Beruflich Dokumente
Kultur Dokumente
INSTALLATION GUIDE
July 2012
Document Part Number: 93-0139-03-03
*93-0139-03-03*
VCCI-A
Caution:
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
laser radiation exposure.
TABLE OF CONTENTS
Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7450 ESS-6 Overview
Chassis Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7450 ESS-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
7450 ESS-6v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SF/CPMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Synchronization in Redundant Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
IOMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MDAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Chassis Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Power Supplies and Redundancy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fans. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Impedance Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Component Operating Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7450 ESS-6 and 7450 ESS-6v Installation Processes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Site Preparation
Warnings and Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Chassis Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7450 ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7450 ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Power Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Electrical Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Component Power Consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Component Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
The Equipment Rack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Rack Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Safety Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Cabling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Safety Standards/Compliance Agency Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Page 3
Table of Contents
ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESS-6v. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making the Chassis Ground Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preparing the Ground Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Making the Ground Wiring Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESS-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ESS-6v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53
55
58
58
59
59
61
64
65
65
67
67
69
71
71
73
73
74
78
78
79
83
83
84
86
86
87
88
89
90
Page 4
Table of Contents
118
119
119
120
122
126
130
130
131
134
137
137
138
139
142
145
145
146
147
147
150
150
151
154
157
157
160
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Page 5
Table of Contents
Page 6
LIST OF TABLES
Preface
Table 1:
Site Preparation
Table 8:
Table 9:
Table 10:
Table 11:
Table 12:
Table 13:
Table 14:
Table 16:
Table 17:
Table 18:
Table 19:
Page 7
List of Tables
Table 37:
Page 8
LIST OF FIGURES
7450 ESS-6 Overview
Figure 1: ESS-6 Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 2: ESS-6 Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Figure 3: ESS-6v Chassis Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4: ESS-6v Chassis Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Figure 5: SF/CPM Faceplate Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 6: 7450 ESS-6 DC Power Entry Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 7: 7450 ESS-6v DC Power Entry Module (PEM-3) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 8: 7450 ESS-6 Fan Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 9: 7450 ESS-6v Fan Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Site Preparation
Figure 10: ESS-6 Chassis Clearance Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 11: Chassis Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Page 9
List of Figures
Page 10
Preface
Page 11
Preface
AUDIENCE
This guide is intended for network installers and system administrators who are responsible for
installing, configuring, or maintaining networks. This guide assumes you are familiar with
electronic and networking technologies.
Page 12
Preface
INFORMATION SYMBOLS
Table 1 describes symbols contained in this guide:
Table 1: Information Symbols
Symbol
Meaning
Description
Danger
This symbol warns that improper handling and installation could result in bodily
injury. An electric shock hazard could exist. Before you begin work on this
equipment, be aware of hazards involving electrical circuitry, networking
environments, and instigate accident prevention procedures.
Caution
This symbol warns that improper handling and installation could result in
equipment damage or loss of data.
Warning
This symbol warns that improper handling may reduce your component or
system performance.
Note
Class 1 laser products are listed in the Media Dependent Adapter (MDA)
installation guides. Only approved Class 1 replaceable laser transceivers should
be used with this product.
TECHNICAL SUPPORT
If you purchased a service agreement for your 7450 ESS-6 or 7450 ESS-6v chassis and related
products from a distributor or authorized reseller, contact the technical support staff for that
distributor or reseller for assistance. If you purchased an Alcatel-Lucent service agreement,
contact technical assistance at:
Web: http://www1.alcatel-lucent.com/comps/pages/carrier_support.jhtml
Page 13
Preface
Page 14
In This Chapter
This chapter introduces the Alcatel-Lucent 7450 ESS-6 and 7450 ESS-6v models and provides an
overview of the following topics:
Page 15
Chassis Features
Chassis Features
7450 ESS-6
In the ESS-6 chassis, slots numbered 1 through 4 are reserved for input/output modules (IOMs)
cards. The module slots are horizontally oriented. You can install a maximum of two Media
Dependent Adapters (MDA)s on each IOM. You can install MDAs in either MDA slot 1 (left slot)
or MDA slot 2 (right slot) on an IOM.
The center slots, labeled A and B, are reserved for the Switch Fabric/Control Processor Module
(SF/CPM) cards. You must install at least one SF/CPM for the system to operate. The redundant
SF/CPM operates in standby mode and takes over system operation if the primary SF/CPM fails.
The ESS-6 chassis provides access to components from both the front and back. You can access
SF/CPM, IOMs, and MDAs from the front of the chassis. You can access DC PEMs, fan and filter
trays from the rear of the chassis.
See Figure 1 for the front view of the ESS-6 chassis. The mounting brackets for the ESS-6 chassis
are factory-installed to front mount the chassis in a standard 19-inch wide rack. See Table 2 for key
descriptions.
Page 16
SFM
SFM
7450ESS6_001C
Description
Requirements
Installed MDA
Slots 1, 2, 3, 4
SF/CPM slot
Slots A and B
Ejector lever
Page 17
Chassis Features
See Figure 2 for the ESS-6 rear view with DC PEMs installed in bays (slots) 1 and 2. See Table 3
for key descriptions.
4
7450ESS6_002
Page 18
Description
DC PEM
7450 ESS-6v
In the 7450 ESS-6v chassis, slots numbered 1 through 4 are reserved for input/output modules
(IOMs). The module slots are vertically oriented. You can install a maximum of two Media
Dependent Adapters (MDAs) on each IOM. You can install MDAs in either MDA slot 1 (top slot)
or MDA slot 2 (lower slot) on an IOM.
Center slots, labeled A and B, are reserved for Switch Fabric/Control Processor Module
(SF/CPM) cards. At least one SF/CPM must be installed for the system to operate. The redundant
SF/CPM operates in standby mode and takes over system operation if the primary SF/CPM fails.
The ESS-6v provides front access to chassis components such as the SF/CPM, IOMs, MDAs, DC
PEMs, fan, and filter trays. Components cannot be accessed from the rear.
See Figure 3 for the front view of the ESS-6v chassis. The mounting brackets for the chassis are
factory-installed to front mount the chassis in a standard 19-inch wide rack. See Table 4 for key
descriptions.
Page 19
Chassis Features
1
2
5
6
4
7
8
2
1
9
10
7450ESS-6v_001A
Page 20
Description
Fan tray
MDA slots
SF/CPM slots
DC PEMs
Filter tray
10
Requirements
Slots A and B
Page 21
Chassis Features
See Figure 4 for the 7450 ESS-6v rear view with DC PEMs installed in bays (slots) 1 and 2. See
Table 5 for key descriptions.
7450 ESS-6V
7450ESS-6v_002
Page 22
Description
Certification/safety labels
Modules
This section describes the SF/CPMs, IOMs, and MDAs that can be installed in the 7450 ESS-6 and
7450 ESS-6v chassis models.
SF/CPMs on page 23
IOMs on page 25
MDAs on page 25
SF/CPMS
The Switch Fabric/Control Processor Module (SF/CPM) controls routing and switching functions
for 7450 ESS-6 and 7450 ESS-6v systems. Both chassis models operate with at least one SF/CPM
installed but two are recommended for redundancy. The redundant SF/CPM operates in standby
mode and takes over system operation if the primary SF/CPM fails.
The SF/CPM connects directly to the backplane and carries traffic between line cards. The
backplane provides high-speed access to SF/CPMs, IOMs, and MDAs.
The switch fabric (SF) portion of the SF/CPM receives and directs traffic to the appropriate
destinations according to the routing information.
NOTE: The 7450 ESS-6 and 7450 ESS-6v feature a 160G SF/CPM. When you use IOM3-XPs
or IOM3-XP-Bs in your system, the 7450 ESS-6 and 7450 ESS-6v are capable of up to 40G
per IOM slot. Both SF/CPMs must be operational to support 40G bandwidth in each slot. If one
of the SF/CPMs fail, your 7450 ESS-6 or 7450 ESS-6v reverts to a 80Gig system, sharing the
80G across the four IOM slots for an average of 20G per slot.
Each SF/CPM module can accommodate up to three compact flash memory cards that you can use
to copy and store system boot, software images, and configuration files and logs.
Page 23
Chassis Features
See Figure 5 for the front panel faceplate. See Table 38, SF/CPM Field Descriptions, on page 110
for SF/CPM field and LED descriptions.
10
11
2
7450ESS6_014
Page 24
If the boot-env parameter is specified, the BOF, boot.ldr, config, and image files are
synchronized. If the config parameter is specified, only the config files are synchronized.
For more information about redundancy and synchronization, refer to the 7450 ESS OS
System Guide.
IOMS
The IOM is a carrier card that performs all packet classification, lookup, forwarding, and QoS
functions. IOMs can carry up to two MDAs that support Small Form-factor Pluggable (SFP)
optics. IOMs enable 7450 ESS-6 and 7450 ESS-6v routers to support a wide variety of interfaces,
including Ethernet, SONET/SDH (channelized and concatenated), and ATM.
MDAS
MDAs are plug-in modules that you install in your IOMs. MDAs have fiber-optic or twisted pair
interfaces. A maximum of two MDAs can be installed in each IOM.
See "Appendix A: LEDs and Optics" on page 109 for LED descriptions.
Chassis Components
The 7450 ESS-6 and 7450 ESS-6v chassis contains the following components:
Fans on page 28
Page 25
Chassis Features
redundancy, you must install two PEMs in your system. Both PEMs must be powered on at all
times.
Note: The 7450 ESS-6v chassis is shipped with DC PEMs. The 7450 ESS-6v chassis is
shipped with DC PEM-3s but the system can use either a PEM or PEM-3. PEM-3s are
required to support the IOM3 family (XP and IMMs) of line cards.
