sss eee shy ia oi EXTERNALDEFECTS:§— Canbe dentfied by 2 visual inspection method 2g Dye Pret and Magic Pate estg, ALNTERUL DEFECTS: equ aNonDesecInetosng DT} mebod op Hay ours, vem couss : 1. Wing pects closes racks A. Adresse wring cones it Co A. Pow dosh orl pepaton. 0) Man Defects: A Doderat. A (ac of fusion. Slog indusions, ‘A locomplete penetration. A Porat. i Weld cracking. & Overiap or over-rol A Joint Misalignment. A Deliition: A groove at the tbe orroet of a weld ether ‘an Be wd face or m prev dapat wot metal ye oS 4 i OH )5 UNDERCUT canes SNE ATE We ong an ac length cose neang ofthe dec, ~bo tat aravef rad ange of eect once t then Fe Pest ‘Ase ocean ste and apse ste forteOverlap or overrol: fe Dettion: a imperfection atthe tne we mot ofa Wald used by metal firming unto fhe suiace of the parent mara wea fing to. the “OVERLAP ‘ieee + cored rate of trav (nerect “angle of approach”. -Toslage an demote sae soon a amperage est asa‘ fed as nd and proces ass concentra ste due tothe used wel etal Slag Inclusions: a efi eso anneal aetna competed ‘wel om These needs cn ese 2 weak pon Semi aga i SLAG INCLUSIONS Cares ‘fue to remove slg from prevaus runs. irsacest amperage (incorect decide angle o sea aut preparation. = SheeA Deflation: ‘Aholear found tema | in the weld. Peet benanpe force eto teat down or Eom npr on the suface othe pernt meta INTERNAL POROSITY AND START-OF-RUN POROSITY ARE VERY COMMON, ‘the Cases paentmeta sual, us dtr mst cmt, -ncanec lcd for pret meta Inadequate gas Sele of the 20 erst metas wit high peastage of sashur and phason est ‘Soveel educs the srength of the welled Saieabenty ese mes ii ‘wold metal which may cause FaeDeed cas ~ Smal codes wd on cold and hick tea - nevitdent amperage - Ingeran decide angle and manipulation. ~ Rate of tae to fast, not allontng proper fusion. ~undean sta (mil scaler, ease a). fest ‘weakens the welded jolt and becomes a patel fanaue Inaba st. ees Decor, Ate ofthe weet metal ‘i penerae tte oo af the joa the —— Cases - Canent tn ow - neuen ot gop. Too lage an croc se, fest ‘Weakens the welded mt and becomes a pote Tague Inia ste. ‘The a may pas of acs that concur te ase‘Cater Cracking: Hot cracking macau by a aur t fl ap the rater degressinn at the end of 2 weld pss. Shmiage sesses and adequate weld metal the cater causes rater cracking. a ‘tongtudinal Grad: Usuty aot acing plenomenon, ‘rocking rns oo the gt of the weld. ‘ean Causes - ncoec welding procedures and techcues, (og Wrong consumable or weg curt, Inadequate pretest tc) Weld size may be too smal forthe parts lng weed. -- Base metal may contain 2 high carbon content lower 0.45%). oe selecrodes arrecommended.DEFECTS IN WELDING ermal dened san meres ot se Define "arian inthe aigrment ofthe pats beng weed, sa common fel in prepared ult wes, ad in he rot faces of he pret a(t) vlna i ae notplard i tha come postion for pase = Poor assembly of the parts to be welded. ~ neu wo that bak Caner Tes feat Misalignment sa seis dfact sce tale to mat both cages ofthe ract wal sit in stress concentration ites which In Sanrice may lmad to premature fatigue fallure of the joint.