Project

Client
QA Agency
Package
Sr.
No
.

: Construction of EWS & LIG houses at Ahmedabad

: Ahmedabad Municipal Corporation
:WAPCOS Ltd. Gandhinagar
: EWS-3 & 4

DOCUMENT NO

Quality Assurance Plan - Civil

Type of
Material

Testing Parameter/s

I. Incoming Material
Chemical Test:
1. Insoluble Residue (% by Mass)
2.Mangnesia (% by Mass)
3. Sulphuric anhydride (% by
Mass)
4. Total Loss of Ignition (%)
5. Chloride (%)
6. % Lime to Silica
7. % Aluminia to Iron oxide
Cement
1
(IS 12269) 1. Standard Consistency
2. Initial setting Time
3. Final Setting Time
a. 72 +/- 1Hour

Acceptance
Criteria

2% Maxi.
6% Maxi.
3% Maxi.
4% Maxi.
0.05 Maxi.
0.8-1.02
0.66 mini.
30%
30Min Mini.
600 Min. Maxi.
27N/mm2

b. 168 +/- 2 Hours

37N/mm2

c. 672 +/- 4 Hours

53N/mm2

5. Fineness m2 /Kg
6.Soundness by Le-chat
Expansion
Chemical Test:
1. Carbon
2. Sulpher
HYSD (TMT) 3. Phosphorous
Bars Fe
4. Sulphur and Phosphrous
415,
Physical Test:
2
500,550 1. 0.2 % Proof Stress
(IS 1786,
2. Ultimate Tensile Stress
1608)
3. Elongation
4. Bend Test
4. Nominal Mass

225 Mini.
10mm Maxi.
0.3 % Max.
0.055 % Max.
0.055 % Max.
0.105% Max.
As per steel grade
As per steel grade
12 % Mini.
No Cracks
Tab. 2 of latest IS 1786

IS code

Frequency

REVISION

DATE OF REVISION

QAP/ AMC/ Housing /

R0

Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data

Outside Lab

IS: 4031-(Part-4)-1998
IS: 4031-(Part-5)-1998
IS: 4031-(Part-5)-1998

one test per 50 Tonnes or

part thereof

Site

MTC

By quality
engineer

Witness /
Review
Review
Out Side
Lab\ Field
Lab as &
when
required

IS: 4031-(Part-1)-1998
IS: 4031-(Part-4)-1998

Each Heat

Site

MTC

By quality
engineer

Witness

Witnes
Outside Lab
s

Each Heat/Site

Site

MTC/Test Report

By quality
engineer

Witness

Witnes
Out Side Lab
s

Project
Client
QA Agency
Package
Sr.
No
.

2.1

: Construction of EWS & LIG houses at Ahmedabad

: Ahmedabad Municipal Corporation
:WAPCOS Ltd. Gandhinagar
: EWS-3 & 4

Quality Assurance Plan - Civil

Type of
Material

Testing Parameter/s

Binding
wire
1.63 mm or
Testing Parameter/s
1.22 or (16
or 18
guage) Dia.

Coarse
Aggregate
3
(IS 383,
2386)

1.
2.
3.
4.
5.
6.

Specific Gravity
Water Absorption
Aggregate Impact Value
Flakiness Index
Dry Loose Bulk Density
Moisture Content

7. Deleterious Material

DOCUMENT NO

Fine
Aggregate
(IS
383, 2386)

Water
(IS 3025)

9. Sieve Analysis
1. Sieve analysis & Fineness
Modulus
2. Moisture Content
3. Specific Gravity
4. Water Absorption
5. Silt Content by Volume
6. Chlorides
7. Sulphates
1. pH
2. Organic Impurities
3. Inorganic Impurities
4. Sulphates
5. Chloride (%)
6. Suspended Particles
7. Hardness
8. Turbidity

Acceptance
Criteria
Test Report & Shell be
free from rust, oil,
paint, grease, loose or
thick rust, mild scale of
any other undersible
coating which may
prevent adhesion of
cement mortar.
2.6 Mini.
2.0 % Maxi.
45 % Maxi.
25 % Maximum
.
..
Free from silt, clay and
other impurities
T-2 of IS 383/Mix
design
Mix Design

2.6 mini.
2 % Maxi.
8.5 Maxi.
500 mg/l maxi.
400 mg/l maxi.
Not less than 6
200 mg/l Maxi.
3000 mg/l Maxi.
400 mg/l Maxi.
500 mg/l Maxi. For RCC
and 2000mg/l for PCC
2000 mg/l Maxi.
Max.300mg/l
Max. 5 NTU

IS code

Frequency

REVISION

DATE OF REVISION

QAP/ AMC/ Housing /

R0

Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data

Rendom

Site

Test Report

By quality
engineer

Witness/
Review

Two tests per season,i.e.

prior to and after
monsoon/ minimum one
test per 150 cmt of
material used.

