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DATA PROJECTOR

VPL-ES5
VPL-EX5
VPL-EX50
VPL-EX5U
VPL-EW5
VPL EX100
REMOTE COMMANDER

RM-PJ4

9
SERVICE MANUAL
1st Edition (Revised 1)

! WARNING
This manual is intended for qualified service personnel only.
To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that
contained in the operating instructions unless you are qualified to do so. Refer all servicing to
qualified service personnel.

! WARNUNG
Die Anleitung ist nur fr qualifiziertes Fachpersonal bestimmt.
Alle Wartungsarbeiten drfen nur von qualifiziertem Fachpersonal ausgefhrt werden. Um die
Gefahr eines elektrischen Schlages, Feuergefahr und Verletzungen zu vermeiden, sind bei
Wartungsarbeiten strikt die Angaben in der Anleitung zu befolgen. Andere als die angegeben
Wartungsarbeiten drfen nur von Personen ausgefhrt werden, die eine spezielle Befhigung
dazu besitzen.

! AVERTISSEMENT
Ce manual est destin uniquement aux personnes comptentes en charge de lentretien. Afin
de rduire les risques de dcharge lectrique, dincendie ou de blessure neffectuer que les
rparations indiques dans le mode demploi moins dtre qualifi pour en effectuer dautres.
Pour toute rparation faire appel une personne comptente uniquement.

CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY INCORRECT TYPE.
DISPOSE OF USED BATTERIES ACCORDING TO THE RULE IN REGION.

VPL-ES5/EX5/EX50/EX5U/EW5

Table of Contents
1. Service Overview

4. Spare Parts

1-1.

Appearance Figure .......................................................... 1-1

4-1.

Notes on Repair Parts ..................................................... 4-1

1-2.

Board Locations .............................................................. 1-1

4-2.

Exploded Views .............................................................. 4-2

1-3. Disassembly .................................................................... 1-2


1-3-1.
Upper Case Assembly ........................................... 1-2

4-3.

Electrical Parts List ......................................................... 4-4

4-4.

Packing Materials & Supplied Accessories .................... 4-4

4-5.

Optional Fixtures ............................................................ 4-4

1-3-2.
1-3-3.

Sub Rear Case Assembly ...................................... 1-3


Main Board ............................................................ 1-3

1-3-4.
1-3-5.

Power Board and Thermal Sensor Board .............. 1-4


Front Case Assembly and IR Sensor Board .......... 1-5

1-3-6.
1-3-7.

Fan (Exhaust) -1 .................................................... 1-5


Fan (Exhaust) -2 .................................................... 1-6

1-3-8.
1-3-9.

Optical Unit Assembly .......................................... 1-7


Lamp Power Supply .............................................. 1-8

Overall (VPL-EX50) ...................................................... 5-2

1-3-10.
1-3-11.

Fan ......................................................................... 1-9


3D GAMMA Service tool Application

Overall (VPL-EX5U) ...................................................... 5-4

5. Block Diagrams
Overall (VPL-ES5) ......................................................... 5-1
Overall (VPL-EX5) ........................................................ 5-3
Overall (VPL-EW5) ........................................................ 5-5

Software .............................................................. 1-10

2. Electrical Adjustments

6. Diagrams

2-1.

Initial Values of Adjustment Items ................................. 2-1

6-1.

2-2.

Memory Structure ........................................................... 2-7

Frame Schematic Diagrams ............................................ 6-1


Frame (VPL-ES5) ........................................................... 6-1
Frame (VPL-EX50) ........................................................ 6-2
Frame (VPL-EX5/EX5U) ............................................... 6-3

3. Troubleshooting
3-1.

Electric Troubleshooting ................................................ 3-1

3-2.

Power Board Troubleshooting ........................................ 3-3

3-2-1.
3-2-2.
3-3.

Frame (VPL-EW5) ......................................................... 6-4

No Power ............................................................... 3-3


Failure of Turn on Lamp ....................................... 3-4

Optical Troubleshooting ................................................. 3-6

VPL-ES5/EX5/EX50/EX5U/EW5

Section 1
Service Overview
1-1. Appearance Figure

1-2. Board Locations

Main
Door detection switch

Power

Thermal sensor

Door detection switch

Lamp power supply


IR sensor

VPL-ES5/EX5/EX50/EX5U/EW5

1-1

1-3. Disassembly
1-3-1.

Upper Case Assembly


Focus adjust gear knob

Upon completion of the upper


case assembly attachment,
check to see that the spacing
in the top is equal to the
spacing in the bottom.

8 Press here strongly.


9 Remove the Upper case assembly
in the direction of the arrow.

0 Disengage the claws at


the 17 locations respectively.

Caution :
If the spacings in the top and bottom are not equal, go to Assembling
method of optical unit assembly and Focus/Zoom adjust assembly.
(Refer to section 1-3-8. Steps 9 to 14.)

Upper case assembly


!- Upper case assembly

These portions are fragile.


Be very careful not to
damage them.
Lower case assembly
Caution :
Remove the upper case assembly from this corner.
When attaching the upper case assembly, attach it while
aligning with the lower case assembly starting from this corner.

6 Remove the filter


door in the direction
of the arrow C.

2 Loosen screw.
3 Lamp door assembly

4 Screw
(+P M3 x 6)

BA
7 Screw
(+P M3 x 6)

C
1 Five screws
(+P M3 x 6)

Lower case assembly A

5 Two claws

B
B
Front Side
of Unit

Front Side
of Unit
B

A
A
A

1-2

VPL-ES5/EX5/EX50/EX5U/EW5

1-3-2.

Sub Rear Case Assembly

4 Sub rear case assembly, etc.

Route the speaker harness


under the MB bracket.

4 Sub rear case assembly


VPL-ES5

Main board
J11

Rear Side
of Unit

3 Two screws
(+K 3 x 12)

Sub rear case assembly

2 Four hexagon screws


3 Two screws (+K 3 x 12)
4 Sub rear case assembly
VPL-EX50

VPL-EX5
VPL-EX5U

1 Speaker harness

2 Six hexagon
screws
7 Sub rear case assembly

2 Eight hexagon screws


3 Two screws (+K 3 x 12)

Rear Side
of Unit

VPL-EW5

6 Speaker

8 One screw (+F 3 x 8)


2 Six hexagon screws
3 Two screws (+K 3 x 12)

5 Two screws
(+PWH 3 x 6)

1-3-3.

4 Sub rear case assembly

Main Board
4 Two screws
(+PWH 3 x 6)

1 Sub rear case assembly,


etc.

5 Shield

(Refer to section 1-3-2, steps 1 to 4.)

Shield
3 Three screws
(+PWH 3 x 6)

6 Main board

J11
J17

J16
J26

Main board

J21
J20
2 Remove the
twelve connectors.

J14
J19
J18

VPL-ES5/EX5/EX50/EX5U/EW5

J23
J24

J6
J22

1-3

1-3-4.

Power Board and Thermal Sensor Board


1 Main board

(Refer to section 1-3-3, steps 2 to 6.)

6 Four tapping screws


(PAN 3 x 7)

Check to see that the seven connectors are


protruding from the MB bracket.
Be careful that the harnesses must not override on
top of this port or must not be pinched by this portion.

5 Screw
(+PSW M4 x 6)

8 MB bracket

Duct lamp assembly


2 Tapping screw
(PAN 3 x 7)
3 Clamp
4 Sheet

Fan

!- Power board

!= Tapping screw
(PAN 3 x 7)
Caution :
When attaching the MB bracket, bind the five harnesses into the shape
of U and attaching them to the MB bracket.

J1

![ Thermal sensor board

0 Dowel

Power board

Duct lamp assembly

Duct lamp assembly


CN701

Miniature fuse-links (F602)

Fuse (H.B.C.)
(F601)

Power board

CN605

1-4

CN603

9 Remove the three connectors.

7 Remove the fan in the


direction of the arrow.
VPL-ES5/EX5/EX50/EX5U/EW5

1-3-5.

Front Case Assembly and IR Sensor Board


5 Tapping screw
(M3 x 7)

J7
4 Front case assembly
3 Logo
6 IR sensor board
1 Lens cap

1-3-6.

2 Four claws

Fan (Exhaust) -1

2 MB bracket

1 Lamp door assembly

4 Front case assembly

3 Power board
(Refer to section 1-3-1, steps 2 to 4.)
(Refer to section 1-3-4, steps 2 to 11.)

Caution :
Because the harness has the shape of flat
cross-section, do not insert the harness into the
harness clamp section with excessive force.
Find out the direction in which the harness can
be inserted easily, and then insert the harness.