7450 ESS-6
You can install and remove DC PEMs (see Figure 6) from the rear of the 7450 ESS-6 chassis. You
install your DC PEMs in power bays 1 and 2. One PEM can support the full system current
requirements if you are operating a 7450 ESS-6 without power redundancy. To set up your system
for power redundancy, you must install two PEMs in your system. Both PEMs must be powered on
at all times.
Always operate an energized chassis with the safety cover installed over the DC power terminal
block to prevent contact with hazardous voltages and currents and to prevent accidental removal.
DC power cables are not shipped with each PEM. Verify that your power cable is compliant with
your local safety codes. See "Preparing the Power Cable" on page 67 for cable preparation
requirements and information.
PEMs have no field-replaceable parts. The entire unit must be replaced in the event of a failure.
Page 26
7450 ESS-6v
The DC PEM used in the ESS-6v chassis model is referred to as a PEM-3 (see Figure 7).
You can install and remove a PEM-3 from the front of the7450 ESS-6v chassis. Install your PEMs
in power bays 1 and 2. One PEM can support the full system current requirements if you are
operating a 7450 ESS-6v without power redundancy. To set up your system for power redundancy,
you must install two PEMs in your system. Both PEMs must be powered on at all times.
Always operate an energized chassis with the safety cover installed over the DC power terminal
block to prevent contact with hazardous voltages and currents and to prevent accidental removal.
DC power cables are not shipped with each PEM. Verify that your power cable is compliant with
your local safety codes. See "Preparing the Power Cable" on page 67 for cable preparation
requirements and information.
PEMs have no field-replaceable parts. The entire unit must be replaced in the event of a failure.
7450ESS-6v_006
Page 27
Chassis Features
FANS
Fans for the ESS-6 and ESS-6v are described in the following sections:
"ESS-6" on page 28
"ESS-6v" on page 30
ESS-6
The ESS-6 system is cooled by a system that houses two fans on a tray (see Figure 8). Air flows
through the system from a left-side filtered-intake vent, across the line cards and then exits through
the rear fan tray.
On the board level, the fan speed rate is reduced at normal temperatures and increases to high
speed when the operating temperature at the circuit-board level rises above 68 C (154 F). When
the temperature drops to 50 C (122 F) the fans return to the half speed rate. The fan LED located
on the front panel of the chassis indicates normal online (green), fault (amber), or offline (not lit) if
there is no power to the fans.
On the system level, the fan speed rate adjusts linearly when the exhaust air temperature increases
above 35 C (95 F) and reaches full speed when the exhaust air temperature reaches 45 C
(113 F). Temperatures above 55 C (131 F) will activate the overtemperature alarm in the fan
controller. The fans will return to low speed when the exhaust air temperature drops below 35 C
(95 F).
There are three temperature sensors per IOM and SF/CPM and one temperature sensor per MDA.
The highest temperature from any sensor is reported as the temperature for that slot. If the fan LED
is amber (which indicates a fan problem), enter the show card 1 detail CLI command to monitor
the current temperature and temperature threshold fields. If the temperature rises and remains
above the temperature threshold, an alarm is generated. If an alarm condition occurs, replace the
fan unit immediately.
The cooling system components work together to keep the internal components within the
acceptable temperature range. The cooling system consists of the following components:
Page 28
7450ESS6_004
On the SF/CPM front panel, the fan status indicator LEDs, labeled Fan Status, are displayed (see
Figure 5 on page 24). The green SF/CPM LED indicates normal operation. The SF/CPM LED is
amber if there is a fan failure or unlit if there is no power to a fan.
On the fan tray unit, the Status LED lights red if there is a fan failure, green during normal
operation, or is unlit if there is no power to a fan.
Fan trays are factory-installed. There are no field-replaceable parts within the fan tray. The entire
fan tray must be replaced if a component, such as a single fan, fails.
Both fan trays must always be installed and fully operational while the 7450 ESS-6 is powered up.
Page 29
Chassis Features
ESS-6v
The 7450 ESS-6v system is cooled by a system of two fan trays that houses three fans (Figure 9).
Air flows through the system from a front filtered-intake vent, across the line cards and then exits
through rear vents.
On the board level, the fan speed rate is reduced at normal temperatures and increases to high
speed when the operating temperature at the circuit-board level rises above 68 C (154 F). When
the temperature drops to 50 C (122 F) the fans return to the half speed rate. The fan LED located
on the front panel of the chassis indicates normal online (green), fault (amber), or offline (not lit) if
there is no power to the fans.
At the system level, the fan speed rate adjusts linearly when the exhaust air temperature increases
above 35 C (95 F) and reaches full speed when the exhaust air temperature reaches 45 C
(113 F). Temperatures above 55 C (131 F) will activate the overtemperature alarm in the fan
controller. The fans will return to low speed when the exhaust air temperature drops below 35 C
(95 F).
There are three temperature sensors per IOM and SF/CPM and one temperature sensor per MDA.
The highest temperature from any sensor is reported as the temperature for that slot. If the fan LED
is amber (which indicates a fan problem), use the show card 1 detail CLI command to monitor the
current temperature and temperature threshold fields. If the temperature rises and remains above
the temperature threshold, an alarm is generated. Replace the fan unit immediately.
The cooling system components work together to keep the internal components within the
acceptable temperature range. The cooling system consists of the following components:
Page 30
7450ESS-6v_004
On the SF/CPM front panel, the fan status indicator LEDs, labeled Fan Status, are displayed (see
Figure 5 on page 24). The green SF/CPM LED indicates normal operation. The SF/CPM LED is
amber if there is a fan failure or unlit if there is no power to a fan.
On the fan tray unit, the Status LED is red if there is a fan failure, green during normal operation,
or unlit if there is no power to a fan.
Fan trays are factory-installed. There are no field-replaceable parts within a fan tray. The entire fan
tray must be replaced if a component, such as a single fan, fails.
Both fan trays must always be installed and fully operational while the 7450 ESS-6v is powered
up.
Page 31
Chassis Features
AIR FILTER
Each 7450 ESS-6 and 7450 ESS-6v chassis houses one model-specific air filter. The filter types are
not interchangeable between models. The air filter prevents large particles, debris, and dust from
entering and circulating through the system. Filters should be inspected monthly and replaced
when accumulated dust is present.
The filter is factory-installed and field-replaceable.
IMPEDANCE PANELS
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference, and for safety reasons.
Impedance panels do not have board components or connector pins. Impedance panels are
interchangeable between chassis models.
Page 32
Minimum
Maximum
Field-Replaceable
Backplane (factory-installed)
DC PEM-3
DC PEM
DC power cablesa
SF/CPM
IOM
MDAs
2 per IOM
a. DC power cables are not included. The customer must supply the appropriate cables. One
Minimum
Maximum
Field-Replaceable
Backplane (factory-installed)
DC PEM-3
1 pair per DC
PEM-3
SF/CPM
IOM
MDAs
2 per IOM
DC power cablesa
a. DC power cables are not included. The customer must supply the appropriate cables.
Page 33
Page 34
Step 1
Step 2
Step 3
Step 4
Prepare the chassis ground cables and make the grounding connections.
Step 5
Step 6
(Optional) You can either turn on the power modules now or after you install the
SF/CPM, IOMs, and MDAs.
Step 7
Install SF/CPM(s).
Step 8
Step 9
Step 10
Step 11
SITE PREPARATION
In This Chapter
This chapter provides information about preparing your site to install the 7450 ESS-6 and 7450
ESS-6v chassis.
This chapter provides an overview of the following topics:
Page 35
Notes:
Prepare the equipment rack and site before installing the chassis. Plan the chassis placement near
the power sources and network interface connections.
The shipping weight of the ESS-6 chassis is approximately 72 lbs. (32.66 kg). For personal safety,
use at least two people or a hand cart to lift or move the chassis.
The shipping weight of the ESS-6v chassis is approximately 120 lbs. (54.4311 kg). For personal
safety, use at least two people or a hand cart to lift or move the chassis.
Always install the heaviest equipment on the bottom of the rack to keep the center of gravity of the
equipment rack as low as possible.
To provide necessary stability, ensure that the equipment rack is bolted to the floor. Ceiling
brackets are useful to provide additional stability.
The equipment rack must be properly grounded.
Install components after the chassis is installed in a rack.
Maintain a clearance of at least 20 inches (50.8 cm) at the front and rear of the equipment to ensure
adequate room for component installation and service.
Maintain a clearance of at least three inches (7.6 cm) on the right side to ensure adequate air intake
and exhaust.
Maintain adequate air flow to and from all equipment in the rack that might interfere with the
normal flow of cooling air through the chassis.
The 7450 ESS-6 and 7450 ESS-6v include factory-installed rack mounting brackets to install in a
19-inch equipment rack.
