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Specialists for

Conveyor chains and chain wheels

Table of Contents

Page

Our Company

Our Products

Our Expertise

The Basics

4.1

Structure of a Conveyor Chain

4.2

Lubrication of a Conveyor Chain

4.3

Chain Drive Kinematics

10

The Technical Dimensioning

14

5.1

Calculation Parameters

14

5.2

Types of Conveyor

15

5.3

Total Mass of the Material to be conveyed

15

5.4

Load Carrying Capacity of the Rollers

15

5.5

Coefficients of Friction

17

5.6

Calculation of the Total Tensile Force of Chain F

18

5.7

Calculation of the Chain Breaking Load Fb required

20

5.8

Calculation of the Driving Power P

20

5.9

Calculation of the Articulation Surface Pressure Peff

20

5.10 Examples of Calculation

21

Dimension Tables - according to DIN

24

6.1

Conveyor Chains, DIN 8165/8167/8168 and similar

24

6.2

Fixing Brackets for Conveyor Chains, DIN 8165/8167/8168

38

6.3

Rollers, DIN 8166/ 8169 for Conveyor Chains DIN 8165/8167/8168

42

6.4

Carrying Chains with raised Link Plates, DIN 8165/8167

44

6.5

Trough Conveyor Chains, DIN 8165/8167 and similar

50

6.6

Fork Chains

54

6.7

Bush Chains

56

Illustrations of Chain Types

58

How to find us

60

How to contact us

60

Our Company

Headquarters and production at our location in Bad Hersfeld - certified according to DIN EN ISO 9001

For more than fifty years now, the name Jungbluth Frderketten (conveyor chains) has stood for expertise and quality in the production of chains and chain wheels. Our products are used in the steel, automobile, mining, wood-working and building material industries, in foodstuff production, recycling plants,
power stations and in many other fields of application.

Our customers satisfaction is our highest aim. Providing competent and comprehensive advice to our
customers during the preparation and implementation of projects is an essential task for us. Our team
of engineers and technicians is always available to give you support in calculating and designing chain
drives. We can also advise you on suitable materials and good environmentally-friendly lubricants.

We produce our wide range of conveyor chains and conveyor wheels at our location in Bad Hersfeld,
using state-of-the-art machinery and highly qualified staff. All essential steps in the chain production
are performed at our company. Our extensive machinery includes CNC machining centres, CNC
lathes, presses (up to 400 t), welding robots, our own toolmakers shop and thermal treatment facilities.

In both the selection of material


and the outsourcing of processes (e.g. special thermal
processes) we cooperate exclusively with certified, longstanding, reliable partners.

Our certified quality management system and thorough testing after each work step guarantee the high quality of our
products.

CNC machining centres in our second plant

-3-

Our Products

As our product range is mainly


focussed on made-to-order
chains, your special requirements are our standard lines.
Our products are manufactured
according to your particulars,
but in addition we also develop
new optimised drive solutions
for your individual applications.

We are able to provide almost


all types of conveyor chains
currently in demand.

Furthermore we supply conveyor chains according to DIN


and ISO standards.

Examples of chain types

Chain wheels and customised


accessories for chain drives
round up our range.

Depending on your requirements we can supply your


chains in normal, high/low temperature resistant or corrosion
resistant steel.
Pushing link

Stopper

For use in unfavourable conditions we can offer you solutions


which reduce chain wear and
extend the lifetime of conveyor
chains.

Furthermore we supply maintenance-optimised chains for


applications where lubrication
is very difficult or even impossible, or where the use of lubricants is undesirable for environmental reasons, or because
of the sensitivity of the material
to be conveyed.
Examples of various types of chain wheels

-4-

Production and Delivery Programme


Conveyor chains according to DIN 8165 or 8167

Bush chains according to


DIN 8164

Outboard roller conveyor


chains according to
DIN 8156 and 8157

Trough conveyor chains

Block chains

Link conveyors

Fork chains

Articulated racks

Coil transport chains

Plate link chains

Reversing chains

Biplanar chains

Pinions

Scraper chains

Apron conveyors

Steel ladder chains with 3


bearings (liftchains for
weir systems)

Pusher chains for underfloor conveyors

Chain wheels, milled and


lathed parts, punchings

Drag chains

Steel conveying / Accumulation roller chains

-5-

Our Expertise

Consultation & Engineering


Jungbluth Frderketten is more than just a manufacturer of conveyor chains. We see our role as our
customers expert engineering partner for the field of conveyor chains. We accompany you from the
project planning phase, through the production and assembly stages right up to consultations on-site
where the chain is in use. On request we can check the condition of existing chains and offer comprehensive technical advice on necessary measures to be taken. We consider this as an indispensable part of the service we offer.

Screenshots of CAD drawings

In order to produce optimal chain drives we rely on a constant dialogue with our customers for the
further development and design of our chains. Over the course of the years we have developed comprehensive solutions for a great variety of applications, for example our maintenance-optimised chains
which do away with the need for environmentally damaging lubricants and preservatives. These chains
do not only serve to protect the environment, but also result in improved cost efficiency. There are
neither any costs for lubricants, maintenance work or waste disposal, nor are there risks of fire or
conveyor down-times. Our service does not come to an end with the delivery; our engineers and technicians are always on hand to provide support when the conveyor is in operation.

Material Selection and Quality


To ensure that the conveyor chains function properly and achieve a long lifetime it is essential that suitable and high-quality materials are used. The material selection is preceded by the determination of
the loads acting on the conveyor chain and by examining the conditions of operation. We have vast
experience in the selection of materials, particularly for extreme operation conditions, in corrosive
media as well as at high temperatures ranging up to 900 C.

Our company acquires all materials exclusively from long-standing and reliable partners.
Furthermore we subject the material to strict quality controls on reaching the company, before it is
approved for use in our production.

-6-

Precision in Production and Quality Assurance


Made by Jungbluth - the very highest quality is guaranteed because we ourselves manufacture the
products!
In addition to the selection of the materials, the precise manufacture and careful assembly of the individual parts of the conveyor chain determine its function, wear and lifetime. That is why we insist on
carrying out all the main production processes at our company. We only involve outside specialists
when we require special thermal processes or surface refinement.

Production of parts at our company


The machining of material on state-of-the-art CNC centres ensures that the even the strictest tolerance requirements are met. This way the essential quality features of a conveyor chain, a high pitch
accuracy, exact drive-fit connections and a precise articulation clearance between pins and brushes are
guaranteed, resulting in correct functioning, low wear and a long lifetime.

The subsequent assembly of the conveyor chain is carried out by qualified specialists and is subjected
(like all previous production processes) to the thorough testing which accompanies our production processes.

Following the Jungbluth conveyor chain development and production system, characterised by a
tight pooling of application, design and manufacturing know-how, we provide expertise from the design
phase up to on-line operation in your company.

-7-

The Basics

4.1

Structure of a Conveyor Chain

External link

External link plate

Pin

Internal link

Bush

Roller

Internal link plate

Fig. 1: Structure of a conveyor chain

Link plates

are made of steel according to DIN 17100 or DIN17200 with a minimum


tensile strength of 600 N/mm, or of stainless or heat-resisting steel. The
surface is strain-hardened by shot-peening to increase the endurance
strength. If necessary, a thermal treatment and / or a surface refinement
is carried out.

Pins

are made of case hardened steel according to DIN 17210 or of quenched


and tempered steel according to DIN 17200 due to being subject to wear,
bending and shearing-off. To achieve a high surface hardness and a high
toughness of the pin core, the pins are additionally heat-treated, applying
the procedures of case hardening, quenching and tempering, and
boundary-layer hardening.

Bushes

are subject to wear, bending and surface pressure. As material, mainly


case hardened steel is used. Like the pins they are heat-treated to
improve their material properties.

Small rollers

are subject to wear and shock. They are made of case hardened or
quenched and tempered steel with a corresponding heat treatment.

Large rollers /
collar rollers

are subject to high wear. They are made of case hardened steel or of
boundary-layer hardenable quenched and tempered steel. Normally, the
running surface is hardened. The bearing surface is either hardened, or
plain bearings or rolling bearings are used. As plain bearings, especially
wear resisting bushes, porous bearings, low-maintenance plain bearings,
plastic bushes, etc. can be used. As rolling bearings, mainly deep groove
ball bearings, cylindrical roller bearings, or needle roller bearings are
used. Plain and rolling bearings are also used if the tensile force of the
conveyor chain has to be maintained as low as possible.

Pushing /
Fastening links

are chain links to which fastening or pushing elements are bolted or


welded on. They are also produced as compact parts. The shape of these
elements depends particularly on the type of the material to be conveyed.

-8-

If the chain is intended to be used in extraordinary conditions, such as high or low temperatures, water
or aggressive media, we select the best suited materials for the construction of the individual parts of
the conveyor chain. In the production of our conveyor chains we direct our greatest attention to three
important quality features:
High pitch accuracy

to ensure perfect engagement conditions between chain and


chain wheel,

Exact drive-fit connections

between pins and link plates, or bushes and link plates, to


ensure the resistance against laterally acting forces to be as
great as possible,

Exact articulation clearance

adapted to the application, as a prerequisite for low wear and


tear and a long lifetime.

4.2

Lubrication of a Conveyor Chain

The links of a conveyor chain are connected with each other by means of pins and bushes (articulation elements). When the chain is guided round the chain wheel, an oscillating movement is produced
between pin and bush, leading to energy loss, wear and disturbing noise. These unpleasant side
effects, which also have a negative influence on the lifetime, are counteracted by a lubrication adapted
to the operational conditions. At the same time the corrosion of the conveyor chain is minimised. The
conveyor chains delivered have been provided by the company with a first lubrication and protection
against corrosion. It is essential that the user relubricates the chain regulary.

The user should also take into account that the cleaning of the chain depends on the lubrication
method. After cleaning you must ensure that there is still sufficient corrosion protection.

Conveyor chains can be constructed in such a way that regreasing can be carried out through lubricating nipples and bore holes. Also automatic lubrication systems are common in transporting plants with
conveyor chains. They have the advantage that unexpected dry-running is avoided and an optimal
dosage of the lubricant is possible.

