Beruflich Dokumente
Kultur Dokumente
T70C
T70P
T90C
T90P
T120C
T120P
Serial numbers
T7009-000101
T9009-000101
T12009-000101
and above
with
Maintenance
Information
November 2008
Introduction
Important
Technical Publications
TEREX Corporation has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a
TEREX policy. Therefore, product specifications
are subject to change without notice.
Title
Part No.
Contact Us:
www.TEREX.com
ii
November 2008
iii
November 2008
iv
November 2008
Safety Rules
Danger
Failure to obey the instructions and safety rules
in this manual and the appropriate Operator's
Manual on your machine will result in death or
serious injury.
Many of the hazards identified in the
operators manual are also safety hazards
when maintenance and repair procedures
are performed.
November 2008
SAFETY RULES
Personal Safety
Workplace Safety
vi
November 2008
Table of Contents
Introduction
Important Information - Introduction ................................................................... ii
How to Read Your Serial Number ..................................................................... iii
Parts Stocking List ............................................................................................ x
How to Order Parts ........................................................................................... xi
Service Parts Fax Order Form ......................................................................... xii
Section 1
Safety Rules
General Safety Rules ........................................................................................ v
Section 2
Rev
Specifications
vii
November 2008
TABLE OF CONTENTS
Section 3
Rev
Maintenance Schedules
Cummins Lubrication and Maintenance Service Intervals ............................ 3 - 3
Perkins Lubrication and Maintenance Service Intervals ............................... 3 - 4
Newage Generators Maintenance Schedule ................................................ 3 - 5
Section 4
Rev
Troubleshooting
Introduction .................................................................................................. 4 - 1
A
Section 5
viii
Rev
Introduction .................................................................................................. 5 - 1
November 2008
Part No.
ix
November 2008
November 2008
Machine Information
Model
Serial Number
Date of Purchase
Authorized TEREX Distributor
Phone Number
xi
November 2008
_________________________________
_________________________________
Ship To
Bill To
___________________________________
_________________________________
___________________________________
_________________________________
___________________________________
_________________________________
Purchase Order Number ____________________
___________________________________
Ship Via
___________________________________
Quantity
Price
Part Number
Date
All backordered parts will be shipped when available via the same ship method as the original order
unless noted below:
o
Ship all available parts and contact customer on disposition of backordered parts
Comments _________________________
__________________________________
__________________________________
Section 2 Specifications
November 2008
Specifications
REV A
T70C Specifications
Fuel system
Specification
69 kVA / 55 kW
75 kVA / 60 kW
42 kW
42 kVA
120 / 240
350 / 175
225 A
Engine specifications
Manufacturer
Cummins
Model
QSB5-G1 NR3
Piston displacement
Compression ratio
17.3 : 1
Monitoring gauges
Capacity
28 hr
load
35 hr
Half load
53 hr
Engine governor
Protection
(safety shutdowns)
Generator gauges
voltmeter, ammeter,
Hz meter
91 hp (68 kWm)
Filter
Description
#2 diesel
Receptacles, 120 V
