Beruflich Dokumente
Kultur Dokumente
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Testing Parameter/s
I. Incoming Material
Chemical Test:
1. Insoluble Residue (% by Mass)
2.Mangnesia (% by Mass)
3. Sulphuric anhydride (% by
Mass)
4. Total Loss of Ignition (%)
5. Chloride (%)
6. % Lime to Silica
7. % Aluminia to Iron oxide
Cement
1
(IS 12269) 1. Standard Consistency
2. Initial setting Time
3. Final Setting Time
a. 72 +/- 1Hour
Acceptance
Criteria
2% Maxi.
6% Maxi.
3% Maxi.
4% Maxi.
0.05 Maxi.
0.8-1.02
0.66 mini.
.
30Min Mini.
600 Min. Maxi.
27N/mm2
37N/mm2
53N/mm2
5. Fineness m /Kg
6.Soundness by Le-chat
Expansion
Chemical Test:
1. Carbon
2. Sulpher
HYSD (TMT) 3. Phosphorous
Bars Fe
4. Sulphur and Phosphrous
415,
Physical Test:
2
500,550 1. 0.2 % Proof Stress
(IS 1786,
2. Ultimate Tensile Stress
1608)
3. Elongation
4. Bend Test
4. Nominal Mass
2
Frequency
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
Outside Lab
Site
MTC
By quality
engineer
Witness /
Review
Review
Out Side
Lab\ Field
Lab as &
when
required
225 Mini.
10mm Maxi.
0.3 % Max.
0.055 % Max.
0.055 % Max.
0.105% Max.
As per steel grade
As per steel grade
12 % Mini.
No Cracks
Tab. 2 of latest IS 1786
Each Heat
Site
MTC
By quality
engineer
Witness
Witnes
Outside Lab
s
Each Heat/Site
Site
MTC/Test Report
By quality
engineer
Witness
Witnes
Out Side Lab
s
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Testing Parameter/s
Binding
wire
1.63 mm or
2.1
Testing Parameter/s
1.22 or (16
or 18
guage) Dia.
Coarse
Aggregate
3
(IS 383,
2386)
1.
2.
3.
4.
5.
6.
Specific Gravity
Water Absorption
Aggregate Impact Value
Flakiness Index
Dry Loose Bulk Density
Moisture Content
7. Deleterious Material
Fine
Aggregate
4
(IS
383, 2386)
Water
5
(IS 3025)
9. Sieve Analysis
1. Sieve analysis & Fineness
Modulus
2. Moisture Content
3. Specific Gravity
4. Water Absorption
5. Silt Content by Volume
6. Chlorides
7. Sulphates
1. pH
2. Organic Impurities
3. Inorganic Impurities
4. Sulphates
5. Chloride (%)
6. Suspended Particles
7. Hardness
8. Turbidity
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
Acceptance
Criteria
Frequency
Random
Site
Test Report
By quality
engineer
Witness/
Review
Site
Test Report
By quality
engineer
2.6 Mini.
2.0 % Maxi.
45 % Maxi.
25 % Maximum
.
..
Free from silt, clay and
other impurities
T-2 of IS 383/Mix
design
Mix Design
2.6 mini.
2 % Maxi.
8.5 Maxi.
500 mg/l maxi.
400 mg/l maxi.
Not less than 6
200 mg/l Maxi.
3000 mg/l Maxi.
400 mg/l Maxi.
500 mg/l Maxi. For RCC
and 2000mg/l for PCC
2000 mg/l Maxi.
Max.300mg/l
Max. 5 NTU
Source change or as
required
Once in week or as
required
Once in week or as
required
One test per 150 cmt of
material used.
Field Lab
Field Lab
Field Lab
Site
Test Report
By quality
engineer
By quality
engineer
Witness /
Review Out Side Lab
Review
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Concrete
Admixture
6
(IS 9103
-1979)
PVC Water
Stopper
-12mm
thick.
7
(Sampling
as per
Tender
specp.)
