Ab Grains PVT LTD

PRE-FEASIBILITY REPORT
FOR
PROPOSED 200 KLD GRAIN BASED DISTILLERY PROJECT
At
Vill. Tiyar
Block : Bihiya
Dist. Bhojpur 802 124
(BIHAR)
By :-
INDEX
Contents
Page Nos.
1. Executive Summary
01
2. Introduction of the Project / Background Information
01
3. Project Description
04
4. Site Analysis
10
5. Planning Brief
13
6. Proposed Infrastructure
16
7. Rehabilitation and Resettlement (R & R) Plan
17
8. Project Schedule & Cost Estimates
17
9. Analysis of Proposal
18
1.
EXECUTIVE SUMMARY :
The proposed distillery project of A.B. Grain Spirits Pvt. Ltd., is for setting up of
manufacturing facilities to produce Extra Neutral Alcohol (ENA). It is based on primarily
agricultural products (grain based). The will be equipped with fully diversified processing
facilities and will have a capacity of producing 200 KL of ENA per Day.
As per EIA Notification 2006 and amendments thereof, the proposed distillery project is
A category project and listed in Schedule of EIA Notification 2006 at Sl. No. 5(g).
Project proponent of has acquired Total 65 Acres (262990 Sq. M.) of land for
establishment of its proposed distillery, brewery and co-generation project at Mauza
Tiyar, Block Bihiya, Dist. Bhojpur. An area of 178990 Sq. M. (44.22 Acres) of land will
be utilized for proposed grain based distillery project.
The major raw material and inputs will be grains @ 500 MT/Day, enzymes 400 kg/day,
sodium hydroxide 200 kg/day, urea 900 kg/day, anti-foam agent 100 kg/day, yeast 200
kg/day.
All the industrial effluent of proposed distillery unit will be treated by evaporation in
Multi Effect Evaporator (MEE) to achieve zero discharge. The generated waste water
after fermentation, send to Decantation for separation of solids. The thin slopes, after
evaporation in 4 stage Multi-Effect Evaporator, produce wet cake to use as cattle feed.
The condensate is being recycle & reuse in the process. This treated water is non
polluting in nature and it contains mainly micro nutrients.
Effluent generation from other misc. streams will be approx. 250 m3/day. The mixed
effluent would be collected in a collection tank. Thereafter it would be treated through
anaerobic biofilteration, aeration and clarification. The treated effluent would be recycle
and reuse within premises for various integral purposes.
The slope or stillage coming out as effluent of distillation column is used to make
Distillers Wet Grains [DWG], & Dry Distillers Grain soluble [DDGS] a high value cattle
feed which will be a boon for farmers & cattle.
Pre Feasibility Report for Proposed Grain based Distillery Project of

AB Grain Spirirts Pvt. Ltd., Tiyar, Bihiya, Bhojpur, Bihar
To control air pollution from proposed distillery project ESP will be installed in the
Boiler Stack.
Total Cost of the Project is 175 Crores.
2.
INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION :
(i)
Identification of Project & Project Proponent

Project
M/s A.B. Grain Spirits Pvt. Ltd., (ABGSL) is a company incorporated on 13th Jan.2005
having CIN No. U15500PB2005PTC027841 and Registration No. is 027841. ABGSL is
mainly engaged in the production and marketing of IMFL & Beers.
Project Proponent
Sri Shivanand Singh

Dy. General Manager
Adie Broswon Corporation,
709 711, 7th floor
Ambience Mall, NH 8,
Gurgaon (Haryana)
(ii)
Brief description of nature of project :

(iii)
Need for the project and its importance to the country and or region
Due to abundant available of raw materials being used in the grain based distilleries there
has been a huge demand for grain based extra neutral alcohol for the fast growing IMFL
Industries and for blending in Foreign Liquor outside India which has been a multi-fold
surge in demand. Due to substantial deficiency in supply of grain based ENA and
potentiality of the national & international market AB Grain Spirits Ltd. have planned to
establish 200 KLD grain based distillery in the major grain producing area of Bihar.
The proposed distillery project will play an important role in upliftment of the socio
economic condition of the region particularly nearby villages.