Page 36
Site Preparation
System Specifications
Chassis Specifications
7450 ESS-6
Table 8: ESS-6 Chassis Specifications
Parameter
Description
Dimensions
Mounting
7450 ESS-6v
Table 9: ESS-6v Chassis Specifications
Parameter
Description
Dimensions
Chassis weight
119.7 lbs. (54.3 kg) (with factory-installed PEMs, fan trays and air filter)
195.8 lbs. (88.8 kg) (with factory-installed PEMs, fan trays, air filter,
SF/CPMs, and IOMs in all slots)
Mounting
Page 37
System Specifications
Environmental Specifications
Table 10: Environmental Specifications
Parameter
Description
Operating:
Temperature
Short term
32 to 104 F (0 to 40 C)
23 to 131 F (-5 to 55 C)
Maximum altitude
13,000 ft./3962.4 m
Relative humidity
Short term
5 to 85% (non-condensing)
5 to 90% (non-condensing)
Heat dissipation:
ESS-6 (worst case configuration)
In process
3,000W
Page 38
Site Preparation
Description
PEM dimensions
Weight
Description
PEM-3 dimensions
Weight
Electrical Characteristics
Table 13: ESS-6 Electrical Characteristics
Power Supply
Type
Electrical
Characteristics
Value
DC PEM-3
Input
-40VDC to -72VDC
41 to 75A
DC PEM
Input
-40VDC to -72VDC
60 to 34A
DC PEM-3
Electrical
Characteristics
Input
Value
-40VDC to -72VDC
41 to 75A
Page 39
System Specifications
125
254
211
604
MDAs
Page 40
M2-10GB-XP-XFP (2-port)
50
M4-10GB-XP-XFP (4-port)
60
M20-1GB-XP-SFP (20-port)
50
M20-1GB-XP-TX (20-port)
45
M20-1GB-XP-SFP (20-port)
50
M20-1GB-XP-TX (20-port)
45
M48-1GB-XP-TX (48-port)a
ISA-AA
60
M10-1GB-HS-SFP
60
10/100ETH-TX (60-port)
29
100BASE-FX (20-port)
36
55
1GB-SFP (10-port)
26
1GB-SFP-B (10-port)
31
1GB-SFP (20-port)
58
1GB-TX (20-port)
60
10GB-LW/LR (1-port)
27
Site Preparation
10GB-EW/ER (1-port)
27
10GB-ZW/ZR (1-port)
28
10GB-XFP (1-port)
20
10GB-XFP (2-port)
40
OC-3-SFP (16-port)
48
OC-12-SFP (8-port)
32
OC-12-SFP (16-port)
50
OC-48/STM-16 (2-port)
20
OC-48/STM-16 (4-port)
24
10
a.The M48-1GB-XP-TX (48-port) MDA-XP is a 2:1 oversubscribed MDA-XP. A 50% line rate
(1000Base-T mode) on all 48 ports indicates full bandwidth (24G) for the MDA slot. A 100% line
rate (1000Base-T mode) on all 48 ports will cause approximately half of the total packets to be
dropped at the MDA preclassifier.
Board
IOM
iom-20g-b
IOM3-XP
iom3-xp
IOM3-XP-B
iom3-xp-ba
IMM
imm4-10gb-xp-xfp
168
170 idle
200 zero rate
230 typical
275 worst case
170 idle
200 zero rate
230 typical
275 worst case
375
imm5-10gb-xp-xfp
imm8-10gb-xp-xfp
395
Page 41
System Specifications
Board
imm48-1gb-xp-sfp
375
imm48-1gb-xp-tx
365
130 idle
335 zero rate
370 typical
425 worst case
130 idle
335 zero rate
370 typical
425 worst case
112 idle
319 zero rate
347 typical
391 worst case
290 typical
350 worst case
290 typical
350 worst case
imm12-10gb-sfp+
imm1-100gb-cfp
imm1-100gb-cfp-b
imm1-oc768-tun
imm1-40gb-tun
SFM2
80g
100
Page 42
Site Preparation
IOM Optics
Type
XFP/SFP
Component Specifications
Table 18: Component Specifications
Parameter
Description
SF/CPM:
Dimensions:
Weight:
IOM:
Dimensions:
Weight:
MDA:
Dimensions:
Weight:
Fan trays:
Dimensions:
Weight:
Airflow:
ESS-6:
ESS-6v:
Page 43
System Specifications
The equipment rack rail mounting holes must align with the mounting holes on the chassis
mounting brackets. The mounting brackets are factory-installed for a front mount in a 19-inch
rack.
The following tools are required:
Page 44
#2 Phillips screwdriver
Flathead screwdriver
Site Preparation
ESS-6 on page 45
ESS-6v on page 46
ESS-6
For the ESS-6, allow at least 3 inches of clearance on the right side of the rack for proper airflow
intake and at least 20 inches in the front and rear of the rack for maintenance access and space to
remove and install SF/CPMs, IOMs, and MDAs in the front and space to remove and install the
fan and filter trays and DC PEMs in the rear.
20 REAR
REQUIRED FOR MAINTENANCE
AND AIR FLOW INTAKE
REAR
3 SIDE
RECOMMENDED FOR
AIR FLOW INTAKE
3 SIDE
RECOMMENDED FOR
AIR FLOW INTAKE
FRONT
20 FRONT
REQUIRED FOR MAINTENANCE
AND AIR FLOW INTAKE
Page 45
System Specifications
ESS-6v
For the ESS-6v, allow at least 3 inches of clearance on the right and left sides and 6 inches in the
rear. of the rack for proper airflow intake. At least 20 inches in the front of the rack is
recommended for maintenance access and space to remove and install SF/CPMs, IOMs, and
MDAs in the front and allow space to remove and install the fan and filter trays and DC PEMs in
the rear.
6 REAR
RECOMMENDED FOR
AIR FLOW INTAKE
REAR
3 SIDE
RECOMMENDED FOR
AIR FLOW INTAKE
3 SIDE
RECOMMENDED FOR
AIR FLOW INTAKE
FRONT
20 FRONT
REQUIRED FOR MAINTENANCE
AND AIR FLOW INTAKE
Page 46
Site Preparation
Safety Considerations
Placement
Warning:
Install the 7450 ESS-6 and ESS-6v chassis in standard sized equipment racks. The chassis are
shipped with the 19-inch rack mounting brackets installed.
Install chassis in clean, dry, ventilated, and temperature-controlled rooms.
Verify that the rack is properly bolted and braced and is properly grounded to a grounding
electrode.
Install the chassis into the equipment rack before installing components.
Grounding
Warning:
Chassis ground cables are not included. Use only power cords that have a grounding (earthing)
path. Main grounding (earthing) connection points are through the IEC60320 appliance inlets.
Grounding points on the sides of the equipment are for equipotential bonding only and are not
the safety grounding points for the equipment. Lack of proper grounding of the equipment may
result in a safety hazard and excessive electromagnetic emissions.
The router and equipment rack must be properly grounded. Electrostatic discharge (ESD)
damage can occur if components are mishandled.
Always wear an ESD-preventive wrist or ankle strap in contact with bare skin. Always connect
the ESD strap (with a banana plug) to the ESD connection socket (grounding jack) on the front
and rear of the chassis.
All grounding surfaces are to be cleaned and brought to a bright finish and an anti-oxidant
solution shall be applied before grounding connections can be made.
All intrabuilding metallic interfaces are specified for use with shielded and grounded cables at
both ends.
The battery returns shall remain independent from frame ground. All battery terminals are to be
specified as isolated DC return (DC-I).
Page 47
Safety Considerations
Cabling
Warning:
To comply with the GR-1089-CORE, Issue 03, requirement R4-9 [31] standard for
electromagnetic compatibility and safety, all intra-building ports are specified for use with
shielded and grounded cables at both ends.
The intra-building port(s) of the equipment or sub-assembly is suitable for connection to intrabuilding or unexposed wiring or cabling only. The intra-building port(s) of the equipment or subassembly must not be metallically connected to interfaces that connect to the Outside Plant
(OSP) or its wiring. These interfaces are designed for use as intra-building interfaces only
(Type 2 or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the
exposed OSP cabling. The addition of primary protectors is not sufficient protection t o connect
these interfaces metallically to OSP wiring.
Bare conductors must be coated with an appropriate antioxidant compound before crimp
connections are made. All unplated connectors, braided strap, and bus bars must be brought to a
bright finish and then coated with an antioxidant before they are connected.
The equipment under test (EUT) is specified for DC-I power configurations. The battery returns
must remain isolated until they reach the main power bus.
The EUT is intended to be installed and connected to the common bonding network (CBN).
The EUT shall be connected to the frame via thread forming screws with paint piecing washers.
The intra-building port(s) of the equipment or subassembly is suitable for connection to
intrabuilding or unexposed wiring or cabling only. The intra-building port(s) of the equipment or
subassembly must not be metallically connected to interfaces that connect to the outside plant
(OSP) or wiring. These interfaces are designed for use as intra-building interfaces only (Type 2
or Type 4 ports as described in GR-1089-CORE, Issue 4) and require isolation from the exposed
OSP cabling. The addition of primary protectors is not sufficient protection in order to connect
these interfaces metallically to OSP wiring.
Power
Warning:
Page 48
Only electrical service personnel should perform wiring and cabling to the system.
All power to the equipment rack or cabinet should be disconnected before an installation.
The power cables must meet your local electric code requirements.
The PEM circuit breaker is not intended to be used as the chassis ON/OFF switch. Disconnect
the power from the power source to remove power.
Site Preparation
Cooling
The cooling systems should allow at least 3 inches of clearance on the side of the rack for proper
airflow intake.
The fan trays must be in place before the chassis is powered on.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
Filters
The filter tray must always be installed while the chassis are powered up.
The filter should be inspected monthly and replaced when indications of accumulated dust are
present.
The filter is factory-installed and is field-replaceable.
Storage
To store unused components and extra field-replaceable parts, re-wrap the components in the
original packaging and keep them in a dry, dust-free temperature-controlled environment.
Table 19: Storage Specifications
Parameter
Description
Storage temperature
Within 5 to 95 percent.
Page 49
Safety
Publication
CAN/CSA-C22.2 No 60950-1
ANSI/UL 60950-1-2002
IEC 60950-1
EN 60825-1 Safety of laser products
CB test certificate
EMC
Page 50
Certifications
In Process
NEBS 3:
GR-1089-CORE
GR-63-CORE
SBC-TP-76200
SBC-TP-76450
AT&T NEDS
Environmental
In Process
ETSI
EN 300 019-1-1, Storage Tests, Class 1.2
EN 300 019-2-2, Transportation Tests, Class 2.3
EN 300 019-2-3, Operational Tests, Class 3.2
EN 300 019-2-4 pr A1 Seismic
ETS 300 753 Acoustic noise
Europe safety
and EMC
CE Mark
In This Chapter
This chapter provides information about installing a 7450 ESS-6 and 7450 ESS-6v.
