Part 2 Tech Requirements

ENERGEX
TECHNICAL REQUIREMENTS
FOR
TS 455 - POWER TRANSFORMERS
INDEX
1.
SCOPE....................................................................................................................................... 3
2.
LIST OF APPLICABLE DOCUMENTS ..................................................................................... 6
3.
DRAWINGS WITH SPECIFICATION ........................................................................................ 7
4.
SERVICE CONDITIONS ............................................................................................................ 8

4.1 Environmental Conditions ................................................................................................. 8
4.2 System Characteristics ..................................................................................................... 9
5.
PERFORMANCE REQUIREMENTS FOR POWER TRANSFORMERS................................... 9

5.1 Operating Conditions ........................................................................................................ 9
5.2 Parallel Operation of Power Transformers...................................................................... 10
5.3 Sound Levels .................................................................................................................. 10
5.4 Radio and Television Interference .................................................................................. 11
5.5 Transformer Losses ........................................................................................................ 11
6.
CONSTRUCTION REQUIREMENTS FOR POWER TRANSFORMERS ................................ 12

6.1 General ........................................................................................................................... 12
6.2 Tanks and Covers ........................................................................................................... 12
6.3 Radiators......................................................................................................................... 13
6.4 Valves ............................................................................................................................. 14
6.5 Core and Windings.......................................................................................................... 15
6.6 Joints and Gaskets.......................................................................................................... 16
6.7 Sacrificial Paper Specimens for Paper Insulated Windings ............................................ 16
6.8 Conservator..................................................................................................................... 16
6.9 Conservator Bladders ..................................................................................................... 17
6.10 Dehydrating Breathers .................................................................................................... 17
6.11 On-Load Tap-Changer .................................................................................................... 18
6.12 Terminal Requirements................................................................................................... 21
6.13 Cooling System ............................................................................................................... 26
6.14 Turrets and Inspection Openings .................................................................................... 27
7.
FITTINGS FOR POWER TRANSFORMER ............................................................................. 27

7.1 General ........................................................................................................................... 27
7.2 Gas Sampling.................................................................................................................. 28
7.3 Oil Sampling.................................................................................................................... 28
7.4 Mounting and Handling Arrangements............................................................................ 28
7.5 Lifting Facilities................................................................................................................ 28
7.6 Jacking Lugs ................................................................................................................... 28
7.7 Towing Lugs.................................................................................................................... 29
7.8 Transformer Lashing Points ............................................................................................ 29
7.9 Fall Restraint Provisions ................................................................................................. 29
7.10 Equipment Adaptor Plates .............................................................................................. 29
Technical Specification TS 455
Power Transformers
ENERGEX 2007
Authorised By: K Nuttall
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7.11
7.12
7.13
7.14
7.15
7.16
7.17
7.18
Surge Arrester Support Brackets.....................................................................................29

Rating and Connection Diagram Plates...........................................................................30
Earthing Connectors for Tank..........................................................................................30
Mounting of Tank Earth Fault Protection (TEF) Current Transformers............................31
Earthing Conductor Supports ..........................................................................................31
Cooler Control Cubicle.....................................................................................................31
Auxiliary Marshalling Box.................................................................................................33
Internal Local Supply Transformer...................................................................................34
8.
PROTECTIVE COATING .........................................................................................................35

8.1 General ............................................................................................................................35
9.
TRANSFORMER PROTECTION AND CONTROL REQUIREMENTS ....................................36

9.1 Gas Detection and Oil Surge Protection Relay................................................................36
9.2 Tap-Changer Oil Surge Protection Relay ........................................................................36
9.3 Pressure Relief Vent........................................................................................................36
9.4 Oil Level Indicators ..........................................................................................................37
9.5 Current Transformer Requirements.................................................................................37
9.6 Voltage Transformer Requirements.................................................................................38
9.7 Winding Temperature Measurement and Display ...........................................................39
9.8 Oil Temperature Measurement and Display ....................................................................40
9.9 Transformer Cooling Control ...........................................................................................40
10. SECONDARY WIRING AND CABLES ....................................................................................42

10.1 General ............................................................................................................................42
10.2 AC Supplies .....................................................................................................................42
10.3 LV Fuse Fittings and Wiring Terminals............................................................................43
11. PERFORMANCE AND TESTING.............................................................................................43
11.1 Type Test Requirements .................................................................................................43
11.2 Routine Tests...................................................................................................................45
11.3 Inspections.......................................................................................................................46
11.4 Witnessing of Tests .........................................................................................................46
11.5 Type Test Compliance.....................................................................................................46
11.6 Routine Test Certificates .................................................................................................47
12. DRYING OUT AND OIL FILLING OF POWER TRANSFORMER ...........................................47
12.1 General ............................................................................................................................47
13. DELIVERY AND INSTALLATION ............................................................................................48
13.1 Prior to Delivery ...............................................................................................................48
13.2 Working on ENERGEX Premises ....................................................................................49
13.3 Delivery and Installation...................................................................................................50
13.4 Transformer Manufacturers on Site Pre-Commissioning Checks....................................51
13.5 Rejection of Items ............................................................................................................52
ATTACHMENT 1 TECHNICAL DETAILS POWER TRANSFORMERS .................................53
ATTACHMENT 2 RISK ASSESSMENT...................................................................................155
ATTACHMENT 3 GENERAL REQUIREMENTS .....................................................................157
ATTACHMENT 4 TECHNICAL DOCUMENTATION CHECKLIST..........................................163
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1.
SCOPE
This specification sets out the technical requirements for the design, manufacture, testing at
works, delivery to site, unloading, placing on foundation, erection, on site checks and tests
and maintenance during warranty period, as detailed hereunder and with all the associated
equipment specified herein, of the following items:
Item
Description
8 MV.A, standard, three phase, 50 Hz, 33 kV/11 kV, two winding

transformers, each complete with vacuum on-load tap-changing equipment
and attached radiators. 33 kV and 11 kV bushings, with the 11 kV bushings
set at 180 degrees to the 33 kV bushings
8 MV.A, skid mounted, three phase, 50 Hz, 33 kV/11 kV, two winding
and attached radiators. 33 kV and 11 kV plug connectors. Includes 50 kV.A
11 kV/415 V local supply transformer
15 MV.A, three phase, 50 Hz, 33 kV/11 kV, reduced sound level two winding
and attached radiators. 33 kV bushings and 11 kV cable box, with the 11 kV
cable box set at 90 degrees to the 33 kV bushings
and free standing radiators. 33 kV bushings and 11 kV cable box, with the
11 kV cable box set at 90 degrees to the 33 kV bushings
and attached radiators. 33 kV and 11 kV cable boxes, with the 11 kV cable
box set at 90 degrees to the 33 kV cable box
and free standing radiators. 33 kV and 11 kV cable boxes, with the 11 kV
cable box set at 90 degrees to the 33 kV cable box
and attached radiators. 33 kV bushings and 11 kV cable box, with the 11 kV
cable box set at 90 degrees to the 33 kV bushings
and attached radiators. 33 kV and 11 kV cable boxes, with the 11 kV cable
box set at 90 degrees to the 33 kV cable box
10
and free standing radiators. 33 kV and 11 kV cable boxes, with the 11 kV
cable box set at 90 degrees to the 33 kV cable box
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Item
Description
11
30 MV.A, three phase, 50 Hz, 110 kV/11 kV, two winding transformers, each
complete with vacuum on-load tap-changing equipment, fibre optic probes
12
and free standing radiators 132 kV bushings and 11 kV cable box, with the
13
30 MV.A, three phase, 50 Hz, 110 kV/11 kV, reduced sound two winding
transformers, each complete with vacuum on-load tap-changing equipment,
fibre optic probes and free standing radiators. 110 kV bushings and 11 kV
cable box, with the 11 kV cable box set at 180 degrees to the 110 kV
bushings
14
30 MV.A, three phase, 50 Hz, 132 kV/11 kV, reduced sound two winding
fibre optic probes and free standing radiators 132 kV bushings and 11 kV
bushings
15
and free standing radiators. 110 kV bushings and dual 11 kV cable boxes,
with the 11 kV cable boxes set at 180 degrees to the 110 kV bushings
16
and free standing radiators. 132 kV bushings and dual 11 kV cable boxes,
with the 11 kV cable boxes set at 180 degrees to the 132 kV bushings
17
60 MV.A, three phase, 50 Hz, 110 kV/11 kV, reduced sound level two
winding transformers, each complete with vacuum on-load tap-changing
equipment, fibre optic probes and free standing radiators. 110 kV bushings
and dual 11 kV cable boxes, with the 11 kV cable boxes set at 180 degrees
to the 110 kV bushings
18
60 MV.A, three phase, 50 Hz, 132 kV/11 kV, reduced sound level two
winding transformers, each complete with vacuum on-load tap-changing
equipment, fibre optic probes and free standing radiators. 132 kV bushings
and dual 11 kV cable boxes, with the 11 kV cable boxes set at 180 degrees
to the 132 kV bushings
19
60 MV.A, three phase, 50 Hz, 110 kV/11 kV/11 kV, three winding
fibre optic probes and free standing radiators. 110 kV bushings and dual 11
kV cable boxes, with the 11 kV cable boxes set at 180 degrees to the 110 kV
bushings
20
fibre optic probes and attached radiators. 110 kV and 33 kV bushings, with
the 33 kV bushings set at 180 degrees to the 110 kV bushings The 11 kV
winding is to be used as a stabilising winding only. 11 kV windings to be
connected in open delta, brought out to two bushings.
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Item
Description
21
fibre optic probes and free standing radiators. 110 kV and 33 kV bushings,
with the 33 kV bushings set at 180 degrees to the 110 kV bushings The 11
kV winding is to be used as a stabilising winding only. 11 kV windings to be
connected in open delta, brought out to two bushings
22
23
bushings The 11 kV winding is to be used as a stabilising winding only. 11
kV windings to be connected in open delta, brought out to two bushings
24
25
fibre optic probes and free standing radiators. 110 kV and 33 kV bushings,
with the 33 kV bushings set at 180 degrees to the 110 kV bushings The 11
kV winding is to be used as a stabilising winding only. 11 kV windings to be
26
27
bushings The 11 kV winding is to be used as a stabilising winding only. 11
kV windings to be connected in open delta, brought out to two bushings
28
transformers, each complete with on-load tap-changing equipment, fibre optic
probes and free standing radiators. 110 kV and 33 kV bushings, with the 33
kV bushings set at 180 degrees to the 110 kV bushings The 11 kV winding
is to be used as a stabilising winding only. 11 kV windings to be connected
in open delta, brought out to two bushings.
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Item
29
2.
Description
transformers, each complete with on-load tap-changing equipment, fibre optic
probes and free standing radiators. 110 kV bushings and dual 33 kV cable
boxes, with the 33 kV cable boxes set at 180 degrees to the 110 kV bushings
The 11 kV winding is to be used as a stabilising winding only. 11 kV
windings to be connected in open delta, brought out to two bushings.
LIST OF APPLICABLE DOCUMENTS

Unless specified otherwise, the Equipment must comply with the latest revision of all
relevant Queensland Safety Acts/Regulations and Australian/International Standards, in
particular:
AS 1100
AS 1265
AS/NZS 1580
AS 1767.1
AS 1931.1
AS 1939
AS 1940
AS 2067
AS 2129
AS/NZS 2312
AS 2326.2
AS 2374.2
AS 2374.3
AS 2374.5
AS 2374.6
AS 2374.7
AS 2700
AS/NZS 3000
AS/NZS 4360
AS 4436
AS/NZS 4680
AS 60044.1
AS 60044.2
AS 60076.1
AS 60076.4
AS 60214.1
AS 60270
AS 62271.301
AS/NZS ISO 9001
Technical drawings
Bushing for alternating voltages above 1 000 V
Paints and related materials Methods of test
Insulating liquids Specification for unused mineral insulating oils for
transformers and switchgear
High voltage test techniques General definitions and test requirements
Degrees of protection provided by enclosures for electrical equipment
(IP Code)
The storage and handling of flammable and combustible liquids
Switchgear assemblies and ancillary equipment for alternating voltages
above 1 kV
Flanges for pipes, valves and fittings
Guide to the protection of structural steel against atmosphere corrosion
by the use of protective coatings
On0load tap-changers Application guide
Power transformers Temperature rise
Power transformers Insulation levels and dielectric tests General
requirements
Power transformers Ability to withstand short-circuit
Power transformers Determination of transformer and reactor sound
levels
Power transformers Loading guide for oil-immersed power
transformers
Colours standards for general purposes
Electrical installations (known as the Australian/New Zealand Wiring
Rules)
Risk management
Guide for the selection of insulators in respect of polluted conditions
Hot-dip galvanised (zinc) coatings on fabricated ferrous articles
Instrument transformers. Part 1: Current transformers
Instrument transformers. Part 2: Voltage transformers
Power transformers - General
Power transformers Part 4: Guide to the lightning impulse and
switching impulse testing Power transformers and reactors
Tap changers Performance requirements and test methods
High voltage testing techniques - Partial discharge measurements
High voltage switchgear and controlgear Dimensional standardization
of terminals
Quality management systems - Requirements
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IEC 60721-2-1
IEC 60721-2-4
3.
Classification of environmental conditions Part 2-1: Environmental

conditions appearing in nature- Temperature and humidity
Classification of environmental conditions Part 2-4: Environmental
conditions appearing in nature- Solar radiation and temperature
DRAWINGS WITH SPECIFICATION

The following drawings are included and form part of this Technical Specification:
Drawing
Revision
5267-A3
Connectors for Stranded Copper Conductors

Copper Tube Type, Long Barrel Details
PLSPEC-SC019-01
Specification Diagram Transformer OLTC Control

and Indication Circuitry
PLSPEC-SC019-02
Specification Diagram Transformer Auxiliary Circuit
PLSPEC-SC019-03
Specification Diagram Transformer OLTC SICM

Connections for Single Low Voltage Winding
Configuration
PLSPEC-SC019-04
Specification Diagram Transformer Auxiliaries and

Cooler SICM Connections for Single Low Voltage
Winding Configuration
PLSPEC-SC019-05
Specification Diagram Transformer OLTC SICM

Connections for Dual Low Voltage Winding
Configuration
PLSPEC-SC019-06
Specification Diagram Transformer Auxiliaries and

Cooler SICM Connections for Dual Low Voltage
Winding Configuration
PLSPEC-SC019-07
Specification Diagram Transformer CT Circuitry

Schematic
PLSPEC-SC020-01
Specification Diagram Transformer Cooler Circuitry
PLSPEC-SC051-01
Specification Diagram Power Transformers 8

MV.A CT and VT Secondary Circuits
PLSPEC-GA013-02
Plant Specifications Power Transformers 8 MV.A

33/11 kV Steel Base frame Mounting General
Arrangement and Limitations
Plant Specifications Power Transformers Attached

Radiators 8, 15 & 25 MV.A 33/11 kV 60, 80 MV.A
132/110/33/11 kV General Arrangement and
Limitations
Plant Specifications Power Transformers Free

Standing Radiators 15 & 25 MV.A 33/11 kV 30,
60 110/11 kV and 132/11 kV General Arrangement
and Limitations

Standing Radiators 60 MV.A, 80 MV.A, 120
MV.A 110/33/11 kV General Arrangement and
Limitations
PLSPEC-GA013-03
PLSPEC-GA013-05
PLSPEC-GA013-06
Title
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4.
Drawing
Revision
Title
PLSPEC-GA013-07
Plant Specifications Power Transformers Attached

Radiators 15 MV.A & 25 MV.A, 33/11 kV General
Arrangement and Limitations
PLSPEC-GA013-08

Standing Radiators 15 MV.A, 25 MV.A, 33/11 kV
General Arrangement and Limitations
PLSPEC-GA013-09

Standing Radiators 60 MV.A, 80 MV.A, 120
MV.A 110/33/11 kV General Arrangement and
Limitations
PLSPEC-ST001-02
Plant Specifications Power Transformer,

Transformer Tank Equipment Adaptor Plate Details
SERVICE CONDITIONS
4.1
Environmental Conditions
The items will be installed outdoors/indoors and will be exposed to and must be able to
withstand the following environmental conditions:
Humidity
Extended periods of relative humidity, ranging from 10%

to 90% (IEC60721-2-1 Figure 6)
Solar radiation Level
1 100 Wm-2 with high ultra violet content (IEC60721-24 Table 1)
Ambient temperature range
50C summer daytime (maximum)

-5C winter night time (minimum)
Precipitation
Annual rainfall in excess of 1 500 mm

(Bureau of Meteorology)
Wind speed
Tropical summer storms with gust wind speeds above

160 km/h
Isokeraunic Level
35-40 (Bureau of Meteorology)
Pollution
Level IV very heavy (for installation in polluted

ambient air with areas of coastal salt spray and
industrial pollution refer AS4436 Table 1)
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4.2
System Characteristics
System Voltages
Particulars
11 kV
33 kV
110 kV
132 kV
Nominal system voltage
11 kV
33 kV
110 kV
132 kV
Highest system voltage
12 kV
36 kV
123 kV
145 kV
50 Hz
50 Hz
50 Hz
50 Hz
Insulation level
(BIL/flashover voltage)
95 kV peak
/28 kV rms
200 kV peak
/70 kV rms
550 kV peak
/230 kV rms
550 kV peak
/230 kV rms
Short circuit level/Duration
25 kA/3 sec
31.5 kA/3 sec
40 kA/1 sec
40 kA/1 sec
System star point earth

connection
Non-effective
Non-effective
Effective
Effective
Winding star point earth

connection (if applicable)
Non-effective
Non-effective
Effective
Effective
Number of phases
Frequency
5.
PERFORMANCE REQUIREMENTS FOR POWER TRANSFORMERS

5.1
5.1.1
Operating Conditions
The transformers shall be loaded in service in accordance with the following:
Types of Loading
Normal Cyclic
Long-time
Emergency Cyclic
Short-time
Emergency
Transformer Rating
100 MV.A
> 100 MV.A
1.5 p.u.
1.3 p.u.
1.5 p.u.
1.3 p.u.
1.8 p.u.
1.5 p.u.
5.1.2
The overloads are in accordance with AS 2374.7. Any specific limitations as per
Clauses 1.6 and 1.7 of AS 2374.7 shall be met.
5.1.3
The transformers shall be capable of supplying the rated power continuously on

any tap position, without exceeding reduced temperature rise limits to those
specified in AS 2374.2. The reduced temperature rise limits are as follows:
Top oil temperature rise

Average winding temperature rise (ON or OF transformers)
Average winding temperature rise (OD transformers)
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60 K
65 K
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5.1.4
In an emergency, the transformers may be overloaded to a maximum of 1.5 times

the highest nameplate rating on any tapping for up to 2 hours after continuous
operation at 0.6 times this nameplate rating. The resulting winding hot spot
temperature should not exceed 150C when the ambient temperature is 30C.
Note also that where such transformers are located in a two-transformer
substation, ENERGEX may increase the loading above 1.5 p.u. for a period of up
to ten (10) minutes. This would only occur in the event of a transformer failure
and in such cases the tap-changer would remain inoperable until load is reduced
to 1.5 p.u. The maximum recommended rating under such circumstances shall
be stated in the guaranteed performance schedule. The figures supplied will aid
in the determination of what load needs to be shed instantaneously and what can
be transferred within the 10 minute period (bringing load on the transformer back
to 1.5 p.u. ).
Comments shall be made on whether the tap-changer needs to remain on a fixed
tap position during this condition. Comments shall also be made on how the
above is to be achieved, the design hot spot winding gradient to be used and the
affect this requirement has on the cost of the transformer.
5.1.5
Evidence is to be furnished that the bushings, tap changers, leads and other
current carrying parts are capable of carrying the 150% overloads without
excessive ageing.
5.1.6
The transformer shall be designed as a constant flux voltage variation in

accordance with AS 60076.1. The magnetising current shall be as low as is
consistent with good practice.
The transformer shall be suitable for continuous operation at 110% of rated
tapping voltage applied to any tap of the tapped winding. At no time shall the
transformer saturate for continuous operation at 110% of rated tapping voltage
on any tap of the tapped winding.
5.2
Parallel Operation of Power Transformers
5.2.1
The transformer shall be capable of operating in parallel with one or more

transformers built to the same specification requirements.
5.2.2
Tap-changer control circuitry used to achieve the various modes of parallel

operation will be supplied and installed by ENERGEX.
5.3
5.3.1
Sound Levels
For those items where reduced sound levels have not been requested, the
transformers shall be so designed that the average sound power level does not
exceed the reduced limits of sound levels as shown in Figure AA1, Appendix AA,
of AS 2374.6. Details shall be supplied of the guaranteed sound levels for each
cooling condition.
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5.3.2
5.4
5.4.1
5.5
Certain transformers have been specified as requiring reduced sound levels in

order to eliminate the need for installing sound enclosures. For these items, the
average sound pressure level is not to exceed 60 dBA (with no tap-changer
operation). To limit the sound levels during tap-changing operations, the addition
of baffle systems to the tap changer compartment should be considered.
Radio and Television Interference

The transformers shall not cause any perceptible radio or television interference.
Transformer Losses
5.5.1
Guaranteed load and no-load loss figures are to be specified in Attachment 1.
5.5.2
Load losses are to be corrected to a reference temperature of 75oC.
5.5.3
In evaluating the tenders, ENERGEX will capitalise the guaranteed losses and so
determine the economic advantages of the transformers offered. Capitalisation
of losses will be based on the guaranteed losses at the required power rating for
each item as stated in Attachment "1". Load losses will be those specified on the
principal tapping. For this contract, the following values will be used for the
purpose of making a fair economic comparison:
F (No-load loss)
C (Load loss)
=
=
$2 460/kW
$475/kW
F and C are the $/kW capitalisation figures for the no-load and load losses
respectively.
5.5.4
As specified in AS 60076.1, the maximum allowable tolerance for the total losses
for all transformers to be supplied under this contract is +10%. For any
transformer, the maximum allowable tolerance for either the no-load loss or load
loss is +15%, provided that the total loss meets the above requirement of +10%.
Where the total loss exceeds the +10 % tolerance or either the no-load loss or
load loss exceeds the +15 % tolerance, ENERGEX reserves the right to reject
the unit. As an alternative, the unit may be accepted with the application of
Liquidated Damages as described in the Liquidated Damages portion of the
Standing Order.
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6.
CONSTRUCTION REQUIREMENTS FOR POWER TRANSFORMERS