The selection of the chain lubricant depends on the operating conditions of the transporting plant and
the requirements of the material to be conveyed. The main features for the selection of a suitable lubricant are:

Ambient temperature
Strain on chain conveyor
Conveying speed
Aggressiveness and state of aggregation of the surrounding media
Ability to run after failure of lubricant supply
Suitability for the intended lubrication method

-9-

4.3

Chain Drive Kinematics

4.3.1

Polygon Effect

When the chain is turning round the chain wheel, speed variations are produced due to the fact
that the chain does not describe the circuit of the pitch circle, but forms a polygon. It moves
towards the centre of the chain wheel causing a chain speed reduction, while rotation remains
uniform (polygon effect).

Fig. 2: Polygon effect

Vmax =

m
s

Vmin =

d 0 cos n m
60 1000 s

Speed Variations in Dependence on the Number of Teeth

Speed difference in %

4.3.2

d0 n
60 1000

Number of teeth

Fig. 3: Speed difference in dependence on the number of teeth

Conveyor chains with rollers running externally allow the chain to be guided on both sides up to
the middle of the chain wheel, by which a 50% reduction of the speed difference can be
achieved. This means that the run-in speed of the chain link into the chain wheel toothspace is
delayed to zero and that the run-in noise is reduced.

Fig. 4: Measures to reduce the speed difference

- 10 -

4.3.3

Pitch Diameter of the Chain Wheel

d0 =

p
180
sin

[mm]

p = pitch

or

d0 = p n

2,0000

16

5,1258

26

8,2962

36

11,4737

46

14,6536

56

17,8347

2,3048

17

5,4422

27

8,6138

37

11,7916

47

14,9717

57

18,1529

2,6131

18

5,7588

28

8,9314

38

12,1096

48

15,2898

58

18,4710

2,9238

19

6,0755

29

9,2491

39

12,4275

49

15,6079

59

18,7892

10

3,2361

20

6,3925

30

9,5668

40

12,7455

50

15,9260

60

19,1073

11

3,5495

21

6,7095

31

9,8845

41

13,0635

51

16,2441

61

19,4255

12

3,8637

22

7,0267

32

10,2023

42

13,3815

52

16,5622

62

19,7437

13

4,1786

23

7,3439

33

10,5201

43

13,6995

53

16,8803

63

20,0618

14

4,4940

24

7,6613

34

10,8380

44

14,0175

54

17,1984

64

20,3800

15

4,8097

25

7,9787

35

11,1558

45

14,3356

55

17,5166

65

20,6982

Tab. 1: Factor n

p
40

50

63

80

100

125

160

200

250

315

400
800,00

z
6

80,00

100,00

126,00

160,00

200,00

250,00

320,00

400,00

500,00

630,00

92,19

115,24

145,20

184,38

230,48

288,10

368,76

460,96

576,20

726,01

921,92

104,52

130,65

164,62

209,04

261,31

326,63

418,09

522,62

653,27

823,12

1045,24

116,95

146,19

184,19

233,90

292,38

365,47

467,80

584,76

730,95

920,99

1169,52

10

129,44

161,80

203,87

258,88

323,61

404,51

517,77

647,22

809,02

1019,37

1294,44

11

141,98

177,47

223,61

283,96

354,95

443,68

567,92

709,90

887,37

1118,09

1419,80

12

154,54

193,18

243,41

309,09

386,37

482,96

618,19

772,74

965,92

1217,06

1545,48

13

167,14

208,93

263,25

334,28

417,86

522,32

668,57

835,72

1044,65

1316,25

1671,44

14

179,76

224,70

283,12

359,52

449,40

561,75

719,04

898,80

1123,50

1415,61

15

192,38

240,48

303,01

384,77

480,97

601,21

769,55

961,94

1202,42

1515,05

16

205,03

256,29

322,92

410,06

512,58

640,72

820,12

1025,16

1281,45

1614,62

17

217,68

272,11

342,85

435,37

544,22

680,27

870,75

1088,44

1360,55

1714,29

18

230,35

287,94

362,80

460,70

575,88

719,85

921,40

1151,76

1439,70

19

243,02

303,77

382,75

486,04

607,55

759,43

972,08

1215,10

1518,87

20

255,70

319,62

402,72

511,40

639,25

799,06

1022,80

1278,50

1598,12

21

268,38

335,47

422,69

536,76

670,95

838,68

1073,52

1341,90

1677,37

22

281,06

351,33

442,68

562,13

702,67

878,33

1124,27

1405,34

23

293,75

367,19

462,66

587,51

734,39

917,98

1175,02

1468,78

24

306,45

383,06

482,66

612,90

766,13

957,66

1225,80

1532,26

25

319,14

398,93

502,65

638,29

797,87

997,33

1276,59

1595,74

26

331,81

414,81

522,66

663,69

829,62

1037,02

1327,39

1659,24

27

344,55

430,69

542,66

689,10

861,38

1076,72

1378,20

1722,76

28

357,25

446,57

562,67

714,51

893,14

1116,42

1429,02

29

369,96

462,54

582,69

739,92

924,91

1156,13

1479,85

30

382,67

478,34

602,70

765,34

956,68

1195,85

1530,68

Tab. 2: Pitch diameter d0

- 11 -

4.3.4

Toothing of Chain Wheels

Fig. 5: Toothing of chain wheels

- 12 -

4.3.5

Chain Length L, Distance between Axes a

The chain length L is calculated by multiplying the number of chain links x by the chain pitch p.

L = x p

With an equal number of teeth of the chain wheels and the assumed distance a between the axes, the
following applies:

x = 2

a
+z
p

With a different number of teeth of the chain wheels,

x = 2

a z1 + z 2 z 2 z1 p

+
+
p
2
2 a

applies.

In the case of endless chains, the number of chain links has always to be rounded up, selecting an even
number, if possible, in order to avoid offset links.

Fig. 6: Distance between axes

The exact distance between axes is calculated as follows:

2
2

z1 + z 2
z1 + z 2

z 2 z1
p
8
a= x
+ x

4
2
2

- 13 -

The Technical Dimensioning of the Conveyor Chain

5.1

Calculation Parameters

Designation

Symbol

Unit

Total tensile force of chain

Circumferential tensile force


of chain, total

Fg

Circumferential tensile force


of chain, per chain strand

Symbol

Unit

Filling ratio

----

Coefficient of friction
between bush and roller

----

Fi

Sagging of
slack strand

Supporting tensile force of


chain(depending on sagging)

Fs

Coefficient of friction
(conveyed material to steel)

----

Centrifugal tensile force of


chain

Ff

Distance of unit load

ls

Pretension force of chain

Fv

Coefficient of rolling resistance

----

Breaking load of chain

Fb

Chain velocity

m/s

Number of chain strands

----

Coefficient of sliding friction

----

Conveying height

Articulation surface of chain

AK

cm

Conveying length, horizontal

Slack distance

ad

Distance between axes

Safety factor

----

Angle of inclination of
conveyor

Chain length of slack strand

ld

Mass of chain per m


of chain

MK

kg/m

Articulation surface pressure,


effective

Peff

N/mm

Mass of materials to be
conveyed per m of chain

MF

kg/m

Articulation surface pressure,


admissible

Pzul

N/mm

Conveyor capacity (pieces)

QS

St/h

Chain pitch

Conveyor capacity (mass)

QM

t/h

Angular velocity

s-1

Trough width of conveyer

Number of teeth

----

Trough height of conveyor

Pitch diameter

d0

AM

Motor output
of drive

kW

t/m

Efficiency of drive

----

Cross-sectional area of
conveyor
Mass of bulk material to be
conveyed

Designation

(degrees)

- 14 -

5.2

Types of Conveyor

The conveyors are subdivided in two main categories:


Sliding conveyor chains
Rolling conveyor chains

They are furthermore classified according to the following arrangement criteria:

5.3

Horizontal conveyance
Oblique conveyance
Vertical conveyance
Combined conveyance

Total Mass of the Material to be conveyed

This is the total mass of the material to be conveyed, which is resting and is to be moved on the
conveyor chains or on possibly existing supporting elements (plates, transverse bars, cross-rails, slat
bands, etc.).
According to the load distribution on the conveyor chain, a difference is to be made between point,
individual and linear loading. If the load is concentrated on a reduced area, the chain pins and rollers
have to be recalculated concerning deflexion and pressure, respectively, when dimensioning the
conveyor chain.

5.4

Load Carrying Capacity of the Rollers

The load carrying capacity of the rollers depends on the roller material, the type of bearing, the chain
velocity, the temperature, and the lubrication. For surface-hardened steel rollers, with a low chain
velocity (< 0,25m/s) and a sufficient surface pressure, up to 800 N/cm are admissible.
If rollers are made of quenched and tempered or of unhardened steel, of grey cast iron or of
synthetic material, lower bearing contact pressures are admissible (compare the following tables).
Advantages of synthetic rollers are:

No maintenance
Lightweight construction
Silent run
High chemical resistance

It is furthermore possible to improve the sliding properties of the rollers by means of bearing bushes.
A suitable bearing material is lead tin bronze (surface pressures up to 300 N/cm), but also special
bearing materials are appropriate for a low-maintenance operation.