This chapter provides information on the following topics:
ESS-6 on page 59
ESS-6v on page 61
Page 51
Page 52
The shipping weight of the ESS-6 chassis is approximately 72 lbs. (32.66 kg). The chassis
is shipped with the fan and filter trays as well as the DC PEMs installed. To prevent injury
or damage to the chassis, it is recommended that at least two people remove the switch
from the shipping crate and mount it into a rack.
The shipping weight of the ESS-6v chassis is approximately 120 lbs. (54.43 kg). The
chassis is shipped with the fan and filter trays as well as the DC PEMs installed. To prevent
injury or damage to the chassis, it is recommended that at least two people remove the
switch from the shipping crate and mount it into a rack.
Do not load components into the chassis until it is mounted securely in the rack.
Do not discard the packaging container and materials used in shipping. The packing
materials should be re-used if it is necessary to relocate the chassis.
Keep the chassis wrapped in the anti-static packaging until you are ready to install the
system.
ESS-6 on page 53
ESS-6v on page 55
Danger:
Only trained and qualified personnel should install or replace this equipment.
Caution:
There are no handles or hand grips on the 7450 ESS-6. Lift the chassis from underneath. Do not
lift the unit by the internal chassis frame.
When rack mounting the 7450 ESS-6 in an equipment rack, do not stack other units or any
other equipment directly on top (where the bottom unit is supporting other devices). Each unit
must be secured into the rack with the appropriate mounting apparatus.
ESS-6
The ESS-6 chassis is designed for front-mount (flush and 5-inch forward) installation into a 19inch rack. The rack mounting hardware (including rack bolts) is factory-installed to front-mount
the chassis in a 19-inch rack.
Required tools:
The equipment rack is securely installed, anchored, and grounded. Refer to the rack
manufacturers documentation for instructions.
Page 53
SFM
SFM
7450ESS6_003
Page 54
Description
Equipment rack
With at least two people, or, if necessary, using a hand cart or pallet jack, position the
chassis in front of the rack.
Step 2
With one person in front of the rack and one behind the rack, lift the chassis from the
bottom and position it in the rack.
Step 3
Step 4
Insert and tighten at least four mounting screws per rack-rail as shown in Figure 12.
ESS-6v
ESS-6v was specifically designed to fit into an ETSI 600mm cabinet enclosure but can also be
front mounted into a 19-inch rack. The rack mounting hardware (including rack bolts) is factoryinstalled.
Required tools:
The equipment rack is securely installed, anchored, and grounded. Refer to the rack
manufacturers documentation for instructions.
Page 55
7450ESS-6v_007
Page 56
Description
Equipment rack
With at least two people, or, if necessary, using a hand cart or pallet jack, position the
chassis in front of the rack.
Step 2
With one person in front of the rack and one behind the rack, lift the chassis from the
bottom and position it in the rack.
Step 3
Step 4
Insert and tighten at least four mounting screws per rack-rail as shown in Figure 13.
Page 57
Danger: Only trained and qualified personnel should install or replace this equipment.
Notes: When wiring any Alcatel-Lucent 7450 system, the ground connection must always be
2
1
SR10030
Page 58
Description
Using a wire-stripping tool, strip the insulation from the wire to 1 5/16-inches.
Step 2
Slide the open end of the ground lug (accessory box) over the exposed area of the prepared
wire.
Step 3
ESS-6 on page 59
ESS-6v on page 61
ESS-6
The grounding receptacles are located in two places on the ESS-6 chassis for easier access
depending on your rack configuration. Wire ground the chassis on either the lower left side or the
lower right side at the rear of the chassis. The ground wire can be routed either vertically or
horizontally, depending on the mounting holes used on each side. See Figure 15 for examples of
vertical and horizontal routing. See Table 24 for key descriptions.
Page 59
VERTICAL
HORIZONTAL
5
4
7450ESS6_005A
Page 60
Description
Ground lug
Grounding receptacle
Using the prepared ground wire, position the ground lug against the chassis in either the
horizontal or vertical orientation.
Step 2
Insert the screws through the washers and lug and then insert into the grounding
receptacles on the chassis sides.
Step 3
Step 4
Connect the opposite end of the grounding cable to the appropriate grounding point at
your site to ensure adequate chassis ground according to local safety codes.
ESS-6v
The grounding receptacle is located on the left side of the ESS-6v chassis rear panel. See Figure 16
for the locations of the grounding receptacle, grounding screws, and lug. See Table 25 for the key
descriptions.
2
4
1
7450ESS-6v_008a
Page 61
Description
Screws
Ground lug
Grounding receptacle
Page 62
Step 1
Using the prepared ground wire, position the ground lug against the chassis.
Step 2
Insert the screws through the washers and lug and then insert into the grounding
receptacles on the chassis sides.
Step 3
Step 4
Connect the opposite end of the grounding cable to the appropriate grounding point at
your site to ensure adequate chassis ground according to local safety codes.
In This Chapter
Each 7450 ESS-6 router is shipped with two factory-installed DC PEMs. Each 7450 ESS-6v router
is shipped with two factory-installed DC PEM-3s. This chapter provides information about
preparing the power cables and terminal block wiring for each router.
This chapter provides information on the following topics:
Page 63
Each 7450 ESS-6 and 7450 ESS-6v chassis requires a minimum of one DC PEM to operate. A
second power unit is recommended for redundancy.
For full redundancy, each PEM should be attached to an independent power source with a
dedicated circuit breaker.
In the event of a power module failure, the entire power module must be replaced. There are no
field serviceable parts inside the modules.
Page 64
The unit should be connected to a DC branch circuit with a 75A circuit breaker or fuse which
meets the requirements for branch circuit protection. A suitable disconnect device must be
provided in the DC branch, either a circuit breaker or switch that can be employed to
disconnect power to the system during servicing.
Confirm that the DC power source is OFF during installation. The power source should be a
safety extra-low voltage (SELV) source.
The 7450 ESS-6 chassis with DC PEMs should be installed only in restricted access areas
(such as dedicated equipment rooms and electrical closets) in accordance with Articles 110-26
and 110-27 of the most recent National Electrical Code ANSI/NFPA 70.
Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit.
Page 65
Notes:
The remote power source (such as a circuit breaker panel) must be easily accessible.
Cables are not provided. In the United States, use #4 AWG, high strand count copper wire. If
the router is located outside the USA, consult local and national electrical code for proper
wire sizing.
Note that the 7450 ESS-6 router model is shipped with DC PEMs.
For the DC PEM terminal block, lugs are provided. If they are missing or misplaced, use a
Panduit LCC6-10A-L copper, standard barrel, two-hole lug with two #10 (.20-inch, .508cm)
diameter holes on a 5/8-inch (1.60cm) spacing.
Two PEM slots are located at the bottom rear of the chassis (see Figure 2 on page 18). The
slots are labeled on the sides of the chassis. Slot #1 is on the right side and slot #2 is on the
left side (when facing the chassis front).
The 7450 ESS-6 requires a minimum of one DC PEM to operate, but two are recommended
for redundancy. When two PEMs are installed, they share the electrical load equally as long
as both PEMs are operational. If one PEM fails, the remaining PEM provides the power the
router requires for normal operation.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
Page 66
Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF ( O ) position.
When wiring the unit, the ground connection must always be made first and disconnected last.
The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
Use a minimum of #4 AWG for the -48VDC and RTN power connections.
0.250
.200
2 Holes
0.750"
.625
SR12030
2
1
SR10030
Page 67
Description
Copper wire
Page 68
Step 1
Using a wire-stripping tool, strip the insulation from the wire to 1 1/8-inches (Figure 18).
Step 2
Locate the lug in the accessory box or use a lug such as a Panduit LCC6-10A-L copper,
standard barrel, two-hole lug with two .200-inch (.508 cm) diameter holes on a .625-inch
(1.6 cm) spacing. Slide the open end of the lug over the exposed area of the prepared wire.
Step 3
Loosen the three cover screws but do not remove. Remove the safety cover from the DC
terminal block.
Step 2
Remove the -VDC and RTN terminal nuts and one washer from each stud.
Step 3
Using the prepared DC cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 4
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 5
Connect the VDC negative (-) cable to the top (-48VDC) terminal.
Step 6
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 7
Replace the safety cover and secure into place by tightening the captive screws See
Figure 19 for an illustration and Table 27 for key descriptions.
3
VDC
OFF
O
ON
I
RTN
7450ESS6_017
Figure 19: ESS-6 DC-Input Power Terminal Block Wiring with Safety Cover
Page 69
Page 70
Description
Lug
Power switch
DC PEM handle
Captive screw
The unit should be connected to a DC branch circuit with a 75A circuit breaker or fuse that
meets the requirements for branch circuit protection. A suitable disconnect device must be
provided in the DC branch, either a circuit breaker or switch that can be used to disconnect
power to the system during servicing.
Confirm that the DC power source is OFF during installation. The power source should be a
safety extra-low voltage (SELV) source.
The ESS-6v chassis with DC PEMs must be installed only in restricted access areas (such as
dedicated equipment rooms and electrical closets) in accordance with Articles 110-26 and
110-27 of the most recent National Electrical Code ANSI/NFPA 70.
Before connecting or disconnecting ground or power wires to the chassis, ensure that power is
removed from the DC circuit.
Page 71
Notes:
The remote power source (such as a circuit breaker panel) must be easily accessible.
Cables are not provided. In the United States, use #4 AWG, high strand count copper wire. If
the router is located outside the USA, consult local and national electrical code for proper
wire sizing.
Note that the 7450 ESS-6v router model is shipped with DC PEM-3s.
