Beruflich Dokumente
Kultur Dokumente
HANDBOOK
BUILDING
SERVICES
HANDBOOK
Fifth edition
Fred Hall
and
Roger Greeno
10 9 8 7 6 5 4 3
CONTENTS
Preface to fth edition xiii
Preface to fourth edition xiv
Preface to third edition xv
Preface to second edition xvi
Preface to rst edition xvii
Part One Introduction
The industry
Construction team 3
Legislative and support documents 4
Health and Safety at Work etc. Act 5
Building Act
10
13
European Standards 13
International Standards 13
Building Research Establishment 14
Design and installation standards 15
17
28
52
55
58
63
96
97
102
106
109
110
148
156
171
197
212
213
215
219
235
Cooling systems
241
256
263
271
286
289
290
313
Part Nine Sanitary Fitments and Appliances: Discharge and Waste Systems
Flushing cisterns, troughs and valves 320
Water closets
Bidets
Showers
Baths
Sinks
325
327
328
334
335
345
319
368
371
388
399
411
412
Shared flues
413
422
427
431
441
379
456
460
461
485
487
496
Roping systems
Controls
497
498
Lift doors
501
503
505
509
517
Travelators
Stair lifts
519
520
522
Drenchers
534
Hose reels
535
521
493
Hydrants
536
543
563
575
587
589
Water power
590
593
585
599
610
Index
617
PREFACE TO FOURTH
EDITION
This new and updated edition continues the successful combination of consolidated
text, generous use of illustrations and simplied design calculations and graphics.
Since the previous edition, the impact of new energy conservation measures has
materialised in revised installation procedures and practice standards. It has been a
time to absorb these requirements and consider the changed role that building services
engineering now has on the design and construction of our buildings. In less than
three decades, the mechanical and electrical (M&E) engineer's title and job function
as specier of pipes, ducts and cables has changed to that of architectural design
team consultant and construction site management co-ordinator. Input to these areas
is critical to the success of a building and it includes a vast range of facilities and
provisions, not least those contained herein. What would Louis Kahn (see Preface to
First edition) make of it all now?
This book is presented in a comprehensive format to emphasise the importance of the
numerous specialist professions and trades. It combines with the companion volume
Building Construction Handbook to introduce the principles of the modern serviced
building, with regard to the impact the subject has on contemporary design. This book
is not intended as prescriptive, neither is it extensive. It is by denition a handbook,
and as such is intended to provide the reader with an understanding of a wide range of
topics. Where appropriate, sources for further reading and research are provided.
Roger Greeno, 2007
PREFACE TO THIRD
EDITION
Since publication of the second edition, revised Building Regulations have introduced
new measures to improve energy conservation and to reduce environmental
contamination, global warming and climatic change. This new edition considers the
means for satisfying current objectives to reduce the amount of CO2 emissions that
pollute the atmosphere from fuel-burning appliances. Domestic plumbing, hot water
and heating installations are specically targeted. These systems produce about one
quarter of the UK's carbon emissions and also draw signicantly on nite fossil fuel
resources. This enlarged edition incorporates practical measures for efcient use of
fuel-burning plant and effective use of system controls.
Where necessary, existing topics are updated and developed to represent new
technologies and procedures. Guidance on regulation changes provides for awareness
for the needs of the disabled in the layout, design and use of sanitary facilities,
transport within buildings and accessibility of controls.
The established page format of simple illustrations, dened text and design calculations
where appropriate are retained as a comprehensive presentation of subject matter.
Legislative references and practice standards are provided for further reading.
Roger Greeno, Guildford, 2005
PREFACE TO SECOND
EDITION
The success of the rst edition as a reader for building and services further and higher
education courses, and as a general practice reference, has permitted further research
and updating of material in this new publication.
This new edition retains the existing pages as established reference, updates as
necessary and develops additional material in response to evolving technology with
regard to the introduction of new British Standards, European Standards, Building
Regulations, Water Regulations and good practice guidance. Where appropriate,
references are provided to these documents for further specic reading.
Roger Greeno, Guildford, 2003
PREFACE TO FIRST
EDITION
The capital and installation costs of building services in modern buildings can take
up 50% of the total construction budget. For highly serviced buildings such as
sports centres, this gure can easily exceed 75%. Services can also take up 15% of
a building's volume. Therefore building services cannot be ignored. Architects have
learnt to accept and accommodate the increased need for pipes, ducts and cabling
encroaching on to their designs. Some with reluctance, not least Louis Kahn when
writing in World Architecture in 1964: `I do not like ducts, I do not like pipes. I hate
them so thoroughly, I feel that they have to be given their place. If I just hated them
and took no care, I think they would invade the building and completely destroy it.'
Not all architects have chosen to compete with the ducting and mechanical plant. Some
have followed the examples of Renzo Piano and Richard Rogers by integrating it with
the construction and making it a feature of the building, viz. the Pompidou Centre in
Paris and the Lloyds Building in London.