Testing Parameter/s
1. pH
2. Sp. Gravity
3. Dry Material content
4. Ash Content
1)
2)
3)
4)
5)
Dimension
Visual Apperance
Tensile Strength
Ultimate elongation
Tear Resistance
6) Stiffness in Flexure
7) Accelerated Extraction
a. Tensile Strength
b. Ultimate Elongation
1. Slump Test
Frequency
7 to 8
8. Effect of alkali
Concrete
8 (IS 456,
516,1199)
Acceptance
Criteria
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
By quality
at Source/site MTC/Test Report
engineer
Factory / Site
MTC
By quality
engineer
Review
Manufactur
e
Review
Lab/Outside
Lab.
Witness /
Review
Review
Factory /
Outside
Lab.
Mini.105 Kg/cm2
Mini. 250%
as per tech. Spec Cl
4.4.1.14 (materials) b.
6
no signs of cracking or
2 test per Transit mixer
100-150mm for R/wall,
(one at batching plant
80-120mm for Raft
Batching Plant Specificaion as
and one at pouring point)
Anchor slab, 50-100 for
/ Pouring Point per IS 1199
for RMC. For site casting,
C C Block & PCC
only at site randomly.
IS 456
IS 456
IS 456
Pouring Point
IS 456
Batching
Plant/Pouring
Point
Specificaion as
per IS 516
Test Reports
By quality
engineer
By quality
engineer
Witness
Witness
Review
Review
Site
Site/Batchin
g Plant/Site
Lab.
Outside lab
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Testing Parameter/s
Burnt Clay
Bricks
IS: 10771992
10 Is: 21801988
IS:31021971
Calibration
of Batching
11 plant
(IS
4926)
Calibration
of cube
12
testing
machine
Frequency
1) Filling Works
b. Cohesion Coeficient ( c )
c. Angle of internal Friction (fy)
100 % Passing on 75
mm
0
Mini. 30 Degree
d. MDD/OMC
a) Sieve Analysis
Earthwork
9
( IS 2720)
Acceptance
Criteria
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
f.Relative Density
g. Density Index
Mini 0.7
1)
2)
3)
4)
Dimension Test
Water Absorption
Effloresce
Comp. Strength
Out side
Lab/ Field
lab
1) Aggregates
2% by weight
1% by weight
3) Admixture
1% by weight
As per IS 4169:1988 in
compression or as per Half yearly or as required
latest revision if any.
Every 03 months or as
required in between
Site
Test Report
By quality
engineer
Witness /
Review
Review
Out side
Lab/ Field
lab
Site
Out side
Lab/ Field
lab
Site
Site
Test Report
By quality
engineer
Witness
Review
Out side
Lab/ Field
lab
Site
Test Report
By quality
engineer
Witness
Review
Site
Site
Test Report
By quality
engineer
Witness /
Review
Review
Site
Note: As per tender obligation or as required by client/ PMC, in-house and external test/s should be carried out by Contractor. If necessary, further modification in QAP can be made in
agreement of concerned agencies including Client. All in-house and external laboratory equipments are to be ensured calibrated by the Contractor or vendor.
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Testing Parameter/s
I. Incoming Material
Chemical Test:
1. Insoluble Residue (% by Mass)
2.Mangnesia (% by Mass)
3. Sulphuric anhydride (% by
Mass)
4. Total Loss of Ignition (%)
5. Chloride (%)
6. % Lime to Silica
7. % Aluminia to Iron oxide
Cement
1
(IS 12269) 1. Standard Consistency
2. Initial setting Time
3. Final Setting Time
a. 72 +/- 1Hour
Acceptance
Criteria
2% Maxi.
6% Maxi.
3% Maxi.
4% Maxi.
0.05 Maxi.
0.8-1.02
0.66 mini.
.
30Min Mini.
600 Min. Maxi.
27N/mm2
37N/mm2
53N/mm2
5. Fineness m /Kg
6.Soundness by Le-chat
Expansion
Chemical Test:
1. Carbon
2. Sulpher
HYSD (TMT) 3. Phosphorous
Bars Fe
4. Sulphur and Phosphrous
415,
Physical Test:
2
500,550 1. 0.2 % Proof Stress
(IS 1786,
2. Ultimate Tensile Stress
1608)
3. Elongation
4. Bend Test
4. Nominal Mass
2
Frequency
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
Outside Lab
Site
MTC
By quality
engineer
Witness /
Review
Review
Out Side
Lab\ Field
Lab as &
when
required
225 Mini.
10mm Maxi.