For the DC PEM-3 terminal block, lugs are provided. If they are missing or misplaced, use a
Panduit LCC6-10A-L copper, standard barrel, two-hole lug with two #10 (.20-inch, .508cm)
diameter holes on a 5/8-inch (1.60cm) spacing.
Two PEM slots are located at the left front of the chassis (see Figure 2 on page 18). The slots
are labeled above the slots. Slot #1 is on the right side and slot #2 is on the left side (when
facing the chassis front).
The ESS-6v requires a minimum of one DC PEM-3 to operate, but two are recommended for
redundancy. When two PEMs are installed, they share the electrical load equally as long as
both PEMs are operational. If one PEM fails, the remaining PEM provides the power the
router requires for normal operation.
For full redundancy, each power supply module should be attached to an independent power
source with a dedicated circuit breaker.
Page 72
Ensure that all power is OFF from the DC circuit. Locate the circuit breaker on the panel board
that services the DC circuit. Switch the circuit breaker to the OFF ( O ) position.
When wiring the unit, the ground connection must always be made first and disconnected last.
The proper wiring sequence is ground/negative to ground/negative and positive/return to
positive/return.
Use a #4 AWG for the -48VDC and RTN power connections.
0.250
.200
2 Holes
0.750"
.625
SR12030
2
1
SR10030
Page 73
Description
Copper wire
Using a wire-stripping tool, strip the insulation from the wire to 1 1/8-inches (Figure 18).
Step 2
Locate the lug in the accessory box or use a lug such as a Panduit LCC6-10A-L copper,
standard barrel, two-hole lug with two .200-inch (.508 cm) diameter holes on a .625-inch
(1.6 cm) spacing. Slide the open end of the lug over the exposed area of the prepared wire.
Step 3
Page 74
Step 1
Loosen the three cover screws but do not remove. Remove the safety cover from the DC
terminal block.
Step 2
Remove the -VDC and RTN terminal nuts and one washer from each stud.
Step 3
Using the prepared DC cable(s), connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 4
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 5
Connect the VDC negative (-) cable to the top (-48VDC) terminal.
Step 6
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 7
Replace the safety cover and secure the PEM-3 into place by tightening the captive screws
See Figure 22 for an illustration and Table 29 for key descriptions.
1
2
6
5
8
9
7450ESS-6v_009c
Figure 22: ESS-6v DC-Input Power Terminal Block Wiring with Safety Cover
Page 75
Page 76
Description
DC PEM handle
Power switch
Cables
Washers
Nuts
Safety cover
In This Chapter
This chapter provides information about installing the SF/CPM, connections, image, and
preconfiguration information.
This chapter provides information on the following topics:
Troubleshooting on page 90
Page 77
Notes:
SF/CPM modules do not require preconfiguration. Factory default values allow the system to boot
successfully.
All 7450 ESS-6/ESS-6v and ESS-6v systems require at least one SF/CPM.
Install the SF/CPM before installing IOMs.
Do not force an IOM into an SF/CPM slot.
Do not force an SF/CPM into an IOM slot.
The 7450 ESS-6/ESS-6v card slots are horizontally oriented. The 7450 ESS-6v card slots are
vertically oriented.
Each system requires at least one SF/CPM to operate. The SF/CPM must be installed in a center
slot labeled A or B.
IOMs are designed to fit in slots numbered from top to bottom, 1 through 4.
Page 78
NOTE: The 7450 ESS-6 and 7450 ESS-6v feature a 160G SF/CPM. When you use IOM-XPs
or IOM-XP-Bs in your system, the 7450 ESS-6 and 7450 ESS-6v are capable of up to 40G per
IOM slot. Both SF/CPMs must be operational to support 40G bandwidth in each slot. If one of
the SF/CPMs fail, your 7450 ESS-6 or 7450 ESS-6v reverts to a 80Gig system, sharing the
80G across the four IOM slots for an average of 20G per slot.
See Figure 23 for an illustration of an SF/CPM being installed into a 7450 ESS-6 chassis. See
Figure 24 for an illustration of an SF/CPM being installed into a 7450 ESS-6v chassis. See
Table 30 for descriptions of the keys in each illustration.
NOTE: Each SF/CPM module has two ejector levers which seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and then
rotated outward to lock into place. The ejector levers must remain in the locked position while the
card is installed in the chassis.
Page 79
1
2
3
4
7450ESS6_007
Page 80
4
3
7450ESS-6v_022
Description
Slot guide
Ejector lever
Page 81
To install an SF/CPM:
Step 1
Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.
Step 2
Step 3
Align the card with the slot guides and slide inward until the locking mechanism engages
with the card cage.
Step 4
Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway, verify the card is moving
properly in its slot guides and then reinsert it. Shift the levers to the locked position.
Page 82
Step 5
Secure the card in place by tightening the captive screws. The ejector levers must remain
in the locked position while the card is installed in the chassis.
Step 6
Step 7
Notes:
The SF/CPM modules contain three slots for removable compact flash cards. The drives are
named Compact Flash Slot #1 (cf1), Compact Flash Slot #2 (cf2), and Compact Flash Slot #3
(cf3). Configurations and executable images can be stored on flash cards or an FTP file location.
The flash card containing the bootstrap and boot option files must be installed in Compact Flash
Slot #3 (cf3) on the SF/CPM.
You must have a console connection. See "Console Connection" on page 86.
2
3
7450ESS6_026
Page 83
To secure a compact flash card into slot #3, follow these steps:
Step 1
Step 2
Step 3
Align the compact flash card with the slot guides. Insert the card until it is completely
seated in the slot. Do not force the card into the slot.
Step 4
Example
Step 1
Step 2
Step 3
The ejector button for Compact Flash Slot #3 is slightly recessed. Insert a small object
such as a pen tip to press the button. The card will partially pop out of the slot.
Step 4
Step 5
Page 84
Example
file>shutdown cflash-id
file>shutdown cflash-id
Step 2
Press the ejector button on compact flash slot #1 or compact flash slot #2. The card will
partially pop out of the slot.
Step 3
Page 85
Establishing Connections
Establishing Connections
Access the newly installed switch two ways:
Console Connection
To establish a console connection, you will need the following:
Value
Baud Rate
115,200
Data Bits
Parity
None
Stop Bits
Flow Control
None
1
7450ESS6_018
Page 86
Connect the terminal to the Console port on the SF/CPM (Figure 26) using the serial
cable.
If you use a null modem cable, make sure that the switch beside the console port is set to
DTE when connecting to the serial port of a PC.
If you use a straight-through cable, make sure that the switch beside the console port is
set to DCE when connecting to the serial port of a PC.
Step 2
Step 3
Establish the connection by pressing the Enter key a few times on your terminal
keyboard.
Step 4
Telnet Connection
Access the switch after a successful initialization with a Telnet connection from a PC or
workstation connected to the network after the management port (Figure 27) has been configured
using the bof>address command (see below). Telnet access provides the same options for user
and administrator access as those available through the console port.
To configure the 7450 ESS-6/ESS-6v for Telnet access, you need to have a device with Telnet
software located on the same network. If you want to manage the system using the Ethernet
management port on the CPM, you must configure an IP address for that port. Each 7450 ESS-6/
ESS-6v switch is limited to a total of seven Telnet or SSH sessions. For information about
configuring switch parameters, refer to the 7450 OS System Guide. For pinout information, see
"Appendix C: Pinout Assignments" on page 163.
MAC addresses are listed on a small label on the chassis, IOM, and MDA. The MAC address also
displays in the show router arp command output.
Page 87
Establishing Connections
7450ESS6_019
If you want to manage the system using the Ethernet management port on the CPM, configure the
management IP address through the console port using the CLI.
Running Telnet
Once the IP parameters are configured, the CLI command line can be accessed with a Telnet
connection. To establish a Telnet connection, run a Telnet program and issue the Telnet command,
followed by the IP address:
The following displays an example of a Telnet login:
C:\>telnet 192.168.1.111
Login: admin
Password: ########
ALA-7#
Page 88
When the compact flash card is installed in the cf3: slot, the Compact Flash 3 LED on
the active CPM front panel should light green within approximately 30 seconds. If it
does not light or if it turns off again, refer to "Troubleshooting" on page 90.
Step 2
Press the Reset button on the SF/CPM or power cycle the switch to initiate the boot
process.
Step 3
The system searches Compact Flash Slot #3 (cf3) for the boot.ldr file (also known as
the bootstrap file).
Step 4
Verify the operational status by checking the Power and Status LEDs on the SF/CPM
faceplate. If the LEDs on the SF/CPM front panel blink continuously, refer to
"Troubleshooting" on page 90.
Step 5
After verifying the LEDs, proceed with the IOM and MDA installation and
configurations.
You can either preconfigure the IOMs, MDAs, and ports prior to installation or install the
IOMs and MDAs first and then configure the parameters.
To preconfigure IOMs and MDAs, see Configuring Chassis Slot, IOM, and MDA
Parameters on page 94.
Page 89
Troubleshooting
Troubleshooting
If the Compact Flash 3 LED does not light after 30 seconds, it is most likely faulty. If the system
cannot load or cannot find the boot.ldr file on cf3:, the Compact Flash 3 LED will turn off and
the system will check for a manual boot sequence interruption. A manual boot sequence
interruption is performed by connecting a terminal to a console port and hitting any key when
prompted by the display. Unless an unsuccessful system initialization is manually interrupted, the
system will continuously reboot in an attempt to successfully find and load the boot.ldr file. To
fix this, load a compact flash card with the appropriate boot.ldr file into the cf3: slot.
When the system finds the boot.ldr file, it processes the initialization parameters from the Boot
Option File (BOF). The BOF should be on the same flash card as the boot loader file. If the BOF
cannot be found or loaded, the system prompts for a different image and configuration location.
When the image is successfully loaded, control is passed from the boot loader file to the image.
