob to the switch. Remove the screw from
the switch and remove the knob.
172
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
13
8
10
4
3
2
2
12
11
3
2
5
1
1
9
1
2
3
4
5
6
7
TIE/WIRE
CLAMP/INSULATED HOSE
NUT/HEX WHIZLOCK
CLIP/SINGLE
CLIP/DOUBLE
LIGHT/WORK
LAMP/WORK BEZEL
PRINTED IN USA
8
LIGHT/RED
9
GROMMET/PANEL FASTENER
10 LIGHT/DOME
11 CLIP/MIDDLE
12 HARNESS/REAR LIGHTS
13 SCREW/PHILLIPS
917438/BP0610
173
ELECTRICAL SYSTEM
MUSTANG 2056
IMPORTANT
Halogen bulbs SHOULD NOT be touched with
bare fingers; they can fail prematurely. Wear
clean gloves or use a clean rag if you must
handle the halogen bulbs.
WARNING
WARNING
Clips
Clips
Electrical Connector
2. Find the notches and pop the dome light lens cover
out of the recessed base with a flat-tipped screwdriver.
174
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
Troubleshooting Test
Slide
Trigger
4-Bank Valve
PRINTED IN USA
917438/BP0610
175
ELECTRICAL SYSTEM
MUSTANG 2056
RELAY
RELAY
Troubleshooting Test
1. There are indicators on the high-flow module to aid
in diagnosis. Have an assistant actuate the rocker
switch and monitor the indicators on the module.
This will provide direction on what to troubleshoot.
2. Check the electrical connections at the 2- or 4-bank
proportional solenoid valve.
176
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
NOTES
917438/BP0610
177
JEM Valve
Machine Front
Machine Rear
KEY
Aux Forward
Aux Reverse
High Forward
High Reverse
Dual Hand
T-BAR
T-Bar High
Hand Foot
T-JOY
T-JOY High
D-JOY
D-JOY High
Front
Front
Aux R
High F`
Front
Aux R
Aux F
Front
Aux R
High F`
Front
Aux R
Aux F
Front
High F`
High R
Rear
Front
High F`
High R
Rear
High F`
High R
Rear
Rear
Aux F
High R
Rear
Aux F
High R
Rear
Rear
Ground
PRINTED IN USA
917438/BP0610
178
MUSTANG 2056
ELECTRICAL SYSTEM
MUSTANG 2056
ELECTRICAL SYSTEM
RIDE
CONTROL
SOLENOID
B
0 BK
2 RD
0 BK
2 RD
10
123 TN
11
124 YL
125 PK
12
126 G N
50 WH
13 RD
42 GN
51 RD
21 GN
35 BU
36 BU
43 OR
12
87 TN
10
4 BU
34 YL
25 BR
22 GN
19 WH
32 GN
11
40 GY
31 OR
14 PU
2 PIN
METRIPACK 480
SHROUD
2 PIN
METRIPACK 480
SHROUD
CHASSIS ELECTRICAL
SCHEMATIC
193292
39 YL
0 BK
RIDE/
FLOAT
CONTROL
SOLENOID
23 OR
24 BU
RIDE/
FLOAT
CONTROL
SOLENOID
12 PIN - A KEYED
DEUTSCH FLANGE RECEPT
DT04-12PA-BL04
(GRAY COLOR)
12 PIN - C KEYED
DEUTSCH FLANGE RECEPT
DT04-12PC-BL04
(GREEN COLOR)
LEFT CONTROL
HANDLE SWITCHES
39 YL
0 BK
RIGHT CONTROL
