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PAVEMENT STANDARD DRAWINGS

ASPHALT
Volume 2 - Maintenance

Related drawings:

at 11:
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RECOMMENDED FOR APPROVAL

P. MORASSUT

SIGNED

P. MORASSUT

DATE

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

DATE

ASSET MAINTENANCE DIVISION


REGISTRATION No OF PLANS

SHEET No

DS2012/001329

G. VOROBIEFF
PRINCIPAL ENGINEER PAVEMENTS,
MATERIALS AND GEOTECHNICAL

SIGNED

ENGINEERING TECHNOLOGY SERVICES BRANCH

18/02/2014

APPROVED FOR USE

G. VOROBIEFF

PREPARED BY:
PAVEMENT SECTION

SUPERVISING PAVEMENT
TECHNOLOGIST (ASPHALT)

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Volume 1 - New Construction

18/02/2014

ISSUE

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

01

REFERENCE No

No OF SHEETS

P1604

08

REVISION REGISTER
ED/REV
1/0

DATE

SHEET

18/02/2014

ALL

SHEET INDEX

AMENDMENT DESCRIPTION

AUTHORISED

INITIAL ISSUE

PEPM&G

DRAWING NAME

SHEET No

COVER SHEET

01

REVISION REGISTER AND SHEET INDEX

02

NOTES

03

MISCELLANEOUS

04

LONGITUDINAL JOINT - SECTIONS AND DETAILS

05

LONGITUDINAL JOINT, ASPHALT OVER CONCRETE BASE (JOINT OFFSET)

06

OVERLAY CONSTRUCTION - TRANSVERSE TIE-IN

07

OVERLAY CONSTRUCTION - LONGITUDINAL TIE-IN

08

* PRINCIPAL ENGINEER PAVEMENTS, MATERIALS AND GEOTECHNICAL

DESCRIPTION

NOTE 5

NOTE 5; ALL NUMERIC NOTES ARE LOCATED ON SHEET 03.

TABLE A.B

SHEET A, TABLE B (LIKEWISE "FIGURE A.B")

CRCP

Continuously Reinforced Concrete Pavement

LCS

Lean-Mix Concrete Subbase

SMZ

Selected Material Zone (upper subgrade)

PCP

Plain Concrete Pavement

UNO

Unless Noted Otherwise

DG/DGA/AC

Dense Graded Asphalt

SMA

Stone Mastic Asphalt

OG/OGA

Open Graded Asphalt

QDP

Quick Drying Prime

CRS

Cationic Rapid Set

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SYMBOL

SCALES:

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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TABLE 2.1: ABBREVIATIONS

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

ASPHALT
18/02/2014

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


Volume 2 - Maintenance

DS2012/001329
ISSUE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

G. VOROBIEFF

REVISION REGISTER AND SHEET INDEX

SHEET No

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

02

REFERENCE No

No OF SHEETS

P1604

08

Asphalt Standard Drawing Notes


GENERAL

PROFILING

1.

21. All profiling operations must be in accordance with R101.

A definition of terms is contained in the specification.


Abbreviations and nomenclature are scheduled on Sheet 02.

2.

ASPHALT OVERLAY OF CONCRETE

These Drawings provide standard details for use by both designers


22. Refer to RMS technical direction PTD 2012/001 Asphalt overlay of

and constructors.
3.

Concrete Pavements.

Dimensions:
(a)All dimensions are in millimetres unless noted otherwise;

KERBS, ISLANDS, MEDIANS AND BARRIERS

(b)All asphalt pavement dimensions relate to compacted asphalt.

23. Unless otherwise allowed in the Specification, kerb types SA, SB,
SC, SE, SK and SL must be strength grade N32 (min) in

PAVING
4.

5.

accordance with Standard AS 1379 and must not be extruded.

The allowable asphalt layer thickness during paving is listed in


Table 3.1.

SEALANTS AND FILLERS

Hand placement of asphalt is only permitted for minor corrections

24. Sealants and fillers must be in accordance with R83.

of the existing surface and in areas where placement with a paving


LEAN-MIX CONCRETE SUBBASE (LCS)

machine is impractical.