6.1
General
6.1.1
The transformers shall be of robust construction and shall be capable of being

transported, installed or removed by accepted methods without damage.
6.1.2
The external construction of the transformer shall be such that water cannot
accumulate, particularly at flanged or recessed locations, covers and terminal
boxes.
6.1.3
All external metalwork shall be continuously earthed.
6.1.4
The bearing surface of all bolt heads and nuts shall be parallel to the surface onto
which they tighten.
6.1.5
The nuts/bolts/studs/washers used for mounting outdoor bushings, access covers

and fastening the OLTC chamber shall be made of 304 or 316 stainless steel
only with an anti-seize grease applied. All other exposed bolts, nuts and washers
shall be galvanised.
6.1.6
The threads and heads of all bolts, screws and nuts and all pipework, flanges and
fittings shall conform to Australian metric standards.
6.2
Tanks and Covers
6.2.1
The tank shall be fabricated from steel plate of adequate thickness with stiffeners
provided where required. All external joints shall be welded. The supplier shall
provide details of their welding processes (eg hand, machine etc)
6.2.2
The interior of the tank shall be designed so as to prevent the formation of air
pockets.
6.2.3
The main tank lid shall be welded to the main tank to reduce the possibility of oil
leaks.
6.2.4
The tank shall be pressure tested for a minimum of 24 hours to ensure that all
joints are leak proof. Pressures of the order of 50kPa should be used for this
test.
6.2.5
The tank when empty of oil shall be capable of withstanding a full vacuum without
permanent deformation. A recommendation on the vacuum to be applied to the
transformer is required if the tank is ever refilled with oil.
6.2.6
Oil level to the top of the windings shall be marked on the outside of the tank.
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6.3
Radiators
6.3.1
Where free standing radiators are required, the feet of the mounting frame and
any associated pipework supports shall be Grade 304 stainless steel.
6.3.2
With reference to Section 7.4 and Clause 13.3.3, transformers incorporating 110
kV or 132 kV windings will be protected by Tank Earth Fault Protection. This
protection requires the feet of the radiator mounting frame and associated
pipework supports to be insulated from the radiator foundation. This requirement
needs to be taken into consideration when designing these structures.
6.3.3
It shall be possible to remove or install the radiators at all times keeping the
transformer tank filled with oil. Isolating valves shall be provided where
necessary to meet this requirement and shall be supplied complete with blankingoff plates.
6.3.4
Each radiator shall be fitted with drain and bleed plugs.
6.3.5
The radiator banks shall be hot dip galvanised in accordance with Australian
Standard AS/NZS 4680.
6.3.6
ENERGEX may require the erection of a sound enclosure around the

transformers. In such cases the transformers with free standing radiators shall
be required.
Contractors shall note the following requirements in relation to the free standing
radiators for these items:
The sound enclosure for 110/33 kV and 132/33 kV transformers shall be in

accordance with Drawing Numbers PLSPEC-GA013-06 and PLSPECGA013-09.
The sound enclosure for the 110/11 kV and 132/11 kV transformers shall be
in accordance with Drawing Number PLSPEC-GA013-05.
The sound enclosure for 33/11 kV transformers shall be in accordance with

Drawing Numbers PLSPEC-GA013-05 and PLSPEC-GA013-08.
The transformers shall therefore meet the dimensional limitations shown on

the above drawings.
Because of site limitations, the radiator banks may need to be positioned in

any of the alternative locations indicated on the applicable drawings
(position to be advised once known).
The design of the transformer cooling shall be such that when the
transformer is installed in a closed sound enclosure, the full rating will still
be obtained without exceeding any temperature rise limits.
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6.3.7
6.4
ENERGEX may erect an aesthetic enclosure around the radiator bank of

33/11 kV transformers (refer Drawing Numbers PLSPEC-GA013-05 and
PLSPEC-GA013-08) and Contractors shall advise the amount of free space
(m2) to be incorporated in the enclosure around the radiators necessary to
avoid derating of the transformer. This free space would most likely be
achieved by louvres in the enclosure. Contractors are to comment on this
proposal.
ENERGEX Drawings PLSPEC-GA013-05, PLSPEC-GA013-06, PLSPECGA013-08 and PLSPEC-GA013-09 show the standard spacings that are required
between the transformer tank and the radiators in the three alternative positions.
Where transformers are to be installed as replacements in existing sites or into
new non-standard sites, the standard spacings as specified in the above
drawings may not be available. For these cases, specific designs will be required
to suit the location. New sets of general arrangement drawings will be required to
cover these designs. If applicable, notification of a change from the standard
design will be advised as soon as possible after ordering.
Valves
6.4.1
All isolating valves shall be an approved butterfly type and all drain filling and
circulating valves shall be an approved gate type. Manufacturer's name and test
certificates shall be provided. Other types of valves shall not be used unless
approved by ENERGEX.
6.4.2
A drain valve shall be fitted to each transformer to completely drain the main
tank.
6.4.3
A circulating valve shall be fitted in the wall of the transformer adjacent to the lid
and diagonally opposite the drain valve. Note: For transformers up to 15MV.A
the drain and circulating valves must be a minimum size of 25 NB. For
transformers 15MV.A and above, the drain and circulating valves must be a
minimum size of 50 NB.
6.4.4
The main conservator shall be fitted with a drain valve. The drain valve shall be
25 NB for transformers rated 25MV.A and below, and 50 NB for transformers
rated above 25MV.A.
6.4.5
The OLTC conservator shall be fitted with a 25 NB drain valve.
6.4.6
An isolating valve shall be provided on each side of the oil surge relay.
6.4.7
Where radiators are attached to the transformer main tank, each radiator shall be
supplied with a top and bottom isolating valve (except for units rated below 10
MV.A).
6.4.8
For transformers rated 25MV.A and below supplied with free- standing radiators
on a support frame, individual radiators do not require isolating valves. For
transformers rated 30MV.A and above, top and bottom isolating valves are
required for each individual radiator.
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6.4.9
Where transformers are supplied with free-standing radiators on a support frame,

the upper and lower main pipes between the main tank and headers shall be
fitted with isolating valves at each end.
6.4.10
Drain valves shall be fitted to both upper and lower main oil pipes and shall be
accessible from the ground level.
6.4.11
All valves shall be readily accessible to operate. Drain, filling and circulating
valves shall be positioned so that attachment of external equipment is
unimpeded.
6.4.12
All drain filtering and filling valves shall be of the female type, filled with sealed
flange plugs. Tapered screwed plugs are not acceptable.
6.4.13
When stripped for transport, all flanged valves shall be provided with cover plates
(to remain with unit once commissioned) to prevent oil weeps.
6.5
Core and Windings
6.5.1
The transformer shall be capable of continuous operation with 110% of the rated
voltage applied to the principal tapping. Such over-excitation will not cause any
overheating, or be in any way detrimental to the operation of the transformer.
6.5.2
Coils and tappings shall be arranged so as to provide and preserve, as far as

possible, magnetic symmetry of the windings.
6.5.3
Windings shall be constructed from copper only. Connectors and terminals are to
be made from copper or copper alloys.
6.5.4
Windings must be dried, compressed, sized and clamped so that they remain
tight in service.
6.5.5
The core shall be insulated from its supporting framework and such insulation
shall be capable of withstanding for one minute a voltage of 5kV.
For all transformers rated 30 MVA or greater, the transformer core shall be
earthed to the tank at one point only. This shall be achieved by taking the earth
from the core via an insulating gland to an externally mounted removable earth
link.
The earth link shall be accessible from ground level and clearly labelled.
6.5.6
The core and windings shall be securely supported within the tank so that
movement during handling, transport or when in service, is prevented.
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6.6
Joints and Gaskets
6.6.1
All joints shall be oil-tight.
6.6.2
Gaskets shall be manufactured from an oil resistant synthetic rubber or synthetic

rubber and cork compositions. Alternatives with a proven life span will also be
considered.
6.6.3
An oil leak shall be deemed to be present if, after cleaning the suspected area
with solvent and covering it with chalk, whitewash or Dy-Chek Number 4 dye
penetrant, any discolouration whatsoever occurs in the chalk, whitewash or DyChek after a period of four hours with a pressure of one half atmosphere applied
to the top surface of the oil.
6.7
6.7.1
6.7.2
6.8
Sacrificial Paper Specimens for Paper Insulated Windings

Four representative specimens of kraft paper, recovered from surplus winding
conductor used in the transformer, shall be made up as follows:
6.7.1.1
Four layers of the kraft paper shall be taped, half lapped, onto a linear
piece of insulating material of approximate length 100 mm. The
shape of the piece (eg. round or rectangular with rounded corners)
shall allow the paper to be wound taut without mechanical damage.
The ends shall be bound securely.
6.7.1.2
The four specimens shall be attached to, and dried out with the
transformer. The Contractor will use one sample for testing for the
degree of polymerisation at the end of the dryout. A maximum of a
20% decrease in the degree of polymerisation will be allowed. The
three remaining specimens shall then be located near the top of the
transformer, attached securely to the transformer in a position where
it is exposed to the moving oil stream and accessible from an
inspection hatch (maximum distance 400mm) without the need to
lower the oil below the top of the winding.
The location of the paper samples shall be shown on arrangement drawings and
the manuals supplied with the transformer shall include a description of the
process by which samples may be obtained and the transformer returned to
serviceable condition.
Conservator
6.8.1
The conservator shall have sufficient capacity to keep the transformer tank filled
with oil under all operating conditions, including 1.8 times the highest nameplate
rating. In any case, the conservator shall not overflow when the top-oil
temperature is less than or equal to 115C.
6.8.2
The oil pipework connecting the transformer tank to the conservator shall be
arranged so that air pockets cannot form either within the transformer tank or the
pipework.
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6.8.3
If the tap-changer tank is connected to the conservator, unfiltered tap-changer oil

shall not be permitted to contaminate oil in the transformer tank.
6.8.4
Each conservator compartment shall be fitted with a sump to trap all sludge, thick
oil and water and prevent it from entering the transformer or tap-changer tank.
6.8.5
Depending upon whether it has one or two compartments, the conservator shall
be fitted with a detachable end plate at one or both end/s respectively.
6.8.6
The internal surfaces of the conservator shall be treated to resist corrosion.
6.8.7
The air space in the main tank conservator section shall not come into contact
with the air space in the OLTC conservator due to a common breathing
arrangement or for any other reason. This is in order to prevent contamination of
DGA results on the main transformer.
6.9
Conservator Bladders
6.9.1
All transformers shall include bladders connected to breather pipes in the

conservator to prevent the ingress of moisture into the oil. Where separate
sections are used for the main tank and the OLTC tank, separate bladders are to
be included for each section.
6.9.2
These bladders shall be of a heavy duty construction and should be immune to

variations in oil temperatures.
6.9.3
As part of the tender, Contractors shall provide details on the recommended

replacement period for the bladders offered. Bladders shall have a guaranteed
life of 15 to 20 years under normal operating conditions.
6.10
Dehydrating Breathers
6.10.1
The bladder breather pipe shall be fitted with an oil-sealed desiccant breather
that shall be designed to keep the ingress of moisture into the bladder to a
minimum. The desiccant breather shall have a 1.25 inch BSP connection. It
shall be capable of having the desiccant (crystals) exchanged on site (not the
container and crystals).
6.10.2
The tap-changer oil tank or connected conservator compartment, if any, shall be

fitted with a suitable desiccant breather of the oil-sealed type.
6.10.3
The seal at the top of the breather shall be air tight to prevent air being sucked in
at the top of the breather instead of at the bottom through the desiccant.
6.10.4
The breathers shall be located at a height which allows field staff to exchange
desiccant while standing at ground level.
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6.11
6.11.1
On-Load Tap-Changer
General
6.11.1.1
The HV windings of each transformer shall be fitted with an on-load

tap-changer (OLTC) which is rated and tested in accordance with the
requirements of AS 60214.1 and AS 2326.2. The required tappings
for each transformer type are listed in Attachment 1.
6.11.1.2
The Number 1 tapping position (bottom tap) shall correspond to the

highest ratio tapping (maximum plus percent of rated voltage).
6.11.1.3
A tapping 'raise' operation shall be defined as a tap change in the

direction of increasing tapping number while a tapping 'lower'
operation shall be a tap change in the direction of decreasing tapping
number.
6.11.1.4
The on-load tap-changer shall be suitable for currents up to loadings

specified in Section 6.1.1 while operating on the lowest ratio tapping.
6.11.1.5
The on-load tap-changer shall be the high-speed resistance type.
6.11.1.6
The on-load tap-changer shall be arranged so that the same tapping

on each of the three phases is selected at any one time. When a
change of tapping is commanded, the tappings of all three phases
shall change simultaneously, one step at a time. Variation of voltage
during a change of tapping shall be smooth causing minimum
disturbance to line conditions. An oscillogram showing typical voltage
variations during a change of tapping taken from similar equipment to
that offered shall be provided if required by ENERGEX during the
tender evaluation period.
6.11.1.7
The on-load tap-changer offered shall be, where possible, a robust

maintenance free unit eg a Maschinenfabrik Reinhausen (MR)
vacuum style tap-changer or equivalent. To limit the number of
variations in tap-changer models, common models should be used as
far as practical. For example, the same model tap-changer could be
considered for all 60 MV.A and 80 MV.A transformers. Where
vacuum OLTCs are not available, units requiring minimum
maintenance shall be offered. ENERGEX has a preference for intank OLTCs with a proven reliability.
6.11.1.8
The on-load tap-changer shall not cause any change of phase-angle

at any time.
6.11.1.9
The on-load tap-changer shall be capable of either mechanical or

powered actuation. Mechanical operation shall be by means of a
removable manually operated handle. The maximum operating force
required shall not exceed 15kgs.
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6.11.1.10 The on-load tap-changer shall be capable of withstanding full vacuum

with an oil temperature of 105C.
6.11.1.11 Where an external style OLTC (i.e. bolt on) is provided, provision
shall be made (and supplied) of a work platform to allow OLTC
maintenance without the need for scaffolding. Also the access cover
shall be hinged to remove the risk of lifting injury.
6.11.2
Diverter Switches
6.11.2.1
The tap-changer diverter switches shall be immersed in oil in a tank

separate from the transformer tank.
6.11.2.2
Inspection, removal and maintenance of the diverter switches shall be

possible without lowering the level of oil in the transformer tank.
6.11.2.3
If the tender provides for diverter switches and tapping selectors

which must be withdrawn from the top of the transformer for removal,
the Contractor shall provide details for their removal with the height
limitation stated.
Such details shall include the clearance, with allowance for slings, etc.
above the transformer required together with the weight to be lifted.
6.11.3
Tap-Changer Power Actuating Mechanism and Associated Switchgear

6.11.3.1
The on-load tap-changer shall incorporate a power actuating

mechanism and associated control circuitry housed in a weather
proof and vermin proof cubicle with a hinged access door, hereafter
referred to as the OLTC mechanism box.
6.11.3.2
Power actuation of the tap-changer shall be by means of an

adequately rated 415 volt, 3 phase, 50Hz electric motor. The power
actuated 3-phase motor shall be protected against overload and
single phasing by a hand reset thermal overload relay that
incorporates a changeover alarm contact.
6.11.3.3
The power actuating mechanism shall be arranged so that, once a

tap change is initiated, the mechanism will not stop part way through
or overrun any step. If necessary, a self-aligning brake with provision
for taking up wear shall be fitted to the mechanism to prevent
overrun.
6.11.3.4
A mechanical tap position indicator shall at all times clearly indicate

the currently selected tap.
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6.11.3.5
Maximum and minimum position indicators shall be fitted to show the

extreme taps reached since the indicators were last reset. Such
indicators shall easily be read and readily reset without the removal of
covers.
6.11.3.6
The number of tap-charger operations shall be recorded by a

mechanical counter of not less than five digits.
6.11.3.7
Steps shall be taken to ensure that the mechanism cannot be driven

by any means beyond the top or bottom tap positions.
6.11.3.8
The OLTC mechanism box shall be fitted with an anti-condensation

heater suitable for continuous operation from a 240 V, 50 Hz supply.
The heater circuit shall incorporate an on-off switch and a thermostat
to control the operation of the heater. The heater shall be switched
on when the temperature drops below 150C and switched off when
the temperature rises above 200C. The wires connected to the heater
shall have an adequate thermal withstand capacity for their insulation.
6.11.3.9
The OLTC mechanism box shall be fitted with an interior light

controlled by a door operated switch.
6.11.3.10 The heater and light circuit shall be protected by a fuse.

6.11.3.11 The door of the OLTC mechanism box shall incorporate a stay to hold
it open during periods of maintenance. The door shall be fitted with
an adequately designed earth strap that connects between the door
and the mechanism box.
Hinged panels carrying live terminals shall be fitted with a rear cover
of suitable material which completely surrounds all live parts thus
preventing access to live terminals without first removing the whole
cover.
6.11.3.12 A two-position control selector switch located in the OLTC
mechanism box shall govern operation of the control circuitry. With
the control selector switch in the 'local' position, the control circuitry
shall respond to 'raise' and 'lower' commands generated by a control
switch provided by the Contractor and located in the OLTC
mechanism box. With the control selector switch in the 'normal'
position, the control circuitry shall respond to 'raise' and 'lower'
commands generated by ENERGEXs equipment.
6.11.3.13 The control circuitry shall be arranged so that, once a tap change is
initiated, the circuit will self seal and complete the change irrespective
of any change of input command. At the completion of each step, the
sealing circuit shall be opened, allowing the mechanism to come to
rest. A stepping circuit shall be incorporated so that continuous
assertion of a 'raise' or 'lower' input command will not cause the
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mechanism to run continuously to the corresponding extreme tap

position.
6.11.3.14 Top and bottom tap limit switches shall prevent a 'raise' or 'lower'
input command from initiating a tap change when the top or bottom
tap, respectively, is already selected.
6.11.3.15 An electrical interlock shall prevent power operation of the tapchanger when the manual operating handle is engaged.
6.11.3.16 Three single-pole, multiway make-before-break radial switches
arranged to keep in step with the tap-changer shall be provided. All
of these shall be wired to terminals in the auxiliary marshalling box as
shown in Drawing Number PLSPEC-SC019-01. As indicated in this
drawing, ENERGEX uses a Tap Position Encoder card to monitor the
actual tap positions. This card shall be procured and installed by the
manufacturer. Details of the Tap Position Encoder card currently
used by ENERGEX are provided below to assist in procurement of
this item (the manufacturer may source an alternative unit, provided
ENERGEX has the ability to review and approve the specifications of
that alternative unit)
Description
Diode Matrix Board
Supplier
Dartech Electronics
39 Macquarie Drive
Petrie QLD 4502
Contact
Phil Darmanin
Phone (07) 3285 6074
Fax
(07) 3285 7211
6.11.3.17 All switches, and devices required to be operated or reset shall be

accessible without the need for unbolting or special tools.
6.12
6.12.1
Terminal Requirements
Arrangement and Sequence
6.12.1.1
The arrangement and sequence of the terminals of the transformer

shall be in accordance with AS 60076.1 Annex ZB, and positioned as
shown on the applicable drawing (unless nominated otherwise by
ENERGEX). Terminals shall be labelled U, V, W and u, v, w in lieu of
A, B, C and a, b, c.
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6.12.2
Bushings
6.12.2.1
All bushings shall be rated and tested in accordance with the

requirements of AS 1265.
6.12.2.2
Where porcelain components are used, they shall be glazed in a

silver grey colour N24 to AS 2700 or equivalent and fully vitrified.
6.12.2.3
The fasteners used for mounting the bushings on the tank shall be
304 stainless steel with anti seize grease applied.
6.12.2.4
The minimum taut-string external metal to metal clearances with

connectors fitted and the minimum clearances above ground of the
HV and secondary bushings shall be as specified in Attachment "1".
6.12.2.5
The bushings and terminal palms shall conform to the requirements

detailed in Attachment "1".
6.12.2.6
The terminal palms shall be tinned or silver-plated for the connection

of either copper or aluminium conductor palms.
6.12.2.7
The HV, MV where applicable and LV connections shall be brought

out to lid mounted outdoor bushings. In the case of cable box
terminations, connections shall either be to lid mounted outdoor
bushings or to wall mounted outdoor bushings. In the case of Item 2,
connections shall be made via separable connectors as per
Attachment "1".
6.12.2.8
The star point of the 11 kV secondary windings shall be fully insulated

and (except for Items 1 and 2) shall be brought out to an outdoor LV
neutral bushing within the air insulated cable box.
6.12.2.9
For Items 20 to 33, two bushings as specified in Attachment 1 are to

be provided for the internal connection of the 11kV windings in an
open delta format. A suitable external link between these bushings is
to be provided by the Contractor to allow a closed delta connection to
be achieved.
6.12.2.10 For certain installations, it may be necessary to install the transformer

tanks in full sound enclosures. For these cases, wall mounted
horizontal bushings will be required. Specification Drawings
PLSPEC-GA013-05, PLSPEC-GA013-06 and PLSPEC-GA013-09
depict the requirements for these bushings.
6.12.3
Marking
6.12.3.1
The appropriate designating letter and subscript number assigned to

the windings and tappings in accordance with AS 60076.1 with the
letters U, V and W (lower case letters for LV) replacing A, B and C
shall be permanently marked on the tank adjacent to the respective
terminal or subterminal. The use of adhesives to attach marking
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plates will not be accepted. The markings shall be accompanied by

identical stencilled letters on the tank adjacent to the stamped letters.
Each stencilled letter shall be black, 30 mm high with a body width of
not less than 6 mm.
6.12.4
General Requirements for 33 kV and 11 kV Cable Boxes (For Applicable Items)

6.12.4.1
The access cover of the cable box shall be capable of being

removed/installed by two persons without mechanical aids. A
brushed aluminium cover fitted with suitable lifting handles is the
preferred option. As a minimum, the top edge of the access cover
shall have a return to ensure the ingress of moisture through the
gasket is prevented. It is preferred that both side edges also include
a return.
6.12.4.2
Cable lugs as shown on Drawing Number 5267-A3 will be supplied by

ENERGEX.
6.12.4.3
The minimum air clearances between exposed live parts shall

generally be in accordance with the requirements of AS 2067 for the
required impulse withstand voltages of 95 kVp for 11 kV and 200 kVp
for 33 kV. When determining minimum clearances, due consideration
shall be taken of the flexible cable connections. Where
manufacturers use clearances that are less than those shown in AS
2067, type test results are to be provided by the Contractor indicating
that the clearances selected are capable of meeting the above test
voltages.
6.12.4.4
The design of the cable box shall be such that the cable termination
connections can be left bare without the need for further insulation.
The provision of easily removable phase-barriers is acceptable.
6.12.4.5
Lightning impulse withstand voltage tests shall be carried out with the
cable lugs suitable for the applicable cable fitted within the box (to
remain fitted to transformer during test including cover) to prove
compliance with the specified impulse withstand voltage level.
6.12.4.6
The cable box shall be completely weather and vermin proof and
shall be adequately ventilated to eliminate the possibility of build up of
moisture internally.
6.12.4.7
The cable box shall be fitted with a removable (split) gland plate
bolted to the underside of the cable box to allow the cables to be laid
into and removed from the box without the need to thread the cables
through the entry holes. This feature provides ease of jointing and
facilitates the changing of transformers.
6.12.4.8
The (split) gland plate shall be manufactured from hardwood (Jarah

or similar) timber 25 mm (minimum) thick or equivalent material
approved by ENERGEX. Where wooden gland plates are to be
used, it is mandatory that all conditions and inspections required by
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the Australian Quarantine Act be met and that all associated costs
are included in the tender price.
6.12.4.9
An earth bar for cable sheath earths, insulated from the transformer
steelwork, shall be provided in the cable box. The earth bar shall
have sufficient holes provided to allow for individual connection of
each cable sheath. Provision shall be made for external connection
to the earth grid.
6.12.4.10 The minimum distance from the gland plate to ground level shall be 1
200 mm.
6.12.4.11 The cable box front cover shall be fastened using galvanised bolts,
nuts and washers.
6.12.4.12 The cable openings shall be located directly below the corresponding
phase cable connection points.
6.12.5
6.12.6
33 kV Cable Requirements
6.12.5.1
33 kV cable boxes provided for transformers with ratings of 15 MV.A

shall be suitable for terminating a total of three 400 mm2 33 kV single
core copper conductor XLPE insulated, copper wire screened, PVC
sheathed or lead sheathed PLYPVC cables. For 25 MV.A rated
transformers, the cable box shall be suitable for terminating a total of
three 630 mm2 33 kV single core copper conductor XLPE insulated,
copper wire screened, PVC sheathed or lead sheathed PLYPVC
cables. For 60 MV.A and 80 MV.A transformers, the cable box shall
be capable of terminating a total of six 630 mm2 cables i.e. two cables
per phase. 120 MV.A rated transformers will be fitted with two cable
boxes, each capable of terminating a total of six 630 mm2 cables i.e.
two cables per phase.
6.12.5.2
Allowance shall be made in the gland plates to accommodate these

cables. The nominal cable diameters are 58 mm for the 400 mm2
cables and 65 mm for the 630 mm2 cables.
6.12.5.3
Consideration shall be given to the provision of support insulators for

connection busbars and/or the use of flexible connectors to alleviate
excessive forces being applied to the tank bushings by the expansion
and contract of connected cables under different load and
temperature conditions. Flexible connectors shall be capable of
carrying the specified overload current of the transformer. Support
insulators and flexible connectors where required shall be provided to
each phase and neutral connection. The design of these flexible
connectors shall be approved by ENERGEX prior to use.
11 kV Cable Requirements
6.12.6.1
11 kV cable boxes provided for transformers with ratings of 15MV.A

and greater shall be suitable for terminating a total of six 630 mm2 11
kV single core copper conductor XLPE insulated, copper wire
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screened, PVC sheathed or lead sheathed PLYPVC cables i.e. two

cables per phase. Where a neutral bushing is provided, provision
shall be made for the connection of a single 185 mm2 33 kV single
core copper conductor XLPE insulated, copper wire screened, PVC
sheathed cable. For 60 MV.A transformers, two separate cable
boxes are required, each capable of terminating a total of six 630
mm2 cables.
6.12.7
6.12.8
6.12.6.2
Allowance shall be made in the gland plates to accommodate these

cables. The nominal cable diameters are 52 mm for the 630 mm2
cable and 50 mm for the 185 mm2 cables.
6.12.6.3
Flexible connections capable of carrying the specified overload

current of the transformer shall be provided to each phase and
neutral connection. The design of these flexible connectors shall be
approved by ENERGEX prior to use.
LV Earthing Transformer Cable Box Requirements (where applicable)