(iv)
Demand Supply Gap:

The total requirement of ENA for IMFL in India is 120 crores litres (35% ENA from
grain & 65 % from molasses) whereas, in India, total production of ENA from molasses
and grain is 148 crores litres per annum. Next five year projected ENA from grain 60 %
& from molasses 40 %. 30.50 Crore Litres of alcohol produced from molasses were used
by oil companies in the year of 2014-15. Projection for the year 2015-16 is 50.50 crores
litres by the oil companies. Post 2017 India will require 6.30 billion litres of alcohol
mainly from molasses for the use in petrol by the oil companies.
Therefore, the huge demand of ENA made out of grain will arise.
(v)
Imports vs. Indigenous Production:

Indian producers are not able to meet present alcohol demand. Approx 5-7% of total
demand of alcohol is being imported from other countries. As far as ENA production is
concerned, Indian market play a vital role at both domestic & international level. In this
context, there is major requirement of indigenous grain based alcohol production to
reduce the import load and save the revenue.
(vi)
Domestic/Export Market:
There is a huge demand of Indian made grain based alcohol in the national and
international market.
(vii)
Employment Generation (Direct & Indirect)

Due to establishment of proposed distillery project in the region direct and indirect
employment avenues will be created in the nearby areas. Approx. 150 nos. of manpower
including officers, management personnel and workers etc. will be employed after the
establishment of the distillery project.
3.
Project Description:
(i)
Type of project including interlinked and inter dependent project:


facilities and will have a capacity of producing 200 KL of ENA per Day. There will be no
interlinked and interdependent project with the proposed grain based distillery project/
(ii)
Location:
Village
Block
District
State
:
:
:
:
Tiyar
Bihiya
Bhojpur
Bihar
Refer Project Location Map of AB Grains Ltd. distillery project on next page.
(iii)
Details of alternate sites Considered and the basis of selecting the

proposed site, particularly the environment consideration gone into
should be highlighted.
No alternate sites have been considered for the proposed distillery project as the land was
easy available and area is rich in raw material sources with ease of accessibility.
(iv)
Size or magnitude of operation:

200 KLD of ENA will be produced in the proposed grain based distillery project of AB
Grains Ltd.

AB GRAIN SPIRITS PROJECT LOCATION MAP
Howrah Delhi Main Line
Project Location :-
AB GRAINS LTD.
VILL. TIYAR
BIHIYA
BHOJPUR (BIHAR)
LONGITUDE: 8420'36.60"E
LATITUDE : 2532'31.62"N
MSL : 63M.

AB Grains Pvt. Ltd., Tiyar, Bihiya, Bhojpur, Bihar
(v)
Project
description
with
process
details:
(a
diagram/flowchart layout, components of the project)
schematic
Alcohol is produced by the fermentation of saccharine or oligo-saccharide materials by

yeast under suitable conditions. Sugar available in grains is recovered in the process of
distillation.
Reactions
Sugar present in grains is disaccharide, which can be hydrolyzed. This hydrolysis is

brought about by certain enzymes called invertase, found in yeast. The chemical reaction
involved in process is as under
Yeast Enzyme
Invertase
C12H22O11 + H2O
(Sucrose)
2C6H12O6 (1)
(Glucose Fructose)
The mixture of sugars after hydrolysis of sucrose is called invert sugars. This sugar is
utilized by yeast to produce ethyl alcohol with the liberation of CO2 according to the
following exothermic reaction
:-
Yeast
C6H12 O6
2 C2H5OH + 2 CO2 + 26 Cal ... (2)
Grain based alcohol (ENA) manufacturing Process is described as under
Before the milling quality of the grain is being checked. After the quality check grain is
cleaned for removal of dust, lumps, sand, stone, iron etc. and finally store in Silos.
Milling
The cleaned grain is sent to milling machines for grinding grain flour (size 400-700) is
conveyed to pre-masher for slurry preparation. In pre-masher, flour & required water of
ratio 1:2 are mixed by agitator. Uniform grain slurry is made and transferred to another
low shear tank (slurry tank) for proper mixing. In slurry tank required pH of 6.0-6.2 is
maintained by using lime if required and temperature as 550 C to 600 C. An enzyme
called -amylase is added here in small (20-25%) dose before the cooking process starts.
Cooking :
The grain slurry is pumped to Jet Cooker (Hydro Heater) through open impeller
centrifugal pump. In jet cooker steam is applied at 8 to 10 kg/cm2 pressure to cook the