Site

Test Report

By quality
engineer

Out Side Lab

Witness /
Review
Review

Source change or as
required
Once in week or as
required
Once
in week or as
required
One test per 150 cmt of
material used.

Field Lab
Field Lab
Field Lab
Site

Test Report

By quality
engineer

Once per source or as

required

Once per season oras

required

Review Out Side Lab

Out Side Lab

Witness /
Review
Review
Field Lab
Out side Lab

Source at site

Test Report

By quality
engineer

Witness /
Review Out Side Lab
Review

Project
Client
QA Agency
Package
Sr.
No
.

: Construction of EWS & LIG houses at Ahmedabad

: Ahmedabad Municipal Corporation
:WAPCOS Ltd. Gandhinagar
: EWS-3 & 4

DOCUMENT NO

Quality Assurance Plan - Civil

Type of
Material

Testing Parameter/s
1. pH

Concrete
Admixture
(IS 9103
-1979)

PVC Water
Stopper
-12mm
thick.
(Sampling
as per
Tender
specp.)

2. Sp. Gravity
3. Dry Material content
4. Ash Content

IS code

0.02 (+/-) of declared

value
Within 3 % of MTC
Within 1% of MTC

5. Chlorides ion Content

1)
2)
3)
4)
5)

as per tech. Spec Cl 4.4.1.14

as per tech. Spec Cl 4.4.1.14
Mini. 116 Kg/cm2
Mini. 300%
Mini. 49 Kg/cm2

Dimension
Visual Apperance
Tensile Strength
Ultimate elongation
Tear Resistance

6) Stiffness in Flexure
7) Accelerated Extraction
a. Tensile Strength
b. Ultimate Elongation

9. Cold bend test

1. Slump Test

2. Compressive strength test

a. 7 days
b. 28 days
3. Flexural Test

Frequency

One per batch

Within 10 % of value of
MTC or 0.2% which
ever is greater.

8. Effect of alkali

Concrete
8 (IS 456,
516,1199)

Acceptance
Criteria
7 to 8

Mini. 24.6 Kg/cm2

once per lot

REVISION

DATE OF REVISION

QAP/ AMC/ Housing /

R0

Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data

at Source/site MTC/Test Report

By quality
engineer

Factory / Site

By quality
engineer

MTC

Review

Review

Witness /
Review
Review

Manufactur
e
Lab/Outside
Lab.

Factory /
Outside
Lab.

Mini.105 Kg/cm
Mini. 250%
as per tech. Spec Cl
4.4.1.14 (materials) b.
6
no signs of cracking or chipping
2

2 test per Transit mixer

(one at batching plant
Batching Plant Specificaion as By quality
and one at pouring point)
/ Pouring Point
per IS 1199
engineer
for RMC. For site casting,
only at site randomly.

100-150mm for R/wall,

80-120mm for Raft
Anchor slab, 50-100 for
C C Block & PCC

IS 456
IS 456

IS 456
IS 456

IS 456

Pouring Point

IS 456

Batching
Plant/Pouring
Point

Specificaion as
per IS 516
Test Reports

By quality
engineer

Witness

Review

Witness

Review

Site

Site/Batchin
g Plant/Site
Lab.
Outside lab

Project
Client
QA Agency
Package
Sr.
No
.

: Construction of EWS & LIG houses at Ahmedabad

: Ahmedabad Municipal Corporation
:WAPCOS Ltd. Gandhinagar
: EWS-3 & 4

Quality Assurance Plan - Civil

Type of
Material

Testing Parameter/s

Acceptance
Criteria

IS code

Frequency

1) Filling Works

b. Cohesion Coeficient ( c )
c. Angle of internal Friction (fy)

100 % Passing on 75
mm
0
Mini. 30 Degree

d. MDD/OMC

Mini. 1.75 g/cc

a) Sieve Analysis

DOCUMENT NO

Earthwork
( IS 2720)

Burnt Clay
Bricks
IS: 10771992
10 Is: 21801988
IS:31021971
Calibration

of Batching
11 plant
(IS
4926)
Calibration
of cube
12
testing
machine

once per Source

once per Source
once for every change of
Source, layer

f.Relative Density

Max & Min Density

once for every change of

Source

g. Density Index

Mini 0.7

1 test per 1000 Sqm. One

test will consist 6 samples

As per IS- 3495 (part 1

-4) 1976

1) Aggregates

2% by weight

2) Cement and water

1% by weight

3) Admixture

1% by weight

Force measuring capacity of

device

As per IS 4169:1988 in
compression or as per
latest revision if any.