Receptacles, 240 V
Primary Distribution
Generator specifications
Manuafacturer
Stamford
Model
Rating
(0.8 power factor)
Description
UCI224FIL73D
60 kW 3 Phase @ 480 / 240 V
brushless, 4 pole, synchronous,
single bearing
Insulation
Temperature rating
Class H
125 C rise over 40 C ambient
Voltage regulation
Frequency (speed)
2-1
Section 2 Specifications
SPECIFICATIONS
November 2008
REV A
Sound levels
66 dBA at 23 ft / 7 meters
Lifting system
empty
full
Dimensions - L x W x H
(no trailer)
Weight (with trailer)
Dimensions - L x W x H
(with trailer)
empty
full
T70 Trailer
Tire
225/75R15
Tongue weight
Trailer weight
2-2
Section 2 Specifications
November 2008
REV A
SPECIFICATIONS
T70P Specifications
Fuel system
Specification
70 kVA / 54 kW
42 kW
42 kVA
120 / 240
350 / 175
225 A
Engine specifications
Manufacturer
Perkins
Model
1104DE-44TG1
78 hp (58 kWm)
Piston displacement
Compression ratio
18.2 : 1
Monitoring gauges
Capacity
36 hr
load
47 hr
67 hr
Half load
Filter
74 kVA / 59 kVA
Description
#2 diesel
Engine governor
Protection
(safety shutdowns)
Generator gauges
voltmeter, ammeter,
Hz meter
Receptacles, 120 V
Receptacles, 240 V
Primary Distribution
Generator specifications
Manufacturer
Stamford
Model
Rating
(0.8 power factor)
Description
UCI224EIL73D
60 kW 3 Phase @ 480 / 240 V
brushless, 4 pole, synchronous,
single bearing
Insulation
Temperature rating
Class H
125 C rise over 40 C ambient
Voltage regulation
Frequency (speed)
2-3
Section 2 Specifications
SPECIFICATIONS
November 2008
REV A
Sound levels
66 dBA at 23 ft / 7 meters
Lifting system
empty
full
Dimensions - L x W x H
(no trailer)
Weight (with trailer)
Dimensions - L x W x H
(with trailer)
empty
full
T70 Trailer
Tire
225/75R15
Tongue weight
Trailer weight
2-4
Section 2 Specifications
November 2008
REV A
SPECIFICATIONS
T90C Specifications
Fuel system
Specification
90 kVA / 72 kW
59 kW
59 kVA
120 / 240
492 / 246
300 A
Engine specifications
Manufacturer
Cummins
Model
QSB5-G2 NR3
Capacity
26 hr
load
32 hr
Half load
47 hr
Compression ratio
17.2 : 1
Monitoring gauges
Engine governor
Protection
(safety shutdowns)
Generator gauges
voltmeter, ammeter,
Hz meter
Piston displacement
Cooling system
Filter
100 kVA / 80 kW
Description
#2 diesel
Receptacles, 120 V
Receptacles, 240 V
Primary Distribution
Generator specifications
Manuafacturer
Stamford
Model
Rating
(0.8 power factor)
Description
UCI274CIL32D
60 kW 3 Phase @ 480 / 240 V
brushless, 4 pole, synchronous,
single bearing
Insulation
Temperature rating
Class H
125 C rise over 40 C ambient
Voltage regulation
Frequency (speed)
2-5
Section 2 Specifications
SPECIFICATIONS
November 2008
REV A
Sound levels
66 dBA at 23 ft / 7 meters
Lifting system
empty
full
Dimensions - L x W x H
(no trailer)
Weight (with trailer)
110 x 47 x 64 in
279 x 119 x 162 cm
empty
full
Dimensions - L x W x H
(with trailer)
T90 Trailer
Tire
Tongue weight
Trailer weight
2-6
225/75R15
electric brakes - 903 lbs / 410 kg
hydraulic brakes - 645 lbs / 293 kg
electric brakes - 1023 lbs / 464 kg
hydraulic brakes - 1110 lbs / 503.5 kg
Section 2 Specifications
November 2008
REV A
SPECIFICATIONS
T90P Specifications
Fuel system
Specification
90 kVA / 72 kW
59 kW
59 kVA
120 / 240
492 / 246
300 A
Engine specifications
Manufacturer
Perkins
Model
1104D-E44TAG1
110 hp / 82 kWm
Piston displacement
Compression ratio
16.2 : 1
Monitoring gauges
Capacity
25 hr
load
32 hr
Half load
45 hr
Filter
100 kVA / 80 kW
Description
#2 diesel
Engine governor
Protection
(safety shutdowns)
Generator gauges
voltmeter, ammeter,
Hz meter
Receptacles, 120 V
Receptacles, 240 V
Primary Distribution
Generator specifications
Manufacturer
Stamford
Model
Rating
(0.8 power factor)
Description
UCI274CIL32D