9 Lamp power supply


connector
0 Door detection switch
harness

(Refer to section 1-3-5, steps 1 to 3.)

8 Screw
(+PWH M3 x 6)
Lamp box assembly

Harness

Harness clamp section

7 Lamp assembly

6 Loosen screw.
5 Screw (+P M3 x 6)

VPL-ES5/EX5/EX50/EX5U/EW5

1-5

1-3-7.

Fan (Exhaust) -2

Caution :
When attaching the lamp box assembly, insert the door detection
switch harness into the groove of the lower case assembly.
3 Fan (Exhaust)
*2 80*25 170MM AD0812UB/HB

4 Remove the door detection switch


harness in the direction of the arrow C.

UB mark is
indicated.

5 Remove the protrusion in the


direction of the arrow A.

protrusion
B
HB mark is
indicated.

Lower case assembly


Door detection
switch board

Lamp box assembly

Caution :
Two exhaust fans are the two different fans having the difference
characteristics. Be careful not to make mistake in choosing the
desired fan by confirming the indication on the fans.

2 Remove the fan harness in the direction of the arrow B.

1 Two tapping screws


(PAN 3 x 7)

6 Lamp box assembly

7 Tapping screw
(PAN 3 x 7)
8 Door detection switch board

1-6

CN1

VPL-ES5/EX5/EX50/EX5U/EW5

1-3-8.

Optical Unit Assembly


Caution :
When attaching the dust lamp assembly, route that harnesses
in between the duct lamp assembly and optical unit assembly.

1 Lamp box assembly

4 Duct lamp assembly


3 Tapping screw
(PAN 3 x 10)
(Refer to section 1-3-6, steps 5 to 10) and
(refer to section 1-3-7, steps 1,2, 4 to 6.)

2 Two tapping screws


(PAN 3 x 7)

7 Three tapping screws


(PAN 3 x 7)

Duct lamp assembly

Thermal sensor harness,


Fan harness

8 Optical unit
assembly

5 Two tapping screws


(PAN 3 x 7)
6 Focus/Zoom adjust
assembly

Lamp power supply


connector
CON thermal
145MM wire

Assembling method of optical unit assembly and


Focus/Zoom adjust gears assembly
0 Attach the Focus/Zoom Adjust assembly into the two
dowels of the lower case assembly after rotating the
Focus/Zoom Adjust assembly as far as it can be rotated
in the direction of clockwise direction.
Lens: Focus/Zoom gears
9 Lens: Rotate the Focus/Zoom gears in
Focus adjust gear
the counter-clockwise direction as far
as it can be rotated.

!= Rotate the focus adjust gear in the


counter-clockwise direction by one
tooth. Then, engage these gears
with the corresponding lens gears.

Zoom adjust gear


Two dowels
Lower case assembly

!- Fix the Focus/Zoom Adjust assembly


tentatively with the screw.

![ Attach the other screw while fixing


the gear position.

!] Tighten the screw finally that has


been tightened tentatively.

VPL-ES5/EX5/EX50/EX5U/EW5

1-7

1-3-9.

Lamp Power Supply

1 Lamp box assembly

3 Duct lamp assembly

2 Fan (Exhaust)
*2 80*25 170MM AD0812UB/HB

5 Optical unit assembly

4 Focus/Zoom adjust
assembly

(Refer to section 1-3-8, steps 2 to 8.)

(Refer to section 1-3-6, steps 5 to 10) and


(refer to section 1-3-7, steps 1 to 6.)

B
6 Two tapping screws
(PAN 3 x 7)

7 Two harnesses

9 Lamp power supply


P1

Lamp power supply


C

0 Claw

CN1

Door detection
switch board

!- Door detection
switch board

Caution :
When re-assembling the machine,
route the respective harnesses and
wires at the specified locations as shown.
D

Route the harness D


between them.

8 Remove the lamp power supply


in the direction of the arrow E.

Lamp power supply

Route the harness A


underneath this sheet.

B
C

1-8

Door detection switch board

VPL-ES5/EX5/EX50/EX5U/EW5

1-3-10. Fan

2 Duct lamp assembly

1 Lamp box assembly

4 Optical unit assembly

3 Focus/Zoom adjust
assembly
(Refer to section 1-3-6, steps 5 to 10) and
(refer to section 1-3-7, steps 1,2, 4 to 6.)

(Refer to section 1-3-8, steps 2 to 8.)

!= Tapping screw
(PH W/FL M3 x 35NI)

5 Harness

8 Dowel
Prism duct

6 Two tapping screws


(PAN 3 x 7)

0 Tapping screw
(PAN 3 x 7)
!- Washer

![ Fan
75*75*30 145MM AB7512UB
7 Dowel

!] Two tapping screws


(PAN 3 x 10)
!\ Fan
70*70*25 240MM AB07012UB

Prism duct
9 Prism duct

Thermal sensor board

VPL-ES5/EX5/EX50/EX5U/EW5

1-9

1-3-11. 3D GAMMA Service tool Application Software


Feature of 3D Gamma Quick Access :
. It can read 3D gamma data from a set and save it in a file.
. It can write 3D gamma data in a PC into a set.
When the optical unit is replaced, load 3D gamma data recorded on the micro floppy disk, which is
supplied together with the optical unit, into a set using the application software.
File configuration :
Executable : Ernie Service tool.exe
Readme File : readme_j.txt (Japanese)
readme_e.txt (English)
Software Acquisition :
Download the application software from the GSP website.
. VPL-ES5 set has not RS-232C terminal, use the PCBA MOTOR TEST BD E08S MI.
. Remove the rubber cap on the upper left of the rear side of the unit.
PCBA MOTOR TEST BD E08S MI

PC

1-10

RS-232C
Straight
cable

Dsub
9pin

PCBA MOTOR
TEST BD E08S MI

CN J8
5pin
(Parts No. 9-885-122-51)

CN 5P

J12
Set
Main board CN

VPL-ES5/EX5/EX50/EX5U/EW5

VPL-ES5/EX5/EX50/EX5U/EW5

All information is
display only

0
Off
Blue
Standard
Off
Off
Enter x 4
Off

Auto
0

On
English
Center
On

Standard
*3
80
50
50
50
30
Film
Low

Dynamic

90
60
50
50
60
Film
High

VIDEO

High

90
60
68
50
50
Film
Low

90
50
60
50
50
Film

Game Living

Low

75
50
58
50
30
Film

Cinema

High

85
55
50
50
50
Film

Presentation

High

90
60
50
50
60
Film

Dynamic

Low

80
50
50
50
30
Film

Standard
*3

S VIDEO

High

90
60
68
50
40
Film
Low

90
50
60
50
40
Film

Game Living

Low

75
50
58
50
30
Film

Cinema

High

75
55
50
50
40
Film

Presentation

Low

30
Film

60
Film
High

80
50
50

High

40
Film

90
60
68

Game

n
There are some adjustment items that cannot be adjusted, depending on the input signal.

Low

40
Film

90
50
60

Living

Low

30
Film

75
50
58

Cinema

INPUT A (Component/VideoGBR)
Standard
*3

90
60
50

Dynamic

*1: VPL-EX5/EX50/EX5U/EW5 only


*2: VPL-ES5 only
*3: The Picture Mode items in the PICTURE SETTING menu have their respective initial values for each input signal (PRESET MEMORY No.).

INFORMATION

INSTALL
SETTING

MENU
SETTING

Auto Keystone *1
Keystone *1
V Keystone *2
Image Flip
Background
Lamp Mode *1
High Altitude Mode *1
Security Lock
Key
Direct Power On

Status
Language
Menu Position
Start Up Image

SET
SETTING

On
Off
Auto
Auto
Off
Front & Rear
Off

Smart APA
Auto Input Search
Input-A Signal Sel.
Color System
Power Saving Mode
IR Receiver
Panel Key Lock
Lamp Timer Reset

INPUT
SETTING

30

Set

Adjust Signal
Dot Phase
31
H Size
Shift
Aspect
refer to Aspect Default

PICTURE
SETTING

Contrast
Bright
Color
Hue
Sharpness
DDE
Gamma Mode
Color Temp
Volume

Picture Mode
Adjust Picture

2-1. Initial Values of Adjustment Items

High

40
Film

85
55
50

Presentation

Graphics
High

90
60

Dynamic

90
60

Game

90
50

Living

60
50

Cinema

85
55

Presentation

Graphics Graphics Graphics Graphics Graphics


Low
High
Low
Low

80
50

Standard
*3

INPUT A (Computer), INPUT B (Computer)

