1301 ENME442 Lab8 Ansys

Customer Training Material
W k h 14
Workshop
Oblique
q Projectile
j
Impact
p
Introduction to
ANSYS Explicit STR
ANSYS, Inc. Proprietary
2010 ANSYS, Inc. All rights reserved.
WS14-1
Release 13.0
December 2010
Introduction to ANSYS Explicit STR Workshop 14
Workshop Goal and Procedure
Goal:
Perform oblique impact / penetration analysis (with erosion)
Procedure:
Create an Explicit Dynamics (ANSYS) Analysis System Project
Select the units system and define the materials
Import
p
and mesh the armor geometry
g
y
Define analysis settings (including erosion), initial conditions, boundary
conditions and body interactions
Solve and review the results

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Release 13.0
December 2010
Step 1 Create the Project Schematic
Startt ANSYS Workbench

St
W kb
h and
d follow
f ll
the
th sequenced
d steps
t
using
i
the
th
abbreviations shown below:
DC = Double Click with Left Mouse Button

SC = Single
S
Click
C
with Left
f Mouse Button
RMB = Right Mouse Button Selection
D&D = Drag and Drop = Hold Left Mouse Button down on item while
dragging it to new
ne location and then release it (i.e.,
(i e Copy
Cop or Move)
Mo e)
1. Create an ANSYS Explicit Dynamics Analysis System Project
DC

WS14-3
Release 13.0
December 2010
Step 2 Specify the Project Units
2.a Select MKS for the Project Units

from the Units List provided
2.b Request that Native Applications
in Workbench have their values be
Displayed in the Project Units
2.c Check those unit systems to
Suppress from appearing in the
Units List
Note:
Engineering
Data is native
in Workbench
Workbench,
but Mechanical
is NOT at this
time ((but will be
in the future).
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December 2010
Step 3 Define Engineering Data Material

DC
3 a Edit the Engineering Data cell to add a

3.a
material to the default library.
3.b Select explicit materials to load in an
existing material model
model.
3.c Scroll down and

add CART BRASS,
LEAD, RUBBER1 and
STEEL 4340
The book symbol
confirms it has
been added
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December 2010
Step 3 Define Engineering Data Material

SC
3.d Check the materials have been

added to engineering data
3.c We will use these materials as
they are without modification

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December 2010
Step 3 Define Engineering Data Material ...

3.g Return to the Project Schematic
3.h Save the Project by selecting the

Save
Save As ... icon and Browse to the
directory indicated by your instructor.
Use the name Oblique_penetration
for the Project name
name.

WS14-7
Note: Saving the

Project saves all of
the important files.
files
The Project may
also be Archived, in
which all of the
supporting files are
compressed and
saved in one file.
Release 13.0
December 2010
Step 4 Import the Geometry
4 a Import the geometry by the

4.a
procedure shown. Do NOT
Double Click on the
Geometry
Geo et y ce
cell ...
RMB

SC
WS14-8
4.b Browse to the

DesignModeler 11.0
11 0 SP1
geometry file named:
oblique_penetration.agdb
Release 13.0
December 2010
Step 5 Edit the Model in Mechanical
5 Edit the
5.a
th model
d l iin Workbench
W kb
h Mechanical.
M h i l
RMB
Since Edit is the default action, double-clicking on

the Model cell is also acceptable here.
here
SC
5.b Select the MKS Units system
Recall that Mechanical is not native in Workbench,

Workbench so
the Units here may not match the Project Units
Note: Although the unit system used for data entry

and post-processing is the MKS system, the actual
unit system used by the AUTODYN solver is the
mm-mg-ms system, because it provides higher
accuracy. This
Thi will
ill be
b shown
h
later
l t when
h the
th
Analysis Settings are discussed.
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December 2010
Step 5 Edit the Model in Mechanical ...
5.c Define the materials for each part in

turn (multiple parts can be selected by
h ldi
holding
the
th ctrl
t l key):
k )
plate 1 and plate 2
rubber spacer1
p
rubber spacer
p
4
steel washer 1 steel washer 8
bolt1 bolt 4
bullet case
bullet core

WS14-10
- steel 4340
- rubber1
- steel 4340
- steel 4340
- cart brass
- lead
Release 13.0
December 2010

5.d

Material assignments can then be

checked :
-Select
Select Geometry
-Under Display Style select material
-The screen plot will then color the
model by material
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Release 13.0
December 2010

5.e Delete the
Bonded
Contact
Regions
RMB
5 f Review the existing

5.f
Body Interaction
specifications

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December 2010
5.f Review the automatically created

symmetry plane
5.g Save the Project

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December 2010
Step 6 Mesh Model
6.a Select the Mesh branch

6.b Specify the Mesh Details:
Physics
y
Preference = Explicit
p
Element Size = 0.006 meters
6.c Apply a Patch Independent
Tetrahedrons method to the two parts
which make up the bullet
(via RMB Mesh > Insert > Method)
6.d Set the element size to 0.005 meters

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December 2010
Step 6 Mesh Model
6.e Apply a body sizing to the two plates