The following tables 3a and b show admissible roller loads for conveyor chains according to DIN 8165
and DIN 8167, which have to be multiplied by the corresponding correction factors from tables 4 to 8,
using the formulae indicated:

Admissible load of the roller = table value f1 f2 f3 f4 f5

- 15 -

Mating of material
Bush / Roller
C15E / C15E
C15E / 9SMn28E

Chain according to
DIN 8165

FVT
FVT
FVT
FVT
FVT
FVT
FVT
FVT
FVT
FVT
FVT

40
63
90
112
140
180
250
315
400
500
630

Chain according to
DIN 8167

2000
3000
3800
5100
7050
10550
15550
21500
23900
31200
39400

MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT
MT

Mating of material
Bush / Roller
C15E / C15E
C15E / 9SMn28E

20
28
40
56
80
112
160
224
315
450
630
900

1050
1350
1900
2750
3850
5200
7200
10050
13500
18450
26000
36450

Tab. 3: Loadability of rollers (N/Roller) for carrying roller chains according to DIN 8165 and DIN 8167

Roller type

f1

Roller
Flanged roller

1,0
0,9

Roller material (bush of case-hardened


steel, hardened)
Case-hardened steel, hardened
Stainless steel, hardened
Stainless steel, unhardened
Standard steel, unhardened
Grey cast iron

Tab. 4: Factor f1 : Roller type

f2
1,00
0,60
0,30
0,20
0,12

Tab 5: Factor f2 : Roller material


f3

Lubricating conditions
Sufficient lubrication, no dirt or rough operating conditions
Insufficient lubrication, no dirt or rough operating conditions
Without lubrication, with much dirt and rough operating conditions

1,0
0,4 - 0,6
0,2 - 0,35

Tab. 6: Factor f3 : Lubrication


Chain velocity in m/s

f4

0,10
0,25
0,50
1,00

1,15
1,00
0,85
0,50

f5

Temperature in C
20
200
260
285

Tab. 7: Factor f4 : Chain velocity

200
260
285
300

1,00
0,50
0,25
0,15

Tab 8: Factor f5 : Temperature

Mating of material
Roller

Bush

Max. specific
bearing contact pressure
in N/cm

Case-hardened steel, hardened


Quenched and tempered steel
Unhardened steel
Grey cast iron
Bronze
Polyamide 6

Case-hardened steel, hardened


"
"
"
"
"
"
"
"
"
"

800
300
160
100
300
50

Tab. 9: Admissible maximum values of specific pressing

- 16 -

5.5

Coefficients of Friction

5.5.1

Sliding Friction of Chains on a Base in Continuous Operation


1

Material of slide rail


Steel
Synthetic material
Hardwood

Insufficient
lubrication

Good
lubrication

0,35
0,20
0,30

0,25
0,15
0,25

Tab. 10: Coefficient of sliding friction 1

5.5.2

Rolling Friction of Chains on Steel Guides


Coefficient of rolling resistance 2 =

d3
d5
c

=
=
=

2 c + 3 d3
d5

2 = 0,08...0,12...0,18

bush diameter
[mm]
roller diameter
[mm]
experimental coefficient,
depending on material and the surface roughness of the areas of contact

Conditions of guide c
0,5 Steel roller on steel guide with smooth surface
0,6 Mean value
1,0 Steel roller on steel guide with rough surface
Tab. 11: Coefficient c in dependence on material and contact surface
3
Mating of material Roller / bush
Steel roller on steel bush
Roller with bronze bush on steel bush
PA6 roller on steel bush
Roller with rolling bearing on steel bush

Insufficient
lubrication

Good
lubrication

0,30
0,15
0,03

0,20
0,15
0,10
0,015 ... 0,005

Tab. 12: Coefficient of friction between roller and bush 3

5.5.3

Coefficient of Friction between Material to be conveyed and Steel 4, Bulk Weight


and Filling Ratio

Type of material
to be conveyed
Ash
Ore
Cereals
Wood chips
Gravel
Coal
Coke
Loam
Flour
Sand
Broken stone
Peat
Cement

Coefficient
of friction 4

Bulk weight
in t/m

Filling ratio

0,85
1,20
0,50
0,80
1,00
0,90
1,00
0,75
0,50
0,80
0,65
0,70
0,65

0,50
2,25
0,65
0,25
1,75
0,80
0,45
1,25
0,60
1,55
1,80
0,40
1,20

0,70
0,60
0,80
0,75
0,65
0,50
0,60
0,70
0,70
0,60
0,65
0,80
0,70

Tab. 13: Coefficient of friction - material to be conveyed / steel, bulk weight and filling ratio

- 17 -

5.6

Calculation of the Total Tensile Force of Chain F

The total tensile force of a chain F results from the sum of the total circumferential tensile
force Fg, the supporting tensile force of chain Fs, and the centrifugal tensile force of chain Ff.
F = Fg + Fs + Ff

5.6.1

Chain Supporting Tensile Force Fs

The supporting tensile force of the chain is produced when the chain is freely sagging and
depends on the dead weight of the chain and the chain length of the sagging slack strand.

Fs =

MK 9,81 a d
f
1 + 16 2
8f
ad

Sag f results from the following equation:


f = 0,375 a d (l d a d )

5.6.2

(f

selected should be 10% of a d )

Chain Centrifugal Tensile Force Ff

The centrifugal tensile force of the chain is a tensile force depending on the chain velocity v and
the chain wheel diameter, which, as a component of the total tensile force of the chain, is to be
considered above all in the case of higher chain velocities.

Ff = MK v 2

where

5.6.3

v =

d0
;
2

= 2pn

(n = number of revolution s of the chain wheel in s 1 )

Chain Circumferential Tensile Force Fg

The circumferential tensile force (effective power) results from the operating load dependent torque of
the chain drive to be transmitted. In the following you will find some formulae for the calculation of the
total circumferential tensile force Fg in dependence of the conveyor type. If the conveyor includes
various chain strands, the chain circumferential tensile force per strand Fi results from the relation:

Fi =

Fg
i

- 18 -

Sliding Friction

Fg = 1,1 a 1 9,81 ( 2 MK + MF )

QS =

Fv = 2,2 (Fs + a 1 9,81 MK )

3600 v
Is

Fg = 1,1 a 9,81 [(MK + MF ) ( 1 cos + sin ) + MK ( 1 cos sin )]

( 1 cos sin ) < 0 :


Fg = 1,1 a 9,81 (MK + MF ) ( 1 cos + sin )
if

Fv = 2,2 Fs

...

if

H / B > 1

Fv = 2,2 [Fs + 9,81 MK (B 1 H)]

...

if

H / B < 1

Rolling Friction

Fg = 1,1 a 2 9,81 ( 2 MK + MF )

QS =

Fv = 2,2 (Fs + a 2 9,81 MK )


Fg = 1,1 a 9,81

3600 v
Is

[(MK + MF ) ( 2 cos + sin ) + MK ( 2 cos sin )]

( 2 cos sin ) < 0 :


Fg = 1,1 a 9,81 (MK + MF ) ( 2 cos + sin )
if

Fv = 2,2 Fs

...

if

H / B > 2

Fv = 2,2 [Fs + 9,81 MK (B 2 H)]

...

if

H / B < 2

Trough Chain Conveyor


QM

Fg = 1,1 a 9,81 2 MK 1 +
4
3,6 v

Fv = 2,2 (Fs + a 1 9,81 MK )


QM

( 4 cos + sin ) +
MK ( 1 cos + sin ) +

Fg = 1,1 a 9,81
3,6 v

MK ( 2 cos sin )

if

( 1 cos sin ) < 0 :

QM

( 4 cos + sin )
Fg = 1,1 a 9,81 MK ( 1 cos + sin ) +

3
,
6
v

Fv = 2,2 Fs

...

if

H / B > 1

Fv = 2,2 [Fs + 9,81 MK (B 1 H)]

- 19 -

...

if

H / B < 1

5.7

Calculation of the Chain Breaking Load Fb required


Fb = k Fi

Safety factor k

k = 5 ... 7 ... 12

The safety factor k depends mainly on the operational conditions and the number of teeth of the
chain wheel. Generally, k is about 6 to 7.

5.8

Calculation of the Driving Power P

P=

5.9

Fv
1000

where = 0,75 K 0,8 K 0,9

Calculation of the Articulation Surface Pressure Peff


Peff =

F
AK

Surface pressure

Diagram for Pzul

Chain velocity

Fig. 7: Articulation surface pressure

- 20 -

5.10 Examples of Calculation


Example 1: Trough conveyor, horizontal

Material to be conveyed
Conveying length
Conveyor capacity
Trough width of conveyor
Trough height of conveyor
Number of chain strands
Number of teeth of chain wheel

:
:
:
:
:
:
:

Wood chips
40 m
25 t/h
400 mm
300 mm
1
8

a) Calculation of the chain velocity


Q M = 3600 v A M

AM = b h
A M = 0,4 0,3 0,75

QM
3600 A M

v=

A M = 0,09 m 2

Q M = 25

t
h

= 0,25 (see section 4.5.3)


= 0,75 (see section 4.5.3)
b = 0,4 m

25
v=
= 0,31 m
s
3600 0,09 0,25

h = 0,3 m

b) Calculation of the chain tensile force


a = 40 m

QM

Fg = 1,1 a 9,81 2 MK 1 +
4
3
,
6
v

25

Fg = 1,1 40 9,81 2 8 0,35 +


0,8
3,6 0,31

MK = 8

kg
m

1 = 0,35 (see section 4.5.1)


4 = 0,8 (see section 4.5.3 )

Fg = 10150 N

i=1
k=7

Fi =

Fg
i

10150
= F (Fs and Ff negligible )
1

Fb = k F = 7 10150 = 71050 N

1. assumption: Selection of the trough conveyor chain TF 90 according to table on page 50


Standard pitch: p = 125 mm

c) Recalculation of chain considering articulation surface pressure


Peff =

Peff

F = 10150 N

F
Pzul
AK

10150
=
= 2030
5

A K = 5 cm 2
Pzul = 2500
N
cm

< 2500

N
cm

Chain size TF90 selected correctly!

