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WSB-KMS-PI-SPC-002
Revision: 0
Discipline: Piping
Page 1 of 29
EPCI FOR
KEERA METERING STATION
20 June 2016
RBI
JBM
KZ
B1
30 May 2016
RBI
JBM
KZ
28 April 2016
RBI
JBM
KZ
14 April 2016
RBI
JBM
KZ
REV
DATE
DESCRIPTION
By
Check
App
By
Date
CLIENT
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REVISION LOG
Document Number
: WSB-KMS-PI-SPC-002
Document Title
Revision
:0
Page
Date
Revise
19/04/16
ADH
18, 22,
24, 26
19/04/16
ADH
18-29
23/05/16
ADH
19, 24
30/05/16
FVC
19,21,23
16/06/16
Reviewer
ADH
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TABLE OF CONTENTS
REVISION LOG ..................................................................................................... 2
REVISION NUMBER TABULATION ......................................................................... 3
TABLE OF CONTENTS ............................................................................................ 4
1
GENERAL ........................................................................................................ 5
REFERENCES .................................................................................................. 6
REQUIREMENTS ............................................................................................. 7
COATING ...................................................................................................... 12
1
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GENERAL
INTRODUCTION
Energy Equity Epic (Sengkang) is planning to develop Walanga, Sampi Sampi and Bonge
Gas Fields at South Sulawesi that expected to produce 80 MMSCFD of gas from six (6)
wells. From wells, associated gas and hydrocarbon liquid will be delivered to Keera
Metering Station through Trunkline 16 as far as approximately 19 km to be processed.
The Keera Metering Station will be designed for capacity 80 MMSCFD. The main
equipment of Keera Metering Station consists of Separator, Coalescing Filter, Custody
Meter, Liquid Tank and Liquid Pump and utilities. The delivery point for sales gas is at
Keera Custody Meter. The sales gas will be further treated at LNG Plant.
1.2
SCOPE
This specification covers the minimum technical requirements for the design, selection,
application, and service classification of piping components and material used in Keera
Metering Station. This specification shall be used in conjunction with the drawings and
data sheets for specific piping components and materials.
DEFINITIONS OF TERMS
In this specification the following terms are defined as:
Company
Purchaser
: The
organization
responsible
for
the
procurement
of
1.4
Abbreviations
The abbreviations listed below shall be used as references:
Abbreviations
Definition
ANSI
API
ASME
ASTM
BOP
Bottom of Pipe
C/W
Complete with
2
2.1
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DIN
G.As
General Arrangements
GR
Grade
HVAC
Inc.
Inclusive
IP
Institute of Petroleum
ISO
lbs.
Pounds
mm
Millimeter
MR
Material Requirements
MSS
N.B
Nominal Bore
NACE
OD
Outside Diameter
QA
Quality Assurance
RP
Recommended Practice
REFERENCES
The following documents are referenced in this Design Criteria:
Document No.
Title
WSB-KMS-PI-SPC-001
WSB-KMS-PI-SPC-003
WSB-KMS-ME-SPC-004
WSB-KMS-ME-SPC-003
ANSI B16.5
ANSI B16.9
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ANSI B16.10
ANSI B16.11
ANSI B16.20
ANSI B16.28
ANSI B16.34
ASME B31.3
Process Piping
ASME B31.4
ASME B31.8
API RP 14E
API Spec 6D
MSS-SP-25
MSS-SP-44
MSS-SP-75
MSS SP-84
OCMA FSV-1
NACEMR-01-75
REQUIREMENTS
4.1
4.1.1
Sheets (Appendix
IV) were calculated using the ASME B31.3 formula for "Straight Pipe Under
Internal Pressure" using the allowable pressures listed against each pipe class as
the "internal design gauge pressure". Manufacturer's minus tolerance, thread
Piping Material Specification
and
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thickness shown is a standard wall thickness equal to or greater than the calculated
thickness for each size.
4.1.2
4.1.3
Use of Socket weld and threaded connections shall comply with WSB-KMS-PI-SPC001, Piping Design Specification
4.1.4
Threaded joints shall not be used on process service, with the exception of
instrument connections.
