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Lecture 22
Sheet-piling Walls
Types of sheet-piles
Types of steel sheet-piles
Design methods
Sheet piles are widely used in the design of retaining walls for waterfront structures
such as platforms, dolphins, coffer-dams, cells, quays, bulkheads, wharves, piers and
seawalls, such as the one shown above.
Sheet-pile Types.
1) Timber sheeting;
2) Pre-cast concrete sheets;
3) Aluminum sheets;
4) Steel sheets;
5) Plastic sheets; and
6) Combinations (for example, steel sheeting with steel pipes in-filled with concrete).
U section
26
29
32
39
42
45
52
65
72
75
82
91
PU6
JSP 2
PU 8
PU 12
Z section
AZ 13
JSP 3
PU 16 - L 2 S
PU 20 - L 3 S
AZ 18
AZ 26
PU 25 - L 4 S
PU 32
AZ 36
BS 42
A-Z-piles
AZ sheet-piles, also
known as U sheetpiles, are used in
this bridge as a
retainage wall for
the wing-walls.
Forging an HZ
king pile.
A combination wall.
Aluminum sheet-piles.
Aluminum sheet-piles do not corrode;
Aluminum sheet-piles are not commonly used because of their lower strength;
Aluminum sheet-piles are expensive;
Aluminum sheet-piles are brittle;
When corrosion is a major design issue, the use of stainless steel sheet-piling is a
better alternative to aluminum sheet-piles.
Reinforced-concrete sheet-piles.
These photos show two examples of concrete bulkheads. Bulkheads are simply
waterfront structures that permit an abrupt change in ground elevation so that the
ground level on one side is substantially higher than the seabed level on the other side.
Vinyl sheet-piles are one of the lowest cost sheet piling. The product is manufactured
entirely from the highest 100% stabilized vinyl with an additional ultra-tough weatherable exterior for the best performance of all sheeting.
Steel sheet-piles are being driven with a vibratory hammer (notice the driven piles at right).
A steel sheet-pile wall is completed with a concrete head beam. Note the battered piles at
left, the lighting facility and some tourists sunning themselves on the new facility.
A combination wall.
The straight web sheet piles are also used in cellular structures like circular cells,
cloverleaf cells and diaphragm walls.
Single piles are joined to form closed cells which are back-filled with granular material.
The enclosed soil mass allows the structure to withstand horizontal forces through its
own weight. No lateral support is needed.
Major excavation and highway collapse due to a failed steel sheet-pile wall in Singapore,
in 4 April 2004, during the construction of a rail tunnel.
b) Design Methods:
123456-
Four different methods of design are dictated by the depth of penetration, the lateral
pressure and the elastic line (deflected shape). (a) is the free-earth method; (b) and (c)
show the effects of deeper penetrations, and (d) is the fixed-earth method.
C a s e A - S lid in g
C as e B - O v e rtu rn
C as e C - O v e rtu rn
C a s e D Y i e ld o r b r e a k
H + D)
(
=
EI
and reduction of the actual bending moment M as compared to the free earth support
value Mmax. The value D is the embedded portion of the sheet-pile, and H is the free
part of the sheet pile; E is the steel modulus of elasticity and I is the steel section
moment of inertia.
The figure on the next slide shows the relationship between the ratio M / Mmax and for
both medium dense and very dense granular soils.
Any section falling below the moment curve for the appropriate relative soil density
would be inadequate.
The Fixed Earth Support Method (the Blum or Equivalent Beam Method).
This method is based on the assumption that the wall deflections are such that the
elastic line will be vertical near the bottom of the sheet pile wall. This means that the
wall acts like a partially built-in beam subjected to bending moments. To produce this
deflection, the wall must be driven deep enough so that the soil beneath the dredge line
provides the required restraint on the bulkhead deformations.
The elastic line method is very time consuming and very seldom used in practice.
Blum has developed a much simpler procedure known as the equivalent beam method.
The equivalent beam method assumes a hinge at the point of contra-flexure, since the
bending moment in that point is zero. The part above the hinge can then be treated as a
separate, freely supported beam with an overhanging end. After that, the bending
moments could be calculated from simple statics. The lower portion, below the point of
contra-flexure, can also be analyzed as a separate, freely supported beam on two
supports.
Graphical Methods.
In this method the wall and the corresponding pressure diagram is divided into a
number of equal panels or sections. The resultant earth pressure on each panel is
replaced by an equivalent concentrated force acting through the center of the section
and drawn to a convenient scale so that it can then be analyzed.
Danish Rules.
These rules to design sheet-piling are published by the Danish Society of
Engineers. They are based on studies of a number of existing sheet pile structures and
are purely empirical. They apply to single anchored sheet pile walls in granular soils
and represent the most practical design procedure, albeit it is also the least
conservative approach to design.