25. LCS longitudinal joints (if required by the nominated paving method)

6.

The minimum paving width is 1.5 m.

7.

All loose, cracked and/or boney material at the edge of a paved

must be located within 0.25 m from the planned location of the design
lane lines.

mat must be removed prior to placing the adjacent mat.


8.

26. For LCS, no upper limit is specified on the width between joints

Each joint must be finished with a smooth, planar surface

and/or free edges. Hence, LCS may be paved in large widths

coinciding with the surface of the rest of the mat and satisfying the

without longitudinal joints but, if joints are shown on the drawings, they

surface shape requirements specified in R116, R117, R119 or R121.

must be located within the nominated zone.


JOINT LAYOUT DESIGN
9.

27. LCS joints are typically butt faced and need not be scabbled

The location of mandatory longitudinal and transverse asphalt

or corrugated. They must not be tied. The vertical alignment must

joints are shown on the planned drawings.

be 90 10 to the top surface. Slab corners formed by joints

10. Longitudinal asphalt joints must be located within 25 mm of line

and/or edges must be no more acute than 60.

markings or at the centre of the lane, unless noted on the drawings.

28. A filler must be provided between the LCS and the abutment

11. Longitudinal joints must be:

(or other structure). The filler must comply with RMS 3204 and

(a)offset by 150 mm from the joint in the underlying layers;

must cover the full end of the LCS.

(b)coincident within 150 mm of the line of change in crossfall;


REFERENCES

(c)coincident with traffic markings, unless otherwise approved by

RMS R82: Lean-Mix Concrete Subbase

the Principal.

RMS R83: Concrete Pavement Base

12. Transverse joints must be:

RMS R101:Cold Milling of Road Pavement Materials

(a)located a minimum of 25 m apart;

RMS R106:Sprayed Bituminous Surfacing (with Cutback Bitumen)

(b)offset by a minimum of 1 m from the joint in the underlying layer;

RMS R107:Sprayed Bituminous Surfacing (with Polymer Modified

(c)formed at the commencement of each paving run.

Binder)

13. Where no joints are shown on the drawings, the contractor is permitted
to form joints according to asphalt production and paving equipment

RMS R116:Heavy Duty Dense Graded Asphalt


RMS R117:Light Duty Dense Graded Asphalt

available onsite and meet requirements of Notes 10 to 12.

RMS R119:Open Graded Asphalt


WEARING COURSE

RMS R121:Stone Mastic Asphalt

14. Open graded asphalt (OGA) must be laid above the top level of

RMS 3204:Preformed Joint Fillers for Concrete Road Pavements and

a gutter.

Structures

15. Stone mastic asphalt (SMA) and Dense Graded Asphalt (DGA)

AS 1160 -

should be laid flush with the top of the gutter.

Bituminous emulsions for the construction and maintenance


of pavements.

16. The edge of the OGA must be rolled over to minimise the step

AS 1379 -

Specification and Supply of Concrete.

height of the OGA to the gutter.


TACKCOAT
17. The tackcoat must be applied at an application rate of between
0.15 L/m and 0.30 L/m of residual bitumen. For joints the

complying with AS 1160.


PRIMERSEAL and SEALS
19. All primerseals and seals must be applied in accordance with R106
and R107 respectively.
20. Reserved.

TABLE 3.1: ALLOWABLE ASPHALT LAYER THICKNESS (mm)


ALLOWABLE ASPHALT LAYER THICKNESS
ASPHALT TYPE

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DENSE GRADED ASPHALT (DGA)

SCALES:

FOR DIFFERENT NOMINAL ASPHALT SIZE (mm)


5 mm

7 mm

10 mm

14 mm

20 mm

15 - 25

21 - 35

30 - 50

42 - 70

60 - 100

STONE MASTIC ASPHALT (SMA)

30 - 50

42 - 70

OPEN GRADED ASPHALT (OGA)

30 - 50

42 - 70

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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application rate must be doubled on vertical faces.