Section 2
Electrical Adjustments

2-1

No.
1
2
3
4

Preset Signal
VIDEO/60
VIDEO/50
480/60i
575/50i

480/60p

6
7
8
10
11
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
55
56
60
61
63

575/50p
1080/60i
1080/50i
720/60p
720/50p
640x350

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

640x400

640x480

800x600

832x624
1024x768

1152x864

*
*

1152x900
1280x960

1280x1024

*
1400x1050
1280x768
1280x720p
1360x768
1440x900
1280x800

60Hz
50Hz
480/60i
575/50i
480/60p (progressive
component)
575/50p (progressive
component)
1035/60i, 1080/60i
1080/50i
720/60p
720/50p
VGA mode1
VGA VESA 85Hz
NEC PC98
VGA mode 2
VGA VESA 85Hz
VGA mode 3
Macintosh 13"
VGA VESA 72Hz
VGA VESA 75Hz (IBM M3)
VGA VESA 85Hz
SVGA VESA 56Hz
SVGA VESA 60Hz
SVGA VESA 72Hz
SVGA VESA 75Hz
SVGA VESA 85Hz
Macintosh 16"
XGA VESA 60Hz
XGA VESA 70Hz
XGA VESA 75Hz
XGA VESA 85Hz
SXGA VESA 70Hz
SXGA VESA 75Hz
SXGA VESA 85Hz
SUN LO
SXGA VESA 60Hz
SXGA VESA 75Hz
SXGA VESA 60Hz
SXGA VESA 75Hz
SXGA VESA 85Hz
SXGA+ 60Hz
WXGA 60Hz
WXGA 60Hz
1360x768/60
1440x900/60
1280x800/60

SVGA(ES5) / XGA(EX5/EX50/EX5U) / WXGA(EW5)


PC
Component
Video GBR
4:3 / Normal *1 4:3 / Normal *1
4:3 / Normal *1 4:3 / Normal *1
4:3 / Normal *1 4:3 / Normal *1
4:3 / Normal *1 4:3 / Normal *1
-

4:3 / Normal *1 4:3 / Normal *1

4:3 / Normal *1 4:3 / Normal *1


16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2

Full1
-

16:9 / Full *2
16:9 / Full *2
16:9 / Full *2
16:9 / Full *2

Full1

Full1

Full1

4:3 / Normal *1 4:3 / Normal *1

Full1

Full1

Full1

Full1

Full1

Full1

Full1

Full1
Full1
Full1
Full1
Full1
Full1

16:9 / Full *2
-

16:9 / Full *2
-

*1: VPL-EW5 : Normal


*2: VPL-EW5 : Full

2-2

VPL-ES5/EX5/EX50/EX5U/EW5

Set
Page

Item Name
TGHST Phase Hi

P1-1
CXD9809
(ES5)
CXD3540
(EX5/EX50/
EX5U/EW5)
page1

P1-2
CXD9809
(ES5)
CXD3540
(EX5/EX50/
EX5U/EW5)
page2

P1-3
CXD9809
(ES5)
CXD3540
(EX5/EX50/
EX5U/EW5)
page3

VPL-ES5/EX5/EX50/EX5U/EW5

ES5

EX5/EX50/EX5U

EW5

Color
G

TGHST Phase Lo
SHSH1
TGHST Position
DEHPF On
DEHPF AAC
DEHPF TAP
DEUSC On
3D GammaSubCont
3D GammaSubBrt
DELUT SW
DEUF SW
Full Black/White SW

109
38
12
ON
ON
3
OFF
0
150
OFF

PC Hi Gain-R
PC Hi Gain-G
PC Hi Gain-B
PC Hi Bias-R
PC Hi Bias-G
PC Hi Bias-B
PC Lo Gain-R
PC Lo Gain-G
PC Lo Gain-B
PC Lo Bias-R
PC Lo Bias-G
PC Lo Bias-B

128
128
128

Video Hi Gain-R
Video Hi Gain-G
Video Hi Gain-B
PC Mid Bias-R
Video Hi Bias-G
Video Hi Bias-B
Video Lo Gain-R
Video Lo Gain-G
Video Lo Gain-B
Video Lo Bias-R
Video Lo Bias-G
Video Lo Bias-B

128
80
120

ON
ON

512
512
512
0
0
0

128
70
100

512
280
400
0
0
0
512
320
480
0
0
0

128
70
100

512
280
400
0
0
0

2-3

Set
Page

P1-4
CXD980
(ES5)
CXD3540
(EX5/EX50/
EX5U/EW5)
page4

Item Name
PC Mid Gain-R
PC Mid Gain-G
PC Mid Gain-B
PC Mid Bias-R
PC Mid Bias-G
PC Mid Bias-B
Video Mid Gain-R
Video Mid Gain-G
Video Mid Gain-B
Video Mid Bias-R
Video Mid Bias-G
Video Mid Bias-B
Temperature 1

P2
Fan Control

P3-1
CXA7006
(ES5)
CXA7009
(EX5/EX50/
EX5U/EW5)
page1

2-4

Temperature 2
Temperature 3
FanSpeed 1
FanSpeed 2
FanSpeed 3
FanSpeed 4
ManualFanSpeed
Burn-In Cycle
Burn-In Cycle On min.
Burn-In Cycle Off min.
Burn-In Hour
Burn-In active
Gain-R
Gain-G
Gain-B
SigCen-R
SigCen-G
SigCen-B
SidA-R
SidA-G
SidA-B
SidB-R
SidB-G
SidB-B

ES5

EX5/EX50/EX5U

EW5

Color
G

512
360
460

128
90
115

0
0
0
128
75
105

512
300
420
0
0
0

Display
only

N/A

Display only
N/A
Display only
Display only
Display only
Display only
OFF
0
210
30
50
OFF
154
154
154
161
161
161
22
22
22
85
85
85

211
211
211
48
48
48

194
194
194
47
47
47
18
18
18
156
156
156

152
152
152

VPL-ES5/EX5/EX50/EX5U/EW5

Set
Page
P3-2
CXA7006
(ES5)
CXA7009
(EX5/EX50/
EX5U/EW5)
page2

Item Name
Bias-R Normal
Bias-G Normal
Bias-B Normal
Bias-R Flip
Bias-G Flip
Bias-B Flip
Vcom-R Normal
Vcom-G Normal
Vcom-B Normal
Vcom-R Flip
Vcom-G Flip
Vcom-B Flip

RGB Calibrate
YUV Calibrate
RGB Offset
RGB Gain
YUV Offset
P4
YUV Gain
ADC Calibration R Offset
G Offset
B Offset
R Gain
G Gain
B Gain

P5

P6
Error Count

Power Saving Time


System Protect
Data Reset
Hard Reset *
ROM Version
Lamp Timer
Operation Timer
Prev. Lamp Timer
SOG Threshold

ES5

EX5/EX50/EX5U

112
112
112
112
112
112
88
88
88
88
88
88

EW5

Color
G

0
0
0
0
0
0
83
83
83
83
83
83

99
100
99
99
100
99

164
93
164
93

222
105
222
105

164
93
164
93

164
222
164
93
105
93
10
ON
Not use
Display only
Display only
Display only
Display only
9

All value is display only

* : Hard reset deletes the adjusted data and restores the default data.

VPL-ES5/EX5/EX50/EX5U/EW5

2-5

Set
Page

Item Name
average time
Current Y Axis
Current Tout counts
P7

Keystone
Adjustment

Save T1 data
T1:
Axis1:
Save T2 data
T2:
Axis2:
set manual 'b' left key x
a
b
Calculate sensitivity
sensitivity
current g

2-6

ES5

EX5/EX50/EX5U

EW5

Display
only
Display
only
Display
only

1
1
1
1
1000
1
1
1
Display
only

VPL-ES5/EX5/EX50/EX5U/EW5

2-2. Memory Structure


Set memory

Set memory
No.01
No.02
No.03
No.04
No.05
--No.50
No.55
No.56
No.60
No.61
No.63

status
memory

status
memory

Dynamic
Standard
Game
Living
Cinema
Presentation
Dynamic
Standard
Game
S-Video
Living
Cinema
Presentation
Dynamic
Standard
Game
Input-A
Living
Cinema
Presentation
Dynamic
Standard
Game
Input-B
Living
Cinema
Presentation
Dynamic
Standard
Game
Component
Living
Cinema
Presentation
Dynamic
Standard
Game
HDMI (video type) *1
Living
Cinema
Presentation
Dynamic
Standard
Game
HDMI (DVI type) *1
Living
Cinema
Presentation
Video