Building services are the dynamics in a static structure, providing movement,
communications, facilities and comfort. As they are unavoidable, it is imperative that
architects, surveyors, builders, structural engineers, planners, estate managers and all
those concerned with the construction of buildings have a knowledge and appreciation
of the subject.
This book incorporates a wide range of building services. It provides a convenient
reference for all construction industry personnel. It is an essential reference for the
craftsman, technician, construction site manager, facilities manager and building
designer. For students of building crafts, national certicates and diplomas,
undergraduates and professional examinations, this book will substantiate study notes
and be an important supplement to lectures.
The services included in this book are cold and hot water supplies, heating, ventilation,
air conditioning, drainage, sanitation, refuse and sewage disposal, gas, electricity, oil
installation, re services, transportation, accommodation for services, energy recovery
and alternative energy. The emphasis throughout is economic use of text with a high
proportion of illustrations to show the principles of installation in a comprehensive
manner. Where appropriate, subjects are supplemented with references for further
reading into legislative and national standards. Most topics have design applications
with charts and formulae to calculate plant and equipment ratings or sizes.
This book has been developed from the second edition of Essential Building Services
and Equipment by Frederick E. Hall. Fred endorsed this with thanks to his `. . . late
wife for her patience and understanding during the preparation of the rst edition.'
I would like to add my sincere thanks to my former colleague, Fred, for allowing
me to use his material as the basis for this new presentation. It is intended as a
complementary volume to the Building Construction Handbook by Roy Chudley and
Roger Greeno, also published by Butterworth-Heinemann.
Roger Greeno, Guildford, 2000
INTRODUCTION
Statutes
Statutory Instruments
THE INDUSTRY
BUILDING SERVICES IN CONSTRUCTION
LEGISLATIVE AND SUPPORT DOCUMENTS
HEALTH AND SAFETY AT WORK ETC. ACT
BUILDING ACT
WATER INDUSTRY ACT
BRITISH STANDARDS
EUROPEAN STANDARDS
INTERNATIONAL STANDARDS
BUILDING RESEARCH ESTABLISHMENT
LOSS PREVENTION CERTIFICATION BOARD
DESIGN AND INSTALLATION STANDARDS
The Industry
The building services industry is based on engineering principles that
are applied to the construction of buildings and the built environment.
In
many
respects,
building
services
are
responsible
for
the
artificial
environment in which we live and work, and associated with that the
environmental condition of our planet.
Its origins as a science and technology are well documented, not least
the use of Archimedes `spiral for movement of water' and the concept
of under floor heating in Roman palaces. More recently, it has evolved
in response to the demands of population growth and the expectation
of comfortable shelter, convenience and a healthy home and workplace
environment.
As
an
industry
it
is
vast
in
terms
of
the
diversity
of
Availability
of
during
the
mid
design
responded
many
fossil
to
instances
fuels
latter
with
became
part
readily
of
mechanical
consumed
the
fuel
and
abundantly
the
20th
century,
and
electrical
excessively.
available
and
systems
Large
building
that
single
in
glazed
with
Thermostatic
cold
draughts
control
was
and
often
high
heat
rudimentary
losses
and
in
the
winter.
compensated
by
buildings
are
now
designed
to
be
sustainable,
energy
conscious
consultation
research
with
organisations.
manufacturers'
the
industry
Advances
research
and
have
professional
also
development
been
in
made
response
bodies
by
to
and
product
market
competition.
The
industry
Design
is
undertaken
site
main
under
is
generally
undertaken
by
the
by
specialist
overall
contractor.
Some
divided
between
specialist
contractors.
administration
design
and
design
and
installation.
consultancies
and
installation
The
of
latter
sub-contracted
construction
installation
practices
on
management
exist,
which
Finance,
e.g. banks
Estate agent
Solicitor
Quantity
surveyor
Client
Land
surveyor
Local
authority:
Planning
Public health
Bldg. control
Highways
Fire
Civil engineer
Structural
engineer
Bldg. services
consultants
Environment
consultant
Architect
*
*
Nominated
sub-contractors
Nominated
suppliers
Public
utilities:
Gas
Electricity
Water
Tele-coms.
HSE
NHBC
inspector
Main contractor
Builders
merchants
Plant and
equipment hire
Manufacturers
Manufacturers
Direct labour
and staff
Specialist
sub-contractors
Bldg. services
sub-contractors
Specialist
supplier
Specialist
supplier
*
*
that
satisfies
particular
standard
of
law.
Secondary
legislation.
The
number
of
statutes
and
associated
secondary
legislation
that
CIBSE Guides.
statute
the
work
is
fundamental
workplace
activity.
and
to
(HSE)
The
inspectorate
other
from
workplaces
application
others
Administration
Executive
HSE
in
any
is
national,
to
is
that
through
regional
empowered
review
to
the
and
to
procedures
all
could
persons
be
Health
locally
access
and
engaged
affected
the
Safety
based
offices.
building
safety
by
and
sites
records.
and
Where
The
Health
and
supplementary
Safety
at
Statutory
Work
etc.