- 21 -

(see table on page 50 )

N
cm

(see section 4.9 )

Example 1: Trough conveyor, horizontal - continuation

d) Calculation of chain pretensioning force


Fv = 2,2 (Fs + a 1 9,81 MK )

Fs = 0 (as slack strand is supported )


a = 40 m

Fv = 2,2 ( 0 + 40 0,35 9,81 8 )

MK = 8

kg
m

1 = 0,35 (see section 4.5.1)

Fv = 2420 N

e) Driving power required


F = 10150 N

Fv
1000
10150 0,31
= 3,9 kW
P=
1000 0,8

P=

v = 0,31 m

= 0,8

Example 2: Conveyance of pallets

Material to be conveyed
Conveying length
Pallet size
Total mass per pallet
Number of chain strands
Chain velocity
Number of teeth of chain wheel
Max. number of pallets
Chain type selected

:
:
:
:
:
:
:
:
:

Pallets
30 m
Length: 1200 mm, width: 800 mm
600 kg
2
0,2 m/s
10
20
Carrying roller chain according to DIN 8165

a) Calculation of the chain tensile force


Fg = 1,1 a 2 9,81 ( 2 MK + MF )

a = 30 m

Fg = 1,1 30 0,12 9,81 ( 2 11 + 400 )

2 = 0,12 (estimated, see section 4.5.2)

Fg = 16400 N
MK = 2 5,5
Fi =

Fg
i

16400
= 8200 N
2
MF =

Fb = k Fi

= 11 kg

20 St 600

MF = 400
Fb = 7 8200 = 57400 N

kg

kg
piece

30 m
kg
m

k=7

Selection of the chain type FVT 63, with a minimum breaking load of 63 kN (see table on page 44)

- 22 -

Example 2: Conveyance of pallets - continuation

b) Recalculation of chain considering articulation surface pressure


Peff =

Peff

Fi = 8200 N

Fi
Pzul
AK

8200
=
= 2220
3,7

A K = 3,7 cm 2
Pzul = 2780
N
cm

2780

N
cm

(see tables on pages 44 and 45 )

N
cm

(see section 4.9 )

c) Recalculation of roller load


Number of carrying rollers
Chain pitch
Pallet mass

:
:
:

4
100 mm
600 kg

Existing roller load

600 9,81
= 1472
4

Admissible roller load

: see section 4.4

Carrying roller chain FVT 63

3000

N
roller

N
roller

1500

Existing roller load = 1500

N
roller

N
roller

>

f1
f2
f3
f4
f5

1,0 1,0 0,4 1,0 1,0 = 1200

1200

roller

f1 f2 f3 f4 f5

- Roller
- Case-hardened steel, hardened
- Insufficient lubrication, no dirt or rough operating conditions
- Chain velocity = 0,2 m/s
- Ambient temperature 10 - 25 C

Admissible roller load = 3000

:
:
:
:
:

1,0
1,0
0,4...0,6
1,0
1,0

N
roller

N
roller

In dependence of the chain lubrication (factor f3), the admissible roller load may be exceeded. It is
therefore more reasonable to select the next chain in size. FVT 90

d) Driving power required


P=

Fg v

Fg = 16400 N

1000
16400 0,2
= 4,1 kW
P=
1000 0,8

v = 0,2
= 0,8

- 23 -

m
s

Dimension Tables according to DIN

6.1

Conveyor Chains, DIN 8165/8167/8168 and similar

Conveyor chains with solid pins


Double-strand chains

Type FV

DIN 8165 part 1

Sheet 1/4

without rollers

with small rollers form A according to DIN 8166

DIN
number
of chain

Track width
mm
Sp

250

315

400

500

630

800

1000

1250

FV

40

ME
LW

256
225

321
290

406
375

506
475

636
605

-----

-----

-----

FV

63

ME
LW

257
218

322
283

407
368

507
468

637
598

807
768

-----

-----

FV

90

ME
LW

259
213

324
278

409
363

509
463

639
593

809
763

1009
963

-----

FV

112

ME
LW

260
205

325
270

410
355

510
455

640
585

810
755

1010
955

1260
1205

FV

140

ME
LW

262
202

327
267

412
352

512
452

642
582

812
752

1012
952

1262
1202

FV

180

ME
LW

270
191,5

335
256,5

420
341,5

520
441,5

650
571,5

820
741,5

1020
941,5

1270
1191,5

FV

250

ME
LW

273
184

338
249

423
334

523
434

653
564

823
734

1023
934

1273
1184

FV

315

ME
LW

279
172

344
237

429
322

529
422

659
552

829
722

1029
922

1279
1172

FV

400

ME
LW

-----

348
227

433
312

533
412

663
542

833
712

1033
912

1283
1162

FV

500

ME
LW

-----

350
219

435
304

535
404

665
534

835
704

1035
904

1285
1154

FV

630

ME
LW

-----

-----

435
294

535
394

665
524

835
694

1035
894

1285
1144

- 24 -

Conveyor chains with solid pins


Double-strand chains

Type FV

DIN 8165 part 1

Sheet 2/4

with rollers form B and C according to DIN 8166

with flanged rollers form D and E according to DIN 8166

Track width
mm

DIN
number
of chain

Axis

Axis

c
mm

f
mm

d1
mm

d8
mm

-----

1,0

3,0

10

15

-----

-----

1,5

3,5

12

18

-----

-----

-----

2,0

4,5

14

20

-----

-----

-----

-----

2,5

5,0

16

22

ME
LW

-----

-----

-----

-----

3,0

6,0

18

26

FV 180

ME
LW

1420
1341,5

1620
1541,5

1820
1741,5

2020
1941,5

3,0

10,0

20

30

FV 250

ME
LW

1423
1334

1623
1534

1823
1734

2023
1934

3,5

11,5

26

36

FV 315

ME
LW

1429
1322

1629
1522

1829
1722

2029
1922

3,5

14,5

30

42

FV 400

ME
LW

1433
1312

1633
1512

1833
1712

2033
1912

3,5

16,5

32

44

FV 500

ME
LW

1435
1304

1635
1504

1835
1704

2035
1904

3,5

17,5

36

50

FV 630

ME
LW

1435
1294

1635
1494

1835
1694

2035
1894

4,5

17,5

42

56

Sp

1400

1600

1800

2000

FV 40

ME
LW

-----

-----

-----

FV 63

ME
LW

-----

-----

FV 90

ME
LW

-----

FV 112

ME
LW

FV 140

- 25 -

Conveyor chains with solid pins


Single-strand chains

DIN
number
of chain

Pitch

Inside
width

b1

Type FV

Pins

Bushes

d1

d3

DIN 8165 part 1

Small
rollers

d4

Rollers

d5

Flanged
rollers

d6/d7

Sheet 3/4

Link plate Link plate


width
thickness
g

mm
FV

40

FV

63

FV

90

FV

112

FV

140

FV

180

FV

250

FV

315

FV

400

FV

500

FV

630

40
63
100
63
100
125
160
63
100
125
160
200
250
100
125
160
200
250
100
125
160
200
250
315
125
160
200
250
315
400
125
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
500
200
250
315
400
500

18

10

15

20

32

40/48

26

22

12

18

26

40

50/60

30

25

14

20

30

48

63/73

35

30

16

22

32

55

72/87

40

35

18

26

36

60

80/95

45

45

20

30

42

70

100/120

50

55

26

36

50

80

125/145

60

65

30

42

60

90

140/170

70

10

70

32

44

60

100

150/185

70

12

80

36

50

70

110

160/195

80

12

90

42

56

80

120

170/210

100

12

- 26 -

Conveyor chains with solid pins


Single-strand chains

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection
of closing
pin
k

Type FV

Breaking
load

kN

mm

DIN 8165 part 1

Articulation
surface

Admissible articulation
surface
pressure

cm

N/cm

FV 40

37

3,5

40

2,5

2680

FV 63

46

4,5

63

3,7

2840

FV 90

53

4,5

90

5,0

3000

FV 112

63

4,5

112

6,8

2750

FV 140

68

6,0

140

8,6

2720

FV 180

86

7,0

180

12,3

2440

FV 250

98

8,0

250

18,7

2230

FV 315

117

8,0

315

25,8

2040

FV 400

131

10,0

400

30,7

2170

FV 500

141

10,0

500

38,2

2180

FV 630

153

10,0

630

48,7

2160

- 27 -

Sheet 4/4

Weight of chain
without
roller

with
small
roller

with
large
roller

with
flanged
roller

4,71
3,44
2,62
6,04
4,50
3,98
3,52
9,61
7,07
6,21
5,45
4,91
4,48
10,60
9,23
8,04
7,18
6,50
13,50
11,65
10,03
8,87
7,95
7,18
19,18
16,36
14,34
12,73
11,40
10,31
27,75
23,33
20,17
17,65
15,56
13,85
35,44
30,55
26,64
23,41
20,77
44,46
38,21
33,20
29,07
25,70
57,75
49,21
42,38
36,75
32,14
28,73
66,24
56,76
48,93
42,54
37,80

4,62
3,37
8,35
5,96
5,14
4,43
9,87
8,44
7,20
6,31
5,59
15,28
12,98
10,96
9,53
8,37
20,16
16,97
14,19
12,20
10,61
9,29
31,44
25,94
22,01
18,86
16,27
14,14
43,09
35,98
30,29
25,60
21,76
55,02
46,21
38,94
33,00
67,95
57,00
47,96
40,57
85,71
71,59
59,92
50,39
43,33
92,74
77,49
65,03
55,79

kg/m
2,70
2,16
1,82
3,52
2,91
2,71
2,53
5,28
4,34
4,03
3,75
3,55
3,39
6,17
5,69
5,27
4,97
4,73
7,61
6,94
6,35
5,92
5,59
5,31
10,78
9,80
9,09
8,53
8,07
7,69
14,78
13,19
12,06
11,16
10,41
9,80
20,38
18,50
17,00
15,76
14,75
24,27
22,05
20,28
18,81
17,62
30,40
27,34
24,88
22,86
21,20
19,98
36,96
33,34
30,34
27,90
26,09

3,13
2,43
1,99
4,21
3,35
3,06
2,80
6,42
5,06
4,60
4,19
3,90
3,67
7,11
6,44
5,86
5,44
5,10
8,87
7,94
7,13
6,55
6,09
5,71
12,61
11,23
10,24
9,45
8,79
8,26
17,92
15,65
14,03
12,73
11,66
10,78
24,84
22,07
19,85
18,02
16,53
28,62
25,53
23,06
21,02
19,36
37,61
33,11
29,50
26,52
24,09
22,29
45,82
40,42
35,97
32,33
29,63

Conveyor chains with hollow pins

DIN
number
of chain

Pitch

Inside
width

b1

Hollow
pin

d8/d1

Type FV

Bushes

d3

similar to DIN 8165 part 1

Small
rollers

d4

Rollers

d5

Flanged
rollers

d6/d7

Sheet 1/2

Link plate Link plate


width
thickness
g

mm
FV 40
FV 63

FV 90

FV 112

FV 140

FV 180

FV 250

FV 315

FV 400

FV 500

FV 630

40
63
100
63
100
125
160
63
100
125
160
200
250
100
125
160
200
250
100
125
160
200
250
315
125
160
200
250
315
400
125
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
500
200
250
315
400
500