AB Grain Spirits Pvt. Ltd., Tiyar, Bihiya, Bhojpur, Bihar
starch slurry to break down the chemical structure of starch in presence of enzymes. The
temperature of grain slurry at outlet of jet cooker is maintained between 115 to 1200 C.
After cooking the grain slurry is passed through the holding coil, which has several U
bends in series and sufficient capacity to provide desired retention time at a given flow
rate to convert starch into dextrin. In this step slurry pressure & viscosity reduces. The
slurry which is hot is transferred into the flash tank to reduce the temperature of the slurry
to 90- 950 C before sending to saccharification tank. Flash tank is attached to flash
condensers where vapours are condensed and condensate is sent to slurry tank.
Liquefaction ;
Grain slurry is transferred to liquefaction tank from flash tank where remaining 75 to 80%
of enzymes of -amylase is added which convert starch to dextrin and 1-4 -glycosidase
linkages are hydrolyzed into amylose and amylo pectin. Enzymatic activity rapidly
breakdown the starch to soluble dextrins and oligosaccharides. To have good conversion
of starch to dextrin retention time should be about 2 hrs
Saccharification and Fermentation
Many distilleries have Partial PreSaccharification tanks for saccharification process.
Whereas conducting saccharification and fermentation together is another process
adopted. The liquefied slurry pumped through Plate Heat Exchanger (PHE) to the
fermenters. The outlet temperature of grain slurry from PHE is 32 to 350 C. In fermenters
saccharification & fermentation takes place simultaneously by adding glycol-amylase
enzyme and yeast culture. Fermentation of starch from grain is somewhat more complex
than fermentation of molasses sugars because starch must first be converted to sugar and
then to ethanol. Starch is converted enzymatically to glucose either by diastase presents in
sprouting grain or by fungal amylase.
The resulting dextrose is fermented to ethanol with the aid of yeast producing CO2 as coproduct. A second co-product of unfermented starch, fiber, protein and ash known as
distillers grain (a high protein cattle feed) is also produced. Glucoamylase hydrolise
dextrin into maltose. In this complete conversion of dextrin takes place and to reduce the
viscosity further spent wash after decanter is mixed to save water. Maltose further breaks
into glucose & fructose. Yeast i.e. Saccharomyces cerevisiae which produce invertase and
zymase enzyme convert glucose & fructose into alcohol. Above both processes takes

place in a fermenter. Glucose is converted into ethyl alcohol and carbon dioxide evolved
is let out. The total duration required is 60 to 65 hours.
The entire material is sent for distillation and yeast sludge in continuous process is settled
at bottom is mixed with water and used for fresh batch whereas in Batch process the
entire yeast sludge was let out. Due to more fermentation time side byproducts i.e. acids
& higher alcohols are high as compared to molasses which affects proper alcoholic
fermentation.
Distillation
Multiple-pressure vacuum distillation system: Vacuum distillation is defined as that in
which the operating pressure in the system is either less than atmospheric pressure or
more than atmospheric pressure. Vacuum is nothing but sub-atmospheric pressure
(negative gauge pressure).
Fermented wash to extra neutral alcohol (ENA): Multi-pressure vaccum distillation
system for production of Extra Neutral Alcohol consists of distillation columns namely1. Degasifying-cum-analyzer column- Operation under vaccum
2. Pre-rectification-cum-Exhaust column- Operation under vaccum.
3. Extractive Distillation Column- Operation under pressure
4. Rectifier-cum- Exhaust column- Operated under pressure
5. Recovery/Fused Oil Column- Operated under pressure
6. Simmering Column- Operated under atmospheric or Vaccum
Pre-heated fermented wash is fed at the top of the Degassifier column. Analyzer Column
is provided with reboiler. Top vapours of analyzer column containing all the alcohol in
the wash are sent to Pre-rectifier column and are taken out as spent wash from Analyzer
column bottom. Low Boiling impurities are concentrated in the Pre-rectifier column.
A draw of impure alcohol is taken out from the top of the Pre-rectifier column. RS draw
is taken from the top of Pre-rectifier column, which further is sent to Extractive
Distillation (Purifier) column. Dilution water in the ratio of 1:8 to 1:9 is fed to this
column. The Extractive Column operates on the principle of inversion of relative
volatility.