Picture
memory

Computer
W/B
memory

Other than
Computer
Video, S-Video

Input-A

Aspct memory

Input-B

Common
Memory

Smart APA
(Computer only)
Volume
Auto Input Search
Input-A Signal Sel.
Color System
(Video/S-Video Only)
Power Saving
IR Receiver
Panel Key Lock
Status
Language
Menu Position
Start Up Image
Auto Keystone *2
Keystone
Image Flip
Background
Lamp Mode
High Altitude
Security Lock
Direct Power On
FLASH ROM

VPL-ES5/EX5/EX50/EX5U/EW5

Set memory
No.01
No.02
No.03
No.04
No.05
--No.50
No.55
No.56
No.60
No.61
No.63

Video/Svideo

High
Mid
Low
High
Mid
Low

Input-A/Input-B
/Component

Dynamic
Standard
Game
Living
Cinema
Presentation
Dynamic
Standard
Game
S-Video
Living
Cinema
Presentation
Dynamic
Standard
Game
Input-A
Living
Cinema
Presentation
Dynamic
Standard
Game
Input-B
Living
Cinema
Presentation
Dynamic
Standard
Game
Component
Living
Cinema
Presentation
Dynamic
Standard
Game
HDMI (video type) *1
Living
Cinema
Presentation
Dynamic
Standard
Game
HDMI (DVI type) *1
Living
Cinema
Presentation

Picture memory

Video

picture
memory

Computer
W/B memory
Other than
Computer
No.1
No.2
No.03
No.04
No.05
--No.50
No.55
No.56
No.60
No.61
No.63
No.21
No.22
No.23
--No.50
No.55
No.56
No.60
No.61
No.63

Status memory

Video, S-Video

Input-A

Aspct memory

Input-B

Common
Memory

Smart APA
(Computer only)
Volume
Auto Input Search
Input-A Signal Sel.
Color System
(Video/S-Video Only)
Power Saving
IR Receiver
Panel Key Lock
Status
Language
Menu Position
Start Up Image
Auto Keystone *2
Keystone
Image Flip
Background
Lamp Mode
High Altitude
Security Lock
Direct Power On
EEP ROM

*1 : VPL-EW5 only

W/B memory

High
Mid
Low
High
Mid
Low
No.1
No.2
No.03
No.04
No.05
--No.50
No.55
No.56
No.60
No.61
No.63
No.21
No.22
No.23
--No.50
No.55
No.56
No.60
No.61
No.63

Aspect memory

Common Memory

*2 : VPL-EX5/EX50/EX5U/EW5 only

CPU RAM

2-7

Memory structure of this model consists of the followings.


1 Set memory
2 Status memory
3 Picture memory
4 Chroma memory
5 W/B memory
6 Channel memory
* The gamma memory is realized by giving offset to the Contrast and Brightness output values to the
devices in the gamma mode function.
Flow of data is described briefly. When the power plug is connected to the wall outlet for the first time
(Standby state), all data that are stored in the internal ROM are written in the NVM (non-volatile memory). When the POWER is turned ON, all the status memory data and other memory data that are required
for the present picture are selected from each memory block and expanded in the internal RAM.
When any adjustment is performed at this moment, the adjustment data (user mode items) are written in
the NVM (Service/Special Service) automatically triggered by the memory operation.
The adjustment items (W/B, Device Adjust) that can be adjusted in the Service Mode or in the Special
Service Mode, are memorized in the NVM at the time when the user performs adjustment and performs
the memory operation. Note that the factory adjustment data will be lost at this moment.

2-8

VPL-ES5/EX5/EX50/EX5U/EW5

Section 3
Troubleshooting
3-1. Electric Troubleshooting

Connect the Power

System Standby?

No

1. Check the LED Message and find error.


2. Check lamp door, dust door.
3. Check the power board out voltage 5V.
4. Change main board.

Yes

Power projector
Lamp ON ?

No

1. check the Ballast power and control


signal wire.
2. Check lamp door status.
3. Check lamp status.

Yes

System shut-down
And cooling

Yes
1. Check the LED message and find error.
2. Check the Fan status or Thermal sensor
status.
3. Check the lamp door or dust door.

No

Yes
No Picture ?

No

Picture quality
No good ?

No

Yes

1. The picture is full-white pattern; please


check the LCD panel connector. (only ES5)
2. The picture is full-black pattern; please check
the LCD panel connector. (only EX5/EX50/
EX5U/EW5) please check the LCD driver on
the main board.
3. Check the system status: Is system in
burn-in mode?

1. The picture a little green, blue, red,


please check the LCD panel connector.
2. The picture has dust, please check the
lens.
3. The picture flicker, please alignment
again.

VPL-ES5/EX5/EX50/EX5U/EW5

3-1

OSD flicker ?

Yes

Please alignment V-com again.

No

Color temp wrong ?

Yes

Please alignment color temperature again.

No

Picture has
Vertical bar ?

Yes

Check the vertical bar color and find the


LCD panel connector. Then check the pin
of connector.

Yes

1. Please check the OSD setting


2. Check the front IR board.

No

IR remote control
No good ?

No

Audio function is
No good ?

3-2

Yes

1. Check the OSD setting.


2. Check the speak wire.

VPL-ES5/EX5/EX50/EX5U/EW5

3-2. Power Board Troubleshooting


3-2-1.

No Power

No Power

F601
Open?

No

Check if CN701 inserted


properly.

Yes

Replace Q601 and F601


with new ones, and then
put power board into set.
If Q601 damages again,
check if other parts are
shorted.

Yes

Check if miss to solder


any SMD type of
components.

Q601 (D-S)
Short ?

No

Check if 15.25V or 12V


exist. If any voltage is
wrong, replace IC701 or
T602 with new ones.

Yes

Output
5V DC
exists ?

No

Voltage
outputs shut
down and built
repeatly ?

Yes

Check if D602 or IC602 is


broken.
if yes,replace it with now
one.

No

Check LED circuit of


main board.

VPL-ES5/EX5/EX50/EX5U/EW5

Check CN701 and find


out if some points are
shorted to gound.

3-3

3-2-2.

Failure of Turn on Lamp

Failure of turn on ballast.

Check if the input


voltage of ballast is
380V DC

Yes

No

Lamp
Broken ?

Yes

Replace lamp with new


one.

No

Check main board.

No

Control
Pin (SCI) is
normal ?
Yes

Replace ballast with new


one.

3-4

VPL-ES5/EX5/EX50/EX5U/EW5

No

Check mian board.

Check if there
is PFC_On/Off
signal.
Yes

Check if 18V
exists at c-terminal
of Q603.

No

Check Q701, IC604,


IC605, Q604, Q603,
Q653 or ZD603.
And then replace broken
parts.

Yes

F602 Open ?

Yes

Replace F602 with new


one.

No

Yes

Q602 works
normally ?

No

Check ZD602, R655 and


R656.

VPL-ES5/EX5/EX50/EX5U/EW5

3-5

3-3. Optical Troubleshooting

Connect the Power

Brightness
No good ?

Yes

1. Check the EE setting (ADC calibration) /


Follow up EE alignment procedure.
2. Check the Lamp assembly.

No

Yes
Flicker ?

1. Check the R,G,B VCOM.

No

Color
No good ?

Yes
1. Check the R,G,B Gain.
2. Check the Panel cable connector.

No

Yes
No Color Uniformity ?

1. Check uniformity R,G,B value.

No

No Focus ?

Yes

1. Check the Projection lens at datum surface.

No

Yes
1. Cleaning the Lens array (front of lamp).
2. Cleaning the R,G,B Panel.

Dust ?
No

Black level
No good ?

3-6

Yes

1. Check the FPC cable connecting.

VPL-ES5/EX5/EX50/EX5U/EW5

Section 4
Spare Parts
4-1. Notes on Repair Parts
1. Safety Related Components Warning
w
Components marked ! are critical to safe operation.
Therefore, specified parts should be used in the case of
replacement.
[WARNHINWEIS]
Les composants identifis par la marque ! sont
critiques pour la scurit.
Ne les remplacer que par une pice portant le numro
spcifi.
2. Standardization of Parts
Some repair parts supplied by Sony differ from those
used for the unit. These are because of parts commonality and improvement.
Parts List has the present standardized repair parts.
3. Stock of Parts
Parts marked with o at SP (Supply Code) column of
the Spare Parts list may not be stocked. Therefore, the
delivery date will be delayed.
Items with no part number and no description are not
stocked because they are seldom required for routine
service.
4. Units for Capacitors, Inductors and Resistors
The following units are assumed in Schematic Diagrams, Electrical Parts List and Exploded Views
unless otherwise specified.
Capacitors
: F
Inductors
: H
Resistors
:
5. Note for Electrical key
The components identified by mark contain confidential information.
Strictly follow the instructions whenever the components are repaired and/or replaced.