The runtime image attempts to locate the configuration file as configured in the BOF. The
configuration file include chassis, IOM, MDA, and port configurations, as well as system, routing,
and service configurations.
The following example displays the output when either no flash is present or the boot.ldr file
cannot be found.
...
Alcatel-Lucent
Build: X-0.0.x.x on Wed Jan 17 21:04:50 2007 by builder
Starting CPU/Switch card
COLD boot on processor #1
CPU Control FPGA version is 0x17
Testing mainboard FPGA chain...
Validating SDRAM from 0x7ff00000 to 0x80000000
Testing SDRAM from 0x02200000 to 0x7ff00000
Testing Compact Flash 1... Slot Empty
Testing Compact Flash 2... Slot Empty
Testing Compact Flash 3... Slot Empty
Peripheral FPGA version is 0x13
Board Serial Number is 'rus4-07'
Chassis Serial Number is '0103010009'
Searching for boot.ldr on local drives:
No disk in cf3
No disk in cf3
No disk in cf3
Error - file boot.ldr not found on any drive
Please insert CF containing boot.ldr. Rebooting in 5 seconds.
Rebooting...
Alcatel-Lucent
Build: X-0.0.x.x on Wed Jan 17 21:04:50 2007 by builder
Starting CPU/Switch card
Page 90
Figure 28 displays the compact flash directory structure and file names.
ROOT
bof.cfg
boot.ldr
config.cfg
TiMOS-n.m.Yz
cpm.tim
iom.tim
TiMOS-m.n.Yz:
m Major release number
n minor release number
Y:A Alpha release
B Beta release
M Maintenance release
R Released software
z Version number
cpm.tim CPM image file
iom.tim IOM image file
Page 91
Troubleshooting
Page 92
In This Chapter
This chapter provides information about installing Input/Output Modules (IOMs) and Media
Dependent Adapters (MDAs).
This chapter provides information on the following topics:
Page 93
Page 94
Command
Example
Step 1
card slot-number
card 1
Step 2
card-type card-type
card-type iom-20g-b
Step 3
no shutdown
no shutdown
Example
Step 1
mda mda-slot
mda 1
Step 2
mda-type mda-type
mda-type m60-10/100eth-tx
Step 3
no shutdown
no shutdown
Step 4
exit
exit
mda mda-slot
mda 2
Step 6
mda-type mda-type
mda-type m10-1gb-sfp
Step 7
no shutdown
no shutdown
Step 8
exit
exit
Example
The following example displays card slot, card type, MDA slot, and MDA type command usage:
ALA-6>config# card 1
ALA-6>config>card# card-type iom-20g-b
ALA-6>config>card# mda 1
ALA-6>config>card>mda# mda-type m60-10/100eth-tx
ALA-6>config>card>mda# no shutdown
ALA-6>config>card>mda# exit
ALA-6>config>card# mda 2
ALA-6>config>card>mda# mda-type m10-1gb-sfp
ALA-6>config>card>mda# no shutdown
ALA-6>config>card>mda# exit
Page 95
Page 96
Installing IOMs
Warnings and Notes
Warning:
Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an
ESD strap to the grounding plug on the front of the chassis.
Always place router components on an anti-static surface.
Do not power up the router until all components are installed and verified.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference. Faceplate blanks
do not have board components or connector pins.
Notes:
General:
Chassis slots, IOM, and MDA type information can be configured prior to the component
installation.
IOMs do not have LEDs.
Do not force an IOM into an SF/CPM slot.
Do not force an SF/CPM into an IOM slot.
7450 ESS-6:
The 7450 ESS-6 card slots are horizontally oriented.
IOMs are designed to fit in slots 1 through 4.
ESS-6v:
The ESS-6v card slots are vertically oriented.
IOMs are designed to fit in slots 1 through 4.
Page 97
Installing IOMs
Installing IOMs
You can install IOMs into a chassis with or without installed MDAs. Refer to the instruction
described in "Installing MDAs" on page 101. Install IOMs in chassis slots 1 through 4.
Note: Position the ejector levers inward during card installation.
1
2
3
4
7450ESS6_008
Page 98
Description
Slot guide
Ejector lever
4
7450ESS-6v_010
Description
Threaded receptacle
Ejector lever
Page 99
Installing IOMs
To install an IOM:
Step 1
Remove the IOM from the packaging. Do not touch the printed circuit board and
connector pins.
Step 2
Holding the IOM by the edges, rotate the ejector levers inward. The ejector levers must
be in this position to release the locking mechanism.
Step 3
Align the IOM with the slot guides and slide inward until the locking mechanism
engages with the card cage.
Step 4
Step 5
Page 100
Installing MDAs
Warnings and Notes
Warning:
Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an
ESD strap to the grounding plug on the front of the chassis.
Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable
is connected. Avoid exposure and do not stare into open apertures.
Always place components on an anti-static surface.
Do not power up a 7450 ESS-6 until all components are installed and verified.
Use only approved small form factor pluggables (SFPs) or XFPs (10Gigabit small form
factor pluggables) in MDA ports.
Notes:
General:
You cannot provision ports if your MDA is not preprovisioned.
Services cannot be provisioned if ports are not provisioned.
MDAs can be installed on an IOM in two ways:
Install MDAs on the IOM and then load the unit into the chassis slot. See Installing
an MDA on an IOM on page 102.
Install MDAs after the IOM is loaded in the chassis slot. See Installing an MDA on
a Chassis-Installed IOM on page 104.
For configuration purposes, MDA slots are numbered 1 (left slot) and 2 (right slot).
Page 101
Installing MDAs
46
5
4
3
Page 102
Description
MDA
Captive screw
Slot guide
Connectors
Threaded receptacle
Remove your MDA from the packaging and place on a flat anti-static work surface.
Avoid touching board components and connector pins.
Step 2
Rotate the IOM ejector levers outward (Figure 31). Align the MDA with the slot guides
and then insert the MDA into slot.
Step 3
Press the MDA firmly into the slot. Make sure that the connectors are fully seated in the
IOM receptacle. The faceplate of the MDA should be flush with the IOM faceplate.
Step 4
Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.
Page 103
Installing MDAs
7450ESS6_009
Page 104
Description
Ejector lever
MDA
Threaded receptacle
1
7450ESS-6v_011
Description
Ejector lever
MDA
Threaded receptacle
Page 105
Installing MDAs
Page 106
Step 1
Step 2
Remove the MDA from the packaging. Avoid touching board components and connector
pins.
Step 3
Insert the MDA into the slot. Align the MDA with the slot guides and press firmly into
place. The front face should be flush with the IOM front face.
Step 4
Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.
Step 5
Step 6
MDA LEDs
Each MDA has a Power and Status LED. For a description of the LEDs for each MDA model,
refer to the specific MDA documentation.
Figure 34 displays an example of an MDA front panel. Table 37 describes common MDA LEDs.
Label
Description
Status
Power
Blue: On
Unit: No power
Ports
Captive screws
Lnk
Act
Page 107
Installing MDAs
Page 108
In This Chapter
This section describes the 7450 ESS-6 and 7450 ESS-6v LEDs and contains the following
sections:
Page 109
SF/CPM LEDs
SF/CPM LEDS
Figure 35 displays the SF/CPM front panel faceplate.
1
10
11
2
7450ESS6_014
Description
Captive screws
Ejector lever
Ejector levers are used to seat and disengage the connectors to and from
the backplane.
Reset
A recessed button used to restart the SF/CPM. Insert a small object such
as a pen tip or a paper clip to press the button.
Power
Status
M/S
Ctl
M/S
Ctl
Page 110
M/S
Ref
(cont)
Timing
Description
Reference
1, 2
The Reference LEDs indicate the status and quality of the individual timing sources.
Green: Qualified and selected as clock reference input.
Green (blinking): Qualified but set as the standby clock reference.
Amber: The reference is enabled (no shutdown) but not qualified.
Unlit: Not in use, not configured.
Power Supply
1,2,3,4
Page 111
SF/CPM LEDs
Fan Status
1,2,3
Green: Indicates that the fan trays are installed and operational.
Red: Indicates a fan tray removal or failure.
Unlit: Indicates that the fan trays are not installed.
Only LED 1 and 2 illuminate.
The fan status LEDs on the secondary SFM will light similarly to the
primary SFM. A fault is indicated in one SFM if the primary fan status
LED and the comparable secondary LED differ. The SFM should be
returned for repair.
Compact Flash
1,2,3
Green: Indicates that the flash card is operational and in a read or write
process.
Note: Do not physically remove or attempt to remove the flash card
when the LED is lit green.
Amber (blinking): Error condition exists.
Amber (solid): Indicates that the slot is in an operationally down mode.
This is the only mode to safely remove the flash card.
Unlit: A flash card is not installed in the slot.
Alarms
OT
Crit
Maj
Min
(cont)
Description
DTE
Set the switch to DTE when connecting to the serial port of a PC with a
null modem cable. When the switch is set to DTE, the console port is acting as a data terminal equipment (DTE) serial port.
DCE
Set the switch to DCE when connecting to the serial port of a PC with a
straight-through cable. When the switch is set to DCE, the console port is
acting as a data communications equipment (DCE) serial port.
Page 112
Description
Console
The console port is provisioned with a DB-9 jack and used for the initial
system startup as well as system configuration and monitoring. The console port, a Universal Asynchronous Receiver/Transmitter (UART) port,
is used for system configuration and monitoring.
Use a EIA/TIA-232 DCE console cable to connect a terminal to the console port.
The factory default baud rate is typically 115.2K baud.
Alarm
The Alarm port is provisioned as a DB-9 serial port and is used to connect
to external alarm devices that report conditions that trigger red or amber
alarms.