6.12.7.1
If nominated in Attachment "1", the transformer shall have provision

for a three-phase connection to be made to LV earthing transformers.
The preferred option is for the earthing transformer connections to be
included within the power cable cable box(es), providing dimensional
constraints are still complied with. For this option, the design of the
power cable cable box(es) should allow for either bottom or top entry
of the power cables.
6.12.7.2
As an alternative, the provision of one (or two) outdoor top or bottom

cable entry air insulated 11kV cable box(es) will be considered. The
design of the boxes shall be such that the cable termination
connections can be left bare without the need for further insulation.
The provision of easily removable phase barriers is acceptable. The
transformer will be supplied with this cable box in the bottom entry
position.
6.12.7.3
The cable box shall be capable of terminating three only single core
33 kV, (for use at 11 kV) 185 mm2 copper conductor XLPE insulated,
copper wire screened, PVC sheathed cable. The other end of this
cable will be connected to the earthing transformer.
6.12.7.4
The vertical distance between the centre line of the bushing terminals
and the top of the gland plate shall be 600 mm.
6.12.7.5
The cable openings shall be located directly below the corresponding

phase cable connection.
Plug and Socket Cable Termination Systems

6.12.8.1
For Item 2, plug and socket cable termination systems shall be

provided for both 33kV and 11kV connections.
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6.12.8.2
These connectors shall be mounted horizontally as depicted in

Drawing Number PLSPEC-GA013-02.
6.12.8.3
Both the socket and matching plug shall be supplied as a complete

set.
6.12.8.4
The 33 kV cable termination system shall be suitable for the

connection of 33 kV rated 185 mm2 Cu XLPE cable. Key details for
this conductor are as follows:
6.12.8.5
6.13.1
16.1 mm
33.6 mm
35.5 mm
Diameter of conductor
Diameter over insulation
Diameter over insulated screen
18.6 mm
26.8 mm
31.5 mm
Cooling System
General
6.13.1.1
6.13.2
The 11 kV cable termination system shall be suitable for the

connection of 11 kV rated 240 mm2 Cu XLPE cable. Key details for
this conductor are as follows:
6.13
Diameter of conductor
Diameter over insulation
Diameter over insulated screen
ENERGEX will allow the use of appropriate methods of cooling to

achieve the specified ratings for each item. The resultant ratings
achieved for each cooling condition shall be guaranteed in the
attached schedules. Details of control and interfaces to ENERGEX's
equipment for cooling methods not detailed below shall be provided
to and agreed to by ENERGEX.
Air Fans
6.13.2.1
Low noise air fans can be utilised to achieve the power transformer
rating specified. Where fans are used, they shall conform to the
following requirements. If an oil-circulating pump is also utilised, the
pump shall come on before the fans.
6.13.2.2
The fan motors shall be suitable for connection to a 415 volt, 3 phase,
50 Hz supply.
6.13.2.3
The fans shall be controlled automatically as a single group via the

Winding Temperature Measuring unit, or individually on manual
control from the cooler control cubicle.
6.13.2.4
The fans shall be cabled to the cooler control cubicle by the

Contractor.
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6.13.2.5
6.13.3
6.14
6.14.1
7.
Comment is required on the use of variable speed motors in

conjunction with microprocessor based temperature monitoring and
control systems as covered in Section 9.7.
Oil Circulating Pump

6.13.3.1
An oil-circulating pump may be utilised to achieve the power

transformer ratings specified. In such cases, the transformers shall
be fitted with a single 100% capacity oil-circulating pump of the
glandless, oil immersed type.
6.13.3.2
The pump motor shall be suitable for connection to a 415 volt, 3

phase, 50 Hz supply. The under oil wiring of the pump shall be
carefully designed/selected to withstand the under oil environment for
the life of the transformer.
6.13.3.3
Start up of the oil-circulating pump with 110% rated voltage applied to

the motor terminals shall not cause operation of the oil surge relay
when adjusted for maximum sensitivity. During pump start up or
pump stop operations, the oil surge relay shall not be desensitised to
prevent mal-operation. Suitable steps shall be taken to control both
the initial starting torque as well as the acceleration time to full speed.
6.13.3.4
The oil-circulating pump shall be controlled automatically via the

Winding Temperature Measuring unit, or manually from the cooler
control cubicle.
6.13.3.5
The oil-circulating pump shall be cabled to the cooler control cubicle

by the Contractor.
6.13.3.6
The forced oil flow rate/velocity shall not cause static electrification to
occur within the transformer.
Turrets and Inspection Openings

Turrets, hand holes, etc. shall be designed to avoid the possibility of entrapping
gas generated within the transformers. Inspection openings shall be provided on
the covers of the main transformers to permit all terminal bushings to be replaced
without removing the main covers, and to gain access to any other components
that may require periodic inspection and maintenance. Inspection opening plates
shall be provided with lifting lugs. All cover plates shall have provision for jacking
bolts to facilitate easy removal.
FITTINGS FOR POWER TRANSFORMER

7.1
7.1.1
General
All devices such as breathers, oil and winding temperature indicators, oil surge
relays, etc, which need to be accessed for operation or routine
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inspections/maintenance, shall be ergonomically located for ease of access by

personnel.
The following requirements shall be provided. However, alternatives that provide
an economical advantage to ENERGEX whilst still performing the intended
function may also be considered providing sufficient details are included in the
tender documents to allow evaluation.
7.2
7.2.1
7.3
7.3.1
7.4
7.4.1
7.5
Gas Sampling
Provision shall be made for obtaining gas samples from the gas and/or oil surge
protection relay and a receiver shall be provided for this purpose and shall be
accessible from ground level.
Oil Sampling
Provision shall be made to enable oil samples to be taken from both the
transformer tank and the OLTC tank without having to de-energise the
transformer. Suitable sampling pipes shall be brought down to ground level to
allow this to be achieved.
Mounting and Handling Arrangements

ENERGEX requires the transformers to be off-loaded from the transport vehicle
and placed into position be crane. In the event that unloading by crane is
impossible, the transformers shall be skated into position by the Supplier from the
transport vehicle. As such, the transformers shall be designed suitable for
skating. Before a transformer is lifted by crane, ENERGEX will require a work
safety plan that adequately indicates the capabilities of the crane to be used. A
work safety plan shall also be required where a transformer is skated into
position.
Lifting Facilities
7.5.1
Lugs suitable for lifting the transformer when filled with oil and ready for service
shall be provided. They shall be positioned so that any slings attached thereto do
not foul any part of the transformer. A four-point lift is required.
7.5.2
All parts of the transformer that must be removed for inspection or repair shall be
fitted with lifting facilities suitable for use with slings and shackles.
7.6
Jacking Lugs
7.6.1
Four jacking lugs, suitably positioned, shall be provided on the transformer for
handling purposes.
7.6.2
Clear space shall be provided immediately beneath the bearing surface of the
lugs for ENERGEX to position their hydraulic jacks.
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7.7
Towing Lugs
7.7.1
Four lugs shall be provided, one on each side of the transformer to permit towing
of the transformer in any of four directions, adjacent directions being at right
angles.
7.7.2
The bearing surface of the jacking lugs shall be flat, horizontal and a minimum of
355 mm above the under-surface of the base plate.
7.8
7.8.1
7.9
7.9.1
7.10
7.10.1
7.11
Transformer Lashing Points

In order for transformers to be restrained on road transport in accordance with
State and Territory Legislation, they shall be capable of being tied down during
transport. Suitable lashing points shall be fitted to the transformer to allow this to
happen. The transformer should also be supplied with documentation that
includes a lashing diagram, lashing instructions and minimum ratings for lashing
equipment.
Fall Restraint Provisions

As required by the Queensland Government Work Place Health and Safety
Legislation, fall restraint shall be provided for workers carrying out work on top of
the transformer tank at heights greater than 2.4m. These restraint systems may
take the form of either removable handrails/barriers or specific tie-down points for
lanyards connected to harnesses. The proposed restraint system shall be
submitted to ENERGEX for approval. The fall restraint system provided shall
remain with the transformer for the life of the transformer to allow future
maintenance work to be carried out safely.
Equipment Adaptor Plates

Each transformer and radiator bank shall be supplied complete with equipment
adaptor plates as per Drawing Number PLSPEC-ST001-02 and the applicable
item layout drawing.
Surge Arrester Support Brackets
7.11.1
All transformers with a 110 on 132 kV primary winding shall come complete with
support brackets suitable for supporting HV surge arresters. The brackets shall
be a bolt-on style (for ease of transport) and have a hot dipped galvanised finish.
7.11.2
As an option, transformers with 33 kV bushings may require to be supplied with

surge arresters. Suitable support brackets as described above will need to be
provided.
7.11.3
The height of the support bracket shall be approximately the same as the
mounting locations for the main bushings on the transformer.
7.11.4
The centre line for the installation of the surge arresters on the support bracket
shall be no more than 1000 mm away from the centre line for the main bushings
on the transformer.
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7.11.5
The weight of each surge arrester that will be used is 4.5 kg for 33 kV rated
arresters, 30 kg for 110 kV rated arresters and 35 kg for 132 kV rated arresters.
The design of the bracket shall be capable of supporting these weights.
7.11.6
The nominal heights of the surge arresters that will be used are 500 mm for 33
kV rated arresters, 1200 mm for 110 kV rated arresters to 1400 mm for 132 kV
rated arresters.
7.11.7
The bases of the three surge arresters will be tied to a common earth point using
an earthing conductor. A M12 x 40 mm Grade 304 stainless steel stud shall be
provided as the earth connection point. This stud is to be welded to the
transformer lid or tank as close as possible to the support bracket.
7.12
Rating and Connection Diagram Plates
7.12.1
All quantities on the rating and connection diagram plates shall be stated in
metric units.
7.12.2
ENERGEXs identification number shall be: CONTRACT NUMBER ..,

ENERGEX NUMBER TR_____. The ENERGEX number will be a five-digit
number prefixed by two alphas and shall be nominated on the Equipment Order
associated with each unit purchased.
7.12.3
The rating and connection diagram plates shall be located on the side of the
transformer in such a position that they can be easily and safely read by a person
standing at ground level when the transformer is in service.
7.12.4
The rating and diagram plates shall be manufactured from either non-ferrous
metal or stainless steel with the lettering etched or otherwise formed in relief.
7.12.5
The plate shall show a diagram of internal connections in accordance with AS

60076.1, together with a legend stating which tappings are connected at each of
the tapping positions as well as a voltage vector diagram. The transformer
terminals shall be identified by the symbols U, V, and W (upper and lower case
as applicable).
7.12.6
The 'as supplied' and future power ratings shall be shown on the rating plate,
together with the maximum winding hot spot gradient at each applicable cooling
condition and rating.
7.12.7
The actual value of measured sound power level in dB A at each cooling

condition rating and measured impedance voltage in % shall be shown on the
rating plate. In addition it shall state temperature rises (even though normal
values apply) and type of insulating oil (even though it is mineral oil).
7.13
7.13.1
Earthing Connectors for Tank

Two unpainted grade 304 stainless steel earthing connection points of at least 50
x 75 x 5 mm drilled with two M14 holes shall be positioned on the transformer
approximately 600 mm above ground level on the HV side of the tank. These
earth connection points shall be welded direct to the tank. M12 x 40mm Grade
304 stainless steel bolts, nuts, locknuts, spring washers and flat washers shall be
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fitted for connecting an earth conductor. An anti-seize grease shall be used on

the thread to prevent binding.
7.14
Mounting of Tank Earth Fault Protection (TEF) Current Transformers
7.14.1
Tank Earth Fault protection is used on all transformers incorporating 110 kV or

132 kV windings. This protection scheme monitors current flow from the
transformer tank to earth. As a check, current flow through the earth connection
to the HV winding neutral and the earth connection to the tertiary winding
bushings is also monitored.
7.14.2
Provision shall be made for mounting two TEF protection current transformers to
the exterior of the transformer tank. One current transformer is to be mounted
adjacent to the tank earthing points to allow the tank earth conductors to pass
through the centre of the current transformer. The second current transformer is
to be mounted in such a position to allow the earth conductor from the HV
winding neutral bushing and the earth conductor from the tertiary winding
bushings to pass through the centre of the current transformer. The actual
positions for the two current transformers shall be determined in consultation with
the successful Contractor.
7.15
Earthing Conductor Supports
7.15.1
Suitable facilities shall be provided to support earthing conductors that are to be

installed between the neutral bushings, tertiary winding bushings, free standing
radiators, tank earthing connectors as required and the substation earth grid.
7.15.2
Standard earth conductors that are used are either 70 mm2 19/2.14 Cu PVC
insulated conductor or 120 mm2 37/2.03 Cu PVC insulated conductor, depending
on the substation fault levels. Allowance shall be made for two cables to be
installed in parallel from each point to be earthed.
7.15.3
The earthing conductor support design shall be such that all earthing conductors
are prevented from resting directly of the transformer tank. Suitable cable trays,
ladders or alternatives are to be provided to achieve this. Details of the intended
system to be used are to be provided by the Contractor.
7.16
Cooler Control Cubicle
7.16.1
The Contractor shall fully wire all control circuitry necessary for the satisfactory
operation, protection, supervision and testing of the cooling equipment specified
for each item. The cooler control circuitry shall be housed in a separate weather
proof and vermin proof brushed aluminium cubicle with a hinged access door,
hereafter referred to as the cooler control cubicle. This cubicle and the auxiliary
marshalling box can be combined into a single cubicle.
7.16.2
The cooler control cubicle shall be fitted with an anti-condensation heater suitable
for continuous operation from a 240 V, 50 Hz supply. The heater shall
incorporate an on-off switch and a thermostat to control the operation of the
heater. The heater shall be switched on when the temperature drops below
150C and switched off when the temperature rises above 200C. Typically a 75
Watt heater has been found sufficient to prevent condensation in a 0.15 cu. m
compartment.
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The heater element and terminals shall be shrouded to prevent accidental

contact with live parts. The insulation of the wiring to the heater shall be rated to
withstand the high temperature in its proximity (V105 or better).
7.16.3
The cooler control cubicle shall be fitted with an interior light controlled by a dooroperated switch.
7.16.4
The heater and light circuit shall be protected by a fuse in the phase circuit.
7.16.5
The door of the cooler control cubicle shall incorporate a stay to hold it open
during periods of maintenance.
Hinged panels carrying live terminals shall be fitted with a rear cover of suitable
material which completely surrounds all live parts thus preventing access to live
terminals without first removing the whole cover.
7.16.6
Drawing Number PLSPEC-SC020-01 depicts the general arrangement of the

cooler control circuitry. The numbering of wires and terminals, and the location
and physical ordering of terminals shall conform to this drawing, being part of
ENERGEXs standard transformer interface requirements. Where wire numbers
are not nominated on the drawing, they shall conform to AS 2067 requirements.
7.16.7
AC supply to the cubicle shall be monitored by a phase failure relay, the

operation of which shall render the cooler control circuitry inoperative and close
an alarm contact.
7.16.8
Each pump and fan motor shall have a separately fused supply derived from the
main supply. Fan motors, if small, may be grouped in pairs for fusing and
thermal protection.
7.16.9
Each motor shall be protected against overload and single phasing by a hand
reset thermal overload relay that incorporates a normally open alarm contact.
7.16.10
The operation of each motor shall be governed by a two-position control selector

switch located in the cooler control cubicle. With the switch in the 'test' position,
the motor shall be continuously energised. With the switch in the 'auto' position,
the motor shall be controlled by the appropriate sensitive contact in the Winding
Temperature Monitoring unit.
7.16.11
The cooler control circuitry shall incorporate an oil failure relay, controlled by a
flow switch in the main oil loop and suitably timed to prevent spurious operation
during oil pump start up and shut down. Operation of the oil failure relay shall
close an alarm contact.
7.16.12
Alarm contacts from the phase failure relay, the thermal overload relays, and the
oil failure relay shall be connected in parallel to form a single cooler control alarm
which shall be wired to terminals in the auxiliary marshalling box.
7.16.13
The phase failure relay, each thermal overload relay, and the oil failure relay
shall, by means of either a mechanical flag or an annunciator lamp, provide a
clear visual indication of whether or not the relay has operated. If lamps are used
in preference to mechanical flags, a lamp test facility shall be provided.
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Operation of the lamp test facility shall not cause a cooler control alarm to be
transmitted.
7.16.14
The cooling fan circuits shall be supplied with two external weatherproof fanisolate switches (lockable), to be mounted adjacent to the fan array, on either
side. Either or both of these switches, when placed in the "off" position, shall
inhibit fan operation and assert the "cooler general" alarm.
Sufficient space shall be allowed for the installation of the Temperature
Monitoring and Control System (TMCS) unit where fitted. As this style of device
is temperature sensitive, steps must be taken to ensure that maximum allowable
7.16.15
temperatures are not exceeded under maximum extremes of ambient

temperature and solar radiation.
7.16.16
The Contractor shall provide, in the bottom of the cooler control cubicle, a
removable, undrilled gland plate suitable for terminating one (1) 25 mm P.V.C.
insulated, P.V.C. sheathed multicore cable carrying ENERGEXs power supply
circuit.
7.16.17
All indicating/alarm lamps in control cubicles shall be clearly contrasted between

their ON and OFF positions under broad daylight conditions.
7.17
Auxiliary Marshalling Box
7.17.1
Secondary wiring from the transformer auxiliaries shall be marshalled and

terminated in a readily accessible, weatherproof and vermin proof cubicle known
as the auxiliary marshalling box. The cubicle shall be manufactured from
brushed aluminium. The auxiliary marshalling box shall be fitted to the
transformer near but separate from OLTC mechanism box, within the allocated
space as shown on the applicable item layout drawing. This cubicle and the
cooler control cubicle can be combined into a single cubicle.
7.17.2
The auxiliary marshalling box shall have a hinged access door with a stay to hold
it open during periods of maintenance.
Hinged panels carrying live terminals shall be fitted with a rear cover of suitable
material which completely surrounds all live parts thus preventing access to live
terminals without first removing the whole cover.
7.17.3
The auxiliary marshalling box shall be fitted with an anti-condensation heater, and
a cooling exhaust fan (refer clause 16.18.6) to keep the interior of the box within
the temperature range 10-60C under the lowest and highest extremes of
ambient temperature and solar radiation. This combination shall be powered
from a 240 V, 50 Hz supply, shall incorporate a thermostatic change-over switch,
an on/off switch, and shall be protected by a suitably rated fuse. The heater shall
switch on when the box internal temperature falls below 15C, and off when it
rises to 20C. The fan shall switch on when the temperature rises to 35C and
off when it falls to 30C. The insulation of wiring to the heater shall be rated to
withstand the high temperature in the vicinity of the heater element.
7.17.4
The auxiliary marshalling box shall incorporate an AC distribution board for the
three-phase supply referred to in Clause 10.2.2. The distribution board shall
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comprise a separately fused circuit with neutral link for each distinct group of AC
powered auxiliaries.
7.17.5
Drawing Numbers PLSPEC019-01, PLSPEC-SC019-02, PLSPEC-SC019-03,

PLSPEC-SC019-04, PLSPEC-SC019-05, PLSPEC-SC019-06, PLSPEC-SC01907, PLSPEC-SC020-01 and PLSPEC-SC051-01 depict ENERGEXs specific
requirements for wiring to, and terminating in the auxiliary marshall box of
circuitry associated with tap-changer, miscellaneous auxiliaries, cooling
equipment and voltage and current transformers. All wiring between the
transformer auxiliaries and the auxiliary marshalling box shall be installed by the
Contractor in accordance with these drawings. The numbering of wires and
terminals, and the physical ordering of terminals shall conform to these drawings,
being part of ENERGEXs standard transformer interface requirements. Spare
terminals shall be provided to the extent of 10% (approximately) of the number
actually used.
7.17.6
Sufficient space shall be provided within the marshalling box to accommodate the
following rail-mounted equipment:
7.17.6.1
Tap position encoder card (200 x 110), to be purchased (refer Clause

6.11.3.16), fitted and wired by the manufacturer. This card is to be
used to monitor the position of the tap changer.
7.17.6.2
Serial interface control module (SICM) (440 x 110), to be free issued

by ENERGEX and fitted and wired by the manufacturer as required.
7.17.6.3
Serial interface control module power supply (200 x 110), to be free

issued by ENERGEX and fitted and wired by the manufacturer.
As these devices are temperature-sensitive, the mounting space shall
be subject to cooling air inflow. Under maximum extremes of ambient
temperature and solar radiation the marshalling box temperature shall
be kept below 60C. To assist air inflow, a small thermostatcontrolled exhaust fan (refer Clause 7.17.3) shall be fitted.
7.17.7
The methodology to be followed for the free issue of the above devices will be
finalised with the successful Contractor.
7.17.8
The manufacturer shall provide, in the bottom of the auxiliary marshalling box, a
removable, undrilled gland plate suitable for terminating up to five (5) 25 mm
P.V.C. insulated, P.V.C. sheathed multicore cables carrying ENERGEXs power
supply, control and indication circuits.
7.18
7.18.1
Internal Local Supply Transformer

Item 2 transformers shall be fitted with a three phase 11 000/ 433 V 50kVA
transformer for local supply. The configuration and primary terminal connections
shall be as shown on Drawing Number PLSPEC-SC051-01. The local supply
transformer shall be suitably protected to ensure that any fault within this
transformer will not result in an outage of the main transformer. Access to this
transformer and associated protection shall be independent of the main tank.
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7.18.2
Specific requirements for the local supply transformer are as follows:

Vector Group
Impedance
Offload tapping steps
8.
Dyn11
4% nominal on 50kV.A base
2.5%, 5%, 7.5%, 10%
7.18.3
Transformers are to be manufactured to meet the requirements of AS60076.1,