Low boiling impurities are separated in the purifier column & bottom is sent to Rectifiercum-Exhaust column. The Rectifier/Exhaust Column concentrates the alcohol to 96% v/v.
The high- grade spirit is drawn from upper trays of the rectification column. Fusel oil
build up is avoided in the Rectifier-cumexhaust column by withdrawing side streams
(Fusel oils).
Purifier condensates, Degasifier condensates & fusel oil draw from Rectifier/Exhaust
column are sent to Recovery column where these fusel oils are concentrated and then sent
to decanter where these streams are diluted with water and fusel oil rich layer is
separated. Washings are sent back to the column to recover alcohol.
The high spirit draw from the Rectifier column is sent to the Simmering column where
methanol is separated in the form of a cut from the top and ENA is taken out from the
bottom. ENA draw from the simmering column is taken to the receiver after cooling in
ENA cooler. The steam consumption of this set up would be of about 6.5% of total spirit
production.
Distillation with integrated evaporation system: Integrated evaporation or standalone
evaporation systems are now getting installed in few distilleries with an intension to
concentrate the spent wash as per their requirement. It helps to reduce the final quantity of
spent wash generation. Integrated evaporation system uses alcohol vapours as heating
media for heating the spent wash. Thus, good amount of steam saving can also be
achieved in integrated evaporation systems. Integrated evaporation is expected to
concentrate the spent wash to about 22-30% solids concentration depending on the type
of fermentation system used and final alcohol concentration in wash.
Manufacturing process flow sheet is shown on next page

MANUFACTURING PROCESS FLOW SHEET OF AB GRAIN SPIRITS LTD.
ENA

10
(vi)
Raw Material required along with estimated Quantity, likely source,

marketing area of final products, mode of Transport of raw material
& finished product.
Raw Materials
GRAIN
(Broken Rice, Wheat, Maize,
Bajra, Jowar etc.)
(vii)
Requirement
Source of Raw
Materials
500 TPD
From local markets
By Trucks
From Patna
By trucks
From Suppliers in
Bihar
By Trucks
Chemicals
Sodium Hydroxide (Caustic)
Urea
200 Kg / Day
900 Kg / day
Antifoam Agent
100 Kg / Day
Enzymes
Liquefying Enzyme
Saccharifying Enzyme
Yeast
150 Kg. / day

250 Kg / Day
200 Kg / Day
Resources optimization/recycling and reuse

project, if any, should be briefly outlined.
Transportation
envisaged
in
the
AB Grains Pvt. Ltd. will make optimum utilization, recycling and reuse. These resources include
Land, Fuel (Rise husk and coal), Grain, Water and Electricity. Wastewater generated from Boiler
and cooling tower blow down will be treatment in polishing unit and recycled for further process,
domestic & green belt development uses.
(viii) Availability of Water its source, Energy/Power requirement and

source should be given
Water requirement of the proposed Grain Based Distillery Project will be approx. 3150
KLD. 3110 KLD water will be utilized for industrial and allied purposes and 40 KLD
water will be for domestic purposes. Total Fresh Water requirement will be 1221 KLD
and 1930 KLD treated water will be recycle and reuse for various purposes. The Details
are as under
(A)
Total Water Input
Water Requirement
1. Process Water in Liquefaction
2. Process Water in Fermentation
3. DM Water for RS Dilution & Vaccum Pump