18

6/10

15

20

32

40/48

26

22

8/12

18

26

40

50/60

30

25

10/14

20

30

48

63/73

35

30

10/16

22

32

55

72/87

40

35

12/18

26

36

60

80/95

45

45

14/20

30

42

70

100/120

50

55

18/26

36

50

80

125/145

60

65

20/30

42

60

90

140/170

70

10

70

22/32

44

60

100

150/185

70

12

80

26/36

50

70

110

160/195

80

12

90

30/42

56

80

120

170/210

100

12

- 28 -

Conveyor chains with hollow pins

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection
of closing
pin
k

mm

Breaking
load

Type FV

similar to DIN 8165 part 1

Articulation
surface

Admissible articulation
surface
pressure

kN

cm

N/cm

FV 40

34,6

3,5

30

2,5

2000

FV 63

43,0

3,5

38

3,7

1700

FV 90

50,5

3,5

45

5,0

1500

FV 112

59,5

4,0

74

6,8

1800

FV 140

64,5

4,0

85

8,6

1650

FV 180

84,0

4,5

96

12,3

1300

FV 250

94,0

5,0

166

18,7

1480

FV 315

112,0

5,5

236

25,8

1520

FV 400

125,0

6,0

254

30,7

1370

FV 500

135,0

6,0

292

38,2

1270

FV 630

145,0

6,5

407

48,7

1390

- 29 -

Sheet 2/2

Weight of chain
without
roller

with
small
roller

with
large
roller

with
flanged
roller

4,54
3,33
2,55
5,80
4,35
3,86
3,43
9,17
6,79
5,98
5,28
4,77
4,37
10,27
8,97
7,83
7,02
6,37
12,98
11,23
9,70
8,61
7,74
7,01
18,44
15,78
13,88
12,36
11,11
10,08
26,36
22,25
19,30
16,95
15,01
13,42
33,83
29,26
25,60
22,59
20,12
42,26
36,45
31,79
27,95
24,82
54,41
46,55
40,25
35,06
30,81
27,66
62,41
53,70
46,50
40,62
36,27

4,52
3,30
8,11
5,81
5,02
4,34
9,59
8,22
7,02
6,17
5,48
14,95
12,71
10,76
9,36
8,24
19,63
16,55
13,86
11,94
10,40
9,13
30,70
25,36
21,54
18,49
15,97
13,91
42,01
35,11
29,60
25,05
21,32
53,72
45,18
38,12
32,36
66,19
55,59
46,84
39,69
83,05
69,45
58,23
49,06
42,26
89,68
75,06
63,12
54,26

kg/m
2,54
2,06
1,75
3,28
2,76
2,59
2,43
4,84
4,07
3,80
3,57
3,41
3,28
5,84
5,43
5,06
4,80
4,60
7,09
6,52
6,02
5,66
5,38
5,14
10,04
9,22
8,63
8,16
7,77
7,45
13,39
12,11
11,19
10,46
9,86
9,36
18,76
17,21
15,96
14,94
14,10
22,06
20,29
18,87
17,70
16,74
27,07
24,67
22,75
21,17
19,87
18,91
33,13
30,27
27,91
25,99
24,56

2,96
2,33
1,92
3,97
3,20
2,94
2,71
5,98
4,78
4,38
4,02
3,76
3,56
6,78
6,18
5,65
5,27
4,97
8,34
7,52
6,81
6,29
5,88
5,54
11,87
10,65
9,77
9,07
8,50
8,03
16,53
14,56
13,16
12,03
11,10
10,35
23,22
20,78
18,82
17,20
15,88
26,41
23,77
21,65
19,91
18,48
34,28
30,44
27,36
24,83
22,76
21,22
41,99
37,36
33,54
30,41
28,10