QAP/ AMC/ Housing /

R0

Out side
Lab/ Field
lab

once per Source

1 test per 1000 Sqm. One

test will consist 6 samples

Dimension Test
Water Absorption
Effloresce
Comp. Strength

DATE OF REVISION

Quality
Resposibility
Sampling Point Reference
Remarks
Contractor
QC AgencyClient
Data

95 % of MDD & +1/-2

e. Field Density/Moisture Content
of OMC

1)
2)
3)
4)

REVISION

Out side Lab

Site

Test Report

By quality
engineer

Witness /
Review
Review

Out side
Lab/ Field
lab
Site
Out side
Lab/ Field
lab
Site

1 Test per 50,000 Bricks &

on change of source.

Site

Test Report

By quality
engineer

Witness

Review

Out side
Lab/ Field
lab

Every 03 months or as
required in between

Site

Test Report

By quality
engineer

Witness

Review

Site

Half yearly or as required

Site

Test Report

By quality
engineer

Witness /
Review

Review

Site

Note: As per tender obligation or as required by client/ PMC, in-house and external test/s should be carried out by Contractor. If necessary, further modification in QAP can be made in agreement of concerned
agencies including Client. All in-house and external laboratory equipments are to be ensured calibrated by the Contractor or vendor.

Project
Client
QA Agency
Package

: Construction of EWS & LIG houses at AhmedabDOCUMENT NO

REVISION
: Ahmedabad Municipal Corporation
DATE OF REVISION
:WAPCOS Ltd. Gandhinagar
: EWS-3 & 4
REFERENCE

SL.
NO.

ACTIVITY DESCRIPTION

Design of Concrete Mix

Batching of Materials

Sampling

Test on Concrete :

Workability(Slump test)

Temperature

Compressive Strength

QAP/ AMC/ Housing /

R0

PERFORMING FUNCTIONS / RESPONSIBILITY

FREQUENCY OF
ACTIVITY

AMC / RECORD
FUNCTION

AMC

Before commencement
of work

Approved Design Mix

PMC
QA / QC

AMC

Every Batch

Computer Printout

Contractor's
QC Insp.

PMC
QA / QC

AMC

Every Transit Mixer

Witness by AMC

Str. Spec. / Approved Mix Design

Contractor's
QC Insp.

PMC
QA / QC

AMC

Every Transit Mixer

Batch Record

Test to be carried out at Batcing

Plant & also at Site.

Str. Spec. / IS 7861

Contractor's
QC Insp.

PMC
QA / QC

AMC

Every Transit Mixer

Batch Record

Test to be carried out at Batcing

Plant & also at Site.

AMC

1 to 5 Cum 01 Set
6 to 15 Cum - 01
Set 16 to 30 Cum - 01
Set 31 to 50 Cum - 01
Set After 50 Cum - 01
Set for every 50 cum.

STURCTURAL SPECIFICATION /
STANDARD

PERFORMER

CHECKERS

REVIEWER /
APPROVER

Str. Spec. / IS 456

Contractor's
QC Insp.

PMC
QA / QC

Str. Spec. / Approved Mix Design

Contractor's
QC Insp.

Str. Spec. / IS 1199

Str. Spec. / IS 456 / IS 516

Contractor's
QC Insp.

PMC
QA / QC

Cube Test Report

REMARKS

Test to be Carried out at Field

Lab.
10% Testing from GERI or
Approved Ext. Lab.

Project
Client
QA Agency
Package
SL.
ACTIVITY DESCRIPTION
NO.

: Construction of EWS & LIG houses at A

: Ahmedabad Municipal Corporation
:WAPCOS Ltd. Gandhinagar
: EWS-3 & 4
REFERENCE
TENDER
SPECIFICATION /
STANDARD
Str. Spec. / Relevent
Standard

DOCUMENT NO

REVISION

DATE OF REVISION

QAP/ AMC/ Housing /

R0

PERFORMING FUNCTIONS /
AMC INSPECTION /
RESPONSIBILITY
FREQUENCY OF
RECORD
REVIEWER
ACTIVITY
FUNCTION
PERFORMER CHECKERS
/
APPROVER
Contractor's QC
PMC
Prior to commencement of
AMC
Test Reports
Insp.
QA / QC
work

Pre-qualification of source

Procurement

Str. Spec. / Relevent

Standard

STORES

PMC
QA / QC

AMC

Prior to commencement of
work

Test Reports

Storage

Str. Spec. / Relevent

Standard

STORES

PMC
QA / QC

AMC

Immediately on receipt

Visual Inspection

Formwork Design

Str. Spec. / Relevent

Standard

Design
Engineer

Designer's
Rep.

AMC

Prior to commencement of
work

Design Details

Formwork Erection

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Inspection of Formwork prior to concreting :

Joints

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Dimensions

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Alignment

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Level & Height

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Plumb

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Supports

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

Straightness

Str. Spec. / Relevent

Standard

Supervisor

PMC
QA / QC

AMC

100 %

Pour Card / Checklist

REMARKS