AS 2374.2, AS 2374.3, AS 2374.5, AS 2374.6 and AS 2374.7.
7.18.4
The secondary wiring shall be brought out to the auxiliary marshalling box where
it shall pass through approved terminals as shown on Drawing Number PLSPECSC051-01.
PROTECTIVE COATING
8.1
General
8.1.1
ENERGEX requires all internal and external surfaces to be treated with a coating
that provides protection against corrosion induced by water, salt laden
atmosphere and low levels of industrial pollutants.
8.1.2
The protective coating shall comply with the following requirements:
8.1.3
8.1.2.1
Finished coatings shall be oil resistant, heat resistant and noncorrosive.
8.1.2.2
Exterior coatings shall be adequate for the environmental conditions

specified.
8.1.2.3
All external coatings where coloured, shall be storm grey, colour N42
to AS 2700.
8.1.2.4
All external coatings shall be capable of being maintained on-site.
8.1.2.5
The materials used and methods of application shall be suitable for

the base metal to be coated, shall be supplied by a reputable
manufacturer and shall be applied in accordance with his
recommendations for this particular application.
8.1.2.6
The life requirement of the coating system to first maintenance shall

be classified as long term corrosion protection in Atmospheric
Classifications of Category C Medium as per Clause 2.3 of AS/NZS
2312.
The power transformer radiators shall be hot dip galvanised in accordance with
AS/NZS 4680.
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9.
TRANSFORMER PROTECTION AND CONTROL REQUIREMENTS

9.1
Gas Detection and Oil Surge Protection Relay
9.1.1
A relay providing gas detection and oil surge protection shall be fitted in the oil
pipe connecting the highest point of the transformer tank to the conservator and
shall be arranged so that all gas generated within the transformer tank passes
into the relay.
9.1.2
The gas and/or oil surge protection relay shall be fitted with two pairs of normally
open contacts, one for alarm initiation operated by the collection of a volume of
gas in the relay and the other for tripping operated by an oil surge or a low oil
level condition. The two contacts shall be wired to terminals in the auxiliary
marshalling box in accordance with Drawing Number PLSPEC-SC019-02. The
contacts shall be either of the microswitch type or of the magnetically operated
reed type and shall be immune to the effects of vibrations or earthquakes.
9.2
Tap-Changer Oil Surge Protection Relay
9.2.1
Oil surge protection shall be provided on the tap-changer diverter switch tank
either by a relay in the oil pipeline connecting the diverter switch tank to the
conservator or by means of a pressure sensitive switch.
9.2.2
The tap-changer oil surge protection relay or switch shall be fitted with a clean
normally open contact which closes in the event of an oil surge in the tap-changer
diverter switch tank. This contact shall be wired to terminals in the auxiliary
marshalling box in accordance with Drawing Number PLSPEC-SC019-02 and will
be used by ENERGEX to trip the transformer. The contact shall be of the
microswitch or magnetically operated reed type and shall be immune to the
effects of vibrations or earthquakes. The oil surge protection relay shall not
operate in the event of low oil level in the tap changer conservator section. A low
oil level condition will be annunciated only by means of a contact in the oil level
gauge of the OLTC conservator section.
9.2.3
If the tap-changer oil surge relay is provided in the pipeline connecting the tapchanger diverter switch tank to the conservator, it shall be positioned on the tapchanger side of the isolating valve fitted in that line.
9.3
Pressure Relief Vent
9.3.1
Pressure relief vents of the spring loaded resealing diaphragm type shall be
provided. Each shall be fitted with a normally open alarm contact, closed and
latched in the operated condition and wired in accordance with Drawing Number
PLSPEC-SC019-02, and with a manually reset operation indicator visible from
ground level.
9.3.2
The device will be positioned and shrouded in such a manner as to confine any
hot oil released to as small an area as practicable. Details of the method
proposed shall be given in the tender.
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9.4
Oil Level Indicators
9.4.1
A magnetic type oil gauge shall be fitted to the conservator to give a visible
indication of the main tank oil level. The gauge shall be clearly and permanently
marked to show the approximate level at oil temperatures of 20C, 40C, 60C,
80C, 100C and also Minimum and Maximum oil level indication corresponding
to the conservators minimum and maximum temperature design range.
Individually adjustable contacts shall be incorporated in this device to indicate
high and low levels. Wiring shall be terminated in the auxiliary marshalling box.
9.4.2
If a separate tap-changer diverter oil compartment is provided in the conservator,

an oil level gauge suitably identified shall be fitted to that compartment. The oil
level gauge shall be provided with a clean contact for low oil level alarm.
9.5
9.5.1
Current Transformer Requirements

All transformers having 110 kV or 132 kV high voltage windings shall be provided
with current transformers as listed in the Table 1 below. These current
transformers are to be mounted at the base of the high voltage bushings.
Cor
e
1
2
3
4
Application
Ratio
Transformer
Differential Protection
Overcurrent/Earth
Fault Protection
Feeder or Bus Zone
Protection
Feeder or Bus Zone
Protection
600/300/5
600/300/5
1600/1200/
1
1600/1200/
1
Thermal
Limit
Class
15 VA class 5P 20
on 300/5
15 VA class 5P 20
on 300/5
0.1PX1500 R6
on 1200/1
0.1PX1500 R6
on 1200/1
1000 A
1000 A
1600 A
1600 A
Table 1: HV Current Transformer Requirements for 110/132 kV Rated

Transformers
9.5.2
For the above current transformers, Core 1 is to be located closest to the

bus/feeder end of the bushing, with Core 4 being closest to the transformer end
of the bushing. The arrangement of the current transformers shall be as shown
on Drawing Number PLSPEC-SC019-07.
9.5.3
Current transformers having different ratios to those shown above may be

required for specific locations. The actual current transformer requirements will
be included with the particular orders.
9.5.4
In the low voltage winding, all transformers shall be fitted with a single internal
current transformer for winding temperature indication. The ratio and class for
this current transformer is to be selected by the manufacturer.
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9.5.5
Transformers rated 33/11 kV, 8 MV.A, shall be fitted with an additional three
current transformers, one per phase, for the purposes of statistical metering and
line drop compensation. Current transformer rating requirements are listed in
Table 2 below
Application
Statistical Metering, Line Drop
Compensation
Ratio
Class
300/5
15 VA class 0.5 ext. 200%
Table 2: LV Current Transformer Requirements for 33/11 kV, 8 MV.A

Transformers
9.5.6
All current transformers shall meet the requirements of AS 60044.1 for the
measurement type and shall have performance characteristics commensurate
with the fault conditions defined in the specification.
9.5.7
The arrangement of the current transformers shall be as shown on Drawing

Number PLSPEC-SC051-01.
9.5.8
it shall pass through approved CT test links to terminals as shown on PLSPECSC051-01.
9.6
Voltage Transformer Requirements
9.6.1
Transformers rated at 33/11 kV, 8 MVA, shall be fitted with an internal phase to
phase voltage transformer for the purposes of statistical metering and line drop
compensation. This transformer is to be connected on the 11 kV side of the
transformer between the windings connected to the v and w terminals.
9.6.2
The voltage transformer shall meet the requirements of AS 60044.2 for the
measurement type.
9.6.3
The rating requirements for the voltage transformer are listed in Table 3 below.
Application
Statistical Metering, Line Drop
Compensation
Ratio
11 000 V/110
V
Class
50 VA class 0.5 3P
Table 3: LV Voltage Transformer Requirements for 33/11 kV, 8 MV.A

Transformers
9.6.4
it shall pass through approved terminals as shown on Drawing Number PLSPECSC051-01.
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9.7
Winding Temperature Measurement and Display
9.7.1
Each transformer shall be fitted with a device capable of monitoring and

displaying the transformer winding hot spot temperature over the range of 20C
to 150C.
9.7.2
For 33/11 kV transformers with ratings of 8 MV.A and 15 MV.A, a dial type
indication thermometer will be satisfactory. For 33/11 kV transformers with
ratings of 25 MV.A and all transformers having 110 kV or 132 kV high voltage
windings, a microprocessor based temperature monitoring and control system
(TMCS) is required
9.7.3
The dial unit shall be located approximately 1.4 metres above base level, but the
temperature sensitive element shall be immersed in oil near the top of the
transformer such that the element may be removed for testing purposes without
removing oil from the transformer.
9.7.4
The TMCS unit shall be mounted in the Cooler Control Cubical. The actual
winding temperature measurement is to be achieved through the use of fibre
optic probes embedded in the transformer windings. Each transformer shall have
a minimum of 6 fibre optic probes embedded at various points in the windings for
all three phases of the transformer. The probes provided shall be compatible
with Luxtron Transformer Temperature Monitoring Instruments. The sensing end
of the probes shall be positioned at calculated hot spots.
The oil to air interface of the fibre optic probes shall not be mounted at a level
below the top of the windings without ENERGEXs approval. The instrument end
of the probes shall be terminated in a junction box accessible with the
transformer energised. Safety clearances shall be in accordance with AS 2067,
Tables 9.1 and 10.1.
9.7.5
For the 33/11 kV transformers with ratings of 8 MV.A and 15 MV.A, the type test
units for temperature rise tests of each transformer rating shall come complete
with fibre optic probes. These probes shall be used for hot spot temperature
measurement as part of the type test.
9.7.6
Both the dial unit and the TMCS unit shall include an input from the secondary of
the winding temperature indication current transformer. For the dial unit, the
temperature sensitive elements shall be heated by the secondary current of
current transformer. The manufacturer shall supply, install and calibrate all
additional circuitry as is required to ensure that the temperature sensitive
elements and heaters maintain an accurate thermal replica of the transformer hot
spot under all conditions of natural and forced cooling and for the short time
emergency overload. For the TMCS unit, the secondary current will be used to
continuously monitor load current variations to allow for timely switching of fans
and oil pumps.
9.7.7
Each device shall include an indicator showing the highest temperature reached
since each indicator was last reset. This indicator shall be easily read and readily
reset without the removal of covers.
9.7.8
Both the dial unit and the TMCS unit shall incorporate a transducer unit capable
of providing a direct current output of 0 to 10mA linearly proportional to the hot
spot temperature over the range 0C to 150C. Deviation from linearity shall not
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exceed 1% of the true value at any point in the range. The output shall be
capable of driving a 1000 ohm burden.
9.7.9
The transducer may, if necessary, derive power from the 240 V 10%, 50 Hz
transformers auxiliary supply.
9.7.10
The transducer output shall be of the floating type, i.e. isolated from all other
circuits and earth, and shall be wired to terminals in the auxiliary marshalling box.
The level of isolation between the various inputs and outputs of the transducer,
including earth, shall be 2 kV rms for 1 minute.
9.7.11
The transducer behaviour shall remain stable under conditions of maximum

marshalling box temperature due to:
(a) Proximity of transformer at its highest tank temperature
(b) Maximum levels of solar radiation (see Service Conditions)
(c) An ambient temperature of up to 50C.
9.8
Oil Temperature Measurement and Display
9.8.1
Each transformer shall be fitted with a device capable of monitoring and

displaying the transformer top oil temperature over the range of 20C to 150C.
9.8.2
As per winding temperature measure and display requirements, a dial type

indication thermometer will be satisfactory for 33/11 kV transformers with ratings
of 8 MV.A and 15 MV.A. For 33/11 kV transformers with ratings of 25 MV.A and
all transformers having 110 kV or 132 kV high voltage windings, the TMCS unit is
to be used
9.8.3
The dial unit shall be located approximately 1.4 metres above base level, but the
temperature sensitive element shall be immersed in oil near the top of the
transformer such that the element may be removed for testing purposes without
removing oil from the transformer.
9.8.4
Each device shall include an indicator showing the highest temperature reached
since each indicator was last reset. This indicator shall be easily read and readily
reset without the removal of covers.
9.8.5
Both the dial unit and the TMCS unit shall incorporate a transducer unit with the
same performance characteristics as that specified in Section 9.7 above.
9.9
Transformer Cooling Control
9.9.1
Cooling control of transformers is to be achieved through the switching of cooling

fans and oil pumps where fitted and ultimately by tripping the low voltage circuit
breaker of the transformer to remove the load.
9.9.2
Where dial units are used to perform the winding temperature and oil temperature
monitoring, each unit shall incorporate sufficient adjustable magnetic reed or
microswitches to achieve the following operations:
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Switching oil pumps if fitted to the transformer
Switching of cooling fans if fitted to the transformer
Generation of an alarm when the winding temperature or oil temperature

reaches a predetermined value.
Provide a trip output when the winding temperature or oil temperature

reaches a higher predetermined value.
These switches shall be wired to terminals in the auxiliary marshalling box.

9.9.3
When on automatic control the oil pump shall start before the fans and the fans
shall stop before the oil pump.
9.9.4
Where TMCS units are used to perform the winding temperature and oil
temperature monitoring and cooling control, each unit shall incorporate sufficient
output contacts to achieve the operations as listed in Clause 9.9.2 above. In
addition, comments should be made on the possibility of controlling cooling fans
fitted with variable speed motors as a means of improving the overall control on
transformer cooling.
9.9.5
For the TMCS units, cooling control shall be based on a prediction algorithm that
controls the cooling fans and oil pumps based on current winding and oil
temperatures, ambient temperatures and step changes in load current.
9.9.6
In addition to the provision of cooling fan and oil pump control and temperature
based alarms and trips, the TMCS shall provide the following additional features:
Accumulated operating hours of cooling fans and oil pumps
Number of cooling fan and oil pump starts
Output alarms for the failure of cooling fans and oil pumps
Perform calculations of the accumulated ageing or use of life of the insulation

as per AS 2374.7.
Interface unit on the front of the device to allow for the display of current
temperatures, maximum temperatures recorded, trip and alarm settings and
alarms. Changes to settings shall be PIN protected.
RS-232 port and associated software (Windows based) to allow for the
connection of a Laptop PC for local interrogation.
RS-483 port to allow for connection to ENERGEXs SCADA network.

Communication shall be possible using the DNP 3.0 Level 2 protocol.
Self test capabilities
Data logging. All events and data that are logged shall be date stamped. It
shall be possible to easily download all stored data onto a PC to allow for
remote analysis
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9.9.7
The design of the TMCS must be such that an internal failure will result in all
cooling fans and oil pumps being switched on as a fail safe mode. Internal failure
of the TMCS is to raise an output alarm.
9.9.8
The TMCS shall be capable of operating on an auxiliary supply ranging from 48 V

DC to 110 V DC.
10. SECONDARY WIRING AND CABLES

10.1
General
10.1.1
All secondary wiring and cabling shall be carried out in P.V.C. insulated, stranded
copper conductor. This shall have a cross-sectional area of not less than 2.5mm2
for current transformer secondaries, and 1.5mm2 for other wiring.
10.1.2
The wiring and cabling shall be suitable for operation for extended periods in the
environment of a hot sound enclosed transformer tank.
10.1.3
All connections between transformer auxiliaries, the auxiliary marshalling box and
the tap-changer mechanism box shall be carried out in either P.V.C. insulated,
P.V.C. sheathed single wire armoured cable, or in IP66 rated liquid tight flexible
metal conduit (oil and UV resistant cover) unless approved by ENERGEX. Cable
glands shall be used to terminate the cables/conduits into the relevant
marshalling boxes.
10.1.4
The P.V.C. sheaths shall be ultra violet stable, black in colour with not less than
2.0% carbon content, and shall be resistant to deterioration resulting from
exposure to direct sunlight. Cable shall be adequately supported throughout its
length with stainless steel cable ties and shall enter apparatus from below.
10.1.5
Each and every secondary wire shall be identified by a number that shall also
appear on wiring and schematic diagrams. Wire numbering shall comprise
ferrules made of insulating material that fit firmly and completely encircle the wire.
The ferrules shall have black characters indelibly marked on a glossy white
background, with the exception of 'trip' wires that shall be black lettering on a red
background.
10.1.6
Wiring shall be neatly laid up in harness and adequately supported.
10.1.7
Terminals forming part of ENERGEXs standard transformer interface

requirements shall be arranged in continuous blocks and labelled with plastic
inserts as shown in the specification schematics. The inserts shall have black
characters indelibly marked on a glossy white background.
10.1.8
All alarm and trip contacts shall be rated to make, carry and break 1 A, inductive
at 125 V DC. All other equipment shall be robustly rated in relation to its
operating duty.
10.2
10.2.1
AC Supplies
All AC supplies required for the operation of transformer auxiliary equipment will
be provided by ENERGEX.
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10.2.2
One three phase, four wire, 415/240 V, 50 Hz supply will be cabled directly to
terminals in the auxiliary, marshalling box (see Drawing No's PLSPEC-SC019-01,
PLSPEC-SC019-02, PLSPEC-SC019-03, PLSPEC-SC019-05 and PLSPECSC020-01) for running the OLTC power actuator and control circuitry, and all
other auxiliary apparatus.
10.2.3
A second three phase, four wire, 415/240 V, 50 Hz supply shall be cabled to

terminals in the cooler control cubicle (refer Drawing Number PLSPEC-SC02001) for running the cooling equipment. This supply shall be wired via the
transformer marshalling box. Refer Schematic PLSPEC-SC019-01, Note 3.
However, if the auxiliary marshalling box and cooler control cubicles are
combined only a single 3-phase supply is required.
10.3
LV Fuse Fittings and Wiring Terminals
10.3.1
Low voltage fuse fittings up to and including 20 A rating shall be GEC-A H.R.C.
Safegrip rail mounted type 32 or similar. Fuses with ratings over 20A and up to
1000 A shall be GEC-A H.R.C. Safegrip rail mounted type 63 or similar.
10.3.2
ENERGEX requires DIN rail mounted terminals and CT links for secondary
wiring. All terminals and links shall be to the approval of ENERGEX. Terminals
associated with 240 and 415 volt wiring shall be shielded and the shields fitted
with danger labels.
11. PERFORMANCE AND TESTING

11.1
11.1.1
Type Test Requirements

The transformer to be type tested shall be fully assembled and shall be equipped
with its protective devices eg oil surge relay. Tests to be performed shall meet
the requirements of AS 60076.1 and shall include the following:
11.1.1.1
Temperature rise test as specified in Clause 5 of AS 2374.2. The

transformer shall deliver its rated power on each and every tap of its
tapping range. The temperature rise type tests shall be carried out on
the tapping having the highest load loss. The maximum hot spot
temperature allowable when delivering rated load is 980C (for nonthermally upgraded paper).
11.1.1.2
In addition to the temperature rise test as specified above, ENERGEX

requires a table showing the maximum permissible loads for each
transformer at ambient temperatures ranging from 20oC to 40oC that
result in a maximum hot spot temperature of 98oC. This test shall be
carried out on the same tapping as the temperature rise test.
11.1.1.3
Overload temperature rise test to verify that the maximum hot spot
winding temperature of 140C is not exceeded for the following load
cycle when the ambient temperature is 20C. The test shall be
conducted at the highest rating. The load shall be increased from a
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steady state 0.6 p.u. rated current to 1.5 p.u. rated current for two
hours. At the end of the two-hour period the load shall be switched
off. The fibre optic probes in the type test transformer will be used to
indicate the hot spot temperatures at 1.5 p.u. for two hours.
In order to ensure that the hot spot temperature does not exceed the
specified limits during the test, the maximum winding gradient at
1.5 p.u. load shall be calculated from the previous full 1.0 p.u. heat
run. The potential hot spot temperature should be calculated taking
into consideration the following;
11.1.1.4
Maximum localised losses which are usually at the ends of the

windings
Any insulation that results in added gradients
Oil rises in the individual windings as these may differ from

winding to winding
Dissolved gas analysis (DGA) shall be conducted at the end of the

temperature rise test (1 p.u. load) and immediately after the overload
temperature rise test (1.5 p.u. load). Results if the DGA tests shall be
included in the certificates submitted to ENERGEX. Maximum
allowable increases of gases in the oil are as follows:
Post 1.0 p.u. Load
Test
Post 1.5 p.u. Load

Test
ppm
ppm
CH4
C2H6
C2H44
H2
10
25
CO
20
40
CO2
200
400
Gasses
If any of these gases exceed these limits, added tests or other actions
must be taken to prove that no damaging conditions exist in the
transformer.
11.1.1.5
Sound level tests as specified in Clause 5 of AS 2374.6.
11.1.1.6
Dielectric type tests as per AS 2374.3. Line terminals shall be subject

to both full wave and chopped wave impulse voltage withstand tests.
Transformers with low voltage 33 kV and 11 kV neutrals are noneffectively earthed. The neutrals of these transformers shall be
subjected to full wave impulse voltage withstand tests. The
manufacturer shall carry out recurrent surge generator tests over the
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range of tappings, from which the manufacturer will select the tap
position that gives the most onerous condition for the impulse tests.
11.1.1.7
All transformers shall be subject to partial discharge testing in

accordance with AS 60270. The tests should be performed with the
power frequency overvoltage withstand test. The recommended test
procedure is as follows:
Increase applied voltage to 120% of operating voltage and

measure the PD level. The PD level shall not exceed 100 pC.
Increase the applied voltage to 150% of operating voltage and

maintain for 30 minutes. The measured PD level shall not
exceed 300 pC.
Decrease the applied voltage to 120% of operating voltage and

recheck PD levels. These levels shall not exceed 100 pC and
shall not have increased by more than 20% over the original
figure. If this level is significantly exceeded, the Supplier shall
locate and rectify the source of partial discharges. All tests are
to be repeated after the problem has been rectified. The
procedure to be followed will be the same as described above,
with the exception that the duration of the test at 150% of
operating voltage shall be increased to 1 hour.
11.1.1.8
Measurement of zero-sequence impedance as specified in Clause

10.7 of AS 60076.1, with the transformer on principal tap, and voltage
applied to HV winding.
11.1.1.9
Where oil pumps are installed as part of the cooling system, tests
shall be performed to ensure that switching of the oil pumps will not
result in the operation of the oil surge protection relay.
11.1.1.10 Copies of type test certificates shall be provided on bushings, tapchangers and auxiliary equipment showing the results of type testing
in accordance with relevant standard specifications.
11.2
Routine Tests
11.2.1
All routine tests as specified in AS 60076.1 shall be carried out.
11.2.2
In addition the following routine tests shall be carried out:

11.2.2.1
Impedance voltage measurement at maximum, minimum and

principal tap
11.2.2.2
Measurement of no-load current with 90%, 100% and 110%

excitation on principal tap
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11.3
11.3.1
11.4
11.2.2.3
Routine tests on all bushings, tap-changers, CT's and auxiliary

equipment in accordance with the relevant standard specification
11.2.2.4
Insulation test of at least 2 kV for one minute on all auxiliary wiring
11.2.2.5
Results of Dissolved Gas Analysis Test for each transformer

subsequent to all factory tests shall be provided within the test report.
11.2.2.6
The degree of polymerisation of the winding insulation paper at the

end of the dryout period shall be provided within the test report.
11.2.2.7
Transformers with a 132 000 V or 110 000V HV winding shall be

subjected to routine impulse voltage withstand tests including
chopped waves, as described for the type tests above. For 33 000
V/11 000 V transformers, routine impulse voltage withstand tests shall
be performed on one in every ten transformers as a check.
11.2.2.8
Transformers with a 132 000 V or 110 000 V HV winding shall be

subjected to partial discharge tests, as described for the type test
above. For 33 000 V/11 000 V transformers, partial discharge tests
shall be performed on one in every ten transformers as a check.
11.2.2.9
A frequency response analysis test of all windings shall be carried out

to provide reference curves for the transformer prior to leaving the
factory.
Inspections
All designs, material and workmanship shall be the best of their kind and shall be
subject to inspection at any time by ENERGEX.
Witnessing of Tests
11.4.1
ENERGEX reserves the right to witness each or any test.
11.4.2
The Contractor shall give ENERGEX seven days notice of when each and every
test is to be carried out.
11.5
Type Test Compliance
11.5.1
All transformers offered shall be fully type tested in accordance with the
requirements of this specification. Where the transformers have been or are to
be type tested to standards other than those specified in the specification, full
details of the other standards are to be provided at the time of tendering.
11.5.2
Two certified copies of original Type Test certificates/reports shall be provided in

full, including all drawings, revisions and where applicable, oscillograms and test
results as stipulated in the applicable standards as specified in this technical
specification. Where items required in this specification have already been type
tested, copies of the Type Test certificates are to be provided with the tender.
Where required items have not been type tested at the time of tendering, Type
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Test certificates of similar transformer designs should be provided with the tender
to provide an indication of the ability of the transformer design to meet our
requirements. Type Test certificates/ reports shall be complete and copies of
front pages only shall not be acceptable.
11.5.3
ENERGEX prefers that all Type Tests for equipment offered are certified by a
laboratory accredited by an Accreditation Entity. An Accreditation Entity is a
signatory to the International Laboratory Accreditation Cooperation (ILAC) Mutual
Recognition Arrangement (MRA), for example; the National Association of
Testing Authorities, Australia (NATA). Full accreditation details of the type testing
facilities and the accreditation certifying entity and any mutual recognition
arrangements with other accreditation entities shall be provided by the
Contractor.
11.5.4
Where Type Tests are performed in other unaccredited laboratories/customer

facilities, the tests must be witnessed by an ENERGEX-endorsed witness or an
independent witness. Details of the independent witness must be provided.
Internally generated type test reports shall be to the same standard as expected
from an independent accredited laboratory.
11.5.5
ENERGEX may request repeat of Type Tests to prove compliance to this

technical specification where the materials used in the equipment offered and/ or
the manufacturing process and/ or the place of manufacture has changed since
the equipment offered was originally type tested.
11.6
Routine Test Certificates
11.6.1
Three certified copies of all routine test results shall be supplied to ENERGEX for
approval. An additional copy shall be despatched with each transformer and
shall be incorporated with the manual going to site with the unit.
11.6.2
For 110 (or 132) kV/33 kV/11 kV transformers, the test reports shall include the
calculated impedance between the primary/tertiary and between
secondary/tertiary windings on principal, top and bottom tap positions.
11.6.3
Payment under the contract shall not become due and payable unless and until
the certified test results, showing that the transformer complies with the
specification and that the manufacturer's guarantees are within the tolerances
specified, have been received and approved by ENERGEX.
12. DRYING OUT AND OIL FILLING OF POWER TRANSFORMER

12.1
General
12.1.1
The transformer shall be thoroughly dried out at the manufacturers' works and
preferably delivered filled with oil to the correct level and ready for service. The
maximum allowable water content of the insulation is 0.5%. Drying out of the
transformers on site shall be avoided. The oil shall be naphtha based. Paraffin
based oils shall not be used.
12.1.2
The transformer shall be delivered with sufficient oil to fill both the winding and
the diverter switch tanks to the correct level at 15C.
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12.1.3
The oil supplied shall be standard mineral insulating oil that meets the
requirements of AS 1767.1. ENERGEX at present holds Nynas Nytro 10GBN oil
in stock. ENERGEX prefers that the oil to be used will be of the same type or
fully compatible with this oil.
12.1.4
If the transformer and oil are to be delivered separately, steps shall be taken to
ensure that the windings remain completely dry.
12.1.5
For transformers with windings of 33kV or less, the maximum water content of oil
used to fill the transformer shall be 10ppm. For transformers with 132kV or
110kV windings, the maximum water content of oil used to fill the transformer
shall be 5ppm.
12.1.6
The oil shall be classified as PCB free and guaranteed to contain less than 1 ppm
of PCBs. The Supplier shall provide a certificate along with other test reports to
prove compliance with this requirement. The test report shall indicate the
minimum detection limit for PCB in oil for the test method. The Contractor shall
supply full details of the oil offered, information regarding its acceptability with
regards to the environment and available procedures for disposal.
13. DELIVERY AND INSTALLATION

13.1
Prior to Delivery
13.1.1
Delivery dates shall be stated on the orders raised.
13.1.2
The centre of gravity shall be identified on the general arrangement drawing for
transport and handling purposes (both with and without oil).
13.1.3
A representative of the manufacturer is to visit the site with an ENERGEX

representative to ensure that the following aspects are well understood:
Exact location where the transformer is to be positioned. The centreline for

the transformer will be marked on the foundation by ENERGEX
How the transformer is to be lifted off the transport vehicle and positioned on
the foundation
Any site restrictions that may be present. For the purpose of this
specification, a standard substation site is one which provides unimpeded
access for the transformer delivery vehicle and suitable crane access to allow
the transformer to be unloaded directly onto the foundation that has been
provided by ENERGEX.
Any issues or problems that may arise if the transformer is to be delivered
prior to the civil contractor vacating the substation site
Site storage facilities for accessories and components
13.1.4
As part of ENERGEXs responsibility, ENERGEX will ensure that clear and

unimpeded access is available to the site.
13.1.5
It is the responsibility of the transport contractor/s to ensure that all necessary

permits are in place for the transport of the transformers from the place of
manufacture to the substation sites. Any road closure or traffic control
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arrangements are the responsibility of the transport contractors engaged by the

contractor.
13.2
Working on ENERGEX Premises
13.2.1
ENERGEX has and recognises legal obligations under legislative requirements to

ensure that all work carried out by Suppliers and their Subcontractors is in
accordance with relevant statutory obligations and industry standards and is
undertaken so far as is practicable without risk to persons or property. The
Supplier shall be required to submit a Site Safety Management Plan for each job.
13.2.2
The Supplier shall comply and ensure compliance with the provisions of the
Electricity Act and Regulation 1994 and subsequent amendments and any
supplementary requirements relating to electricity industry documents.
13.2.3
The Supplier shall comply and ensure compliance in all respects with the
provisions of The Workplace Health and Safety Act 1995 and supporting
Regulations, Australian, Advisory and Compliance Standards, relevant
Queensland Electricity Supply Industry Standards and ESAA Standards.
13.2.4
The Supplier shall comply and ensure compliance with the provisions of the
Queensland Electrical Safety Act 2002.
13.2.5
The Supplier shall comply and ensure compliance with the direction of any
authorised ENERGEX person or any person acting under any statutory provision
of any issue related to the health and safety of persons at a Workplace.
13.2.6
Staff used for the assembly and testing of transformers shall be required to
complete an ENERGEX Substation Awareness Course and be authorised as an
Access Permit Recipient. Costs of this training shall be at the Suppliers
expense. Alternatively, the Supplier shall provide a Safety Observer.
13.2.7
All staff used for the assembly and testing of transformers shall have completed
the General Safety Induction (Construction Industry) Blue Card training.
13.2.8
At all times during the conduct of work on ENERGEX premises the Supplier shall
comply and ensure compliance with the following standards of dress and use of
personal protective equipment. Persons entering the workplace for a very short
period to deliver materials, etc. may at the discretion of ENERGEX be exempted
from compliance with 13.2.7.1 below.
13.2.8.1
Coveralls or long sleeved shirt, long trouser combination of 100%

cotton material with a minimum UV rating of 40 SPF shall be worn.
13.2.8.2
Coveralls or long sleeved shirt, long trouser combination constructed

of a suitable material may be worn otherwise, but must comply with
the above UV rating of 40 SPF.
13.2.8.3
Safety footwear complying with Australian Standard AS/NZS 2210.
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13.2.8.4
Safety caps or helmets complying with AS/NZS 1801 where required

by statute, ENERGEX standard, or otherwise where a risk of head
injury exists from impact or electrical contact.
13.2.8.5
Safety eye protection complying with the requirements of AS/NZS

1337
13.2.9
Hearing protection, respiration protection and other supplementary personal

protection shall be provided and its use ensured by the Supplier where the risks
associated with the task requires such to be worn.
13.2.10
When working in an energised substation

13.2.10.1 ENERGEX's access and work procedures, in addition to the
requirements of the Workplace Health and Safety Act, and the
Queensland Electrical Safety Act 2002 will be adhered to.
13.2.10.2 A safety observer may be required for the duration of the work being
performed. Such need will be determined by ENERGEX.
13.3
Delivery and Installation
13.3.1
The transformers shall be unloaded by the Supplier onto foundations prepared by

others.
13.3.2
The transformers shall be placed on a flat concrete foundation with anti-vibration

pads between the foundation and the tank. The pads, to be supplied by the
Contractor, shall not compress to less than 30mm and made from strips of oil
resistant synthetic rubber (EMBLETON-SHEERFLEX or equivalent). These
strips shall be arranged to achieve even compression in service, with no tilting of
the transformer. The life expectancy of these pads is to be equivalent to the
expected life of the transformer.
13.3.3
All transformers incorporating 110 kV and 132 kV windings incorporate Tank

Earth Fault protection. For this protection to operate correctly, the transformer
tank and associated radiators need to be insulated from the concrete foundation.
The anti-vibration pads as described in Clause 13.3.2 above will provide the
necessary insulation between the transformer tank and the concrete foundation.
Where stand alone radiators are provided, the Contractor is to provide suitable
insulation barriers for all radiator support legs and oil pipe supports. The life
expectancy of these insulation barriers is to be equivalent to the expected life of
the transformer.
13.3.4
If oil is removed from the main tank for transport, the tank shall be filled with dry
nitrogen gas under a small positive pressure. In the event of a transformer
arriving with pressure equal to or less than atmospheric pressure, the transformer
shall be dried out at the manufacturer's expense.
13.3.5
The transformers shall be delivered complete in all respects including rating

plates and all fittings and accessories.
Power Transformers
ENERGEX 2007
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50 of 163
13.3.6
The transformers shall be delivered fully dried out at the manufacturer's works
(see Section 12). On site dry out shall not be required.
13.3.7
The detailed packing list shall accompany the transformer physically upon
delivery. A copy of the packing list shall be sent to the Contract Supervising
Officer.
13.3.8
The crane outriggers used for unloading at site shall be positioned without
causing damage to the concrete foundations and aprons in the substation.
13.4
13.4.1
Transformer Manufacturers on Site Pre-Commissioning Checks

The following pre-commissioning checks shall be performed on site, following the
assembly of the transformer.
13.4.1.1
Insulation resistance of all accessible windings
13.4.1.2
Voltage ratio and phase relationship of all windings at all tappings
13.4.1.3
DC resistance of all windings at maximum, principal and minimum

tappings only
13.4.1.4
Frequency response analysis test of all windings to allow comparison

of the results with the results carried out in the factory
13.4.1.5
All external connections and terminals tightness
13.4.1.6
Insulation resistance of all CT and auxiliary circuits
13.4.1.7
Polarity of all CTs
13.4.1.8
Calibration of Winding Temperature and Oil Temperature

Measurement and Display devices
13.4.1.9
WT thermal image calibration, resistance of shunt and full curve
13.4.1.10 Operation of all transformer protection and alarms to external

multicore connection terminals
13.4.2
The following tests require auxiliary circuits to be powered up. All alarms,
indications and controls are to be checked to the external multicore connection
terminals.
13.4.2.1
Operation of OLTC and SCADA interface
13.4.2.2
Operation of Winding Temperature and Oil Temperature

Measurement and Display devices remote indication transducers
Power Transformers
ENERGEX 2007
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51 of 163
13.4.2.3
Operation of oil pumps and cooling fans
13.4.3
Results of pre-commissioning tests shall be compared with the works test results
and shall be provided to ENERGEX in the form of a check sheet, which shall be
added to the manual at site.
13.4.4
This check sheet shall be provided to the Supervising Officer for the contract.
13.5
Rejection of Items
13.5.1
ENERGEX reserves the right to reject all items not complying with the
specification whether on account of faulty design, material or workmanship.
13.5.2
If the certified test results show that the performance of the transformer is not
within the specified tolerances of the manufacturers guaranteed figures, then
such transformer shall be subject to rejection.
Power Transformers
ENERGEX 2007
Updated:
Page:
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52 of 163
ENERGEX
TECHNICAL SPECIFICATION
ATTACHMENT 1 TECHNICAL DETAILS POWER TRANSFORMERS
Particulars
Ref
1.
2.
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
Manufacturer and country of

manufacturer
Type
PERFORMANCE REQUIREMENTS
3.
Rated maximum continuous power at

minimum tap (lowest voltage ratio
tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
8
3
Hz
50
Fault level at Primary terminals/duration
kA/s
20/3
7.
Fault level at Secondary

terminals/duration
kA/s
8.
Rated voltage
8.1
Primary Winding
kV rms
33
8.2
Secondary Winding
kV rms
11
9.
9.1
Primary system
kV rms
36
9.2
Secondary system
kV rms
12
10.
Insulation Levels Primary Windings
10.1
Impulse withstand voltage
kVp
200
10.2
Power frequency withstand voltage
kV rms
70
11.
Insulation Levels Secondary Windings
11.1
kVp
95
11.2
kV rms
28
12.
Vector Group
13.
Impedance voltage at rated current on

principal tapping as a percentage of
rated voltage
13.1
Nominal Impedance Voltage (Primary to

Secondary winding)
Dyn11
10%
nominal on
MV.A base
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Allowable Impedance Voltage variation
9.2% to
10.8%
14.
Maximum allowable impedance voltage

variation at extreme tap positions
8.3% to
11.8%
15.
Method of Cooling eg ONAN
16.
Rated Power on Principal Tap
16.1
Rating with ONAN cooling
MV.A
16.2
Rating with ODAN cooling
MV.A
16.3
Rating with ONAF cooling
MV.A
16.4
Rating with ODAF cooling
MV.A
17.
Rated Power at Extreme Taps Minimum

Buck Tap
17.1
MV.A
17.2
MV.A
17.3
MV.A
17.4
MV.A
18.
Rated Power at Extreme Taps

Maximum Boost Tap
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.
Emergency (2 hour) Rated Power

following continuous operation at 0.6
times Rated Power Principal Tap
19.1
MV.A
19.2
MV.A
19.3
MV.A
20.

times Rated Power Minimum Buck Tap
20.1
MV.A
20.2
MV.A
20.3
MV.A
13.2
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 1 and 2
Updated:
Page:
28/02/2007
54 of 163
ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
21.

times Rated Power Maximum Boost
Tap
21.1
MV.A
21.2
MV.A
21.3
MV.A
22.
Emergency (10 minute) Rated Power

22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

Tap
24.1
MV.A
24.2
MV.A
24.3
MV.A
25.
No load current with transformer

energised from HV on principal tap at;
25.1
Rated excitation
A rms
25.2
10% over excitation
A rms
26.
Harmonic content of no-load current as a

percentage of the no-load current with
sine voltage applied on the principal tap
At rated excitation
26.1
3rd harmonic
26.2
5th harmonic
26.3
7th harmonic
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 1 and 2
Updated:
Page:
28/02/2007
55 of 163
ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
27.

At 10% over excitation
27.1
3rd harmonic
27.2
5th harmonic
th
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
27.3
7 harmonic
28.
Is the transformer capable of operating

in parallel with one or more transformers
of similar design?
29.
Sound pressure levels
29.1
Maximum permissible sound pressure level

in accordance with Appendix AA of AS
2374.6 for standard transformers
30.
Guaranteed Losses
30.1
No load loss at principal tap as per

AS 60076.1, Clause 10.5 at rated voltage
30.2
Load loss at rated maximum continuous

power as per AS 60076.1 Clause 10.4 at
maximum ratio tapping. This figure is to be
corrected to 75oC
30.3

principal tapping. This figure is to be
corrected to 75oC
30.4

minimum ratio tapping. This figure is to be
corrected to 75oC
30.5
Maximum allowable tolerance for total

losses per transformer
+10
30.6
Maximum allowable tolerance for either the

no-load loss or load loss per transformer
provided that the total loss meets the
Ref.30.5 requirement of +10 %
+15
30.7
Cooling system losses for ODAN cooling
30.8
Cooling system losses for ONAF cooling
30.9
Cooling system losses for ODAF cooling
Yes/No
dB A
Reduced
Limit
Figure AA1
CONSTRUCTION RERQUIREMENTS General

31.
Location of transformers/radiators
31.1
Location
Outdoors
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
Attached
31.2
Radiators
31.3
For Item 1, does the transformer comply

with the requirements of Drawing Number
PLSPEC-GA013-03?
Yes/No
31.4
For Item 2, does the transformer comply

with the requirements of Drawing Number
PLSPEC-GA013-02?
Yes/No
32.
Manufacturer and type of main oil valves
33.
Primary winding construction
33.1
Type of winding
33.2
Conductor material
33.3
Cross-sectional area of conductor
33.4
Number of effective turns on principal

tapping
33.5
Conductor insulation material
33.6
Thickness of conductor material
34.
Secondary winding construction
34.1
Type of winding
34.2
Conductor material
Copper
mm2
mm
Copper
2
mm
34.3
34.4

tapping
34.5
34.6
35.
35.1
Type
35.2
Minimum guaranteed life
Years
36.
Thickness of tank walls
mm
37.
Primary winding tappings:
37.1
Manufacturer and country of manufacture of

tap-changer
37.2
Tap-changer Type
37.3
Principal tapping
mm
kV
Power Transformers
ENERGEX 2007
15
33
Updated:
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57 of 163
ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
23
37.4
Number of positions
37.5
Range (% rated voltage)
-20 to +7.5
37.6
Step voltage (% rated voltage)
1.25
37.7
Type of tap-changer
37.8
Tap-changer rated through current
37.9
Tap-changer maximum rated through

current
37.10
Tap-changer two hour overload capacity
37.11
Maximum overload capability of the tapchanger that still allows the tap-changer to
change taps
37.12
Tap-changer rated step voltage
37.13
Type of regulation
CFVV
37.14
Transition impedance
R or X
37.15
Transition impedance value
Ohms (ea)
37.16
Transition impedance condition
End or
Centre Tap
38.
Internal Local Supply Transformer Item

2
38.1
Voltage Rating
kV/V
11kV/433V
38.2
Rated Burden
kVA
63
38.3
Vector group
38.4
Nominal Impedance Voltage
5%
nominal on
kV.A base
38.5
Off-load tapping range (% rated voltage)
10
38.6
39.
Degree of protection of Cooler Control,

Tap-changer Control and Auxiliary
Marshalling Boxes
39.1
Closed
IP54
39.2
Open
IP20
On-load
Dyn11
PRIMARY TERMINATIONS Item 1

40.
Bushing Requirements - Phase
40.1
Manufacturer and Type
Power Transformers
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Items 1 and 2
Outdoor/
Vertical
40.2
Mounting
40.3
Colour
40.4
Minimum creepage length (total)
mm
800
40.5
Minimum creepage length protected
mm
300
40.6
Rated normal voltage
kV
36
40.7
Rated impulse voltage withstand
kVp
200
40.8
Rated power frequency voltage withstand
kV
70
40.9
Rated normal current (To be not less than

120% of maximum full load current of
transformer see AS 1265, Clause 4, Note
3)
40.10
Terminal palm Number as per AS

62271.301
40.11
Terminal palm material
40.12
Minimum external taut-string metal to metal

clearances:
40.13
Guaranteed
Performance
Silver Grey
Colour N24
or equiv
5
Tinned
Copper
Phase to phase
mm
800
Phase to earth
mm
380
Any exposed live conducting parts
mm
2860
Earth end of the bushing
mm
2440
Minimum clearances above ground
SECONDARY TERMINATIONS Item 1

41.
41.1
41.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
41.3
41.4
mm
400
41.5
mm
150
41.6
kV
12
41.7
kVp
95
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
41.8
kV
41.9
Rated normal current for power cable

connections (To be not less than 120% of
maximum full load current of transformer
see AS 1265, Clause 4, Note 3)
41.10

62271.301
41.11
41.12
41.13
Specified
Value/
Response
4
Tinned
Copper

clearances:
Phase to phase
mm
440
Phase to earth
mm
280
mm
2860
mm
2440
Bushing Requirements Neutral
42.1
42.2
Mounting
Outdoor/
Vertical
Same as
phase
bushing
Current rating
A
42.3
Silver Grey
Colour N24
or equiv
Colour
42.4
42.6
42.7
42.8
42.9
Items 1 and 2
28
42.
42.5
Guaranteed
Performance
Rated short time current/Duration
kV
12
kVp
95
kA/s
28
kA/s
10/3

62271.301
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
42.10
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
Tinned
Copper
PRIMARY TERMINATIONS Item 2

43.
Separable Connector Requirements

Phase
Fully
insulated
outdoor
separable
connector
43.1
Type
43.2
43.3
Mounting
43.4
kV
36
43.5
kVp
200
43.6
kV
70
43.7

3)
Outdoor/
Horizontal

44.
Separable Connector Requirements Phase

Fully
insulated
outdoor
separable
connector
44.1
Type
44.2
44.3
Mounting
44.4
kV
12
44.5
kVp
95
44.6
kV
28
44.7

Outdoor/
Horizontal
Power Transformers
ENERGEX 2007
Updated:
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ENERGEX
Particulars
Ref
45.
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
Separable Connector Requirements

Neutral
45.1
Type
45.2
45.3
Mounting
Fully
insulated
outdoor
separable
connector
Outdoor/
Horizontal
A
Same as
phase
bushing
Current rating
45.4
45.5
kV
12
45.6
kVp
95
45.7
kA/s
28
45.8
kA/s
10/3
COOLING REQUIREMENTS
46.
Method of cooling
46.1
Fans
Yes/No
46.2
Oil Pumps
Yes/No
46.3
Manufacturer and type of fans where used
46.4
Number of fans
46.5
Fan motor details
46.6
Manufacturer and type of pumps where

used
46.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W
What steps are taken to prevent operation

of the oil surge protection relay when the
pumps are started?
46.8
Starting torque limit
Acceleration time to full speed
Other
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
47.
Temperature Rise Limits
47.1
Top Oil
55
47.2
Windings (ON and OF transformers)
60
47.3
Windings (OD transformers)
65
Guaranteed
Performance
Items 1 and 2
PROTECTION AND CONTROL REQUIREMENTS

48.

Winding Temperature Indication
48.1
Number of Winding Temperature Indication

current transformers
48.2
Ratio (to suit Winding Temperature

Measurement and Display Unit)
48.3
Accuracy class (to suit Winding

Temperature Measurement and Display
Unit)
48.4
Thermal limit current (To match transformer

overload rating)
49.