HANDLE SWITCHES
13 RD
1
RD
4
BK
26 WH
13 RD
1
RD
4
BK
85 PK
2 RD
2
GY
3
BU
6 OR
13 RD
2
GY
3
BU
27 GY
85 PK
86 BR
0 BK
ELECTRIC
FLOAT
ENABLE
85 PK
KEYED POWER
A
B
2 SPEED
SOLENOID
13 RD
35 BU
0 BK
38 PU
40 GY
HYD TEMP
SWITCH
0 BK
13 RD
49 GN
PARK
BRAKE
SOLENOID
BACKUP
ALARM
SWITCH
(OPT)
35 BU
36 BU
49 GN
0 BK
49 GN
A
B
A AUX HYD
SPOOL
LOCK
0 BK
BACKUP
ALARM
SWITCH
(OPT)
50 WH
35 BU
LEFT FLASHER
(OPT)
0 BK
35 BU
FUEL
LIFT PUMP
26 WH
27 GY
85 PK
6 OR
2 RD
#1
23 OR
38 PU
87
3 2 SPEED SHIFT,
RIDE CONTROL &
FLOAT CONTROL
4
MODULE
(OPTION)
9
2
11
10
12
24 BU
86 BR
13 RD
39 YL
41 YL
87 TN
NC
NC
1
2
4
GLOW
CONTROL
MODULE
5
6
44 PK
35 BU
4 BU
0 BK
1
2
HYD
TILT
SOLENOID
0 BK
32 GN
HYD FILTER
RESTRICT
SWITCH
(OPT)
0 BK
HORN
RELAY
30
8 OR
0 BK
85
-
HYD
LIFT
2 SOLENOID
0 BK
13 RD
0 BK
HIGH
FLOW
SPOOL
LOCK
13 RD
1
2
86
+ 87a
A
B
0 BK
125 PK
126 G N
8 OR
13 RD
HORN
0 BK
35 BU
0 BK
NC
11
7
8
1
6
HIGH FLOW
MODULE
(OPTION)
10
2
12
3
124 YL
123 TN
120 PK
120 PK
127 BR
127 BR
121 G N
121 G N
FOWARD
HIGH FLOW
SOLENOID
(OPT)
1 REVERSE
HIGH FLOW
SOLENOID
2 (OPT)
128 G Y
128 G Y
25 BR
FUEL
SENDER
50 WH
0 BK
RIGHT FLASHER
(OPT)
AUX INTERLOCK
21 GN
112 PU
3 BL
44 PK
AIR
FILTER
RESTRICT
SWITCH
(OPT)
41
112 PU
19 WH
1 RD
0 BK
A
B
YL
1 RD
0 BK
GLOW
PLUG
GLOW SOLENOID
GLOW
PLUG
GLOW
PLUG
S WH
0 BK
GLOW
PLUG
STARTER
SOLENOID
MASTER
FUSE
1 RD
2 RD
50 AMP
S WH
0 BK
6
3
22 GN
51 RD
34 YL
6 PIN CONN 45
DEUTSCH
14 PU
31 OR
COLOR CODE:
S WH
ENGINE HARNESS
1 RD
TAIL
LIGHT
RED BATTE RY
CABLE
BLACK
BATTERY
CABLE
REAR
WORK
LIGHT
B
A
BACKUP
ALARM
(OPT)
REAR
WORK
LIGHT
0 BK
43 OR
0 BK
42 GN
0 BK
49 GN
0 BK
42 GN
0 BK
43 OR
STARTER
BLACK - BK
BLUE - BU
BROWN - BR
GRAY - GY
PINK - PK
RED - RD
GREEN - GN
ORANGE - OR
PURPLE - PU
WHITE - WH
YELLOW - YL
TAN - TN
TAIL
LIGHT
BATTERY
DISCONNECT
SWITCH
(OPT)
ENGINE
GROUND
BATTERY
PRINTED IN USA
917438/BP0610
179
ELECTRICAL SYSTEM
MUSTANG 2056
STROBE
LIGHT
(OPT)
RADIO
(OPT)
1 2 3
0 BK
43 OR
0 BK
11 RD
16 RD
2 RD
RIGHT
FRONT
WORK
LIGHT
DOME
LIGHT
0 BK
11 RD
0 BK
43 OR
5 RD
29 YL
33 PK
86
+
87
85
-
20 BR
87
86
+ 87a
2 RD
12 RD
86
+ 87a
87
30
0 BK
85
-
#1
85
-
30
0 BK
#2
0 BK
30
7 RD
HOURMETER
34 YL
0 BK
35 BU
21 GN
ROPS ELECTRICAL
SCHEMATIC
195317
9 52 WH
8 14 PU
33 PK
29 YL
51 RD 5
36 BU
15 BR
7 31 OR
6 40 GY
SAFETY
INTERLOCK
CONTROL
MODULE
12 RD
4 17 GN
12 RD
5 30 PU
1 12 RD
2
0 BK
31OR
12 RD
87 TN
40 GY
HYD
TEMP
12 RD
14 PU
12 RD
34 YL
12 RD
GLOW