ACO/LT
Mgmt
Link
Data
10
Page 113
SF/CPM LEDs
11
Description
Page 114
IOM LED
Figure 36 displays the front panel of the IOM3-XP and IOM3-XP-B. The module is shown with
no MDAs installed. Table 39 describes the LED and MDA slots.
2
SR70057
Label/Part
IOM3-XP and
IOM3-XP-B
MDA slots
Description
Purple: Indicates the card is on and has not yet passed diagnostics.
Flashing green: Indicates that boot diagnostics have passed.
Green: Indicates that the IOM has completed the boot process.
Page 115
IOM LED
Page 116
In This Chapter
This chapter provides information about field-replaceable units (FRUs) in the 7450 ESS-6 and
7450 ESS-6v chassis.
Topics in this chapter include:
Page 117
Page 118
Step 1
Align the impedance panel and insert it into the chassis slot.
Step 2
Use a flathead screwdriver to tighten the two captive screws that fasten the impedance
panel to the chassis.
Only trained and qualified personnel should install or replace this equipment and connect the
power cables.
Make your ground connections first.
Even though the power modules are hot-swappable, for extra safety you can turn off power at
the power source and disconnect and unplug the power cables before you remove and replace
a power module.
You must use power cables that meet local electrical code requirements.
Caution:
There are no handles or hand grips on the ESS-6 and ESS-6v. Lift the chassis from
underneath. Do not lift the unit by the internal chassis frame.
Warning:
The ESS-6 and ESS-6v requires a minimum of one DC PEM to operate. A second DC PEM is
recommended for redundancy.
For full redundancy, attach each PEM to an independent power source with a dedicated circuit
breaker.
In the event of a power module failure, replace the entire power module. There are no field
serviceable parts inside PEMs.
Page 119
Removing a DC PEM
If you are operating your ESS-6 or ESS-6v with redundant DC PEMs, you can remove and replace
a single PEM without affecting your systems operation. If you are operating your ESS-6 or ESS6v with only one DC PEM, the system will shut down when power to the PEM is removed. See
Figure 37 for an illustration of the removal of a DC PEM from an ESS-6 chassis. See Figure 38 for
an illustration of the removal of a DC PEM-3 from an ESS-6v chassis. See Table 40 for key
descriptions.
Danger:
Turn off the power from the remote power source to the PEM before you remove the safety cover.
1
4
3
2
7450ESS6_010
Page 120
7450ESS-6v_012a
Description
DC PEM handle
Page 121
To remove a DC PEM:
Step 1
Step 2
Switch the circuit breaker (ON/OFF) on the PEM front panel to the OFF ( O ) position.
Step 3
Verify that the appropriate Power Supply LED on the SF/CPM is unlit.
Step 4
Step 5
Step 6
Loosen the captive screws and slide the DC PEM out of the slot (see Figure 37 for the
ESS-6 and Figure 38 for the ESS-6v).
Step 7
If you do not replace the PEM immediately, install an impedance panel to prevent excess
dust accumulation and to help control airflow and electromagnetic interference.
If you are upgrading from a PEM to a PEM-3, you must install the HW key on your AC Supply
Status connector as described in the following procedure.
To install a DC PEM in an ESS-6:
Page 122
Step 1
Loosen the three cover screws but do not remove them. Remove the safety cover from the
DC terminal block.
Step 2
Remove the VDC and RTN terminal nuts and one washer from each stud.
Step 3
Using the prepared DC cables, connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 4
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 5
Connect the VDC negative (-) cable to the top (-48V) terminal.
Step 6
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 7
Replace the safety cover (see Figure 40 for an illustration of the PEM safety cover and
Table 42 key descriptions).
Step 8
3
7450ESS6_011
Description
DC PEM handle
Page 123
VDC
OFF
O
ON
I
RTN
7450ESS6_017
Description
VDC cable
RTN cable
PEM handle
Step 9
If you are installing a PEM-3, you must install the HW key on the AC Supply Status port
(key 1 on Figure 41).
Step 10 Connect your DB-25 status cable to the hardware key (key 2 on Figure 41).
Page 124
1
2
7450ESS6_038
Description
Hardware key
Page 125
Page 126
Step 1
Loosen the three cover screws but do not remove them. Remove the safety cover from the
DC terminal block.
Step 2
Remove the VDC and RTN terminal nuts and one washer from each stud.
Step 3
Using the prepared DC cables, connect the RTN positive/return (+) cable to the (RTN)
terminal according to local safety codes.
Step 4
Place the washer and nut on the stud and tighten with a torque wrench to 27 lbf.in. Do not
overtighten.
Step 5
Connect the VDC negative (-) cable to the top (-48V) terminal.
Step 6
Place the washer and nut on the stud and tighten it with a torque wrench to 27 lbf.in. Do
not overtighten.
Step 7
Replace the safety cover (see Figure 43 for an illustration of the safety cover
replacement and Table 45 for key descriptions).
Step 8
2
2
7450ESS-6v_013
Description
DC PEM handle
Page 127
1
2
6
5
8
9
7450ESS-6v_009c
Page 128
Description
DC PEM handle
Power switch
Cables
Washers
Nuts
Safety cover
Page 129
Do not remove an SF/CPM if a compact flash LED is lit green. If the LED is green, a read/
write action is in progress.
Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap connected to the grounding
plug on the front of the chassis. Always place chassis components on an anti-static surface.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
Notes:
Page 130
Removing an SF/CPM
The following procedure describes how to remove an SF/CPM from an ESS-6 or ESS-6v chassis.
See Figure 44 for an illustration of the ESS-6 chassis. See Figure 45 for an illustration of the ESS6v chassis. See Table 46 for key descriptions on both figures.
To remove an SF/CPM:
Step 1
If applicable, eject all compact flash cards from their slots. The compact flash LEDs
displayed on the SF/CPM must be either unlit or blinking amber before ejecting the flash
card. For information on ejecting flash cards, see Ejecting Flash Cards on page 84.
Step 2
Step 3
Loosen the captive screws that fasten the SF/CPM to the chassis.
Step 4
Step 5
Pull the SF/CPM out of the slot. Place the SF/CPM on an anti-static surface or in an antistatic bag.
Page 131
1
2
3
7450ESS6_012
Page 132
1
2
7450ESS-6v_015
Description
Ejector lever
SF/CPM slot
Page 133
Replacing an SF/CPM
Note: Each SF/CPM module has two ejector levers that seat and release the card from the
backplane connectors. During installation, the ejector levers must be positioned inward and
then rotated outward to lock into place. The ejector levers must remain in the locked position
while the card is installed in the chassis.
The following procedure describes how to replace an SF/CPM. See Figure 46 for an illustration of
the ESS-6 chassis. See Figure 47 for an illustration of the ESS-6v chassis. See Table 47 for key
descriptions on both figures.
To install an SF/CPM:
Step 1
Remove the SF/CPM module from the packaging. Do not touch the printed circuit board
or connector pins.
Step 2
Step 3
Align the SF/CPM with the slot guides and slide inward until the locking mechanism
engages with the card cage.
Step 4
Simultaneously, rotate the ejector levers outward to lock the backplane connectors and
SF/CPM in place.
If an SF/CPM ejector lever does not shift to the locked position, the card is probably not
seated properly in the backplane. Pull the card out halfway and then reinsert it. Shift the
levers to the locked position.
Step 5
Page 134
Secure the card in place by tightening the captive screws. The ejector levers must remain
in the locked position while the card is installed in the chassis.
1
2
3
4
7450ESS6_007
Page 135
4
3
1
2
7450ESS-6v_016
Page 136
Description
Slot guide
Ejector lever
Electrostatic discharge (ESD) damage can occur if IOMs, SF/CPMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap connected to the grounding
plug on the front of the chassis. Always place chassis components on an anti-static surface.
Impedance panels are required in all empty card and component slots to prevent excess dust
accumulation and to help control airflow and electromagnetic interference.
Notes:
When replacing an IOM, ports, MDAs, and card parameters must be shut down.
All 7450 ESS-6 and 7450 ESS-6v systems require at least one IOM.
When you remove an IOM, always use the ejector levers to make sure that the connector pins
disconnect from the backplane.
Removing an IOM module will not cause the system to shut down. If you are not immediately
installing a replacement IOM module, replace the empty slot with an impedance panel.
The 7450 ESS-6 accommodates a maximum of four IOMs.
Page 137
You can shut down ports, MDAs, and cards with the following commands in the config context:
Command
Example
port port-id
shutdown
port port-id
shutdown
port port-id
shutdown
port 1/1/1
shutdown
port 1/1/2
shutdown
port 1/1/3 (etc.)
shutdown
card slot-number
shutdown
card 1
shutdown
mda slot-number
shutdown
mda slot-number
shutdown
mda 1
shutdown
mda 2
shutdown
Page 138
no mda 1
no mda 2
no card 1
Use the following command syntax to reconfigure the card, MDA, and port configurations:
Command
Example
card slot-number
card-type card-type
no shutdown
card 1
card-type iom-20g-b
no shutdown
mda slot-number
mda mda-type
no shutdown
mda slot-number
mda mda-type
no shutdown
mda 1
mda-type m1-10gb
no shutdown
mda 2
mda-type m60-10/100eth-tx
no shutdown
Configure port:
Step 10 port port-id
Step 11 no shutdown
port 1/1/1
no shutdown
Removing an IOM
The following procedure describes how to remove an IOM. See Figure 48 for an illustration of the
ESS-6 chassis. See Figure 49 for an illustration of the ESS-6v chassis. See Table 48 for key
descriptions on both figures.
To remove an IOM:
Step 1
Step 2
You can either remove each MDA independently before you remove the IOM or remove
the MDAs and the IOM as one unit.
To remove the MDAs and IOMs as one unit, loosen the IOM captive screws and rotate
the ejector levers (Keys 1 and 2 in Figure 48 and Figure 49) simultaneously inward to
disengage the backplane connections. Slide the IOM out of the slot.