4.1.5
Branches
4.1.6
be made
m accordance with
WSB-KMS-PI-SPC-001,
Branches for sizes above 24 inches shall meet the requirements of API RP14E except
"size to size" branches shall be determined on an individual basis considering
service, pressure, temperature, cost and availability.
4.1.8
4.1.9
Care shall be exercised in the detail design of small branch connections to prevent
mechanical damage or breakage due to vibration or excessive force. Connections
that may require bracing include sample points, instruments, purges, thermal relief
valves, corrosion probes, and vent and drain connections (particularly where double
blocks and bleeds are required). The bracing method shall be subject to the approval
of the Company. Care shall be taken in the location of small connections in piping
subject to thermal movement.
4.2
4.2.1
Valves
Substitution of specified valves may only be made with written approval of the
Company.
4.2.2
4.2.3
Flanged end valves which are described as outside screw and yoke (OS&Y) shall be
provided with stem protectors.
4.2.4
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Globe, ball, check and slab-type gate valves shall be field repairable. Balls, seals,
and seats shall be replaceable without welding or cutting.
4.2.5
4.2.6
All valves except check valves shall be capable of sealing with design pressure
applied from either end of the valve.
4.2.7
Double
seated
valves
capable of sealing
simultaneously
against
pressure
differential from the bonnet section to the adjacent pipe in both directions shall be
equipped with pressure safety valves to relieve cavity pressure buildup.
4.2.8
Valves ANSI Class 900 and above shall have ring joint faced flanges in accordance
with ANSI B 16.20, Ring-Joint Gaskets and Grooves for Steel Pipe Flanges
unless otherwise indicated.
4.2.9
Valve pressure-class
conditions and fluids throughout the temperature range of the pressure class.
"Mfr's Standard" refers to "Mfr's Standard" Materials and design, suitable for the
service conditions, specifically in relation to Elastomers used.
4.2.11 All valves shall be marked in accordance with MSS-SP-25.
4.2.12 In the absence of a specified test procedure, API Standard 598, Valve Inspection
and Test, or API Specification 6D, Pipeline Valves, shall be used as a basis.
4.2.13 A valve manufacturer
with whom
shall not
suborder assembled valves from other sources without the approval of the
Company.
4.3
4.3.1
4.3.2
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Service Connections
ANSI Class
5
5.1
Sample Connection
Drain
min
Vents
min
0001
Service
(Table 1)
Consecutive Number
Piping Material Specification
(Table 2)
Nominal line size
Table 1 Service
AM AMINE
BD BLOWDON TO ATM
P PROCESS/INCL PIPELINE
DR DRAIN
PW PROCESS WATER
FG FUEL GAS
RP RELIEF/BLOWDOWN
FW FIRE WATER
RW RAW WATER
GP GLYCOL
SG START GAS
TW TREATED WATER
IA INSTRUMENT AIR
UA UTILITY AIR
IG INSTRUMENT GAS
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6
6.1
The valve identification code comprises of seven alpha numeric characters arranged as follows:
VB
AS
Valve Type
(Table A)
Size
Piping Material Class
End Connection
(Table B)
Symbol
Valve
Symbol
Gate
VG
Check
VC
Ball
VB
Needle
VN
Plug
VP
Butterfly
VF
Globe
VL
Barstock
VBB
Instrument
VI
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Symbol
Flange
Flange
Weld
Weld
Socketweld
Socket weld
Flange
Threaded (female)
Flange
Threaded (male)
Weld
Threaded (female)
Weld
Threaded (male)
Socketweld
Threaded (female)
Socketweld
Threaded (male)
Threaded (female)
Threaded (female)
10
Threaded (male)
Threaded (male)
11
Threaded (male)
Threaded (female)
12
COATING
Painting shall be in accordance with WSB-KMS-ME-SPC-003, Painting and Coating Specification.
8
8.1
EQUIPMENT/MATERIAL IDENTIFICATION
Valves, fittings, flanges and unions shall be marked in accordance with MSS-SP- 25,
Standard Marking System of Valves, Fittings, Flanges and Unions and meet
requirements of WSB-KMS-PI-SPC-001, Piping Design Specification.