Quantities
9.0 M3 / day
306.0 M3 / day
200.0 M3 / day
11
4.
5.
6.
7.
(B)
Total Steam Input to Process Plant

Soft Water as Cooling Tower Make up
Water for Domestic Use
Green Belt Water Requirement
GRAND TOTAL
Quantities
Spent lees PR
201 M3 / day
Spent lees rectifer
185 M3 / day
Steam condensate recycle
779 M3 / day
8 M3 / day
Water in product
12 M3 / day
Water in DDGS (by-product)
20 M3 / day
3
192 M / day
Spent lees recovery column

Moisture vented through dryer
3
2 M / day
3
1716 M / day
Moisture vented with co 2

Cooling tower drift losses
3
15 M / day
3
10 M / day
Domestic effluent
Green Belt
3140 M3 / day
GRAND TOTAL
Total Recycle Water
Water Requirement
Quantities
Spent lees recycle
306 M3 / day
Steam condensate recycle for boiler
779 M3 / day
Cooling water makeup
136 M3 / day
Process condensate recycle
693 M3 / day
10 M3 / day
Green belt irrigation

GRAND TOTAL
(D)
M3 / day
M3 / day
M3 / day
M3 / day
M3 / day
Total Water Output
Water Requirement
(C)
879
1716.0
20.0
10.0
3140
1924 M3 / day
Total Fresh Water Requirement
Water Requirement
1. Process Water in Liquefaction
Quantities
9.0 M3 / day
2. DM Water for RS Dilution & Vacuum Pump
200.0 M3 / day
3. Steam Input
186.0 M3 / day
4.
306.0 M3 / day
Water for Fermentation

12
Water Requirement
5. Misc. Process Requirements
495.0 M3 / day
20.0 M3 / day
6. Domestic
GRAND TOTAL
(ix)
Quantities
1216.00 M3 / day
Quantity of waste to be generated (Liquid and solid) and scheme for

their management.
WASTE WATER GENERATION & TREATMENT ;
In the proposed grain based distillery project following types of effluent will be
generated;
Spent Wash from Distillation Process : The project would result in generation of spent
wash from the distillation process. Spent wash @ 1200 m3/day would be generated
during the production of alcohol @ 200 KL/day. The spent wash would be sent to the
decanter where wet cake @ 175 MT/day would be separated. The remaining liquid i.e.
thin slops @ 1025 m3/day would be treated in multi-effect evaporation system.
Condensates from Process and MEE : The project would result in generation of process
condensates (spent lees) from the distillation process and multiple effect evaporation
condensates. Spent lees @ 450 m3/day would be generated and MEE condensate @ 900
m3/day would be generated. Whole of the condensates after treatment would be used for
makeup water of cooling towers.
Effluent from other processes : Besides the above mentioned streams, effluent would be
generated from misc. other streams such as floor/fermentor washing effluent @ 20
m3/day, cooling towers blow down @ 75 m3/day, domestic effluent @ 18 m3/day, D.M.
plant reject @ 50 m3/day, and boiler blowdown @ 40 m3/day . This effluent would be
moderately polluted and after treatment would be used on land for irrigation purposes.
Air Pollution:
The air pollution control system will comprise of;
a) Ducting arrangement to transport emissions to the APCD,

13
b) An APCD electro-static precipitator / Bag filters / Wet Scrubber

c) An ID fan, and
d) A stack to discharge the cleaned flue gas at adequate height.
The emissions, from the boilers, will be conveyed into the APCD, the electro-static
precipitator (ESP) / Bag Filters / Wet Scrubbers, where it will get cleaned (PM removal)
before being discharged into the atmosphere, through a stack of adequate height. If
efficiently operated, the PM removal efficiency for the system is expected to be more
than 99.8%.
Solid Waste Management:
All solid waste generated during the process will be managed as under
Nature of Solid Waste
Quantity
Boiler Ash
120 TPD
DDGS (Distillers Dried