Line Drop Compensation and Statistical
Metering
49.1
Current transformers as per Table 2
Yes/No
As per
Drawing
PLSPECSC051-01
49.2
Terminal markings
50.
Voltage Transformer Requirements
50.1
Voltage transformer as per Table 3
51.
Manufacturer and type of gas detection

and oil surge protection relay
52.
Manufacturer and type of pressure relief

vent
53.
53.1
Manufacturer and Type of Dial Winding

Device
53.2
Manufacturer and Type of Dial Oil

Device
53.3
Temperature to which Winding and Oil

devices are to be calibrated
Yes/No
Power Transformers
ENERGEX 2007
150
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
Specified
Value/
Response
mA
Transducer output
53.5
Recommended Oil Temperature Alarm

setting?
105
53.6
Recommended Oil Temperature Trip

setting?
115
53.7
Recommended Winding Temperature Alarm

setting?
115
53.8
Recommended Winding Temperature Trip

setting?
130
Items 1 and 2
0 - 10
53.4
Guaranteed
Performance
PERFORMANCE AND TESTING

54.
Partial discharge level at 1.1 times rated

working voltage
54.1
Primary winding
pC
54.2
Secondary winding
pC
54.3
Tertiary winding
pC
55.
Vacuum withstand capability (absolute

pressure)
55.1
Main tank
55.2
Radiators
kPa
kPa
o
kPa
55.3
Tap-changer at 105 C
56.
Maximum possible tilt in the foundation

for satisfactory operation of the
transformer
57.
Brand and guaranteed life of the antivibration pads to be installed between

the transformer and the foundation
Years
58.
Transformer Warranty Period from date

of delivery
Years
DIMENSIONS AND QUANTITIES

59.
Insulating oil to be used in the

transformer
59.1
Brand and Type
59.2
Total volume including tap-changer
litre
59.3
Total volume for tap-changer
litre
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
8 MV.A 33 kV/11 kV
60.
Overall dimensions (fully assembled) Length
60.1
Including attached radiators
61.
Overall dimensions (fully assembled)

Width
61.1
mm
62.

Height
mm
62.1
Transformer including conservator
mm
63.
Transformer Mass
63.1
Transport
kg
63.2
Total (compete with all fittings and filled with

oil ready for service)
kg
Specified
Value/
Response
Guaranteed
Performance
Items 1 and 2
mm
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
1.
2.
Unit
15 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 3, 4, 5 and 6

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
15
3
Hz
50
kA/s
31.5/3
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
Primary Winding
kV rms
33
8.2
Secondary Winding
kV rms
11
9.
9.1
Primary system
kV rms
36
9.2
Secondary system
kV rms
12
10.
10.1
kVp
200
10.2
kV rms
70
11.
11.1
kVp
95
11.2
kV rms
28
12.
Vector Group
13.

rated voltage
13.1

Secondary winding)
13%
nominal on
MV.A base
13.2
12% to
14%
Dyn11
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
14.

15.
16.
16.1
MV.A
16.2
MV.A
16.3
MV.A
16.4
MV.A
17.

Buck Tap
17.1
MV.A
17.2
MV.A
17.3
MV.A
17.4
MV.A
18.

Maximum Boost Tap
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.

19.1
MV.A
19.2
MV.A
19.3
MV.A
20.

20.1
MV.A
20.2
MV.A
20.3
MV.A
21.

Tap
21.1
Specified
Value/
Response
Guaranteed
Performance
Items 3, 4, 5 and 6
10.8% to
15.4%
MV.A
Power Transformers
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
21.2
MV.A
21.3
MV.A
22.

22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

Tap
24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

25.1
Rated excitation
A rms
25.2
10% over excitation
A rms
26.

At rated excitation
26.1
3rd harmonic
26.2
5th harmonic
26.3
7th harmonic
27.

27.1
3rd harmonic
27.2
5th harmonic
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 3, 4, 5 and 6
Updated:
Page:
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
th
Specified
Value/
Response
7 harmonic
28.

of similar design?
29.
29.1
Guaranteed average sound pressure level

for reduced sound level transformers
Maximum cooling, no tap changing in
progress
dB A
29.2

Maximum cooling and during a tap
changing operation (measured using fast
response time on sound level meter)
dB A
29.3
Are baffle system used to limit tap-changer

sound levels?
30.
Guaranteed Losses
30.1

30.2

corrected to 75oC
30.3

corrected to 75oC
30.4

corrected to 75oC
30.5

+10
30.6

+15
30.8
30.9
Items 3, 4, 5 and 6
27.3
30.7
Guaranteed
Performance
Yes/No
60
Yes/No
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 3, 4, 5 and 6
CONSTRUCTION REQUIREMENTS General

31.
31.1
Location
Outdoors
31.2
Radiators (Items 3 and 5)
Attached
31.3
Does the transformer comply with the

requirements of Drawing Numbers
PLSPEC-GA013-03 and PLSPEC-GA01307? (Items 3 and 5)
31.4
Yes/No
Free
Standing
31.5

PLSPEC-GA013-05 and PLSPEC-GA01308? (Items 4 and 6)
32.
33.
33.1
Type of winding
33.2
Conductor material
Yes/No
Copper
2
mm
33.3
33.4

tapping
33.5
33.6
34.
34.1
Type of winding
34.2
Conductor material
34.3
34.4

tapping
34.5
34.6
35.
35.1
Type
35.2
Years
36.
mm
mm
Copper
mm2
mm
Power Transformers
ENERGEX 2007
15
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
Specified
Value/
Response
37.
37.1

tap-changer
37.2
Tap-changer Type
37.3
Principal tapping
37.4
Number of positions
37.5
-20 to +7.5
37.6
1.25
37.7
Type of tap-changer
37.8
37.9

current
37.10
37.11
change taps
37.12
37.13
Type of regulation
CFVV
37.14
R or X
37.15
Ohms (ea)
37.16
End or
Centre Tap
38.

Marshalling Boxes
38.1
Closed
IP54
38.2
Open
IP20
kV
Guaranteed
Performance
Items 3, 4, 5 and 6
33
23
On-load
PRIMARY TERMINATIONS Items 3 and 4

39.
39.1
39.2
Mounting
39.3
Colour
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
Specified
Value/
Response
39.4
mm
800
39.5
mm
300
39.6
Minimum pollution performance number at

rated voltage (110/132 kV)
39.7
kV
39.8
kVp
39.9
kV
39.10

3)
39.11

62271.301
39.12
39.13

clearances:
39.14
Guaranteed
Performance
Items 3, 4, 5 and 6
5
Tinned
Copper
Phase to phase
mm
800
Phase to earth
mm
380
mm
2860
mm
2440

40.
Cable Box Requirements
40.1
Type
40.2
Number of cable boxes
Bottom
entry
1
Cable size (phase)

mm
40.3
Single core
400 mm2
XLPE
1
40.4
Number of cables per phase
40.5
Minimum creepage length of cable box

bushings (total)
40.6

3)
40.7

clearances:
mm
Power Transformers
ENERGEX 2007
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
Phase to phase
mm
Phase to earth
mm
Specified
Value/
Response
Guaranteed
Performance
Items 3, 4, 5 and 6
SECONDARY TERMINATIONS All items

41.
41.1
Type
41.2
Bottom
entry
1
mm
Single core
630 mm2
XLPE
mm
Single core
185 mm2
XLPE
Cable size (phase)

41.3
Cable size (neutral)
41.4
41.5
41.6
Number of cables for neutral
41.7

bushings (total)
41.8

3)
41.9

clearances:
41.10
Phase to phase
mm
41.11
Phase to earth
mm
mm
42.
Method of cooling
42.1
Fans
Yes/No
42.2
Oil Pumps
Yes/No
42.3
42.4
Number of fans
42.5
Fan motor details
42.6

used
42.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 3, 4, 5 and 6

pumps are started?
42.8
Other
43.
43.1
Top Oil
55
43.2
60
43.3
65

44.

44.1

44.2

44.3

Unit)
44.4

overload rating)
45.

46.

vent
47.
47.1
Manufacturer and Type of Dial Winding

Device
47.2
Manufacturer and Type of Dial Oil

Device
47.3

47.4
Transducer output
150
mA
0 10
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
Specified
Value/
Response
47.5

setting?
105
47.6

setting?
115
47.7

setting?
115
47.8

setting?
130
C
C
C
Guaranteed
Performance
Items 3, 4, 5 and 6

48.

working voltage
48.1
Primary winding
pC
48.2
Secondary winding
pC
49.

pressure)
49.1
Main tank
49.2
Radiators
kPa
kPa
o
kPa
49.3
50.

transformer
51.

Years
52.

of delivery
Years

53.

transformer
53.1
Brand and Type
53.2
Total volume including tap-changer (Items 3

and 5)
litre
53.3

and 6)
litre
53.4
litre
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
15 MV.A 33 kV/11 kV
54.
54.1
Including attached radiators (Items 3 and 5)
mm
54.2
Including free standing radiator (Positions 1

or 3) (Items 4 and 6)
mm
55.

Width
55.1
Including attached radiators (Items 3 and 5)
mm
55.2
Including free standing radiator (Position 2)

(Items 4 and 6)
mm
56.

Height
mm
56.1
mm
56.2
Free standing radiator (Items 4 and 6)
mm
57.
Transformer Mass Items 3 and 5
57.1
Transport
kg
57.2

kg
58.
Transformer Mass Items 4 and 6
58.1
Transport
kg
58.2

kg
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 3, 4, 5 and 6
Updated:
Page:
28/02/2007
76 of 163
ENERGEX
Particulars
Ref
1.
2.
Unit
25 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 7, 8, 9 and 10

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
25
3
Hz
50
kA/s
31.5/3
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
Primary Winding
kV rms
33
8.2
Secondary Winding
kV rms
11
9.
9.1
Primary system
kV rms
36
9.2
Secondary system
kV rms
12
9.3
Tertiary system
kV rms
10.
10.1
10.2
11.
11.1
11.2
12.
Vector Group
13.

rated voltage
13.1

Secondary winding)
kVp
200
kV rms
70
kVp
95
kV rms
28
Dyn11
21.6%
nominal on
MV.A base
Power Transformers
ENERGEX 2007
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
Specified
Value/
Response
20% to
23.2%
14.

18% to
25.5%
15.
16.
16.1
MV.A
16.2
MV.A
16.3
MV.A
16.4
MV.A
17.

Buck Tap
17.1
MV.A
17.2
MV.A
17.3
MV.A
17.4
MV.A
18.

Maximum Boost Tap
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.

19.1
MV.A
19.2
MV.A
19.3
MV.A
20.

20.1
MV.A
20.2
MV.A
20.3
MV.A
13.2
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Updated:
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
21.

Tap
21.1
MV.A
21.2
MV.A
21.3
MV.A
22.

22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

Tap
24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

25.1
Rated excitation
A rms
25.2
10% over excitation
A rms
26.

At rated excitation
26.1
3rd harmonic
26.2
5th harmonic
26.3
7th harmonic
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Updated:
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28/02/2007
79 of 163
ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
27.

27.1
3rd harmonic
27.2
5th harmonic
th
Specified
Value/
Response
Guaranteed
Performance
27.3
7 harmonic
28.

of similar design?
29.
29.1

progress
dB A
29.2

dB A
29.3

sound levels?
30.
Guaranteed Losses
30.1

30.2

corrected to 75oC
30.3

corrected to 75oC
30.4

corrected to 75oC
30.5

+10
30.6

+15
30.7
Yes/No
60
Yes/No
Power Transformers
ENERGEX 2007
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
30.8
30.9
Specified
Value/
Response
Guaranteed
Performance
CONSTUCTION REQUIREMENTS General

31.
31.1
Location
Outdoors
31.2
Attached
31.3

PLSPEC-GA013-03 and PLSPEC-GA01307?(Items 7 and 9)
31.4
Free
Standing
Radiators (Items 8 and10)
31.5

PLSPEC-GA013-05 and PLSPEC-GA01308?(Items 8 and 10)
32.
33.
33.1
Type of winding
33.2
Conductor material
33.3
33.4

tapping
33.5
33.6
34.
34.1
Type of winding
34.2
Conductor material
mm2
mm
Copper
2
mm
34.4

tapping
34.6
Yes/No
Copper
34.3
34.5
Yes/No
mm
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
Specified
Value/
Response
35.
35.1
Type
35.2
Years
36.
mm
37.
37.1

tap-changer
37.2
Tap-changer Type
37.3
Principal tapping
37.4
Number of positions
37.5
-20 to +7.5
37.6
1.25
37.7
Type of tap-changer
37.8
37.9

current
37.10
37.11
change taps
37.12
37.13
Type of regulation
CFVV
37.14
R or X
37.15
Ohms (ea)
37.16
End or
Centre Tap
38.

Marshalling Boxes
38.1
38.2
Guaranteed
Performance
15
kV
33
23
On-load
Closed
IP54
Open
IP20
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance

39.
39.1
39.2
Mounting
39.3
Colour
39.4
mm
800
39.5
mm
300
39.6
kV
36
39.7
kVp
200
39.8
kV
70
39.9

3)
39.10

62271.301
39.11
39.12

clearances:
39.13
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
5
Tinned
Copper
Phase to phase
mm
800
Phase to earth
mm
380
mm
2860
mm
2440

40.
40.1
Type
40.2
Bottom
entry
1
Cable size (phase)

mm
40.3
40.4
Single core
630 mm2
XLPE
1
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
40.5

bushings (total)
40.6

3)
40.7

clearances:
Phase to phase
Specified
Value/
Response
Guaranteed
Performance
mm
mm
Phase to earth
mm
SECONDARY TERMINATIONS All Items

41.
41.1
Type
41.2
Bottom
entry
1
mm
Single core
630 mm2
XLPE
mm
Single core
185 mm2
XLPE
Cable size (phase)

41.3
Cable size (neutral)
41.4
41.5
41.6
Number of cables for neutral
41.7

bushings (total)
41.8

3)
41.9

clearances:
41.10
Phase to phase
mm
41.11
Phase to earth
mm
mm
42.
Method of cooling
42.1
Fans
Yes/No
42.2
Oil Pumps
Yes/No
Power Transformers
ENERGEX 2007
Updated:
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
42.3
42.4
Number of fans
42.5
Fan motor details
42.6

used
42.7
Pump motor details
Specified
Value/
Response
Guaranteed
Performance
1 or 3
phase/W
1 or 3
phase/W

pumps are started?
42.8
Other
43.
43.1
Top Oil
55
43.2
60
43.3
65

44.

44.1

44.2

44.3

Unit)
44.4

overload rating)
45.

46.

vent
47.
47.1
Manufacturer and Type of TMCS Winding

Device
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
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ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
Specified
Value/
Response
47.2
Manufacturer and Type of TMCS Oil

Device
47.3

47.4
Transducer output
47.5

setting?
105
47.6

setting?
115
47.7

setting?
115
47.8

setting?
130
47.9
Does the TMCS device include a prediction

algorithm for the control of cooling fans and
oil pumps based on winding, oil and
ambient temperatures and step changes in
load current?
150
mA
0 - 10
C
C
C
C
Guaranteed
Performance
Yes/No

48.
48.1
48.2

working voltage
Primary winding
pC
Secondary winding
pC
49.

pressure)
49.1
Main tank
49.2
Radiators
kPa
kPa
o
kPa
49.3
50.

transformer
51.

Years
52.

of delivery
Years
Power Transformers
ENERGEX 2007
Updated:
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86 of 163
ENERGEX
Particulars
Ref
Unit
25 MV.A 33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance

53.

transformer
53.1
Brand and Type
53.2

and 9)
litre
53.3

and 10)
litre
53.4
litre
54.
54.1
mm
54.2

or 3)
mm
55.

Width
55.1
mm
55.2
mm
56.

Height
mm
56.1
mm
56.2
Free standing radiator
mm
57.
Transformer Mass
57.1
Transport
kg
57.2

kg
Power Transformers
ENERGEX 2007
Updated:
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ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
1.
2.
Specified
Value/
Response
Guaranteed
Performance
Items 11, 12, 13 and 14

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
30
3
Hz
50
kA/s
40/1
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
Primary Winding (Items 11 and 13)
kV rms
110
8.2
kV rms
132
8.3
Secondary Winding
kV rms
11
9.
9.1
Primary system (Items 11 and 13)
kV rms
123
9.2
Primary system (Items 12 and 14)
kV rms
145
9.3
Secondary system
kV rms
12
10.
10.1
kVp
550
10.2
kV rms
230
10.3
Winding insulation
11.
Insulation Levels Primary Winding

Neutral
11.1
12.
12.1
12.2
13.
Vector Group
Nonuniform
kV rms
38
kVp
95
kV rms
28
YNd11
Power Transformers
ENERGEX 2007
Updated:
Page:
28/02/2007
88 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
14.

rated voltage
14.1

Secondary winding)
16%
nominal on
MV.A base
14.2
14.8% to
17.2%
15.

13.3% to
18.9%
16.
17.
17.1
MV.A
17.2
MV.A
17.3
MV.A
17.4
MV.A
18.

Buck Tap
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.

Maximum Boost Tap
19.1
MV.A
19.2
MV.A
19.3
MV.A
19.4
MV.A
20.

20.1
MV.A
20.2
MV.A
20.3
MV.A
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 11, 12, 13 and 14
Updated:
Page:
28/02/2007
89 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
21.

21.1
MV.A
21.2
MV.A
21.3
MV.A
22.

Tap
22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

Tap
25.1
MV.A
25.2
MV.A
25.3
MV.A
26.

26.1
Rated excitation (Items 11 and 13)
A rms
26.2
Rated excitation (Items 12 and 14)
A rms
26.3
10% over excitation (Items 11 and 13)
A rms
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 11, 12, 13 and 14
Updated:
Page:
28/02/2007
90 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Guaranteed
Performance
Items 11, 12, 13 and 14
A rms
26.4
10% over excitation (Items 12 and 14)
27.

At rated excitation
27.1
3rd harmonic
27.2
5th harmonic
27.3
7th harmonic
28.

28.1
3rd harmonic
28.2
Specified
Value/
Response
th
th
5 harmonic
28.3
7 harmonic
29.

of similar design?
30.
Sound pressure levels (Items 11 and 12)
30.1

31.
Yes/No
dB A
Reduced
Limit
Figure AA1
31.1

progress
dB A
60
31.2

dB A
31.3

sound levels?
32.
Guaranteed Losses
32.1

32.2

corrected to 75oC
Yes/No
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
91 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
32.3

corrected to 75oC
32.4

corrected to 75oC
32.5

+10
32.6

+15
32.7
32.8
32.9
Guaranteed
Performance
Items 11, 12, 13 and 14

33.
33.1
Location
Outdoors
33.2
Radiators
Free
Standing
33.3

requirements of Drawing Number PLSPECGA013-05?
34.
35.
35.1
Type of winding
35.2
Conductor material
Yes/No
Copper
2
mm
35.3
35.4

tapping
35.5
35.6
36.
36.1
Type of winding
36.2
Conductor material
mm
Copper
Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
92 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 11, 12, 13 and 14
mm2
36.3
36.4

tapping
36.5
36.6
37.
37.1
Type
37.2
Years
38.
mm
39.
39.1

tap-changer
39.2
Tap-changer Type
39.3
Principal tapping (Items 11 and 13)
kV
110
39.4
kV
132
39.5
Number of positions
39.6
-17.5 to
+10
39.7
1.25
39.8
Type of tap-changer
39.9
39.10

current
39.11
39.12
change taps
39.13
39.14
Type of regulation
CFVV
39.15
R or X
39.16
Ohms (ea)
39.17
End or
Centre Tap
mm
15
23
On-load
Power Transformers
ENERGEX 2007
Updated:
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93 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
40.

Marshalling Boxes
40.1
Closed
IP54
40.2
Open
IP20
Guaranteed
Performance
Items 11, 12, 13 and 14
PRIMARY TERMINATIONS
41.
41.1
41.2
Mounting
41.3
Colour
41.4
mm
3870
41.5
mm
1550
41.6
kV
145
41.7
kVp
550
41.8
kV
230
41.9

3)
41.10

62271.301
41.11
41.12

clearances:
41.13
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
5
Tinned
Copper
Phase to phase
mm
1270
Phase to earth
mm
1100
mm
3650
mm
2440

Power Transformers
ENERGEX 2007
Updated:
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28/02/2007
94 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
42.
42.1
42.2
Mounting
42.3
Current rating (As per phase bushing)
42.4
Colour
42.5
kV
36
42.6
kVp
200
42.7
kA/s
10/3
Guaranteed
Performance
Items 11, 12, 13 and 14
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
SECONDARY TERMINATIONS
43.
43.1
Type
43.2
Bottom
entry
1
Cable size (phase)

mm
43.3
Single core
630 mm2
XLPE
2
43.4
43.5

bushings (total)
43.6

3)
43.7

clearances:
43.8
Phase to phase
mm
43.9
Phase to earth
mm
mm
CONNECTION TO EARTHING TRANSFORMERS

44.
44.1
Type
Bottom
entry
Cable size
44.2
mm
Single core
185 mm2
XLPE
Power Transformers
ENERGEX 2007
Updated:
Page:
28/02/2007
95 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 11, 12, 13 and 14
44.3
44.4
Are the earthing transformer connections

accommodated in the same cable box as
the power cables?
44.5

bushings (total)
44.6
Sort time rated current
44.7

clearances:
44.8
Phase to phase
mm
44.9
Phase to earth
mm
44.10
Hole size in terminals for earthing

transformer connections
mm
Yes/No
mm
kA for 10
sec
2.5
14
45.
Method of cooling
45.1
Fans
Yes/No
45.2
Oil Pumps
Yes/No
45.3
45.4
Number of fans
45.5
Fan motor details
45.6

used
45.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W

pumps are started?
45.8
Other
46.
46.1
Top Oil
55
46.2
60
46.3
65
Power Transformers
ENERGEX 2007
Updated:
Page:
28/02/2007
96 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 11, 12, 13 and 14

47.

Primary Bushing
47.1
Cores 1, 2, 3 and 4 as per Table 1
48.

48.1

48.2

48.3

Unit)
48.4

overload rating)
49.

50.

vent
51.
51.1

Device
51.2

Device
51.3

51.4
Transducer output
51.5

setting?
105
51.6

setting?
115
51.7

setting?
115
Yes/No
150
mA
0 - 10
Power Transformers
ENERGEX 2007
Updated:
Page:
28/02/2007
97 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
51.8

setting?
51.9

load current?
Specified
Value/
Response
Guaranteed
Performance
Items 11, 12, 13 and 14
130
Yes/No

52.

working voltage
52.1
Primary winding
pC
52.2
Secondary winding
pC
52.3
Tertiary winding
pC
53.

pressure)
53.1
Main tank
53.2
Radiators
kPa
kPa
o
kPa
53.3
54.

transformer
55.

Years
56.

of delivery
Years

57.

transformer
57.1
Brand and Type
57.2
Total volume including tap-changer
litre
57.3
litre
58.
58.1
mm
Power Transformers
ENERGEX 2007
Updated:
Page:
28/02/2007
98 of 163
ENERGEX
Particulars
Ref
Unit
30 MV.A 110 kV/ 11 kV

30 MV.A 132 kV/ 11 kV
58.2

or 3)
59.

Width
59.1
59.2
Specified
Value/
Response
Guaranteed
Performance
Items 11, 12, 13 and 14
mm
mm
mm
60.

Height
mm
60.1
mm
60.2
mm
61.
Transformer Mass
61.1
Transport
kg
61.2

kg
Power Transformers
ENERGEX 2007
Updated:
Page:
28/02/2007
99 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

1.
2.
Guaranteed
Performance
Items 15, 16, 17, 18 and
19

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
60
3
Hz
50
kA/s
40/1
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
Primary Winding (Items 15, 17 and 19)
kV rms
110
8.2
kV rms
132
8.3
Secondary Winding
kV rms
11
9.
9.1
kV rms
123
9.2
kV rms
145
9.3
Secondary system
kV rms
12
10.
10.1
kVp
550
10.2
kV rms
230
10.3
Winding Insulation
Nonuniform
11.