8.2
Valves shall have the tag number stamped on a 316 stainless steel tag and
attached to the valve with stainless steel wire. Embossed stainless steel bands
are acceptable.
Erection
Piping
additional
requirements:
9.1
pressure.
9.2
Fittings
fabricated
by
welding
shall
be
examined
in accordance
with
the
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APENDIX I
header
1/2 3
3/4 6 3
1
6 6 3
1 6 6 6 3
2
1 1 6 6 4
1 : Sockolet
1 1 1 6 7 4
2 : Weldolet
1 1 1 1 7 7 4
1 1 1 1 2 7 7 4
1 1 1 1 2 2 7 7 4
10
1 1 1 1 2 2 2 7 7 4
12
1 1 1 1 2 2 2 7 7 7 4
14
1 1 1 1 2 2 2 2 7 7 7 4
16
1 1 1 1 2 2 2 2 7 7 7 7 4
18
1 1 1 1 2 2 2 2 2 7 7 7 7 4
20
1 1 1 1 2 2 2 2 2 7 7 7 7 7 4
24
1 1 1 1 2 2 2 2 2 5 7 7 7 7 7 4
26
1 1 1 1 2 2 2 2 2 5 5 7 7 7 7 7 4
28
1 1 1 1 2 2 2 2 2 5 5 7 7 7 7 7 7 4
30
1 1 1 1 2 2 2 2 2 5 5 5 7 7 7 7 7 7 4
32
1 1 1 1 2 2 2 2 2 5 5 5 7 7 7 7 7 7 7 4
34
1 1 1 1 2 2 2 2 2 5 5 5 5 7 7 7 7 7 7 7 4
36
1 1 1 1 2 2 2 2 2 5 5 5 5 7 7 7 7 7 7 7 7 4
38
1 1 1 1 2 2 2 2 2 5 5 5 5 5 7 7 7 7 7 7 7 7 4
40
1 1 1 1 2 2 2 2 2 5 5 5 5 5 7 7 7 7 7 7 7 7 7 4
42
1 1 1 1 2 2 2 2 2 5 5 5 5 5 5 7 7 7 7 7 7 7 7 7 4
44
1 1 1 1 2 2 2 2 2 5 5 5 5 5 5 7 7 7 7 7 7 7 7 7 7 4
46
1 1 1 1 2 2 2 2 2 5 5 5 5 5 5 7 7 7 7 7 7 7 7 7 7 7 4
5 : Sweepolet
6 : Reducing tee socket weld
1 1 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 42 44 46 branch
Piping Material Specification
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APENDIX II
BRANCH CONNECTION FOR FRP PIPE
NOMINAL RUN SIZE
1
10
12
14
16
18
20
1
T
S
1
2
3
4
6
T
8
10
12
14
16
18
20
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APPENDIX III
PIPING MATERIAL SERVICE INDEX
PROCESS PIPING
Class
Process Gas,
Process Liquid,
Produced Water,
Glycol,
Closed Drain,
Fuel Gas,
Diesel Fuel,
Fire Water,
285 @
-20 to 100
Flange
Rating/
Face
150 #
RF
AS
Process Gas,
Process Liquid,
Rich Amine or Sulfinol,
All in Sour Service
285 @
-20 to 100
150 #
RF
CS/0.125
Process Gas,
Process Liquid,
Rich Amine or Sulfinol, All
in Sour Service
285 @
-20 to 100
150 #
RF
SS
Process Gas,
Process Liquid,
Produced Water,
Glycol, Closed Drain
740 @
-20 to 100
300 #
RF
CS/0.0625
BS
Process Gas,
Process Liquid,
Rich Amine or Sulfinol,
All in Sour Service
740 @
-20 to 100
300 #
RF
CS/0.125
ASS
Service
Design
Psig & F
Pipe Mtl/
Corrosion
Allow
CS/0.0625
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Process Gas,
Process Liquid,
Produced Water,
Glycol, Closed Drain
1480 @
-20 to 100
600 #
RF
CS/0.0625
DS
Process Gas,
Process Liquid,
Rich Amine or Sulfinol,
All in Sour Service