Grain Soluble) from 100 TPD
Dryer
Yeast Sludge / ETP
1 2 TPD
Sludge
4.
Site Analysis:
(i)
Connectivity:
Management
It will be collected in Ash silos and send to brick
manufacturing units
This is in form of dry powder containing
moisture less than 10%. This will be bagged in 50
Kg bag and will be stored in warehouse and will
be sold to Cattle feed manufacturers
Mix with DDGS
Proposed grain based distillery project of M/s A.B. Grain Spirits Pvt. Ltd., (ABGSL) is
coming up at Mauza Tiyar, Block Bihiya, Dist. Bhojpur.
Project site of ABGSL is accessible through village roads from Bihiya Block. Nearest
railway station is at Bihiya on Howarh Delhi Section.
ii)
Land Form, Land use & Land ownership:

Land Form
:-
Land Use :- Land use of the project area and surrounding is agriculture in nature.
Land Ownership :- Project land of 65 Acres was acquired by AB Grain Spirits Ltd. is
purchased from local villagers on prevailing market price.

14
iii)
Topography (along with map):

The terrain is almost flat at Project site, no hills in the surroundings. Bhojpur district is
mainly covered with alluvium and hard rocks of Vindhyan Supergroup are situated at the
southwestern side beyond the district boundary. The north and northeast parts of the
district are covered with Newer Alluvium and younger flood plains (diara formations)
while the central and southern parts are covered with Older Alluvium and older flood
plains. The entire area of the district has a general slope towards the north and northeast.
The general elevation with respect to mean sea level is 50-90 m. The gradient is 0.6 m/km
approximately from south to north.
5 KM. RADIUS LOCATION MAP (SOI MAP 72 C/7)
AB Grains
Distillery Project
Vill. Tiar, Dist.
Bhojpur

15
iv)
Existing land use pattern (Agriculture, non agriculture, forest, water

bodies including CRZ), shortest distance from the periphery of the
project forest, national park, wild life sanctuary, eco- sensitivity
area, water bodies Distance from HFL line, CRZ notification for
notified industrial area.
There is no reserved forest, national park, wild life sanctuary, eco sensitive zones in
surrounding 10 Km of the plant boundary.
CRZ is not applicable to the project.
v)
Existing Infrastructure;
All the required infrastructures are available at Bihiya block.
vi)
Soil Classification:
The soil of the district are alluvial soils. This soil is most suitable for cultivation of paddy.
These are Old alluvium grey to greyish yellow, fine textured cracking soils. The soils are
characterized by greyish yellow to grey colour, medium fine to fine textured, neutral to
slightly alkaline reaction having weakly developed profiles. These soils on drying
develops cracks. The cracks are 5 to 8 cm wide and 60-120 cm deep.
The old alluvium catenary soils are also found in Bhojpur district. It is reddish yellow to
reddish grey in colour and strongly to moderately acidic in reaction. It has well developed
B horizon. They are low land soils, slightly acidic to slightly alkaline, greyish in colour
and contain large concretions.
vii)
Climatic Data
The district by and large is homogenous. It is of moderate type characterized by quite hot
summers to moderately cold winters. The day temperature generally ranges from 21.1 C
in January to 38.7 C in May and night temperature from 7.3 C in December to 27.7 C
in June. The summer begins in April and peaks in June/July with the temperature soaring
up to 43 C till the moisture laden monsoon wind bring some much-needed relief to the
parched fields. The rains last through August & September and continue into early
October.
Rainfall Status ;

16
Year
viii)
Rainfall in mm.
(Source IMD Data)
2009
403.0
2010
571.3
2011
644.8
2012
649.4
2013
930.3
Average Rainfall
639.76 mm.
Social Infrastructure available
All the social infrastructure, as mentioned below, are available within 10 Km. of proposed
distillery Project Site.
Schools (Primary as well as secondary)
Colleges (Science, commerce, Arts, engineering, medical, pharmacy, education)
Health centers, dispensaries, hospitals
Electricity
Drinking water supply
Banks (Cooperative as well as nationalized) and credit societies
5.
Planning Brief:
i)
Planning concept (type of Industries, facilities, transportation etc)

Town and country planning/Development authority classification.
Type of Industry :
As per EIA Notification 2006 and amendments thereof, the proposed distillery project is
A category project and listed in Schedule of EIA Notification 2006 at Sl. No. 5(g).
.

