Beruflich Dokumente
Kultur Dokumente
General
Single geared, single drive clutch mounted on bullgear
Power presses are used for punching or stamping, forming or drawing and embossing operations. Press brakes are used for bending
operations. Shears are used to cut material to
size. In most cases, the material being worked is
steel.
Motor
Flywheel
Drive
Pinion
Clutch
Motor
Flywheel
Drive
Pinion
Bullgear
Crankshaft
Because these machines are inherently dangerous, the brakes are spring-set, pressure released
types.
Clutch
Crankshaft
Bullgear
Motor
Flywheel
shaft pinion
Motor
Intermediate
gear
Flywheel
Clutch
Flywheel
Drive
Pinion
Clutch
Second
gear
train
First
gear
train
Crankshaft
Bullgear
X - 23
Crankshaft
Copyright Eaton Corporation, 1997, All rights reserved.
Motor
Flywheel Shaft
Pinion
Flywheel
First gear
train
Intermediate gear
Clutch
Drive
pinion
Second gear
train
First Gear
Train
Crankshaf
Bullgear
X - 24
Drive Capacities d
for Open Back Inclinable (OBI) and Horn Presses
Rated Tonnage
c/s Flywheel Drive
Geared Drive
32 and less
over 32 to 110
over 110
For Single-Action, Single and Multiple Point Geared Presses
Single drive
Eccentric drive
Twin drive
Press brakes
The drive capacity for short stroke machines, if
not specified, can be approximated from the
width V of the vee die opening. Use the following
approximations:
Raked Blade
d = 1 in (25 mm)
Shears
The tonnage and drive capacity needed to cut a
given material depends upon the type of blade
used. The diagrams illustrate the differences between straight, raked and bow tie blades and
gives the drive capacities. Usually, the shear
blade is allowed to overtravel the work piece
thickness tm by a small distance e to provide a
clean cut.
tm
tm
Straight Blade
tm
X - 25
Pitman
L
t
Clutch Torque
Clutch torque Mc calculations can be simplified
by the use of the effective lever arm Le graphs
and the following formula. The graphs assume
the pitman length is twice the stroke. Longer pitmans will slightly reduce the effective lever arm.
Mc =
d
R:
p +c - t
2 pc
Fr Le
SF
R
Brake Capacity
Type of Drive
SF
0.8
1.0
1.1
1.2
1.3
1.5
c=p+t-d
X - 26
Stroke (inches)
Stroke (inches)
X - 27
Stroke (millimeters)
Stroke (millimeters)
Copyright Eaton Corporation, 1997, All rights reserved.
X - 28
Calculations
c = t+p-d = 0.53 + 8 - 0.06 = 9.44 in
cos f=
p2 +c 2 - t 2 8 2 +9.442 - 1.5 2
=
2 pc
2 8 9.44
= 0.9988
= 2.78
L = 9.44sin = 0.46 in
M = Fr c tan
= 60 2000 9.44 tan 2.78
= 55000 lbin
Mc = 55000 0.8 = 44000 lbin
Select FSPA109 (20CB500 clutch and
15CS300 brake):
clutch torque = 53600 lbin
forward brake torque = 22000 lbin
reverse brake torque = 3500 lbin
flywheel Wk2 = 942 lbft2
Wk2 drum and hub = 61 lbft2
Total Wk2 to be stopped = 10 + 61 = 71
lbft2
Stopping Time:
td =
71 100
Wk 2 n
=
25.58 Mb 25.58 22000
= 0.012 sec
Example
Stopping Angle:
X - 29
= 3.6
Mh = Ft
= 2001.5
= 300 lbin
Pitman length p - 8 in
Stopping angle
f d =3 n td = 3 100 0.012
Wr =
Wk 2 n2 71 100 2
=
=121 ftlb
5873
5873
Pc =
Wr cpm 121 30
=0.11HP
=
33000 33000
Pc 0.11
=
=0.0012 HP 2
in
A 89
Both thermal capacity and holding torque
requirements are within the 15CS300 parameters.
Dual 33VC650 clutch and 24CTE500 brake on a 150 ton, 12 inch stroke under-drive press.
X - 30
X - 31