32 GN
12 RD
BATT
37 GN
24 BU
HYD
FILTER
RIDE
CONTROL FLOAT
2 SPEED
PARK
HIGH
BRAKE
12 RD
12 RD
15 BR
OIL
PSI
ENG
TEMP
12 RD
12 RD
12 RD
SEAT
BELT
AIR
FILTER
12 RD
23 OR
0 BK
(I)
ENG TEMP
S
22 GN
19 WH
12 RD
0 BK
(I)
FUEL
S
25 BR
12 RD
3 10 WH
10 4 BU
37 GN 4
12 RD
4 BU
LIGHT SW
11 RD 1
48 WH 6
43 OR 5
3
COLOR CODE:
PARK BRAKE
BLACK - BK
BLUE - BU
BROWN - BR
GRAY - GY
PINK - PK
RED - RD
GREEN - GN
ORANGE - OR
PURPLE - PU
WHITE - WH
YELLOW - YL
TAN - TN
SWITCH
30 PU
2 12 RD
FLASHER
[ OPT. ]
42 GN 2
11 RD 4
124 YL
12 RD
123 TN
NC
NC
50 WH
7 125 PK
3 HI-FLOW 8 0 BK
SWITCH
4
9 NC
10 126 GN
5
IGNITION SW
ACC
48 WH
5 RD IGN
ACCESSORY
PLUG
BAT
12 RD
11 RD
16 RD
16 RD
13 RD
OFF
ON
ST
CB 1
20
2 RD
CB 2
30
ROPS
GROUND
0 BK
20 BR ST
CB 3
20
17 GN
12 RD
10 WH
12 RD
RESTRAINT
BAR
SWITCH
SEAT
SWITCH
B
A
0 BK
NC
CB 4
20
7 RD
7 RD
7 RD
7 RD
TO EU LIGHTS
11 RD
0 BK A
B
12 PIN - C KEYED
DEUTSCH PLUG
DT06-12SC-P012
(GREEN COLOR)
180
12 PIN - A KEYED
DEUTSCH PLUG
DT06-12SA-P012
(GRAY COLOR)
A
B
2 PIN
METRIPACK 480
TOWER
0 BK
2 RD
0 BK
2 RD
6 43 OR
4 36 BU
3 35 BU
2 21 GN
9 51 RD
5 42 GN
1 13 RD
8 50 WH
12 126 GN
11 125 PK
10 124 YL
7 123 TN
6
5
2
8
11
9
3
4
7
10
1
12
24 BU
23 OR
14 PU
31 OR
40 GY
32 GN
19 WH
22 GN
25 BR
34 YL
4 BU
87 TN
TO WIPER/WASHER/
DOOR SWITCH
16 RD
52 WH A
0 BK B
C
A
B
2 PIN
METRIPACK 480
TOWER
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
86
+ 87a
87
51 RD
22 GN
85
-
#1
30
31 OR
5
6
34 YL
14 PU
0 BK
OIL
PRESSURE
SWITCH
0 BK
0 BK
ENGINE
HARNESS
14 PU
31 OR
1
2
22 GN
ENGINE
TEMP
SWITCH
ENGINE
TEMP
SENDER
I
0 BK
51 RD
111 TN
STARTER
1
FUEL
SHUTOFF
2 SOLENOID
1
2
1
0 BK
48 RD
51 RD
COLD
START
SWITCH
COLD
START
ADVANCE
B+
34 YL
D+
ALTERNATOR
PRINTED IN USA
917438/BP0610
COLOR CODE:
BLACK - BK
BLUE - BU
BROWN - BR
GRAY - GY
PINK - PK
RED - RD
GREEN - GN
ORANGE - OR
PURPLE - PU
WHITE - WH
YELLOW - YL
TAN - TN
181
12
11
10
9
8
7
1
2
3
4
5
6
917438/BP0610
RIGHT CONTROL
HANDLE CONNECTOR
ON CHASSIS HARNESS
1.5"
1.5"
SPLICE RED
SPLICE GRN
1.5"
86-10A GRN
87
30
87A
30-6B RED
86
87-1 RED
85
#1
30
87
SPLICE GRY
SPLICE BLK
85-2A BLK
85
-
86
+ 87a
DIODE PART#
190849
2"
1.5"
1.5"
B A
2 PIN
METRIPACK 480
SHROUD
182
1
RELAY PART#
076058
ELECT AUX
HYD CONNECTOR
ON CHASSIS
HARNESS
ELECTRICAL SYSTEM
MUSTANG 2056
PRINTED IN USA
MUSTANG 2056
ELECTRICAL SYSTEM
EGR SOLENOID
PRESSURE
SWITCH
RELAY
PRINTED IN USA
917438/BP0610
183
ELECTRICAL SYSTEM
MUSTANG 2056