Neutral
11.1
12.
12.1
12.2
kV rms
38
kVp
95
kV rms
28
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
100 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV
Items 15, 16, 17, 18 and

19
YNd11
13.
Vector Group (Items 15, 16, 17 and 18)
14.
Vector Group (Item 19)
15.

rated voltage (Items 15, 16, 17 and 18)
15.1

Secondary winding)
32%
nominal on
MV.A base
15.2
29.6% to
34.4%
16.

variation at extreme tap positions (Items
15, 16, 17 and 18)
26.6% to
39.6%
17.

rated voltage (Item 19)
17.1

Secondary Winding 1/Primary to Secondary
Winding 2)
40%
nominal on
MV.A base
37% to
43%
18.

variation at extreme tap positions (Item
19)
33.3% to
47.3%
19.
20.
20.1
MV.A
20.2
MV.A
20.3
MV.A
20.4
MV.A
21.

Buck Tap
21.1
MV.A
21.2
MV.A
21.3
MV.A
21.4
MV.A
17.2
Guaranteed
Performance
YNd11/d11
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
101 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

22.

Maximum Boost Tap
22.1
MV.A
22.2
MV.A
22.3
MV.A
22.4
MV.A
23.

23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

Tap
25.1
MV.A
25.2
MV.A
25.3
MV.A
26.

26.1
MV.A
26.2
MV.A
26.3
MV.A
27.

27.1
MV.A
27.2
MV.A
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
Updated:
28/02/2007
Page:
102 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV
Items 15, 16, 17, 18 and

19
MV.A
27.3
28.

Tap
28.1
MV.A
28.2
MV.A
28.3
MV.A
29.
No load current (Items 15, 16, 17 and 18)

with transformer energised from HV on
principal tap at;
29.1
Rated excitation
A rms
29.2
10% over excitation
A rms
30.
No load current (Item 19) with

transformer energised from HV on
principal tap at;
30.1
Rated excitation
A rms
30.2
10% over excitation
A rms
31.

At rated excitation
31.1
3rd harmonic
31.2
5th harmonic
31.3
7th harmonic
32.
Guaranteed
Performance

32.1
3rd harmonic
32.2
5th harmonic
32.3
7th harmonic
33.

of similar design?
Power Transformers
ENERGEX 2007
Yes/No
Updated:
28/02/2007
Page:
103 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

34.
Sound pressure levels (Items 15, 16 and

19)
34.1

35.
dB A
Reduced
Limit
Figure AA1
35.1

progress
dB A
60
35.2

dB A
35.3

sound levels?
36.
Guaranteed Losses
36.1

36.2

corrected to 75oC
36.3

corrected to 75oC
36.4

corrected to 75oC
36.5

+10
36.6

+15
36.7
36.8
36.9
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
Yes/No
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
104 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV
Guaranteed
Performance
Items 15, 16, 17, 18 and
19

37.
37.1
Location
Outdoors
37.2
Radiators
Free
Standing
37.3

requirements of Drawing Number PLSPECGA013-05?
38.
39.
39.1
Type of winding
39.2
Conductor material
39.3
39.4

tapping
39.5
39.6
40.
40.1
Type of winding
40.2
Conductor material
40.3
40.4

tapping
40.5
40.6
41.
41.1
Type
41.2
Years
42.
mm
43.
43.1

tap-changer
Yes/No
Copper
mm2
mm
Copper
mm2
mm
Power Transformers
ENERGEX 2007
15
Updated:
28/02/2007
Page:
105 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

43.2
Tap-changer Type
43.3
Principal tapping (Items 15,17 and 19)
kV
110
43.4
kV
132
43.5
Number of positions
43.6
-23.75 to
+8.75
43.7
1.25
43.8
Type of tap-changer
43.9
43.10

current
43.11
43.12
change taps
43.13
43.14
Type of regulation
CFVV
43.15
R or X
43.16
Ohms (ea)
43.17
End or
Centre Tap
44.

Marshalling Boxes
44.1
Closed
IP54
44.2
Open
IP20
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
27
On-load
45.
45.1
45.2
Mounting
45.3
Colour
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
106 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

45.4
mm
3870
45.5
mm
1550
45.6
kV
145
45.7
kVp
550
45.8
kV
230
45.9

3)
45.10

62271.301
45.11
45.12

clearances:
45.13
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
5
Tinned
Copper
Phase to phase
mm
1270
Phase to earth
mm
1100
mm
3650
mm
2440
46.
46.1
46.2
Mounting
46.3
Current rating
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
46.4
46.5
kV
36
46.6
kVp
200
46.7
kA/s
10/3
SECONDARY TERMINATIONS
47.
47.1
Type
Bottom
entry
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
107 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

47.2
Cable size (phase)

mm
47.4
Number of cables per phase per cable box
47.5

bushings (total)
47.6

3)
47.7

clearances:
47.9
Items 15, 16, 17, 18 and

19
47.3
47.8
Guaranteed
Performance
Single core
630 mm2
XLPE
2
mm
Phase to phase
mm
Phase to earth
mm
CONNECTION TO EARTHING TRANSFORMERS

48.
48.1
Type
Bottom
entry
Cable size
mm
48.2
Single core
185 mm2
XLPE
1
48.3
48.4
Are the earthing transformer connections

accommodated in the same cable box as
the power cables?
48.5

bushings (total)
48.6
Sort time rated current
48.7

clearances:
48.8
Phase to phase
mm
48.9
Phase to earth
mm
48.10
Hole size in terminals for earthing

mm
Yes/No
mm
kA for 10
sec
Power Transformers
ENERGEX 2007
2.5
14
Updated:
28/02/2007
Page:
108 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
49.
Method of cooling
49.1
Fans
Yes/No
49.2
Oil Pumps
Yes/No
49.3
49.4
Number of fans
49.5
Fan motor details
49.6

used
49.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W

pumps are started?
49.8
Other
50.
50.1
Top Oil
55
50.2
60
50.3
65

51.

Primary Bushing
51.1
52.

52.1

52.2

52.3

Unit)
Yes/No
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
109 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

52.4

overload rating)
53.

54.

vent
55.
55.1

Device
55.2

Device
55.3

55.4
Transducer output
55.5

setting?
105
55.6

setting?
115
55.7

setting?
115
55.8

setting?
130
55.9

load current?
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
150
mA
0 - 10
C
C
C
C
Yes/No

56.

working voltage
56.1
Primary winding
pC
56.2
Secondary winding
pC
56.3
Tertiary winding
pC
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
110 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

57.

pressure)
57.1
Main tank
57.2
Radiators
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
kPa
kPa
o
kPa
57.3
58.

transformer
59.

Years
60.

of delivery
Years

61.

transformer
61.1
Brand and Type
61.2
Total volume including tap-changer (Items

15, 16, 17 and 18)
litre
61.3
Total volume including tap-changer (Item 19)
litre
61.4
litre
62.
62.1

or 3)(Items 15,16,17 and 18)
mm
62.2

or 3)(Item 19)
mm
63.

Width
63.1

(Items 15, 16, 17 and 18)
mm
63.2

(Item 19)
mm
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
111 of 163
ENERGEX
Particulars
60 MV.A 110 kV/11 kV
Ref
Unit
60 MV.A 132 kV/11 kV
Specified
Value/
Response
60 MV.A 110 kV/11 kV/11 kV

64.

Height
mm
64.1
Transformer including conservator (Items

15, 16, 17 and 18)
mm
64.2
Free standing radiator (Items 15, 16, 17 & 18)
mm
64.3
Transformer including conservator (Item 19)
mm
64.4
Free standing radiator (Item 19)
Guaranteed
Performance
Items 15, 16, 17, 18 and
19
mm
65.
Transformer Mass (Items 15, 16, 17 and

18)
65.1
Transport
kg
65.2

kg
66.
Transformer Mass (Item 19)
66.1
Transport
kg
66.2

kg
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
112 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

1.
2.
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
60
3
Hz
50
kA/s
40/1
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
kV rms
110
8.2
Primary Winding (Item 22)
kV rms
132
8.3
Secondary Winding
kV rms
33
8.4
Tertiary Winding
kV rms
11
9.
9.1
Primary system (Items 20, 21 and 23)
kV rms
123
9.2
Primary system (Item 22)
kV rms
145
9.3
Secondary system
kV rms
36
9.4
Tertiary system
kV rms
12
10.
10.1
kVp
550
10.2
kV rms
230
10.3
Winding Insulation
Nonuniform
11.

Neutral
11.1
12.
12.1
kV rms
38
kVp
200
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
113 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
kV rms
70
kVp
95
kV rms
12
12.2
13.
Insulation Levels Tertiary Windings
13.1
13.2
13.3
Insulation grading
14.
Vector Group
15.

rated voltage
15.1

Secondary winding)
10%
nominal on
MV.A base
15.2
9.3% to
10.8%
16.

8.3% to
11.8%
17.
18.
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.

Buck Tap
19.1
MV.A
19.2
MV.A
19.3
MV.A
19.4
MV.A
20.

Maximum Boost Tap
20.1
MV.A
20.2
MV.A
20.3
MV.A
20.4
MV.A
Guaranteed
Performance
Items 20, 21, 22 and 23
YNyn0/d11
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
114 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

21.

21.1
MV.A
21.2
MV.A
21.3
MV.A
22.

22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

Tap
23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

25.1
MV.A
25.2
MV.A
25.3
MV.A
26.

Tap
26.1
MV.A
26.2
MV.A
26.3
MV.A
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 20, 21, 22 and 23
Updated:
28/02/2007
Page:
115 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

27.

27.1
Rated excitation
A rms
27.2
10% over excitation
A rms
28.

At rated excitation
28.1
3rd harmonic
28.2
5th harmonic
28.3
7th harmonic
29.

29.1
3rd harmonic
29.2
5th harmonic
29.3
7th harmonic
30.

of similar design?
31.
31.1

32.
Guaranteed Losses
32.1

32.2

corrected to 75oC
32.3

corrected to 75oC
32.4

corrected to 75oC
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23
Yes/No
dB A
Reduced
Limit
Figure AA1
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
116 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
32.5

+10
32.6

+15
32.7
32.8
32.9
Guaranteed
Performance
Items 20, 21, 22 and 23

33.
33.1
Location
Outdoors
33.2
Attached
33.3
Free
Standing
33.4

PLSPEC-GA013-03 (Items 20 and 22) or
PLSPEC-GA013-06 and PLSPEC-GA01309 (Items 21 and 23)?
34.
35.
35.1
Type of winding
35.2
Conductor material
Yes/No
Copper
2
mm
35.3
35.4

tapping
35.5
35.6
36.
36.1
Type of winding
36.2
Conductor material
36.3
36.4

tapping
36.5
mm
Copper
mm2
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
117 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

36.6
37.
Tertiary winding construction
37.1
Type of winding
37.2
Conductor material
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23
mm
Copper
2
mm
37.3
37.4

tapping
37.5
37.6
38.
38.1
Type
38.2
Years
39.
mm
40.
40.1

tap-changer
40.2
Tap-changer Type
40.3
Principal tapping (Items 20, 21 and 23)
kV
110
40.4
Principal tapping (Item 22)
kV
132
40.5
Number of positions
40.6
-20 to +7.5
40.7
1.25
40.8
Type of tap-changer
40.9
40.10

current
40.11
40.12
change taps
40.13
40.14
Type of regulation
CFVV
40.15
R or X
mm
15
23
On-load
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
118 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
40.16
Ohms (ea)
40.17
End or
Centre Tap
41.

Marshalling Boxes
41.1
Closed
IP54
41.2
Open
IP20
Guaranteed
Performance
Items 20, 21, 22 and 23
42.
42.1
42.2
Mounting
42.3
Colour
42.4
mm
3870
42.5
mm
1550
42.6
kV
145
42.7
kVp
550
42.8
kV
230
42.9

3)
42.10

62271.301
42.11
42.12

clearances:
42.13
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
5
Tinned
Copper
Phase to phase
mm
1270
Phase to earth
mm
1100
mm
3650

Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
119 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

43.
43.1
43.2
Mounting
43.3
Current rating
Specified
Value/
Response
mm
Guaranteed
Performance
Items 20, 21, 22 and 23
2440
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
43.4
43.5
kV
36
43.6
kVp
200
43.7
kA/s
10/3
SECONDARY TERMINATIONS Items 20, 21 and 22

44.
44.1
44.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
44.3
44.4
mm
800
44.5
mm
300
44.6
kV
36
44.7
kVp
200
44.8
kV
70
44.9

44.10
Rated normal current for earthing

44.11

62271.301
44.12
5
Tinned
Copper
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
120 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

44.13
44.14
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23

clearances:
Phase to phase
mm
800
Phase to earth
mm
380
mm
2860
mm
2440
45.
45.1
45.2
Mounting
45.3
Current rating
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
45.4
45.5
kV
36
45.6
kVp
200
45.7
kA/s
70
45.8
kA/s
10/3
45.9

62271.301

46.
Cable Box Requirements - Phase
46.1
Type
46.2
Bottom
entry
1
Cable size (phase)

mm
46.3
Single core
630 mm2
XLPE
2
46.4
46.5

bushings (total)
46.6

3)
mm
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
121 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV
46.7
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23

clearances:
46.8
Phase to phase
mm
46.9
Phase to earth
mm
47.
47.1
47.2
Mounting
47.3
Current rating
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
47.4
47.5
kV
36
47.6
kVp
200
47.7
kA/s
70
47.8
kA/s
10/3
47.9

62271.301
TERTIATY TERMINATIONS All Items

48.
Bushing Requirements
48.1
48.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
48.3
48.4
Number of bushings to allow for closed

delta connection
48.5
mm
400
48.6
mm
150
48.7
kV
12
48.8
kVp
95
48.9
kV
28
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
122 of 163
ENERGEX
Particulars
Ref
Unit
60 MV.A 110 kV/33 kV/11 kV

60 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23
48.10
Rated normal current
48.11
Description of link to be used between the

two bushings
48.12

clearances:
48.13
Phase to earth
48.14
48.15
48.16
mm
280
mm
2860
mm
2440
49.
Method of cooling
49.1
Fans
Yes/No
49.2
Oil Pumps
Yes/No
49.3
49.4
Number of fans
49.5
Fan motor details
49.6

used
49.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W

pumps are started?
49.8
Other
50.
50.1
Top Oil
55
50.2
60
50.3
65

51.

Primary Bushing
51.1
Yes/No
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
123 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
52.

52.1

52.2

52.3

Unit)
52.4

overload rating)
53.

54.

vent
55.
55.1

Device
55.2

Device
55.3

55.4
Transducer output
55.5

setting?
105
55.6

setting?
115
55.7

setting?
115
55.8

setting?
130
55.9

load current?
Guaranteed
Performance
Items 20, 21, 22 and 23
150
mA
0 - 10
C
C
C
C
Power Transformers
ENERGEX 2007
Yes/No
Updated:
28/02/2007
Page:
124 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 20, 21, 22 and 23
56.

working voltage
56.1
Primary winding
pC
56.2
Secondary winding
pC
56.3
Tertiary winding
pC
57.

pressure)
57.1
Main tank
kPa
57.2
Radiators
kPa
57.3
Tap-changer at 105oC
kPa
58.

transformer
59.

Years
60.

of delivery
Years

61.

transformer
61.1
Brand and Type
61.2

20 and 22)
litre
61.3

21 and 23)
litre
61.4
litre
62.
62.1
mm
62.2

or 3)
mm
63.

Width
63.1
mm
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
125 of 163
ENERGEX
Particulars
Ref
60 MV.A 110 kV/33 kV/11 kV
Unit
60 MV.A 132 kV/33 kV/11 kV

63.2
mm
64.

Height
mm
64.1
mm
64.2
mm
65.
Transformer Mass
65.1
Transport
kg
65.2

kg
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 20, 21, 22 and 23
Updated:
28/02/2007
Page:
126 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

1.
2.
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
80
3
Hz
50
kA/s
40/1
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
kV rms
110
8.2
Primary Winding (Item 26)
kV rms
132
8.3
Secondary Winding
kV rms
33
8.4
Tertiary Winding
kV rms
11
9.
9.1
Primary system (Items 24, 25 and 27)
kV rms
123
9.2
Primary system (Item 26)
kV rms
145
9.3
Secondary system
kV rms
36
9.4
Tertiary system
kV rms
12
10.
10.1
kVp
550
10.2
kV rms
230
10.3
Winding Insulation
Nonuniform
11.

Neutral
11.1
12.
12.1
kV rms
38
kVp
200
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
127 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
kV rms
70
kVp
95
kV rms
12
12.2
13.
13.1
13.2
13.3
Insulation grading
14.
Vector Group
15.

rated voltage
15.1

Secondary winding)
13.3%
nominal on
MV.A base
15.2
12.3% to
14.3%
16.

11.1% to
15.7%
17.
18.
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.

Buck Tap
19.1
MV.A
19.2
MV.A
19.3
MV.A
19.4
MV.A
20.

Maximum Boost Tap
20.1
MV.A
20.2
MV.A
20.3
MV.A
20.4
MV.A
Guaranteed
Performance
Items 24, 25, 26 and 27
YNyn0/d11
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
128 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

21.

21.1
MV.A
21.2
MV.A
21.3
MV.A
22.

22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

Tap
23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

25.1
MV.A
25.2
MV.A
25.3
MV.A
26.

Tap
26.1
MV.A
26.2
MV.A
26.3
MV.A
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 24, 25, 26 and 27
Updated:
28/02/2007
Page:
129 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

27.

27.1
Rated excitation
A rms
27.2
10% over excitation
A rms
28.

At rated excitation
28.1
3rd harmonic
28.2
5th harmonic
28.3
7th harmonic
29.

29.1
3rd harmonic
29.2
5th harmonic
29.3
7th harmonic
30.

of similar design?
31.
31.1

32.
Guaranteed Losses
32.1

32.2

corrected to 75oC
32.3

corrected to 75oC
32.4

corrected to 75oC
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27
Yes/No
dB A
Reduced
Limit
Figure AA1
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
130 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
32.5

+10
32.6

+15
32.7
32.8
32.9
Guaranteed
Performance
Items 24, 25, 26 and 27

33.
33.1
Location
Outdoors
33.2
Attached
33.3
Free
Standing
33.4

PLSPEC-GA013-03 (Items 24 and 26) or
PLSPEC-GA013-06 and PLSPEC-GA01309 (Items 25 and 27)?
34.
35.
35.1
Type of winding
35.2
Conductor material
Yes/No
Copper
2
mm
35.3
35.4

tapping
35.5
35.6
36.
36.1
Type of winding
36.2
Conductor material
36.3
36.4

tapping
36.5
mm
Copper
mm2
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
131 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

36.6
37.
37.1
Type of winding
37.2
Conductor material
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27
mm
Copper
2
mm
37.3
37.4

tapping
37.5
37.6
38.
38.1
Type
38.2
Years
39.
mm
40.
40.1

tap-changer
40.2
Tap-changer Type
40.3
Principal tapping (Items 24, 25 and 27)
kV
110
40.4
Principal tapping (Item 26)
kV
132
40.5
Number of positions
40.6
-20 to +7.5
40.7
1.25
40.8
Type of tap-changer
40.9
40.10

current
40.11
40.12
change taps
40.13
40.14
Type of regulation
CFVV
40.15
R or X
mm
15
23
On-load
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
132 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
40.16
Ohms (ea)
40.17
End or
Centre Tap
41.

Marshalling Boxes
41.1
Closed
IP54
41.2
Open
IP20
Guaranteed
Performance
Items 24, 25, 26 and 27
42.
42.1
42.2
Mounting
42.3
Colour
42.4
mm
3870
42.5
mm
1550
42.6
kV
145
42.7
kVp
550
42.8
kV
230
42.9

3)
42.10

62271.301
42.11
42.12

clearances:
42.13
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
5
Tinned
Copper
Phase to phase
mm
1270
Phase to earth
mm
1100
mm
3650

Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
133 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

43.
43.1
43.2
Mounting
43.3
Current rating
Specified
Value/
Response
mm
Guaranteed
Performance
Items 24, 25, 26 and 27
2440
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
43.4
43.5
kV
36
43.6
kVp
200
43.7
kA/s
10/3
SECONDARY TERMINATIONS Items 24, 25 and 26

44.
44.1
44.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
44.3
44.4
mm
800
44.5
mm
300
44.6
kV
36
44.7
kVp
200
44.8
kV
70
44.9

44.10

44.11

62271.301
44.12
5
Tinned
Copper
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
134 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

44.13
44.14
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27

clearances:
Phase to phase
mm
800
Phase to earth
mm
380
mm
2860
mm
2440
45.
45.1
45.2
Mounting
45.3
Current rating
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
45.4
45.5
kV
36
45.6
kVp
200
45.7
kA/s
70
45.8
kA/s
10/3
45.9

62271.301

46.
46.1
Type
46.2
Bottom
entry
1
Cable size (phase)

mm
46.3
Single core
630 mm2
XLPE
2
46.4
46.5

bushings (total)
46.6

3)
mm
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
135 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV
46.7
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27

clearances:
46.8
Phase to phase
mm
46.9
Phase to earth
mm
47.
47.1
47.2
Mounting
47.3
Current rating
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
47.4
47.5
kV
36
47.6
kVp
200
47.7
kA/s
70
47.8
kA/s
10/3
47.9

62271.301

48.
48.1
48.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
48.3
48.4

delta connection
48.5
mm
400
48.6
mm
150
48.7
kV
12
48.8
kVp
95
48.9
kV
28
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
136 of 163
ENERGEX
Particulars
Ref
Unit
80 MV.A 110 kV/33 kV/11 kV

80 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27
48.10
48.11

two bushings
48.12

clearances:
48.13
Phase to earth
48.14
48.15
48.16
mm
280
mm
2860
mm
2440
49.
Method of cooling
49.1
Fans
Yes/No
49.2
Oil Pumps
Yes/No
49.3
49.4
Number of fans
49.5
Fan motor details
49.6

used
49.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W

pumps are started?
49.8
Other
50.
50.1
Top Oil
55
50.2
60
50.3
65

51.

Primary Bushing
51.1
Yes/No
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
137 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
52.

52.1

52.2

52.3

Unit)
52.4

overload rating)
53.

54.

vent
55.
55.1

Device
55.2

Device
55.3

55.4
Transducer output
55.5

setting?
105
55.6

setting?
115
55.7

setting?
115
55.8

setting?
130
55.9

load current?
Guaranteed
Performance
Items 24, 25, 26 and 27
150
mA
0 - 10
C
C
C
C
Power Transformers
ENERGEX 2007
Yes/No
Updated:
28/02/2007
Page:
138 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV
Specified
Value/
Response
Guaranteed
Performance
Items 24, 25, 26 and 27

56.

working voltage
56.1
Primary winding
pC
56.2
Secondary winding
pC
56.3
Tertiary winding
pC
57.

pressure)
57.1
Main tank
kPa
57.2
Radiators
kPa
57.3
kPa
58.

transformer
59.

Years
60.

of delivery
Years

61.

transformer
61.1
Brand and Type
61.2

24 and 26)
litre
61.3

25 and 27)
litre
61.4
litre
62.
62.1
mm
62.2

or 3)
mm
63.

Width
63.1
mm
63.2
mm
Power Transformers
ENERGEX 2007
Updated:
28/02/2007
Page:
139 of 163
ENERGEX
Particulars
Ref
80 MV.A 110 kV/33 kV/11 kV
Unit
80 MV.A 132 kV/33 kV/11 kV

64.