Instruments.
Act
incorporates
Some
of
the
numerous
more
relevant
include:
Other
related
statutes
with
particular
also
effected
Offices,
other
Shops
regard
through
and
commitments
provide
acceptable
to
the
regulation
health
long
Railway
and
these
levels
of
environmental
safety
established
Premises
under
of
Act.
statutes,
lighting,
in
the
Factories
In
Act
addition
employers
temperature
are
and
standards
workplace
and
to
is
the
many
obliged
to
atmospheric
conditions.
These
create
an
integrated
and
planned
approach
to
health
and
workplace.
appoint
them
with
The
project
project
client
coordinator
information
on
health
has
overall
(usually
and
the
safety
responsibility
architect),
matters
and
provide
and
advise
project
(the
builder)
coordinator
has
must
prepared
ensure
that
the
construction
principal
phase
plan.
contractor
This
must
These establish objectives for the well being of all persons involved
in
construction
site
related
project.
The
main
requirements
apply
safety
at
the
workplace
(scaffold),
welfare
(first-aid,
etc.),
These
cover
the
wide
range
of
health,
safety
and
welfare
issues
than
construction
work
on
building
sites.
This
can
include
These
regulations
provide
guidance
on
the
general
duties
and
These
require
product
manufacturers
to
declare
on
their
product
packaging, any possible health risk that could be associated with the
contents (e.g. plastic pipe solvent jointing adhesive is labelled "Irritant"
and "Do Not Breath Vapour" amongst other guidance). Manufacturers
of,
and
employers
using
products
having
potential
health
risk
to
are
required
to
monitor
exposure,
retain
records
and
to
document procedures.
Since
the
1970s,
it
has
become
apparent
that
some
people
with
exposed
boilers.
slurry
Until
of
them
this
to
asbestos
time,
asbestos
insulation
insulation
fibres
mixed
was
with
on
industrial
commonly
water.
The
pipes
produced
slurry
was
and
from
applied
notably
disorders
(asbestosis)
and
pipe-fitters
manufacturers.
and
leading
There
is
laggers,
to
now
claims
a
have
since
against
legacy
of
suffered
former
asbestos
lung
employers
in
industrial
and
analysis.
The
related
Asbestos
Licensing
Regulations
These
require
correct
employers
procedures
incurring
injury,
to
for
to
provide
handling
recognise
operatives
and
their
with
carrying
limitations
training
equipment
and
to
in
the
without
identify
handling,
and
informing
suppliers
of
suitable
quantities
and
and
ladders
means
experienced
for
and
for
safe
use
above
access
qualified
and
persons.
ground
egress,
and
must
Equipment
in
be
all
situations
constructed
inspections
and
by
safety
entrances
to
building
sites
and
are
colour
coded
according
to
significance:
Prohibition red and circular, showing what must not be done.
Mandatory blue and circular, showing what must be done.
Warning yellow and triangular, showing a risk, hazard or danger.
Safe green square or oblong, showing escape routes, first aid, etc.
or
equipment.
Every
operative
must
take
all
necessary
These
regulations
conveying
building
people
sites.
The
relate
(hoists)
to
increased
and
regulations
use
materials
are
of
mechanical
(hoists
principally
and
about
plant
cranes)
the
for
about
safe
and
Employers
are
required
to
provide
suitable
personal
protective
places
detached
must
cut
be
off.
of
and
made
employment
insulated
for
is
to
isolation
Responsibility
for
of
satisfactory
prevent
of
this
individual
is
not
standard,
accidental
damage.
circuits
solely
and
with
the
suitably
Provision
overall
power
employer,
as
employees and the self-employed also have responsibility for safe use
of electricity in their work situation. All places of work apply and the
regulations are effected under four main areas:
Installation systems.
Connected equipment.
Conductors.
Competence of people using or near to electrical equipment.
regulations
include
duties
of
care
by
providers,
installers
to
The
main
minimum
include
approval
aspect
of
performance
the
of
building
Building
standards
inspectors
and
Regulations
applicable
to
is
the
inspection
fees.
establishment
construction
of
and
Title
Basements for dwellings
Structure
B*
moisture
D
Toxic substances
F*
Ventilation
G*
H*
J*
L*
Glazing
P*
Electrical safety
10
been
consolidated
and
replaced
by
the
following
Statutory
Instruments:
These apply to all mains water supply systems from where the service
pipe enters the property boundary to include fittings and appliances
connected thereafter. The principal objective of these regulations and
byelaws is to prevent water wastage, misuse, excessive consumption
and
contamination.
Building
owners,
occupiers
and
installers
have
future
owners.
engaged
Where
signed
containing
undertaker
for
description
new
an
approved
certificate
of
will
the
installations.
be
work
contractor
issued
must
Approval
(see
on
WRAS
below)
completion.