Heater Schematic
FAN SPEED
SWITCH
RED
BLACK
#16 RED
GROUND
TO 12VDC
KEYED POWER
(CIRCUIT
BREAKER 3)
ORANGE
BLACK
RED
YELLOW
2 PIN WEATHERPACK
CONNECTOR PAIR IN
LEFT INSTR PANEL
4 PIN WEATHERPACK
CONNECTOR PAIR AT
HEATER HOUSING
HIGH SPEED
BLOWER FUSE
RED
RED
D
YELLOW
C
ORANGE
B
BLACK
A
40 AMP
RED
BLACK
TO POSITIVE BATTERY
+ SUPPLY SOURCE
- TO CHASSIS
GROUND STUD
RED
QUICK DISCONNECT
TERMINAL PAIR AT
HEATER HOUSING
87
86
+ 87a
HIGH SPEED
BLOWER RELAY
85
AC
AC
RED
BRIDGE
RECTIFIER
PACKAGE
30
YELLOW
RED
ORANGE
L
M H
RESISTOR BLOCK
IN HEATER HOUSING
184
BLACK
BLOWER MOTOR
IN HEATER HOUSING
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
Introduction
This chapter covers troubleshooting, removal,
installation, and adjustment procedures for engine
components on Mustang 2056 skid-steer loaders. The
primary engine system components are shown on the
following pages.
They are equipped with a Deutz model TD2009L04
turbocharged diesel engine. The four-cylinder engine is
140 cubic inch (2,29 L) displacement engine with an
17:1 compression ratio. The direct injection four-stroke
engine has a firing order of 1, 3, 4, 2.
A full-flow remote oil filter is used in the lubrication
system. As with any engine, clean oil, fuel and air are
critical to satisfactory performance and long engine life.
If properly maintained, this engine can be expected to
provide thousands of hours of trouble-free operation.
Troubleshooting Guide
The following troubleshooting guide lists potential
engine problems, as well as possible causes and
remedies, for Mustang 2056 skid-steer loaders.
When a problem occurs, dont overlook simple causes.
A malfunction could be caused by something as simple
as an empty fuel tank. After a mechanical failure has
been corrected, be sure to locate the cause of the
problem. For further troubleshooting information, refer
to the engine manufacturers manual.
Troubleshooting Guide
Problem
Starter will not engage when
keyswitch is turned to START
PRINTED IN USA
Possible Cause
Remedy
917438/BP0610
185
ENGINE
MUSTANG 2056
Troubleshooting Guide
Problem
Engine turns over but will not start
Engine overheats
Possible Cause
Remedy
Engine overloaded
Exhaust restricted
IMPORTANT
DO NOT attempt to service or repair major
components, such as the fuel injector pump,
unless authorized to do so by your Mustang
dealer. Any unauthorized repair will void the
warranty.