17
ii)
Population Projection:
There will be population influx anticipated due to the proposed distillery project in the
region either on temporary or permanent basis..
iii)
Land Use Planning

Site Layout Plan showing along with green belt area is shown herewith on next page.

18
AB GRAIN SPIRITS GRAIN BASED DISTILLERY SITE LAYOUT PLAN

19
iv)
Assessment of Infrastructure demand (physical & social) :

The basic infrastructure such as roads, electricity, transportation, drinking water supply,
health centers and hospitals, school, colleges, sanitation facilities are available in the
vicinity. The proposed project is not going to exert any unbearable load on any of these
resources.
v)
Amenities/Facilities:
Canteen, Laboratory, rest room, medical facilities, drinking water, etc. will be made
available within proposed distillery project premises.
6.
Proposed Infrastructure:
All new infrastructure, i.e. new buildings and sheds will be constructed for the proposed
grain based distillery project.
i)
Residential Area (Non-Processing Area):

No residential area is envisaged in the proposed project.
ii)
Green Belt Area :

33% of total project area i.e. 14.6 Acres of land will be utilized as green belt are and will
be developed and maintained.
iii)
Social Infrastructure:
All infrastructure facilities are existing in the vicinity of the project area within 10 km.
radius.
iv)
Connectivity
Proposed grain based distillery project of M/s A.B. Grain Spirits Pvt. Ltd., (ABGSL) is
coming up at Mauza Tiyar, Block Bihiya, Dist. Bhojpur.
Project site of ABGSL is accessible through village roads from Bihiya Block. Nearest
railway station is at Bihiya on Howarh Delhi Section.

20
v)
Drinking Water Management :

Borewell will be used as drinking water source for the proposed distillery project.
vi)
Sewerage System:
All the industrial waste water to be generated from the proposed distillery project will be
recycle & reuse within premises after treatment. No industrial waste water will be
discharged outside project premises.
vii)
Industrial Waste Management:

Waste Water Generation & Treatment ;
All the generated water water will be treated inside the distillery premises by MEE &
ETP and will be recycle & reuse within the premises.
Air Pollution:
For proposed distillery project air pollution control system will be installed at all strategic
locations.
viii)
Solid Waste Management:

Nature of Solid Waste
Quantity
Boiler Ash
120 TPD
DDGS (Distillers Dried

Grain Soluble) from 100 TPD
Dryer
Yeast Sludge / ETP
1 2 TPD
Sludge
ix)
Management
It will be collected in Ash silos and send to brick
manufacturing units
This is in form of dry powder containing
moisture less than 10%. This will be bagged in 50
Kg bag and will be stored in warehouse and will
be sold to Cattle feed manufacturers
Mix with DDGS
Power Requirement & Supply/Source:

4 MW of power will be utilized for operation of proposed distillery project. Power will be
sourced through companys own co-generation plant which will be located adjacent to the
distillery project.

21
7)
Rehabilitation & Resettlement (R & R) Plan:

All the land for the proposed distillery project of AB Grain Spirits Ltd. is purchased from
local villagers on prevailing market price, so there is no need of any new Rehabilitation
and Resettlement (R&R) Plan.
8)
Project Schedule & Cost Estimates:
i)
Likely date of start of construction & likely date of completion.