83 kW 3 Phase @ 480 / 240 V
brushless, 4 pole, synchronous,
single bearing
Insulation
Temperature rating
Class H
125 C rise over 40 C ambient
Voltage regulation
Frequency (speed)
2-7
Section 2 Specifications
SPECIFICATIONS
November 2008
REV A
Sound levels
66 dBA at 23 ft / 7 meters
Lifting system
empty
full
Dimensions - L x W x H
(no trailer)
Weight (with trailer)
110 x 47 x 64 in
279 x 119 x 162 cm
empty
full
Dimensions - L x W x H
(with trailer)
T90 Trailer
Tire
Tongue weight
Trailer weight
2-8
225/75R15
electric brakes - 903 lbs / 410 kg
hydraulic brakes - 645 lbs / 293 kg
electric brakes - 1023 lbs / 464 kg
hydraulic brakes - 1110 lbs / 503.5 kg
Section 2 Specifications
November 2008
REV A
SPECIFICATIONS
T120C Specifications
Fuel system
Specification
120 kVA / 95 kW
72 kW
72 kVA
120 / 240
600 / 300
350 A
Engine specifications
Manufacturer
Cummins
Model
QSB5-G5NR3
Capacity
20 hr
load
24 hr
Half load
36 hr
Compression ratio
17.3 : 1
Monitoring gauges
Engine governor
Protection
(safety shutdowns)
Generator gauges
voltmeter, ammeter,
Hz meter
Piston displacement
Cooling system
Filter
Description
#2 diesel
10 qts / 8.5 L
Receptacles, 120 V
Receptacles, 240 V
Primary Distribution
Generator specifications
Manufacturer
Newage
Model
UCI274DIL32D
Rating
(0.8 power factor)
Description
Insulation
Temperature rating
Class H
125 C rise over 40 C ambient
Voltage regulation
Frequency (speed)
2-9
Section 2 Specifications
SPECIFICATIONS
November 2008
REV A
Sound levels
68 dBA at 23 ft / 7 meters
Lifting system
empty
full
Dimensions - L x W x H
(no trailer)
Weight (with trailer)
110 x 47 x 64 in
279 x 119 x 162 cm
empty
full
Dimensions - L x W x H
(with trailer)
T120 Trailer
Tire
Tongue weight
Trailer weight
2 - 10
225/75R15
electric brakes - 912 lbs / 414 kg
hydraulic brakes - 652 lbs / 296 kg
electric brakes - 1023 lbs / 464 kg
hydraulic brakes - 1110 lbs / 503.5 kg
Section 2 Specifications
November 2008
REV A
SPECIFICATIONS
T120P Specifications
Fuel system
Specification
113 kVA / 90 kW
122 kVA / 98 kW
72 kW
72 kVA
120 / 240
600 / 300
350 A
Engine specifications
Manufacturer
Perkins
Model
1104D-44TAG2
Piston displacement
Compression ratio
16.2 : 1
Monitoring gauges
Capacity
21 hr
27 hr
37 hr
load
Half load
Engine governor
Protection
(safety shutdowns)
Generator gauges
voltmeter, ammeter,
Hz meter
Filter
Description
#2 diesel
Receptacles, 120 V
Receptacles, 240 V
Primary Distribution
Generator specifications
Manufacturer
Stamford
Model
UCI274DIL32D
Rating
(0.8 power factor)
Description
Insulation
Temperature rating
Class H
125 C rise over 40 C ambient
Voltage regulation
Frequency (speed)
2 - 11
Section 2 Specifications
SPECIFICATIONS
November 2008
REV A
Sound levels
68 dBA at 23 ft / 7 meters
Lifting system
empty
full
Dimensions - L x W x H
(no trailer)
Weight (with trailer)
110 x 47 x 64 in
279 x 119 x 162 cm
empty
full
Dimensions - L x W x H
(with trailer)
T120 Trailer
Tire
225/75R15
Tongue weight
Trailer weight
2 - 12
Section 2 Specifications
November 2008
REV A
SPECIFICATIONS
SIZE
Grade 5
THREAD
LUBED
20
28
1/4
5/16
3/8
7/16
1/2
9/16
5/8
3/4
7/8
1
1.125
1.25
1.5
LUBED
DRY
DRY
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
100
90
11.3
10.1
80
120
9
13.5
140
120
15.8
13.5
110
160
12.4
18
130
140
14.7
15.8
LUBED
18
24
16
24
14
20
13
20
12
18
11
18
10
16
9
14
8
12
7
12
7
12
6
12
Grade 8
DRY
LUBED
DRY
LUBED
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
13
14
23
26
37
41
57
64
80
90
110
130
200
220
320
350
480
530
590
670
840
930
1460
1640
17.6
19
31.2
35.2
50.1
55.5
77.3
86.7
108.4
122
149
176
271
298
433
474
650
718
800
908
1138
1260
1979
2223
17
19
31
35
49
55
75
85
110
120
150
170
270
300
430
470
640
710