186
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
Engine Components
RPM TOLERANCE
50 RPM
1100
2680
10 RPM
2680
10 RPM
10 RPM
2500
SPEED SETTING
LOW IDLE, NO LOAD
HIGH IDLE, NO LOAD
11
24
51
53
NOTES 1 & 4
42
56
NOTES:
37
56
53
NOTES 1, 3, & 8
3. TORQUE TO 28 FT-LBS
4. TORQUE TO 37 FT-LBS
5. TORQUE TO 110 FT-LBS
6. COUPLER PLATE INSTALLATION
A. DO NOT APPLY LUBRICATION/GREASE
B. LEADING EDGE OF COUPLER HUB TO BE
POSITIONED .21"- .24" FROM PUMP SURFACE
C. TORQUE (2) SET SCREWS TO 20 FT-LBS EACH
60
9
43
13
38
56
NOTES 1 & 4
36
53
NOTES 1 & 5
60
10
NOTES 1 & 3
52
11
23
9
36 NOTES 1 & 5
33
53
56
NOTES 1, 3, & 8
60
48
19
54
NOTE 6
13
55
NOTES 1 & 3
49
36
30
8
RETURN FROM
INJECTORS 18
35
31
4
8
51
2
35
57
59
29
SUPPLY TO
INJECTION PUMP
58
58
12
TANK RETURN
NOTE 2
TANK SUPPLY
NOTE 2
14
20
17
15
2
REMOTE OIL FILTER VIEW
2
16
25
NOTE 7
40
27
46
45
21
47
22
34
28
TIE TO AIR
INTAKE BRACKET
CABLE TIE TO GO
AROUND BOTH OIL
HOSES AT HOSE
TUBE CONNECTION
32
26
39
3
34
6
41
242771 GOES
OVER 242103
MUST BE TIGHTENED
SO THAT PORTS ARE
HORIZONTAL
TO ENGINE OIL COOLER
44
1
CLAMP/COOLER
2
CLAMP/HOSE
3
TIE/NYLON
4
HOSE/FUEL
5
NUT/LOCK
6
CLAMP/HOSE
7
CLAMP/TUBE
8
NUT/SPIRALOCK
9
WASHER/SNUBBING
10 HOUSING/FLYWHEEL
11 ISOLATOR
12 FITTING/90
13 ISOLATOR
14 VALVE/SHUT OFF
15 HEAD/FILTER
PRINTED IN USA
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
PUMP/FUEL LIFT
HOSE/FUEL
HOSE/LEAK OFF
COUPLER/HAYES
BRACKET/SEPARATOR
CONTACT
WEDGE/LOCKING
FITTING/STRAIGHT
DIPSTICK/OIL
HOSE/SEPARATOR
HOSE/SEPARATOR
TUBE
HOUSING/2-PIN
NUT/LOCK
DRAIN/REMOTE OIL
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
HOSE/FUEL
TUBE/SEPARATOR
SENDER/TEMP
HOSE/SEPARATOR
CLAMP/MINI
BOLT/CARRIAGE
ASSY/MOUNT RIGHT
ASSY/MOUNT LEFT
HOSE/OIL FILTER
HOSE/OIL FILTER
HOSE/OIL FILTER
PLUMBING/EGR
ENGINE/DEUTZ 2009
ADAPTER/OIL FILTER
FILTER/REMOTE OIL
917438/BP0610
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
SLEEVE/NYLON
HOSE/FUEL
SCREW/SET
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
SCREW/CAP
WASHER/LOCK
WASHER/LOCK
WASHER/LOCK
SCREW/CAP
NUT/HEX
187
ENGINE
MUSTANG 2056
22
20
33
35
21
CLAMP SUPPLIED
WITH HOOD
36
10
12
19
13
27
32
5
31
29
15
30
15
15
14
16
18
25
14
18
11
26
TO TURBO INLET
4
28
23
17
34
NOTES:
1. ALL INTAKE COMPONENTS; SLEEVES, TUBES,
AND ELBOWS MUST BE ASSEMBLED SUCH THAT
ADJOINING FACES ARE PARALLEL, TIGHT, AND
SURFACE TO SURFACE. ASSEMBLE ALL COMPONENTS
PRIOR TO TIGHTENING CLAMPS. INSTALLATION
MUST ACHIEVE AIR TIGHT SEALS.
2. MAKE CERTAIN THAT INTAKE HOSES ARE ROUTED
AND CLAMPED PROPERLY. NO INTERFERENCE WITH
MUFFLER, FAN, SHROUD, AND CABLING.