Project activities will be started immediately after obtaining Environmental Clearance
from MoEF & CC, Govt. of India. Construction activities will be completed within 8 - 12
months time after start.
ii)
Estimated Project cost along with analysis in terms of economic

validity:
Total Estimated Cost of proposed distillery project is Rs. 175.0 Crores. Detail break-up is
as under
;
Particulars
Cost
Land
4.5 Crores
Building & Civil Works
24 Crores
Plant & machinery
120 Crores
Pollution Control Equipment
25 Crore
Green Belt Maintenance
1.5 Crores
TOTAL COST OF EXPANSION PROJECT
Rs. 175 Crores
RECURRING COST FOR ENVIRONMENTAL MANAGEMENT Rs. 50 Lakhs / Annum

9)
Analysis of Proposal (Final Recommendation):

(Financial & Social benefits with special emphasis on the benefit to
the local people including tribal population, if any, in the area.)
After establishment of proposed distillery project in the region direct and indirect
employment avenues will be created in the nearby areas. Approx. 150 nos. of manpower
including officers, management personnel and workers etc. will be employed after the
establishment of the distillery project.
Moreover, State Govt. will get additional revenue due to proposed distillery project.
.
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PRE-FEASIBILITY REPORT

PROPOSED 200 KLD GRAIN BASED DISTILLERY PROJECT

2. Introduction of the Project / Background Information

7. Rehabilitation and Resettlement (R & R) Plan

8. Project Schedule & Cost Estimates

Pre Feasibility Report for Proposed Grain based Distillery Project of

INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION :

Identification of Project & Project Proponent

Sri Shivanand Singh

Brief description of nature of project :

Pre Feasibility Report for Proposed Grain based Distillery Project of

Demand Supply Gap:

Imports vs. Indigenous Production:

Employment Generation (Direct & Indirect)

Type of project including interlinked and inter dependent project:

Pre Feasibility Report for Proposed Grain based Distillery Project of

Details of alternate sites Considered and the basis of selecting the

Size or magnitude of operation:

Pre Feasibility Report for Proposed Grain based Distillery Project of

AB GRAIN SPIRITS PROJECT LOCATION MAP

Howrah Delhi Main Line

Pre Feasibility Report for Proposed Grain based Distillery Project of

Alcohol is produced by the fermentation of saccharine or oligo-saccharide materials by

Sugar present in grains is disaccharide, which can be hydrolyzed. This hydrolysis is

2 C2H5OH + 2 CO2 + 26 Cal ... (2)

Grain based alcohol (ENA) manufacturing Process is described as under

Pre Feasibility Report for Proposed Grain based Distillery Project of

Pre Feasibility Report for Proposed Grain based Distillery Project of

Pre Feasibility Report for Proposed Grain based Distillery Project of

Pre Feasibility Report for Proposed Grain based Distillery Project of

MANUFACTURING PROCESS FLOW SHEET OF AB GRAIN SPIRITS LTD.

Pre Feasibility Report for Proposed Grain based Distillery Project of

Raw Material required along with estimated Quantity, likely source,

From local markets

150 Kg. / day

Resources optimization/recycling and reuse

(viii) Availability of Water its source, Energy/Power requirement and

Total Water Input

Pre Feasibility Report for Proposed Grain based Distillery Project of

Total Steam Input to Process Plant

Spent lees rectifer

Steam condensate recycle

Water in DDGS (by-product)

Spent lees recovery column

Moisture vented with co 2

Spent lees recycle

Steam condensate recycle for boiler

Cooling water makeup

Process condensate recycle

Green belt irrigation

Total Water Output

Total Fresh Water Requirement

2. DM Water for RS Dilution & Vacuum Pump

Water for Fermentation

Pre Feasibility Report for Proposed Grain based Distillery Project of

Quantity of waste to be generated (Liquid and solid) and scheme for

Pre Feasibility Report for Proposed Grain based Distillery Project of

b) An APCD electro-static precipitator / Bag filters / Wet Scrubber

DDGS (Distillers Dried

Land Form, Land use & Land ownership:

Pre Feasibility Report for Proposed Grain based Distillery Project of

Topography (along with map):