Conveyor chains with solid pins


Double-strand chains

Type M

DIN 8167 part 1

Sheet 1/6

without rollers

with small rollers form A according to DIN 8169

DIN
number
of chain

Track width
mm
Sp

250

315

400

500

630

800

1000

1250

M 20

ME
LW

256
228,6

321
293,6

406
378,6

506
478,6

M 28

ME
LW

257
225,4

322
290,4

407
375,4

507
475,4

M 40

ME
LW

257
221,4

322
286,4

407
371,4

507
471,4

637
601,4

M 56

ME
LW

259
217,2

324
282,2

409
367,2

509
467,2

639
597,2

M 80

ME
LW

260
210,2

325
275,2

410
360,2

510
460,2

640
590,2

810
760,2

M 112

ME
LW

260
202

325
267

410
352

510
452

640
582

810
752

1010
952

M 160

ME
LW

261
194

326
259

411
344

511
444

641
574

811
744

1011
944

1261
1194

M 224

ME
LW

264
187

329
252

414
337

514
437

644
567

814
737

1014
937

1264
1187

M 315

ME
LW

265
173,8

330
238,8

415
323,8

515
423,8

645
553,8

815
723,8

1015
923,8

1265
1173,8

M 450

ME
LW

-----

331
223,4

416
308,4

516
408,4

646
538,4

816
708,4

1016
908,4

1266
1158,4

M 630

ME
LW

-----

337
211

422
296

522
396

652
526

822
696

1022
896

1272
1146

M 900

ME
LW

-----

-----

427
281

527
381

657
511

827
681

1027
881

1277
1131

- 30 -

Conveyor chains with solid pins


Double-strand chains

Type M

DIN 8167 part 1

Sheet 2/6

with rollers form B and C according to DIN 8169

with flanged rollers form D and E according to DIN 8169

Track width
mm

DIN
number
of chain

Axis

Axis

c
mm

f
mm

d1
mm

d7
mm

1,0

3,0

6,0

7,0

1,0

3,5

7,0

8,5

1,0

3,5

8,5

10,0

1,5

4,5

10,0

12,0

ME
LW

2,0

5,0

12,0

15,0

M 112

ME
LW

2,5

5,0

15,0

18,0

M 160

ME
LW

3,0

5,5

18,0

21,0

M 224

ME
LW

1414
1337

1614
1537

1814
1737

2014
1937

3,0

7,0

21,0

25,0

M 315

ME
LW

1415
1323,8

1615
1523,8

1815
1723,8

2015
1923,8

3,0

7,5

25,0

30,0

M 450

ME
LW

1416
1308,4

1616
1508,4

1816
1708,4

2016
1908,4

3,5

8,0

30,0

35,0

M 630

ME
LW

1422
1296

1622
1496

1822
1696

2022
1896

3,5

11,0

36,0

42,0

M 900

ME
LW

1427
1281

1627
1481

1827
1681

2027
1881

3,5

13,5

44,0

50,0

Sp

1400

1600

1800

2000

M 20

ME
LW

M 28

ME
LW

M 40

ME
LW

M 56

ME
LW

M 80

- 31 -

Conveyor chains with solid pins


Single-strand chains

DIN
number
of chain

Pitch

Inside
width

b1

Type M

Pins

Bushes

d1

d3

DIN 8167 part 1

Small
rollers

d4

Rollers

d5

Flanged
rollers

d5/d6

12,5

25

Sheet 3/6

Link plate Link plate


width
thickness
g

25/30

18

2,5

mm
M 20

40
50
63
80
100
125
160

16

M 28

50
63
80
100
125
160
200

18

10

15

30

30/36

20

3,0

M 40

63
80
100
125
160
200
250

20

8,5

12,5

18

36

36/42

25

3,5

M 56

63
80
100
125
160
200
250

24

10

15

21

42

42/50

30

4,0

M 80

80
100
125
160
200
250
315

28

12

18

25

50

50/60

35

5,0

M 112

80
100
125
160
200
250
315
400

32

15

21

30

60

60/70

40

6,0

- 32 -

Conveyor chains with solid pins


Single-strand chain

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection
of closing
pin
k
mm

Type M

Breaking
load

Articulation
surface

DIN 8167 part 1

kN

cm

Admissible articulation
surface
pressure
N/cm

Sheet 4/6

Weight of chain
without
roller

with
small
roller

with
large
roller

with
flanged
roller

kg/m

M 20

35

20

1,32

2160

1,28
1,16
1,07
0,99
0,93
0,89
0,85

1,44
1,29
1,17
1,07
1,00
0,94
0,89

2,48
2,12
1,83
1,59
1,41
1,27
1,15

2,64
2,25
1,93
1,67
1,48
1,32
1,19

M 28

40

28

1,75

2290

1,57
1,44
1,34
1,26
1,19
1,14
1,10

1,82
1,64
1,49
1,38
1,29
1,22
1,16

3,18
2,72
2,34
2,06
1,84
1,64
1,50

3,38
2,88
2,47
2,16
1,92
1,71
1,55

M 40

45

40

2,38

2400

2,23
2,05
1,91
1,81
1,71
1,64
1,59

2,53
2,28
2,10
1,96
1,83
1,74
1,66

4,27
3,65
3,20
2,83
2,51
2,29
2,10

4,52
3,85
3,35
2,96
2,61
2,36
2,17

M 56

52

10

56

3,30

2430

3,32
3,01
2,79
2,61
2,45
2,33
2,24

3,78
3,38
3,08
2,84
2,63
2,48
2,36

6,67
5,66
4,90
4,30
3,77
3,39
3,09

7,08
5,98
5,16
4,51
3,93
3,52
3,19

M 80

62

12

80

4,68

2440

4,64
4,26
3,96
3,69
3,50
3,35
3,23

5,24
4,74
4,34
3,99
3,75
3,55
3,38

9,04
7,79
6,78
5,90
5,27
4,76
4,35

9,61
8,23
7,14
6,18
5,49
4,94
4,49

M 112

73

14

112

6,75

2370

6,73
6,13
5,66
5,25
4,95
4,71
4,52
4,36

7,79
6,98
6,34
5,78
5,38
5,05
4,79
4,57

13,93
11,90
10,27
8,85
7,83
7,02
6,35
5,80

14,70
12,52
10,77
9,24
8,14
7,27
6,55
5,96

- 33 -

Conveyor chains with solid pins


Single-strand chains

DIN
number
of chain

Pitch

Inside
width

b1

Type M

Pins

Bushes

d1

d3

DIN 8167 part 1

Small
rollers

d4

Rollers

d5

Flanged
rollers

d5/d6

Sheet 5/6

Link plate Link plate


width
thickness
g

mm
M 160

100
125
160
200
250
315
400
500

37

18

25

36

70

70/85

50

M 224

125
160
200
250
315
400
500
630

43

21

30

42

85

85/100

60

M 315

160
200
250
315
400
500
630

48

25

36

50

100

100/120

70

10

M 450

200
250
315
400
500
630
800

56

30

42

60

120

120/140

80

12

M 630

250
315
400
500
630
800
1000

66

36

50

70

140

140/170

100

14

M 900

250
315
400
500
630
800
1000

78

44

60

85

170

170/210

120

16

- 34 -

Conveyor chains with solid pins


Single-strand chains

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection
of closing
pin
k

mm

Type M

DIN 8167 part 1

Breaking
load

Articulation
surface

Admissible articulation
surface
pressure

kN

cm

N/cm

Sheet 6/6

Weight of chain
without
roller

with
small
roller

with
large
roller

with
flanged
roller

kg/m

M 160

85

16

160

9,36

2440

9,61
8,78
8,06
7,55
7,14
6,80
6,52
6,32

11,06
9,94
8,97
8,28
7,72
7,26
6,89
6,61

18,76
16,11
13,79
12,13
10,80
9,71
8,81
8,15

20,04
17,13
14,58
12,77
11,31
10,11
9,13
8,40

M 224

98

18

224

12,60

2540

12,99
11,79
10,94
10,26
9,70
9,24
8,90
8,62

14,73
13,16
12,03
11,13
10,39
9,78
9,34
8,96

25,69
21,72
18,88
16,61
14,74
13,21
12,07
11,17

27,12
22,84
19,78
17,33
15,31
13,66
12,43
11,42

M 315

112

21

315

17,50

2570

18,05
16,64
15,51
14,57
13,81
13,25
12,78

20,18
18,34
16,87
15,66
14,67
13,93
13,32

33,37
28,89
25,31
22,36
19,94
18,15
16,67

35,45
30,56
26,64
23,41
20,77
18,82
17,20

M 450

135

25

450

24,60

2620

24,05
22,25
20,77
19,56
18,66
17,92
17,32

27,11
24,70
22,71
21,09
19,89
18,89
18,08

44,43
38,56
33,71
29,75
26,82
24,39
22,41

46,72
40,39
35,17
30,90
27,73
25,12
22,98

M 630

154

30

630

34,56

2610

34,58
31,98
29,85
28,28
26,98
25,92
25,13

38,36
34,98
32,22
30,17
28,48
27,10
26,08

60,98
52,93
46,36
41,48
37,46
34,17
31,73

64,63
55,83
48,63
43,30
38,90
35,31
32,64

M 900

180

37

900

49,28

2610

51,04
46,73
43,20
40,59
38,43
36,67
35,37

57,65
51,98
47,34
43,90
41,06
38,74
37,02

96,13
82,52
71,39
63,14
56,33
50,77
46,64

103,81
88,61
76,19
66,98
59,38
53,17
48,56

- 35 -

Conveyor chains with hollow pins

DIN
number
of chain

Pitch

Inside
width

b1

Hollow
pin

d8/d1

Type MC

Bushes

d3

DIN 8168 part 1

Small
rollers

d4

Rollers

d5

Flanged
rollers

d5/d6

Sheet 1/2

Link plate Link plate


width
thickness
g

mm
MC 28

63

20

8,2/13,0

17,5

25

36

36/42

25

3,5

24

10,2/15,5

21,0

30

50

50/60

35

4,0

32

14,3/22,0

29,0

42

70

70/85

50

6,0

43

20,3/31,0

41,0

60

100

100/120

70

8,0

80
100
125
160
MC 56

80
100
125
160
200
250

MC 112

100
125
160
200
250
315

MC 224

160
200
250
315
400
500

- 36 -

Conveyor chains with hollow pins

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection
of closing
pin
k

mm
MC 28

MC 56

MC 112

MC 224

39,0

45,0

62,5

82,0

3,5

4,0

4,8

5,5

Type MC

Breaking
load

Articulation
surface

Admissible articulation
surface
pressure

kN

cm

N/cm

28

3,64

1090

56

112

224

5,11

9,90

18,60

1560

1610

1720

- 37 -

DIN 8168 part 1

Sheet 2/2

Weight of chain
without
roller

with
small
roller

with
large
roller

with
flanged
roller

kg/m
2,27

2,86

4,05

4,29

2,08

2,55

3,48

3,67

1,94

2,31

3,06

3,21

1,83

2,12

2,72

2,84

1,73

1,96

2,43

2,52

3,67

4,45

7,18

7,66

3,37

4,00

6,19

6,57

3,14

3,64

5,39

5,69

2,93

3,32

4,69

4,93

2,79

3,10

4,19

4,38

2,67

2,92

3,79

3,95

7,99

9,70

15,40

16,46

7,33

8,70

13,26

14,11

6,76

7,83

11,39

12,05

6,35

7,20

10,05

10,59

6,02

6,71

8,99

9,41

5,75

6,29

8,10

8,44

14,16

17,20

27,17

28,91

13,09

15,52

23,49

24,88

12,23

14,18

20,55

21,67

11,52

13,06

18,13

19,01

10,94

12,16

16,14

16,84

10,51

11,48

14,67

15,23

6.2

Fixing Brackets for Conveyor Chains, DIN 8165/8167/8168

Fixing brackets for conveyor chains

DIN
number
of chain

Type FV

Pitch

Length of
bracket

Hole
pitch

l2

l1

63
100
63
100
125
160
100
125
160
200
250
100
125
160
200
250
100
125
160
200
250
315
125
160
200
250
315
400
125
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
500
200
250
315
400
500

31
50
40
50
60
70
50
60
70
80
85
50
65
75
90
105
55
65
75
90
105
125
65
80
95
110
130
130
50
80
95
110
130
130
50
95
110
130
130
50
100
120
140
140
50
90
120
140
140
140
50
110
140
140
140

30
30
40
50
30
40
50
60
65
30
40
50
65
80
30
40
50
65
80
100
35
50
65
80
100
100
50
65
80
100
100
65
80
100
100
60
80
100
100
50
80
100
100
100
70
100
100
100

DIN 8165 part 2

Hole

Distance
between
hole centres
f1

Sheet 1/1

Overall
width of
chain

Height
above chain
centre

f2 (max)

Bracket
DIN 1028

mm
FV 40
FV 63

FV 90

FV 112

FV 140

FV 180

FV 250

FV 315

FV 400

FV 500

FV 630

6,6

50

100

20

25x25x3

9,0

68

110

30

30x30x3

9,0

80

130

35

40x40x4

11,0

100

140

40

40x40x5

11,0

100

170

45

50x50x5

13,5

128

190

45

50x50x6

13,5

138

230

55

65x65x7

13,5

170

260

60

70x70x9

17,5

190

290

65

80x80x10

17,5

200

300

70

80x80x10

17,5

230

350

80

100x100x10

- 38 -

Fixing brackets for conveyor chains

DIN
number
of chain

Type M

Pitch

Length of
bracket

Hole
pitch

l2

l1

M 20

40
50
63
80
100
125
160

14
14
35
50
65
65
65

20
35
50
50
50

6,6

M 28

50
63
80
100
125
160
200

20
20
45
60
85
85
85

25
40
65
65
65

M 40

63
80
100
125
160
200
250

20
40
60
85
85
85
85

M 56

63
80
100
125
160
200
250

M 80

M 112

DIN 8167 part 2

Hole

Distance
between
hole centres
f1

Overall
width of
chain

Sheet 1/2

Height
Bracket
above chain DIN 1028/
centre
DIN 1029

f2 (max)

54

84

16

25x25x3

9,0

64

100

20

20x30x3

20
40
65
65
65
65

9,0

70

112

25

30x30x3

22
22
50
75
110
110
110

25
50
85
85
85

11,0

88

140

30

40x40x4

80
100
125
160
200
250
315

22
22
75
110
150
150
150

50
85
125
125
125

11,0

96

160

35

40x40x4

80
100
125
160
200
250
315
400

28
28
65
95
130
130
130
130

35
65
100
100
100
100

14,0

110

184

40

50x50x6

mm

- 39 -

Fixing brackets for conveyor chains

DIN
number
of chain

Type M

Pitch

Length of
bracket

Hole
pitch

l2

l1

M 160

100
125
160
200
250
315
400
500

30
30
80
115
175
175
175
175

----50
85
145
145
145
145

14,0

M 224

125
160
200
250
315
400
500
630

35
35
100
160
225
225
225
225

----65
125
190
190
190
190

M 315

160
200
250
315
450
500
630

35
85
135
190
190
190
190

M 450

200
250
315
400
500
630
800

M 630

M 900

DIN 8167 part 2

Hole

Distance
between
hole centres
f1

Sheet 2/2

Overall
width of
chain

Height
above chain
centre

f2 (max)

124

200

45

50x50x6

18,0

140

228

55

60x60x8

--50
100
155
155
155
155

18,0

160

250

65

70x70x9

40
125
195
280
280
280
280

--85
155
240
240
240
240

18,0

180

280

75

70x70x9

250
315
400
500
630
800
1000

50
150
240
350
350
350
350

--100
190
300
300
300
300

24,0

230

380

90

100x100x12

250
315
400
500
630
800
1000

60
125
215
300
300
300
300

--65
155
240
240
240
240

30,0

280

480

110

120x120x15

Bracket
DIN 1028

mm

- 40 -

Fixing brackets for conveyor chains

DIN
number
of chain

Type MC

Pitch

Length of
bracket

Hole
pitch

Hole

l2

l1

63

20

---

9,0

80

40

20

100

60

40

125

85

65

160

85

65

80

25

---

100

25

---

125

75

50

160

110

85

200

150

125

250

150

125

100

30

---

125

30

---

160

80

50

200

115

85

250

175

145

315

175

145

160

35

---

200

85

50

250

135

100

315

190

155

400

190

155

500

190

155

DIN 8168 part 2

Distance
between
hole centres
f1

Sheet 1/1

Overall
width of
chain

Height
above chain
centre

Bracket
DIN 1028

f2 (max)

70

112

25

30x30x3

11,0

88

152

35

40x40x4

14,0

110

192

45

50x50x6

18,0

140

220

65

60x60x8

mm
MC 28

MC 56

MC 112

MC 224

- 41 -

6.3

Rollers DIN 8166/8169 for Conveyor Chains DIN 8165/8167/8168

Rollers for conveyor chains DIN 8165

Small rollers
Shape A

DIN
number
of chain

Large rollers
Shape B

DIN 8166

b4
max.

b5
max.

b7
max.