Height
mm
64.1
mm
64.2
mm
65.
Transformer Mass
65.1
Transport
kg
65.2

kg
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 24, 25, 26 and 27
Updated:
28/02/2007
Page:
140 of 163
ENERGEX
Particulars
Ref
1.
2.
120 MV.A 110 kV/33 kV/11 kV
Unit
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29

manufacturer
Type
3.

tapping
4.
Number of phases
5.
Rated frequency
6.
MV.A
120
3
Hz
50
kA/s
40/1
7.

terminals/duration
kA/s
8.
Rated voltage
8.1
Primary Winding
kV rms
110
8.2
Secondary Winding
kV rms
33
8.3
Tertiary Winding
kV rms
11
9.
9.1
Primary system
kV rms
123
9.2
Secondary system
kV rms
36
9.3
Tertiary system
kV rms
12
10.
10.1
kVp
550
10.2
kV rms
230
10.3
Winding Insulation
Nonuniform
11.

Neutral
11.1
12.
12.1
12.2
kV rms
38
kVp
200
kV rms
70
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ENERGEX
Ref
Particulars
120 MV.A 110 kV/33 kV/11 kV
Unit
Specified
Value/
Response
13.
13.1
13.2
13.3
Insulation grading
14.
Vector Group
15.

rated voltage
15.1

Secondary winding)
16%
nominal on
MV.A base
15.2
14.8% to
17.2%
16.

13.3% to
18.9%
17.
18.
18.1
MV.A
18.2
MV.A
18.3
MV.A
18.4
MV.A
19.

Buck Tap
19.1
MV.A
19.2
MV.A
19.3
MV.A
19.4
MV.A
20.

Maximum Boost Tap
20.1
MV.A
20.2
MV.A
20.3
MV.A
20.4
MV.A
21.

21.1
kVp
95
kV rms
12
Guaranteed
Performance
Items 28 and 29
YNyn0/d11
MV.A
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Ref
Particulars
120 MV.A 110 kV/33 kV/11 kV
Unit
21.2
MV.A
21.3
MV.A
22.

22.1
MV.A
22.2
MV.A
22.3
MV.A
23.

Tap
23.1
MV.A
23.2
MV.A
23.3
MV.A
24.

24.1
MV.A
24.2
MV.A
24.3
MV.A
25.

25.1
MV.A
25.2
MV.A
25.3
MV.A
26.

Tap
26.1
MV.A
26.2
MV.A
26.3
MV.A
27.

27.1
Rated excitation
A rms
27.2
10% over excitation
A rms
Specified
Value/
Response
Power Transformers
ENERGEX 2007
Guaranteed
Performance
Items 28 and 29
Updated:
28/02/2007
Page:
143 of 163
ENERGEX
Particulars
Ref
120 MV.A 110 kV/33 kV/11 kV
Unit
28.

At rated excitation
28.1
3rd harmonic
28.2
5th harmonic
th
Guaranteed
Performance
Items 28 and 29
28.3
7 harmonic
29.

29.1
3rd harmonic
29.2
Specified
Value/
Response
th
th
5 harmonic
29.3
7 harmonic
30.

of similar design?
31.
31.1

32.
Guaranteed Losses
32.1

32.2

corrected to 75oC
32.3

corrected to 75oC
32.4

corrected to 75oC
32.5

+10
32.6

+15
Yes/No
dB A
Reduced
Limit
Figure AA1
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ENERGEX
Ref
Particulars
120 MV.A 110 kV/33 kV/11 kV
Unit
32.7
32.8
32.9
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29

33.
33.1
Location
Outdoors
33.2
Radiators
Free
Standing
33.3

PLSPEC-GA013-06 or PLSPEC-GA01309?
34.
35.
35.1
Type of winding
35.2
Conductor material
35.3
35.4

tapping
35.5
35.6
36.
36.1
Type of winding
36.2
Conductor material
Yes/No
Copper
mm2
mm
Copper
2
mm
36.3
36.4

tapping
36.5
36.6
37.
37.1
Type of winding
37.2
Conductor material
37.3
mm
Copper
mm2
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ENERGEX
Particulars
Ref
120 MV.A 110 kV/33 kV/11 kV
Unit
Specified
Value/
Response
37.4

tapping
37.5
37.6
38.
38.1
Type
38.2
Years
39.
mm
40.
40.1

tap-changer
40.2
Tap-changer Type
40.3
Principal tapping
40.4
Number of positions
40.5
-20 to +7.5
40.6
1.25
40.7
Type of tap-changer
40.8
40.9

current
40.10
40.11
change taps
40.12
40.13
40.14
Guaranteed
Performance
Items 28 and 29
mm
15
kV
110
23
On-load
Type of regulation
CFVV
R or X
40.15
Ohms (ea)
40.16
End or
Centre Tap
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Particulars
Ref
120 MV.A 110 kV/33 kV/11 kV
Unit
Specified
Value/
Response
41.

Marshalling Boxes
41.1
Closed
IP54
41.2
Open
IP20
Guaranteed
Performance
Items 28 and 29
42.
42.1
42.2
Mounting
42.3
Colour
42.4
mm
3870
42.5
mm
1550
42.6
kV
123
42.7
kVp
550
42.8
kV
230
42.9

3)
42.10

62271.301
42.11
42.12

clearances:
42.13
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
5
Tinned
Copper
Phase to phase
mm
1270
Phase to earth
mm
1100
mm
3650
mm
2440
43.
43.1
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Particulars
Ref
120 MV.A 110 kV/33 kV/11 kV
43.2
Mounting
43.3
Current rating
Unit
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
43.4
43.5
kV
36
43.6
kVp
200
43.7
kA/s
10/3

44.
44.1
44.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
44.3
44.4
mm
800
44.5
mm
300
44.6
kV
36
44.7
kVp
200
44.8
kV
70
44.9

44.10

44.11

62271.301
44.12
44.13

clearances:
5
Tinned
Copper
Phase to phase
mm
800
Phase to earth
mm
380
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ENERGEX
Particulars
Ref
44.14
120 MV.A 110 kV/33 kV/11 kV
Unit
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29

45.
45.1
45.2
Mounting
45.3
Current rating
mm
2860
mm
2440
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
45.4
45.5
kV
36
45.6
kVp
200
45.7
kA/s
70
45.8
kA/s
10/3
45.9

62271.301

46.
46.1
Type
46.2
Bottom
entry
2
Cable size (phase)

mm
46.3
46.4
Number of cables per phase per cable box
46.5

bushings (total)
46.6

3)
46.7

clearances:
46.8
Phase to phase
Single core
630 mm2
XLPE
2
mm
mm
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Particulars
Ref
120 MV.A 110 kV/33 kV/11 kV
46.9
Phase to earth
47.
47.1
47.2
Mounting
47.3
Current rating
Unit
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29
mm
Outdoor/
Vertical
A
Silver Grey
Colour N24
or equiv
Colour
47.4
47.5
kV
36
47.6
kVp
200
47.7
kA/s
70
47.8
kA/s
10/3
47.9

62271.301

48.
48.1
48.2
Mounting
Outdoor/
Vertical
Silver Grey
Colour N24
or equiv
Colour
48.3
48.4

delta connection
48.5
mm
400
48.6
mm
150
48.7
kV
12
48.8
kVp
95
48.9
kV
28
48.10
48.11

two bushings
48.12

clearances:
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Particulars
Ref
Unit
120 MV.A 110 kV/33 kV/11 kV
48.13
Phase to earth
48.14
48.15
48.16
Specified
Value/
Response
mm
280
mm
2860
mm
2440
Guaranteed
Performance
Items 28 and 29
49.
Method of cooling
49.1
Fans
Yes/No
49.2
Oil Pumps
Yes/No
49.3
49.4
Number of fans
49.5
Fan motor details
49.6

used
49.7
Pump motor details
1 or 3
phase/W
1 or 3
phase/W

pumps are started?
49.8
Other
50.
50.1
Top Oil
55
50.2
60
50.3
65

51.

Primary Bushing
51.1
52.

52.1

Yes/No
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Ref
Particulars
120 MV.A 110 kV/33 kV/11 kV
Unit
Specified
Value/
Response
52.2

52.3

Unit)
52.4

overload rating)
53.

54.

vent
55.
55.1

Device
55.2

Device
55.3

55.4
Transducer output
55.5

setting?
105
55.6

setting?
115
55.7

setting?
115
55.8

setting?
130
55.9

load current?
Guaranteed
Performance
Items 28 and 29
150
mA
0 - 10
C
C
C
C
Yes/No

56.

working voltage
56.1
Primary winding
pC
56.2
Secondary winding
pC
56.3
Tertiary winding
pC
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Ref
Particulars
120 MV.A 110 kV/33 kV/11 kV
Unit
57.

pressure)
57.1
Main tank
kPa
57.2
Radiators
kPa
57.3
kPa
58.

transformer
59.

Years
60.

of delivery
Years
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29

61.

transformer
61.1
Brand and Type
61.2
Total volume including tap-changer (Item

28)
litre
61.3
Total volume including tap-changer (Item

29)
litre
61.4
litre
62.
62.1
mm
62.2

or 3)
mm
63.

Width
63.1
mm
63.2
mm
64.

Height
mm
64.1
mm
64.2
mm
65.
Transformer Mass
65.1
Transport
kg
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Particulars
Ref
65.2
120 MV.A 110 kV/33 kV/11 kV

Unit
Specified
Value/
Response
Guaranteed
Performance
Items 28 and 29
kg
Name & Signature of Supplier / Date:
Address:
Name & Signature of Witness / Date:
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ATTACHMENT 2 RISK ASSESSMENT

Ref.
1.
Particulars
Does the Equipment offered comply with the Queensland
Workplace Health and Safety Plant Code of Practice 2005?
(http://www.dir.qld.gov.au/workplace/law/codes/plant/)
If so, have the following obligations been fulfilled for
Manufacturers and/or Suppliers of Plant to ensure (according
to the definitions under the Workplace Health and Safety Act
1995 s. 32B):
Response
That the Equipment offered has been examined and tested to

ensure it is safe and without risk to health when used
properly?
2.
3.
The Equipment offered is accompanied by information about

the way the equipment must be used to ensure health and
safety?
In particular, information relating to the following points?
(http://www.dir.qld.gov.au/workplace/law/codes/plant/suppliers/
#provision)
If so, please provide provision of appropriate information?
Does the Equipment offered comply with the Queensland
Electrical Safety Act 2002?
(http://www.dir.qld.gov.au/electricalsafety/law/legislation/act/)
Has a Risk Assessment been performed on the Equipment
offered, which meets the requirements of the Workplace
Health and Safety Act Risk Management Advisory Standard
2000?
(http://www.dir.qld.gov.au/workplace/law/codes/riskman/)
4.
5.
If so, please include a copy of the risk assessment with the

tender.
Do any of the items offered involve assembly of components
from a variety of sources?
If so, are the components compatible to ensure the item is safe
and without risk to health and safety when used properly?
Has the Equipment been examined and tested to ensure it is
safe when used properly?
In particular, have all Test Certificates specified in this
Technical Specification been supplied?
Is information available for safe operation and maintenance of
the Equipment?

Address:
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ATTACHMENT 3 GENERAL REQUIREMENTS

The following details are to be provided in relation to Technical Specification TS 455 Power
Transformers. Information required has been separated into Part A General Requirements and
Part B Specific Requirements.
PART A GENERAL REQUIREMENTS
1. SPECIAL TOOLS, GAUGES AND ACCESSORIES
Tenderers are advised that ENERGEX and Contractors to ENERGEX have a wide range of
general equipment and special tools available to complete the installation.
Tenderers shall submit separate details, including price, of any special tools, gauges or
accessories that are identified as being necessary for ongoing maintenance procedures.
Tools, gauges and accessories that are available from normal commercial outlets should
not be included.
2. RISK ASSESSMENT
Contractors must comply with the requirements of the Queensland Workplace Health and
Safety Act 1995, Queensland Electrical Safety Act 2002 and associated regulations, codes
of practice and compliance/ advisory standards (refer to Attachment 2).
Tendered items shall be subjected to a formal risk assessment. The Plant Code of Practice
2005 requires the Tenderer to perform a risk assessment and provide the resultant
documentation to ENERGEX with their tender. Where risk assessment documentation is
not provided with the tenders, or does not meet the required standard, such tenders will be
rejected or shall have their price loaded with the estimated costs associated with ENERGEX
conducting the assessments. Any documented risk assessment that accompanies the
tender must meet the requirements of the Risk Management Advisory Standard 2000 as a
minimum standard and address the five main steps of the risk management process. It is
preferred that the risk assessment methodology uses an energy model to identify hazards.
The risk assessment/s must identify hazards to the Corporations personnel, public and
property associated with:
The installation of the equipment.

Transport, handling and storage of the equipment.
The operation and maintenance of the equipment during life expectancy.
Dismantling/ disposal of equipment at end of life.
The range of uses for which the equipment is intended.
Effects of environmental conditions on the equipment.
The Risk Assessment schedule (Attachment 2) included with this specification is to be
completed by the Tenderer. Where required by some questions, full details to support
answers must be furnished.
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ENERGEX
3. ENVIRONMENTAL CONSIDERATIONS
Tenderers are required to comment on the environmental soundness of the design and
material used in the manufacture of the items offered. In particular, comments should
address such issues as recyclability and disposal at end of service life.
4. RELIABILITY
Tenderers are required to state the reliability of the equipment and the performance of the
materials offered during its service life under the specified system and environmental
conditions.
Such statements shall include evidence in support of the reliability and performance claimed
including information on Failure Mode and Effect Analysis.
5. TRACEABILITY
Tenderers shall determine which sub-components in their equipment require traceability
and shall indicate these in the Schedule of Guaranteed Performance (Attachment 1). The
criteria for traceability shall be based on previously identified failure modes which may
necessitate the recall of equipment from service for rework or replacement should they
occur either in the field or are discovered during manufacture or testing at works.
6. TRAINING
Training material in the form of manuals must be provided for the items accepted under the
offer. The manuals to be supplied for each transformer shall provide sufficient information
to cover the following topics:
Detailed list of all component parts including manufacturers part numbers

One copy of each of the specified drawings
A detailed maintenance section which is designed to achieve the expected asset life.
This section is to include reference to the following:
Repair procedures for surface coatings
Special precautions during disassembly and reassembly (including
bushings)
Relevant special requirements for reassembly eg nut/bolt tensions, crimp
connections, welding etc
Oil flow rate for gas/oil surge protection relay trip condition.
Handling
Location details of cellulose insulation samples installed in the tank
Disposal at end of service life
ENERGEX may be required to generate computer graphic images from the equipment,
manuals or drawings supplied under this contract for training purposes. The training
material shall remain the intellectual property of ENERGEX.
7. INFORMATION TO BE PROVIDED
7.1 Drawings and Information to be Submitted with the Tender
Specific technical requirements for each item offered shall be as stated in Attachment 1.
The Tenderer shall provide all details requested by Attachment 1 and shall guarantee
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ENERGEX
such data. A separate Schedule/Column of a Schedule shall be completed for each item
offered.
Attachment 2 details a checklist for the Risk Assessment information which is required to
be submitted with the tender.
In addition to the completed schedules, Tenderers shall submit with their tender a complete
description of the equipment offered including:
Typical erection, test, operation and maintenance manuals.

Description of the principle of operation and operating mechanism(s).
Typical schematic diagrams for all items.
Type test certificates for all equipment offered, as covered in Section 11.5.
A list of all departures of the tender from this Technical Specification
Documentation to enable an assessment to be made of the Tenderers ability
to conform with the Quality Assurance requirements of this specification in
regard to design, manufacture, inspection, testing, transportability, storage,
erection and commissioning.
Details of any quality program audits carried out on the Tenderers Works in
accordance with the AS/NZS ISO 9001 standard or equivalent internationally
recognised quality program standards.
ENERGEX may require additional information to be provided for tender analysis purposes
and such information is to be provided within seven days of the request.
7.2 Drawings and Manuals to be Provided by the Successful Contractor
All information to be supplied under this contract shall be in the English language and all
drawings shall be dimensioned in metric units in accordance with AS ISO 1000. Where a
drawing is dimensioned in imperial units, the equivalent metric unit shall be shown in
brackets adjacent to it.
For this contract, standard drawings are to be produced for each transformer rating. These
drawings are to cover General Arrangement, Circuitry and Rating and Diagram Plate
requirements. The General Arrangement drawings are to include details of all alternative
arrangements that exist for each transformer rating, including bushings, cable boxes and
details of free standing radiators installed in the three alternative positions. The General
Arrangement designs are to comply with the relevant requirements as specified in
PLSPEC-GA013-02, PLSPEC-GA013-03, PLSPEC-GA013-05, PLSPEC-GA013-06,
PLSPEC-GA013-07, PLSPEC-GA013-08 or PLSPEC-GA013-09. Circuitry designs are to
comply with the relevant requirements of PLSPEC-SC019-01, PLSPEC-SC019-02,
PLSPEC-SC019-03, PLSPEC-SC019-04, PLSPEC-SC019-05, PLSPEC-SC019-06,
PLSPEC-SC019-07, PLSPEC-SC020-01 and PLSPEC-SC051-01. In addition, these
drawings are to include details of the OLTC manufacturers standard control circuitry.
The standard drawings for each transformer rating are required to be available a minimum
of 12 months prior to the first delivery. The successful Contractor(s) shall commence
production of the above drawings for each transformer rating on the contract as soon as the
Standing Order has been signed.
Once drawings have been approved by ENERGEX for each transformer rating, these
drawings are to remain as standards for the duration of the contract. Standard drawings
can only be revised with the approval of ENERGEX.
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ENERGEX
For those sites where special requirements exist eg restricted radiator spacings,
transformer enclosures requiring horizontal bushings, site specific drawings will be required
to be produced. These drawings are to be based on the standard approved drawings for
the items, with the modifications limited to those dictated by the site applications.
On delivery of the transformer to site, the Contractor shall provide four (4) copies of
manuals containing, as a minimum, the following information and drawings. Two of these
manuals are to be hard copies and two are to be in electronic format as CDs.
Detailed installation instructions

Prints of all approved standard drawings
Major component drawings and details
Detailed instructions for operation and maintenance, including full details on
the installed OLTC as well as detailed step by step instructions for the
replacement of bladders installed in the main tank and OLTC conservators
Certified copy of final test results for the transformer
Details of the cooling control system, including setting requirements
Detailed instructions for the disposal of the transformer, including control of
hazardous substances
8. QUALITY OF DRAWINGS
8.1 Drawing Title Block
The drawing title shall be a concise description of the contents of the drawing; it shall
contain a sufficient number of distinct lines each describing an aspect of the drawing so that
all lines together represent an accurate and complete description.
The title shall be designed so that it reads from the general to the particular, top to bottom,
as indicated in the following example:
ENERGEX CONTRACT NO. 07007
ITEM NUMBER ()
33/11 kV, 25 MV.A
POWER TRANSFORMER
GENERAL ARRANGEMENT
8.2 Drawing Revisions
A revision space shall be provided on each drawing sheet. The original issue of the
drawing is usually indicated as an A; the first revision is therefore B.
Revision descriptions should be as brief and concise as possible and, where appropriate,
should indicate the previously existing situation, eg Section B dimension 1028 mm was
1044 mm.
Where there are numerous revisions on the same drawing it shall be necessary to highlight
the revision note with a cloud effect or similar highlighting, and similarly each
correspondingly revised area of the drawing.
The revision block for each revision shall contain:
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The revision letter in prominent display.

A brief description of the revision.
The draftsmans initials.
An approval signature and date.
8.3 Drawings in Electronic Format

Contractors shall provide final copies of drawings in electronic format to AS 1102 and AS
4383. ENERGEX has a preference for MICROSTATION J format however ENERGEX will
accept AUTOCAD 2000 format.
Copies of drawings submitted for approval purposes shall be submitted in either
MICROSTATION J or AUTOCAD 2000 format as well as in Adobe Acrobat V 6.0 format
(PDF).
PART B - SPECIFIC REQUIREMENTS REFER TO TECHNICAL SPECIFICATION
9. APPLICABLE STANDARDS
If the equipment offered does not comply with Australian Standards, but complies with
International Standards, eg IEC, then detailed descriptions will be given of the differences
between the apparatus offered and the Australian Standards specified requirements. Note:
ENERGEX will not accept equipment that does not comply in full with all relevant
Queensland Safety Acts/Regulations.
10. OPTIONS
Attachment 4 to the Technical Specification Technical Documentation Checklist shall be
completed by the Tenderer in order to ensure all Detailed Requirements specified in TS 455
have been addressed.
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ATTACHMENT 4 TECHNICAL DOCUMENTATION CHECKLIST
Clause
Ref
Specified
Response
Particulars
Power Transformers
Have full and comprehensive details been submitted WITH the tender documents associated with
each of the following items?
6.13.2.5
7.15.3
11.5.2
Comments on the use of variable speed fans

Details of earthing conductor support system
Type Test Certificates
Completed Technical Details (Attachment 1)
Completed Risk Assessment (Attachment 2)
Special gauges, tools, accessories (Attachment 3)
Environmental Considerations (Attachment 3)
Reliability (Attachment 3)
Drawings and Information (Attachment 3)
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No
Yes/No

Address:
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ENERGEX

LIST OF APPLICABLE DOCUMENTS ..................................................................................... 6

DRAWINGS WITH SPECIFICATION ........................................................................................ 7

SERVICE CONDITIONS ............................................................................................................ 8

PERFORMANCE REQUIREMENTS FOR POWER TRANSFORMERS................................... 9

CONSTRUCTION REQUIREMENTS FOR POWER TRANSFORMERS ................................ 12

FITTINGS FOR POWER TRANSFORMER ............................................................................. 27

Technical Specification TS 455

Authorised By: K Nuttall

Surge Arrester Support Brackets.....................................................................................29

PROTECTIVE COATING .........................................................................................................35

TRANSFORMER PROTECTION AND CONTROL REQUIREMENTS ....................................36

10. SECONDARY WIRING AND CABLES ....................................................................................42

Technical Specification TS 455

Authorised By: K Nuttall

8 MV.A, standard, three phase, 50 Hz, 33 kV/11 kV, two winding

Technical Specification TS 455

Authorised By: K Nuttall

Technical Specification TS 455

Authorised By: K Nuttall

Technical Specification TS 455

Authorised By: K Nuttall

LIST OF APPLICABLE DOCUMENTS

Technical Specification TS 455

Authorised By: K Nuttall

Classification of environmental conditions Part 2-1: Environmental

DRAWINGS WITH SPECIFICATION

Connectors for Stranded Copper Conductors

Specification Diagram Transformer OLTC Control

Specification Diagram Transformer Auxiliary Circuit

Specification Diagram Transformer OLTC SICM

Specification Diagram Transformer Auxiliaries and

Specification Diagram Transformer OLTC SICM

Specification Diagram Transformer Auxiliaries and

Specification Diagram Transformer CT Circuitry

Specification Diagram Transformer Cooler Circuitry

Specification Diagram Power Transformers 8

Plant Specifications Power Transformers 8 MV.A

Plant Specifications Power Transformers Attached

Plant Specifications Power Transformers Free

Plant Specifications Power Transformers Free

Technical Specification TS 455

Authorised By: K Nuttall

Plant Specifications Power Transformers Attached

Plant Specifications Power Transformers Free

Plant Specifications Power Transformers Free

Plant Specifications Power Transformer,

Extended periods of relative humidity, ranging from 10%

Solar radiation Level

1 100 Wm-2 with high ultra violet content (IEC60721-24 Table 1)

Ambient temperature range

50C summer daytime (maximum)

Annual rainfall in excess of 1 500 mm

Tropical summer storms with gust wind speeds above

35-40 (Bureau of Meteorology)

Level IV very heavy (for installation in polluted

Technical Specification TS 455

Authorised By: K Nuttall

Nominal system voltage

Highest system voltage

Short circuit level/Duration

31.5 kA/3 sec

System star point earth

Winding star point earth