790
890
1120
1240
1950
2190
23
25.7
42
47.4
66.4
74.5
101.6
115
149
162
203
230
366
406
583
637
867
962
1071
1206
1518
1681
2643
2969
18
20
33
37
50
60
80
90
120
130
160
180
280
310
450
500
680
750
970
1080
1360
1510
2370
2670
24
27.1
44.7
50.1
67.8
81.3
108.4
122
162
176
217
244
379
420
610
678
922
1016
1315
1464
1844
2047
3213
3620
25
27
44
49
70
80
110
120
150
170
210
240
380
420
610
670
910
990
1290
1440
1820
2010
3160
3560
33.9
36.6
59.6
66.4
94.7
108.4
149
162
203
230
284
325
515
569
827
908
1233
1342
1749
1952
2467
2725
4284
4826
21
24
38
43
61
68
93
105
130
140
180
200
320
350
510
560
770
840
1090
1220
1530
1700
2670
3000
28.4
32.5
51.5
58.3
82.7
92.1
126
142
176
189
244
271
433
474
691
759
1044
1139
1477
1654
2074
2304
3620
4067
Class 4.6
Size
(m m )
5
6
7
LUBED
DRY
LUBED
Class 10.9
8.8
DRY
LUBED
Class 12.9
10.9
DRY
LUBED
12.9
DRY
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
in- lbs
Nm
16
19
45
1.8
3.05
5.12
21
36
60
2.4
4.07
6.83
41
69
116
4.63
7.87
13.2
54
93
155
6.18
10.5
17.6
58
100
167
6.63
11.3
18.9
78
132
223
8.84
15
25.2
68
116
1.95
7.75
13.2
22.1
91
155
260
10.3
17.6
29.4
LUBED
8
10
12
14
16
18
20
22
24
Class 8.8
4.6
DRY
LUBED
DRY
LUBED
DRY
LUBED
DRY
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
f t - lbs
Nm
5.4
10.8
18.9
30.1
46.9
64.5
91
124
157
7.41
14.7
25.6
40.8
63.6
87.5
124
169
214
7.2
14.4
25.1
40
62.5
86.2
121
166
210
9.88
19.6
34.1
54.3
84.8
117
165
225
285
14
27.9
48.6
77.4
125
171
243
331
420
19.1
37.8
66
105
170
233
330
450
570
18.8
37.2
64.9
103
166
229
325
442
562
25.5
50.5
88
140
226
311
441
600
762
20.1
39.9
69.7
110
173
238
337
458
583
27.3
54.1
94.5
150
235
323
458
622
791
26.9
53.2
92.2
147
230
317
450
612
778
36.5
72.2
125
200
313
430
610
830
1055
23.6
46.7
81
129
202
278
394
536
682
32
63.3
110
175
274
377
535
727
925
31.4
62.3
108
172
269
371
525
715
909
42.6
84.4
147
234
365
503
713
970
1233
2 - 13
Section 2 Specifications
November 2008
SPECIFICATIONS
REV A
2 - 14
Generator
FT*LB
70
45
190
70
Genset Isolators
70
September 2008
Symbols Legend
3-1
Pre-Deliver
Pre-Deliveryy Preparation
Fundamentals
Instructions
Pre-Delivery Preparation
Pre-operation inspection completed
Maintenance items completed
Function tests completed
Model
Serial number
Date
Machine owner
Inspected by (print)
Inspector signature
Inspector title
Inspector company
September 2008
Maintenance Schedules
REV A
DAILY
50 Hrs or
Wkly
500 Hrs or
12 Mths
1000 Hrs
2000 Hrs
ITEM
2 Yrs
3000 Hrs
3000 Hrs or
2 Yrs
4000 Hrs
3-3
September 2008
DAILY
15000
250 Hours 1500 Hours
4500 Hours
Hours or 19
or 3
or 12
or 3 Years
Years
Months
Months
Visual inspection
Visual inspection plus running audible check
Measure stator winding insulation resistance
and record
Monitor bearing/s condition
Remove terminal box lid and check
connections
Re-grease bearings
*Refer to the manufacturers manuals for detailed maintence intervals and instructions. If the
information in the manufacturer's manual differs from that in this manual the manufacturer's manual
should take precedence.
3-4
September 2008
Section 4 Troubleshooting
Troubleshooting
Before Troubleshooting:
Read, understand and obey the safety rules
and operating instructions in the appropriate
operator's manual on your machine.
Be sure that all necessary tools and test
equipment are available and ready for use.
4-1
Section 4 Troubleshooting
September 2008
Troubleshooting Guide
The engine/generator set is tested and set at the factory for proper operation in the field. These units
should never require additional adjustments in the field. If needed, adjustments should only be made by a
qualified service technician, otherwise the manufacturers warranty may become void.