VPL-ES5/EX5/EX50/EX5U/EW5

4-1

Overall
4-2. Exploded Views

22
11

46

51

31

37

46
3

3
16
3

B
44

33

46
15
3

40
3

47

42

VPL-EX5
VPL-EX5U

43

21
3

28

14

39
35

19
52

13

12

VPL-ES5

42
43

36
3

20
1

35

VPL-EX50

27

42
43
3

17

18

34
41

35
29

38
42

45

VPL-EW5

53
26
43

25
24
45
23
32

4-2

35

VPL-ES5/EX5/EX50/EX5U/EW5

Overall
No.

Part No.

1
2
3
11
12

!
!

13
14
15
16
16

!
!
!

SP Description

1-576-233-51
1-576-973-11
2-681-550-01
9-885-118-05
9-885-118-06

s
s
s
s
s

FUSE (H.B.C.) (F601)


MINIATURE FUSE-LINKS (F602)
SCREW, TAP PAN M3*7L
WIRE 2P_CON+THERMAL 145MM E08X
FAN*2 80*25 170MM AD0812UB/HB

9-885-118-07
9-885-118-08
9-885-118-09
9-885-118-10
9-885-118-11

s
s
s
s
s

FAN 75*75*30
FAN 70*70*25
FAN 60*60*25
PCBA MAIN BD
PCBA MAIN BD

16
16
16
17
18

9-885-118-12
9-885-118-13
9-885-122-39
9-885-118-14
1-789-544-11

s
s
s
s
s

PCBA
PCBA
PCBA
PCBA
PCBA

19
20
21
22
23

9-885-118-16
9-885-118-17
9-885-118-18
3-094-309-01
9-885-118-22

s
s
s
s
s

PCBA POWER BD 2L E08W MI


PCBA SWITCH BD E08X MI
SPK 2W8OHM 130MM W4028CP-130
MYLAR BRIGHTERA E08 (EXCEPT VPL-ES5)
DOOR FILTER PC E08X

24
25
26
27
28

9-885-118-23
9-885-118-24
9-885-118-26
9-885-118-27
9-885-118-28

s
s
s
s
s

MESH FILTER E08X


ASSY ADJ FOOT E08X
RUBBER FRONT FOOT E08X
NUT HEX+WASHER M3*2.3H NI
MYLAR BALLAST PC E08X

29
31
31
32
33

9-885-118-29
9-885-118-31
9-885-121-00
9-885-118-32
9-885-118-33

s
s
s
s
s

CAP LENS PC E08X


ASSY, UPPER CASE E08X (EXCEPT VPL-EX5U)
ASSY UPPER CASE E08XU (VPL-EX5U)
ASSY, LAMP DOOR E08X
ASSY LAMP BOX E08X

34
35
35
35
35

9-885-118-34
9-885-118-35
9-885-118-36
9-885-118-37
9-885-118-38

s
s
s
s
s

ASSY
ASSY
ASSY
ASSY
ASSY

36
37
38
39
40

9-885-118-39
9-885-118-40
9-885-118-41
9-885-118-42
9-885-118-43

s
s
s
s
s

ASSY FRONT CASE E08X


ASSY LAMP NOZZLE E08X
ASSY ADJUST GEAR E08 E08X
SCREW TAP W/FLA M3x10L PT ZN
SCREW TAP W/FLA M3x35 NI D-PT

41
41
41
41
41

9-885-118-44
9-885-118-45
9-885-118-46
9-885-118-47
9-885-120-99

s
s
s
s
s

LOGO
LOGO
LOGO
LOGO
LOGO

XGA PC E08X SONY (VPL-EX50)


JR PC E08XJR SONY (VPL-EX5)
SVGA PC E08S SONY (VPL-ES5)
WXGA PC E08W SONY (VPL-EW5)
PC E08XU SONY (VPL-EX5U)

42
43
44
45
46

2-681-552-02
7-682-250-09
2-580-599-01
3-918-696-11
7-682-903-11

s
s
s
s
s

SCRW
SCRW
SCRW
SCRW
SCRW

MACH HEX #4-40*4


+K 3X12
+PSW M4X6
(M3X6 LOCK ACE)
+PWH 3X6

47
51

7-682-954-01
This part is
If this part
This part is
If this part
4-654-811-21

s SCRW +PSW M3X25


not supplied as the repair part.
is broken or lost, the part reference No. 39 can be used.
not supplied as the repair part.
is broken or lost, the part reference No. 46 can be used.
s SCRW +F M3X8 EG (VPL-EW5)

52
53

VPL-ES5/EX5/EX50/EX5U/EW5

145MM AB7512UB
240MM AB7012UB
183MM AB0612MB
6L E08X MI (VPL-EX50)
6L E08XJR MI (VPL-EX5)

MAIN BD 6L E08S MI (VPL-ES5)


MAIN BD 6L E08W MI (VPL-EW5)
MAIN BD 6L E08XU MI (VPL-EX5U)
IR BD E08X MI
THERMAL SENSOR BD MI

LOWER CASE E08X


REAR CASE E08X (VPL-EX50)
REAR CASE E08XJR (VPL-EX5, VPL-EX5U)
REAR CASE E08S (VPL-ES5)
REAR CASE E08W (VPL-EW5)

4-3

4-3. Electrical Parts List


Ref. No.
or Qty Part No.
1pc
1pc

!
!

SP Description

1-576-233-51 s FUSE (H.B.C) (F601)


1-576-973-11 s MINITURE FUSE-LINKS (F602)

4-4. Packing Materials & Supplied


Accessories
-------------------SUPPLIED ACCESSORIES
-------------------Ref. No.
or Qty Part No.
SP Description
1pc
1pc
1pc
1pc

1-479-775-12
1-832-428-11
9-885-118-30
3-293-835-03

CARD COMMANDER
CABLE SINGAL VGA
BAG CARRY E08X SONY
CD MANUAL WW E08 E08XJR
(EXCEPT CH/VPL-EX5U)
3-293-836-02 s MANUAL QUICK REF WW E08 E08XJR
(EXCEPT CH/VPL-EX5U)
(JAPANESE, ENGLISH, FRENCH,
SPANISH, GERMAN, ITALIAN,
SIMPLIFIED CHINESE)

1pc

1pc
1pc
1pc
1pc
1pc

!
!

s
s
s
s

3-293-838-71 s MANUAL INSTRUCTIONS (CH)


3-870-419-01 s MANUAL INSTRUCTIONS (E08XU)
(VPL-EX5U)
3-877-599-11 s MANUAL QUICK REF (E08XU) (VPL-EX5U)
1-783-795-64 s CORD SET, POWER (J)
1-833-570-11 s POWER-SUPPLY CORD (CH)

4-5. Optional Fixtures


Ref. No.
or Qty Part No.
1pc

4-4

SP Description

9-885-122-51 s PCBA MOTOR TEST BD E08S MI

VPL-ES5/EX5/EX50/EX5U/EW5

Overall (VPL-ES5)

Overall (VPL-ES5)

Section 5
Block Diagrams
VPL-ES5
IR Receiver

IRR5

IRR

IRF5

IRF

IR Receiver

CLK_R

LUMA

S-Video

PRG
FRP
VD
LCDRGT
LCDRGTx
LCDENB
LCDHST
LCDVST
LCDVCK
LCDPCG
LCDDWN
HCK
HCK
HCK
HCKx
HCKx
HCKx

U48

CHROMA

SDA

EEPROM
Video

SCL

CVBS
WP
AT24C256N

DR[9:0]

PC-RIN2
PC-GIN2
PC-BIN2

INPUTA

Analog RGB
Input/Output

HSYNC2
VSYNC2

Video
Processor
&
Controller

PC-RIN
PC-GIN
PC-BIN

DG[9:0]

LCD
Timing
Generator

PRG
FRP
VD

RGT
RGTx
ENB
HST
VST
VCK
PCG
DWN
HCK_R
HCK_G
HCK_B
HCKx_R
HCKx_G
HCKx_B

DB[9:0]

R
LCD
Generator

RSIG[6:1]

RGT
HST
ENB
VCK
VST
DWN
PCG

DCK1_G
DCK1x_G
DCK2_G
DCK2x_G
HCK_G
HCKx_G

LCDG[11: 0]
CLK_G
DCK1_R
DCK2_R
DCK1_G
DCK2_G
DCK1_B
DCK2_B

DCK[6:1]

DCLK
DHS
DVS

PRG
FRP
VD

G
LCD
Driver

GSIG[6:1]