1480 @
-20 to 100
600 #
RF
CS/0.125
Process Gas,
Process Liquid,
Produced Water,
Glycol, Closed Drain
2220 @
-20 to 100
900 #
RTJ
CS/0.0625
ES
Process Gas,
Process Liquid,
Rich Amine or Sulfinol,
All in Sour Service
2220 @
-20 to 100
900 #
RTJ
CS/0.125
Process Gas,
Process Liquid,
Produced Water,
Glycol, Closed Drain
3705 @
-20 to 100
1500 #
RTJ
CS/0.0625
FS
Process Gas,
Process Liquid,
Rich Amine or Sulfinol,
All in Sour Service
3705 @
-20 to 100
1500 #
RTJ
CS/0.125
AW
Utility and
Instrument Air
285 @
-20 to 100
150 #
RF
CS galv/
0.0625
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APPENDIX IV
PIPING CLASS CLASSIFICATION SHEETS
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PIPING MATERIALS
CLASS
Material: Carbon steel
Service:
Rating:
150 Lbs RF
Corrosion Allowance :
0.0625
Date:
20-06-16
Rev.:
Pipes (12)
Pressure (psig)
Temperature (F)
Diameter
Schedule
80
Ends
Mat.Spec.
40
PE
10
12
14
30
285
100
16
18
10
A106 GR.B
Flanges
20
230
300
200
400
24
20
BE
Fittings
260
200
(11)
800 Lbs SW, A105,
Stellite coated,
OS&Y, BB(4)
800 Lbs SW, A105,
316 Trim, seals,
Floating ball (8)
800 Lbs SW, A105,
Stellite coated,
OS&Y, BB (5) (9)
Gate valves
Ball valves
(10)
Globe valves
(10)
Butterfly valves
Gaskets
(15)
Filters
A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE,
Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and
above, Gearbox for diameters 8" and above, Flanged (3)
A216 WCB Body,
F6 Trim, Flanged,
OS&Y, BB (9)
Plug valves
Check valves
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameter 6" and above,
OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
800 Lbs SW, A105, BC,
Stellite coated (5) (7),
and above, Dual-Plate (Wafer-Lug type).
Horizontal piston lift
Swing type (flanged, BC) is acceptable if density is above 0.7 (3)
600 Class, SW, A105,
Y type, stainless steel
Tee type filters, carbon steel
strainer
1/8 thk, Spiral Wound, 316L SS, W/ Flexible Graphite Filler, TP 304 SS Inner and Outer Rings, Flexitallic style
CGI or Approved equal
Bolting
Miscellaneous
NOTES
(1)
(10)
(2)
(11)
"Stock finish" facing for use of flat gasket and "Smooth finish"
facing for use of Spiral wound gasket
(3)
(12)
(4)
(5)
Removable seat
(6)
(7)
Horizontal installation
(8)
(9)
PIPING MATERIALS
CLASS
Material: Carbon steel (12)
Service:
Rating:
150 Lbs RF
Corrosion Allowance :
0.125
Pipes (13)
Schedule
160
Ends
PE
Date:
20-06-16
Rev.:
Diameter
AS
80
Pressure (psig)
285
260
230
200
Temperature (F)
100
200
300
400
40
10
20
12
14
16
30
18
20
24
20
26
32
34
Std
36
20
BE
Mat.Spec.
