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QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS)

(See QW-201.1, Section IX, ASME Boiler and Pressure Vessel Code)
Company Name

Politeknik Perkapan Negeri Surabaya

Welding Procedure Specification No.


Revision No.

Date
:

By:
26 Mei 2016

Date

Welding Process(es)

SMAW

Supporting PQR No.(s)


-

Type (s)

JOINTS (QW-402)
Joint Design
Single, double, fillet
Root Spacing
2
Backing (Yes)
No
(No) No
Backing Material (Type)
Weld Metal only

Manual
Details

BUTT JOINT

(refer to both backing and retainers)

Metal
Nonmetalic

Nonfusing Metal
Other

FIG A (BUTT JOINT)

FIG B (CORNER JOINT)

FIG C (EDGE JOINT)

Sketches, Production Drawings, Weld Symbols or Written Description


should show the general arrangement of the parts to be welded. Where
applicable, the root spacing and the details of weld groove may be
specified.
FIG D (LAP JOINT)

(At the option of the Mfgr., sketches may be attached to illustrate joint
design, weld layers and bead sequence, e.g., for notch toughness procdures, for multiple process procedures etc.)

Other (Describe)

FIG E (TEE JOINT)

Groove Angle 60 Degree, Root Opening 3mm, Root Face 3 mm


Figure A

*BASE METALS (QW-403)


P-No.
11

Figure B

Group No.

Figure C

Figure D

to P-No.

Figure E

Group No.

OR
Specification type and grade
to Specification type and grade

SA 36 (K02600)
SA 36 (K02600)

OR
Chem. Analysis and Mech. Prop.
to Chem. Analysis and Mech. Prop.
Thickness Range:
Base Metal:
Other

1.5-16 mm
Groove

Maximum Pass Thickness 1/2 inch (13 mm)


*FILLER METALS (QW-404)
Spec. No. (SFA)
AWS No. (Class)
F-No.
A-No.
Size of Filler Metals
Filler Metal Product Form
Supplemental Filler Metal
Weld Metal
Thickness Range:
Groove
Fillet
Electrode-Flux (Class)
Flux Trade Name
Consumable Insert
Other

Fillet
(Yes)

(No)

SFA 5.1
E6010
3
1
2.6 mm

SFA 5.1
E7018
4
1
3.2 mm

0-3

5-8

*Each base metal-filler metal combination should be recorded individually.

QW-482 (Back)
WPS No.
POSITIONS (QW-405)
Position(s) of Groove
Welding Progression:
Position(s) of Fillet

Rev

POST WELD HEAT TREATMENT (QW-407)


Up

1G
Down
-

Yes

PREHEAT (QW-406)
Preheat Temp. Min.
Interpass Temp. Max.
Preheat Maintenance

Temperature Range
Time Range

(Continuous or special heating where applicable should be recorded)

ELECTRICAL CHARACTERISTICS (QW-409)


Current AC or DC
DC
Amps (Range)

Below

Polarity

Volts (Range)

GAS (QW-408) Percent Composition


Gas(es)
(Mixture)
Shielding
Trailing
Backing
-

DCEP &
DCEN
Below

(Amperage and voltage range should be recorded for each electrode size,
position, and thickness, etc. This information may be listed in a tabular
form similar to that shown to the right or below.)
Tungsten Electrode Size and Type

(Pure Tungsten, 2% Thoriated, etc.)

Mode of Metal Transfer for GMAW

(Spray arc, short circuiting arc, etc.)

Electrode Wire feed speed range

TECHNIQUE (QW-410)
String or Weave Bead
Orifice or Gas Cup Size
Initial and Interpass Cleaning (Brushing, Grinding, etc.)

Flow Rate
-

String or Weave

Brushing, grinding, chipping

Method of Back Gouging


None
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (per side)
Multiple
Multiple or Single Electrodes
Multiple
Travel Speed (Range)

Peening

Other
No Single Pass To Exceed 1/2" In Thickness Pulsed Power Supply not permitted
Flux is not to be added to the face of the joint

Filler Metal
Current
Weld
Layer(s) or
Pass (es)

Process

Classification

Diameter.

Type and
Polarity

Amperage
Range

Voltage
Range

Travel
Speed
Range

1
2
3
4

SMAW
SMAW
SMAW
SMAW

E6010
E7018
E7018
E7018

2.6
3.2
3.2
3.2

DCEP
DCEN
DCEN
DCEN

45-65
70-100
70-100
70-100

17-26
17-26
17-26
17-26

0.5-0.8 mm/s
0.7-1.2 mm/s
0.7-1.2 mm/s
0.7-1.2 mm/s

Other
(e.g., Remarks, Comments, Hot Wire
Addition, Technique,
Torch Angle, Etc.)