RGTx
HST
ENB
VCK
VST
DWN
PCG

DCK1x_R
DCK2x_R
DCK1x_G
DCK2x_G
DCK1x_B
DCK2x_B

Audio

AUDIO_M

AUDIO_O+

Audio out

Audio
Input/Output
&
volume
control

DCK1_B
DCK1x_B
DCK2_B
DCK2x_B
HCK_B
HCKx_B

LCDB[11: 0]
AUDIO_MUT

CLK_B

27 MHz

AUDIO_VOL1

PRG
FRP
VD

AUDIO_VOL2

AUDIO_O
AUDIO_O_

SENi
SCLKi
SDATAi

B
LCD
Driver

BSIG[6:1]

TXD

RS-232

RGT
HST
ENB
VCK
VST
DWN
PCG

LED
Driver

RXD

Keypad
Input
FG1

I2C_SW
FAN_SW
SDA
SCL

Fan2
FG2

Fan 1

Fan5
FG5

EEPROM

P15V

Power
Control

P5VC

Dust SW
Door SW

AT24C32CN
LampLIT
LampEN
Eco_mode

32.768 KHz

Thermal Thermal
Sensor 1 Sensor 2

Power
Switch

Ballast

Flash
memory
Reset
IC

VPL-ES5/EX5/EX50/EX5U/EW5

P15VP
P12V
P5V

Door_SW

ROMOEn

Fan4
FG4

P15VP
P12V
P5V

P15VP
P2P5V
P5V

P5VC

+1.8V
REG

P135V

+3.3V
REG

P15V

P1P8V

+1.8V
REG

P5V

P2P5V

+2.5V
REG

P3P3V

+3.3V
REG

P33V

+3.3V
REG

Dust_SW

ROMWEn

Fan 4

Fan Control

Power
Fail DET

+3.3V
REG

V33

POWER_ON

U33

D[0:15]

Fan 3

Fan3
FG3

PWR_f ail

A[0:21]

Fan 2

B
LCD

BVCOM
BPSIG

SEN
SCLK
SDATA

Speaker
LED[4:1]

G
LCD

GVCOM
GPSIG

SEN
SCLK
SDATA

LCD_SCL
LCD_SDA

HSYNCO
VSYNCO

R
LCD

RVCOM
RPSIG

SEN
SCLK
SDATA

HSYNC
VSYNC

R_OUT
G_OUT
B_OUT

Monitor
Output

DCK1_R
DCK1x_R
DCK2_R
DCK2x_R
HCK_R
HCKx_R

LCDR[11:0]

Reset
IC

5-1

5-1

P5V

Overall (VPL-EX50)

IR Receiver

IRR5

IRR

IRF5

IRF

U20
LUMA

S-Video

PRG
FRP
VD
LCDSCAN
LCDXSCAN
LCDENB
LCDHST
LCDVST
LCDVCK
LCDPCG
LCDDWN
HCK
HCK
HCK
HCKx
HCKx
HCKx

EEPROM

CHROMA

AT24C256N

Video

CVBS
SCL_DSD
SDA_DSD
PC-RIN1
PC-GIN1
PC-BIN1

INPUT B

DR[9:0]

HSYNC1
VSYNC1
PC-RIN2
PC-GIN2
PC-BIN2

INPUT A

Video
Processor
&
Controller

PC-RIN
PC-GIN
PC-BIN

Analog RGB
Input/Output

DG[9:0]

Audio A/B

Audio

R
LCD
Driver

RSIG[12:1]
RVCOM
RPSIG

SCL_7009
SDA_7009

G_DCK1
G_DCK2
G_DCK3
G_DCK4
HCK1_G
HCK2_G

R_DCK1
R_DCK3
G_DCK1
G_DCK3
B_DCK1
B_DCK3

DCK[4:1]_R(G,B)

PRG
FRP
VD

G
LCD
Driver

GSIG[12:1]
GVCOM
GPSIG

SCL_7009
SDA_7009

XSCAN
HST
ENB
VCK
VST
DWN
PCG

HSYNCO
VSYNCO
R_DCK2
R_DCK4
G_DCK2
G_DCK4
B_DCK2
B_DCK4

AUDIO_M

AUDIO_S

Audio out

Audio
Input/Output
&
volume
control

B_DCK1
B_DCK2
B_DCK3
B_DCK4
HCK1_B
HCK2_B

LCDB1[11:0]
LCDB2[11:0]

AUDIO_SW
AUDIO_MUT

CLK_B

27 MHz

AUDIO_VOL1

PRG
FRP
VD

AUDIO_VOL2

AUDIO_O
AUDIO_OSCL_7009i
SDA_7009i

B
LCD
Driver

BSIG[12:1]

LED[4:1]

RS232
Driver
Receiver

TX.DL
RX.DL

TXD

SCL_7009
SDA_7009

P5VC

Keypad
Input

Fan1
FG1

FAN_SW
SDA

Power
Fail DET

P15VP
P12V
P5V

SCAN
HST
ENB
VCK
VST
DWN
PCG

Fan5
FG5

3.3V

+3.3V
REG

2.5V

+2.5V
REG

1.8V

+1.8V
REG

P1P8V

+1.8V
REG

P2P5V

+2.5V
REG

P3P3V

+3.3V
REG

P33V

+3.3V
REG

P5VC

AT24C32CN
LampLIT
Eco_mode

Keystone
Sensor

LampEN
Lamp_SyncEN

32.768 KHz

Thermal
Sensor 2

Ballast

Lamp
Control

ROMOEn

Fan 5

Dust SW
Door SW

Door_SW

A[0:21]

Fan4
FG4

EEPROM

ROMWEn

Fan 4

P5V

P15VP
P12V
P5V

Dust_SW
FG3

P15VP

U33

Fan Control
Fan 3

Power
Control

POWER_ON
PVCC_POWER_ON

SCL

Fan2
FG2

P15V

RXD

PWR_fail

Fan 2

LED
Driver

B
LCD

BVCOM
BPSIG

Speaker

Fan 1

G
LCD

AUDIO_PWR

AUDIO_O+

RS-232
Remote
Control

R
LCD

SCAN
HST
ENB
VCK
VST
DWN
PCG

LCDG1[11:0]
LCDG2[11:0]
CLK_G

PG_XCLR_OUT
PG_PLLSTB_OUT
DCLK
DHS
DVS

R_OUT
G_OUT
B_OUT

Monitor
Output

LCD
Timing
Generator

PRG
FRP
VD

SCAN
XSCAN
ENB
HST
VST
VCK
PCG
DWN
HCK1_R
HCK1_G
HCK1_B
HCK2_R
HCK2_G
HCK2_B

DB[9:0]

HSYNC
VSYNC

HSYNC2
VSYNC2

R_DCK1
R_DCK2
R_DCK3
R_DCK4
HCK1_R
HCK2_R

LCDR1[11:0]
LCDR2[11:0]
CLK_R

IR Receiver

D[0:15]

VPL-EX50

Overall (VPL-EX50)

Flash
memory

Power
Switch

P5V

VST

P5V

Reset
IC

5-2

5-2

VPL-ES5/EX5/EX50/EX5U/EW5

Overall (VPL-EX5)

VPL-EX5

IR Receiver

IRR5

IRR

IRF5

IRF

Overall (VPL-EX5)

U20
LUMA

S-Video

PRG
FRP
VD
LCDSCAN
LCDXSCAN
LCDENB
LCDHST
LCDVST
LCDVCK
LCDPCG
LCDDW N
HCK
HCK
HCK
HCKx
HCKx
HCKx

EEPROM

CHROMA

AT24C256N

Video

CVBS
SCL_DSD
SDA_DSD

DR[9:0]

PC-RIN2
PC-GIN2
PC-BIN2

INPUT A

Video
Processor
&
Controller

PC-RIN
PC-GIN
PC-BIN

Analog RGB
Input/Output

DG[9:0]

Audio
Input

R
LCD
Driver

RSIG[12:1]
RVCOM
RPSIG

SCL_7009
SDA_7009

G_DCK1
G_DCK2
G_DCK3
G_DCK4
HCK1_G
HCK2_G

R_DCK1
R_DCK3
G_DCK1
G_DCK3
B_DCK1
B_DCK3

DCK[4:1]_R(G,B)

PRG
FRP
VD

G
LCD
Driver

GSIG[12:1]
GVCOM
GPSIG

SCL_7009
SDA_7009

XSCAN
HST
ENB
VCK
VST
DWN
PCG

HSYNCO
VSYNCO
R_DCK2
R_DCK4
G_DCK2
G_DCK4
B_DCK2
B_DCK4

AUDIO_M

Audio out

Audio
Input/Output
&
volume
control

B_DCK1
B_DCK2
B_DCK3
B_DCK4
HCK1_B
HCK2_B

LCDB1[11:0]
LCDB2[11:0]