Notice
be
given
must
also
to
be
the
water
sought
for
The
Department
for
Regional
Development
in
Northern
Ireland
also
have water regulations and these are being reviewed for parity with
the standards applied elsewhere in the UK.
Newport,
legislation
Water
South
through
Regulations
Wales.
Its
purpose
communications
Guide.
Other
and
is
to
support
publications,
activities
include
water
supply
particularly
consultation
the
with
product
manufacturers.
Also,
development
of
test
criteria
for
11
Protection
Act
should
ensure
that
products
and
electric
cookers
as
well
as
central
components
such
as
boilers
can
pursue
legal
claims
for
damage
to
property
and
other
interests
of
tenants
and
visitors.
housing
fitness
standard
in
Act
also
marketing
provides
details
Construction
for
when
Handbook).
Home
selling
The
Information
a
Packs
property
significant
part
(see
of
as
part
Part
1,
the
`pack'
of
the
Building
for
the
and
installation
refurbish
of
high
central
efficiency
heating
systems,
condensing
particularly
boilers
and
with
thermostatic
controls. The overall objective is to reduce fuel bills and the carbon
emission impact on the environment. Associated Statutory Instrument
is the Home Information Pack Regulations.
furnaces
and
boiler
plant,
coal
burning
electricity
power
Environment
Act
environment.
Factors
industry
include
air
sets
out
and
criteria
quality
with
strategy
relevant
regard
to
for
to
flue
12
protection
the
building
gases,
of
the
services
drainage
and
British
independent
products
with
its
and
Regulations
Its
businesses.
BS's
be
body
kite-mark
affecting
procedures.
may
know
and
extensive,
Institution
impartial
practices.
well
industries
but
Standards
and
are
in
as
other
established
provide
principles
are
appearing
on
building
materials,
quoted
and
In
was
to
much
services
information
to
satisfy
Statutory
in
1901
quality
items
components,
effect
deemed
as
an
standard
for
the
same
the
range
design
and
solutions
provisions
Instruments.
today,
appropriate
all
BS's
is
installation
for
in
to
of
guidance,
the
Reference
Building
documents
products
These
become
standards
Normalisation
harmonised
are
(CEN)
across
administered
which
by
incorporates
the
the
the
European
'
Comite
BSI.
Community.
' en
Europe
Compliant
BS's
de
are
worldwide
federation
incorporating
about
100
national
standards
uniformly
acceptable
quality
standard.
ISO
documents
are compatible with BS's when they are prefixed BS ISO or BS EN ISO,
e.g. BS EN ISO 8434-1: Metallic tube connections for fluid power and
general use.
13
the
including
to
develop
years
the
it
Fire
initiatives
for
incorporated
Research
improving
several
Station.
housing
other
During
the
standards.
research
1970s
it
bodies
changed
BRE
universities,
some
Trust.
The
building
government
trust
owners,
funding
in
has
representatives
managers
addition
and
to
users.
income
from
The
from
industry,
BRE
has
commercial
product
certification.
The
and
security
services
below)
(see
latter
including
and
Building
LPCB
fire
products
Regulations
support
documents.
Loss
Prevention
originated
in
Certification
the
late
1800s
Board
when
(LPCB)
building
fire
this
organisation
insurers
formed
being,
the
LPC
produced
technical
standards
and
specifications
for fire prevention and control. These standards are now updated and
published as Loss Prevention Standards by BRE Certification Ltd.
See also, page 526.
14
The
incorporate
This
Chartered
an
includes
Institution
extensive
a
range
structured
of
of
Building
professional
membership
Services
Engineers
practice
interests.
symbolised
by
individual
The
international
Institution
is
research
and
also
representative
standardisation
on
bodies.
many
national
CIBSE
and
publications
Guides
Technical Manuals
Application Manuals
Knowledge Series
Commissioning Codes
BBA
The
British
Board
of
' ment
Agre
is
representative
member
other
conforming
' ment
Agre
documentation.
Certificates
may
BBA
assessment,
European
Certificates
ensuring
Technical
are
compliance
Approvals
proof
with
(ETA*)
of
rigorous
Building
enabling
testing
Regulations
products
to
and
and
achieve
the
requirements
of
the
IEC
(International
Electrotechnical
15
Its
membership
is
structured
to
the
various
factions
plumbing
companies.
The
Institute
has
many
publications
that
Technical Papers
Dataflow Sheets
CAPITA
GROUP
competent*
gas
Administers
installation
mandatory
and
appliance
`gas
safe
register'
maintenance
of
technicians.
Gas
Services.