(via RMB Mesh > Insert > Sizing)
6.f Select the two plates and click Apply on
the geometry line
6.g Under type select Sphere of Influence
select ZX plane as the sphere centre
set sphere radius to 0.04
0 04 meters
set the element size to 0.003 meters
6.h Generate the mesh (via
RMB on the Mesh branch
> generate mesh)
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December 2010
Step 7 Define the Analysis Settings
7.a Specify the Analysis Settings:
End Time = 0.00015 seconds
SC
7.b Note the Solve Units = mm, mg, ms
The mm,
mm mg
mg, ms unit system is the
most accurate in most simulations, so
it is the only one currently available
for
o solution.
so ut o Although
t oug more
o e so
solver
e
unit systems will be available in the
future, any unit system in the dropdown list may be used to enter data
and/or display the results.
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December 2010
Step 7 Define the Analysis Settings ...
7.c Keep the remaining defaults

Note:
There are multiple ways to
control the erosion of an
element. In this case, the
element will only
y erode when
the geometric strain reaches
150%.
7.d Ensure retain inertia of
eroded material is set to YES
7.d Use the default number of
data sets to save during the
solution.

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December 2010
Step 8 Apply Initial Condition to bullet
8.a Apply initial velocity to

bullet:
Select Initial Conditions in
the Outline tree
Select the body filter
Select the two bullet
bodies (while holding ctrl)
RMB on selected bodies
Insert > velocity
Enter a velocity of 800 m/s
Select the direction box
Click on one of the long
edges of the bullet
If the red arrow points the
wrong way, click the arrow
icon to reverse it
Apply the selection

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December 2010
Step 9 Insert Result Items to Post-process

RMB
SC
RMB
SC
9.a Insert a Total

Deformation plot
request under the
Solution branch
9.b
9
b Insert
se t a
an Equivalent
qu a e t
(von-Mises) Stress plot
under the solution
branch
9.c Save the project on
the p
project
j
page
p g

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Release 13.0
December 2010
Step 10 Run the AUTODYN Simulation

SC
10.a Select Solver Output under Solution

Information and Solve the simulation.
The Solver Output shows the run statistics, including the estimated
clock
l k time
ti
to
t completion.
l ti
Any
A errors or warnings
i
are also
l noted.
t d
Termination due to wrapup time reached is expected here.
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December 2010
Step 11 Review the Results
11.a Select Total Deformation and Show the Elements under True Scale.
note the eroded nodes which show up as red dots (these can be
turned off under the view menu)
SC

WS14-21
Release 13.0
December 2010
Step 11 Review the Results ...
11.b Animate the results by setting the controls shown below and then
pressing the Animation button. For transient dynamics, the default
Distributed mode can be inadequate, as it just linearly interpolates
b t
between
saved
d results.
lt The
Th Result
R
lt S
Sets
t mode
d is
i often
ft best,
b t as it
uses the actual saved data. To review a static result, just click on
the desired Time or Value from the Tabular Data and use the RMB to
pick Retrieve This Result
Result. The given state will then be shown
shown.
Pick these 2 first

Pick this to
Then pick this
save the
h
animation

WS14-22
RMB
Release 13.0
December 2010

1301 ENME442 Lab8 Ansys

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Customer Training Material

Introduction to ANSYS Explicit STR Workshop 14

Workshop Goal and Procedure

Customer Training Material

ANSYS, Inc. Proprietary

Introduction to ANSYS Explicit STR Workshop 14

Step 1 Create the Project Schematic

Customer Training Material

Startt ANSYS Workbench

DC = Double Click with Left Mouse Button

1. Create an ANSYS Explicit Dynamics Analysis System Project

ANSYS, Inc. Proprietary

Introduction to ANSYS Explicit STR Workshop 14

Step 2 Specify the Project Units

Customer Training Material

2.a Select MKS for the Project Units

Introduction to ANSYS Explicit STR Workshop 14

Step 3 Define Engineering Data Material

Customer Training Material

3 a Edit the Engineering Data cell to add a

3.c Scroll down and

Introduction to ANSYS Explicit STR Workshop 14

Step 3 Define Engineering Data Material

Customer Training Material

3.d Check the materials have been

ANSYS, Inc. Proprietary

Introduction to ANSYS Explicit STR Workshop 14

Step 3 Define Engineering Data Material ...

3.h Save the Project by selecting the

ANSYS, Inc. Proprietary

Customer Training Material

Note: Saving the

Introduction to ANSYS Explicit STR Workshop 14

Step 4 Import the Geometry

Customer Training Material

4 a Import the geometry by the

ANSYS, Inc. Proprietary

4.b Browse to the

Introduction to ANSYS Explicit STR Workshop 14

Step 5 Edit the Model in Mechanical

Customer Training Material

Since Edit is the default action, double-clicking on

5.b Select the MKS Units system

Recall that Mechanical is not native in Workbench,

Note: Although the unit system used for data entry

Introduction to ANSYS Explicit STR Workshop 14

Step 5 Edit the Model in Mechanical ...

Customer Training Material

5.c Define the materials for each part in

ANSYS, Inc. Proprietary

Introduction to ANSYS Explicit STR Workshop 14

Step 5 Edit the Model in Mechanical ...

ANSYS, Inc. Proprietary

Customer Training Material

Material assignments can then be

Introduction to ANSYS Explicit STR Workshop 14

Step 5 Edit the Model in Mechanical ...

Customer Training Material

5 f Review the existing

ANSYS, Inc. Proprietary

Introduction to ANSYS Explicit STR Workshop 14

Step 5 Edit the Model in Mechanical ...

Customer Training Material

5.f Review the automatically created