0.3 % Max.
0.055 % Max.
0.055 % Max.
0.105% Max.
As per steel grade
As per steel grade
12 % Mini.
No Cracks
Tab. 2 of latest IS 1786
Each Heat
Site
MTC
By quality
engineer
Witness
Witnes
Outside Lab
s
Each Heat/Site
Site
MTC/Test Report
By quality
engineer
Witness
Witnes
Out Side Lab
s
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Testing Parameter/s
Binding
wire
1.63 mm or
2.1
Testing Parameter/s
1.22 or (16
or 18
guage) Dia.
Coarse
Aggregate
3
(IS 383,
2386)
1.
2.
3.
4.
5.
6.
Specific Gravity
Water Absorption
Aggregate Impact Value
Flakiness Index
Dry Loose Bulk Density
Moisture Content
7. Deleterious Material
Fine
Aggregate
4
(IS
383, 2386)
Water
5
(IS 3025)
9. Sieve Analysis
1. Sieve analysis & Fineness
Modulus
2. Moisture Content
3. Specific Gravity
4. Water Absorption
5. Silt Content by Volume
6. Chlorides
7. Sulphates
1. pH
2. Organic Impurities
3. Inorganic Impurities
4. Sulphates
5. Chloride (%)
6. Suspended Particles
7. Hardness
8. Turbidity
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
Acceptance
Criteria
Frequency
Random
Site
Test Report
By quality
engineer
Witness/
Review
Site
Test Report
By quality
engineer
2.6 Mini.
2.0 % Maxi.
45 % Maxi.
25 % Maximum
.
..
Free from silt, clay and
other impurities
T-2 of IS 383/Mix
design
Mix Design
2.6 mini.
2 % Maxi.
8.5 Maxi.
500 mg/l maxi.
400 mg/l maxi.
Not less than 6
200 mg/l Maxi.
3000 mg/l Maxi.
400 mg/l Maxi.
500 mg/l Maxi. For RCC
and 2000mg/l for PCC
2000 mg/l Maxi.
Max.300mg/l
Max. 5 NTU
Source change or as
required
Once in week or as
required
Once in week or as
required
One test per 150 cmt of
material used.
Field Lab
Field Lab
Field Lab
Site
Test Report
By quality
engineer
By quality
engineer
Witness /
Review Out Side Lab
Review
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Concrete
Admixture
6
(IS 9103
-1979)
PVC Water
Stopper
-12mm
thick.
7
(Sampling
as per
Tender
specp.)
Testing Parameter/s
1. pH
2. Sp. Gravity
3. Dry Material content
4. Ash Content
1)
2)
3)
4)
5)
Dimension
Visual Apperance
Tensile Strength
Ultimate elongation
Tear Resistance
6) Stiffness in Flexure
7) Accelerated Extraction
a. Tensile Strength
b. Ultimate Elongation
1. Slump Test
Frequency
7 to 8
8. Effect of alkali
Concrete
8 (IS 456,
516,1199)
Acceptance
Criteria
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
By quality
at Source/site MTC/Test Report
engineer
Factory / Site
MTC
By quality
engineer
Review
Manufactur
e
Review
Lab/Outside
Lab.
Witness /
Review
Review
Factory /
Outside
Lab.
Mini.105 Kg/cm2
Mini. 250%
as per tech. Spec Cl
4.4.1.14 (materials) b.
6
no signs of cracking or
2 test per Transit mixer
100-150mm for R/wall,
(one at batching plant
80-120mm for Raft
Batching Plant Specificaion as
and one at pouring point)
Anchor slab, 50-100 for
/ Pouring Point per IS 1199
for RMC. For site casting,
C C Block & PCC
only at site randomly.
IS 456
IS 456
IS 456
Pouring Point
IS 456
Batching
Plant/Pouring
Point
Specificaion as
per IS 516
Test Reports
By quality
engineer
By quality
engineer
Witness
Witness
Review
Review
Site
Site/Batchin
g Plant/Site
Lab.
Outside lab
Project
Client
QA Agency
Package
Sr.
No
.