Thereafter,
competence
assessment
is
through
the
years.
members.
technical
They
also
library
provide
of
information
gas
safety
is
`Fact
available
Sheets'
for
their
primarily
to
OFTEC
The
Oil
technicians
suitably
installation
and
Firing
Technical
qualified
maintenance.
as
Association
competent*
Their
for
publications
has
oil
register
fired
include
of
equipment
Easy
Guides,
quality
standard
accreditation
service
for
domestic
solid
fuel
*Note:
The
term
`competent'
is
used
in
the
Building
Regulations
as
16
17
sources
Shallow
wells,
deep
wells,
artesian
wells,
Condensation
Clouds
Sea
Evaporation
Pervious strata
Impervious strata
Rain cycle
River or stream
Shallow well
Lake
Land spring
Deep well
Impervious strata
Pervious strata
Collecting area
Pervious strata
Impervious strata
Plane of saturation
Fault
Artesian spring
Artesian well
Water bearing strata
18
hydrogen
substance
ions
(H).
which
Litmus
will
paper
neutralise
in
the
acid
by
presence
of
accepting
alkaline
its
water
turns blue.
More
accurate
definitions
can
be
obtained
by
using
hydrochemical
pH 7 indicates acidity
pH 7 indicates alkalinity
pH 7 chemically pure
The
quality
of
processed
water
is
unlikely
to
be
pure
due
to
contamination at source.
Rainwater contaminated by suspended impurities as it falls through
the
air.
nitrous
These
oxides
impurities
originating
are
principally
from
carbon
domestic
flue
dioxide,
gases
sulphur
and
and
industrial
and
substrata
materials
water
such
as
sources
calcium,
contaminated
magnesium
and
by
dissolved
sodium.
These
Chlorination
Service reservoir
Distribution main
19
Filtration of Water
Pressure
filter
rate
of
filtration
to
12 m3
per
m2
per
hour.
To
Compressed
air pipe
Fine sand
Back
wash
pipe
C
Nozzles
A
B
Clean water outlet
Drain
Gully
Slow sand filter bed rate of filtration 02 to 115 m3 per m2 per hour.
Filter
beds
can
occupy
large
areas
and
the
top
layer
of
sand
will
Dirty water
Fine sand
Gravel
Inlet valve
Floor tiles
Clean water
Clay puddle
Small domestic filter the unglazed porcelain cylinder will arrest very
fine particles of dirt and even micro-organisms. The cylinder can be
removed and sterilised in boiling water for 10 minutes.
Inlet valve
Outlet
Support
for cylinder
Unglazed
porcelain
cylinder
Drain cock
Outlet
20
sterilised.
by
chlorine
Chlorine
is
injection
generally
water
used
for
used
this
for
drinking
purpose
to
must
destroy
Control panel
Diluting water
absorption tower
Injector
Chlorine cylinder
Water main
Softening of hard water by base exchange process sodium zeolites
exchange their sodium base for calcium (chalk) or magnesium bases in
the water. Sodium zeolite plus calcium carbonate or sulphate becomes
calcium zeolite plus sodium carbonate or sulphate. To regenerate, salt
is
added;
calcium
zeolite
plus
sodium
chloride
(salt)
becomes
sodium
Non-return valve
Salt cap
Back wash
outlet
3
Hard water
inlet pipe
Sodium
zeolites
2
4
5
Drain pipe
Meter
Strainer
To backwash, valves 1, 4, 5 and 6 are closed
and valves 2 and 3 opened
21
Impounding reservoir
Chlorinating house
Pumped
a
distribution
settlement
tank,
water
extracted
subsequently
from
filtered
river
and
is
pumped
chlorinated.
into
Pump
maintenance and running costs make this process more expensive than
gravity systems.
Service reservoir sited underground on top of a hill
or storage tank on top of a tower
Pump house
Tower
River
Water main
Settlement tank
Pumping and chlorinating house
Ring main distribution water mains supplying a town or village may
be in the form of a grid. This is preferable to radial distribution as
sections
can
be
isolated
with
minimal
disruption
to
the
remaining
Supplies
to buildings
22
Street mains
slowly
in
preventing
clockwise
sudden
direction
impact
and
the
gradually
reducing
possibility
of
the
flow,
vibration
and
water hammer.
The gate or sluice valve is used to control the flow of water on low
pressure installations. The wheel head is rotated clockwise to control
the flow of water, but this valve will offer far less resistance to flow
than a globe valve. With use the metallic gate will wear and on high
pressure installations would vibrate.
The drain valve has several applications and is found at the lowest
point in pipe systems, boilers and storage vessels.
For temperatures up to 100C valves are usually made from brass. For
higher temperatures gun metal is used. Brass contains 50% zinc and
50% copper. Gun metal contains 85% copper, 5% zinc and 10% tin.
Crutch head
Spindle
Packing gland
Washer
Washer
Plug
Stop valve (globe type)
Hosepipe
connection
Drain valve
Wheel
Spindle
Packing gland
Flow (either
direction)
Gate
23
must
prevent
be
back
well
above
siphonage
the
of
highest
cistern
water
water
level
into
the
(see
page
main
41)
supply.