18. Bitumen emulsion for use as a tackcoat must be CRS/170-60 and

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

ASPHALT
18/02/2014

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


Volume 2 - Maintenance

DS2012/001329
ISSUE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

G. VOROBIEFF

NOTES

SHEET No

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

03

REFERENCE No

No OF SHEETS

P1604

08

10.0 m
TRANSITION

1.0 m

1 000

1 000

MIN

MIN

LAID FIRST
WEARING COURSE

WEARING COURSE
LAID SECOND

INTERMEDIATE LAYERS

WEARING COURSE

AC14

AC20
SUBBASE MATERIAL

TRANSVERSE CONSTRUCTION JOINT


7 mm ASPHALT SEAL

SCALE 1 : 20

SELECTED
MATERIAL
ZONE

NATURAL
SUBGRADE

LONGITUDINAL ASPHALT TRANSITION DETAILS

at 11:
36:
30 AM
on 18/
02/
2014

SCALES:

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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NOT TO SCALE

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

ASPHALT
18/02/2014

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


Volume 2 - Maintenance

DS2012/001329
ISSUE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

G. VOROBIEFF

MISCELLANEOUS

SHEET No

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

04

REFERENCE No

No OF SHEETS

P1604

08

INTERMEDIATE LAYERS
SMA WEARING COURSE

OGA WEARING COURSE


WEARING COURSE
REFER TO NOTE 16

LANE LINE

150

MARKING

ASPHALT BASE

ASPHALT SEAL

ASPHALT BASE

ASPHALT WEARING COURSE

ASPHALT SEAL

150
ASPHALT BASE
SA OR SO KERB
AND GUTTER

TACKCOAT ON EDGE
REFER TO NOTE 17

SA OR SO KERB

SA OR SO KERB

AND GUTTER

AND GUTTER

DETAIL
EDGE OF PAVEMENT

SUBBASE MATERIAL

DETAIL

A1

NOT TO SCALE

OPEN GRADED ASPHALT WEARING COURSE


LONGITUDINAL CONSTRUCTION JOINT

DETAIL

A2

NOT TO SCALE

A3

NOT TO SCALE

DENSE GRADED ASPHALT WEARING COURSE

STONE MASTIC ASPHALT WEARING COURSE

WEARING COURSES ADJACENT TO KERB AND GUTTER

FIRST LANE

NO CROWN

WIDTH OF PAVEMENT
50

50
INTERMEDIATE LAYERS
50

LANE LINE

WEARING COURSE

150

MARKING

150

LANE LINE
MARKING

150

WEARING COURSE

150

OR CROWN

LAID SECOND

INTERMEDIATE LAYERS

LAID FIRST

TACKCOAT ON EDGE
REFER TO NOTE 17

SUBBASE MATERIAL
EDGE OF PAVEMENT

SUBBASE MATERIAL

LONGITUDINAL CONSTRUCTION JOINT


LONGITUDINAL CONSTRUCTION JOINT - UNCONFINED

CROWN

SECOND LANE

NO CROWN

LANE LINE MARKING

INTERMEDIATE LAYERS

OR MIDDLE OF LANE

WEARING COURSE

150

150

LAID SECOND

TACKCOAT ON EDGE

REFER TO NOTE 17

EDGE OF PAVEMENT
EDGE OF PAVEMENT

SUBBASE MATERIAL

LONGITUDINAL CONSTRUCTION JOINT - CONFINED


SECOND LANE

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NO CROWN

NOTE:
(a) If third lane is required, second lane to be offset as per first lane.