:
:
:
:
DOCUMENT NO
REVISION
DATE OF REVISION
Testing Parameter/s
Burnt Clay
Bricks
IS: 10771992
10 Is: 21801988
IS:31021971
Calibration
of Batching
11 plant
(IS
4926)
Calibration
of cube
12
testing
machine
Frequency
1) Filling Works
b. Cohesion Coeficient ( c )
c. Angle of internal Friction (fy)
100 % Passing on 75
mm
0
Mini. 30 Degree
d. MDD/OMC
a) Sieve Analysis
Earthwork
9
( IS 2720)
Acceptance
Criteria
Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data
f.Relative Density
g. Density Index
Mini 0.7
1)
2)
3)
4)
Dimension Test
Water Absorption
Effloresce
Comp. Strength
Out side
Lab/ Field
lab
1) Aggregates
2% by weight
1% by weight
3) Admixture
1% by weight
As per IS 4169:1988 in
compression or as per Half yearly or as required
latest revision if any.
Every 03 months or as
required in between
Site
Test Report
By quality
engineer
Witness /
Review
Review
Out side
Lab/ Field
lab
Site
Out side
Lab/ Field
lab
Site
Site
Test Report
By quality
engineer
Witness
Review
Out side
Lab/ Field
lab
Site
Test Report
By quality
engineer
Witness
Review
Site
Site
Test Report
By quality
engineer
Witness /
Review
Review
Site
Note: As per tender obligation or as required by client/ PMC, in-house and external test/s should be carried out by Contractor. If necessary, further modification in QAP can be made in
agreement of concerned agencies including Client. All in-house and external laboratory equipments are to be ensured calibrated by the Contractor or vendor.
Project
Client
REVISION
QA Agency
DATE OF REVISION :
Package
SL.
NO.
ACTIVITY DESCRIPTION
Batching of Materials
Sampling
Test on Concrete :
Workability(Slump test)
Temperature
Compressive Strength
:R0
AMC / RECORD
FUNCTION
AMC
Before commencement
of work
PMC
QA / QC
AMC
Every Batch
Computer Printout
Contractor's
QC Insp.
PMC
QA / QC
AMC
Witness by AMC
Contractor's
QC Insp.
PMC
QA / QC
AMC
Batch Record
Contractor's
QC Insp.
PMC
QA / QC
AMC
Batch Record
AMC
1 to 5 Cum 01 Set
6 to 15 Cum - 01
Set 16 to 30 Cum - 01
Set 31 to 50 Cum - 01
Set After 50 Cum - 01
Set for every 50 cum.
STURCTURAL SPECIFICATION /
STANDARD
PERFORMER
CHECKERS
REVIEWER /
APPROVER
Contractor's
QC Insp.
PMC
QA / QC
Contractor's
QC Insp.
Contractor's
QC Insp.
PMC
QA / QC
REMARKS
Project
Client
REVISION
QA Agency
DATE OF REVISION :
Package
SL.
NO.
ACTIVITY DESCRIPTION
PERFORMING FUNCTIONS /
RESPONSIBILITY
TENDER SPECIFICATION /
PERFORMER
STANDARD
REVIEWER /
CHECKERS
APPROVER
:R0
FREQUENCY OF
ACTIVITY
AMC INSPECTION /
RECORD FUNCTION
Pre-qualification of source
Contractor's QC
Insp.
PMC
QA / QC
AMC
Prior to commencement of
work
Test Reports
Procurement
STORES
PMC
QA / QC
AMC
Prior to commencement of
work
Test Reports
Storage
STORES
PMC
QA / QC
AMC
Immediately on receipt
Visual Inspection
Formwork Design
Design
Engineer
Designer's
Rep.
AMC
Prior to commencement of
work
Design Details
Formwork Erection
Supervisor
PMC
QA / QC
AMC
100 %
Joints
Supervisor
PMC
QA / QC
AMC
100 %
Dimensions
Supervisor
PMC
QA / QC
AMC
100 %
Alignment
Supervisor
PMC
QA / QC
AMC
100 %
Supervisor
PMC
QA / QC
AMC
100 %
Plumb
Supervisor
PMC
QA / QC
AMC
100 %
Supports
Supervisor
PMC
QA / QC
AMC
100 %
Straightness
Supervisor
PMC
QA / QC
AMC
100 %
REMARKS