7
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
188
NUT/LOCK
NUT/LOCK
SCREW/CAP
SCREW/CAP
CLAMP/HOSE
CLAMP/MUFFLER
NUT/SPIRALOCK
HOOD/AIR INLET
TUBE/FLANGED 90
CLAMP/AIR CLEANER
ELBOW/90
FILTER ELEMENT/PRIMARY
FILTER ELEMENT/SECONDARY
COUPLING/INTAKE HOSE
CLAMP/T-BOLT
ASSY/AIR CLEANER
MOUNT/HOSE CLAMP
CLAMP/HOSE
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
VALVE/VACUATOR
END CAP/AIR CLEANER
TUBE/EXHAUST
MUFFLER
TIE/NYLON ZIP
BRACKET/INTAKE TUBE SUPPORT
INTAKE/MOLDED HOSE
CLAMP/T-BOLT
HOSE/AIR INTAKE
HOSE/TURBO PORT
PLUG/METRIC
SEAL/METRIC BONDED
GAUGE/RESTRICTION
BOLT/CARRIAGE
SCREW/MACHINE
SCREW/CAP
SCREW/CAP
WASHER/LOCK
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
Radiator/Cooler Components
21
22
28
33
12
20
17
10
35
7
8
30
39
13
37
38
32
2
2
NOTE 1
6
26
18
27
23
15
24
24
14
16
11
25
4
5
19
4
31
NOTE:
APPLY LOCTITE 242 OR EQUIVALENT
34
36
1
FITTING/90
2
CLAMP/HOSE
3
CLAMP/HOSE
4
NUT/LOCK
5
SCREW/CAP
6
NUT/LOCK
7
CLAMP/HOSE
8
NUT/SPIRALOCK
9
SEAL/SHROUD
10 SCREW/CAP
11 CLAMP/HOSE
12 HOSE/PRESSURE
13 ADAPTER
PRINTED IN USA
14
15
16
17
18
19
20
21
22
23
24
25
26
BOTTLE/OVERFLOW
FITTING/90
HOSE/DRAIN
SEAL/SHROUD
SEAL/BULB
SEAL/BULB
HOSE/RADIATOR
COOLER
SEAL/FOAM
HOSE/FUEL
HOSE/LOWER RADIATOR
SPACER/FAN
FAN
917438/BP0610
27
28
29
30
31
32
33
34
35
36
37
38
39
ASSY/SHROUD
HOSE
COVER/OIL FILTER MOUNT
BRACKET/OIL FILTER
BRACKET/COOLER MOUNT
BRACKET/COOLER MOUNT
SLEEVE/NYLON
WASHER
SCREW/CAP
BOLT/CARRIAGE
BOLT/CARRIAGE
SCREW/CAP
WASHER/LOCK
189
ENGINE
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
Removal Procedure
1. Open the engine access cover and the rear grille.
Lock the grille open with the latch pin on the
grille's lower pivot area.
Disposable Pan
Installation Procedure
3. Clean area around oil filter element.
190
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Open the engine access cover and rear grille.
2. Clean area around the hose connections.
3. At the front of the air cleaner assembly, loosen the
hose clamp securing the 90 elbow to the assembly
and pull the elbow away from the air cleaner.
PRINTED IN USA
917438/BP0610
191
ENGINE
MUSTANG 2056
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
192
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
2. First, disconnect and remove the negative (-) battery cable and then disconnect the positive (+) battery cable from the battery.
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
WARNING
Review the following safety considerations
before working on or around the battery:
Keep sparks and flames away from battery.
Gas given off by the batterys electrolyte solution is extremely explosive.
Avoid contact with battery electrolyte; wash
off any electrolyte immediately.
Wear safety glasses when working near battery.
Do not tip battery more than 45 to avoid
spilling electrolyte solution.
To avoid injury from spark or short circuit,
disconnect negative (-) battery cable before
servicing electrical system.
4. Remove the hose clamp securing the plastic coolant overflow bottle to the battery tray and position
it out of the way.
PRINTED IN USA
917438/BP0610
193
ENGINE
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
Tilt back ROPS/FOPS until lock engages.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Disconnect and remove the negative (-) battery
cable from the battery.
2. On the starter solenoid, remove the nut that secures
the positive (+) battery cable and two smaller
wires.
194
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Lower the lift arm completely.
Adjustment Procedure
WARNING
PRINTED IN USA
917438/BP0610
195
ENGINE
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
196
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
ALWAYS wear safety glasses
when checking for hydraulic
fluid leaks. Escaping fluid
under pressure can be invisible
and can cause permanent eyesight damage if safety glasses are not worn.
9. ALWAYS check for hydraulic fluid leaks after
installing any components of the hydraulic system.
PRINTED IN USA
917438/BP0610
197
ENGINE
MUSTANG 2056
Removal Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
4. Remove the fan shroud assembly.
5. Loosen two lock nuts on carriage bolts securing the
cooler mounting brackets to the floor of the chassis, one on each side of the skid-steer loader.
WARNING
DO NOT attempt to service any part of radiator/oil cooler system until engine has been
allowed to cool. Serious injury may result from
high temperature oil or water coolant or high
pressure.
1. Remove the hydraulic reservoir drain plug and
drain the hydraulic oil into a suitable container.
Refer to the procedure in the Lubrication chapter.
6. Slide the mounting brackets outward until the carriage bolts slip through larger opening on the
welded plate.