A106 GR.B
Fittings
Flanges
WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6
and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, seal (8), SPB or TPE,
Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and above,
Gearbox for diameters 8" and above, Flanged (3)
(11)
Gate valves
Ball valves
(10)
Globe valves
Plug valves
(10)
Butterfly valves
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC) is acceptable if density is above 0.7 (3)
Gaskets
1/8 thk, Spiral Wound, 316L SS, W/ Flexible Graphite Filler, TP 304 SS Inner and Outer Rings, Flexitallic style
CGI or Approved equal
Bolting (14)
Miscellaneous
NOTES
(1)
(2)
(10)
(3)
(11)
"Stock finish" facing for use of flat gasket and "Smooth finish"
facing for use of Spiral wound gasket
(4)
(12)
(5)
Removable seat
(13)
(14)
(15)
(7)
Horizontal installation
(16)
(8)
(6)
(9)
PIPING MATERIALS
CLASS
Material: Stainless steel TP 321
Service:
Rating:
150 Lbs RF
ASS
Corrosion Allowance : 0
Date:
20-06-16
Rev.:
Pipes (16)
Diameter
Schedule
Ends
80 S
285
260
230
200
Temperature (F)
100
200
300
400
10
12
14
16
18
20
24
26
46
10S
BE
A312 TP 321 Seamless, or welded (SAW) per ASTM A358 Gr 321 class 1 (100% radiography)
Fittings
Flanges
(12)
WN, 150 Lbs RF, A182 F321, hub thickness as per pipe schedule, blind flanges (4)
WN, 300 Lbs RF, supplied with bolting, for instrument connection
A351 CF8C Body, 316 Trim material, Trim stellite coated, OS&Y,
BB, Gearbox for diameter 14" and above, Flanged (4) (5) (14)
A182 F321 or A351 CF8C Body, Type 316 Trim material, Seals (9), SPB or TPE,
Floating ball for diameters up to 6" and Trunnion mounted for diameters 8" and
above, Gearbox for diameters 8" and above, Flanged (4)
Gate valves
(11)
40S
PE
Mat.Spec.
Ball valves
Pressure (psig)
Globe valves
Plug valves
(11)
Butterfly valves
Check valves
Filters
A351 CF8C Body, Type 316 Trim material, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC) is acceptable if density is above 0.7 (4) (14)
Gaskets (17)
Bolting
Non CAF flat gaskets, 2 mm thick for diameters up to 14 inches, and 3 mm thick for diameters above 14 inches
Miscellaneous
NOTES
(1)
(10)
(2)
(11)
(3)
(12)
(4)
(13)
(14)
(5)
(15)
(6)
Removable seat
(7)
(16)
temperature = 180C
(17)
(8)
Horizontal installation
(9)
PIPING MATERIALS
CLASS
Material: Carbon steel (12)
Rating:
General Hydrocarbons,
Treated Water, Hot Oil, Lube Oil, Fire Water
Service:
300 Lbs RF
Corrosion Allowance :
0.0625
Date:
20-06-16
Rev.:
740
Temperature (F)
Pipes
Diameter
Schedule
160
Ends
PE
Mat.Spec.
80
10
12
100
14
16 18
40
200
20
XS
24
40
655
635
300
400
26
Fittings
Flanges
To be calculated
WN, 300 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)
WN, 300 Lbs RF, Supplied with bolting, for instrument connection
Gate valves
Ball valves
(10)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE,
Floating ball for diameters up to 4" and Trunnion mounted for diameters 6" and above,
Gearbox for diameters 8" and above, Flanged (3)
Globe valves
Plug valves
(10)
Butterfly valves
800 Lbs SW, A105, BC,
Stellite coated (5) (7),
Horizontal piston lift
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC) is acceptable if density is above 0.7 (3)
Gaskets
1/8 thk, Spiral Wound, 316L SS, W/ Flexible Graphite Filler, TP 304 SS Inner and Outer Rings, Flexitallic style
CGI or Approved equal
Bolting (13)
Miscellaneous
46
BE
A106 Gr.B / API 5 L Gr B seamless
(11)
675
NOTES
(1)
(2)
(10)
(3)
(11)
"Stock finish" facing for use of flat gasket and "Smooth finish"
facing for use of Spiral wound gasket
(4)
(12)
(5)
Removable seat
(6)
(13)
(7)
Horizontal installation
(8)
(9)
(14)
PIPING MATERIALS
CLASS
Material: Carbon steel (12)
Rating:
Service:
Hydrocarbons,Rich
Amine, Process Drain & Vents,
Process Water, Relief System,
Blowdown & Drain, Glycol
Pipes
Diameter
300 Lbs RF
BS
Corrosion Allowance :
0.125
Date:
20-06-16
Rev.:
Schedule
160
Ends
PE
Mat.Spec.