Although the Danish Rules have been subject to considerable criticism, they have
formed the design basis for many very economical sheet pile structures in use today.
Tie Rods.
Tie rods are frequently subjected to tensions much greater than the calculated
values. The conventional methods of calculating the anchor pull involves the
assumption that the resulting active pressure distribution is hydrostatic, or triangular.
In reality, the real distribution may be somewhat different and the corresponding
anchor tension may be greater than that computed. The anchor pull may also increase
because of repeated application and removal of heavy surcharges or an unequal yield
of adjacent anchorages that causes overloading. Because of these possibilities, the
computed tie rod design tension should be increased by about 30% for the tie rod
proper, and 50 to 100% at splices and connections where stress concentration can
develop. The pull on a tie rod before any increase is assessed would then be,
Ap
Td )
(
=
cos
where Ap is the anchor pull in kips per tie rod, T is the anchor pull in kips per foot
width of wall, d is the horizontal distance between anchors, rods in feet (center to
center) and is the inclination of tie rod with respect to the horizon.
Any soft soil below the tie rods, even at great depth, may consolidate under the
weight of a recent backfill, causing the surface ground to settle. A small settlement will
cause the tie rods to sag under the weight of the soil above them. This sagging will
result in an increase in tensile stress in the tie rod as it tends to pull the sheeting. In
order to eliminate this condition, one of the following methods may be used:
1) Support the tie rods with light vertical piles at 20 to 30-foot intervals; and
2) Encase the anchor rods in large conduits (such as PVC, greased cardboard
tubes, etc).
Tie rods are usually round structural steel bars with upset threaded ends to avoid
a reduction in the net area due to the threads. In order to take up slack, turnbuckles
are usually provided in every tie rod.
Wales.
The horizontal reaction needed to support an anchored sheet pile wall at the top,
is transferred to the tie rods via flexural horizontal member known as a wale.
A wale (or waler) normally consists of two spaced structural steel channels
placed with their webs back to back in the horizontal position. The channels are
spaced with a sufficient distance between their webs to clear the upset end of the tie
rods. Pipe segments or other types of separators are used to maintain the required
spacing when the channels are connected together. If wales are constructed on the
inside face of the sheet piling, every section of sheet piling is bolted to the wale to
transfer the reaction of the piling. While the best location for the wales is on the
outside face of the wall, where the piling will bear against the wales, they are
sometimes placed inside the wall to provide a clear outside face.
The wales are field bolted at joints known as fish plates or splices. It is preferable
to splice both channels at the same point and place the joint at a recess in the double
piling element. Splices should be designed for the transmission of the bending
moment.
Anchors.
The stability of an anchored sheet pile bulkhead depends mainly on the stability of the
anchor device to which the wall is fastened. The reaction of the tie rods may be
carried by several methods:
1)
2)
3)
4)
The location of the anchorage system to be effective it must be located outside the
potential active failure zone developed behind a sheet pile wall. Its capacity is also
impaired if it is located in unstable ground or if the active failure zone prevents the
development of full passive resistance of the system
Deadmen Anchors.
The effects of interaction of the active and passive failure surfaces, as mentioned
above, also apply to the design of deadmen anchors.
To consider the deadmen or anchor walls settlement the anchorage must be located
in unconsolidated fill, and piles may be needed to support the blocks. Also, the soil
within the passive wedge of the anchorage should be compacted to at least 90% of
maximum density unless the deadmen is forced against firm natural soil.
For design in cohesive soils, both the immediate and the long-term pressure
conditions should be checked to determine the critical case. A safety factor of two
against failure is recommended.
References.
-Coduto, Donald P. (2001), Foundation Design: Principles and Practices, 2nd Ed, Prentice Hall,
Upper Saddle River, NJ;
-McCormac, Jack C. (2001), Design of Reinforced Concrete, 5t ED, Jhon Wiley & Sons, Inc, NY.
-Liu, Cheng and Evett, Jack B. (2001) Soils and Foundations, 5TH Ed. Prentice Hall, Upper
Saddle River, NJ;
-Nilson, Arthur, 2)Darwin, David and 3)Dolan, Charles (2004) Design of Concrete Structures, 13
Ed. The McGraw-Hill Companies, Ny, NY;
- Naval Fac. Eng. Command : Design Manual - 7, soil mechanics foundations and earth structures
, Dept. of Navy, Washington, 1971;
-Schmertmann, J.H. : Guidelines for cone penetration test: Performance and Design, US Dep. of.
Transp., Fed. Hyw. Adm., Report FHWA-TS-78-209, July 1978;
- Van Impe, W.F. : Soil Improvement Techniques and their Evolution, Balkema, Rotterdam,
1989.