198
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
3. Slide the shroud assembly and the mounting brackets and the supports back and forth until the front
edge of the fan blades (engine side of fan) are 3/8
1/2 (9,6 mm 12,7 mm) outside the shroud.
Adjustment Procedure
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Loosen, but do not remove, the carriage bolts and
locknuts securing the shroud supports to the chassis.
4. Partially tighten the carriage bolts fastening the
shroud supports to the chassis to secure the depth
adjustment.
5. Without disturbing the shroud depth adjustment,
slide the shroud assembly and the mounting brackets and the supports sideways until the fan is centered horizontally in the shroud. Tighten the
capscrews and locknuts securing the shroud support to the chassis.
6. Move the shroud assembly up or down until the fan
is centered in the shroud opening.
2. Loosen, but do not remove, the locking capscrews
on the shroud support connected to the shroud.
PRINTED IN USA
917438/BP0610
199
ENGINE
MUSTANG 2056
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedure:
Shut off the engine and allow to cool.
(For detailed instructions, refer to the Safety
chapter of this manual.)
1. Open the engine access cover and lock open the
rear grille.
2. Locate the shroud cover plate at the top of the
shroud assembly.
200
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
WARNING
BEFORE beginning this service procedure,
perform the following SAFETY procedures:
Raise lift arm; engage lift arm support
device.
Shut off the engine.
(For detailed instructions, refer to the Safety
chapter of this manual.)
WARNING
DO NOT PROCEED with the following steps
unless engine has completely cooled and is
safe to touch.
7. Remove exhaust assembly per the procedure in this
chapter.
PRINTED IN USA
917438/BP0610
201
ENGINE
MUSTANG 2056
18. On the lower left bottom end of the engine, disconnect two ground cables on the left engine mount
plate.
15. Unplug the engine harness connector located near
the starter solenoid on the engine.
202
917438/BP0610
PRINTED IN USA
MUSTANG 2056
ENGINE
WARNING
NEVER use your hands to
search for hydraulic fluid leaks.
Use a piece of cardboard or
paper. Escaping fluid under
pressure can be invisible and
penetrate the skin causing serious injury. If
any fluid is injected into your skin, see a doctor at once. Injected fluid MUST be surgically
removed by a doctor familiar with this type of
injury or gangrene may result.
WARNING
PRINTED IN USA
917438/BP0610
203
ENGINE
MUSTANG 2056
CHAPTER NOTES
204
917438/BP0610
PRINTED IN USA
MUSTANG 2056
INDEX
A
Additional Safety Reminders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Air Cleaner and Exhaust Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Air Cleaner Assembly Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Air Duct Louver Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air Duct Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Air Filter Element Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Auxiliary Hydraulics Cable Adjustment - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Auxiliary Hydraulics Cable Removal and Installation - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . 83
Auxiliary Hydraulics Controls - Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Auxiliary Hydraulics Controls - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Auxiliary Hydraulics Spool Lock Solenoid Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Auxiliary Neutral Start Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Axle and Wheel Bearing Disassembly and Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Axle Assembly Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Axle Housing Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
B
Battery and Battery Tray Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
C
Chaincases . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Charge Pressure Test and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Chassis - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Chassis Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
Control Cover Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Control Handle Actuation Buttons - Two-Speed and Ride Control and Float Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Control Handle Assembly Removal and Installation - Dual Joystick Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Control Handle Position Adjustment - Dual Hand and Hand/Foot Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Control Handle Removal and Installation - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Control Handle Tracking Adjustment, Wheel Drive Controls - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . 63
Control Handle Tracking Adjustment, Wheel Drive Controls - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control Locations - Dual Hand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Control Locations - Dual Joysticks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Control Locations - Hand/Foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Control Valve Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Control Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Cooling System Drain Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Crankcase Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Crossmember Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
PRINTED IN USA
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205
INDEX
MUSTANG 2056
D
Description of Operation - Right and Left Instrument Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Dome Light Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Drive Chain Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Drive Chain Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Drive Motor Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Dual Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
E
EGR Solenoid - Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Electrical Auxiliary Grip Removal and Installation - Dual Joystick Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Electrical Auxiliary Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Electrical Battery Disconnect Switch Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Electrical Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Electrical Lights Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Electrical ROPS/FOPS Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Electrically-controlled High-Flow Auxiliary Hydraulic Flow System Test and Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Electrically-controlled Standard Auxiliary Hydraulic Flow System Test and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Engine - Electrical Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Engine Access Cover - Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Engine Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Engine Disconnect Switch - Remote Battery Terminal Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Engine Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Exhaust Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
F
Fan Belt Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Fan Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
Fan Shroud Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Fan Shroud and Radiator/Oil Cooler Mounting Brackets Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
Floor Cover/Control Cover Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Foot Throttle Adjustment - Dual Hand and Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Front and Rear Work Light Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Fuel Sensor Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
G
Gear Pump Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Glow Control Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Glow Control Module Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Glow Control Module Time/Temp Cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Grease Fitting Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
206
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INDEX
H
Hand Throttle Adjustment - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Hand Throttle and Throttle Cable Removal and Installation - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
Hand Throttle Controls - Dual Hand Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