Silencing pipe
Nozzle
Rubber
diaphragm
Adjustable fixing
for ball float
Diaphragm float valve BS 12122 and 3
Rubber washer
Side of
cistern
Cap
Nozzle
Piston
Water port
Side of
cistern
A
Section AA
24
for
hot
and
cold
water
to
prevent
crossflow
of
water
off
the
water
supply.
It
is
also
available
in
pillar
format.
25
pipes
may
be
jointed
by
bronze
welding.
Non-manipulative
Copper pipe
Compression ring
Friction ring
Compression ring
O Ring
Copper
pipe
Grab ring
Copper pipe
Non-manipulative
compression joint on
copper pipes
Manipulative
compression joint on
copper pipes
Acorn push-fit
joint on copper pipes
Socket type
Polythene pipe
Soft solder
Copper pipe
Support sleeve
Grip ring
O ring
Union type
26
Screwed joints
on mild steel pipes
Soft soldered
capillary joint on
copper pipes
and
flexible,
therefore
easily
broken
for
maintenance
and
alterations.
BS 6956-5: Jointing materials and compounds.
Resin-based compounds these are specified for chemical and oil pipe joints
where the liquid conveyed may contain solvents which could weaken oil-based
sealants. Resin and fillers are mixed with a catalyst and after application to
pipe threads, tightened joints will require time to set. PTFE tape wound
into threads prior to joint tightening. Chemical and temperature resistant
with an element of flexibility. Suitable for water and gas pipe joints. Also
available as a liquid, but relatively expensive.
BS 7786: Specification for unsintered PTFE tapes for general use.
BS EN 751-3: Sealing materials for metallic threaded joints for general use.
Solders and fluxes the established method for economically jointing copper
pipe and fittings. Solder types:
29% tin 71% lead. Traditionally used for all joints but now prohibited on
drinking water supplies because of the lead content. Melting point 210C.
63% tin 37% lead. Bit solder for electronic applications. Melting
point 185C.
BS
6920:
Suitability
of
non-metallic
products
in
contact
with
water.
paste
format
and
function
by
preventing
cleaned
surfaces
tarnishing
under heat. Passive fluxes do not contain any free acid and will require heat
application to effect cleaning. These are generally known as water soluble
organic
flux's
for
fluxes
and
are
non-corrosive
use
with
Self-cleansing
lead-free
fluxes
the
preferred
properties.
solders
contain
and
an
choice
by
Water-soluble
are
acid,
easily
usually
gas
companies
fluxes
cleaned
are
from
hydrochloric.
due
also
finished
This
to
the
preferred
joints.
type
of
27
Water mains
Water
mains
have
been
manufactured
from
variety
of
materials.
corrosion
and
decomposition
of
the
pipes
may
occur.
Contemporary materials which suit most waters are ductile cast iron
and
uPVC.
The
water
undertaking
or
authority
must
be
consulted
end
only.
Bedding
of
mains
is
usually
surround
of
shingle
to
accommodate any movement. uPVC pipes are pigmented blue for easy
identification in future excavations and cast iron has a blue plastic
tape attached for the same reason.
Refs.
BS
EN
545:
Ductile
iron
pipes,
fittings,
accessories
28
and
their
water
authority
requires
at
least
days'
written
notice
for
connection to their supply main. The main is drilled and tapped live
with special equipment, which leaves a plug valve ready for connection
to the communication pipe. A goose neck or sweeping bend is formed
at the connection to relieve stresses on the pipe and valve. At or
close to the property boundary, a stop valve is located with an access
compartment and cover at ground level. A meter may also be located
at
this
point.
The
communication
and
supply
pipe
should
be
snaked
Revolving head
Drain cock
Water main
under pressure
Plug valve
Goose neck
Plug valve
Water main
Property boundary
Owned and
maintained by
Water Authority
Communication pipe
Installed and
maintained by
building owner
750 mm min
Supply pipe
Detail of supply to building
29
Water Meters
Water
meters
authority.
are
Most
installed
require
at
meters
the
on
discretion
all
new
of
build
the
and
local
water
conversion
30
efficient
operation,
high
pressure
water
supply
is
essential
pressure
can
then
draw
water
back
into
the
main
from
Notes:
(1) Servicing valves to
be provided on supply pipes to
storage and flushing cisterns.
(2) Copper tube pipe sizes
shown.
Bath Basin WC
15 mm
rising main
WC
Ground level
Basin
Sink
Combined stop and
drain valve
750 mm min.
Mastic seal
31
at
the
sink.
The
cold
water
storage
cistern
has
minimum
the
direct
system
and
is
therefore
more
expensive
to
install,
Notes:
(1) Servicing valves to
be provided on supply pipes to
storage and flushing cisterns.
(2) Copper tube pipe sizes
shown.
Cold water
storage cistern
22 mm overflow pipe
22 mm
cold feed pipe
22 mm
distributing pipe
Bath
Basin
WC
15 mm
rising main
15 mm
WC
Ground level
Drain valve
Basin
Sink
Combined stop and
drain valve
750 mm min.