Flanged rollers
Shape D

Shape C

Width

Sheet 1/1

Shape E

Diameter
b8
max.

d3
max.

d4
max.

d5
max.

d6
max.

Weight
d7
max.

d9
=

Roller

mm

Flanged
roller
kg

FV 40

17

16

12,0

3,0

15,1

20

32

40

48

26

0,081

0,167

FV 63

21

20

15,0

4,0

18,1

26

40

50

60

30

0,160

0,322

FV 90

24

23

18,0

4,0

20,1

30

48

63

73

35

0,274

0,579

FV 112

29

28

21,5

5,0

22,2

32

55

72

87

40

0,444

0,946

FV 140

34

32

25,0

5,5

26,2

36

60

80

95

45

0,591

1,349

FV 180

44

42

34,0

6,5

30,2

42

70

100

120

50

1,052

2,732

FV 250

54

50

40,0

8,0

36,2

50

80

125

145

60

1,625

5,259

FV 315

64

60

48,0

10,0

42,2

60

90

140

170

70

2,415

7,950

FV 400

68

64

52,0

10,0

44,2

60

100

150

185

70

3,248

9,732

FV 500

78

72

57,0

12,0

50,2

70

110

160

195

80

4,396

12,733

FV 630

88

80

62,0

14,0

56,2

80

120

170

210

100

5,882

16,575

- 42 -

Rollers for conveyor chains DIN 8167/8168

Small rollers
Shape A

DIN
number
of chain

Large rollers
Shape B

DIN 8169

Flanged rollers
Shape D

Shape C

Width
b4

b5

b7

b8

Sheet 1/1

Shape E

Diameter
b9

b10

b11

d3
C11

d4

d5

Weight
d6

d9
max.

Roller

mm

Flanged
roller
kg

20

15

14

0,5

11,0

3,0

2,5

4,0

9,0

12,5

25

30

---

0,048

0,053

28

17

16

0,5

12,5

3,5

3,0

4,5

10,0

15,0

30

36

---

0,081

0,089

40

19

18

0,5

13,5

4,5

3,5

4,5

12,5

18,0

36

42

---

0,129

0,142

56

23

22

0,5

17,0

5,0

4,0

6,0

15,0

21,0

42

50

---

0,213

0,234

80

27

26

0,5

20,0

6,0

5,0

7,0

18,0

25,0

50

60

---

0,354

0,392

M 112

31

29

1,0

22,0

7,0

6,0

7,5

21,0

30,0

60

70

30

0,579

0,632

M 160

36

34

1,0

25,5

8,5

7,0

8,5

25,0

36,0

70

85

34

0,919

1,032

M 224

42

40

1,0

30,0

10,0

8,0

10,0

30,0

42,0

85

100

40

1,593

1,753

M 315

47

45

1,0

33,0

12,0

10,0

10,5

36,0

50,0

100

120

46

2,443

2,745

M 450

55

51

2,0

37,0

14,0

12,0

11,5

42,0

60,0

120

140

54

4,051

4,471

M 630

65

61

2,0

45,0

16,0

13,5

14,5

50,0

70,0

140

170

65

6,548

7,389

M 900

76

70

3,0

52,0

18,0

15,0

17,0

60,0

85,0

170

210

75

11,233

12,755

MC 28

19

18

0,5

13,5

4,5

3,5

4,5

17,5

25,0

36

42

---

0,112

0,124

MC 56

23

22

0,5

17,0

5,0

4,0

6,0

21,0

30,0

50

60

---

0,284

0,315

MC 112

31

29

1,0

22,0

7,0

6,0

7,5

29,0

42,0

70

85

38

0,746

0,837

MC 224

42

40

1,0

30,0

10,0

8,0

10,0

41,0

60,0

100

120

52

2,091

2,339

- 43 -

6.4

Carrying Chains with raised Link Plates, DIN 8165/8167

Conveyor chains with solid pins


Carrying chains with raised link plates

DIN
number
of chain

Pitch

Inside
width

b1

Type FVT

DIN 8165 part 3

Pins

Bushes

Rollers

d1

d3

d5

Overall
width of
link plate
g1

Sheet 1/2

Height
Thickness
above chain of link plate
centre
s
g2

mm
FVT 40
FVT 63

FVT 90

FVT 112

FVT 140

FVT 180

FVT 250

FVT 315

FVT 400

FVT 500

FVT 630

40
63
100
63
100
125
160
63
100
125
160
200
250
100
125
160
200
250
100
125
160
200
250
315
125
160
200
250
315
400
125
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
500
200
250
315
400
500

18

10

15

32

35

22,0

22

12

18

40

40

25,0

25

14

20

48

45

27,5

30

16

22

55

50

30,0

35

18

26

60

60

37,5

45

20

30

70

70

45,0

55

26

36

80

80

50,0

65

30

42

90

90

55,0

10

70

32

44

100

90

55,0

12

80

36

50

110

100

60,0

12

90

42

56

120

120

70,0

12

- 44 -

Conveyor chains with solid pins


Carrying chains with raised link plates

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection of
closing pin
k
mm

Type FVT

DIN 8165 part 3

Sheet 2/2

Breaking
load

Articulation
surface

Admissible
articulation
surface
pressure

Weight

kN

cm

N/cm

kg/m
5,54
4,12
3,20
7,13
5,42
4,84
4,33
11,15
8,33
7,37
6,53
5,93
5,45
12,28
10,76
9,44
8,49
7,74
15,91
13,86
12,06
10,78
9,75
8,91
23,09
19,96
17,73
15,94
14,46
13,26
32,08
27,26
23,82
21,06
18,79
16,93
40,87
35,52
31,24
27,71
24,83
51,41
44,52
39,01
34,46
30,74
65,53
56,19
48,72
42,56
37,52
33,78
74,77
64,34
55,73
48,69
43,47

FVT 40

37

3,5

40

2,5

2680

FVT 63

46

4,5

63

3,7

2840

FVT 90

53

4,5

90

5,0

3000

FVT 112

63

4,5

112

6,8

2750

FVT 140

68

6,0

140

8,6

2720

FVT 180

86

7,0

180

12,3

2440

FVT 250

98

8,0

250

18,7

2230

FVT 315

117

8,0

315

25,8

2040

FVT 400

131

10,0

400

30,7

2170

FVT 500

141

10,0

500

38,2

2180

FVT 630

153

10,0

630

48,7

2160

- 45 -

Conveyor chains with solid pins


Carrying chains with raised link plates

DIN
number
of chain

Pitch

Inside
width

b1

Type MT

DIN 8167 part 3

Pins

Bushes

Rollers

d1

d3

d5

Overall
width of
link plate
g1

Sheet 1/4

Height
Thickness
of link
above chain
plate
centre
s
g2

mm
MT 20

40
50
63
80
100
125
160

16

6,0

9,0

25

25

16,0

2,5

MT 28

50
63
80
100
125
160
200

18

7,0

10,0

30

30

20,0

3,0

MT 40

63
80
100
125
160
200
250

20

8,5

12,5

36

35

22,5

3,5

MT 56

63
80
100
125
160
200
250

24

10,0

15,0

42

45

30,0

4,0

MT 80

80
100
125
160
200
250
315

28

12,0

18,0

50

50

32,5

5,0

- 46 -

Conveyor chains with solid pins


Carrying chains with raised link plates

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection of
closing pin
k
mm

Type MT

DIN 8167 part 3

Sheet 2/4

Breaking
load

Articulation
surface

Admissible
articulation
surface
pressure

Weight

kN

cm

N/cm

kg/m

MT 20

35

7,0

20

1,32

2160

3,01
2,61
2,27
2,00
1,79
1,63
1,49

MT 28

40

8,0

28

1,75

2290

4,02
3,48
3,04
2,71
2,45
2,23
2,06

MT 40

45

9,0

40

2,38

2400

5,29
4,58
4,05
3,62
3,25
2,99
2,77

MT 56

52

10,0

56

3,30

2430

8,39
7,21
6,33
5,63
5,02
4,58
4,23

MT 80

62

12,0

80

4,68

2440

11,17
9,72
8,56
7,55
6,82
6,24
5,76

- 47 -

Conveyor chains with solid pins


Carrying chains with raised link plates

DIN
number
of chain

Pitch

Inside
width

b1

Type MT

DIN 8167 part 3

Pins

Bushes

Rollers

d1

d3

d5

Overall
width of
link plate
g1

Sheet 3/4

Height
Thickness
above chain of link plate
centre
s
g2

mm
MT 112

80
100
125
160
200
250
315

32

15,0

21,0

60

60

40,0

6,0

MT 160

100
125
160
200
250
315

37

18,0

25,0

70

70

45,0

7,0

MT 224

125
160
200
250
315
400

43

21,0

30,0

85

90

60,0

8,0

MT 315

160
200
250
315
400

48

25,0

36,0

100

100

65,0

10,0

MT 450

200
250
315
400
500

56

30,0

42,0

120

120

80,0

12,0

MT 630

250
315
400
500

66

36,0

50,0

140

140

90,0

14,0

MT 900

250
315
400
500

78

44,0

60,0

170

180

120,0

16,0

- 48 -

Conveyor chains with solid pins


Carrying chains with raised link plates

DIN
number
of chain

Max.
rivet pin
length
a

Max.
projection of
closing pin
k
mm

Type MT

DIN 8167 part 3

Sheet 4/4

Breaking
load

Articulation
surface

Admissible
articulation
surface
pressure

Weight

kN

cm

N/cm

kg/m

MT 112

73

14,0

112

6,75

2370

17,51
15,14
13,24
11,58
10,39
9,45
8,66

MT 160

85

16,0

160

9,36

2440

23,03
19,96
17,28
15,36
13,83
12,56

MT 224

98

18,0

224

12,60

2540

32,31
27,72
24,44
21,81
19,64
17,87

MT 315

112

21,0

315

17,50

2570

41,52
36,36
32,23
28,82
26,03

MT 450

135

25,0

450

24,60

2620

56,92
50,06
44,39
39,76
36,33

MT 630

154

30,0

630

34,56

2610

75,88
66,58
58,97
53,33

MT 900

180

37,0

900

49,28

2610

123,44
107,30
94,10
84,33

- 49 -

6.5

Trough Conveyor Chains, DIN 8165/8167

Trough conveyor chains with solid pins

DIN
number
of chain

Pitch

Inside
width

p
40
63
100
63
100
125
160
63
100
125
160
200
250
100
125
160
200
250
100
125
160
200
250
315
125
160
200
250
315
400
125
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
160
200
250
315
400
500
200
250
315
400
500