Pressure (psig)
740
675
655
635
Temperature (F)
100
200
300
400
80
10
12
14
16 18
40
20
XS
24
40
26
To be calculated
BE
A106 Gr.B / API 5 L Gr B seamless
Fittings
Flanges
WN, 300 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)
(11)
WN, 300 Lbs RF, Supplied with bolting, for instrument connection
Gate valves
Ball valves
(10)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 10" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, seals (8), SPB or TPE,
Floating ball for diameters up to 4" and Trunnion mounted for diameters 6" and above,
Gearbox for diameters 8" and above, Flanged (3)
Globe valves
Plug valves
(10)
Butterfly valves
800 Lbs SW, A105, BC,
Stellite coated (5) (7),
Horizontal piston lift
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC) is acceptable if density is above 0.7 (3)
Gaskets
1/8 thk, Spiral Wound, 316L SS, W/ Flexible Graphite Filler, TP 304 SS Inner and Outer Rings, Flexitallic style
CGI or Approved equal
Bolting (13)
Miscellaneous
46
NOTES
(1)
(2)
(10)
(3)
(11)
"Stock finish" facing for use of flat gasket and "Smooth finish"
facing for use of Spiral wound gasket
(4)
(12)
(13)
(5)
Removable seat
(6)
(7)
Horizontal installation
(8)
(9)
(14)
(15)
PIPING MATERIALS
CLASS
Material: Carbon steel
Service:
600 Lbs RF
(Smooth finish)
Rating:
Corrosion Allowance :
0.0625
Date:
20-06-16
Rev.:
1480
Pipes
Temperature (F)
Diameter
Schedule
Ends
80
80
10
80
12
100
14
16
80
PE
1350
1315
1270
+ 200
+ 300
+ 400
18 20
24
80
Fittings
Flanges
(11)
WN, 600 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3)
WN, 600 Lbs RF, Supplied with bolting, for instrument connection
Gate valves
Ball valves
(10)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 8" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, Seas (8), SPB or TPE,
Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3)
Globe valves
Plug valves
(10)
Butterfly valves
Check valves
Filters
Gaskets
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC) is acceptable if density is above 0.7 (3)
Bolting
Miscellaneous
46
To be calculated
BE
A106 Gr.B / API 5 L Gr B seamless less than 18 and SAW - 100% radiography 18"
and above
Mat.Spec.
26
NOTES
(1)
(2)
(10)
(3)
(11)
(4)
(5)
Removable seat
(6)
(7)
Horizontal installation
(8)
(9)
PIPING MATERIALS
CLASS
Material: Carbon steel (12)
Service:
600 Lbs RF
(Smooth finish)
Rating:
Corrosion Allowance :
0.125
1480
Temperature (F)
Pipes
Schedule
Ends
Mat.Spec.
Date:
20-06-16
Rev.:
Diameter
DS
160
10
12
14
100
16
18
1350
1315
1270
+ 200
+ 300
+ 400
20
24
80
PE
26
46
To be calculated
BE
A106 Gr.B / API 5 L Gr B seamless less than 18 and SAW - 100% radiography
18" and above
Fittings
Flanges
WN, 600 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges (3) (15)
(11)
WN, 600 Lbs RF, Supplied with bolting, for instrument connection
Gate valves
Ball valves
(10)
Globe valves
Plug valves
(10)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 8" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE,
Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3)
Butterfly valves
Check valves
Filters
Gaskets
Bolting (13)
Miscellaneous
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC) is acceptable if density is above 0.7 (3)
NOTES
(1) Connections to be calculated by ENGINEERING COMPANY
(2) Bending R = 5 dia. to be used wherever possible
(3) Flanges as per ASME B 16.5 for diameters up to 24" and as per
ASME B 16.47 Serie A for diameters 26" and above
(4) Single-piece wedge for diameters up to 24" and Flexible wedge for
diameters 26" and above
(5) Removable seat
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
PIPING MATERIALS
CLASS
Material: Carbon steel (12)
Service:
Rating:
900 Lbs RJ
Corrosion Allowance :
0.0625
Date:
20-06-16
Rev:
2220
Temperature (F)
Pipes
Diameter
Schedule
Ends
Mat.Spec.