Mastic seal
Ref.: The Water Supply (Water Fittings) Regulations 1999.
32
Parts per million (ppm), i.e. milligrams per litre (mg/l) e.g.
Location
Typical ppm
Bristol
300
Cardiff
100
Hartlepool
460
London
285
Manchester
60
Newcastle
160
Scotland
50
For a general guide to England and Wales, see map on page 35.
Classification
Type of water
Clarkes
Soft
35
50
Moderately soft
3570
50100
Slightly hard
70105
100150
Moderately hard
105140
150200
Hard
140210
200300
Very hard
210
300
the
an
linings
obvious
hot
of
pipework,
example,
water
and
but
central
boilers
far
and
more
heating
other
significant
plant.
If
ancillaries.
is
its
enough
Kettle
efficiency
scale
is
scale
reduction
deposited,
pipework systems can become completely blocked or `furred up'. This can
have explosive consequences, as safety valves will also be affected. Chalk
build
just
up
a
normally
few
limitations
is
takes
months
of
continually
direct
years,
depending
hot
introduced.
but
on
water
Direct
in
the
very
hard
frequency
systems
systems
water
of
(see
page
are
only
areas,
plant
65)
use.
where
applicable
it
may
Hence
be
the
fresh
water
where
water
hardness is less than 150 ppm and water temperatures do not exceed 65C.
The water temperature in modern hot water and heating systems exceeds
80C, therefore direct systems are effectively obsolete in favour of indirect
installations, (see page 66). Indirect systems have the same water circulating
throughout
the
primary
and
heating
pipework
and
it
is
only
drained
off
33
Permanent
hardness
due
to
calcium
and
magnesium
sulphates
in
made
between
degrees
Clarke
and
approximate
parts
per
million
Type of water
Hardness as
Hardness as calcium
calcium*
carbonate equivalent*
Soft
20
50
Moderately soft
2040
50100
Slightly hard
4060
100150
Moderately hard
6080
150200
Hard
80120
200300
Very hard
120
300
An
arithmetical
relationship
exists
between
34
expressions
of
water
In
hard
water
areas,
these
problems
can
be
overcome
with
the
will
fit
conveniently
within
the
housing
under
domestic
sink.
35
Inspecting
the
inside
of
kettle
will
provide
an
indication
as
to
of
simple
tests
can
be
applied.
As
guide,
these
include
dip pad test with colour indicator and a colour change tablet test.
Accurate definition in ppm can be achieved by using a hand held TDS
(total dissolved solids) meter or by sample analysis in a laboratory.
As
indicated
to
remove
on
the
water
alternative
is
preceding
hardness
water
page,
and
conditioner
water
associated
and
these
softener
limescale
are
can
be
used
deposits.
available
in
An
three
different types:
Electronic
Magnetic
Electrolytic
Compared
to
water
softener,
conditioners
have
the
following
characteristics:
1.
Refs:
Building Regulations, Approved Documents L1A and L1B: Conservation
of fuel and power.
Domestic Heating Compliance Guide.
BS 7593: Code of practice for treatment of water in domestic hot
water central heating systems.
36
energy
standard
voltage
requirement
three-pin
(12
volt
DC)
is
from
power
the
socket.
transformer
electrical
Connected
with
coil
mains
to
of
supply
this
is
wire
or
through
reduced
antenna
Installation
Mains voltage
socket with
3 amp fused plug
Rising main
100 mm
wire coil
Drain valve
230 volt AC to
12 volt DC magnetic
pulse transformer
Stop valve
37
as
appliances
dedicated
such
as
water
an
treatment
electric
to
shower,
individual
water
combination
heating
boiler
or
an
The
unit
has
very
strong
magnetic
core
of
ceramic
construction.
Water supplying a hot water appliance passes around the core and
receives a small electrical induction charge. This is sometimes referred
to
as
the
magnetohydronamic
process.
As
the
water
is
heated
the
be
flushed
through,
thereby
preventing
their
formation
as
scale
Typical installation
Outlet
Servicing
valve
Metal
sleeve
Inlet
38
Magnetic
core
Within
and
the
zinc
unit
(anode)
is
[see
galvanic
page
cell
105].
consisting
Water
of
passing
copper
through
(cathode)
acts
as
an
deposits
remain
in
suspension.
Also,
zinc
ions
are
produced
Rising main
Sink tap
Copper (cathode)
Water charged
with zinc ions
Zinc (anode)
Earth bypass
cable
Resistor
Electrolytic unit
Incoming
water supply
39
Reagent
Precipitate
Ca(HCO3)2
Ca(OH)2
Calcium carbonate
2CaCO3 2H2O
Reagent
Soda ash
By-product
Sodium
sulphates,
sulphates,
chlorides
chlorides
and nitrates
and nitrates
CaSO4
NaCO3
Na2SO4
CaCl2
2NaCl
Ca(NO3)2
2NaNO3
Precipitate
Calcium
carbonate
CaCO3
40
Backow Protection
Domestic sanitary appliances all potable (drinkable) water supplies must be
protected against pollution by backflow or back siphonage from water that
could be contaminated. Protection is effected by leaving sufficient space or
air gap between the lowest point of the control device or tap discharge and
the appliance spill over level.