AUDIO_SW
AUDIO_MUT

CLK_B

27 MHz

AUDIO_VOL1

PRG
FRP
VD

AUDIO_VOL2

AUDIO_O
AUDIO_OSCL_7009i
SDA_7009i

B
LCD
Driver

BSIG[12:1]

LED[4:1]

RS232
Driver
Receiver

TX.DL
RX.DL

TXD

SCL_7009
SDA_7009

P5VC

Keypad
Input

Fan1
FG1

FAN_SW
SDA

P15VP
P12V
P5V

Power
Fail DET

SCAN
HST
ENB
VCK
VST
DWN
PCG

LampLIT
Eco_mode

Keystone
Sensor

LampEN
Lamp_SyncEN

32.768 KHz

Thermal
Sensor 2

Power
Switch

Ballast

Lamp
Control

Flash
memory
Reset
IC

VPL-ES5/EX5/EX50/EX5U/EW5

+3.3V
REG

2.5V

+2.5V
REG

1.8V

+1.8V
REG

P1P8V

+1.8V
REG

P2P5V

+2.5V
REG

P3P3V

+3.3V
REG

P33V

+3.3V
REG

5-3

P5V

VST

ROMOEn

Fan5
FG5

3.3V

P5VC

AT24C32CN

A[0:21]

Fan 5

Dust SW
Door SW

Door_SW

ROMWEn

Fan4
FG4

EEPROM

D[0:15]

Fan 4

P5V

P15VP
P12V
P5V

Dust_SW
FG3

P15VP

U33

Fan Control
Fan 3

Power
Control

POWER_ON
PVCC_POWER_ON

SCL

Fan2
FG2

P15V

RXD

PWR_ fail

Fan 2

LED
Driver

B
LCD

BVCOM
BPSIG

Speaker

Fan 1

G
LCD

AUDIO_PWR

AUDIO_O+

RS-232
Remote
Control

R
LCD

SCAN
HST
ENB
VCK
VST
DWN
PCG

LCDG1[11:0]
LCDG2[11:0]
CLK_G

PG_XCLR_OUT
PG_PLLSTB_OUT
DCLK
DHS
DVS

R_OUT
G_OUT
B_OUT

Monitor
Output

LCD
Timing
Generator

PRG
FRP
VD

SCAN
XSCAN
ENB
HST
VST
VCK
PCG
DWN
HCK1_R
HCK1_G
HCK1_B
HCK2_R
HCK2_G
HCK2_B

DB[9:0]

HSYNC
VSYNC

HSYNC2
VSYNC2

R_DCK1
R_DCK2
R_DCK3
R_DCK4
HCK1_R
HCK2_R

LCDR1[11:0]
LCDR2[11:0]
CLK_R

IR Receiver

5-3

P5V

Overall (VPL-EX5U)

IR Receiver

IRR5

IRR

IRF5

IRF

LUMA

S-Video

CVBS
SCL_DSD
SDA_DSD

DR[9:0]

INPUT A

Audio Input

Video
Processor
&
Controller

PC-RIN
PC-GIN
PC-BIN

PC-RIN2
PC-GIN2
PC-BIN2

Analog RGB
Input/Output

HSYNC2
VSYNC2

Monitor
Output

PRG
FRP
VD
LCDSCAN
LCDXSCAN
LCDENB
LCDHST
LCDVST
LCDVCK
LCDPCG
LCDDWN
HCK
HCK
HCK
HCKx
HCKx
HCKx

EEPROM

CHROMA

Video

R_DCK1
R_DCK2
R_DCK3
R_DCK4
HCK1_R
HCK2_R

LCDR1[11:0]
LCDR2[11:0]
CLK_R

IR Receiver

LCD
Timing
Generator

DG[9:0]

R
LCD
Driver

RSIG[12: 1]

R_DCK1
R_DCK3
G_DCK1
G_DCK3
B_DCK1
B_DCK3

DCK[4:1]_R(G,B)

PRG
FRP
VD

SCAN
HST
ENB
VCK
VST
DWN
PCG

G_DCK1
G_DCK2
G_DCK3
G_DCK4
HCK1_G
HCK2_G

G
LCD
Driver

GSIG[12: 1]

XSCAN
HST
ENB
VCK
VST
DWN
PCG

SCL_7009
SDA_7009

R_DCK2
R_DCK4
G_DCK2
G_DCK4
B_DCK2
B_DCK4
AUDIO_PWR

AUDIO_O+

Audio out

B_DCK1
B_DCK2
B_DCK3
B_DCK4
HCK1_B
HCK2_B

LCDB1[11: 0]
LCDB2[11: 0]

AUDIO_SW

Audio
Input/Output
&
volume
control

AUDIO_MUT
CLK_B

27 MHz

AUDIO_VOL1

PRG
FRP
VD

AUDIO_VOL2

AUDIO_O
AUDIO_O-

B
LCD
Driver

BSIG[12: 1]

SCL_7009
SDA_7009

SCL_7009i
SDA_7009i

LED[4:1]
TX.DL

TXD

RS232
Driver
Receiver

RX.DL

SCAN
HST
ENB
VCK
VST
DWN
PCG

P15V
P5VC

PWR_f ail
FAN_SW
SDA

Fan2
FG2

Fan Control
FG3

Fan 4

Fan4
FG4

Fan 5

Fan5
FG5

LampLI T
Eco_mode

LampEN
Lamp_Sync EN

32.768 KHz

Thermal
Sensor 2

Dust SW
Door SW

Door_SW

Keystone
Sensor

Ballast

Lamp
Control

Flash
memory

P15VP
P5V
3.3V

+3.3V
REG

2.5V

+2.5V
REG

1.8V

+1.8V
REG

P1P8V

+1.8V
REG

P2P5V

+2.5V
REG

P3P3V

+3.3V
REG

P33V

+3.3V
REG

P15VP
P12V
P5V

Dust_SW

EEPROM

ROMOEn

Fan 3

Power
Fail DET

P15VP
P12V
P5V

Power
Control

POWER_ON
PVCC_POWER_ ON

SCL

ROMWEn

Fan 2

Fan1
FG1

D[0:15]

Fan 1

LED
Driver

RXD

Power
Switch

B
LCD

BVCOM
BPSIG

Speaker
RS-232
Remote
Control

G
LCD

GVCOM
GPSIG

HSYNCO
VSYNCO

AUDIO_M

R
LCD

RVCOM
RPSIG

SCL_7009
SDA_7009

LCDG1[11: 0]
LCDG2[11: 0]
CLK_G

PG_XCLR_OUT
PG_PLLSTB_OUT
DCLK
DHS
DVS

R_OUT
G_OUT
B_OUT

PRG
FRP
VD

SCAN
XSCAN
ENB
HST
VST
VCK
PCG
DWN
HCK1_R
HCK1_G
HCK1_B
HCK2_R
HCK2_G
HCK2_B

DB[9:0]

HSYNC
VSYNC

A[0:21]

VPL-EX5U

Overall (VPL-EX5U)

P5V

P5VC

P5V

VST

Reset
IC

5-4

5-4

VPL-ES5/EX5/EX50/EX5U/EW5

Overall (VPL-EW5)

VPL-EW5

IR Receiver

IRR5

IRR

IRF5

IRF

Overall (VPL-EW5)

LUMA

S-Video

INPUT B

CVBS

HDMI_CKN/P
HDMI_D0N/P
HDMI_D1N/P
HDMI_D2N/P
HDMI_D3N/P
DSCL1/DSDA1

SCL_DSD
SDA_DSD

HDMI_CLK
HDMI_HS
HDMI_VS
HDMI_DE

HDMI receiver
Input/Output

HDMI_R/Cr[9..2]
HDMI_G/Y[9..2]
HDMI_B/Cb [9..2]

DR[9:0]

Video
Processor
&
Controller

PC-RIN2
PC-GIN2
PC-BIN2

INPUT A

HSYNC2
VSYNC2

Audio A/B

Audio

LCD
Timing
Generator

DG[9:0]

PRG
FRP
VD

SCAN
HST
ENB
VCK
VST
DWN
PCG

G_DCK1
G_DCK2
G_DCK3
G_DCK4
HCK1_G
HCK2_G

G
LCD
Driver

GSIG[12: 1]

AUDIO_S

SCL_7009
SDA_7009

XSCAN
HST
ENB
VCK
VST
DWN
PCG

AUDIO_SW

B_DCK1
B_DCK2
B_DCK3
B_DCK4
HCK1_B
HCK2_B

LCDB1[11: 0]
LCDB2[11: 0]