80
10
120
12
+ 100
14
16
18
100
PE
2025
1970
1900
+ 200
+ 300
+ 400
20
24 26
80
To be calculated
BE
A106 Gr. B / API 5 L Gr B seamless
Fittings
Flanges
WN, 900 Lbs RJ, A105, hub thickness as per pipe schedule, blind flanges (3) (14)
(11)
46
WN, 900 Lbs RJ, Supplied with bolting, for instrument connection
Gate valves
Ball valves
(10)
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 6" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE,
Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3)
Globe valves
Plug valves
(10)
Butterfly valves
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC or pressure seal) is acceptable if density is above 0.7 (3)
Gaskets
Octogonal Ring Joint, Soft Iron (Armco), per ASME B 16.20 - 90 HB max, 900 Lbs rating
Bolting (15)
Miscellaneous
NOTES
(1)
(9 )
(2)
(10)
(11)
(12)
(13)
(3)
(4)
(5)
Removable seat
(6)
(7)
(8)
Horizontal installation
Seal materials depending on operating
conditions and fluid characteristics
PIPING MATERIALS
CLASS
Material: Carbon steel (12)
Service:
Rating:
900 Lbs RJ
ES
Corrosion Allowance :
0.125
Date:
20-06-16
Rev.:
2220
Temperature (F)
Pipes
Diameter
Schedule
160
Ends
Mat.Spec.
10
12
100
14
16
120
18
2025
1970
1900
+ 200
+ 300
+ 400
20
24 26
100
PE
BE
A106 Gr. B / API 5 L Gr B seamless
Fittings
Flanges
WN, 900 Lbs RJ, A105, hub thickness as per pipe schedule, blind flanges (3) (15)
(11)
46
WN, 900 Lbs RJ, Supplied with bolting, for instrument connection
Gate valves
Ball valves
(10)
A216 WCB Body, Trim stellite coated for diameters 2" or 4" anf F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 6" and above, Flanged (3) (4)
A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE,
Trunnion mounted, Gearbox for diameters 6" and above, Flanged (3)
Globe valves
Plug valves
(10)
Butterfly valves
1500 Lbs SW,
A105, BC,
Horizontal piston lift,
Stellite coated (5) (7)
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" for F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged, BC or pressure seal) is acceptable if density is above 0.7 (3)
Gaskets
Bolting (16)
Octogonal Ring joint, Soft Iron (Armco), per ASME B 16.20 - 90 HB max, 900 Lbs rating
Miscellaneous
Spectacle blind up to 4" and blinders for 6" and above, carbon steel
NOTES
(1) Connections to be calculated by ENGINEERING COMPANY
(10)
(11)
(3) Flanges as per ASME B 16.5 for diameters up to 24" and as per
ASME B 16.47 Serie A for diameters 26" and above
(12)
(13)
(14)
(4) Single-piece wedge for diameters up to 24" and Flexible wedge for
diameters 26" and above
PIPING MATERIALS
Material: Carbon steel (12)
Service:
CLASS
1500 Lbs RJ
or Hub
Connectors
Rating:
Corrosion Allowance :
0.0625
Date:
20-06-16
Rev.:
3705
Temperature (F)
Pipes
Diameter
Schedule
160
Ends
12
14
16
Flanges or Hub
connectors
3170
+ 200
+ 300
+ 400
20
24 26
46
To be calculated
BE
API 5 L X60 seamless
Fittings
18
3280
140
PE
Mat.Spec.