80 mm minimum.
discharge into an unobstructed air gap between the regulating device water
inlet to the vessel and the overflow or warning pipe.
In this situation the air gap should be 20 mm or 2 internal diameter of the
regulating valve inlet orifice (take greater value).
For example, a 20 mm internal diameter orifice:
20 mm or 2 20 mm
40 mm minimum.
EN
1717:
installations
Protection
and
general
against
pollution
requirements
of
of
devices
potable
to
water
prevent
in
water
pollution
by
backflow.
41
backflow
or
back
siphonage
protection
is
an
alternative
the
pipeline.
Special
arrangements
of
pipework
with
branches
BS
6282,
Devices
with
moving
parts
for
the
prevention
of
42
water
supply
to
commercial
and
industrial
premises
must
be
processes
preparation,
exist,
car
e.g.
dyeing,
washing,
chemical
irrigation
manufacture,
systems,
etc.,
it
insecticide
is
imperative
of
domestic
water
supply
situations
is
prevented
by
risk.
require
In
the
greater
processes.
interests
security
Hitherto,
of
public
measures
device
on
health,
mains
containing
two
the
water
supplies
check
authorities
to
valves
industrial
with
an
This
modified
device
is
known
as
`Verifiable
backflow
by
differential
obturators
(two
positively
loaded
check
valves). Each pressure zone has a test point to verify that the valve
is functioning correctly.
43
concentrated
load.
Plastic
cisterns
will
require
uniform
support
large
buildings,
cisterns
are
accommodated
in
purpose-made
plant room at roof level or within the roof structure. This room must
be
well
insulated
and
ventilated,
and
be
provided
with
thermostatic
storage
duplicated
this
and
should
and
be
repairs
demand
exceeds
interconnected.
provided
each
at
In
much
cistern
4500
the
lower
must
litres,
interests
be
cisterns
of
load
capacities.
capable
For
of
must
be
distribution
maintenance
isolation
and
independent operation.
Insulation
Bolted Screened air inlet
slab 50 mm cover
thick
40 mm
(see
page 41)
Rising
main
50 mm
Vent pipe
Ref.
Filter
Warning pipe
to outside
BS
storage
7181:
Specification
cisterns
up
to
for
500
Full-way
gate valve
Insulated doors
Bearer
Ceiling joist
Light
Insulation
Working space
Cistern
Section of cistern
800
800
1200
Steel
beams
Electric heater
Asphalt tanking
Suspended ceiling
Inlet
Overflow
and warning pipe
Refs.
for
BS
cisterns,
Drain valve
Gate valves
Duplicated cisterns
Distributing pipes
417-2:
galvanised
low
cistern
Specification
carbon
lids,
tanks
steel
and
cylinders.
BS 4213: Cisterns for domestic use.
Cold water storage and combined
feed and expansion (thermoplastic)
cisterns up to 500 l. Specification.
44
water
storage
data
is
provided
to
allow
for
up
to
24
hour
Storage/person/24 hrs
Boarding school
90 litres
Day school
30
45
(3)
40
(3)
Dwellings
90
(1)
45
40
Hostel
90
Hotel
135
Medical accommodation
115
45
(2) (3)
40
Public toilets
15
Restaurant
7 per meal
the
design
stage
the
occupancy
of
building
may
be
unknown.
Occupancy
Dept. store
Factory
30 persons per WC
Office
School
Shop
E.g. A 1000 m2 (net floor area) office occupied only during the day
therefore allow 10 hours' emergency supply.
1000/10 100 persons 40 litres 4000 litres (24 hrs)
1667 litres (10 hrs)
45
medium
pressure
to
and
high
supply
rise
water
buildings,
directly
there
to
the
is
often
upper
insufficient
floors.
mains
Boosting
by
or
storage
vessel
supplies
drinking
water
to
the
upper
floors.
As this empties and the water reaches a predetermined low level, the
pipeline switch engages the duty pump. A float switch in the break
tank protects the pumps from dry running if there is an interruption to
mains supply. The various pipe sections are fitted with isolating valves
to facilitate maintenance and repairs.
Auto-air valve
Float switch
Header pipe
Pipeline
switch
Cold water supplies
to WCs, basins, baths
and showers
Non-return valve
Vent
Float switch
46
Break tank
the
pump
has
replenished
the
cylinder,
high
pressure
switch
at
roof
level
or
from
the
rising
main.
pressure
reducing
Supply to WCs,
basins, baths and
showers
Supply to WCs,
basins, baths and
showers
Break pressure
cistern
Drinking water
direct from main
Supply to WCs,
basins, baths and
showers
Pressure switches
Sight glass
Vent
Pneumatic cylinder
Air compressor
47