FAULT
POSSIBLE CAUSE
SOLUTION
Voltage regulator
Defective generator
Voltage adjustment
set too low
Defective potentiometer
By pass or replace
Check wiring
Fluctuating or surging
engine speed
Check wiring
Voltage adjustment
potentiometer
Adjust potentiometer
High generator
output voltage
4-2
September 2008
Section 4 Troubleshooting
TROUBLESHOOTING
FAULT
POSSIBLE CAUSE
SOLUTION
High generator
output voltage
Defective automatic
voltage regulator
Replace voltage
regulator
Check wiring
An ON/OFF type
load may be the cause
Redistribute load if
possible
Fluctuating or surging
engine speed
Check connections
Check wiring
Contaminated fuel
Fluctuating generator
output voltage
4-3
Section 4 Troubleshooting
September 2008
TROUBLESHOOTING
FAULT
POSSIBLE CAUSE
SOLUTION
Low Speed
Defective solenoid
Replace solenoid
4-4
Clogged exhaust
Contaminated fuel
Defective injectors
September 2008
Section 4 Troubleshooting
TROUBLESHOOTING
FAULT
POSSIBLE CAUSE
SOLUTION
Blown fuse in DC
control circuit
E-Stop
Defective starter
solenoid
Replace solenoid
Defective starter
Replace starter
Seized engine
Unit is overloaded
Reduce load
Improper connection
Blocked exhaust
Contaminated fuel
Not opening
Improper coolant
or water mixture
Use a 50/50 on
mix of water and
anti-freeze only
4-5
Section 4 Troubleshooting
September 2008
TROUBLESHOOTING
FAULT
POSSIBLE CAUSE
SOLUTION
Overloaded engine
Reduce load
Defective thermostat or
thermocouple switch
Inspect thermostat
switch
Defective or grounded
temperature switch
Defective injectors or
injector pump
IF YOU FEEL AN ELECTRIC SHOCK AT ANY TIME WHILE OPERATING THIS UNIT, SHUT IT DOWN
IMMEDIATELY! HAVE THE UNIT INSPECTED BY A TRAINED ELECTRICIAN.
THIS ENGINE/GENERATOR SET IS FACTORY INSTALLED, TESTED, AND SET FOR FIELD
OPERATION. ANY DAMAGE TO THE ENGINE OR GENERATOR UNITS OCCURRING AFTER
ADJUSTMENTS ARE MADE IN THE FIELD BY UNAUTHORIZED PERSONNEL WILL NOT BE
COVERED BY YOUR MANUFACTURERS WARRANTY AND WILL ALSO VOID THE
MANUFACTURERS WARRANTY ON THIS PARTICULAR UNIT. IF YOU CAN NOT REACH YOUR
LOCAL DEALER, CONTACT THE FACTORY SERVICE MANAGER TOLL FREE AT 1-800-433-3026.
4-6
September 2008
Section 4 Troubleshooting
TROUBLESHOOTING
Electrical Troubleshooting
5 Components that cause voltage
related problems
Generator
Test resistance of field, stator and exciter windings. Contact TEREX for procedures or repair
facility recommended by generator manufacturer.
Potentiometer
Connects to voltage regulator. Bypass potentiometer by unplugging from voltage regulator and
installing jumper on 2 male spades on regulator.
Voltage Regulator
NEVER ATTEMPT TO TEST A "LIVE" GENERATOR UNLESS THERE IS ANOTHER COMPETENT PERSON PRESENT WHO CAN SWITCH
OFF THE POWER SUPPLY OR SHUT DOWN
THE ENGINE IN AN EMERGENCY.
NEVER EXPOSE "LIVE" CONNECTIONS UNLESS YOU HAVE CREATED A SAFE WORKING
AREA AROUND YOU. MAKE SURE YOU HAVE
MADE ALL OTHER PERSONS IN THE IMMEDIATE AREA FULLY AWARE OF WHAT YOU ARE
DOING.
WARNING! DO NOT PERFORM THIS
PROCEDURE WHILE GENERATOR IS UNDER
LOAD!
Overcurrent Relay
This device causes the 3-phase breaker to trip
that supplies AC power to the distribution lugs if
uneven or excessive current is measured at the
distribution lugs. It is also connected to the 3phase door switch and will automatically trip the 3phase breaker when the door is open and prevents the breaker from being reset while it is open.
4-7
Section 4 Troubleshooting
September 2008
TROUBLESHOOTING
4-8
September 2008
Section 5 Schematics
Schematics
REV A
Before Troubleshooting:
Malfunction
discovered
Identify
symptoms
Troubleshoot
problem
still exists
Return to
service
problem
solved
Inspect
and test
Perform
repair
5-1
Section 5 Schematics
September 2008
5-2
REV A
September 2008
Section 5 Schematics
5-3
Section 5 Schematics
September 2008
5-4
REV A
September 2008
Section 5 Schematics
REV A
5-5
Section 5 Schematics
September 2008
5-6
REV A
September 2008
Section 5 Schematics
REV A
5-7
Section 5 Schematics
September 2008
REV A
5-8
California Proposition 65
California Proposition 65
Warning
Warning
Towing Checklist
(Use at each stop)
Before Towing
Before Driving
On The Road
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Phone +65 98 480 775
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Fax +81 3 3453 6083
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Phone +55 11 41 665 755
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Phone +31 183 581 102
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Phone +46 31 575100
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