SCALES:

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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LAID FIRST

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

ASPHALT
18/02/2014

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


Volume 2 - Maintenance

DS2012/001329
ISSUE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

LONGITUDINAL JOINT - SECTIONS AND DETAILS


G. VOROBIEFF

SHEET No

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

05

REFERENCE No

No OF SHEETS

P1604

08

LANES

BASE

SLAB

COMPOSITE
PCP LONGITUDINAL
PAVEMENT
JOINTS SEE NOTE (b)

2.
5

4.
0

3.
5

4.
0
3.
0

ASPHALT JOINT AND LANE MARKING

4.
0

BASE

PAVEMENT

SLAB

FLEXIBLE

2.
5

3.
8

0.5 MIN

PCP

JOI
NTS

LANES

0.
5

3.
5

4.
3

3.
5

2.
5

2.
0

1.
9

ASPHALT JOINT AND LANE MARKING

RAMP PAVEMENT JOINT ARRANGEMENT

SHOULDER

SCALE 1:500

ASPHALT OVER CONCRETE BASE


CONCRETE TRANSVERSE JOINTS NOT SHOWN FOR CLARITY

2.5

3.5

3.5

0.5 MIN

2.5

3.5

1.0

SHOULDER

TRAVEL LANE

TRAVEL LANE

SHOULDER

SHOULDER

TRAVEL LANE

SHOULDER

3.8

1.9

4.3

3.8

4.0

3.0

C
ASPHALT JOINT

ASPHALT JOINT PLACEMENT

PLACEMENT

CONCRETE BASE

ASPHALT
CONCRETE BASE

LONGITUDINAL JOINTS

CONCRETE BASE

LONGITUDINAL JOINTS

LCS SUBBASE (TYPICAL)


LCS SUBBASE (TYPICAL)
SMZ SELECT MATERIAL ZONE (TYPICAL)

SMZ SELECT MATERIAL ZONE (TYPICAL)

SECTION

SCALE 1:75

50 mm

SECTION

SCALE 1:75

NOTES:

ASPHALT
(a)

TYPICAL CROSS SECTION

PAVEMENT TYPES:

ASPHALT WEARING COURSE

ASPHALT OVER CONCRETE BASE


CRCP BASE
FLEXIBLE PAVEMENT

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at 11:
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DETAIL
SCALE 1:20

C
-

(b)

Refer to RMS Rigid Pavement Standard Drawings


for all concrete details.

SCALES:

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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ASPHALT
CONCRETE BASE

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

Volume 2 - Maintenance
LONGITUDINAL JOINT, ASPHALT OVER CONCRETE BASE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

G. VOROBIEFF

Refer to RMS standard pavement subsurface drainage details.

(d)

Slab widths and all lane widths are indicative only.

(e)

All dimensions are in metres unless noted otherwise.

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


ASPHALT

18/02/2014

(c)

(JOINT OFFSET)

SHEET No

DS2012/001329
ISSUE

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

06

REFERENCE No

No OF SHEETS

P1604

08

EXISTING ASPHALT

AREA TO BE OVERLAYED

AREA TO BE OVERLAYED

EXISTING SEAL

GRANULAR PAVEMENT

GRANULAR PAVEMENT

STAGE 1 (EXISTING)

STAGE 1 (EXISTING)

REFER TABLE 7.1

EXISTING ASPHALT

REFER TABLE 7.1


EXISTING

EXISTING SEAL

EXISTING SEAL

ASPHALT

CUT CHAMFER INTO EXISTING PAVEMENT

CUT CHAMFER INTO EXISTING PAVEMENT

2T

2X

GRANULAR PAVEMENT

GRANULAR PAVEMENT

STAGE 2

STAGE 2

'T' DENOTES THICKNESS OF EXISTING WEARING COURSE.

'X' DENOTES THICKNESS OF NEW ASPHALT OVERLAY.

REFER TABLE 7.1


EXISTING ASPHALT

REFER TABLE 7.1

NEW ASPHALT OVERLAY

TACKCOAT

NEW ASPHALT OVERLAY

SPRAYED SEAL

EXISTING SEAL

TACKCOAT

GRANULAR PAVEMENT

GRANULAR PAVEMENT

STAGE 3

STAGE 3

LONGITUDINAL CROSS SECTION

LONGITUDINAL CROSS SECTION

TABLE 7.1
TRANSITION LENGTHS FOR ASPHALT OVERLAYS
POSTED SPEED LIMIT

TRANSITION LENGTH (m)

60 km/h

80 km/h

100 km/h

10

NOTE:

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at 11:
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32 AM

SHORTER LENGTHS MAY COMPROMISE RIDE QUALITY

NOTES:
(a) Potential areas of weakness are located within the transition zone.
(b) Heavy tackcoat should be sprayed within the transition zone, particularly on exposed granular pavement.