Type TF similar to DIN 8165 part 1

Width
of link
plate

Pins

Bushes

Thick- Breaking Articula- AdmisWeight


sible artic- without
ness of
load
tion
ulation
link plate
surface
scraper
surface
pressure
s

b1

d1

d3

kN

cm

N/cm

kg/m

18

10

15

26

40

2,5

2680

22

12

18

30

63

3,7

2840

25

14

20

35

90

5,0

3000

30

16

22

40

112

6,8

2750

35

18

26

45

140

8,6

2720

45

20

30

50

180

12,3

2440

55

26

36

60

250

18,7

2230

65

30

42

70

10

315

25,8

2040

70

32

44

70

12

400

30,7

2170

80

36

50

80

12

500

38,2

2180

90

42

56

100

12

630

48,7

2160

2,70
2,16
1,82
3,52
2,91
2,71
2,53
5,28
4,34
4,03
3,75
3,55
3,39
6,17
5,69
5,27
4,97
4,73
7,61
6,94
6,35
5,92
5,59
5,31
10,78
9,80
9,09
8,53
8,07
7,69
14,78
13,19
12,06
11,16
10,41
9,80
20,38
18,50
17,00
15,76
14,75
24,27
22,05
20,28
18,81
17,62
30,40
27,34
24,88
22,86
21,20
19,98
36,96
33,34
30,34
27,90
26,09

mm
TF 40
TF 63

TF 90

TF 112

TF 140

TF 180

TF 250

TF 315

TF 400

TF 500

TF 630

Sheet 1/1

- 50 -

Trough conveyor chains with solid pins

Type TF similar to DIN 8165 part 1

- 51 -

Examples

Trough conveyor chains with solid pins

DIN
number
of chain

Pitch

Inside
width

b1

Type TFM similar to DIN 8167 part 1

Pins

Bushes

d1

d3

Width of Thick- Breaking Articula- AdmisWeight


sible artic- without
link plate ness of
load
tion
ulation
link plate
surface
scraper
surface
pressure
g
s

mm
TFM 20

TFM 28

TFM 40

TFM 56

TFM 80

TFM 112

40
50
63
80
100
125
160
50
63
80
100
125
160
200
63
80
100
125
160
200
250
63
80
100
125
160
200
250
80
100
125
160
200
250
315
80
100
125
160
200
250
315
400

Sheet 1/2

kN

cm

N/cm

kg/m
1,28
1,16
1,07
0,99
0,93
0,89
0,85
1,57
1,44
1,34
1,26
1,19
1,14
1,10
2,23
2,05
1,91
1,81
1,71
1,64
1,59
3,32
3,01
2,79
2,61
2,45
2,33
2,24
4,64
4,26
3,96
3,69
3,50
3,35
3,23
6,73
6,13
5,66
5,25
4,95
4,71
4,52
4,36

16

6,0

9,0

18

2,5

20

1,32

2160

18

7,0

10,0

20

3,0

28

1,75

2290

20

8,5

12,5

25

3,5

40

2,38

2400

24

10,0

15,0

30

4,0

56

3,30

2430

28

12,0

18,0

35

5,0

80

4,68

2440

32

15,0

21,0

40

6,0

112

6,75

2370

- 52 -

Trough conveyor chains with solid pins

DIN
number
of chain

Pitch

Inside
width

b1

Pins

Bushes

d1

d3

Type TFM similar to DIN 8167 part 1

Width of Thick- Breaking Articula- AdmisWeight


sible artic- without
link plate ness of
loadt
tion
ulation
link plate
surface
scraper
surface
pressure
g
s

mm
TFM 160

TFM 224

TFM 315

TFM 450

TFM 630

TFM 900

100
125
160
200
250
315
400
500
125
160
200
250
315
400
500
630
160
200
250
315
400
500
630
200
250
315
400
500
630
800
250
315
400
500
630
800
1000
250
315
400
500
630
800
1000

Sheet 2/2

kN

cm

N/cm

kg/m
9,61
8,78
8,06
7,55
7,14
6,80
6,52
6,32
12,99
11,79
10,94
10,26
9,70
9,24
8,90
8,62
18,05
16,64
15,51
14,57
13,81
13,25
12,78
24,05
22,25
20,77
19,56
18,66
17,92
17,32
34,58
31,98
29,85
28,28
26,98
25,92
25,13
51,04
46,73
43,20
40,59
38,43
36,67
35,37

37

18

25

50

7,0

160

9,36

2440

43

21

30

60

8,0

224

12,60

2540

48

25

36

70

10,0

315

17,50

2570

56

30

42

80

12,0

450

24,60

2620

66

36

50

100

14,0

630

34,56

2610

78

44

60

120

16,0

900

49,28

2610

- 53 -

6.6

Fork Chains

Fork Chain

Sheet 1/1

Pins

d1

Pitch
p

Fork
height
h

Fork
width
g

Eye
width
a

Inside
width
b1

Bridge
width
b2

9,0
13,0
20,0
18,5
25,0
28,0
9,0
17,0
16,0
9,0
23,0
23,0
25,0
29,0
26,0
26,0
28,0
31,0
32,0
32,0
32,0

10,0
14,0
22,0
20,0
26,5
30,0
10,0
18,0
18,0
10,0
25,0
25,0
27,0
32,0
28,0
28,0
30,0
33,0
34,0
34,0
34,0

6,0
9,0
13,0
13,0
16,0
15,0
7,0
12,0
12,0
7,0
15,0
13,5
18,0
20,0
20,0
20,0
25,0
21,0
18,0
20,0
20,0

mm
101,6
101,6
142
142
142
142
142
150
150
150
160
160
200
200
216
220
220
220
250
260
260

14
14
22
25
25
25
20
18
25
20
22
25
25
30
35
35
32
35
34
32
32

36
36
40
50
50
50
47
36
47
47
45
53
50
60
72
72
75
75
75
75
75

24
30
46
42
54
62
24
42
42
24
46
50
60
66
64
64
58
71
70
65
70

Fork chain with groove to retain scraper

Pitch
p

Pins

d1

Fork
height
h

Fork
width
g

Sheet 1/1

Eye
width
a

Inside
width
b1

Bridge
width
b2

Total
width
b3

Groove
width
b4

20
30
27
32
27
32
27
32
47

13
15
18
23
18
20
18
20
36

70
87
81
96
81
95
81
95
150

12
12
12
16
12
13
12
13
21

mm
142
142
160
175
200
200
250
250
250

25
25
25
30
25
30
25
30
35

50
50
50
60
50
60
50
60
70

42
62
60
72
60
70
60
70
120

19
28
25
30
25
30
25
30
45

- 54 -

Examples for types of fork chains available

- 55 -

6.7

Bush Chains

Bush chain

DIN 8164

A Plug-in link with split-pin fastener

Pitch

Inside
width

b1

Pins

Bushes

d1

d3

Link
plate
width

Link plate thickness

Sheet 1/1

B Cranked link with split-pin fastener

Rivet
pin
length

Closing Breaking Articula- Split-pin Weight


pin
load
tion
length
surface

a1 max. a2 max.

mm

*)
kN

DIN 94
kg/m

cm

15

14

14

27

33

12,5

1,1

1,6x12

1,2

20

16

12

19

34

39

25,0

1,8

2,0x14

2,1

25

18

10

15

24

37

44

31,5

2,5

2,5x16

2,6

30

20

11

17

28

44

50

40,0

3,1

3,2x20

4,0

35

22

12

18

30

46

55

50,0

3,7

3,2x20

4,3

40

25

14

20

35

53

62

63,0

5,0

4,0x22

6,0

50

35

18

26

44

68

80

100,0

8,6

5,0x32

9,0

60

50

22

32

55

92

105

160,0

14,6

5,0x32

15,0

*) If there are cranked links (to be avoided, if possible), calculate with breaking load factor 0.8 only!

- 56 -

Examples for types of pin joints available

riveted

with retaining ring or securing ring

countersunk riveted

with split-pin

with setting ring, clamping sleeve,


and locking pin

outside running rollers with washers and split-pins

with axle bracket

with nut or castle nut and split-pin,


lubricating nipple and lubricating hole

- 57 -

Illustrations of chain types

Bush conveyor chain with screw-locking

Conveyor chain for the transportation of tubes

Conveyor chain for the transportation of round steel

Conveyor chain with bent lug link plate (general)

Apron conveyor chain for the automobile industry

Conveyor chain for covering pits

Scraper chain

Slat band conveyor chain for bulk material

Elevator chain

Pusher chain for the steel industry

- 58 -

Double-strand hook chain / steel industry

Single-strand hook chain / steel industry

Double-strand chain

Apron conveyor

Quintuple chain wheel

Pinion shaft

Chain wheel for fork chain

Chain wheel

V-link

Special-purpose chain link

- 59 -

How to find us

Coming from the North / West (A7):


Take the exit Kirchheim, turn right, then right again onto the B 454 heading towards Niederaula. After
about 4 km turn left onto the B 62. Follow this road for about 6 km until you come to Bad HersfeldAsbach where you will find Alsfelderstrasse 73.
Coming from the South (A7):
Take the exit Niederaula, turn left onto the B 62 towards Niederaula. Follow this road for about 8 km
until you reach Bad Hersfeld-Asbach where you will find Alsfelderstrasse 73.
Coming from the East (A4):
Take the exit Bad Hersfeld and go about 2 km towards Bad Hersfeld (B 27). Turn left onto the B 62
signposted Alsfeld. Follow this road for about 1 km after reaching Bad Hersfeld-Asbach you will come
to Alsfelderstrasse 73.

How to contact us

Please feel free to call us at any time. Alternatively, you can reach us by mail or fax:
Telephone number:

Fax number:

Mail address:

+49-6621-9294-0

+49-6621-9294-10

info@jungbluth-ketten.de

- 60 -

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