Hand Throttle Controls - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Hand Throttle Controls - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Hand Throttle Tension Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Hand Throttle, Foot Throttle Pedal and Throttle Cable Removal and Installation - Dual Hand and Dual Joystick Controls. . 91
Hand/Foot and Dual Hand Control Handle Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Heater Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
High-Flow Auxiliary - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
High-Flow Auxiliary - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
High-Flow Auxiliary Hydraulics Controls - Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
High-Flow Auxiliary Hydraulics Controls - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
High-Flow Lift Arm Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Hydraglide Ride Control Accumulator Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Hydraglide Ride Control Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Hydraulic Oil Filter Element Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Hydraulic Oil Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydrostatic Pump Drive Coupling Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Hydrostatic Pump Relief Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Hydrostatic Pump Removal / Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Hydrostatic/Hydraulic Schematic - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Hydrostatic/Hydraulic Schematic - Non-Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
I
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Interlock Control Module Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Interlock Control Module Truth Table. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
ISO SPDT Interlock, Joystick, EGR, Fuel and Horn Relays Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
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MUSTANG 2056
L
Lift and Tilt Components - Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Lift and Tilt Components - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Lift and Tilt Components - Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Lift and Tilt Solenoid Test and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Lift and Tilt Solenoid Valve - Disassembly and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Lift Arm Bushing Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lift Arm Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Lift Arm Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Lift Arm Stop Installation and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Lift Arm Support Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lift Arm Support Device Disengagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lift Arm Support Device Engagement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Lift Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Lift Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
Lift Cylinder Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Lift/Tilt Control Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Lift/Tilt Controls Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Lift/Tilt Cylinder Disassembly / Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Loader Lowering Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Loader Raising Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
M
Main Relief Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Mainframe (Chassis) Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Mandatory Safety Shutdown Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Manifold Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Master Fuse Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Master Fuse, Module and Relay Test and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Multi-Tach Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Mustang Multi-Tach or Power-A-Tach Hitch Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
N
Neutral Centering Adjustment - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Neutral Centering Device Adjustment - Dual Hand and Hand/Foot Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
P
Pivot Tube Removal and Installation - Dual Hand and Hand/Foot Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Power Relay Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Power-A-Tach Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pressure Tests, Control Valve and High-Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Pump Control Arm Assembly Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
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Radiator/ Oil Cooler Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
Radiator/Cooler Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Rear Grille and Engine Cover Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Rear Grille Latch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Rear Grille Removal and Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Relieving Hydraulic Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Remote Oil Filter Element Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Restraint Bar Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Restraint Bar Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Restraint Bar Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Restraint Bar Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Roll Over and Falling Object Protective Structure Components - ROPS/FOPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
ROPS Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
ROPS Raising . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ROPS Rear Window Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ROPS Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ROPS/FOPS - Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
S
Safety Lock Valves - Removal/Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Seat Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Seat Slide Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Seat Switch Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Self-Leveling Valve Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Self-Leveling Valve Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Self-Leveling Valve Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Signal Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Single-Speed Hydrostatic Components - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Single-Speed Hydrostatic Components - Hand/Foot and Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Solenoid Valve Test - Tilt, Lift, Brake and Two-Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Standard and High-Flow Auxiliary Hydraulics Controls - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Standard Auxiliary - Dual Hand and Hand/Foot Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Standard Auxiliary - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Standard Lift Arm Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Starter and Glow Solenoid Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Starter Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
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T
Tilt Cylinder Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
Tilt Cylinder Removal and Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Tilt Cylinder Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Traction Solenoid Test and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Two-Bank and Four-Bank Coil Function Colored Wire Connector Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Two-Speed Hydrostatic Components - Dual Joystick Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Two-Speed Hydrostatic Components - Hand/Foot and Dual Hand Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Two-Speed, Ride Control and Float Module Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Two-Speed, Ride Control and Float Module Truth Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
W
Wheel Drive Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Wheel Drive Components - Dual Hand and Hand/Foot Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Wheel Drive Components - Dual Joystick Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
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