SCALES:

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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ASPHALT OVERLAY CONSTRUCTION TIE-IN DRAWINGS

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

ASPHALT
18/02/2014

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


Volume 2 - Maintenance

DS2012/001329
ISSUE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

OVERLAY CONSTRUCTION - TRANSVERSE TIE-IN


G. VOROBIEFF

SHEET No

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

07

REFERENCE No

No OF SHEETS

P1604

08

AREA TO BE OVERLAYED
SO KERB

SA KERB

AND GUTTER

AND GUTTER

MILL EXISTING ASPHALT

EXISTING LANE LINE

EXISTING ASPHALT SURFACE

MARKING OR CROWN

DEPTH OF CUT REFER TO TABLE 8.1

SA OR SO KERB

AND GUTTER
EXISTING ASPHALT

EXISTING SUBBASE

STAGE 1 (EXISTING)

SO KERB

SA KERB

AND GUTTER

AND GUTTER

EXISTING ASPHALT SURFACE

MILL CHAMFER INTO

EXISTING ASPHALT

EXISTING SUBBASE

DETAIL

SA OR SO KERB

STAGE 2

AND GUTTER

10

EXISTING SUBBASE

M AX

SCALE 1:5

NEW ASPHALT OVERLAY

EXISTING ASPHALT

LANE LINE
SO KERB

SA KERB

AND GUTTER

AND GUTTER

MARKING
POTENTIAL AREA OF WEAKNESS

NEW ASPHALT OVERLAY

OR CROWN

SEE TABLE 8.1


EXISTING ASPHALT

EXISTING SUBBASE

EXISTING SUBBASE

STAGE 3
DETAIL

SCALE 1:5

TRANSVERSE CROSS SECTION

TABLE 8.1 : MINIMUM ASPHALT WEARING COURSE THICKNESS

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OVERLAY THICKNESS

30 mm

40 mm

50 mm

60 mm

DEPTH OF CUT (mm)

20

30

40

50

THICKNESS AT THINNEST POINT (mm)

16

19

21

24

NOTES:
(a)New asphalt overlay to be placed maximum 10 mm above level of existing gutter.

NOTE:

(b)Cross sections only applicable to Dense Graded and Stone Mastic Asphalt Overlays.

BASED ON 1 m CHAMFER FROM KERB.

Open Graded Asphalt is to be laid above the level of the kerb and tapered at edge.

SCALES:

NOT TO SCALE, OR AS NOTED.

A3 ORIGINAL

PREPARED BY: PAVEMENT SECTION


ENGINEERING TECHNOLOGY SERVICES BRANCH

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DGA AND SMA OVERLAYS ADJACENT TO EXISTING KERB AND GUTTER

ASSET MAINTENANCE DIVISION


APPROVED FOR USE

ASPHALT
18/02/2014

REGISTRATION No OF PLANS

PAVEMENT STANDARD DRAWINGS


Volume 2 - Maintenance

DS2012/001329
ISSUE

PRINCIPAL ENGINEER PAVEMENTS,


ISSUE

DATE

AMENDMENT DESCRIPTION

PREP CHCK AUTH

MATERIALS AND GEOTECHNICAL

THIS SHEET MAY BE PREPARED USING COLOUR AND MAY BE INCOMPLETE IF COPIED

OVERLAY CONSTRUCTION - LONGITUDINAL TIE-IN


G. VOROBIEFF

SHEET No

DATE

ED 1 REV 0 18/02/2014
COPYRIGHT ROADS AND MARITIME SERVICES

08

REFERENCE No

No OF SHEETS

P1604

08