To remove the MDAs from the IOMs, see Removing an MDA on page 147.
Page 139
Step 3
If you are not replacing the IOM, install an impedance panel in the empty slot, use a
flathead screwdriver to tighten the two captive screws. See Installing an Impedance
Panel on page 118 for more information.
If you are replacing the IOM, proceed to Replacing an IOM on page 142.
1
2
7450ESS6_013
Page 140
1
7450ESS-6v_017
Description
Ejector lever
Page 141
Replacing an IOM
The following procedure describes how to replace an IOM. See Figure 50 for an illustration of the
ESS-6 chassis and Table 49 for key descriptions. See Figure 51 for an illustration of the ESS-6v
chassis and Table 50 for key descriptions.
To install an IOM:
Step 1
Remove the replacement IOM from the packaging. Do not touch the printed circuit
board and connector pins.
Step 2
Holding the IOM by the edges, rotate the ejector levers inward. The ejector levers must
be in this position to release the locking mechanism.
Step 3
Align the IOM with the slot guide and slide the IOM inward until the connectors are
seated with the backplane.
Step 4
Step 5
Page 142
1
2
3
4
7450ESS6_008
Description
Slot guide
Ejector lever
Page 143
4
7450ESS-6v_010
Page 144
Description
Slot guide
Ejector lever
Only trained and qualified personnel should install or replace this equipment.
Warning:
Electrostatic discharge (ESD) damage can occur if SF/CPMs, IOMs, or MDAs are
mishandled. Always wear an ESD-preventive wrist or ankle strap and always connect an ESD
strap to the grounding plug on the front of the chassis.
Invisible laser radiation can be emitted from the aperture ports of an MDA when no cable is
connected. Avoid exposure and do not stare into open apertures.
Always place components on an anti-static surface.
Do not power up a ESS-6 or ESS-6v chassis until all components are installed and verified.
Use only approved small form factor pluggable (SFP) fiber optic devices in MDA ports.
Notes:
Page 145
port port-id*
shutdown
Example
port 3/1/1
shutdown
NOTE: The port>shutdown command must be entered for all enabled ports on the MDA.
Step 3
Step 4
Step 5
Step 6
Step 7
Step 8
Step 9
Step 10
Step 11
Step 12
Step 13
Step 14
Step 15
Page 146
exit
card slot-number
mda mda-slot
shutdown
exit
no mda mda-slot
card slot-number
card-type card-type
shutdown
mda mda-slot
mda-type mda-type
shutdown
exit
exit
card 3
mda 1
shutdown
exit
no mda 1
card 2
card-type iom-20g-b
shutdown
mda 1
mda m1-10gb
shutdown
exit
Removing an MDA
To remove an MDA:
Step 1
Step 2
Step 3
Gently pulling on the captive screws, slide the MDA out of the slot.
Step 4
Step 5
You must either immediately install another MDA into the slot or replace the MDA slot
with an impedance panel.
Replacing an MDA
The following procedure describes how to replace an MDA in an ESS-6 or ESS-6v chassis. See
Figure 52 for an illustration of the ESS-6 chassis. See Figure 53 for an illustration of the ESS-6v
chassis. See Table 51 for key descriptions on both figures. To replace an MDA:
Step 1
Remove the replacement MDA from the packaging and place on a flat anti-static work
surface. Avoid touching board components and connector pins.
Step 2
Rotate the IOM ejector levers outward and then insert the MDA into an MDA slot. Align
the MDA with the slot guides.
Step 3
Press the MDA firmly into the slot. Make sure that the connectors are fully seated in the
IOM receptacle.
Step 4
Tighten the captive screws to secure the MDA. Do not over-tighten. The maximum
recommended torque is 10 lbf.in.
Step 5
Step 6
Page 147
Page 148
1
7450ESS-6v_011
Description
Threaded receptacle
Page 149
Fan trays are hot-swappable. Both fan trays must always be installed and fully operational
while the chassis is powered up.
Immediately replace a fan tray as soon as a failure is detected.
In the event of a single fan failure, the entire fan tray must be replaced.
For fan tray maintenance, you must have access to the rear of the chassis. Only one fan tray
should be removed at a time for during maintenance while the chassis powered on.
Page 150
Unpack the replacement fan tray from the protective packaging. Place on an anti-static
surface.
Step 2
Step 3
Step 4
Grip the fan tray or the handle and pull the tray half way out of the chassis.
Caution:
DO NOT put your fingers or any tool in the fan tray if the fans are still spinning. Wait until the
fans stop spinning (about 20 seconds) before removing the fan tray.
Step 5
When the fans stop spinning, remove the fan tray completely out of the slot.
Step 6
Page 151
7450ESS6_022
Page 152
7450ESS-6v_018
Description
Captive screw
Page 153
Page 154
Step 1
Orient the fan tray so that the inside connector is on top in order to mate with the
connector on the backplane.
Step 2
Align the fan tray with the slot guides. Slide the tray into the slot until the faceplate of
the fan tray is flush with the chassis back.
Step 3
Step 4
Step 5
2
7450ESS6_023
Page 155
7450ESS-6v_019
Page 156
Description
Captive screw
Notes:
Alcatel-Lucent recommends inspecting the air filter(s) on a monthly basis. If dirt and dust
accumulation are found, Alcatel-Lucent recommends replacing the air filter as the most optimal
course of corrective action. If desired, customers may also clean the air filter for reuse. If
cleaning the filter of a system in-service, use a spare filter as the initial replacement. Do not run
the system for extended periods of time without a filter installed. The filter is made of a foam
material and dry cleaning by use of a vacuum is recommended. After cleaning, inspect the
filter to insure the filter has not been damaged prior to re-use.
Notes:
Step 2
Pull the faceplate straight out of the slot with the filter tray attached by the Velcro tabs.
NOTE: Velcro tabs connect the filter tray to the filter tray faceplate. When you remove
the filter faceplate, make sure the filter tray is attached. They should be removed as one
unit.
Step 3
Page 157
7450ESS6_024
Page 158
1
2
7450ESS-6v_020
Description
Captive screw
Page 159
Insert the replacement filter tray into the filter tray slot until the filter is fully inserted.
Step 2
Insert the air filter faceplate to cover the slot and attach it with the captive screws.
7450ESS6 025
Page 160
2
1
7450ESS-6v_021
Description
Page 161
Page 162
In This Chapter
This chapter provides information about standard cable pin assignments.
Topics in this chapter include:
Page 163
Port Type
Description
Auxiliary
Alarm
This port is provisioned as a DB-9 serial port and is used to connect to external alarm devices
that report conditions that trigger red or amber alarms. You must provide an appropriate cable
configured according to the your alarm panel.
Management
Page 164
A 10/100 Ethernet port that is a channel to download images and manage the system. This
port is provisioned with an RJ-45 jack on the front panel. You must provide a CAT5 Ethernet
cable to connect to the port.
Signal
Direction
Description
DCD
Input
RXD
Input
Receive data
TXD
Output
Transmit data
DTR
Output
GND
Signal ground
Signal ground
DSR
Input
RTS
Output
Request to send
CTS
Input
Clear to send
RI
Input
Ring indicator
Table 57 displays the DB-9 DCE mode console port pin assignments. Use these pin assignments
when the DTE/DCE switch on the SF/CPM front panel is set to DCE.
Table 57: Console Port - DCE Mode - DB-9 Male
Pin
Signal
Direction
Description
DCD
Output
TXD
Output
Transmit data
RXD
Input
Receive data
DSR
Input
GND
Signal ground
DTR
Output
CTS
Input
Clear to send
RTS
Output
Request to send
RI
Input
Ring indicator
Page 165
Figure 62 specifies Alarm port connector pinouts. Examples of critical alarms include a fan failure,
a power supply overtemperature condition, and a power supply failure. The major alarm LED can
illuminate when a power supply is removed. There are no conditions defined for minor alarms.
Table 58: Alarm Port - DB-9 Female
Pin
Signal
Direction
Description
CRIT_NORM_CLOSED
Output
CRIT_COMMON
Output
CRIT_NORM_OPEN
Output
MAJ_NORM_CLOSED
Output
MAJ_COMMON
Output
MAJ_NORM_OPEN
Output
MIN_NORM_CLOSED
Output
MIN_COMMON
Output
MIN_NORM_OPEN
Output
Page 166
Signal
Direction
Description
TX+
Output
TX-
Output
RX+
Input
NC
Not connected
NC
Not connected
RX-
Input
NC
Not connected
NC
Not connected
Index
A
air filter 32
C
cable
preparing DC power 67, 73
chassis
clearance 45
ESS-6 45
ESS-6v 46
specifications 37
unpacking 52
CLI
configuration commands
changing configurations 138
IOM 94
MDA 95
shutting down 138
G
grounding 58
preparing the ground wire 58
compact flash 83
connections
Console 86
Telnet 87
installing
IOMs 98
MDAs 101
rack clearance requirements 45, 46
required tools 44
SF/CPM 78
DC
power overview 25
attaching DC power cable 74
ground wire 67, 73
input terminal block wiring 69, 74
preparing ESS-6 power cable 67
preparing ESS-6v power cable 73
terminal block wiring 69, 74
F
fans
ESS-6 28
ESS-6v 30
impedance panels 32
initializing the system 89
L
LEDs
MDAs 107
SF/CPM 110
status
compact flash 112
fans 112
Page 167
Index
M
MDAs
changing configuration 146
configuring 95
installing 101
overview 25
P
pin assignments
alarm port 166
console port (DCE) 165
console port (DTE) 165
management port 166
R
rack mounting
ESS-6 53
ESS-6v 55
S
safety considerations
fans 49
filters 49
power 48
specifications 37
storing components 49
Page 168