10
100
3375
Flange WN, 1500 Lbs RJ, Hub thickness as per pipe schedule, blind flanges (3) or
Hub connector
WN, 1500 Lbs RJ, Supplied with bolting, for instrument connection
Gate valves
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 4" and above (4), Flanged or hub connector
Ball valves
(10)
Globe valves
Plug valves
(10)
A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE,
Trunnion mounted, Gearbox for diameters 4" and above, Flanged or hub connector
Butterfly valves
1500 Lbs SW,
A105, BC,
Stellite coated (5) (7),
Horizontal piston lift
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged or hub connector, BC or pressure seal) is acceptable if density is above 0.7
Gaskets
Bolting (13)
Miscellaneous
Octogonal Ring Joint, Soft Iron (Armco), per ASME B 16.20 - 90 HB max, 1500 Lbs rating or ring per hub connector
manufacturer standard
Studs A193 B7, Hh nuts A194 2H, cadmium plated
Spectacle blind up to 4" and blinders for 6" and above, carbon steel
NOTES
(1)
(8)
(2)
(3)
(10)
(11)
(12)
(13)
(4)
(5)
(6)
(7)
(9)
PIPING MATERIALS
Material: Carbon steel (12)
Service:
CLASS
1500 Lbs RJ
or Hub
Connectors
Rating:
FS
Corrosion Allowance :
0.125
Date:
20-06-16
Rev.:
3705
Temperature (F)
Pipes
Diameter
Schedule
Ends
Mat.Spec.
XXS
160
10
XXS
140
PE
12
100
14
16
160
3280
3170
+ 200
+ 300
+ 400
20
24 26
140
To be calculated
Flange WN, 1500 Lbs RJ, Hub thickness as per pipe schedule, blind flanges (3) or
Hub connector
Flanges or Hub
connectors
46
BE
API 5 L X60 seamless
Fittings
18
3375
WN, 1500 Lbs RJ, Supplied with bolting, for instrument connection
1500 Lbs SW, A105,
Stellite coated,
OS&Y, BB (4)
Gate valves
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 4" and above (4), Flanged or hub connector
Ball valves
(10)
Globe valves
Plug valves
(10)
A105 or A216 WCB Body, A105 ENP ball, Seals (8), SPB or TPE,
Trunnion mounted, Gearbox for diameters 4" and above, Flanged or hub connector
Butterfly valves
1500 Lbs SW,
A105, BC,
Stellite coated (5) (7),
Horizontal piston lift
Check valves
Filters
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6" and
above, Dual-Plate (Wafer-Lug type).
Swing type (flanged or hub connector, BC or pressure seal) is acceptable if density is above 0.7
Gaskets
Octogonal Ring Joint, Soft Iron (Armco), per ASME B 16.20 - 90 HB max, 1500 Lbs rating or ring per hub connector
manufacturer standard
Bolting (15)
Miscellaneous
NOTES
(1)
(9)
(2)
(10)
(3)
Ring joint facing. Material ASTM A 694 grade F60. All flanges
diameters 24" and below shall conform to ASME B 16.5
(11)
(12)
(4)
(13)
(5)
Removable seat
(14)
(6)
(15)
(7)
Horizontal installation
(16)
(8)
(17)
Stress relieve / PWHT for all line, and Radiography after PWHT.
PIPING MATERIALS
CLASS
Service:
Rating:
150 Lbs RF
AW
Corrosion Allowance :
0.0625
Instrument air
Utility air
Date:
Rev.:
20-06-16
0
Pipes
Diameter
Schedule
80
Ends
40
Pressure (psig)
285
260
230
200
Temperature (F)
100
+ 200
+ 300
+ 400
10
12
14
16
30
18
20
10
PE
24
20
BE
Mat.Spec.
Fittings
Flanges
WN, 150 Lbs RF, A105, hub thickness as per pipe schedule, blind flanges
(3)
WN, 300 Lbs RF, supplied with bolting, for instrument connection
800 Lbs threaded, A105,
Stellite coated, OS&Y,
BB (4)
Gate valves
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, OS&Y, BB, Gearbox for diameter 14" and above, Flanged (3) (4)
Ball valves
A216 WCB
Body, F6 Trim,
Flanged,
OS&Y, BB (7)
Globe valves
Plug valves
Butterfly valves
Check valves
A216 WCB Body, Trim stellite coated for diameters 2" to 4" and F6 for diameters 6"
and above, Dual-Plate (Wafer-Lug type)
Filters
Gaskets
Bolting
Miscellaneous
NOTES
(1)
(5)
Removable seat
(2)
(6)
Horizontal installation
(7)
(3)
(4)