AUDIO_MUT
AUDIO_VOL1

CLK_B

27 MHz

AUDIO_VOL2

PRG
FRP
VD

AUDIO_O
AUDIO_OSCL_7009i
SDA_7009i

Speaker
RS232
Driver
Receiver

TX.DL
RX.DL

LED[4:1]

TXD
RXD

Fan1
FG1

Fan 2

Fan2
FG2

Fan 3

FG3

FAN_SW
SDA
PWR_f ail
SCL

Fan Control

P5VC

LampLI T
Eco_mode

Thermal
Sensor 2

Power
Switch

Ballast

Lamp
Control

Flash
memory
Reset
IC

5-5

SCAN
HST
ENB
VCK
VST
DWN
PCG

P5V
3.3V

+3.3V
REG

2.5V

+2.5V
REG

1.8V

+1.8V
REG

P1P8V

+1.8V
REG

P2P5V

+2.5V
REG

P3P3V

+3.3V
REG

P33V

+3.3V
REG

P5V

VST

ROMOEn

32.768 KHz

LampEN
Lamp_Sync EN

ROMWEn

Fan 5

Fan5
FG5

Keystone
Sensor

D[0:15]

Fan4
FG4

Dust SW
Door SW

Door_SW

5-5

B
LCD

BVCOM
BPSIG

P15VP

P15VP
P12V
P5V

Dust_SW

A[0:21]

Fan 4

Power
Fail DET

P15VP
P12V
P5V

Power
Control

POWER_ON
PVCC_POWER_ ON

EEPROM

BSIG[12: 1]

LED
Driver
Keypad
Input

Fan 1

B
LCD
Driver

SCL_7009
SDA_7009

P15V

G
LCD

GVCOM
GPSIG

R_DCK2
R_DCK4
G_DCK2
G_DCK4
B_DCK2
B_DCK4

AUDIO_PWR

Audio
Input/Output
&
volume
control

R
LCD

RVCOM
RPSIG

SCL_7009
SDA_7009

R_DCK1
R_DCK3
G_DCK1
G_DCK3
B_DCK1
B_DCK3

DCK[4:1]_R(G,B)

AUDIO_M

Audio out

VPL-ES5/EX5/EX50/EX5U/EW5

RSIG[12: 1]

HSYNCO
VSYNCO

AUDIO_O+

RS-232
Remote
Control

R
LCD
Driver

LCDG1[11: 0]
LCDG2[11: 0]
CLK_G

PG_XCLR_OUT
PG_PLLSTB_OUT
DCLK
DHS
DVS

HSYNC
VSYNC

PRG
FRP
VD

SCAN
XSCAN
ENB
HST
VST
VCK
PCG
DWN
HCK1_R
HCK1_G
HCK1_B
HCK2_R
HCK2_G
HCK2_B

DB[9:0]

PC-RIN
PC-GIN
PC-BIN

Analog RGB
Input/Output

R_OUT
G_OUT
B_OUT

Monitor
Output

PRG
FRP
VD
LCDSCAN
LCDXSCAN
LCDENB
LCDHST
LCDVST
LCDVCK
LCDPCG
LCDDWN
HCK
HCK
HCK
HCKx
HCKx
HCKx

EEPROM

CHROMA

Video

R_DCK1
R_DCK2
R_DCK3
R_DCK4
HCK1_R
HCK2_R

LCDR1[11:0]
LCDR2[11:0]
CLK_R

IR Receiver

P5VC

P5V

Frame (VPL-ES5)

Frame (VPL-ES5)

Section 6
Diagrams
J1

J6

IR
SENSOR
BOARD

6-1. Frame Schematic Diagrams


VPL-ES5

MAIN
BOARD

J5

CN1
DETECTION
SWITCH
BOARD
(LAMP DOOR)

S VIDEO

INPUT

J14
J4
VIDEO

INPUT

CN1
DETECTION
SWITCH
BOARD
(DUST DOOR)

J9
AUDIO

INPUT

2
J18

J1
THERMAL
SENSOR
BOARD

J2
J23
INPUT

INPUT A
LCD R

J24
LCD G

J25
J3

OUTPUT

LCD B

MONITOR

J21

FAN2

J10
OUTPUT

FAN3
J19

AUDIO

FAN5
(REAR BOTTOM)

J20
FAN4
(REAR TOP)
J22
FAN1(FRONT BOTTOM)

J11

J16

SPEAKER

HALOGEN
LAMP

BALLAST UNIT

5
J12
RS232C
CONNECTOR

J17

CN701

CN605

CN601

POWER BOARD

6-1

VPL-ES5/EX5/EX50/EX5U/EW5

6-1
E

Frame (VPL-EX50)

VPL-EX50

Frame (VPL-EX50)

J1

J6

IR
SENSOR
BOARD

MAIN
BOARD

J5

CN1
DETECTION
SWITCH
BOARD
(LAMP DOOR)

S VIDEO

INPUT

J14
J14
VIDEO

INPUT

CN1
DETECTION
SWITCH
BOARD
(DUST DOOR)

J8
AUDIO

INPUT

J26

J1

J9

THERMAL
SENSOR
BOARD

AUDIO A/B

INPUT

J2
J22
INPUT

INPUT A
LCD R

J1
INPUT

J23
LCD G

INPUT B

J24
J3

OUTPUT

LCD B

MONITOR

J19

FAN2

J10
OUTPUT

FAN3
J21

AUDIO

FAN5
(REAR BOTTOM)

J20
J7
REMOTE

FAN4
(REAR TOP)

RS-232C

J18
FAN1(FRONT BOTTOM)

J11

J16

SPEAKER

HALOGEN
LAMP

BALLAST UNIT

J17

CN701

CN605

CN601

POWER BOARD

6-2
A

6-2

VPL-ES5/EX5/EX50/EX5U/EW5

Frame (VPL-EX5/EX5U)

VPL-EX5/EX5U

Frame (VPL-EX5/EX5U)

J1

J6

IR
SENSOR
BOARD

MAIN
BOARD

J5

CN1
DETECTION
SWITCH
BOARD
(LAMP DOOR)

S VIDEO

INPUT

J14
J14
VIDEO

INPUT

CN1
DETECTION
SWITCH
BOARD
(DUST DOOR)

J9
AUDIO

INPUT

2
J26

J1
THERMAL
SENSOR
BOARD

J2
J22
INPUT

INPUT A
LCD R

J23
LCD G

J24
J3

OUTPUT

LCD B

MONITOR

J19

FAN2

J10
OUTPUT

FAN3
J21

AUDIO

FAN5
(REAR BOTTOM)

J20
J7
REMOTE

FAN4
(REAR TOP)

RS-232C

J18
FAN1(FRONT BOTTOM)

J11

J16

SPEAKER

HALOGEN
LAMP

BALLAST UNIT

J17

CN701

CN605

CN601

POWER BOARD

6-3

VPL-ES5/EX5/EX50/EX5U/EW5

6-3
E

Frame (VPL-EW5)

VPL-EW5

Frame (VPL-EW5)

J1

J6

IR
SENSOR
BOARD

MAIN
BOARD

J5

CN1
DETECTION
SWITCH
BOARD
(LAMP DOOR)

S VIDEO

INPUT

J14
J14
VIDEO

INPUT

CN1
DETECTION
SWITCH
BOARD
(DUST DOOR)

J8
AUDIO

INPUT

J26

J1

J9

THERMAL
SENSOR
BOARD

AUDIO A

INPUT

J2
J22
INPUT

INPUT A
LCD R

J3

OUTPUT

J23
LCD G

MONITOR
J24

LCD B
J10
OUTPUT

AUDIO
J19

FAN2

FAN3
J1

J21

HDMI

FAN5
(REAR BOTTOM)

J20
J7
REMOTE

FAN4
(REAR TOP)

RS-232C

J18
FAN1(FRONT BOTTOM)

J11

J16

SPEAKER

HALOGEN
LAMP

BALLAST UNIT

J17

CN701

CN605

CN601

POWER BOARD

6-4
A

6-4

VPL-ES5/EX5/EX50/EX5U/EW5

VPL-ES5 (SY)
VPL-ES5 (CH)
VPL-EX5 (SY)
VPL-EX5 (CH)
VPL-EX50 (SY)
VPL-EX50 (CH)
VPL-EX5U (SYY)
VPL-EW5 (SY)
VPL-EW5 (CH) E
9-883-651-02

Sony EMCS Corporation


Ichinomiya Tec

English
2008DR16-1
2008